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CN114073996B - A nested microwell array chip and its preparation method - Google Patents

A nested microwell array chip and its preparation method Download PDF

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CN114073996B
CN114073996B CN202111404997.3A CN202111404997A CN114073996B CN 114073996 B CN114073996 B CN 114073996B CN 202111404997 A CN202111404997 A CN 202111404997A CN 114073996 B CN114073996 B CN 114073996B
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黄璐
周建华
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Sun Yat Sen University
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Abstract

The invention provides a nested addressable microwell array chip, which comprises microwell units distributed in an array, wherein the microwell units comprise microwells distributed in an array, each microwell comprises a cell capturing microwell and a cell culture microwell which is arranged above the cell capturing microwell and communicated with the cell capturing microwell, the size of the cell culture microwell is larger than that of the cell capturing microwell, and a code is arranged on each microwell unit. The invention also provides a preparation method of the nested addressable micro-well array chip. The chip provided by the invention does not influence the single cell capture rate, and simultaneously provides a larger cell culture space, thereby being beneficial to further culture of cells. Meanwhile, each micro-well unit is provided with a code, so that accurate tracking and observation of single cells can be realized.

Description

一种嵌套式微井阵列芯片及其制备方法A nested microwell array chip and its preparation method

技术领域technical field

本发明属于微流控芯片技术领域,具体涉及一种嵌套式可寻址微井阵列芯片、模具及其制备方法。The invention belongs to the technical field of microfluidic chips, and in particular relates to a nested addressable microwell array chip, a mold and a preparation method thereof.

背景技术Background technique

近年来,在单细胞分析相关的研究中,主要的高通量单细胞分析平台为微流控芯片,即利用芯片上集成的微流道、微孔或微电极等微米级功能元件将单细胞分离并捕获,再对其进行芯片上的培养和追踪。高通量分析有助于获取具有统计学意义的单细胞信息,对确定差异性结果源于随机波动或具有特殊生物功能意义具有重要作用。In recent years, in the research related to single-cell analysis, the main high-throughput single-cell analysis platform is the microfluidic chip, that is, the single-cell Isolated and captured, cultured and tracked on a chip. High-throughput analysis helps to obtain statistically significant single-cell information, and plays an important role in determining whether differential results are due to random fluctuations or have special biological function significance.

基于微流控芯片的单细胞捕获与培养方法主要包括:微井阵列法、微液滴法、水力捕获法及外加场操控法。其中,微井阵列法因其操作方便,芯片设计简单,无需引入大量流道设计,具有较高通量等优点而得到广泛应用。在现有技术中,微井阵列法中微井尺寸与细胞大小接近,以利用尺寸排除原理提高单细胞捕获率,但微井的狭小空间限制了细胞生长及迁移,不利于单细胞长期培养与观测。Single cell capture and culture methods based on microfluidic chips mainly include: microwell array method, micro droplet method, hydraulic capture method and external field manipulation method. Among them, the microwell array method is widely used because of its convenient operation, simple chip design, no need to introduce a large number of flow channel designs, and high throughput. In the prior art, in the microwell array method, the size of the microwells is close to the size of the cells, and the principle of size exclusion is used to improve the capture rate of single cells. However, the narrow space of the microwells limits the growth and migration of cells, which is not conducive to the long-term cultivation and development of single cells. observe.

发明内容Contents of the invention

有鉴于此,本发明要解决的技术问题在于提供一种嵌套式可寻址微井阵列芯片、模具及其制备方法,兼顾单细胞捕获率和培养空间。In view of this, the technical problem to be solved by the present invention is to provide a nested addressable microwell array chip, a mold and a preparation method thereof, which take into account the capture rate of single cells and the culture space.

为实现上述目的,本发明提供了一种嵌套式可寻址微井阵列芯片,所述嵌套式可寻址微井阵列芯片包括阵列分布的微井单元,所述微井单元包括阵列分布的微井,所述微井包括细胞捕获微井和设置在所述细胞捕获微井上且与所述细胞捕获微井相连通的细胞培养微井,所述细胞培养微井的尺寸大于所述细胞捕获微井的尺寸,所述微井单元上设置有编码。In order to achieve the above object, the present invention provides a nested addressable micro-well array chip, the nested addressable micro-well array chip includes micro-well units distributed in arrays, and the micro-well units include array-distributed The microwells include cell trapping microwells and cell culture microwells arranged on the cell trapping microwells and communicated with the cell trapping microwells, and the size of the cell culture microwells is larger than that of the cells Captures the dimensions of the microwells on which the codes are provided.

在一个实施例中,所述微井单元编码位于所述微井单元的中心。In one embodiment, the micro-well unit code is located at the center of the micro-well unit.

在一个实施例中,所述细胞培养微井的高度为20-30μm,所述细胞捕获微井的高度为20-30μm。In one embodiment, the height of the cell culture microwell is 20-30 μm, and the height of the cell capture microwell is 20-30 μm.

在一个实施例中,所述细胞捕获微井横截面的中垂线和所述细胞培养微井横截面的中垂线重合。In one embodiment, the perpendicular line of the cross section of the cell trapping microwell coincides with the perpendicular line of the cross section of the cell culture microwell.

在一个实施例中,所述细胞捕获微井横截面为圆形,直径为15-30μm;所述细胞培养微井横截面为正方形,边长为80-120μm。In one embodiment, the cell capture microwell has a circular cross section with a diameter of 15-30 μm; the cell culture microwell has a square cross section with a side length of 80-120 μm.

在一个实施例中,所述嵌套式可寻址微井阵列芯片包括十行十列的微井单元,相邻微井单元的间隔为200-220μm。In one embodiment, the nested addressable microwell array chip includes microwell units in ten rows and ten columns, and the interval between adjacent microwell units is 200-220 μm.

在一个实施例中,所述微井单元包括五行五列微井,相邻微井中心间隔为170-190μm。In one embodiment, the microwell unit includes microwells in five rows and five columns, and the distance between the centers of adjacent microwells is 170-190 μm.

在一个实施例中,所述编码设置在微井单元第三行第三列的位置。In one embodiment, the code is set at the position of the third row and the third column of the microwell unit.

本发明还提供了一种嵌套式可寻址微井阵列芯片的制备方法,包括:The present invention also provides a method for preparing a nested addressable microwell array chip, comprising:

提供模具,所述模具包括基底和设置在所述基底上且呈阵列分布的微结构阵列单元,所述微结构阵列单元包括阵列分布的微结构,所述微结构包括设置在所述基底上的细胞培养微井阴模和设置在所述细胞培养微井阴模上的细胞捕获微井阴模;所述细胞培养微井阴模的尺寸大于所述细胞捕获微井阴模的尺寸;所述微结构阵列单元上设置有编码阴模。A mold is provided, the mold includes a substrate and a microstructure array unit arranged on the substrate and distributed in an array, the microstructure array unit includes a microstructure distributed in an array, and the microstructure includes a microstructure arranged on the substrate The cell culture microwell negative mold and the cell capture microwell negative mold arranged on the cell culture microwell negative mold; the size of the cell culture microwell negative mold is greater than the size of the cell capture microwell negative mold; the A coded negative mold is arranged on the microstructure array unit.

向所述模具中加入芯片成型材料,成型后脱模,得到芯片。Adding chip forming material into the mold, demoulding after molding to obtain the chip.

在一个实施例中,芯片成型材料为聚二甲基硅氧烷预聚体,其组分A和组分B重量比为5:1-15:1。In one embodiment, the chip forming material is polydimethylsiloxane prepolymer, and the weight ratio of component A to component B is 5:1-15:1.

本发明还提供了一种模具,包括基底和设置在所述基底上且呈阵列分布的微结构阵列单元,所述微结构阵列单元包括阵列分布的微结构,所述微结构包括设置在所述基底上的细胞培养微井阴模和设置在所述细胞培养微井阴模上的细胞捕获微井阴模;所述细胞培养微井阴模的尺寸大于所述细胞捕获微井阴模的尺寸;所述微结构阵列单元上设置有编码阴模。The present invention also provides a mold, including a substrate and a microstructure array unit arranged on the substrate and distributed in an array, the microstructure array unit includes a microstructure distributed in an array, and the microstructure includes a microstructure arranged on the substrate The cell culture microwell negative mold on the substrate and the cell capture microwell negative mold arranged on the cell culture microwell negative mold; the size of the cell culture microwell negative mold is larger than the size of the cell capture microwell negative mold ; The microstructure array unit is provided with a coded negative mold.

本发明提供的芯片包括阵列分布的微井单元,所述微井单元包括阵列分布的微井,所述微井包括细胞捕获微井和设置在所述细胞捕获微井上且与所述细胞捕获微井相连通的细胞培养微井;所述细胞培养微井的尺寸大于所述细胞捕获微井的尺寸;所述微井单元上设置有编码。本发明提供的芯片可以实现单细胞的高通量培养,芯片设置有细胞培养微井和细胞捕获微井,其中细胞培养微井的尺寸大于细胞捕获微井的尺寸,且细胞培养微井设置在细胞捕获微井上方,不会影响单细胞捕获率,同时可以为细胞提供较大培养空间,有利于细胞的进一步培养。另外,每个微井单元上设置有编码,可以实现单细胞准确追踪观测。本发明提供的嵌套式可寻址微井阵列芯片可应用于单细胞捕获、培养与观测中,在生命科学、医学、细胞生物学等领域具有广泛的应用前景。The chip provided by the present invention includes a microwell unit distributed in an array, and the microwell unit includes a microwell distributed in an array, and the microwell includes a cell capture microwell and is arranged on the cell capture microwell and connected to the cell capture microwell. Cell culture microwells with wells connected; the size of the cell culture microwells is larger than the size of the cell capture microwells; codes are set on the microwell units. The chip provided by the present invention can realize the high-throughput culture of single cells. The chip is provided with cell culture microwells and cell capture microwells, wherein the size of the cell culture microwells is greater than the size of the cell capture microwells, and the cell culture microwells are set at Above the cell capture microwell, it will not affect the single cell capture rate, and at the same time, it can provide a large culture space for cells, which is conducive to the further cultivation of cells. In addition, each microwell unit is provided with a code, which can realize accurate tracking and observation of single cells. The nested addressable microwell array chip provided by the invention can be applied to single cell capture, culture and observation, and has broad application prospects in the fields of life science, medicine, cell biology and the like.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention, and those skilled in the art can also obtain other drawings according to the provided drawings without creative work.

图1为本发明实施例提供的嵌套式可寻址微井阵列芯片的结构示意图;FIG. 1 is a schematic structural view of a nested addressable microwell array chip provided by an embodiment of the present invention;

图2为本发明实施例提供的嵌套式可寻址微井阵列芯片微井单元的俯视显微图片,标尺100μm;Fig. 2 is a top view micrograph of the nested addressable microwell array chip microwell unit provided by the embodiment of the present invention, with a scale of 100 μm;

图3为本发明实施例提供的嵌套式可寻址微井阵列芯片的横切显微图片,标尺100μm;Figure 3 is a cross-sectional micrograph of the nested addressable microwell array chip provided by the embodiment of the present invention, the scale bar is 100 μm;

图4为本发明实施例提供的嵌套式可寻址微井阵列芯片捕获单细胞的流程示意图;Fig. 4 is a schematic flow diagram of capturing single cells by a nested addressable microwell array chip provided by an embodiment of the present invention;

图5为本发明实施例提供的嵌套式可寻址微井阵列芯片捕获荧光微球的显微图片,标尺100μm;Fig. 5 is a micrograph of fluorescent microspheres captured by the nested addressable microwell array chip provided by the embodiment of the present invention, the scale bar is 100 μm;

图6为本发明实施例提供的嵌套式可寻址微井阵列芯片捕获单细胞的显微图片,图中左图为FDA/PI染色的活细胞的显微图片,右图为同一区域FDA/PI染色的死细胞的显微图片,标尺100μm;Figure 6 is a microscopic picture of a single cell captured by a nested addressable microwell array chip provided by an embodiment of the present invention. The left picture in the figure is a microscopic picture of living cells stained by FDA/PI, and the right picture is FDA in the same area. / Micrographs of PI-stained dead cells, scale bar 100 μm;

图7为本发明实施例提供的嵌套式可寻址微井阵列芯片进行单细胞培养的显微图片。Fig. 7 is a micrograph of single cell culture on the nested addressable microwell array chip provided by the embodiment of the present invention.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。但本发明不限于以下实施例,基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. But the present invention is not limited to the following embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work all belong to the protection scope of the present invention.

本发明提供了一种嵌套式可寻址微井阵列芯片,包括阵列分布的微井单元,所述微井单元包括阵列分布的微井,所述微井包括细胞捕获微井和设置在所述细胞捕获微井上且与所述细胞捕获微井相连通的细胞培养微井;所述细胞培养微井的尺寸大于所述细胞捕获微井的尺寸;所述微井单元上设置有编码。The present invention provides a nested addressable micro-well array chip, which comprises a micro-well unit distributed in an array. A cell culture microwell on the cell capture microwell and communicated with the cell capture microwell; the size of the cell culture microwell is larger than that of the cell capture microwell; codes are set on the microwell unit.

参见图1、图2和图3,图1为实施例提供的嵌套式可寻址微井阵列芯片结构示意图,图2为实施例提供的嵌套式可寻址微井阵列芯片微井单元的俯视显微图,图3为实施例提供的嵌套式可寻址微井阵列芯片的横切显微图片,图中11表示微井单元,111表示微井,112表示编码,1111表示细胞培养微井,1112表示细胞捕获微井。Referring to Figure 1, Figure 2 and Figure 3, Figure 1 is a schematic structural diagram of the nested addressable microwell array chip provided by the embodiment, and Figure 2 is the microwell unit of the nested addressable microwell array chip provided by the embodiment Figure 3 is a cross-sectional micrograph of the nested addressable microwell array chip provided by the embodiment, in which 11 represents the microwell unit, 111 represents the microwell, 112 represents the code, and 1111 represents the cell Culture microwells, 1112 indicate cell capture microwells.

本发明中所述嵌套式可寻址微井阵列芯片包括微井单元11,微井单元11呈阵列分布,每个微井单元11包括呈阵列分布的微井111,微井111包括细胞培养微井1111和细胞捕获微井1112,细胞培养微井尺寸1111大于细胞捕获微井尺寸1112,微井单元11设置有编码112。The nested addressable microwell array chip described in the present invention includes microwell units 11, and the microwell units 11 are distributed in an array, and each microwell unit 11 includes microwells 111 distributed in an array, and the microwells 111 include cell culture Microwell 1111 and cell capture microwell 1112 , cell culture microwell size 1111 is larger than cell capture microwell size 1112 , and microwell unit 11 is provided with code 112 .

在一个实施例中,所述细胞培养微井1111高度为20-30μm,优选为25-30μm,更优选为25μm,其横截面可以为正方形,边长为80-120μm,优选为90-110μm,更优选为100μm;所述细胞捕获微井1112高度为20-30μm,优选为22-25μm,更优选为25μm,其横截面可以为圆形,直径为15-30μm,优选为22-25μm,更优选为25μm。In one embodiment, the height of the cell culture microwell 1111 is 20-30 μm, preferably 25-30 μm, more preferably 25 μm, and its cross section can be a square with a side length of 80-120 μm, preferably 90-110 μm, More preferably 100 μm; the height of the cell capture microwell 1112 is 20-30 μm, preferably 22-25 μm, more preferably 25 μm, its cross section can be circular, and its diameter is 15-30 μm, preferably 22-25 μm, more Preferably it is 25 μm.

在一个实施例中,细胞捕获微井1112横截面的中垂线和细胞培养微井1111横截面的中垂线重合,即所述细胞培养微井1111在所述细胞捕获微井1112正上方,以便于细胞通过所述细胞培养微井被所述细胞捕获微井捕获。In one embodiment, the mid-perpendicular line of the cross-section of the cell trapping microwell 1112 coincides with the mid-perpendicular line of the cross-section of the cell culture microwell 1111, that is, the cell culture microwell 1111 is directly above the cell trapping microwell 1112, In order to facilitate cells passing through the cell culture microwells to be captured by the cell capture microwells.

在一个实施例中,一个微井单元11可以包括五行五列的微井111,相邻微井111的中心间隔为170-190μm,优选为170-180μm,更优选为180μm。In one embodiment, one microwell unit 11 may include microwells 111 in five rows and five columns, and the distance between adjacent microwells 111 is 170-190 μm, preferably 170-180 μm, more preferably 180 μm.

本发明中所述微井单元11设置有编码112,所述编码112可以设置在微井单元11的任意位置,优选设置在微井单元11的中心位置。在一个实施例中,微井单元11包括五行五列的微井111,所述编码112可以设置在微井单元11第三行第三列的位置。在本发明中,编码可以为数字编码,例如从00开始,按照微井单元的排列方式进行编码。In the present invention, the micro-well unit 11 is provided with a code 112, and the code 112 can be set at any position of the micro-well unit 11, preferably at the center of the micro-well unit 11. In one embodiment, the microwell unit 11 includes microwells 111 in five rows and five columns, and the code 112 can be set at the position of the third row and the third column of the microwell unit 11 . In the present invention, the code can be a digital code, for example, starting from 00, and coded according to the arrangement of microwell units.

本发明中微井单元11呈阵列分布在所述嵌套式可寻址微井阵列芯片上,在一个实施例中,可以包括十行十列的微井单元11,相邻微井单元间隔为200-220μm,优选为200-210μm,更优选为210μm。In the present invention, microwell units 11 are distributed in an array on the nested addressable microwell array chip. In one embodiment, microwell units 11 in ten rows and ten columns may be included, and the interval between adjacent microwell units is 200-220 μm, preferably 200-210 μm, more preferably 210 μm.

在本发明的一个实施例中,所述芯片包括十行十列的微井单元,每个微井阵列包括五行五列阵列,其中,第三行第三列为数字编码,其他24个位置为微井,此时,在显微镜10倍物镜下的同一观察视野可观测到整个芯片,微井单元和微井单元中的微井都能够被准确编码、识别及追踪。例如,含数字编码00的微井单元中,位于第一行第二列的微井具有编码00-A2,如图1所示。因此,本申请提供的芯片中,每一个被嵌套微井捕获的单细胞也能被一一编码和识别,解决了传统微井培养芯片中高密度、周期性排列的微井及其捕获的单细胞因无特殊标记易混淆失址,故难以实现对所有单细胞的准确追踪的问题。In one embodiment of the present invention, the chip includes ten rows and ten columns of micro-well units, and each micro-well array includes an array of five rows and five columns, wherein the third row and the third column are digital codes, and the other 24 positions are Microwells, at this time, the entire chip can be observed in the same observation field of view under the 10x objective lens of the microscope, and the microwell units and the microwells in the microwell units can be accurately coded, identified and tracked. For example, in the microwell unit with digital code 00, the microwell located in the first row and second column has code 00-A2, as shown in Fig. 1 . Therefore, in the chip provided by this application, each single cell captured by nested microwells can also be encoded and identified one by one, which solves the problem of high-density, periodically arranged microwells and their captured single cells in traditional microwell culture chips. Cells are easily confused and lost without special markings, so it is difficult to achieve accurate tracking of all single cells.

本发明中所述微井阵列数、相邻微井中心间隔、微井单元阵列数、相邻微井单元间隔与所述嵌套式可寻址微井阵列芯片大小相关。在一个实施例中,嵌套式可寻址微井阵列芯片中包括十行十列微井单元,相邻微井单元间隔为200-220μm,每个微井单元中包括五行五列微井,相邻微井中心间隔为170-190μm。在其他实施例中,为了实现在同一视野观测,本领域技术人员可对微井阵列数、相邻微井中心间隔、微井单元阵列数和相邻微井单元间隔进行调整,本发明对此并无特殊限制。In the present invention, the number of microwell arrays, the distance between adjacent microwell centers, the number of microwell unit arrays, and the distance between adjacent microwell units are related to the size of the nested addressable microwell array chip. In one embodiment, the nested addressable microwell array chip includes ten rows and ten columns of microwell units, the interval between adjacent microwell units is 200-220 μm, and each microwell unit includes five rows and five columns of microwells, The distance between the centers of adjacent microwells is 170-190 μm. In other embodiments, in order to achieve observation in the same field of view, those skilled in the art can adjust the number of microwell arrays, the distance between adjacent microwell centers, the number of microwell unit arrays and the distance between adjacent microwell units. There are no special restrictions.

本发明提供的芯片可以用于单细胞捕获,将其与单细胞悬液混合离心后,上层细胞培养微井和下层细胞捕获微井均可捕获细胞,但上层细胞培养微井中的细胞比下层细胞捕获微井中的细胞更易被冲走,因此经过多次溶液冲洗后上层细胞培养微井中的细胞将被冲走,而下层细胞捕获微井中的细胞得以保留。该方法解决了传统单层式微井为提高单细胞捕获率而缩小微井尺寸,从而限制了细胞生长的问题,同时也克服了使用大尺寸微井时为避免微井中同时捕获多个单细胞而使用稀细胞悬液,造成单细胞捕获效率低的弊端。在一个实施例中,采用浓度为300,000/mL的单细胞悬液,该芯片的单细胞捕获率高达35.0±18.2%,是传统利用自然沉积的单层大微井的捕获率(~0.8%)的44倍。The chip provided by the present invention can be used for single cell capture. After it is mixed with single cell suspension and centrifuged, both the upper layer cell culture microwell and the lower layer cell capture microwell can capture cells, but the cells in the upper layer cell culture microwell are larger than the cells in the lower layer. The cells in the trapping microwells are more likely to be washed away, so the cells in the upper cell culture microwells will be washed away after repeated washing with solution, while the cells in the lower cell trapping microwells are retained. This method solves the problem that the traditional single-layer microwell reduces the size of the microwell to increase the capture rate of single cells, thereby limiting the growth of cells, and also overcomes the problem of using large-sized microwells to avoid capturing multiple single cells in the microwell at the same time. The use of dilute cell suspension results in the disadvantage of low capture efficiency of single cells. In one embodiment, using a single cell suspension with a concentration of 300,000/mL, the single cell capture rate of the chip is as high as 35.0 ± 18.2%, which is the capture rate (~0.8%) of the traditional single-layer large and micro wells using natural deposition. 44 times.

本发明还提供了一种模具,包括基底和设置在所述基底上且呈阵列分布的微结构阵列单元,所述微结构阵列单元包括阵列分布的微结构,所述微结构包括设置在所述基底上的细胞培养微井阴模和设置在所述细胞培养微井阴模上的细胞捕获微井阴模;所述细胞培养微井阴模的尺寸大于所述细胞捕获微井阴模的尺寸;所述微结构阵列单元上设置有编码阴模。The present invention also provides a mold, including a substrate and a microstructure array unit arranged on the substrate and distributed in an array, the microstructure array unit includes a microstructure distributed in an array, and the microstructure includes a microstructure arranged on the substrate The cell culture microwell negative mold on the substrate and the cell capture microwell negative mold arranged on the cell culture microwell negative mold; the size of the cell culture microwell negative mold is larger than the size of the cell capture microwell negative mold ; The microstructure array unit is provided with a coded negative mold.

本发明提供的模具用于制备上述技术方案所述的嵌套式可寻址微井阵列芯片,模具的结构、尺寸与上述技术方案所述嵌套式可寻址微井阵列芯片相适应,本发明不再赘述。The mold provided by the present invention is used to prepare the nested addressable microwell array chip described in the above technical solution, and the structure and size of the mold are compatible with the nested addressable microwell array chip described in the above technical solution. The invention will not be described in detail.

在本发明中,所述模具可以按以下方式制备:In the present invention, the mold can be prepared in the following manner:

在基底上形成第一层光刻胶,覆盖第一掩模版,进行第一次紫外曝光,得到第一层具有潜在图形的光刻胶;forming a first layer of photoresist on the substrate, covering the first mask, and performing the first ultraviolet exposure to obtain the first layer of photoresist with potential patterns;

在所述第一层具有潜在图形的光刻胶上形成第二层光刻胶,覆盖第二掩模版,进行第二次紫外曝光,得到第二层具有潜在图形的光刻胶;Forming a second layer of photoresist on the first layer of photoresist with latent patterns, covering the second mask, and performing a second UV exposure to obtain the second layer of photoresist with latent patterns;

将所述基底上两层具有潜在图形的光刻胶进行显影处理,后处理后得到模具。The two layers of photoresist with latent patterns on the substrate are developed, and the mold is obtained after post-processing.

本发明首先在基底上形成第一层光刻胶,用于制备细胞培养微井阴模。本发明中,基底可以为硅片,第一层光刻胶可以为负性光刻胶。本发明可以采用旋涂的方式在基底上形成第一层光刻胶,旋涂参数为:以转速500rpm旋涂12s,接着以3000rpm旋涂30s。In the invention, the first layer of photoresist is firstly formed on the substrate, which is used to prepare the negative mold of the cell culture microwell. In the present invention, the substrate can be a silicon wafer, and the first layer of photoresist can be a negative photoresist. In the present invention, the first layer of photoresist can be formed on the substrate by means of spin coating, and the spin coating parameters are: spin coating at 500 rpm for 12 seconds, and then spin coating at 3000 rpm for 30 seconds.

形成所述第一层光刻胶后,进行前烘,去除溶剂;覆盖第一掩模版,掩模版的图案与光刻胶相关。在本发明中,光刻胶为负性光刻胶,掩模版的图案部分暴露;覆盖所述第一掩模版后进行紫外曝光,所述第一掩模版的图案部分的光刻胶发生交联,未发生交联的光刻胶后续去除;紫外曝光后进行后烘,得到第一层具有潜在图形的光刻胶,第一潜在图形即为包括细胞培养微井阵列的图形。其中,第一掩膜版可以按照以下方法制备:After the first layer of photoresist is formed, prebaking is performed to remove the solvent; the first mask is covered, and the pattern of the mask is related to the photoresist. In the present invention, the photoresist is a negative photoresist, and the pattern part of the mask plate is exposed; after covering the first mask plate, ultraviolet exposure is performed, and the photoresist of the pattern part of the first mask plate is cross-linked , the non-crosslinked photoresist is subsequently removed; post-baking is performed after ultraviolet exposure to obtain a first layer of photoresist with a latent pattern, and the first latent pattern is a pattern including a cell culture microwell array. Wherein, the first mask plate can be prepared according to the following method:

利用AutoCAD画出包括呈阵列分布的微井单元的芯片的平面图形,所述微井单元包括呈阵列分布的细胞培养微井;Utilize AutoCAD to draw the planar figure of the chip that comprises the micro-well unit that is distributed in array, and described micro-well unit comprises the cell culture micro-well that is distributed in array;

该上述平面图形制作成为第一掩膜版。The above-mentioned planar figure is made into a first mask plate.

在所述第一层具有潜在图形的光刻胶上形成第二层光刻胶,用于制备细胞捕获微井阴模。本发明中,第二层光刻胶可以为负性光刻胶。本发明可以采用旋涂的方式形成第二层光刻胶,旋涂参数为:以转速500rpm旋涂12s,接着以3000rpm旋涂30s。A second layer of photoresist is formed on the first layer of photoresist with latent patterns, which is used to prepare the negative mold of the cell trapping microwell. In the present invention, the second layer of photoresist can be a negative photoresist. In the present invention, the second layer of photoresist can be formed by spin coating, and the spin coating parameters are: spin coating at 500 rpm for 12 seconds, and then spin coating at 3000 rpm for 30 seconds.

形成所述第二层光刻胶后,进行前烘,覆盖掩模版,进行紫外曝光,后烘,得到第二层具有潜在图形的光刻胶,第二潜在图形即为包括细胞捕获微井阵列的图形。其中,第二掩膜版可以按照以下方法制备:After forming the second layer of photoresist, perform pre-baking, cover the mask plate, perform ultraviolet exposure, and post-baking to obtain the second layer of photoresist with potential patterns. The second potential pattern is the array of cell trapping microwells graphics. Wherein, the second mask plate can be prepared according to the following method:

利用AutoCAD画出包括呈阵列分布的微井单元的芯片的平面图形,所述微井单元包括呈阵列分布的细胞捕获微井;Utilize AutoCAD to draw the planar figure of the chip that comprises the micro-well unit that is distributed in array, and described micro-well unit comprises the cell capture micro-well that is distributed in array;

该上述平面图形制作成为第二掩膜版。The above-mentioned planar figure is made into a second mask plate.

将所述基底上两层具有潜在图形的光刻胶用显影液进行显影处理,去除未发生交联的光刻胶,得到具有两层图案的光刻胶。The two layers of photoresist with latent patterns on the substrate are developed with a developer to remove the photoresist that has not been cross-linked to obtain a photoresist with two layers of patterns.

显影处理之后,进行后处理。后处理具体为:将所述两层图案的光刻胶用硅烷化试剂处理,以便于消除表面活性基团,得到光刻胶模具。After the development process, post-processing is performed. The post-treatment specifically includes: treating the photoresist of the two-layer pattern with a silylating agent, so as to eliminate surface active groups, and obtain a photoresist mold.

本发明还提供了一种嵌套式可寻址微井阵列芯片的制备方法,包括:The present invention also provides a method for preparing a nested addressable microwell array chip, comprising:

提供模具;Provide molds;

向所述模具中加入芯片成型材料,成型后脱模,得到芯片。Adding chip forming material into the mold, demoulding after molding to obtain the chip.

在制备嵌套式可寻址微井阵列芯片的过程中,模具为上述技术方案所述的模具或者按照上述技术方案所述的方法制备得到的模具,本发明在此不再赘述。In the process of preparing a nested addressable microwell array chip, the mold is the mold described in the above technical solution or a mold prepared according to the method described in the above technical solution, and the present invention will not repeat them here.

得到模具后,向所述模具中加入芯片成型材料,成型后脱模,即可得到芯片。After the mold is obtained, the chip forming material is added into the mold, and the chip is demoulded after molding to obtain the chip.

在本发明中,采用的芯片成型材料可以为聚二甲基硅氧烷预聚体,包括组分A和组分B。在一个实施例中,聚二甲基硅氧烷预聚体组分A和组分B的重量比为5:1-15:1,优选为5:1-10:1,更优选为10:1,向所述模具中加入聚二甲基硅氧烷预聚体后,脱除气泡,常温下静置过夜,固化后分离模具,得到嵌套式可寻址微井阵列芯片。In the present invention, the chip forming material used may be polydimethylsiloxane prepolymer, including component A and component B. In one embodiment, the weight ratio of polydimethylsiloxane prepolymer component A to component B is 5:1-15:1, preferably 5:1-10:1, more preferably 10:1 1. After adding polydimethylsiloxane prepolymer to the mold, remove air bubbles, let it stand overnight at room temperature, separate the mold after curing, and obtain a nested addressable microwell array chip.

得到嵌套式可寻址微井阵列芯片之后,对其进行灭菌,具体为:将嵌套式可寻址微井阵列芯片置于高温蒸汽锅中进行高温灭菌,在无菌环境下保存。After the nested addressable micro-well array chip is obtained, it is sterilized, specifically: the nested addressable micro-well array chip is placed in a high-temperature steam pot for high-temperature sterilization, and stored in a sterile environment .

在一个实施例,对芯片进行灭菌之前,还包括对其进行切割,将整块的聚二甲基硅氧烷芯片切割为1cm×1cm大小的独立芯片。In one embodiment, before sterilizing the chip, it further includes cutting the whole polydimethylsiloxane chip into independent chips with a size of 1 cm×1 cm.

本发明提供的芯片可以用于捕获细胞和培养细胞,参见图4,图4为实施例提供的嵌套式可寻址微井阵列芯片捕获单细胞的流程示意图,将芯片置于单细胞悬液中,离心的作用下单细胞进入细胞培养微井和细胞捕获微井,用PBS缓冲液冲洗,上层细胞培养微井中多余的细胞除去,而下层细胞捕获微井中的单细胞得以保留,从而实现单细胞捕获。The chip provided by the present invention can be used to capture cells and culture cells, see Figure 4, Figure 4 is a schematic flow chart of the nested addressable microwell array chip provided in the embodiment to capture single cells, the chip is placed in a single cell suspension In the process, under the action of centrifugation, the single cells enter the cell culture microwell and the cell capture microwell, and are washed with PBS buffer. cell capture.

本发明以荧光微球作为细胞模型进行微球捕获实验,本发明提供的芯片对荧光微球的捕获率为64.8±12.6%;采用本发明提供的芯片进行单细胞捕获,单细胞捕获效率为35.0±18.2%,单细胞捕获率与最高单微球捕获率存在差异,其原因在于细胞间尺寸差异大于荧光微球;采用本发明提供的芯片进行单细胞捕获之后,测得单细胞活率为98.3±3.4%,说明该方法对细胞安全;捕获单细胞之后进行培养,观察到单细胞逐渐从下层细胞捕获微井中迁移出,进入上层细胞培养微井进行正常生长和增殖。The present invention uses fluorescent microspheres as a cell model to carry out microsphere capture experiments, and the chip provided by the present invention has a capture rate of fluorescent microspheres of 64.8 ± 12.6%; using the chip provided by the present invention for single cell capture, the single cell capture efficiency is 35.0% ±18.2%, there is a difference between the single cell capture rate and the highest single microsphere capture rate, the reason is that the size difference between cells is greater than that of fluorescent microspheres; after using the chip provided by the invention for single cell capture, the measured single cell viability rate is 98.3 ±3.4%, indicating that this method is safe for cells; after capturing single cells and culturing, it was observed that single cells gradually migrated out of the lower layer cell capture microwells and entered the upper layer cell culture microwells for normal growth and proliferation.

以下结合实施例对本发明提供的嵌套式可寻址微井阵列芯片、模具及其制备方法进行进一步说明。The nested addressable microwell array chip, the mold and the preparation method thereof provided by the present invention will be further described below in conjunction with the examples.

实施例1:Example 1:

按照以下步骤制备嵌套式可寻址微井阵列芯片:Follow the steps below to fabricate a nested addressable microwell array chip:

制作光刻掩模版,包括以下步骤:利用AutoCAD画出第一层方形阵列对应的平面图形,正方形边长为100μm,相邻正方形中心的间隔为180μm,每24个正方形为一组构成一个方阵单元,方阵单元中心按照顺序绘制数字,相邻方阵相隔210μm;在1cm×1cm面积范围内绘制共十行十列的方阵单元,共含有100个方阵单元;根据第一层方形阵列图形的相对坐标,利用AutoCAD画出第二层圆形阵列对应的平面图形,图形参数为:圆形直径为20μm,相邻正方形中心的间隔为180μm,每24个圆形为一组构成一个方阵单元,方阵单元中心按照顺序绘制数字,相邻方阵单元相隔210μm;在1cm×1cm面积范围内绘制共十行十列的方阵单元,共含有100个方阵单元;将第一层方形阵列对应的平面图形制作为第一掩模版;将第二层可寻址圆形阵列对应的平面图形制作为第二掩模版。Making a photolithography mask includes the following steps: use AutoCAD to draw the plane figure corresponding to the square array on the first layer, the side length of the square is 100 μm, the distance between the centers of adjacent squares is 180 μm, and every 24 squares form a square array Units, numbers are drawn in order in the center of the square matrix unit, and the adjacent square matrix is separated by 210 μm; a total of ten rows and ten columns of square matrix units are drawn within the area of 1cm×1cm, which contains a total of 100 square matrix units; according to the first layer of square array For the relative coordinates of the graphics, use AutoCAD to draw the plane graphics corresponding to the second layer of circular arrays. The graphics parameters are: the diameter of the circle is 20 μm, the distance between the centers of adjacent squares is 180 μm, and every group of 24 circles forms a square. Array unit, the center of the square matrix unit draws numbers in order, and the distance between adjacent square matrix units is 210 μm; draw a total of ten rows and ten columns of square matrix units within the area of 1cm×1cm, containing a total of 100 square matrix units; the first layer The planar pattern corresponding to the square array is made as the first mask; the planar pattern corresponding to the addressable circular array of the second layer is made as the second mask.

制备光刻胶模具,包括以下步骤:将洁净的硅片作为基底,在基底上旋涂第一层SU-8 3050光刻胶,旋涂参数为:以转速500rpm旋涂12s,接着以转速3000rpm旋涂30s;再进行前烘,前烘参数为:在温度65℃下加热1min,再于温度95℃下加热12min;将第一掩模版置于SU-8 3050光刻胶层上方,利用曝光机进行紫外曝光,曝光时间为18s,曝光功率为9.5mW/cm2,再进行后烘,后烘参数为:在温度65℃下加热1min,再于温度95℃下加热3min;在第一层SU-8 3050光刻胶上旋涂第二层SU-8 2025光刻胶,旋涂参数为:以转速500rpm旋涂12s,接着以转速3000rpm旋涂30s;进行前烘,前烘参数:在温度65℃下加热1min,再于温度95℃下加热10min;将第二掩模版置于第二层SU-8 2025光刻胶层上方,利用曝光机进行紫外对准曝光,曝光时间为15s,曝光功率为9.5mW/cm2;进行后曝光,曝光时间为18s,曝光功率为9.5mW/cm2,然后进行后烘,后烘参数为:在温度65℃下加热1min,再于温度95℃下加热3min,得到双层具有潜在图形的光刻胶;将基底上双层具有潜在图形的光刻胶用显影液处理3min后显影,得到具有双层图形的光刻胶;用硅烷化试剂处理具有双层图形的光刻胶,得到模具。Prepare a photoresist mold, including the following steps: use a clean silicon wafer as a substrate, spin-coat the first layer of SU-8 3050 photoresist on the substrate, and the spin-coating parameters are: spin-coat at a speed of 500rpm for 12s, and then spin-coat at a speed of 3000rpm Spin coating for 30s; then pre-baking, the pre-baking parameters are: heating at 65°C for 1min, and then heating at 95°C for 12min; place the first mask on the SU-8 3050 photoresist layer, use exposure The UV exposure time is 18s, the exposure power is 9.5mW/cm 2 , and then post-baking. The post-baking parameters are: heating at 65°C for 1min, then heating at 95°C for 3min; The second layer of SU-8 2025 photoresist was spin-coated on the SU-8 3050 photoresist. The spin-coating parameters were: spin-coating at a speed of 500rpm for 12s, and then spin-coating at a speed of 3000rpm for 30s; pre-baking, pre-baking parameters: at Heating at 65°C for 1min, and then heating at 95°C for 10min; place the second mask on top of the second layer of SU-8 2025 photoresist layer, and use an exposure machine to perform UV alignment exposure with an exposure time of 15s. The exposure power is 9.5mW/cm 2 ; after exposure, the exposure time is 18s, the exposure power is 9.5mW/cm 2 , and then post-baking, the post-baking parameters are: heating at 65°C for 1min, then heating at 95°C Under heating for 3 minutes, a double-layer photoresist with a latent pattern is obtained; the photoresist with a double-layer latent pattern on the substrate is treated with a developer for 3 minutes and then developed to obtain a photoresist with a double-layer pattern; it is treated with a silylating agent A photoresist with a double-layer pattern, resulting in a mold.

制备嵌套式可寻址微井阵列芯片,包括以下步骤:将聚二甲基硅氧烷预聚体组分A和组分B按照重量比10:1混合,倾倒在光刻胶模具上;利用真空泵抽气约30min脱除气泡;将脱除气泡后的预聚体混合物静置,常温下放置过夜使之固化;将固化后的聚二甲基硅氧烷芯片从模具上脱除,,将整块的聚二甲基硅氧烷芯片切割为1cm×1cm大小的独立芯片,得到嵌套式可寻址微井阵列芯片;将嵌套式可寻址微井阵列芯片置于高温蒸汽锅中进行高温灭菌;将灭菌后的芯片置于无菌环境下保存。The preparation of a nested addressable microwell array chip comprises the following steps: mixing polydimethylsiloxane prepolymer component A and component B according to a weight ratio of 10:1, and pouring them on a photoresist mold; Use a vacuum pump to pump air for about 30 minutes to remove air bubbles; leave the prepolymer mixture after removing air bubbles to stand, and place it overnight at room temperature to solidify; remove the cured polydimethylsiloxane chip from the mold, Cut the whole polydimethylsiloxane chip into independent chips with a size of 1cm×1cm to obtain a nested addressable microwell array chip; place the nested addressable microwell array chip in a high-temperature steam pot Sterilize at high temperature; store the sterilized chip in a sterile environment.

实施例2~4:Embodiment 2~4:

以直径为15μm、密度为1.08g/cm3的荧光微球模拟细胞进行捕获实验:The capture experiment was carried out with fluorescent microspheres with a diameter of 15 μm and a density of 1.08 g/cm 3 simulating cells:

将实施例1提供的嵌套式可寻址微井阵列芯片放入含有PDMS桩体的离心管中;将5mL浓度为3×105/mL的荧光微球悬液、嵌套式可寻址微井阵列芯片和离心管进行离心,离心转速为600g,时间为1s;离心结束后将芯片取出,冲洗除去芯片上多余的荧光微球;参见图5,计算得到芯片的单荧光微球捕获率为64.8±12.6%,其中,捕获效率按照公式(I)计算:Put the nested addressable microwell array chip provided in Example 1 into a centrifuge tube containing PDMS posts ; The microwell array chip and the centrifuge tube were centrifuged at a speed of 600g for 1s; after the centrifugation, the chip was taken out and washed to remove excess fluorescent microspheres on the chip; see Figure 5 to calculate the single fluorescent microsphere capture rate of the chip Be 64.8 ± 12.6%, wherein, capture efficiency calculates according to formula (1):

捕获效率=每个阵列中含单个荧光微球的微井数/24*100%。将离心转速600g替换为300g,计算得到荧光微球捕获率为1.6±2.1%。Capture efficiency = number of microwells containing a single fluorescent microsphere/24*100% in each array. The centrifugal speed of 600g was replaced by 300g, and the capture rate of fluorescent microspheres was calculated to be 1.6±2.1%.

将离心转速600g替换为450g,计算得到荧光微球捕获率为21.3±9.8%。The centrifugation speed of 600g was replaced by 450g, and the capture rate of fluorescent microspheres was calculated to be 21.3±9.8%.

实施例5:Example 5:

将实施例1提供的芯片放入无菌的含有PDMS桩体的离心管中;将5mL浓度为3×105/mL的单细胞悬液、嵌套式可寻址微井阵列芯片和离心管进行离心,离心转速为600g,离心时间为1s;离心结束后将芯片取出,用PBS缓冲液冲洗除去多余的细胞;计算芯片的单细胞捕获率为35.0±18.2%。Put the chip provided in Example 1 into a sterile centrifuge tube containing PDMS posts; put 5 mL of single-cell suspension with a concentration of 3×10 5 /mL, the nested addressable microwell array chip and the centrifuge tube Centrifuge at a speed of 600g and a centrifugation time of 1s; after the centrifugation, the chip is taken out and washed with PBS buffer to remove excess cells; the single cell capture rate of the chip is calculated to be 35.0±18.2%.

测定单细胞存活率,利用二乙酸荧光素(FDA)/碘化丙啶(PI)染色实验确定细胞死活,其中FDA最终浓度为2μg/mL,PI最终浓度为10μg/mL,染色时间为30min;参见图6,计算得到捕获的单细胞存活率为98.3±3.4%,说明该方法对细胞安全。The survival rate of single cells was determined, and the cell viability was determined by fluorescein diacetate (FDA)/propidium iodide (PI) staining experiment, wherein the final concentration of FDA was 2 μg/mL, the final concentration of PI was 10 μg/mL, and the staining time was 30 minutes; Referring to Fig. 6, the calculated survival rate of captured single cells is 98.3±3.4%, indicating that the method is safe for cells.

进行单细胞培养,将捕获单细胞的芯片置于活细胞工作站中培养,并进行连续观测;分别在0h、2h、4h、6h、8h、10h、12h、18h、24h、36h、48h、60h、72h、84h和96h对初始捕获单细胞的微井进行追踪拍摄;参见图7,可观察到细胞形态正常且可正常增殖,同时观察到单细胞将逐渐从下层细胞捕获微井中迁移出,进入上层细胞培养微井。For single cell culture, place the chip that captures single cells in a living cell workstation for culture, and conduct continuous observation; At 72h, 84h, and 96h, the microwells that initially captured single cells were tracked and photographed; see Figure 7, it can be observed that the cells are in normal shape and can proliferate normally, and at the same time, it is observed that single cells will gradually migrate out of the microwells that capture cells in the lower layer and enter the upper layer Cell culture microwells.

以上实施例的说明只是用于帮助理解本发明的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The descriptions of the above embodiments are only used to help understand the method and core idea of the present invention. It should be pointed out that for those skilled in the art, without departing from the principle of the present invention, some improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.

Claims (9)

1. A nested addressable microwell array chip, comprising microwell units distributed in an array, wherein the microwell units comprise microwells distributed in an array, and the microwells comprise cell capture microwells and cell culture microwells arranged on the cell capture microwells and communicated with the cell capture microwells;
the cell culture microwells are larger in size than the cell capture microwells;
the micro-well unit is provided with a code;
the cell culture micro-well is provided with a cell suspension inlet and a cell culture solution outlet;
the perpendicular bisector of the cross-section of the cell capture microwell coincides with the perpendicular bisector of the cross-section of the cell culture microwell.
2. The nested addressable microwell array chip of claim 1, wherein the code is located in the center of the microwell unit.
3. The nested addressable microwell array chip of claim 1, wherein the height of the cell culture microwells in the microwells is 20-30 μm and the height of the cell capture microwells is 20-30 μm.
4. The nested addressable microwell array chip of claim 3, wherein the cell-trapping microwells are circular in cross-section and 15-30 μm in diameter;
the cross section of the cell culture micro-well is square, and the side length is 80-120 mu m.
5. The nested addressable microwell array chip of claim 4, wherein the nested addressable microwell array chip comprises ten rows and ten columns of microwell units, adjacent microwell units being spaced 200-220 μ ι η apart;
each micro-well unit comprises five rows and five columns of micro-wells, and the centers of the adjacent micro-wells are spaced from 170 to 190 mu m.
6. The nested addressable microwell array chip of claim 5, wherein the coding is disposed in the microwell unit at the position of the third row and the third column.
7. The method for preparing the nested addressable micro-well array chip of any one of claims 1 to 6, comprising the following steps:
providing a mold, wherein the mold comprises a substrate and microstructure array units which are arranged on the substrate and distributed in an array, the microstructure array units comprise microstructures distributed in an array, and the microstructures comprise a cell culture micro-well female die arranged on the substrate and a cell capture micro-well female die arranged on the cell culture micro-well female die; the size of the negative mould of the cell culture micro-well is larger than that of the negative mould of the cell capture micro-well; the microstructure array unit is provided with a coding female die; a cell suspension inlet and a cell culture solution outlet are formed in the cell culture micro-well female die;
the perpendicular bisector of the cross section of the cell capturing micro-well female die is coincided with the perpendicular bisector of the cross section of the cell culture micro-well female die;
and adding a chip forming material into the mold, and demolding after forming to obtain the chip.
8. The method of claim 7, wherein the die-forming material is polydimethylsiloxane prepolymer.
9. A mold is characterized by comprising a substrate and microstructure array units which are arranged on the substrate and distributed in an array, wherein the microstructure array units comprise microstructures distributed in an array, and the microstructures comprise cell culture micro-well female molds arranged on the substrate and cell capture micro-well female molds arranged on the cell culture micro-well female molds;
the size of the cell culture micro-well female die is larger than that of the cell capture micro-well female die;
the microstructure array unit is provided with a coding female die;
the cell culture micro-well female die is provided with a cell suspension inlet and a cell culture solution outlet;
the perpendicular bisector of the cross section of the cell capturing micro-well female die is coincident with the perpendicular bisector of the cross section of the cell culturing micro-well female die.
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