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CN114065411B - A method for creating a drawing blank surface based on a parametric mesh surface - Google Patents

A method for creating a drawing blank surface based on a parametric mesh surface Download PDF

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CN114065411B
CN114065411B CN202111045055.0A CN202111045055A CN114065411B CN 114065411 B CN114065411 B CN 114065411B CN 202111045055 A CN202111045055 A CN 202111045055A CN 114065411 B CN114065411 B CN 114065411B
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sketch
pressing surface
section line
section
height
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CN114065411A (en
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马德松
邓继梅
韩健
李晓广
张东凯
穆康奇
余亚克
牛月鹏
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Handan Iron and Steel Group Co Ltd
HBIS Co Ltd Handan Branch
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Handan Iron and Steel Group Co Ltd
HBIS Co Ltd Handan Branch
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • G06F30/10Geometric CAD
    • G06F30/17Mechanical parametric or variational design
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • G06F30/10Geometric CAD
    • G06F30/15Vehicle, aircraft or watercraft design

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  • General Engineering & Computer Science (AREA)
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  • Automation & Control Theory (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)

Abstract

The invention relates to a method for creating a drawing and pressing surface based on a parameterized grid curved surface, and belongs to the technical field of stamping methods. Setting a reference plane and a reference point in common three-dimensional modeling software, creating an orthogonal section curve group required by parameterizing a grid curved surface by using a parameterization sketch module method, and obtaining a single dough sheet pressing surface with parameterization characteristics from the orthogonal section curve group through grid commands. The invention has the advantages that the invention can be completed by any common three-dimensional industrial design software at present, only uses common simple modeling commands such as a datum plane, a sketch, a datum point, a grid, a rounding and the like, provides simple and efficient operation steps, and is suitable for high-efficiency and high-quality design of drawing press surfaces of various stamping covering parts.

Description

Method for creating drawing press surface based on parameterized grid curved surface
Technical Field
The invention relates to a method for creating a drawing and pressing surface based on a parameterized grid curved surface, and belongs to the technical field of stamping methods.
Background
The design of large-scale stamping covering parts and stamping and drawing technology adopts a three-dimensional design method at present. The process design steps of the drawing part generally comprise the following main steps of determining the drawing direction based on a three-dimensional product digital model, filling the internal hole of the product, creating a process extension surface (comprising flanging and unfolding of a shaping area) of the product, creating a pressing surface and a convex die contour line, generating a pressing surface, producing a convex die fillet, generating a concave die fillet and drawing ribs, and the like, wherein the design of the pressing surface is a key design step, and the good drawing pressing surface comprises the following main characteristics of (1) simple shape and smooth surface, and is convenient for the material to uniformly flow into the center of the product, and (2) along the drawing convex die contour line, the pressing surface ensures that the process supplement part of the drawing part uniformly changes along with the shape of the product, so that the material flow speed is relatively uniform during drawing, and wrinkling is avoided. (3) Along the drawing height direction, the whole position of the pressing surface is required to ensure moderate drawing deformation degree during stamping, so that drawing cracking and insufficient plastic deformation and wrinkling are avoided. In order to meet the requirements, the design of the drawing press surface is designed as much as possible by adopting a parameterized design method, and the drawing press surface is designed as single sheet body as much as possible or is formed by stitching as few sheet bodies as possible under the condition of allowing the condition, so that the complex relevance among a plurality of sheet bodies caused by stitching of a plurality of sheet bodies is reduced, and the stitching tolerance and the fairing continuity (G1 and above continuity) among the sheet bodies are ensured.
At present, when the drawing and pressing surface of a large stamping part is designed in the stamping industry, a multi-surface splicing method is mostly adopted, namely, an independent local pressing surface is firstly generated, and then the surfaces are subjected to transitional connection or splicing (stitching) to form a complete pressing surface. In practical modeling work, the traditional method often adopts a non-full parameterization design method, so that the obtained press surface is a multi-piece sewing surface, and in order to ensure the smoothness of the sewing surface, the smoothness of all partial press surfaces is required to be maintained, so that the design and modification efficiency is low.
Disclosure of Invention
The invention aims to provide a method for creating a drawing material pressing surface based on a parameterized grid curved surface, which comprises the steps of drawing a section curve group required by creating the parameterized grid curved surface by using a parameterization function of a sketch in common three-dimensional modeling software, and generating the material pressing surface with parameterization characteristics by the section curve group; the pressing surface is composed of a single dough sheet, can realize parameterization design and adjustment, is beneficial to improving the design efficiency and quality of the drawing pressing surface of various stamping covering parts, can be finished by means of any common three-dimensional industrial design software at present, only uses common simple modeling commands such as a reference plane, a sketch, a reference point, a grid, rounding and the like, provides simple and efficient operation steps, can be suitable for high-efficiency and high-quality design of the drawing pressing surface of various stamping covering parts, and effectively solves the problems in the background art.
The technical scheme of the invention is that the method for creating the drawing and pressing surface based on the parameterized grid curved surface comprises the following steps:
(1) A drawing and pressing surface is designed by adopting a single grid sheet body;
(2) Generating a pressing surface by two groups of orthogonal parameterized sketch section lines which are orthogonal and approach to the outer contour or the inner contour of the product, namely generating the pressing surface by two groups of orthogonal section lines in the U and V directions, and enabling the pressing surface to be matched with the contour of the product;
(3) The shape and the height of a section line group of the grid surface are controlled by setting parameterized reference planes, sketches, association points and height parameters of the pressing surface, so that the overall height of the pressing surface is controlled to ensure the deformation degree of drawing;
(4) And an alignment datum point is arranged in the sketch section line group, so that two orthogonal section line groups are intersected with zero tolerance, and the generation precision of the pressing surface is ensured.
In the step (2), in order to better enable the pressing surface to be matched with the contour of a matched product, a middle section contour shape control line is added in the X direction and the Y direction, the single-sided sheet pressing surface generated by the orthogonal section lines better matches the contour of the product, the uniformity of drawing deformation is ensured, and the drawing defects such as cracking, wrinkling and the like are eliminated.
In the step (3), 8-10 datum planes are defined as design references for generating a sketch section line group of the pressing surface in order to parameterize and control the shape and the position of the pressing surface;
Firstly, 3 orthogonal datum planes X0, Y0 and Z0 are designed according to a drawing process datum and coincide with the drawing process datum, 4 upright datum planes X1, X2, Y1 and Y2 are respectively designed based on the datum planes X0 and Y0 to serve as left, right, front and back boundary control surfaces of a pressing surface and serve as working planes for drawing a sketch section line of the pressing surface;
in the step (3), the height of the section line of the sketch is controlled by controlling the height parameter to adjust the height of the position of the pressing surface, so that the drawing depth is moderate;
Setting a constant variable H0, and establishing a reference plane Z1 with an upward or downward offset of H0 relative to an absolute horizontal plane reference Z0 in the drawing height direction, wherein the reference plane Z1 is used as a height reference of each sketch section line, and the setting of H0 is used for ensuring that the position of each sketch section line is above or below the reference plane Z1 as much as possible so as to ensure that the generation or adjustment of a pressing surface is not ambiguous.
In the step (3), the drawing uniformity of the pressing surface is ensured by controlling the geometric structure of the parameterized sketch section line group, the parameterized sketch section lines for generating the pressing surface are all formed by straight lines and circular arcs, the order of each section curve section is less than or equal to 2, the geometric rigidity of the section line group is reduced, and the integral smoothness of the drawing pressing surface is naturally ensured.
In the step (3), according to design specifications and experience, the minimum radius of curvature of the pressing surface is controlled to be larger than or equal to the minimum radius of the round angle in the sketch by controlling the size of the round angle radius in the sketch.
In the step (4), in order to ensure that the left, right, front, rear and middle blank pressing surface generating section line groups are intersected and matched at the geometric zero tolerance of the four outer contour angular points and the middle position, two points can be defined by associating two end points of the sketch section line groups which are drawn in advance, and when the sketch section line groups which are orthogonal to the two end points are drawn, the outline end points of the sketch section line groups are respectively overlapped with the two points defined in correspondence or are intersected and matched at the middle position, namely, the generating precision of the blank pressing surface is ensured through the zero tolerance intersection of the orthogonal section line groups.
The invention has the advantages that in common three-dimensional modeling software, a parameterization function of a sketch is used for drawing a section curve group required for creating a parameterized grid curved surface, and a section curve group is used for generating a pressing surface with parameterization, the pressing surface is composed of a single surface sheet, thus parameterization design and adjustment can be realized, the design efficiency and quality of drawing the pressing surface of various stamping covering parts can be improved, the drawing can be completed by means of any common three-dimensional industrial design software at present, and only common simple modeling commands such as a datum plane, the sketch, the datum point, a grid, rounding and the like are used, simple and efficient operation steps are provided, and the drawing device is applicable to high-efficiency and high-quality design of drawing pressing surfaces of various stamping covering parts.
Drawings
FIG. 1 is a digital-to-analog diagram of an original product of the background art of the invention;
FIG. 2 is a digital-to-analog diagram of a drawing process using a single-sided sheet mesh surface as a press surface in the invention;
FIG. 3 is a drawing member process complementary terminology explanatory view of the present invention;
FIG. 4 is a two-dimensional stamping process diagram of a drawing member of the present invention;
FIG. 5-1 is a digital-to-analog diagram of the truck back wall original product;
fig. 5-2 is a digital-analog diagram of the original product of the hood 1;
Fig. 5-3 are digital-to-analog diagrams of the original product of the hood 2;
FIGS. 5-4 are drawings of a prior art truck back wall lower draw press face in a conventional manner;
FIGS. 5 to 5 are drawings showing the drawing-down press face of the hood 1 according to the conventional method of the related art;
FIGS. 5-6 are drawings showing the drawing and pressing surface of the hood 2 according to the conventional method of the related art;
FIGS. 5-7 are drawings of a truck back-end draw swage face under the method of the present invention;
FIGS. 5-8 are drawings of drawing and pressing surfaces of the hood 1 according to the method of the invention;
FIGS. 5-9 are drawings of drawing and pressing surfaces of the hood 2 in the method of the invention;
FIG. 6 is a plan view of the present invention with 8 references;
FIG. 7 is a schematic diagram of a punch process according to the present invention;
FIG. 8 is a single sketch cross-sectional line drawing of the present invention;
FIG. 9 is a cross-sectional line set of two orthogonal sketches completed by the present invention;
FIG. 10 is a press face diagram of the present invention;
FIG. 11 is an extracted male mold profile of the present invention;
FIG. 12 is a diagram of a die fillet and bead ring produced in accordance with the present invention;
FIG. 13 is a diagram of a hood molding surface generated based on an intermediate sketch section set in accordance with the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments, and it is apparent that the described embodiments are a small part of the embodiments of the present invention, but not all embodiments, and all other embodiments obtained by those skilled in the art without making creative efforts based on the embodiments of the present invention are included in the protection scope of the present invention.
A method for creating a drawing press surface based on a parameterized grid curved surface adopts a single grid sheet body to design the drawing press surface, and comprises the following steps:
(1) Generating a pressing surface by adopting two groups of orthogonal parameterized sketch section lines which approach to the outer contour or the inner contour of the product, namely matching the pressing surface with the contour of the product by two groups of orthogonal section lines in the U and V directions;
(2) The shape and the height of a section line group of the grid surface are controlled by setting parameterized reference planes, sketches, association points and height parameters of the pressing surface, so that the overall height of the pressing surface is controlled to ensure the deformation degree of drawing;
(3) And an alignment datum point is arranged in the sketch section line group, so that two orthogonal section line groups are intersected with zero tolerance, and the generation precision of the pressing surface is ensured.
In the step (1), in order to better enable the pressing surface to be matched with the contour of a matched product, a middle section contour shape control line is added in the X direction and the Y direction, the single-sided sheet pressing surface generated by the orthogonal section lines better matches the contour of the product, the uniformity of drawing deformation is ensured, and the drawing defects such as cracking, wrinkling and the like are eliminated.
In the step (2), 8-10 datum planes are defined as design references for generating a sketch section line group of the pressing surface in order to parameterize and control the shape and the position of the pressing surface;
Firstly, 3 orthogonal datum planes X0, Y0 and Z0 are designed according to a drawing process datum and coincide with the drawing process datum, 4 upright datum planes X1, X2, Y1 and Y2 are respectively designed based on the datum planes X0 and Y0 to serve as left, right, front and back boundary control surfaces of a pressing surface and serve as working planes for drawing a sketch section line of the pressing surface;
in the step (2), the height of the section line of the sketch is controlled by controlling the height parameter to adjust the height of the position of the pressing surface, so that the drawing depth is moderate;
Setting a constant variable H0, and establishing a reference plane Z1 with an upward or downward offset of H0 relative to an absolute horizontal plane reference Z0 in the drawing height direction, wherein the reference plane Z1 is used as a height reference of each sketch section line, and the setting of H0 is used for ensuring that the position of each sketch section line is above or below the reference plane Z1 as much as possible so as to ensure that the generation or adjustment of a pressing surface is not ambiguous.
In the step (2), the drawing uniformity of the pressing surface is ensured by controlling the geometric structure of the parameterized sketch section line group, the parameterized sketch section lines for generating the pressing surface are all formed by straight lines and circular arcs, the order of each section curve section is less than or equal to 2, the geometric rigidity of the section line group is reduced, and the integral smoothness of the drawing pressing surface is naturally ensured.
In the step (2), according to design specifications and experience, the minimum radius of curvature of the pressing surface is controlled to be larger than or equal to the minimum radius of the round angle in the sketch by controlling the size of the round angle radius in the sketch.
In the step (3), in order to ensure that the left, right, front, rear and middle blank pressing surface generating section line groups are intersected and matched in geometric zero tolerance at four outer contour angular points and a middle position, two points can be defined by associating two end points of a sketch section line group which is drawn in advance, and when the sketch section line group which is orthogonal to the two end points is drawn, the outline end points of the sketch section line group are respectively overlapped with the two points defined in correspondence or are intersected and matched in the middle position, namely, the generating precision of the blank pressing surface is ensured through zero tolerance intersection of the orthogonal section line group.
1. Terms related to the method of this patent
To better describe the method of the present patent, the primary terminology involved in the design of a draw-press face will be described in terms of the process design steps of the draw.
1) Product digital-analog-customer provided three-dimensional digitally defined product (as in fig. 1, 5-1 through 5-3).
2) Drawing process digital-to-analog, three-dimensional digital model (as in figure 2) for expressing drawing piece
3) Internal hole filling, namely, filling holes which are needed to be filled for drawing the digital model (as shown in figure 3)
4) Process extension-to meet the subsequent process, the smooth extension of the original product face (including the development of the flanging and shaping-like structural shape) (see fig. 3).
5) The process wall portion, the drawing member, forms an auxetic elevation (see fig. 3).
6) Punch fillet, the rounded portion of the process extension and the process vertical wall (as in fig. 3).
7) The material pressing surface is a curved surface used for pressing during drawing and forming, and becomes an annular curved surface-blank holder after the material pressing surface is subjected to the following rounding operation (as shown in figure 3).
8) The male die contour line is the intersection line of the technological vertical wall part and the material pressing surface (the intersection line becomes a virtual intersection line after the back rounding operation), and is extracted before the edge pressing ring is generated (as shown in figure 3).
9) Edge pressing ring, namely, the annular curved surface formed after the material pressing surface and the technological vertical wall are rounded (as shown in figure 3).
10 Round angle of die, round part of technological vertical wall and pressing surface (figure 3)
11 Center line of the drawing bead, namely a center position line (equivalent bead for generating forming simulation and die drawing physical bead) required by constructing the drawing bead on a pressing surface (as shown in figure 3).
2. Traditional drawing and pressing surface design method and characteristic introduction
1. There are two methods for conventional drawing press face designs.
1) Three-dimensional modeling method for drawing and pressing surface based on stamping method
Firstly, a two-dimensional stamping method diagram (shown in fig. 4) of a drawing piece is completed by an experienced craftsman, the two-dimensional stamping method diagram of the drawing piece comprises 4 outer boundaries (namely front, back, left and right material pressing surface lines) of a material pressing surface to restrain the outer contour of the material pressing surface, then a three-dimensional molding person follows the design principle of the material pressing surface in the technical background, the two-dimensional stamping method diagram of the drawing piece is used as a molding constraint reference, the shape and the position of the material pressing surface lines are designed and adjusted in three-dimensional software, a plurality of partial material pressing surface pieces are completed, and then the whole design of the material pressing surface is completed through stitching and transitional connection. The finished pressed dough is formed by stitching a plurality of sheets as shown in fig. 5-4, 5-5 and 5-6 of fig. 5.
2) Three-dimensional modeling method for directly completing pressing surface of drawing piece based on original product digital-analog
According to the method, a two-dimensional stamping method diagram of a drawing piece is omitted, a skilled craftsman follows the design principle of the material pressing surface in the technical background, a plurality of partial material pressing surface sheets are directly finished in three-dimensional design software, and then the whole material pressing surface design is finished through stitching and transitional connection. The finished pressed dough is formed by stitching a plurality of sheets as shown in fig. 5-4, 5-5 and 5-6 of fig. 5.
2. Characteristics and disadvantages of the traditional drawing press surface design method
1) The traditional drawing press surface design method rarely adopts a sketch module to draw a production section line of the press surface, generally adopts a non-parameterization method to generate a plurality of surface pieces, and then uses a splicing method to obtain the press surface, so that the connection tolerance precision of the obtained surface boundary and the smoothness of the surface are not well controlled.
2) When the surface boundary connection tolerance precision of the press surface of the multi-surface sheet is insufficient or the surface boundary connection smoothness is poor, the generation of the 3-dimensional draw beads is difficult or failed.
3) Because of the non-parametric design, the minimum radius of curvature of the pressing surface cannot be controlled in a display manner (the minimum radius of curvature of the pressing surface produced by the method depends on the minimum radius of fillets in the section line group, and the minimum radius of curvature of the pressing surface can be controlled to be more than or equal to the minimum radius of fillets in the sketch by controlling the size of the sketch).
4) The traditional method has the defects of more steps and modeling commands, very complicated design and adjustment and low efficiency.
3. Implementation procedure of the invention
After the stamping direction and orientation are determined, the process is performed in the following sequence of internal hole filling, process extension (comprising flanging and unfolding of the shaping area), process vertical wall parts, convex die fillets, material pressing surfaces, convex die contour lines, concave die fillets, draw bead center lines and the like. Taking a certain automobile engine hood outer plate as an example, assuming that the design steps before the material pressing surface are completed, namely the male die process supplement (shown in fig. 7) is completed, the material pressing surface design steps of the invention are introduced as follows:
1) Defining 8-10 datum planes as the design datum of the pressing surface
Firstly, 3 orthogonal datum planes X0, Y0 and Z0 are designed according to drawing process datum. Based on the reference planes X0 and Y0, 4 upright reference planes X1, X2, Y1 and Y2 are respectively designed to be used as boundary control surfaces of left, right, front and back of the pressing surface and are used as working planes for drawing sketch section lines of the pressing surface. When the product is symmetrical left and right or front and back, only the plane X1 or X2, Y1 or Y2 can be drawn by using the symmetry. If it is desired to add a drawing plane of the intermediate control section line between the front and rear directions and/or the left and right directions of the pressing material, planes X0 and/or Y0 (as shown in fig. 6 and 13) are generally selected.
In order to parametrically define a reference plane for controlling the height of a drawing press surface, a constant variable H0 is firstly set, and a reference plane Z1 with an upward or downward offset of H0 is established relative to an absolute horizontal plane reference Z0 in the drawing height direction. Z1 is used as a height marking reference for drawing a sketch section line of the pressing surface.
2) Drawing 4-6 sketch section line groups (as shown in figures 8 and 9)
And drawing a sketch section line group on each sketch placement surface, wherein the sequence of the sketch section line groups can be selected by a designer, reference points are arranged at two ends of the sketch section line group which is drawn firstly, and then the end points of the sketch section line group which is drawn orthogonally to the sketch section line group are coincident with the set reference points, so that the geometric zero tolerance precision requirement when a grid surface is generated is ensured. In addition, each sketch section group line is matched with the front, back, left and right (which can contain middle) outline of the product as far as possible. The method comprises the following specific steps:
a. And drawing a sketch section group line on a reference plane X1 to serve as a left pressing surface boundary control line by taking Z1 as a sketch height reference. For parameterization control of the drawing depth, H0 is used as a driving parameter to control the overall height position of the left charge level boundary line (see fig. 8).
B. And c, drawing a right press surface boundary line in the same step a. If the product is symmetrical left and right, the reference plane X0 is taken as a mirror plane, the left pressing surface boundary line is mirrored to obtain the right pressing surface boundary line, or the left pressing surface boundary line is projected on the reference plane X2 to obtain the right pressing surface section line.
C. this step controls the shape of the X-direction intermediate position as an option (refer to fig. 13).
With Z1 as a height reference, an intermediate press surface sketch control line group is added between the left and right press surface boundary lines, and the sketch is generally drawn on a reference surface X0, and the shape is matched with the X0 cross-section shape of the product. And H0 is used as a driving parameter to control the overall height position of the section line group of the middle pressing surface.
D. And drawing a sketch section line set on a reference plane Y1 by taking Z1 as a height reference as a front pressing surface section line set (Y positive direction). In order to parametrically control the drawing depth, H0 is used as a driving parameter to control the height position of the left blank holder side section line group, and two ends of the sketch line group are anastomosed to the end points of the left blank holder boundary line and the right blank holder boundary line to intersect with the orthogonal section line group (0 tolerance).
E. And drawing a sketch section line set on a reference plane Y2 by taking Z1 as a height reference as a rear pressing surface section line set (Y negative direction). In order to parametrically control the drawing depth, H0 is used as a driving parameter to control the height position of the left blank holder section line set, and two ends of the sketch line set are anastomosed to the endpoints of the left blank holder section line set and the right blank holder section line set. If the product is symmetrical from front to back, the boundary line of the rear pressing surface can be obtained by utilizing a symmetrical method
F. This step is used as an option to control the shape of the set of intermediate section lines in the Y-direction of the press face.
And c, adding a middle material pressing surface sketch control line group between the front material pressing surface side section line group and the rear material pressing surface side section line group by taking Z1 as a height standard, wherein the sketch is generally drawn on a reference surface Y0, and the shape and the product are matched with the Y0 section shape. And H0 is used as a driving parameter to control the overall height of the middle pressing surface section line group, and two ends of the sketch section line group are anastomosed to the endpoints of the left pressing surface section line group and the right pressing surface section line group.
The completed sketch line set is shown in fig. 9, and if an intermediate sketch section line set needs to be added, reference can be made to fig. 13.
3) Generating parameterized press face by mesh command
And generating a parameterized press surface by using a mesh generation command which is common to conventional software. Different software operating steps may be different. The resulting press face is shown in fig. 10.
4) And adjusting sketch parameters to control the coincidence degree of the pressing surface and the product contour.
And (3) adjusting sketch parameters to ensure that a pressing surface generated by a sketch curve meets drawing uniformity and control wrinkling and cracking.
5) And adjusting the whole depth of the drawing piece by using a parameter H0 of a pressing surface position control surface.
The set value of H0 is regulated, and the overall height position of the pressing surface is changed, so that the overall depth of a proper drawing piece is obtained, necessary rigidity, strength and plasticity are ensured to be frozen, and no cracking risk is ensured.
6) Minimum surface radius control of parameterized press face
And adjusting the size of the round angle in the sketch section line group to meet the condition that the radius of the curved surface on the blank holder surface is larger than a minimum required value (such as enterprise specification or experience value).
7) The outline of the punch (drawing punch and bead ring for lower die parting design) is extracted as shown in fig. 11.
8) Generating a blank holder
And (3) chamfering the material pressing surface and the technological vertical surface to obtain a die fillet and an annular blank holder surface (as shown in figure 12).
9) And generating the center line of the draw bead on the blank holder.
After the design is finished, simulation analysis of the drawing process can be performed, if defects or shortages of the drawing press surface design are found, relevant parameters can be adjusted according to the steps to obtain a new press surface process scheme, simulation analysis of the drawing process is performed again as required, and the relevant parameters are continuously adjusted until an ideal press surface is obtained.
Sixth, the technical characteristics of the patent
1. The special design has simple steps, only needs to use basic modeling commands such as plane, sketch, grid, rounding and the like, and the design of the pressing surface is fully parameterized. The optimized pressing surface is convenient to design and adjust quickly, and the efficiency is high.
2. The single-piece (patch) is generated by using grid commands in common industrial software as a pressing surface, the operation is simple, the smoothness and tolerance precision of the inside of the obtained piece are easy to ensure, the problem that the surface boundary connection tolerance precision of the multi-piece pressing surface is insufficient or the surface boundary connection smoothness is poor is avoided, the design quality of the pressing surface is improved, and the stable generation of the subsequent 3-dimensional drawing beads is also ensured.
3) The minimum radius of curvature of the press face is "displayed" controlled by the parameterized sketch design. The pressing surface produced by the method is a grid surface of a single surface piece, and the minimum curvature radius of the pressing surface is dependent on the minimum radius of a fillet in a section line group for generating the pressing surface, so that the minimum curvature radius of the pressing surface is more than or equal to the minimum radius of the fillet in the section line group of the sketch through controlling the radius of the arc in the sketch according to design specifications and experience.
4) The method is suitable for rapid design and process verification of drawing and pressing surface schemes of most covering part drawing processes.

Claims (6)

1.一种基于参数化网格曲面创建拉延压料面的方法,其特征在于包含以下步骤:1. A method for creating a drawing blank surface based on a parameterized mesh surface, characterized by comprising the following steps: (1)采用单一网格片体设计拉延压料面;(1) Using a single grid sheet to design the drawing pressing surface; (2)采用两组正交并逼近产品外轮廓或内轮廓的参数化草图截面线组生成压料面,即由U和V两个方向的两组正交截面线生成压料面和产品的轮廓吻合;为了更好地使压料面与匹配产品的轮廓吻合,在X方向及Y方向加入中间截面轮廓形状控制线,由这样的正交截面线生成的单面片压料面更好地匹配了产品的轮廓,保证了拉延变形的均匀性,有利于消除开裂和起皱的拉延缺陷;(2) Two sets of parametric sketch section line groups that are orthogonal and close to the outer contour or inner contour of the product are used to generate the blanking surface, that is, the blanking surface generated by the two sets of orthogonal section lines in the U and V directions matches the contour of the product; in order to better match the blanking surface with the contour of the matching product, the middle section contour shape control line is added in the X direction and the Y direction. The single-sided sheet blanking surface generated by such orthogonal section lines better matches the contour of the product, ensures the uniformity of drawing deformation, and is conducive to eliminating the drawing defects of cracking and wrinkling; (3)通过设置参数化的基准平面、草图及关联点和压料面高度参数控制生成网格面的截面线组的形状及高低,从而控制压料面的整体高度来保证拉延的变形程度;(3) By setting the parameterized reference plane, sketch, associated points and the height parameters of the blanking surface, the shape and height of the cross-section line group of the generated mesh surface are controlled, thereby controlling the overall height of the blanking surface to ensure the degree of deformation during drawing; (4)在草图截面线组中设置对齐基准点,使两组正交的截面组线零公差相交,保证压料面的生成精度。(4) Set the alignment reference point in the sketch section line group so that the two groups of orthogonal section group lines intersect with zero tolerance to ensure the generation accuracy of the pressing surface. 2.根据权利要求1所述的一种基于参数化网格曲面创建拉延压料面的方法,其特征在于:所述步骤(3)中,为了参数化控制压料面的形状及位置,定义8-10个基准平面作为生成压料面的草图截面线组的设计基准;2. A method for creating a drawing binder surface based on a parametric mesh surface according to claim 1, characterized in that: in the step (3), in order to parametrically control the shape and position of the binder surface, 8-10 reference planes are defined as the design references of the sketch cross-section line group for generating the binder surface; 首先根据拉延工艺基准设计3个正交的基准平面X0、Y0和Z0与拉延工艺基准吻合;基于基准平面X0和Y0分别设计4个直立的基准平面X1、X2、Y1和Y2作为压料面左、右、前和后的边界控制面,同时作为绘制压料面草图截面线的工作平面;如果需要在压料面前后向及左右向之间添加中间控制截面线,对应增加绘制中间草图截面线的工作平面X3及Y3。First, according to the drawing process datum, three orthogonal datum planes X0, Y0 and Z0 are designed to match the drawing process datum; based on the datum planes X0 and Y0, four upright datum planes X1, X2, Y1 and Y2 are designed as the left, right, front and back boundary control planes of the pressing surface, and at the same time as the working planes for drawing the sketch section line of the pressing surface; if it is necessary to add intermediate control section lines between the front and rear directions and the left and right directions of the pressing surface, corresponding working planes X3 and Y3 for drawing the intermediate sketch section lines are added. 3.根据权利要求2所述的一种基于参数化网格曲面创建拉延压料面的方法,其特征在于:所述步骤(3)中,通过控制高度参数来控制草图截面线的高度以来调整压料面位置的高低,使拉延深度适中;3. A method for creating a drawing binder surface based on a parameterized mesh surface according to claim 2, characterized in that: in the step (3), the height of the sketch cross-section line is controlled by controlling the height parameter to adjust the height of the binder surface so that the drawing depth is moderate; 先设定一个常数变量H0,在拉延高度方向相对绝对水平面基准Z0建立一个向上或向下偏置量为H0的基准面Z1;基准平面Z1将作为各个草图截面线的高度基准,H0大小设定应尽量保证各个草图截面线的位置都在基准平面Z1的上方或下方,以保证压料面的生成或调整不会发生歧义。First, set a constant variable H0, and establish a reference plane Z1 with an upward or downward offset of H0 relative to the absolute horizontal plane reference Z0 in the drawing height direction; the reference plane Z1 will be used as the height reference for each sketch section line. The size setting of H0 should try to ensure that the position of each sketch section line is above or below the reference plane Z1 to ensure that there is no ambiguity in the generation or adjustment of the pressing surface. 4.根据权利要求1所述的一种基于参数化网格曲面创建拉延压料面的方法,其特征在于:所述步骤(3)中,通过控制参数化草图截面线组的几何结构来保证压料面的拉延均匀性;生成压料面的参数化草图截面线全部采用直线和圆弧构成,各截面曲线段的阶次≤2,降低了截面线组的几何刚度,也自然保证了拉延压料面的整体光顺性。4. A method for creating a drawing press surface based on a parametric mesh surface according to claim 1, characterized in that: in the step (3), the drawing uniformity of the press surface is ensured by controlling the geometric structure of the parametric sketch section line group; the parametric sketch section lines generated for the press surface are all composed of straight lines and arcs, and the order of each section curve segment is ≤2, which reduces the geometric stiffness of the section line group and naturally ensures the overall smoothness of the drawing press surface. 5.根据权利要求1所述的一种基于参数化网格曲面创建拉延压料面的方法,其特征在于:所述步骤(3)中,根据设计规范和经验,通过控制草图中圆角半径的大小,控制压料面的最小曲率半径≥草图中圆角的最小半径。5. The method for creating a drawing blank surface based on a parameterized mesh surface according to claim 1, characterized in that: in the step (3), according to design specifications and experience, by controlling the size of the fillet radius in the sketch, the minimum curvature radius of the blank surface is controlled to be ≥ the minimum radius of the fillet in the sketch. 6.根据权利要求1所述的一种基于参数化网格曲面创建拉延压料面的方法,其特征在于:所述步骤(4)中,为了保证左、右、前、后及中间压料面生成截面线组在四个外轮廓角点及中间位置几何零公差相交吻合,在先绘制的草图截面线组的两个端点关联定义两个点,在绘制与其正交的草图截面线组时,使其外轮廓端点分别和上面定义的两个点对应重合或在中间位置相交吻合,即通过正交截面组线的零公差相交来保证压料面的生成精度。6. A method for creating a drawing blank surface based on a parameterized mesh surface according to claim 1, characterized in that: in the step (4), in order to ensure that the cross-section line groups generated by the left, right, front, rear and middle blank surfaces intersect and match with zero geometric tolerance at the four outer contour corner points and the middle position, two points are defined by associating the two endpoints of the previously drawn sketch cross-section line group, and when drawing the sketch cross-section line group orthogonal to it, the outer contour endpoints are respectively coincident with the two points defined above or intersect and match at the middle position, that is, the generation accuracy of the blank surface is ensured by the zero tolerance intersection of the orthogonal cross-section group lines.
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