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CN114061460B - Axial displacement monitoring device for gear box of main shaft built-in wind generating set - Google Patents

Axial displacement monitoring device for gear box of main shaft built-in wind generating set Download PDF

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Publication number
CN114061460B
CN114061460B CN202111371303.0A CN202111371303A CN114061460B CN 114061460 B CN114061460 B CN 114061460B CN 202111371303 A CN202111371303 A CN 202111371303A CN 114061460 B CN114061460 B CN 114061460B
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ring
assembly half
module
assembly
cable
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CN114061460A (en
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宋力
赵春雷
焦晓峰
李晓波
俎海东
陈永艳
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Inner Mongolia University of Technology
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Inner Mongolia University of Technology
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/02Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
    • G01M13/02Gearings; Transmission mechanisms
    • G01M13/021Gearings
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Length Measuring Devices By Optical Means (AREA)

Abstract

The invention discloses an axial displacement monitoring device of a gear box of a wind generating set with a built-in main shaft, which belongs to the technical field of axial displacement monitoring and comprises a first assembly half ring, wherein a second assembly half ring is arranged above the first assembly half ring, and one end of the first assembly half ring and one end of the second assembly half ring are symmetrically connected with two connecting rotating shafts; compared with the prior art, the device integrates the detection and warning structure, the data transmission is rapid and accurate, the problem that the remote transmission data of the existing device has external interference is solved, the inner walls of the first assembly half ring and the second assembly half ring of the device are provided with the rubber gaskets, and meanwhile, the connecting springs are arranged in the mounting cylinder body, so that the rubber gaskets and the connecting springs can absorb vibration generated during the working of the gear box at the same time, the influence of the vibration generated during the working of the gear box on the laser ranging sensor is avoided, and the two are combined, so that the error of the measured data can be reduced, and the monitoring effect of the device is improved.

Description

一种主轴内置型风力发电机组齿轮箱轴向位移监测装置An axial displacement monitoring device for a wind turbine gearbox with a built-in main shaft

技术领域technical field

本发明属于轴向位移监测技术领域,具体涉及一种主轴内置型风力发电机组齿轮箱轴向位移监测装置。The invention belongs to the technical field of axial displacement monitoring, and in particular relates to an axial displacement monitoring device for a gearbox of a wind power generating set with a built-in main shaft.

背景技术Background technique

风力发电是指把风的动能转化为电能,风力发电所需要的装置,称作风力发电机组,而齿轮箱是风力发电机组中一个重要的机械部件,其主要功用是将风轮在风力作用下所产生的动力传递给发电机并使其得到相应的转速。Wind power generation refers to the conversion of wind kinetic energy into electrical energy. The device required for wind power generation is called a wind turbine, and the gearbox is an important mechanical component in a wind turbine. Its main function is to turn the wind wheel under the action of wind The generated power is transmitted to the generator and makes it obtain the corresponding speed.

齿轮箱长时间使用主轴会产生疲劳损伤,甚至产生裂纹,如果不及时进行检修,将会导致主轴断裂,轮毂及叶片随之坠落,产生巨大损失,而对于主轴内置型的风力发电机组齿轮箱而言,由于主轴被齿轮箱壳体覆盖,因此工作人员不能及时的发现主轴的情况,即不能及时对产生裂纹的主轴进行检修,主轴断裂,轮毂及叶片随之坠落,产生巨大损失的机率随之增大,为了解决这一问题,研发人员研发出主轴内置型风力发电机组齿轮箱轴向位移监测装置,现有装置是通过激光测距传感器测量与主轴端面之间的相对距离,使用微型控制器将激光测距传感器测量的数据进行数字化,并传送给计算机,使用计算机对微型控制器数字化的数据进行存储并分析的方式实现主轴轴向位移的监测,该种监测方式由于远程数据传输,存在外界干扰数据的可能性,同时装置的测距传感器是直接安装在齿轮箱壳体上的,齿轮箱工作时的震动会对激光测距传感器的检测造成影响,使激光测距传感器的检测数据出现误差,两者相结合降低了装置的监测效果。Long-term use of the main shaft of the gearbox will cause fatigue damage and even cracks. If it is not repaired in time, it will cause the main shaft to break, and the hub and blades will fall, resulting in huge losses. In other words, since the main shaft is covered by the gearbox shell, the staff cannot find the condition of the main shaft in time, that is, they cannot repair the cracked main shaft in time, the main shaft breaks, the hub and the blades fall, and the probability of huge losses will follow. increase, in order to solve this problem, the research and development personnel have developed the axial displacement monitoring device of the wind turbine gearbox with a built-in main shaft. Digitize the data measured by the laser ranging sensor and transmit it to the computer, and use the computer to store and analyze the digitized data of the microcontroller to realize the monitoring of the axial displacement of the spindle. The possibility of interfering with the data. At the same time, the ranging sensor of the device is directly installed on the gearbox shell. The vibration of the gearbox during operation will affect the detection of the laser ranging sensor, causing errors in the detection data of the laser ranging sensor. , the combination of the two reduces the monitoring effect of the device.

发明内容Contents of the invention

为解决上述背景技术中提出的问题。本发明提供了一种主轴内置型风力发电机组齿轮箱轴向位移监测装置,具有能够减小测量数据的误差,提高装置监测效果的特点。In order to solve the problems raised in the above-mentioned background technology. The invention provides a monitoring device for the axial displacement of a gearbox of a wind power generating set with a built-in main shaft, which has the characteristics of reducing the error of measurement data and improving the monitoring effect of the device.

为实现上述目的,本发明提供如下技术方案:一种主轴内置型风力发电机组齿轮箱轴向位移监测装置,包括第一装配半环,所述第一装配半环的上方设置有第二装配半环,所述第一装配半环的一端与第二装配半环的一端对称连接有两个连接转轴,所述第一装配半环和第二装配半环靠近连接转轴的一侧以及第一装配半环和第二装配半环远离连接转轴的一侧均设置有装配槽,所述装配槽的内部螺纹连接有装配螺栓,所述第一装配半环和第二装配半环的内壁均连接有橡胶垫片,所述橡胶垫片上对应相应装配螺栓的位置均设置有通孔,所述装配螺栓延伸出相应橡胶垫片上的通孔,所述第一装配半环和第二装配半环的外壁均对称连接有两个安装筒体,四个所述安装筒体间沿周向等间距分布,所述安装筒体的筒底设置有电缆连接头穿孔,所述安装筒体的内部设置有激光测距传感器,所述激光测距传感器与安装筒体间设置有固定结构,固定结构将激光测距传感器固定在安装筒体内,所述激光测距传感器的接线端连接有电缆连接头,所述电缆连接头穿过电缆连接头穿孔并延伸至安装筒体外并连接有连接电缆,所述第二装配半环的外壁设置有安装槽,所述安装槽的内部通过螺丝连接有微型控制警示器,所述连接电缆远离电缆连接头的一端与微型控制警示器的端口连接。In order to achieve the above object, the present invention provides the following technical solutions: a monitoring device for the axial displacement of the gearbox of a wind turbine with a built-in main shaft, which includes a first assembly half ring, and a second assembly half ring is arranged above the first assembly half ring. One end of the first assembly half-ring is symmetrically connected to one end of the second assembly half-ring with two connection shafts, the first assembly half-ring and the second assembly half-ring are close to the side of the connection shaft and the first assembly Both the half ring and the second assembly half ring are provided with assembly grooves on the side away from the connecting shaft, the internal threads of the assembly grooves are connected with assembly bolts, and the inner walls of the first assembly half ring and the second assembly half ring are connected with Rubber gaskets, the positions corresponding to the corresponding assembly bolts on the rubber gaskets are all provided with through holes, and the assembly bolts extend out of the through holes on the corresponding rubber gaskets, the first assembly half ring and the second assembly half ring The outer walls of the two installation cylinders are symmetrically connected with two installation cylinders, and the four installation cylinders are distributed at equal intervals along the circumference. The bottom of the installation cylinder is provided with a cable connector perforation. There is a laser ranging sensor, a fixed structure is arranged between the laser ranging sensor and the installation cylinder, the fixed structure fixes the laser ranging sensor in the installation cylinder, and the terminal of the laser ranging sensor is connected with a cable connector, The cable connector pierces through the cable connector and extends to the outside of the installation cylinder and is connected with a connecting cable. The outer wall of the second assembly half-ring is provided with an installation groove, and the inside of the installation groove is connected with a micro-control warning by screws. device, and the end of the connection cable away from the cable connector is connected to the port of the miniature control alarm.

本发明中进一步的,所述固定结构包括周向等间距分布的多个固定板,多个所述固定板位于安装筒体的内部且靠近激光测距传感器的壁面与激光测距传感器接触,多个所述固定板与安装筒体的内壁间均连接有多个连接弹簧。Further in the present invention, the fixing structure includes a plurality of fixing plates distributed at equal intervals in the circumferential direction, the plurality of fixing plates are located inside the installation cylinder and the wall surface close to the laser ranging sensor is in contact with the laser ranging sensor. A plurality of connecting springs are connected between each of the fixing plates and the inner wall of the installation cylinder.

本发明中进一步的,所述微型控制警示器包括壳体,所述壳体通过螺丝与安装槽连接,所述壳体内装配有处理模块,所述处理模块的输入端口连接有人机交互模块,所述处理模块的输入端口和输出端口连接有设置数据保存模块,所述处理模块的输入端口连接有接收串口模块,所述接收串口模块的连接端口与连接电缆连接,所述处理模块的输出端口分别连接有警示模块和无线收发模块,所述接收串口模块、人机交互模块、处理模块、设置数据保存模块、警示模块和无线收发模块的电源端口均连接有电源模块。Further in the present invention, the micro-control alarm includes a housing, the housing is connected to the installation groove through screws, a processing module is installed in the housing, and the input port of the processing module is connected to a man-machine interaction module. The input port and the output port of the processing module are connected with a setting data storage module, the input port of the processing module is connected with a receiving serial port module, the connecting port of the receiving serial port module is connected with a connecting cable, and the output ports of the processing module are respectively A warning module and a wireless transceiver module are connected, and the power ports of the receiving serial port module, the human-computer interaction module, the processing module, the setting data storage module, the warning module and the wireless transceiver module are all connected with a power supply module.

本发明中进一步的,所述人机交互模块为触摸屏幕,所述警示模块为警报器。Further in the present invention, the human-computer interaction module is a touch screen, and the warning module is an alarm.

本发明中进一步的,所述第一装配半环和第二装配半环的内部均设置有电缆走线通道,所述第一装配半环和第二装配半环上对应连接电缆的位置均设置有穿缆口,所述穿缆口与相应的电缆走线通道连通,所述连接电缆穿过对应穿缆口进入电缆走线通道内与微型控制警示器的接收串口模块连接。Further in the present invention, the inside of the first assembly half-ring and the second assembly half-ring are both provided with cable routing channels, and the positions corresponding to the connecting cables on the first assembly half-ring and the second assembly half-ring are set There is a cable hole, and the cable hole communicates with the corresponding cable routing channel, and the connecting cable passes through the corresponding cable hole and enters the cable routing channel to connect with the receiving serial port module of the miniature control alarm.

本发明中进一步的,所述安装筒体的内部靠近筒底的一侧设置有顶板,所述顶板上对应电缆连接头穿孔的位置设置有对接通孔,所述电缆连接头可穿过对接通孔和电缆连接头穿孔并延伸至安装筒体外,所述安装筒体的侧壁设置有移动通槽,所述移动通槽的内部设置有移动杆,所述移动杆靠近顶板的一端与顶板连接,所述移动杆与顶板的连接段位于对应两个固定板的空隙位置。Further in the present invention, a top plate is provided on the side of the installation cylinder close to the bottom of the cylinder, and a connecting hole is provided on the top plate corresponding to the hole of the cable connector, and the cable connector can pass through the pair The connecting hole and the cable connector are perforated and extended to the outside of the installation cylinder. The side wall of the installation cylinder is provided with a moving channel, and the inside of the moving channel is provided with a moving rod. The end of the moving rod close to the top plate is connected to the The top plate is connected, and the connecting section between the moving rod and the top plate is located in the gap corresponding to the two fixed plates.

本发明中进一步的,还包括齿轮箱外壳,所述齿轮箱外壳的内部连接有主轴,所述主轴远离齿轮箱外壳的一端连接有主轴端头,第一装配半环和第二装配半环通过装配螺栓装配在齿轮箱外壳靠近主轴端头的一端外侧,四个激光测距传感器的检测端面向主轴端头并与主轴端头垂直。Further in the present invention, it also includes a gearbox casing, the interior of the gearbox casing is connected with a main shaft, and the end of the main shaft away from the gearbox casing is connected with a spindle end, and the first assembly half ring and the second assembly half ring pass through The assembly bolts are assembled on the outer side of the gearbox housing close to the end of the main shaft, and the detection ends of the four laser ranging sensors face the end of the main shaft and are perpendicular to the end of the main shaft.

与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:

1、本发明通过四个激光测距传感器检测与主轴端头面间的距离,将检测的数据通过电缆反馈给微型控制警示器,微型控制警示器将接收到的测距数据与设置数据和初始距离数据进行比对分析,并在检测数据的位移量超出设置数据的阈值时,控制警示模块报警的方式实现对主轴内置型风力发电机组齿轮箱内主轴轴向位移的监测功能,该装置较现有技术而言,将检测及警示结构集成在一起,数据间传输快速且精准,解决现有装置存在的远程传输数据有外界干扰的问题,而且该装置的第一装配半环和第二装配半环的内壁设置橡胶垫片,同时安装筒体内设置连接弹簧,因此橡胶垫片和连接弹簧能够同时吸收齿轮箱工作时产生的震动,避免齿轮箱工作时产生的震动对激光测距传感器产生影响,两者相结合,能够减小测量数据的误差,提高装置的监测效果。1. The present invention detects the distance from the main shaft end surface through four laser ranging sensors, and feeds back the detected data to the miniature control warning device through the cable, and the miniature control warning device will receive the distance measurement data, the setting data and the initial distance The data is compared and analyzed, and when the displacement of the detected data exceeds the threshold of the set data, the warning module is controlled to alarm to realize the monitoring function of the axial displacement of the main shaft in the gearbox of the main shaft built-in wind turbine. In terms of technology, the detection and warning structures are integrated together, and the data transmission is fast and accurate, which solves the problem of external interference in the remote transmission data existing in the existing device, and the first assembly half-ring and the second assembly half-ring of the device Rubber gaskets are set on the inner wall of the installation cylinder, and connecting springs are installed in the installation cylinder, so the rubber gaskets and connecting springs can absorb the vibration generated by the gearbox at the same time, and avoid the vibration generated by the gearbox during operation from affecting the laser distance sensor. The combination of the two can reduce the error of the measurement data and improve the monitoring effect of the device.

2、本发明是通过多个连接弹簧挤压连接的多个固定板实现激光测距传感器在安装筒体内的固定,该种固定方式不仅具有良好的固定效果,而且多个固定板间由于进入激光测距传感器而产生较大的空隙,该空隙能够很好的帮助激光测距传感器进行散热,延长激光测距传感器的使用年限。2. The present invention realizes the fixing of the laser ranging sensor in the installation cylinder through a plurality of fixing plates squeezed and connected by a plurality of connecting springs. This fixing method not only has a good fixing effect, but also has a The distance measuring sensor produces a large gap, which can well help the laser ranging sensor to dissipate heat and prolong the service life of the laser ranging sensor.

3、本发明与激光测距传感器的电缆连接头连接的电缆会经穿缆口进入电缆走线通道内与微型控制警示器的接收串口模块连接,该种连接方式能够很好的隐藏起电缆,提高装置的使用安全性。3. The cable connected to the cable connector of the laser ranging sensor in the present invention will enter the cable routing channel through the cable hole and be connected to the receiving serial port module of the miniature control alarm. This connection method can well hide the cable. Improve the use safety of the device.

4、本发明在需要对激光测距传感器进行维护或检修时,仅需拆卸连接的电缆,通过拉动移动杆,使移动杆在移动通槽内移动带动连接的顶板在安装筒体内移动即可将激光测距传感器顶出安装筒体,对其进行维护或检修,方便快捷。4. When the present invention needs to maintain or overhaul the laser ranging sensor, it only needs to disassemble the connected cable, and by pulling the moving rod, the moving rod moves in the moving channel to drive the connected top plate to move in the installation cylinder. The laser ranging sensor is pushed out of the installation cylinder, and it is convenient and quick to maintain or overhaul it.

附图说明Description of drawings

图1为本发明装配位置的结构示意图;Fig. 1 is the structural representation of assembly position of the present invention;

图2为本发明的立体图;Fig. 2 is a perspective view of the present invention;

图3为本发明另一视角的立体图;Fig. 3 is a perspective view of another viewing angle of the present invention;

图4为本发明安装筒体的剖视图;Fig. 4 is a cross-sectional view of the installation cylinder of the present invention;

图5为本发明第一装配半环的结构示意图;Fig. 5 is a schematic structural view of the first assembly half-ring of the present invention;

图6为本发明微型控制警示器的系统图;Fig. 6 is the system diagram of the miniature control warning device of the present invention;

图中:1、齿轮箱外壳;2、第一装配半环;3、主轴;4、主轴端头;5、连接转轴;6、第二装配半环;7、安装槽;8、微型控制警示器;81、接收串口模块;82、人机交互模块;83、处理模块;84、设置数据保存模块;85、电源模块;86、警示模块;87、无线收发模块;9、装配槽;10、装配螺栓;11、安装筒体;12、橡胶垫片;13、连接电缆;14、电缆连接头穿孔;15、电缆连接头;16、连接弹簧;17、固定板;18、激光测距传感器;19、顶板;20、移动杆;21、移动通槽;22、电缆走线通道;23、穿缆口;24、对接通孔。In the figure: 1. Gear box shell; 2. First assembly half ring; 3. Main shaft; 4. Main shaft end; 5. Connecting shaft; 6. Second assembly half ring; 7. Installation groove; 8. Micro control warning device; 81. receiving serial port module; 82. human-computer interaction module; 83. processing module; 84. setting data saving module; 85. power supply module; 86. warning module; 87. wireless transceiver module; 9. assembly slot; Assembly bolts; 11. Installation cylinder; 12. Rubber gasket; 13. Connecting cable; 14. Perforation of cable connector; 15. Cable connector; 16. Connecting spring; 17. Fixing plate; 18. Laser ranging sensor; 19. Top plate; 20. Moving rod; 21. Moving slot; 22. Cable routing channel; 23. Cable hole; 24. Docking hole.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

实施例1Example 1

请参阅图1-6,本发明提供以下技术方案:一种主轴内置型风力发电机组齿轮箱轴向位移监测装置,包括第一装配半环2,第一装配半环2的上方设置有第二装配半环6,第一装配半环2的一端与第二装配半环6的一端对称连接有两个连接转轴5,第一装配半环2和第二装配半环6靠近连接转轴5的一侧以及第一装配半环2和第二装配半环6远离连接转轴5的一侧均设置有装配槽9,装配槽9的内部螺纹连接有装配螺栓10,第一装配半环2和第二装配半环6的内壁均连接有橡胶垫片12,橡胶垫片12上对应相应装配螺栓10的位置均设置有通孔,装配螺栓10延伸出相应橡胶垫片12上的通孔,第一装配半环2和第二装配半环6的外壁均对称连接有两个安装筒体11,四个安装筒体11间沿周向等间距分布,安装筒体11的筒底设置有电缆连接头穿孔14,安装筒体11的内部设置有激光测距传感器18,激光测距传感器18与安装筒体11间设置有固定结构,固定结构将激光测距传感器18固定在安装筒体11内,激光测距传感器18的接线端连接有电缆连接头15,电缆连接头15穿过电缆连接头穿孔14并延伸至安装筒体11外并连接有连接电缆13,第二装配半环6的外壁设置有安装槽7,安装槽7的内部通过螺丝连接有微型控制警示器8,连接电缆13远离电缆连接头15的一端与微型控制警示器8的端口连接。Please refer to Figures 1-6, the present invention provides the following technical solutions: a monitoring device for the axial displacement of a wind turbine gearbox with a built-in main shaft, including a first assembly half ring 2, and a second assembly ring 2 is arranged above the first assembly half ring 2 Assembly half ring 6, one end of the first assembly half ring 2 and an end of the second assembly half ring 6 are symmetrically connected with two connection shafts 5, the first assembly half ring 2 and the second assembly half ring 6 are close to one end of the connection shaft 5 The side and the side of the first assembly half ring 2 and the second assembly half ring 6 away from the connecting shaft 5 are all provided with an assembly groove 9, and the internal thread of the assembly groove 9 is connected with an assembly bolt 10, the first assembly half ring 2 and the second assembly half ring The inner walls of the assembly half-rings 6 are connected with rubber gaskets 12, and the rubber gaskets 12 are provided with through holes corresponding to the positions of the corresponding assembly bolts 10, and the assembly bolts 10 extend out of the through holes on the corresponding rubber gaskets 12. The first assembly The outer walls of the half-ring 2 and the second assembly half-ring 6 are symmetrically connected with two installation cylinders 11, and the four installation cylinders 11 are distributed at equal intervals along the circumference, and the bottom of the installation cylinder 11 is provided with holes for cable connectors 14. A laser distance measuring sensor 18 is arranged inside the installation cylinder 11, and a fixed structure is arranged between the laser distance measurement sensor 18 and the installation cylinder 11, and the fixed structure fixes the laser distance measurement sensor 18 in the installation cylinder 11. The terminal of the distance sensor 18 is connected with a cable connector 15, the cable connector 15 passes through the cable connector perforation 14 and extends to the outside of the installation cylinder 11 and is connected with a connecting cable 13, the outer wall of the second assembly half ring 6 is provided with a mounting Groove 7, the inside of installation groove 7 is connected with miniature control warning device 8 by screw, and connecting cable 13 is connected with the port of miniature control warning device 8 far away from an end of cable connector 15.

具体的,固定结构包括周向等间距分布的多个固定板17,多个固定板17位于安装筒体11的内部且靠近激光测距传感器18的壁面与激光测距传感器18接触,多个固定板17与安装筒体11的内壁间均连接有多个连接弹簧16。Specifically, the fixing structure includes a plurality of fixing plates 17 distributed at equal intervals in the circumferential direction. The plurality of fixing plates 17 are located inside the installation cylinder 11 and are in contact with the laser ranging sensor 18 near the wall surface of the laser ranging sensor 18. The plurality of fixing plates 17 A plurality of connection springs 16 are connected between the plate 17 and the inner wall of the installation cylinder 11 .

具体的,微型控制警示器8包括壳体,壳体通过螺丝与安装槽7连接,壳体内装配有处理模块83,处理模块83的输入端口连接有人机交互模块82,处理模块83的输入端口和输出端口连接有设置数据保存模块84,处理模块83的输入端口连接有接收串口模块81,接收串口模块81的连接端口与连接电缆13连接,处理模块83的输出端口分别连接有警示模块86和无线收发模块87,接收串口模块81、人机交互模块82、处理模块83、设置数据保存模块84、警示模块86和无线收发模块87的电源端口均连接有电源模块85。Specifically, the miniature control alarm 8 includes a housing, the housing is connected to the mounting groove 7 by screws, a processing module 83 is installed in the housing, the input port of the processing module 83 is connected to the man-machine interaction module 82, the input port of the processing module 83 and Output port is connected with setting data preservation module 84, and the input port of processing module 83 is connected with receiving serial port module 81, and the connection port of receiving serial port module 81 is connected with connection cable 13, and the output port of processing module 83 is connected with warning module 86 and wireless respectively. The power supply ports of the transceiver module 87, the receiving serial port module 81, the human-computer interaction module 82, the processing module 83, the setting data saving module 84, the warning module 86 and the wireless transceiver module 87 are all connected to the power supply module 85.

具体的,人机交互模块82为触摸屏幕,警示模块86为警报器。Specifically, the human-computer interaction module 82 is a touch screen, and the warning module 86 is an alarm.

具体的,还包括齿轮箱外壳1,齿轮箱外壳1的内部连接有主轴3,主轴3远离齿轮箱外壳1的一端连接有主轴端头4,第一装配半环2和第二装配半环6通过装配螺栓10装配在齿轮箱外壳1靠近主轴端头4的一端外侧,四个激光测距传感器18的检测端面向主轴端头4并与主轴端头4垂直。Specifically, it also includes a gearbox housing 1, the interior of the gearbox housing 1 is connected with a main shaft 3, the end of the main shaft 3 away from the gearbox housing 1 is connected with a main shaft end 4, the first assembly half-ring 2 and the second assembly half-ring 6 The assembly bolts 10 are assembled on the outside of the end of the gearbox housing 1 close to the main shaft end 4 , and the detection ends of the four laser distance measuring sensors 18 face the main shaft end 4 and are perpendicular to the main shaft end 4 .

本实施例的工作原理:The working principle of this embodiment:

监测前,将四个激光测距传感器18依次放置进四个安装筒体11内,由四个安装筒体11内的多个连接弹簧16挤压连接的多个固定板17对四个激光测距传感器18进行限位,实现四个激光测距传感器18的安装,此时四个激光测距传感器18上的电缆连接头15分别穿过对应安装筒体11上的电缆连接头穿孔14并延伸至对应安装筒体11外,将四个连接电缆13的一端分别与四个电缆连接头15连接,将四个连接电缆13的另一端与微型控制警示器8的接收串口模块81连接,将微型控制警示器8的壳体通过螺丝安装在第二装配半环6的安装槽7内,通过两个连接转轴5使第一装配半环2和第二装配半环6张开,将第一装配半环2和第二装配半环6套设在齿轮箱外壳1靠近主轴端头4的一端外侧,调整第一装配半环2和第二装配半环6的位置,使第一装配半环2和第二装配半环6上的四个激光测距传感器18的检测端面向主轴端头4并与主轴端头4垂直,通过四个装配螺栓10将第一装配半环2和第二装配半环6安装在齿轮箱外壳1上;Before monitoring, place four laser distance measuring sensors 18 into four installation cylinders 11 in sequence, and a plurality of fixed plates 17 squeezed and connected by a plurality of connection springs 16 in four installation cylinders 11 will measure the four laser distance sensors. Limit the distance from the sensor 18 to realize the installation of four laser distance measuring sensors 18. At this time, the cable connectors 15 on the four laser distance measuring sensors 18 respectively pass through the cable connector perforations 14 on the corresponding installation cylinder 11 and extend To the outside of the corresponding installation cylinder 11, one end of the four connecting cables 13 is connected to the four cable connectors 15 respectively, and the other end of the four connecting cables 13 is connected to the receiving serial port module 81 of the miniature control alarm 8, and the miniature The housing of the control alarm 8 is installed in the installation groove 7 of the second assembly half-ring 6 by screws, and the first assembly half-ring 2 and the second assembly half-ring 6 are opened by two connecting shafts 5, and the first assembly half-ring 2 and the second assembly half-ring 6 are opened. The half-ring 2 and the second assembly half-ring 6 are sleeved on the outside of the end of the gearbox housing 1 close to the main shaft end 4, and the positions of the first assembly half-ring 2 and the second assembly half-ring 6 are adjusted so that the first assembly half-ring 2 and the detecting ends of the four laser ranging sensors 18 on the second assembly half ring 6 face the main shaft end 4 and are perpendicular to the main shaft end 4, and the first assembly half ring 2 and the second assembly half ring are connected by four assembly bolts 10. The ring 6 is installed on the gearbox housing 1;

监测前,通过人机交互模块82设置四个激光测距传感器18与主轴端头4面间最大的位移距离(该设置的数据由在大量无需检修和需检修的历史数据上总结而来),人机交互模块82将设置的数据反馈至处理模块83,处理模块83将设置的数据反馈至设置数据保存模块84,设置数据保存模块84对设置的数据进行保存;Before monitoring, set the maximum displacement distance between the four laser ranging sensors 18 and the 4 faces of the spindle head through the human-computer interaction module 82 (the data for this setting is summarized from a large number of historical data that do not need to be overhauled and need to be overhauled), The human-computer interaction module 82 feeds back the set data to the processing module 83, and the processing module 83 feeds back the set data to the setting data saving module 84, and the setting data saving module 84 saves the set data;

监测时,齿轮箱未启动前,四个激光测距传感器18检测与主轴端头4面间的距离,并实时将检测到的数据通过连接电缆13反馈至处理模块83,处理模块83将此时的数据作为初始距离数据反馈至设置数据保存模块84,设置数据保存模块84对初始距离数据进行保存,齿轮箱启动过程中,四个激光测距传感器18检测与主轴端头4面间的距离,并实时将检测到的数据通过连接电缆13反馈至处理模块83,处理模块83提取设置数据保存模块84内保存的设置数据和初始距离数据与实时数据进行比对分析,若实时数据未位移或位移距离在设置数据的范围内,则处理模块83将实时数据通过无线收发模块87反馈至计算机内进行存储,若实时数据位移距离超过设置数据的范围,则处理模块83发送控制指令给警示模块86,警示模块86进行警示,提醒工作人员进行检修,同时处理模块83将实时数据通过无线收发模块87反馈至计算机内进行存储;During monitoring, before the gear box is started, the four laser ranging sensors 18 detect the distance between the 4 faces of the main shaft end, and feed back the detected data to the processing module 83 through the connecting cable 13 in real time, and the processing module 83 will The data is fed back to the setting data saving module 84 as the initial distance data, and the setting data saving module 84 saves the initial distance data. During the startup process of the gearbox, four laser ranging sensors 18 detect the distance between the 4 surfaces of the main shaft end, And in real time, the detected data is fed back to the processing module 83 through the connecting cable 13, and the processing module 83 extracts the setting data and the initial distance data stored in the setting data saving module 84 and compares and analyzes the real-time data, if the real-time data does not shift or shift If the distance is within the range of the set data, the processing module 83 feeds back the real-time data to the computer for storage through the wireless transceiver module 87. If the real-time data displacement distance exceeds the range of the set data, the processing module 83 sends a control instruction to the warning module 86, The warning module 86 warns and reminds the staff to carry out maintenance, and the processing module 83 feeds back the real-time data through the wireless transceiver module 87 to the computer for storage;

激光测距传感器18的检测原理:The detection principle of the laser ranging sensor 18:

激光测距传感器18通过激光源发射激光,通过反光检测口检测被主轴端头4面反射回的激光,激光测距传感器18距离主轴端头4面之间的距离L满足下式:L=ct/2,其中,t为从发射激光到检测到反射激光的时间差,c为光在空气中的传播速度。The laser ranging sensor 18 emits laser light through the laser source, and detects the laser reflected by the 4 surfaces of the spindle end through the reflective detection port. The distance L between the laser ranging sensor 18 and the 4 surfaces of the spindle end satisfies the following formula: L=ct /2, where t is the time difference from emitting the laser to detecting the reflected laser, and c is the propagation speed of light in the air.

实施例2Example 2

本实施例较实施例1的不同之处在于:The difference of this embodiment compared with embodiment 1 is:

具体的,第一装配半环2和第二装配半环6的内部均设置有电缆走线通道22,第一装配半环2和第二装配半环6上对应连接电缆13的位置均设置有穿缆口23,穿缆口23与相应的电缆走线通道22连通,连接电缆13穿过对应穿缆口23进入电缆走线通道22内与微型控制警示器8的接收串口模块81连接。Specifically, the inside of the first assembly half-ring 2 and the second assembly half-ring 6 are provided with a cable routing channel 22, and the positions corresponding to the connecting cables 13 on the first assembly half-ring 2 and the second assembly half-ring 6 are all provided with The cable hole 23 communicates with the corresponding cable routing channel 22, and the connecting cable 13 passes through the corresponding cable hole 23 and enters the cable routing channel 22 to be connected with the receiving serial port module 81 of the miniature control alarm 8.

本实施例的工作原理:The working principle of this embodiment:

监测前,将四个连接电缆13的一端分别与四个电缆连接头15连接,将四个连接电缆13的另一端穿过最近位置的穿缆口23延伸至电缆走线通道22内并从安装槽7内延伸出,将四个连接电缆13的另一端与微型控制警示器8的接收串口模块81连接,将四个连接电缆13通过安装槽7塞入电缆走线通道22内,将微型控制警示器8的壳体通过螺丝安装在第二装配半环6的安装槽7内。Before the monitoring, one end of the four connection cables 13 is connected to the four cable connectors 15 respectively, and the other end of the four connection cables 13 is extended to the cable routing channel 22 through the cable hole 23 at the nearest position and is installed from the installation. Extend in the slot 7, connect the other end of the four connection cables 13 with the receiving serial port module 81 of the miniature control alarm 8, insert the four connection cables 13 into the cable routing channel 22 through the installation slot 7, and connect the miniature control The housing of the alarm 8 is installed in the installation groove 7 of the second assembly half-ring 6 by screws.

实施例3Example 3

本实施例较实施例2的不同之处在于:The difference of this embodiment compared with embodiment 2 is:

具体的,安装筒体11的内部靠近筒底的一侧设置有顶板19,顶板19上对应电缆连接头穿孔14的位置设置有对接通孔24,电缆连接头15可穿过对接通孔24和电缆连接头穿孔14并延伸至安装筒体11外,安装筒体11的侧壁设置有移动通槽21,移动通槽21的内部设置有移动杆20,移动杆20靠近顶板19的一端与顶板19连接,移动杆20与顶板19的连接段位于对应两个固定板17的空隙位置。Specifically, the inside of the installation cylinder 11 is provided with a top plate 19 on the side close to the bottom of the cylinder. On the top plate 19, a corresponding through hole 14 of the cable connector is provided with a through hole 24, and the cable connector 15 can pass through the through hole. 24 and the cable connector perforate 14 and extend to the outside of the installation cylinder 11, the side wall of the installation cylinder 11 is provided with a moving through groove 21, and the inside of the moving through groove 21 is provided with a moving rod 20, and the end of the moving rod 20 close to the top plate 19 Connected with the top plate 19 , the connecting section between the moving rod 20 and the top plate 19 is located in the gap between the two fixed plates 17 .

本实施例的工作原理:The working principle of this embodiment:

长期使用需要对四个激光测距传感器18和微型控制警示器8进行维护或检修时,拆卸四个电缆连接头15上连接的连接电缆13,将四个移动杆20在相应的移动通槽21内向靠近四个安装筒体11的开口端移动,四个移动杆20带动连接的顶板19向同方向移动,四个顶板19在移动过程中将相应的激光测距传感器18顶出安装筒体11,此时可对激光测距传感器18进行维护或检修,拆卸微型控制警示器8的壳体上的螺丝,取出微型控制警示器8,拆卸连接在微型控制警示器8的接收串口模块81上的连接电缆13,即可对微型控制警示器8进行维护或检修,方便快捷。When long-term use needs to maintain or overhaul four laser ranging sensors 18 and miniature control warning devices 8, remove the connecting cables 13 connected on the four cable connectors 15, and place the four moving rods 20 in the corresponding moving channels 21 Move inwards close to the openings of the four installation cylinders 11, the four moving rods 20 drive the connected top plates 19 to move in the same direction, and the four top plates 19 push the corresponding laser distance measuring sensors 18 out of the installation cylinder 11 during the movement process , at this time, the laser ranging sensor 18 can be maintained or overhauled, the screws on the housing of the micro-control alarm 8 are removed, the micro-control alarm 8 is taken out, and the receiving serial port module 81 connected to the micro-control alarm 8 is dismantled. Connecting the cable 13, the micro control alarm 8 can be maintained or overhauled, which is convenient and quick.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.

Claims (7)

1.一种主轴内置型风力发电机组齿轮箱轴向位移监测装置,包括第一装配半环(2),其特征在于:所述第一装配半环(2)的上方设置有第二装配半环(6),所述第一装配半环(2)的一端与第二装配半环(6)的一端对称连接有两个连接转轴(5),所述第一装配半环(2)和第二装配半环(6)靠近连接转轴(5)的一侧以及第一装配半环(2)和第二装配半环(6)远离连接转轴(5)的一侧均设置有装配槽(9),所述装配槽(9)的内部螺纹连接有装配螺栓(10),所述第一装配半环(2)和第二装配半环(6)的内壁均连接有橡胶垫片(12),所述第一装配半环(2)和第二装配半环(6)的外壁均对称连接有两个安装筒体(11),所述安装筒体(11)的筒底设置有电缆连接头穿孔(14),所述安装筒体(11)的内部设置有激光测距传感器(18),所述激光测距传感器(18)与安装筒体(11)间设置有固定结构,固定结构将激光测距传感器(18)固定在安装筒体(11)内,所述激光测距传感器(18)的接线端连接有电缆连接头(15),所述电缆连接头(15)穿过电缆连接头穿孔(14)并延伸至安装筒体(11)外并连接有连接电缆(13),所述第二装配半环(6)的外壁设置有安装槽(7),所述安装槽(7)的内部通过螺丝连接有微型控制警示器(8),所述连接电缆(13)远离电缆连接头(15)的一端与微型控制警示器(8)的端口连接。1. A monitoring device for the axial displacement of a wind turbine gearbox with a built-in main shaft, comprising a first assembly half-ring (2), characterized in that a second assembly half-ring (2) is arranged above the first assembly half-ring (2) ring (6), one end of the first assembly half-ring (2) is symmetrically connected to one end of the second assembly half-ring (6) with two connection shafts (5), the first assembly half-ring (2) and The side of the second assembly half-ring (6) close to the connection shaft (5) and the side of the first assembly half-ring (2) and the second assembly half-ring (6) away from the connection shaft (5) are all provided with assembly grooves ( 9), the internal threads of the assembly groove (9) are connected with assembly bolts (10), and the inner walls of the first assembly half ring (2) and the second assembly half ring (6) are connected with rubber gaskets (12 ), the outer walls of the first assembly half ring (2) and the second assembly half ring (6) are symmetrically connected with two installation cylinders (11), and the bottom of the installation cylinder (11) is provided with a cable The connector is perforated (14), and a laser distance measuring sensor (18) is arranged inside the installation cylinder (11), and a fixed structure is arranged between the laser distance measurement sensor (18) and the installation cylinder (11). The structure fixes the laser ranging sensor (18) in the installation cylinder (11), the terminal of the laser ranging sensor (18) is connected with a cable connector (15), and the cable connector (15) passes through The cable connector perforates (14) and extends to the outside of the installation cylinder (11) and is connected with a connecting cable (13). The outer wall of the second assembly half-ring (6) is provided with an installation groove (7), and the installation groove The inside of (7) is connected with miniature control warning device (8) by screw, and described connection cable (13) is connected with the port of miniature control warning device (8) away from an end of cable connector (15). 2.根据权利要求1所述的一种主轴内置型风力发电机组齿轮箱轴向位移监测装置,其特征在于:所述固定结构包括周向等间距分布的多个固定板(17),多个所述固定板(17)位于安装筒体(11)的内部且靠近激光测距传感器(18)的壁面与激光测距传感器(18)接触,多个所述固定板(17)与安装筒体(11)的内壁间均连接有多个连接弹簧(16)。2. A monitoring device for axial displacement of a wind turbine gearbox with a built-in main shaft according to claim 1, characterized in that: the fixing structure includes a plurality of fixing plates (17) distributed at equal intervals in the circumferential direction, and a plurality of The fixed plate (17) is located inside the installation cylinder (11) and the wall near the laser distance measuring sensor (18) is in contact with the laser distance measurement sensor (18), and a plurality of the fixing plates (17) are in contact with the installation cylinder A plurality of connection springs (16) are connected between the inner walls of (11). 3.根据权利要求1所述的一种主轴内置型风力发电机组齿轮箱轴向位移监测装置,其特征在于:所述微型控制警示器(8)包括壳体,所述壳体通过螺丝与安装槽(7)连接,所述壳体内装配有处理模块(83),所述处理模块(83)的输入端口连接有人机交互模块(82),所述处理模块(83)的输入端口和输出端口连接有设置数据保存模块(84),所述处理模块(83)的输入端口连接有接收串口模块(81),所述接收串口模块(81)的连接端口与连接电缆(13)连接,所述处理模块(83)的输出端口分别连接有警示模块(86)和无线收发模块(87),所述接收串口模块(81)、人机交互模块(82)、处理模块(83)、设置数据保存模块(84)、警示模块(86)和无线收发模块(87)的电源端口均连接有电源模块(85)。3. A monitoring device for axial displacement of a wind turbine gearbox with a built-in main shaft according to claim 1, characterized in that: the miniature control alarm (8) includes a housing, and the housing is installed with screws The slot (7) is connected, and a processing module (83) is assembled in the housing, and the input port of the processing module (83) is connected to a human-machine interaction module (82), and the input port and the output port of the processing module (83) It is connected with a setting data storage module (84), and the input port of the processing module (83) is connected with a receiving serial port module (81), and the connecting port of the receiving serial port module (81) is connected with a connection cable (13), and the The output port of processing module (83) is connected with warning module (86) and wireless transceiver module (87) respectively, described receiving serial port module (81), human-computer interaction module (82), processing module (83), setting data preservation The power supply ports of the module (84), warning module (86) and wireless transceiver module (87) are all connected with a power supply module (85). 4.根据权利要求3所述的一种主轴内置型风力发电机组齿轮箱轴向位移监测装置,其特征在于:所述人机交互模块(82)为触摸屏幕,所述警示模块(86)为警报器。4. The axial displacement monitoring device of a wind turbine gearbox with a built-in main shaft according to claim 3, characterized in that: the human-computer interaction module (82) is a touch screen, and the warning module (86) is siren. 5.根据权利要求3所述的一种主轴内置型风力发电机组齿轮箱轴向位移监测装置,其特征在于:所述第一装配半环(2)和第二装配半环(6)的内部均设置有电缆走线通道(22),所述第一装配半环(2)和第二装配半环(6)上对应连接电缆(13)的位置均设置有穿缆口(23),所述穿缆口(23)与相应的电缆走线通道(22)连通,所述连接电缆(13)穿过对应穿缆口(23)进入电缆走线通道(22)内与微型控制警示器(8)的接收串口模块(81)连接。5. A monitoring device for axial displacement of a wind turbine gearbox with a built-in main shaft according to claim 3, characterized in that: the inside of the first assembly half-ring (2) and the second assembly half-ring (6) Both are provided with cable routing channels (22), and the positions corresponding to the connecting cables (13) on the first assembly half-ring (2) and the second assembly half-ring (6) are all provided with cable holes (23), so The cable passage (23) is communicated with the corresponding cable routing channel (22), and the connecting cable (13) passes through the corresponding cable routing port (23) and enters the cable routing channel (22) to communicate with the miniature control alarm ( 8) The receiving serial port module (81) is connected. 6.根据权利要求2所述的一种主轴内置型风力发电机组齿轮箱轴向位移监测装置,其特征在于:所述安装筒体(11)的内部靠近筒底的一侧设置有顶板(19),所述顶板(19)上对应电缆连接头穿孔(14)的位置设置有对接通孔(24),所述电缆连接头(15)可穿过对接通孔(24)和电缆连接头穿孔(14)并延伸至安装筒体(11)外,所述安装筒体(11)的侧壁设置有移动通槽(21),所述移动通槽(21)的内部设置有移动杆(20),所述移动杆(20)靠近顶板(19)的一端与顶板(19)连接,所述移动杆(20)与顶板(19)的连接段位于对应两个固定板(17)的空隙位置。6. A monitoring device for axial displacement of a wind turbine gearbox with a built-in main shaft according to claim 2, characterized in that: a top plate (19 ), the position corresponding to the cable connector perforation (14) on the top plate (19) is provided with a through hole (24), and the cable connector (15) can pass through the through hole (24) and the cable connection The head pierces (14) and extends to the outside of the installation cylinder (11), the side wall of the installation cylinder (11) is provided with a moving channel (21), and the inside of the moving channel (21) is provided with a moving rod (20), the moving rod (20) is connected to the top board (19) near one end of the top board (19), and the connection section between the moving rod (20) and the top board (19) is located at the corresponding two fixed boards (17) gap location. 7.根据权利要求1所述的一种主轴内置型风力发电机组齿轮箱轴向位移监测装置,其特征在于:还包括齿轮箱外壳(1),所述齿轮箱外壳(1)的内部连接有主轴(3),所述主轴(3)远离齿轮箱外壳(1)的一端连接有主轴端头(4),第一装配半环(2)和第二装配半环(6)通过装配螺栓(10)装配在齿轮箱外壳(1)靠近主轴端头(4)的一端外侧,四个激光测距传感器(18)的检测端面向主轴端头(4)并与主轴端头(4)垂直。7. A monitoring device for axial displacement of a wind turbine gearbox with a built-in main shaft according to claim 1, characterized in that it further comprises a gearbox casing (1), and the interior of the gearbox casing (1) is connected with The main shaft (3), the end of the main shaft (3) away from the gearbox housing (1) is connected with the main shaft end (4), the first assembly half-ring (2) and the second assembly half-ring (6) through the assembly bolt ( 10) Assembled on the outside of the end of the gearbox housing (1) close to the spindle end (4), the detection ends of the four laser ranging sensors (18) face the spindle end (4) and are perpendicular to the spindle end (4).
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