CN114126242B - 3D printing conformal circuit preparation method - Google Patents
3D printing conformal circuit preparation method Download PDFInfo
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/10—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
- H05K3/12—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns
- H05K3/1241—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns by ink-jet printing or drawing by dispensing
- H05K3/125—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns by ink-jet printing or drawing by dispensing by ink-jet printing
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- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y70/00—Materials specially adapted for additive manufacturing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
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- C09D11/10—Printing inks based on artificial resins
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- C09D11/00—Inks
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- C09D11/10—Printing inks based on artificial resins
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Abstract
Description
技术领域technical field
本申请涉及一种共形电路,更具体地说,是涉及一种3D打印共形电路制备方法。The present application relates to a conformal circuit, and more particularly, to a method for preparing a 3D printed conformal circuit.
背景技术Background technique
电路板是重要的电子部件,是电子元器件的支撑体,是电子元器件电气连接的重要在载体。几乎所有的电子设备都离不开电路板,从电子手表、通用电脑、电视、到巨型计算机、通讯设备、军用武器系统等,只有集成电路等电子元器件,他们之间电气互联都要用到电路板。The circuit board is an important electronic component, a support body for electronic components, and an important carrier for the electrical connection of electronic components. Almost all electronic devices are inseparable from circuit boards, from electronic watches, general-purpose computers, televisions, to supercomputers, communication equipment, military weapon systems, etc., only electronic components such as integrated circuits are used for electrical interconnection between them. circuit board.
传统的集成电路芯片加工或各种电子设备中常见的电路板制造技术,都是铜箔刻蚀法,他是用覆铜箔层压板为基板,经网版印刷或光致成像形成抗蚀线路图形,由化学蚀刻得到电路;若是双层或多层电路板还要进行孔金属化与电镀,实现层间电路互连。因此,传统电路板制造过程复杂、工序多,耗用大量的水与电,并产生大量的废水和污染物。The traditional integrated circuit chip processing or the common circuit board manufacturing technology in various electronic equipment is copper foil etching method. The pattern is obtained by chemical etching; if it is a double-layer or multi-layer circuit board, hole metallization and electroplating are required to realize interlayer circuit interconnection. Therefore, the traditional circuit board manufacturing process is complicated and has many processes, consumes a lot of water and electricity, and generates a lot of waste water and pollutants.
共形电路由于其应用领域广泛,很多极端环境下也需要其参与使用。因此能够实现其商业化的一个重要因素就是其寿命问题,共形电路的寿命不仅仅取决于材料和制程,封装也是至关重要的一个环节。封装不但在物理层面上保护共形电路,更关键的是阻止外界环境的水、氧和腐蚀液体等对共形电路的侵蚀作用。Due to its wide range of applications, conformal circuits are also required to be used in many extreme environments. Therefore, an important factor to realize its commercialization is its lifespan. The lifespan of conformal circuits depends not only on materials and processes, but also on packaging. Encapsulation not only protects the conformal circuit at the physical level, but more importantly, prevents the erosion of the conformal circuit by water, oxygen and corrosive liquids in the external environment.
3D打印是一种无接触、无压力和无印版的印刷复制技术,它具有无版数码印刷的特征,简化了制造过程。3D打印在材料的使用上也可避免像光刻技术浪费95%以上材料的问题,而采用印刷方式印制上去的面积则等同于使用的面积,以长期发展角度来看,印刷方式会比传统光刻技术的成本低很多。从总的发展方向来看,3D打印技术将会成为PCB工业生产新的生力军,对于PCB生产技术的革新产生重要的影响。3D打印电路板可实现复杂三维微结构的快速设计与加工,并可通过基于软件打印控制系统进行图形的快速更改。3D printing is a contact-free, pressure-free and plate-less print reproduction technology that features plateless digital printing and simplifies the manufacturing process. 3D printing can also avoid the problem of wasting more than 95% of materials like lithography in the use of materials, and the area printed by printing is equivalent to the area used. From a long-term development perspective, printing methods will be more than traditional. The cost of photolithography is much lower. From the overall development direction, 3D printing technology will become a new force in PCB industrial production, which will have an important impact on the innovation of PCB production technology. 3D printed circuit boards can realize the rapid design and processing of complex three-dimensional microstructures, and can quickly change graphics through a software-based printing control system.
发明内容SUMMARY OF THE INVENTION
为解决上述问题,本申请采用的技术方案是:提供一种3D打印共形电路制备方法,包括:In order to solve the above problems, the technical solution adopted in this application is to provide a method for preparing a 3D printing conformal circuit, including:
(1)将基底表面涂满绝缘材料;(1) Coat the base surface with insulating material;
(2)将导电层打印墨水加入内层喷嘴,将粘结层打印墨水加入外层喷嘴;设定3D打印程序和打印参数,在绝缘材料外打印形成导电层、粘结层,粘结层包裹导电层的外表面;(2) Add the conductive layer printing ink to the inner nozzle, and add the adhesive layer printing ink to the outer nozzle; set the 3D printing program and printing parameters, and print the conductive layer and the adhesive layer outside the insulating material, and the adhesive layer is wrapped the outer surface of the conductive layer;
内层喷嘴、外层喷嘴由打印机喷嘴内圆弧隔板分隔而成,内层喷嘴的横截面积小于外层喷嘴的横截面积;The inner layer nozzle and the outer layer nozzle are separated by the inner arc partition of the printer nozzle, and the cross-sectional area of the inner layer nozzle is smaller than that of the outer layer nozzle;
(3)将绝缘层打印墨水加入打印机喷嘴,在粘结层外进行第二绝缘层打印,获得3D打印的共形电路。(3) The insulating layer printing ink is added to the printer nozzle, and the second insulating layer is printed outside the adhesive layer to obtain a 3D printed conformal circuit.
优选地,步骤(1)中,绝缘材料,形成第一绝缘层主要由以下重量份的组份:环氧树脂3-8份、酚醛树脂2-8份、丁晴乳胶3-8份、聚乙烯吡咯烷酮1-3份、以及聚乙二醇3-8份,溶解到丙酮溶液制成。Preferably, in step (1), the insulating material to form the first insulating layer is mainly composed of the following components by weight: 3-8 parts of epoxy resin, 2-8 parts of phenolic resin, 3-8 parts of nitrile latex, 1-3 parts of vinylpyrrolidone and 3-8 parts of polyethylene glycol are dissolved in an acetone solution.
优选地,步骤(2)中,导电层打印墨水,主要由以下重量份的组份:氧化石墨烯5-10份、石墨烯10-20份、碳纳米管5-10份、纳米银10-20份、纳米铜10-20份、聚乙烯吡咯烷酮1-3份、以及聚丙烯酸酯1-3份,加入到水溶液溶解制成。Preferably, in step (2), the conductive layer printing ink is mainly composed of the following components in parts by weight: 5-10 parts of graphene oxide, 10-20 parts of graphene, 5-10 parts of carbon nanotubes, and 10-10 parts of nano-silver 20 parts, 10-20 parts of nano-copper, 1-3 parts of polyvinylpyrrolidone, and 1-3 parts of polyacrylate are added to the aqueous solution to dissolve.
优选地,步骤(2)中,粘结层打印墨水,主要由以下重量份的组份:聚丁二酸丁二醇酯5-10份、聚丁二酸乙二醇酯5-10份、聚己内酯10-20份、以及聚乙二醇1-5份,加入到二氯甲烷溶解制成。Preferably, in step (2), the adhesive layer printing ink is mainly composed of the following components in parts by weight: 5-10 parts of polybutylene succinate, 5-10 parts of polyethylene succinate, 10-20 parts of polycaprolactone and 1-5 parts of polyethylene glycol are added to dichloromethane and dissolved.
优选地,步骤(3)中,绝缘层打印墨水,主要由以下重量份的组份:环氧树脂5-10份、酚醛树脂5-10份、丁晴乳胶5-10份、聚乙烯吡咯烷酮5-10份、以及聚乙二醇5-10份,溶解到丙酮溶液制成。Preferably, in step (3), the insulating layer printing ink is mainly composed of the following components by weight: 5-10 parts of epoxy resin, 5-10 parts of phenolic resin, 5-10 parts of nitrile latex, 5-10 parts of polyvinylpyrrolidone -10 parts and 5-10 parts of polyethylene glycol are dissolved in acetone solution.
优选地,绝缘材料、导电层打印墨水、粘结层打印墨水和绝缘层打印墨水,粘度均≥1000cps。Preferably, the insulating material, the conductive layer printing ink, the adhesive layer printing ink and the insulating layer printing ink all have a viscosity of ≥1000 cps.
优选地,步骤(2)中,内层喷嘴的宽度为50-150μm,外层喷嘴的宽度为150-250μm。Preferably, in step (2), the width of the inner layer nozzle is 50-150 μm, and the width of the outer layer nozzle is 150-250 μm.
优选地,步骤(1)中,设定3D打印程序和打印参数为,首先采用CT扫描建立打印基底的三维模型,而后在三维模型表面建立打印电路的具体路径,根据打印路径形成代码文件,最后将代码文件导入打印机软件。Preferably, in step (1), the 3D printing program and printing parameters are set as follows: first, a 3D model of the printing substrate is established by CT scanning, then a specific path of the printing circuit is established on the surface of the 3D model, a code file is formed according to the printing path, and finally Import the code file into the printer software.
本发明的有益效果,采用3D打印的方式制备共形电路,既解决了共形电路印刷过程中变化表面的难印刷问题,又解决了传统加工方法的制备工序复杂,耗用大量的水和电,并产生大量的废水和污染物。实现了简便快速、安全有效、绿色环保的共形电路成形制造。The beneficial effect of the present invention is that the conformal circuit is prepared by 3D printing, which not only solves the difficult printing problem of the changing surface during the printing of the conformal circuit, but also solves the complex preparation process of the traditional processing method, which consumes a lot of water and electricity. , and produce a large amount of waste water and pollutants. A simple, fast, safe, effective, green and environmentally friendly conformal circuit forming and manufacturing is realized.
面对共形电路极端环境使用的安全性和寿命问题,本发明采用多层包覆结构对共形电路进行完全的覆盖。首先,在基底表面铺展一层具有防腐蚀、防导电、隔绝性强的绝缘材料,形成第一绝缘层实现对基底材料的有效保护。随后,通过3D打印技术进行电路打印,开创性的建立了半包覆式打印体,将内层进行导电层打印,外层包覆粘结层,这对于共形电路的建立和使用具有两大优势。第一,实现了对内层导电层的打印宽度调控,在外层粘结层的作用下,内层的导电层无法自由铺展,缩短了内层材料的宽度,相应的增加了内层材料的厚度,提高了共形电路的传输性能。Faced with the safety and lifespan problems of the conformal circuit used in extreme environments, the present invention adopts a multi-layer cladding structure to completely cover the conformal circuit. First, a layer of insulating material with anti-corrosion, anti-conductivity, and strong isolation is spread on the surface of the substrate to form a first insulating layer to effectively protect the substrate material. Subsequently, circuit printing was carried out through 3D printing technology, and a semi-clad printing body was pioneered. The inner layer was printed with a conductive layer, and the outer layer was covered with an adhesive layer. This has two major advantages for the establishment and use of conformal circuits. Advantage. First, the control of the printing width of the inner conductive layer is realized. Under the action of the outer adhesive layer, the inner conductive layer cannot be spread freely, which shortens the width of the inner layer material and increases the thickness of the inner layer material accordingly. , which improves the transmission performance of the conformal circuit.
为了进一步调控共形电路的耐腐蚀性能和使用寿命,在电路打印完成后进行了绝缘层的二次覆盖,通过调控绝缘层打印墨水的配置和挤出性能,实现绝缘层在电路表面的均匀覆盖,填充粘结层材料的微孔隙和部分缺陷,实现了高性能共形电路的成功制备。In order to further regulate the corrosion resistance and service life of the conformal circuit, the secondary covering of the insulating layer is carried out after the circuit printing is completed. , filling the micropores and partial defects of the bonding layer material, and realizing the successful fabrication of high-performance conformal circuits.
附图说明Description of drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present application more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only for the present application. In some embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort.
图1为本发明打印机喷管的截面示意图;1 is a schematic cross-sectional view of a nozzle of a printer of the present invention;
图2为本发明3D打印共形电路结构示意图。FIG. 2 is a schematic diagram of the structure of the 3D printing conformal circuit of the present invention.
图中符号说明:Description of symbols in the figure:
1.粘结层打印墨水;2.导电层打印墨水;3.基底;4.第一绝缘层;5.导电层;6.粘结层;7.第二绝缘层;8.圆弧隔板;9.内层喷嘴的宽度;10.外层喷嘴的宽度。1. Adhesive layer printing ink; 2. Conductive layer printing ink; 3. Substrate; 4. First insulating layer; 5. Conductive layer; 6. Adhesive layer; 7. Second insulating layer; 8. Arc partition ; 9. The width of the inner nozzle; 10. The width of the outer nozzle.
具体实施方式Detailed ways
为了使本申请所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本申请,并不用于限定本申请。In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application clearer, the present application will be described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application, but not to limit the present application.
现对本申请实施例提供的3D打印共形电路制备方法进行说明。The method for preparing the 3D printing conformal circuit provided in the embodiment of the present application will now be described.
所述3D打印共形电路制备方法,具体包括以下步骤:The 3D printing conformal circuit preparation method specifically includes the following steps:
(1)将基底3表面涂满绝缘材料,形成第一绝缘层4;(1) coating the surface of the
绝缘材料,形成第一绝缘层4主要由以下重量份的组份:环氧树脂3-8份、酚醛树脂2-8份、丁晴乳胶3-8份、聚乙烯吡咯烷酮1-3份、以及聚乙二醇3-8份,溶解到丙酮溶液制成;Insulating material, the first insulating
(2)将导电层打印墨水2加入内层喷嘴,用于内层打印;将粘结层打印墨水1加入外层喷嘴,用于外层打印;设定3D打印程序和打印参数,在绝缘材料外打印形成导电层5、粘结层6,粘结层6包裹导电层5的外表面;(2) Add the conductive
请参阅图1,为本发明打印机喷管的截面示意图。内层喷嘴、外层喷嘴由打印机喷嘴内圆弧隔板8分隔而成,内层喷嘴的横截面积小于外层喷嘴的横截面积;Please refer to FIG. 1 , which is a schematic cross-sectional view of the nozzle of the printer of the present invention. The inner layer nozzle and the outer layer nozzle are separated by the
导电层打印墨水2,主要由以下重量份的组份:氧化石墨烯5-10份、石墨烯10-20份、碳纳米管5-10份、纳米银10-20份、纳米铜10-20份、聚乙烯吡咯烷酮1-3份、以及聚丙烯酸酯1-3份,加入到水溶液溶解制成;The conductive
粘结层打印墨水1,主要由以下重量份的组份:聚丁二酸丁二醇酯5-10份、聚丁二酸乙二醇酯5-10份、聚己内酯10-20份、以及聚乙二醇1-5份,加入到二氯甲烷溶解制成;The adhesive
通过3D打印机打印导电层5和粘结层6,成型后在打印电路表面再进行绝缘层打印,将导电层5材料进行双层包覆,实现了共形电路粘附力强、导电性优异、耐腐蚀的优点。The conductive layer 5 and the
(3)将绝缘层打印墨水加入打印机喷嘴,在粘结层6外进行第二绝缘层7打印,获得3D打印的共形电路;(3) adding the insulating layer printing ink to the printer nozzle, and printing the second insulating
绝缘层打印墨水,主要由以下重量份的组份:环氧树脂5-10份、酚醛树脂5-10份、丁晴乳胶5-10份、聚乙烯吡咯烷酮5-10份、以及聚乙二醇5-10份,溶解到丙酮溶液制成。The insulating layer printing ink is mainly composed of the following components by weight: 5-10 parts of epoxy resin, 5-10 parts of phenolic resin, 5-10 parts of nitrile latex, 5-10 parts of polyvinylpyrrolidone, and polyethylene glycol 5-10 parts are made by dissolving into acetone solution.
更进一步,在本实施例中,绝缘材料、导电层打印墨水2、粘结层打印墨水1和绝缘层打印墨水,通过对组分调控,粘度均≥1000cps,实现挤出过程中均匀流出。Furthermore, in this embodiment, the viscosity of the insulating material, conductive
更进一步,在本实施例中,步骤(2)中,内层喷嘴的宽度9为50-150μm,外层喷嘴的宽度10为150-250μm。Further, in this embodiment, in step (2), the
更进一步,在本实施例中,步骤(1)中,设定3D打印程序和打印参数,具体为首先采用CT扫描建立打印基底3的三维模型,而后在三维模型表面建立打印电路的具体路径,根据打印路径形成代码文件,最后将代码文件导入打印机软件。Further, in this embodiment, in step (1), a 3D printing program and printing parameters are set, specifically, firstly, a three-dimensional model of the
本发明采用3D打印的方式制备共形电路,既解决了共形电路印刷过程中变化表面的难印刷问题,又解决了传统加工方法的制备工序复杂,耗用大量的水和电,并产生大量的废水和污染物。实现了简便快速、安全有效、绿色环保的共形电路成形制造。The invention adopts the 3D printing method to prepare the conformal circuit, which not only solves the difficult printing problem of the changing surface during the conformal circuit printing process, but also solves the complicated preparation process of the traditional processing method, consumes a large amount of water and electricity, and generates a large amount of wastewater and pollutants. A simple, fast, safe, effective, green and environmentally friendly conformal circuit forming and manufacturing is realized.
面对共形电路极端环境使用的安全性和寿命问题,本发明采用多层包覆结构对共形电路进行完全的覆盖。首先,在基底3表面铺展一层具有防腐蚀、防导电、隔绝性强的绝缘材料,形成第一绝缘层4实现对基底3材料的有效保护。随后,通过3D打印技术进行电路打印,开创性的建立了半包覆式打印体,将内层进行导电层5打印,外层包覆粘结层6,这对于共形电路的建立和使用具有两大优势。第一,实现了对内层导电层5的打印宽度调控,在外层粘结层6的作用下,内层的导电层5无法自由铺展,缩短了内层材料的宽度,相应的增加了内层材料的厚度,提高了共形电路的传输性能。Faced with the safety and lifespan problems of the conformal circuit used in extreme environments, the present invention adopts a multi-layer cladding structure to completely cover the conformal circuit. First, a layer of insulating material with anti-corrosion, anti-conductivity, and strong isolation is spread on the surface of the
为了进一步调控共形电路的耐腐蚀性能和使用寿命,在电路打印完成后进行了绝缘层的二次覆盖,通过调控绝缘层打印墨水的配置和挤出性能,实现绝缘层在电路表面的均匀覆盖,填充粘结层6材料的微孔隙和部分缺陷,实现了高性能共形电路的成功制备。In order to further regulate the corrosion resistance and service life of the conformal circuit, the secondary covering of the insulating layer is carried out after the circuit printing is completed. , filling the micropores and partial defects of the
具体实施例1Specific Example 1
一种3D打印共形电路制备方法,具体包括以下步骤:A method for preparing a 3D printing conformal circuit, which specifically includes the following steps:
(1)将基底3表面涂满绝缘材料,形成第一绝缘层4;(1) coating the surface of the
绝缘材料,形成第一绝缘层4主要由以下重量份的组份:环氧树脂3份、酚醛树脂2份、丁晴乳胶3份、聚乙烯吡咯烷酮1份、以及聚乙二醇3份,溶解到丙酮溶液制成;Insulating material, the first insulating
(2)将导电层打印墨水2加入内层喷嘴,用于内层打印;将粘结层打印墨水1加入外层喷嘴,用于外层打印;设定3D打印程序和打印参数,在绝缘材料外打印形成导电层5、粘结层6,粘结层6包裹导电层5的外表面;内层喷嘴、外层喷嘴由打印机喷嘴内圆弧隔板8分隔而成,内层喷嘴的横截面积小于外层喷嘴的横截面积;(2) Add the conductive
导电层打印墨水2,主要由以下重量份的组份:氧化石墨烯5份、石墨烯10份、碳纳米管5份、纳米银10份、纳米铜10份、聚乙烯吡咯烷酮1份、以及聚丙烯酸酯1份,加入到水溶液溶解制成;The conductive
粘结层打印墨水1,主要由以下重量份的组份:聚丁二酸丁二醇酯5份、聚丁二酸乙二醇酯5份、聚己内酯10份、以及聚乙二醇1份,加入到二氯甲烷溶解制成;The adhesive
通过3D打印机打印导电层5和粘结层6,成型后在打印电路表面再进行绝缘层打印,将导电层5材料进行双层包覆,实现了共形电路粘附力强、导电性优异、耐腐蚀的优点。The conductive layer 5 and the
(3)将绝缘层打印墨水加入打印机喷嘴,在粘结层6外进行第二绝缘层7打印,获得3D打印的共形电路;(3) adding the insulating layer printing ink to the printer nozzle, and printing the second insulating
绝缘层打印墨水,主要由以下重量份的组份:环氧树脂5份、酚醛树脂5份、丁晴乳胶5份、聚乙烯吡咯烷酮5份、以及聚乙二醇5份,溶解到丙酮溶液制成。The insulating layer printing ink is mainly composed of the following components by weight: 5 parts of epoxy resin, 5 parts of phenolic resin, 5 parts of nitrile latex, 5 parts of polyvinylpyrrolidone, and 5 parts of polyethylene glycol, dissolved in acetone solution to prepare to make.
绝缘材料、导电层打印墨水2、粘结层打印墨水1和绝缘层打印墨水,粘度均为1000cps。The insulating material, the conductive
步骤(2)中,内层喷嘴的宽度9为50μm,外层喷嘴的宽度10为150μm。In step (2), the
粘附性测试:Adhesion Test:
采用万能材料试验机对打印电路与基底3之间的粘附性进行表征,通过测量打印电路与基底3之间的剥离强度的大小来衡量两者之间的粘附性。过程如下,将准备好的电路板固定在玻片上,将3M胶带的一端贴在电路上,并用手指按压胶带60s,保证胶带的充分接触和粘结,通过万能试验机进行测试,调控测试速率为15mm/min,在室温环境中开始测试,实时记录应力-应变变化关系,将得到的应力除以胶带宽度,即可得到剥离强度,计算公式如下:The adhesion between the printed circuit and the
P=F/W,P为剥离强度(N/m),F为剥离力(N),W为测试宽度(m)。P=F/W, P is peel strength (N/m), F is peel force (N), W is test width (m).
测试结果:剥离强度3.9N。Test results: peel strength 3.9N.
电阻率测试:对电路采用四探针仪器测试电阻率,使用的四探针测试仪是深圳市卓越仪器仪表有限公司生产的型号为RET-9型双电测四探针测试仪。Resistivity test: Use a four-probe instrument to test the resistivity of the circuit. The four-probe tester used is a RET-9 double-electrical four-probe tester produced by Shenzhen Excellent Instrument Co., Ltd.
测试结果:电阻率为8.98x10-5Ω·cm。Test results: The resistivity is 8.98x10 -5 Ω·cm.
具体实施例2
(1)将基底3表面涂满绝缘材料;(1) coating the surface of
绝缘材料,形成第一绝缘层4主要由以下重量份的组份:环氧树脂8份、酚醛树脂8份、丁晴乳胶8份、聚乙烯吡咯烷酮3份、以及聚乙二醇8份,溶解到丙酮溶液制成;Insulating material, the first insulating
(2)将导电层打印墨水2加入内层喷嘴,用于内层打印;将粘结层打印墨水1加入外层喷嘴,用于外层打印;设定3D打印程序和打印参数,在绝缘材料外打印形成导电层5、粘结层6,粘结层6包裹导电层5的外表面;内层喷嘴、外层喷嘴由打印机喷嘴内圆弧隔板8分隔而成,内层喷嘴的横截面积小于外层喷嘴的横截面积;(2) Add the conductive
导电层打印墨水2,主要由以下重量份的组份:氧化石墨烯10份、石墨烯20份、碳纳米管10份、纳米银20份、纳米铜20份、聚乙烯吡咯烷酮3份、以及聚丙烯酸酯3份,加入到水溶液溶解制成;The conductive
粘结层打印墨水1,主要由以下重量份的组份:聚丁二酸丁二醇酯10份、聚丁二酸乙二醇酯10份、聚己内酯20份、以及聚乙二醇5份,加入到二氯甲烷溶解制成;The adhesive
通过3D打印机打印导电层5和粘结层6,成型后在打印电路表面再进行绝缘层打印,将导电层5材料进行双层包覆,实现了共形电路粘附力强、导电性优异、耐腐蚀的优点。The conductive layer 5 and the
(3)将绝缘层打印墨水加入打印机喷嘴,在粘结层6外进行第二绝缘层7打印,获得3D打印的共形电路;(3) adding the insulating layer printing ink to the printer nozzle, and printing the second insulating
绝缘层打印墨水,主要由以下重量份的组份:环氧树脂10份、酚醛树脂10份、丁晴乳胶10份、聚乙烯吡咯烷酮10份、以及聚乙二醇10份,溶解到丙酮溶液制成。The insulating layer printing ink is mainly composed of the following components by weight: 10 parts of epoxy resin, 10 parts of phenolic resin, 10 parts of nitrile latex, 10 parts of polyvinylpyrrolidone, and 10 parts of polyethylene glycol, dissolved in acetone solution to prepare to make.
绝缘材料、导电层打印墨水2、粘结层打印墨水1和绝缘层打印墨水,粘度均为1100cps。The insulating material, the conductive
步骤(2)中,内层喷嘴的宽度9为100μm,外层喷嘴的宽度10为200μm。In step (2), the
粘附性测试结果:剥离强度10.9N。Adhesion test results: peel strength 10.9N.
电阻率测试结果:电阻率为5.21x10-5Ω·cm。Resistivity test results: the resistivity is 5.21x10 -5 Ω·cm.
具体实施例3
(1)将基底3表面涂满绝缘材料;(1) coating the surface of
绝缘材料,形成第一绝缘层4主要由以下重量份的组份:环氧树脂5份、酚醛树脂4份、丁晴乳胶5份、聚乙烯吡咯烷酮2份、以及聚乙二醇6份,溶解到丙酮溶液制成;Insulating material, the first insulating
(2)将导电层打印墨水2加入内层喷嘴,用于内层打印;将粘结层打印墨水1加入外层喷嘴,用于外层打印;设定3D打印程序和打印参数,在绝缘材料外打印形成导电层5、粘结层6,粘结层6包裹导电层5的外表面;内层喷嘴、外层喷嘴由打印机喷嘴内圆弧隔板8分隔而成,内层喷嘴的横截面积小于外层喷嘴的横截面积;(2) Add the conductive
导电层打印墨水2,主要由以下重量份的组份氧化石墨烯7份、石墨烯15份、碳纳米管8份、纳米银12份、纳米铜12份、聚乙烯吡咯烷酮2份、以及聚丙烯酸酯2份,加入到水溶液溶解制成;The conductive
粘结层打印墨水1,主要由以下重量份的组份:聚丁二酸丁二醇酯8份、聚丁二酸乙二醇酯7份、聚己内酯7份、以及聚乙二醇4份,加入到二氯甲烷溶解制成;The adhesive
通过3D打印机打印导电层5和粘结层6,成型后在打印电路表面再进行绝缘层打印,将导电层5材料进行双层包覆,实现了共形电路粘附力强、导电性优异、耐腐蚀的优点。The conductive layer 5 and the
(3)将绝缘层打印墨水加入打印机喷嘴,在粘结层6外进行第二绝缘层7打印,获得3D打印的共形电路;(3) adding the insulating layer printing ink to the printer nozzle, and printing the second insulating
绝缘层打印墨水,主要由以下重量份的组份:环氧树脂8份、酚醛树脂7份、丁晴乳胶8份、聚乙烯吡咯烷酮8份、以及聚乙二醇9份,溶解到丙酮溶液制成。The insulating layer printing ink is mainly composed of the following components by weight: 8 parts of epoxy resin, 7 parts of phenolic resin, 8 parts of nitrile latex, 8 parts of polyvinylpyrrolidone, and 9 parts of polyethylene glycol, dissolved in acetone solution to prepare to make.
绝缘材料、导电层打印墨水2、粘结层打印墨水1和绝缘层打印墨水,粘度均为1200cps。Insulating material, conductive
步骤(2)中,内层喷嘴的宽度9为150μm,外层喷嘴的宽度10为250μm。In step (2), the
粘附性测试结果:剥离强度5.4N。Adhesion test results: peel strength 5.4N.
电阻率测试结果:电阻率为7.44x10-5Ω·cm。Resistivity test results: the resistivity is 7.44x10 -5 Ω·cm.
具体实施例4Specific Example 4
与具体实施例1不同在于,未进行步骤(1)。The difference from the specific example 1 is that step (1) is not performed.
粘附性测试结果:剥离强度1.5N。Adhesion test results: peel strength 1.5N.
电阻率测试结果:电阻率为9.56x10-5Ω·cm。Resistivity test results: the resistivity is 9.56x10 -5 Ω·cm.
具体实施例5Specific Example 5
与具体实施例1不同在于,未进行步骤(3)。The difference from the
粘附性测试结果:剥离强度2.1N。Adhesion test results: peel strength 2.1N.
电阻率测试结果:电阻率为9.48x10-5Ω·cm。Resistivity test results: the resistivity is 9.48x10 -5 Ω·cm.
结果分析:采用本发明方法制备的3D打印共形电路具有优异的粘附性能,能够抵抗较大的破坏力,同时具有低的电阻率,导电性能优异。其中对电路进行最底层和最外层绝缘层(第一绝缘层4、第二绝缘层7)涂覆能够有效提高共形电路的粘附性能,提高电路与基底3的结合强度,保证电路的正常使用。通过调控打印墨水的含量,增加纳米银和纳米铜的含量可以大幅降低共形电路的电阻率,提高共形电路的导电性和使用寿命。获得具有优异导电性能的3D打印共形电路。Analysis of the results: The 3D printed conformal circuit prepared by the method of the present invention has excellent adhesion performance, can resist large destructive force, and at the same time has low resistivity and excellent electrical conductivity. Among them, coating the bottommost and outermost insulating layers (the first insulating
以上所述实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的精神和范围,均应包含在本申请的保护范围之内。The above-mentioned embodiments are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the above-mentioned embodiments, those of ordinary skill in the art should understand that: it can still be used for the above-mentioned implementations. The technical solutions described in the examples are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions in the embodiments of the application, and should be included in the within the scope of protection of this application.
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CN109803810A (en) * | 2016-10-04 | 2019-05-24 | 昕诺飞控股有限公司 | 3D printing method and product |
CN110798994A (en) * | 2019-10-29 | 2020-02-14 | 西安瑞特三维科技有限公司 | Device and method for preparing curved conformal multilayer printed board |
CN112958765A (en) * | 2021-02-25 | 2021-06-15 | 哈尔滨工业大学 | Laser-assisted conformal 3D printing method for complex curved surface special-shaped structure |
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CN109803810A (en) * | 2016-10-04 | 2019-05-24 | 昕诺飞控股有限公司 | 3D printing method and product |
CN110798994A (en) * | 2019-10-29 | 2020-02-14 | 西安瑞特三维科技有限公司 | Device and method for preparing curved conformal multilayer printed board |
CN112958765A (en) * | 2021-02-25 | 2021-06-15 | 哈尔滨工业大学 | Laser-assisted conformal 3D printing method for complex curved surface special-shaped structure |
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