CN114059347B - Surface modification method for improving combination property of ultra-high molecular weight polyethylene fiber and matrix resin - Google Patents
Surface modification method for improving combination property of ultra-high molecular weight polyethylene fiber and matrix resin Download PDFInfo
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Abstract
本发明涉及高分子材料领域,公开了一种提高超高分子量聚乙烯纤维与基体树脂结合性的表面改性方法。本发明将等离子体技术与无机纳米粒子掺杂技术相结合对超高分子量聚乙烯纤维进行表面改性。其中首先用等离子体对UHMWPE纤维表面进行活化,再与硅烷偶联剂反应在表面引入活性基团,之后再与经硅烷偶联剂处理的无机纳米粒子作用,在不影响UHMWPE纤维本身特性的同时又可使纤维表面的粗糙度大大增加,从而提高纤维与其他树脂基体复合使用时的界面粘结强度。
The invention relates to the field of polymer materials, and discloses a surface modification method for improving the bonding between ultra-high molecular weight polyethylene fiber and matrix resin. The invention combines plasma technology with inorganic nanoparticle doping technology to perform surface modification on ultra-high molecular weight polyethylene fiber. Firstly, the surface of UHMWPE fiber is activated by plasma, then reacted with silane coupling agent to introduce active groups on the surface, and then reacted with inorganic nanoparticles treated with silane coupling agent, so that the roughness of the fiber surface can be greatly increased without affecting the characteristics of the UHMWPE fiber itself, thereby improving the interface bonding strength when the fiber is used in combination with other resin matrices.
Description
技术领域Technical Field
本发明涉及高分子材料领域,尤其涉及一种提高超高分子量聚乙烯纤维与基体树脂结合性的表面改性方法。The invention relates to the field of polymer materials, and in particular to a surface modification method for improving the bonding between ultra-high molecular weight polyethylene fibers and matrix resins.
背景技术Background Art
超高分子量聚乙烯(UHMWPE)纤维是是继碳纤维、芳纶纤维之后出现的一种具有高强度、高模量的高性能纤维。它以超高分子量聚乙烯为原料,可通过高压固态挤压法、增塑熔融纺丝法、表面结晶生长法、超拉伸或局部超拉伸法、凝胶纺丝-热拉伸法等工艺制备得到。UHMWPE的相对分子质量为100~600万,分子形状为线型伸直链结构,取向度接近100%,强度相当于优质钢材的15倍左右,比碳纤维高2倍,比芳纶高40%,还具有耐紫外线辐射、耐化学腐蚀、比能量吸收高、介电常数低、电磁波透射率高、摩擦系数低及突出的抗冲击、抗切割等优异的性能。因此,UHMWPE纤维是制作软质防弹服、防刺衣、轻质防弹头盔、运钞车防弹装甲、直升机防弹装甲、轻质高压容器、航天航空结构件、渔网、赛艇、帆船等的理想材料。Ultra-high molecular weight polyethylene (UHMWPE) fiber is a high-performance fiber with high strength and high modulus that appeared after carbon fiber and aramid fiber. It uses ultra-high molecular weight polyethylene as raw material and can be prepared by high-pressure solid extrusion, plasticized melt spinning, surface crystal growth, ultra-stretching or local ultra-stretching, gel spinning-hot stretching and other processes. The relative molecular mass of UHMWPE is 1 to 6 million, the molecular shape is a linear straight chain structure, the orientation degree is close to 100%, the strength is equivalent to about 15 times that of high-quality steel, 2 times higher than carbon fiber, and 40% higher than aramid. It also has excellent properties such as resistance to ultraviolet radiation, chemical corrosion, high specific energy absorption, low dielectric constant, high electromagnetic wave transmittance, low friction coefficient, and outstanding impact resistance and cutting resistance. Therefore, UHMWPE fiber is an ideal material for making soft bulletproof clothing, stab-proof clothing, lightweight bulletproof helmets, bulletproof armor for money transporters, bulletproof armor for helicopters, lightweight high-pressure containers, aerospace structures, fishing nets, racing boats, sailboats, etc.
但是,由于UHMWPE纤维本身是由非极性的亚甲基形成的线性长链,纤维分子间没有较强的分子间作用力,且纤维表面呈化学惰性,难以与树脂形成化学键合,而在生产中经高倍拉伸所产生的高度结晶和高度取向使得纤维表面非常光滑。所有这些因素的共同作用使纤维的表面能很小,与其他材料复合使用时难以形成良好的界面粘接,这大大限制了UHMWPE纤维在复合材料特别是轻质结构材料领域的应用。所以,对UHMWPE纤维进行表面改性就显得十分必要。However, since UHMWPE fiber itself is a linear long chain formed by non-polar methylene, there is no strong intermolecular force between fiber molecules, and the fiber surface is chemically inert, making it difficult to form chemical bonds with the resin. The high degree of crystallization and orientation produced by high-multiple stretching during production makes the fiber surface very smooth. The combined effect of all these factors makes the surface energy of the fiber very small, and it is difficult to form a good interface bonding when used in combination with other materials, which greatly limits the application of UHMWPE fiber in the field of composite materials, especially lightweight structural materials. Therefore, it is very necessary to modify the surface of UHMWPE fiber.
发明内容Summary of the invention
为了解决上述技术问题,本发明提供了一种提高超高分子量聚乙烯纤维与基体树脂结合性的表面改性方法。本发明将等离子体技术与无机纳米粒子掺杂技术相结合对超高分子量聚乙烯纤维进行表面改性。其中首先用等离子体对UHMWPE纤维表面进行活化,再与硅烷偶联剂反应在表面引入活性基团,之后再与经硅烷偶联剂处理的无机纳米粒子作用,在不影响UHMWPE纤维本身特性的同时又可使纤维表面的粗糙度大大增加,从而提高纤维与其他树脂基体复合使用时的界面粘结强度。In order to solve the above technical problems, the present invention provides a surface modification method for improving the bonding between ultra-high molecular weight polyethylene fiber and matrix resin. The present invention combines plasma technology with inorganic nanoparticle doping technology to perform surface modification on ultra-high molecular weight polyethylene fiber. First, the surface of UHMWPE fiber is activated by plasma, then reacted with silane coupling agent to introduce active groups on the surface, and then reacted with inorganic nanoparticles treated with silane coupling agent, which can greatly increase the roughness of the fiber surface without affecting the characteristics of the UHMWPE fiber itself, thereby improving the interface bonding strength when the fiber is used in combination with other resin matrices.
本发明的具体技术方案为:一种提高超高分子量聚乙烯纤维与基体树脂结合性的表面改性方法,包括如下步骤:The specific technical scheme of the present invention is: a surface modification method for improving the bonding between ultra-high molecular weight polyethylene fiber and matrix resin, comprising the following steps:
(1)将超高分子量聚乙烯(UHMWPE)纤维浸泡于乙醇中超声清洗,烘干。(1) Ultra-high molecular weight polyethylene (UHMWPE) fibers were immersed in ethanol for ultrasonic cleaning and then dried.
此步骤主要为了清洗UHMWPE纤维上的杂质。This step is mainly to clean the impurities on the UHMWPE fiber.
(2)对步骤(1)所得纤维进行等离子体处理,处理条件为:功率10~200W,气体通量0.5~5L/min,压强15~30Pa,处理时间为0.5~5min。(2) The fiber obtained in step (1) is subjected to plasma treatment, and the treatment conditions are: power 10-200 W, gas flux 0.5-5 L/min, pressure 15-30 Pa, and treatment time 0.5-5 min.
(3)将步骤(2)所得纤维浸渍于含有硅烷偶联剂的乙醇/水混合溶液中,反应1~5h后取出,于90-130℃下进行脱水缩合反应0.5~3h。(3) Immersing the fiber obtained in step (2) in an ethanol/water mixed solution containing a silane coupling agent, taking it out after reacting for 1 to 5 hours, and performing a dehydration condensation reaction at 90-130° C. for 0.5 to 3 hours.
(4)将大粒径无机纳米粒子超声分散于水和无水乙醇的混合溶液中,再将所得分散液滴加到含有硅烷偶联剂的乙醇/水混合溶液中进行改性处理,得到大粒径无机纳米粒子改性液。(4) Ultrasonic dispersion of large-size inorganic nanoparticles in a mixed solution of water and anhydrous ethanol is performed, and the obtained dispersion is then added dropwise to an ethanol/water mixed solution containing a silane coupling agent for modification to obtain a modified solution of large-size inorganic nanoparticles.
(5)将步骤(3)所得纤维添加至步骤(4)所得大粒径无机纳米粒子改性液中搅拌反应,反应后取出干燥。(5) adding the fibers obtained in step (3) to the modified liquid of large-diameter inorganic nanoparticles obtained in step (4) and stirring to react, and taking out and drying after the reaction.
(6)将小粒径无机纳米粒子超声分散于水和无水乙醇的混合溶液中,再将所得分散液滴加到含有硅烷偶联剂的乙醇/水混合溶液中进行改性处理,得到小粒径无机纳米粒子改性液。(6) Ultrasonic dispersion of small-sized inorganic nanoparticles in a mixed solution of water and anhydrous ethanol is performed, and the obtained dispersion is then added dropwise to an ethanol/water mixed solution containing a silane coupling agent for modification to obtain a modified solution of small-sized inorganic nanoparticles.
(7)将步骤(5)所得纤维添加至步骤(6)所得小粒径无机纳米粒子改性液中搅拌反应,反应后取出干燥,获得表面改性的超高分子量聚乙烯纤维。(7) adding the fiber obtained in step (5) to the small-size inorganic nanoparticle modification liquid obtained in step (6) and stirring the mixture for reaction, taking the mixture out and drying it after the reaction to obtain a surface-modified ultra-high molecular weight polyethylene fiber.
在上述表面改性方法过程中,本发明首先用等离子体对UHMWPE纤维表面进行活化,使惰性纤维表面产生羟基、羧基等活性基团;再通过这些活性基团与硅烷偶联剂进行接枝,进一步引入硅烷偶连基团,最后将该纤维与经硅烷偶联剂处理的无机纳米粒子作用,接枝上无机纳米粒子。这些无机纳米粒子分布于纤维表面形成粗糙面,大大提高了纤维表面粗糙度,因而纤维与基体树脂进行复合时,由于无机粒子的“啮合”作用和硅烷偶联剂的化学键作用,在保持原纤维的力学性能前提下,可显著提高了其与基体树脂之间的界面粘结强度。In the above surface modification process, the present invention first activates the surface of UHMWPE fiber with plasma to generate active groups such as hydroxyl and carboxyl on the surface of inert fiber; then grafts these active groups with silane coupling agent to further introduce silane coupling groups, and finally acts on the fiber with inorganic nanoparticles treated with silane coupling agent to graft inorganic nanoparticles. These inorganic nanoparticles are distributed on the fiber surface to form a rough surface, which greatly improves the roughness of the fiber surface. Therefore, when the fiber is composited with the matrix resin, due to the "meshing" effect of the inorganic particles and the chemical bond effect of the silane coupling agent, the interface bonding strength between the fiber and the matrix resin can be significantly improved while maintaining the mechanical properties of the original fiber.
作为优选,步骤(1)中:所述超高分子量聚乙烯纤维与乙醇的质量比为1∶20-1∶50。Preferably, in step (1), the mass ratio of the ultra-high molecular weight polyethylene fiber to ethanol is 1:20-1:50.
作为优选,步骤(1)中:所述超声清洗的时间为20-40min;所述烘干温度为50-70℃。Preferably, in step (1), the ultrasonic cleaning time is 20-40 min; and the drying temperature is 50-70°C.
作为优选,步骤(2)中:进行等离子体处理的氛围中至少含有氧气,且氧气的含量以体积计大于15%。在上述氧含量下技术效果较佳,若氧气含量过低,等离子体处理方式在纤维表面产生羟基、羧基等活性基团较少,影响后续步骤中与硅烷偶联剂的反应程度。作为优选,步骤(3)、(4)和(6)中:所述硅烷偶联剂为KH550、KH560和KH570中的一种或多种;所述硅烷偶联剂的浓度为1~10wt%。Preferably, in step (2), the atmosphere for plasma treatment contains at least oxygen, and the oxygen content is greater than 15% by volume. The technical effect is better at the above oxygen content. If the oxygen content is too low, the plasma treatment method will produce fewer active groups such as hydroxyl and carboxyl groups on the fiber surface, which will affect the degree of reaction with the silane coupling agent in the subsequent steps. Preferably, in steps (3), (4) and (6), the silane coupling agent is one or more of KH550, KH560 and KH570; the concentration of the silane coupling agent is 1 to 10wt%.
作为优选,步骤(3)、(4)和(6)中:所述乙醇/水混合溶液中乙醇与水的质量比为1∶0-0∶1。Preferably, in steps (3), (4) and (6), the mass ratio of ethanol to water in the ethanol/water mixed solution is 1:0-0:1.
作为优选,步骤(4)和(6)中:所述大粒径无机纳米粒子的粒径为200~500nm;所述小粒径无机纳米粒子的粒径为10~100nm。Preferably, in steps (4) and (6): the particle size of the large-diameter inorganic nanoparticles is 200 to 500 nm; and the particle size of the small-diameter inorganic nanoparticles is 10 to 100 nm.
本发明团队在研究过程中发现,如果仅仅是在UHMWPE纤维表面引入无机纳米粒子,对于纤维于基体树脂的结合性改善程度仍旧具有一定的局限性。为此,本发明通过采用两种不同大小粒径范围的纳米粒子先后在UHMWPE纤维表面附着,可形成大小粒径错落分布的锚定点,相较于单一粒径分布的无机纳米粒子而言,可进一步提高纤维表面的粗糙度。与此同时,我们还发现大粒径无机纳米粒子的尺寸不宜过大,否则其在纤维上的稳定性较差,容易脱落,反而影响界面粘结强度。The team of the present invention found in the research process that if only inorganic nanoparticles are introduced on the surface of UHMWPE fibers, the degree of improvement in the bonding between the fibers and the matrix resin is still limited. To this end, the present invention uses two nanoparticles of different size ranges to attach to the surface of UHMWPE fibers one after another, which can form anchor points with staggered distribution of large and small particle sizes, which can further improve the roughness of the fiber surface compared to inorganic nanoparticles with a single particle size distribution. At the same time, we also found that the size of large-size inorganic nanoparticles should not be too large, otherwise their stability on the fiber is poor, they are easy to fall off, and affect the interfacial bonding strength.
作为优选,步骤(4)和(6)中:所述大粒径无机纳米粒子或小粒径无机纳米粒子包括二氧化硅纳米粒子、二氧化钛纳米粒子、氧化锆纳米粒子、氧化铝纳米粒子、碳酸钙纳米粒子、蒙脱土、石墨烯和碳纳米管中的一种或多种。Preferably, in steps (4) and (6), the large-size inorganic nanoparticles or small-size inorganic nanoparticles include one or more of silicon dioxide nanoparticles, titanium dioxide nanoparticles, zirconium oxide nanoparticles, aluminum oxide nanoparticles, calcium carbonate nanoparticles, montmorillonite, graphene and carbon nanotubes.
作为优选,步骤(4)和(6)中:所述分散液的滴加速度为1~10mL/min;改性条件为:温度40~60℃,搅拌速度100~1000r/min。Preferably, in steps (4) and (6), the dispersion is added at a rate of 1 to 10 mL/min. The modification conditions are: a temperature of 40 to 60° C. and a stirring speed of 100 to 1000 r/min.
作为优选,步骤(5)和(7)中:所述反应温度为40~60℃,反应时间为1~12h;干燥温度为90~130℃,干燥时间为0.5~3h。Preferably, in steps (5) and (7), the reaction temperature is 40-60°C, and the reaction time is 1-12 hours; the drying temperature is 90-130°C, and the drying time is 0.5-3 hours.
与现有技术对比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
(1)本发明首先用等离子体对UHMWPE纤维表面进行活化,使纤维表面带有大量活性基团;再通过这些活性基团与硅烷偶联剂进行接枝,进一步引入活性基团,最后将该纤维与经硅烷偶联剂处理的无机纳米粒子作用,接枝上无机纳米粒子。这些无机纳米粒子分布于纤维表面形成粗糙面,大大提高了纤维表面粗糙度,因而纤维与基体树脂进行复合时,由于无机粒子的“啮合”作用和硅烷偶联剂的化学键作用,在保持原纤维的力学性能前提下,可显著提高了其与基体树脂之间的界面粘结强度。(1) The present invention first activates the surface of UHMWPE fiber with plasma, so that the fiber surface carries a large number of active groups; then, these active groups are grafted with silane coupling agents to further introduce active groups, and finally, the fiber is acted with inorganic nanoparticles treated with silane coupling agents to graft inorganic nanoparticles. These inorganic nanoparticles are distributed on the fiber surface to form a rough surface, which greatly improves the roughness of the fiber surface. Therefore, when the fiber is composited with the matrix resin, due to the "meshing" effect of the inorganic particles and the chemical bonding effect of the silane coupling agent, the interfacial bonding strength between the fiber and the matrix resin can be significantly improved while maintaining the mechanical properties of the original fiber.
(2)本发明进一步通过采用两种不同大小粒径范围的纳米粒子先后在UHMWPE纤维表面附着,可形成错落分布的锚定点,相较于单一粒径分布的无机纳米粒子而言,可进一步提高纤维表面的粗糙度。(2) The present invention further uses two nanoparticles of different particle size ranges to attach to the surface of the UHMWPE fiber in sequence, thereby forming staggered anchor points. Compared with inorganic nanoparticles of a single particle size distribution, the roughness of the fiber surface can be further improved.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为不同处理方式对UHMWPE纤维表面处理后电镜图;其中:图1(a)为未处理的UHMWPE纤维;图1(b)为实施例1经步骤(3)处理后的UHMWPE纤维;图1(c)为实施例1经步骤(7)处理后的UHMWPE纤维。Figure 1 is an electron microscope image of the surface of UHMWPE fiber after treatment by different treatment methods; wherein: Figure 1(a) is an untreated UHMWPE fiber; Figure 1(b) is an UHMWPE fiber treated by step (3) of Example 1; Figure 1(c) is an UHMWPE fiber treated by step (7) of Example 1.
具体实施方式DETAILED DESCRIPTION
下面结合实施例对本发明作进一步的描述。The present invention will be further described below in conjunction with embodiments.
实施例1Example 1
(1)将10g UHMWPE纤维浸泡在200ml乙醇中,超声清洗30min,再在60℃的烘箱中烘干;(1) 10 g of UHMWPE fiber was soaked in 200 ml of ethanol, ultrasonically cleaned for 30 min, and then dried in an oven at 60 °C;
(2)等离子体处理步骤(1)清洗过的UHMWPE纤维,处理条件:功率30W,处理气体为空气,气体通量为1.5L/min,压强25Pa,处理3min;(2) Plasma treatment step (1) The cleaned UHMWPE fiber was treated under the following conditions: power 30 W, treatment gas: air, gas flux 1.5 L/min, pressure 25 Pa, treatment for 3 min;
(3)将步骤(2)处理的UHMWPE纤维放入含有3wt%KH550的乙醇溶液中,反应3h后取出,用去离子水冲洗后放入110℃烘箱中脱水缩合反应1h;(3) placing the UHMWPE fiber treated in step (2) into an ethanol solution containing 3 wt% KH550, taking it out after reacting for 3 h, rinsing it with deionized water, and placing it in a 110° C. oven for dehydration condensation reaction for 1 h;
(4)将1.2g 300±30nm的大粒径二氧化硅纳米粒子超声分散在50ml乙醇/水混合溶液中(v∶v=9∶1)中,再将溶液以1ml/min滴加到5wt%KH550的乙醇/水混合溶液中(v∶v=9∶1),搅拌反应12h,反应温度55℃;(4) 1.2 g of 300±30 nm large-size silica nanoparticles were ultrasonically dispersed in 50 ml of ethanol/water mixed solution (v:v=9:1), and then the solution was added dropwise to 5 wt% KH550 ethanol/water mixed solution (v:v=9:1) at a rate of 1 ml/min, and the reaction was stirred for 12 h at a reaction temperature of 55°C;
(5)将步骤(3)所得纤维放入步骤(4)所得无机纳米粒子分散液中于50℃搅拌反应6h,取出后放入到110℃烘箱中干燥1h;(5) placing the fiber obtained in step (3) into the inorganic nanoparticle dispersion obtained in step (4) and stirring the mixture at 50° C. for 6 h, taking the mixture out and placing it in a 110° C. oven for drying for 1 h;
(6)将1.2g 30±10nm的大粒径二氧化硅纳米粒子超声分散在50ml乙醇/水混合溶液中(v∶v=9∶1)中,再将溶液以1ml/min滴加到5wt%KH550的乙醇/水混合溶液中(v∶v=9∶1),搅拌反应12h,反应温度55℃;(6) 1.2 g of 30±10 nm large-size silica nanoparticles were ultrasonically dispersed in 50 ml of ethanol/water mixed solution (v:v=9:1), and then the solution was added dropwise to 5 wt% KH550 ethanol/water mixed solution (v:v=9:1) at a rate of 1 ml/min, and the mixture was stirred for 12 h at a reaction temperature of 55°C;
(7)将步骤(5)中的纤维放入步骤(6)所得无机纳米粒子分散液中于50℃搅拌反应6h,取出后放入到110℃烘箱干燥2h,获得表面改性的UHMWPE纤维。(7) The fiber in step (5) was placed in the inorganic nanoparticle dispersion obtained in step (6) and stirred at 50° C. for 6 h. After being taken out, it was placed in an oven at 110° C. for 2 h to obtain a surface-modified UHMWPE fiber.
图1为不同处理方式对UHMWPE纤维表面处理后扫描电镜图;其中:图1(a)为未处理的UHMWPE纤维;图1(b)为实施例1经步骤(3)处理后的UHMWPE纤维;图1(c)为实施例1经步骤(7)处理后的UHMWPE纤维。从图中可以看到,未处理的UHMWPE纤维表面非常光滑,因此其在复合材料制备过程中与其他树脂基体的作用较弱,经过步骤(3)等离子处理后,纤维表面的粗糙度略有增加,而经过步骤(7)处理后纤维表面粗糙度大幅增加,既有细小颗粒状改性点,也有形成片状改性区域,使其与其他树脂基体的作用强度大幅提升。Figure 1 is a scanning electron microscope image of the surface of UHMWPE fiber after treatment by different treatment methods; wherein: Figure 1 (a) is an untreated UHMWPE fiber; Figure 1 (b) is an UHMWPE fiber treated by step (3) of Example 1; Figure 1 (c) is an UHMWPE fiber treated by step (7) of Example 1. It can be seen from the figure that the surface of the untreated UHMWPE fiber is very smooth, so its interaction with other resin matrices in the preparation process of the composite material is relatively weak. After the plasma treatment in step (3), the roughness of the fiber surface increases slightly, while after the treatment in step (7), the roughness of the fiber surface increases significantly, with both fine granular modified points and sheet-like modified areas, which greatly improves the interaction strength with other resin matrices.
实施例2Example 2
(1)将10g UHMWPE纤维浸泡在350ml乙醇中,超声清洗30min,再在60℃的烘箱中烘干;(1) 10 g of UHMWPE fiber was soaked in 350 ml of ethanol, ultrasonically cleaned for 30 min, and then dried in an oven at 60 °C;
(2)等离子体处理步骤(1)清洗过的UHMWPE纤维,处理条件:功率200W,处理气体为空气,气体通量为5L/min,压强30Pa,处理0.5min;(2) Plasma treatment of the cleaned UHMWPE fiber in step (1), treatment conditions: power 200 W, treatment gas: air, gas flux 5 L/min, pressure 30 Pa, treatment 0.5 min;
(3)将步骤(2)处理的UHMWPE纤维放入含有10wt%KH550的水溶液中,反应5h后取出,用去离子水冲洗后放入110℃烘箱中脱水缩合反应2h;(3) placing the UHMWPE fiber treated in step (2) into an aqueous solution containing 10 wt% KH550, taking it out after reacting for 5 hours, rinsing it with deionized water, and placing it in an oven at 110° C. for dehydration condensation reaction for 2 hours;
(4)将1.2g 250±20nm的大粒径二氧化钛纳米粒子超声分散在50ml水溶液中,再将溶液以5ml/min滴加到10wt%KH550的水溶液中,搅拌反应3h,反应温度55℃;(4) 1.2 g of titanium dioxide nanoparticles with a large particle size of 250 ± 20 nm were ultrasonically dispersed in 50 ml of aqueous solution, and the solution was then added dropwise to a 10 wt % KH550 aqueous solution at 5 ml/min, and the reaction was stirred for 3 h at a reaction temperature of 55°C;
(5)将步骤(3)中的纤维放入步骤(4)所得无机纳米粒子分散液中于45℃搅拌反应12h,取出后放入到120℃烘箱中干燥1h;(5) placing the fiber obtained in step (3) into the inorganic nanoparticle dispersion obtained in step (4) and stirring the mixture at 45° C. for 12 h, taking the mixture out and placing it in a 120° C. oven for drying for 1 h;
(6)将1.2g 15±5nm的大粒径二氧化硅纳米粒子超声分散在50ml水溶液中,再将溶液以6ml/min滴加到10wt%KH550的水溶液中,搅拌反应12h,反应温度55℃;(6) 1.2 g of 15±5 nm large-size silica nanoparticles were ultrasonically dispersed in 50 ml of aqueous solution, and the solution was then added dropwise to a 10 wt % KH550 aqueous solution at 6 ml/min, and the reaction was stirred for 12 h at a reaction temperature of 55°C;
(7)将步骤(5)中的纤维放入步骤(6)所得无机纳米粒子分散液中于55℃搅拌反应8h,取出后放入到110℃烘箱干燥2h,获得表面改性的UHMWPE纤维。(7) The fiber in step (5) was placed in the inorganic nanoparticle dispersion obtained in step (6) and stirred at 55° C. for 8 h. After being taken out, it was placed in an oven at 110° C. for drying for 2 h to obtain surface-modified UHMWPE fiber.
实施例3Example 3
(1)将10g UHMWPE纤维浸泡在500ml乙醇中,超声清洗30min,再在60℃的烘箱中烘干;(1) 10 g of UHMWPE fiber was soaked in 500 ml of ethanol, ultrasonically cleaned for 30 min, and then dried in an oven at 60 °C;
(2)等离子体处理步骤(1)清洗过的UHMWPE纤维,处理条件:功率10W,处理气体为氧气与氮气的混合气体,其中氧气体积占比60%,气体通量为0.5L/min,压强15Pa,处理5min;(2) Plasma treatment step (1) The cleaned UHMWPE fiber was treated under the following conditions: power 10 W, treatment gas was a mixture of oxygen and nitrogen, wherein oxygen accounted for 60% by volume, gas flux was 0.5 L/min, pressure was 15 Pa, and treatment time was 5 min;
(3)将步骤(2)处理的UHMWPE纤维放入含有1wt%KH550的乙醇溶液中,反应5h后取出,用去离子水冲洗后放入110℃烘箱中脱水缩合反应3h;(3) placing the UHMWPE fiber treated in step (2) into an ethanol solution containing 1 wt% KH550, taking it out after reacting for 5 hours, rinsing it with deionized water, and placing it in a 110° C. oven for dehydration condensation reaction for 3 hours;
(4)将1.2g 450±50nm的大粒径二氧化钛纳米粒子超声分散在50ml乙醇溶液中,再将溶液以3ml/min滴加到1wt%KH550的乙醇溶液中,搅拌反应12h,反应温度40℃;(4) 1.2 g of titanium dioxide nanoparticles with a large particle size of 450 ± 50 nm were ultrasonically dispersed in 50 ml of ethanol solution, and then the solution was added dropwise to 1 wt% KH550 ethanol solution at 3 ml/min, and the reaction was stirred for 12 h at a reaction temperature of 40°C;
(5)将步骤(3)中的纤维放入步骤(4)所得无机纳米粒子分散液中于40℃搅拌反应12h,取出后放入到90℃烘箱中干燥3h;(5) placing the fiber obtained in step (3) into the inorganic nanoparticle dispersion obtained in step (4) and stirring the mixture at 40° C. for 12 h, taking the mixture out and placing it in a 90° C. oven for drying for 3 h;
(6)将1.2g 80±15nm的小粒径二氧化钛纳米粒子超声分散在50ml乙醇溶液中,再将溶液以10ml/min滴加到10wt%KH550的乙醇溶液中,搅拌反应1h,反应温度55℃;(6) 1.2 g of 80±15 nm small-particle titanium dioxide nanoparticles were ultrasonically dispersed in 50 ml of ethanol solution, and then the solution was added dropwise to 10 wt% KH550 ethanol solution at 10 ml/min, and the reaction was stirred for 1 h at a reaction temperature of 55°C;
(7)将步骤(5)中的纤维放入步骤(6)所得无机纳米粒子分散液中于60℃搅拌反应1h,取出后放入到110℃烘箱干燥2h,获得表面改性的UHMWPE纤维。(7) The fiber in step (5) was placed in the inorganic nanoparticle dispersion obtained in step (6) and stirred at 60° C. for 1 h. After being taken out, it was placed in an oven at 110° C. for 2 h to obtain a surface-modified UHMWPE fiber.
对比例1(只采用单一大粒径无机纳米粒子改性)Comparative Example 1 (Modification using only a single large-size inorganic nanoparticle)
(1)将10g UHMWPE纤维浸泡在200ml乙醇中,超声清洗30min,再在60℃的烘箱中烘干;(1) 10 g of UHMWPE fiber was soaked in 200 ml of ethanol, ultrasonically cleaned for 30 min, and then dried in an oven at 60 °C;
(2)等离子体处理步骤(1)清洗过的UHMWPE纤维,处理条件:功率30W,处理气体为空气,气体通量为1.5L/min,压强25Pa,处理3min;(2) Plasma treatment step (1) The cleaned UHMWPE fiber was treated under the following conditions: power 30 W, treatment gas: air, gas flux 1.5 L/min, pressure 25 Pa, treatment for 3 min;
(3)将步骤(2)处理的UHMWPE纤维放入含有3wt%KH550的乙醇溶液中,反应3h后取出,用去离子水冲洗后放入110℃烘箱中脱水缩合反应1h;(3) placing the UHMWPE fiber treated in step (2) into an ethanol solution containing 3 wt% KH550, taking it out after reacting for 3 h, rinsing it with deionized water, and placing it in a 110° C. oven for dehydration condensation reaction for 1 h;
(4)将2.4g 300±30nm的大粒径二氧化硅纳米粒子超声分散在50ml乙醇/水混合溶液中(v∶v=9∶1)中,再将溶液以1ml/min滴加到5wt%KH550的乙醇/水混合溶液中(v∶v=9∶1),搅拌反应12h,反应温度55℃;(4) 2.4 g of 300±30 nm large-size silica nanoparticles were ultrasonically dispersed in 50 ml of ethanol/water mixed solution (v:v=9:1), and then the solution was added dropwise to 5 wt% KH550 ethanol/water mixed solution (v:v=9:1) at a rate of 1 ml/min, and the reaction was stirred for 12 h at a reaction temperature of 55°C;
(5)将步骤(3)中的纤维放入步骤(4)所得无机纳米粒子分散液中于50℃搅拌反应12h,取出后放入到110℃烘箱中干燥2h,获得表面改性的UHMWPE纤维。(5) The fiber obtained in step (3) was placed in the inorganic nanoparticle dispersion obtained in step (4) and stirred at 50° C. for 12 h. After being taken out, it was placed in an oven at 110° C. for 2 h to obtain a surface-modified UHMWPE fiber.
对比例2(只采用单一小粒径无机纳米粒子改性)Comparative Example 2 (modification using only a single small-size inorganic nanoparticle)
(1)将10g UHMWPE纤维浸泡在200ml乙醇中,超声清洗30min,再在60℃的烘箱中烘干;(1) 10 g of UHMWPE fiber was soaked in 200 ml of ethanol, ultrasonically cleaned for 30 min, and then dried in an oven at 60 °C;
(2)等离子体处理步骤(1)清洗过的UHMWPE纤维,处理条件:功率30W,处理气体为空气,气体通量为1.5L/min,压强25Pa,处理3min;(2) Plasma treatment step (1) The cleaned UHMWPE fiber was treated under the following conditions: power 30 W, treatment gas: air, gas flux 1.5 L/min, pressure 25 Pa, treatment for 3 min;
(3)将步骤(2)处理的UHMWPE纤维放入含有3wt%KH550的乙醇溶液中,反应3h后取出,用去离子水冲洗后放入110℃烘箱中脱水缩合反应1h;(3) placing the UHMWPE fiber treated in step (2) into an ethanol solution containing 3 wt% KH550, taking it out after reacting for 3 h, rinsing it with deionized water, and placing it in a 110° C. oven for dehydration condensation reaction for 1 h;
(4)将2.4g 30±10nm的小粒径二氧化硅纳米粒子超声分散在50ml乙醇/水混合溶液中(v∶v=9∶1)中,再将溶液以1ml/min滴加到5wt%KH550的乙醇/水混合溶液中(v∶v=9∶1),搅拌反应12h,反应温度55℃;(4) 2.4 g of 30±10 nm small-particle silica nanoparticles were ultrasonically dispersed in 50 ml of ethanol/water mixed solution (v:v=9:1), and then the solution was added dropwise to 5 wt% KH550 ethanol/water mixed solution (v:v=9:1) at 1 ml/min, and the reaction was stirred for 12 h at a reaction temperature of 55°C;
(5)将步骤(5)中的纤维放入步骤(4)所得无机纳米粒子分散液中于50℃搅拌反应12h,取出后放入到110℃烘箱干燥2h,获得表面改性的UHMWPE纤维。(5) The fiber in step (5) is placed in the inorganic nanoparticle dispersion obtained in step (4) and stirred at 50° C. for 12 h. After being taken out, the fiber is placed in an oven at 110° C. for 2 h to obtain a surface-modified UHMWPE fiber.
对比例3(先小粒径纳米粒子处理再大粒径纳米粒子处理)Comparative Example 3 (First treat small-size nanoparticles and then treat large-size nanoparticles)
(1)将10g UHMWPE纤维浸泡在200ml乙醇中,超声清洗30min,再在60℃的烘箱中烘干;(1) 10 g of UHMWPE fiber was soaked in 200 ml of ethanol, ultrasonically cleaned for 30 min, and then dried in an oven at 60 °C;
(2)等离子体处理步骤(1)清洗过的UHMWPE纤维,处理条件:功率30W,处理气体为空气,气体通量为1.5L/min,压强25Pa,处理3min;(2) Plasma treatment step (1) The cleaned UHMWPE fiber was treated under the following conditions: power 30 W, treatment gas: air, gas flux 1.5 L/min, pressure 25 Pa, treatment for 3 min;
(3)将步骤(2)处理的UHMWPE纤维放入含有3wt%KH550的乙醇溶液中,反应3h后取出,用去离子水冲洗后放入110℃烘箱中脱水缩合反应1h;(3) placing the UHMWPE fiber treated in step (2) into an ethanol solution containing 3 wt% KH550, taking it out after reacting for 3 h, rinsing it with deionized water, and placing it in a 110° C. oven for dehydration condensation reaction for 1 h;
(4)将1.2g 30±10nm的大粒径二氧化硅纳米粒子超声分散在50ml乙醇/水混合溶液中(v∶v=9∶1)中,再将溶液以1ml/min滴加到5wt%KH550的乙醇/水混合溶液中(v∶v=9∶1),搅拌反应12h,反应温度55℃;(4) 1.2 g of 30±10 nm large-size silica nanoparticles were ultrasonically dispersed in 50 ml of ethanol/water mixed solution (v:v=9:1), and then the solution was added dropwise to 5 wt% KH550 ethanol/water mixed solution (v:v=9:1) at a rate of 1 ml/min, and the mixture was stirred for 12 h at a reaction temperature of 55°C;
(5)将步骤(3)所得纤维放入步骤(4)所得无机纳米粒子分散液中于50℃搅拌反应6h,取出后放入到110℃烘箱中干燥1h;(5) placing the fiber obtained in step (3) into the inorganic nanoparticle dispersion obtained in step (4) and stirring the mixture at 50° C. for 6 h, taking the mixture out and placing it in a 110° C. oven for drying for 1 h;
(6)将1.2g 300±30nm的大粒径二氧化硅纳米粒子超声分散在50ml乙醇/水混合溶液中(v∶v=9∶1)中,再将溶液以1ml/min滴加到5wt%KH550的乙醇/水混合溶液中(v∶v=9∶1),搅拌反应12h,反应温度55℃;(6) 1.2 g of 300±30 nm large-size silica nanoparticles were ultrasonically dispersed in 50 ml of ethanol/water mixed solution (v:v=9:1), and then the solution was added dropwise to 5 wt% KH550 ethanol/water mixed solution (v:v=9:1) at a rate of 1 ml/min, and the reaction was stirred for 12 h at a reaction temperature of 55°C;
(7)将步骤(5)中的纤维放入步骤(6)所得无机纳米粒子分散液中于50℃搅拌反应6h,取出后放入到110℃烘箱干燥2h,获得表面改性的UHMWPE纤维。(7) The fiber in step (5) was placed in the inorganic nanoparticle dispersion obtained in step (6) and stirred at 50° C. for 6 h. After being taken out, it was placed in an oven at 110° C. for 2 h to obtain a surface-modified UHMWPE fiber.
界面粘结强度测试Interface bond strength test
分别取一束实施例1-3以及对比例1-2所得的表面改性的UHMWPE纤维垂直埋入E51环氧树脂与固化剂的混合溶液中(树脂∶固化剂质量比为3∶1)并将其在室温中固化12h,使用英斯特朗万能材料试验机,用夹具夹住树脂基体,将纤维一端夹住并持续增加垂直与树脂基体的力进行拉伸,拉伸速度为10mm/min,直至将纤维从树脂基体中拔出,记录下纤维脱粘瞬间的力Fd,界面粘结强度根据下述公式计算:其中L为纤维长度,R为纤维直径。结果如下表所示:Take a bundle of surface-modified UHMWPE fibers obtained in Examples 1-3 and Comparative Examples 1-2 respectively, bury them vertically in a mixed solution of E51 epoxy resin and curing agent (resin: curing agent mass ratio is 3:1) and cure them at room temperature for 12 hours. Use an Instron universal material testing machine to clamp the resin matrix with a clamp, clamp one end of the fiber and continuously increase the force perpendicular to the resin matrix to stretch it. The stretching speed is 10 mm/min until the fiber is pulled out of the resin matrix. The force Fd at the moment of fiber debonding is recorded, and the interfacial bonding strength is calculated according to the following formula: Where L is the fiber length and R is the fiber diameter. The results are shown in the following table:
从上表中可以看到,未经处理的UHMWPE纤维表面非常光滑,其与环氧树脂的界面粘结强度较低,而经过大、小粒径无机纳米粒子处理后的UHMWPE纤维表面粗糙度大幅增加,其与环氧树脂的界面粘结强度大幅提升(实施例1-3);而单独使用大粒径或小粒径无机纳米粒子处理后的UHMWPE纤维(对比例1和2)虽然表面粗糙度也有增加,但粗糙度不如复合使用大、小粒径无机纳米粒子后的程度更有层次性,因此界面粘结强度增加幅度不如后者。还需要指出的是,纳米粒子的改性顺序也会影响界面粘结强度,先用小粒径纳米粒子后用大粒径纳米粒子改性得到的UHMWPE纤维的界面粘结强度虽较单一尺寸的纳米粒子改性的高,但与先大粒径后小粒径纳米粒子改性的纤维的界面粘结强度还是有一定差距。这可能是因为先大粒径后小粒径的处理方式,可让小粒径纳米粒子内嵌到大粒径未改性的区域,在纤维表面形成错落的粗糙度,而如果先小粒径后大粒径,则可能小粒径会在纤维表面占据绝大部分空间,导致大粒径纳米粒子只能在其上零星分布,最终影响界面粘结强度。As can be seen from the above table, the surface of the untreated UHMWPE fiber is very smooth, and its interfacial bonding strength with the epoxy resin is low, while the surface roughness of the UHMWPE fiber treated with large and small particle size inorganic nanoparticles is greatly increased, and its interfacial bonding strength with the epoxy resin is greatly improved (Examples 1-3); and the surface roughness of the UHMWPE fiber treated with large or small particle size inorganic nanoparticles alone (Comparative Examples 1 and 2) is also increased, but the roughness is not as hierarchical as that after the large and small particle size inorganic nanoparticles are used in combination, so the increase in interfacial bonding strength is not as good as the latter. It should also be pointed out that the modification order of the nanoparticles will also affect the interfacial bonding strength. Although the interfacial bonding strength of the UHMWPE fiber modified with small particle size nanoparticles first and then with large particle size nanoparticles is higher than that of the fiber modified with single size nanoparticles, there is still a certain gap with the interfacial bonding strength of the fiber modified with large particle size nanoparticles first and then with small particle size nanoparticles. This may be because the treatment method of first treating large particles and then small particles allows small-size nanoparticles to be embedded in the unmodified areas of large particles, forming a staggered roughness on the fiber surface. If the small particles are treated first and then large particles, the small particles may occupy most of the space on the fiber surface, resulting in the large-size nanoparticles being only sparsely distributed on it, which ultimately affects the interfacial bonding strength.
本发明中所用原料、设备,若无特别说明,均为本领域的常用原料、设备;本发明中所用方法,若无特别说明,均为本领域的常规方法。The raw materials and equipment used in the present invention, unless otherwise specified, are all commonly used raw materials and equipment in the art; the methods used in the present invention, unless otherwise specified, are all conventional methods in the art.
以上所述,仅是本发明的较佳实施例,并非对本发明作任何限制,凡是根据本发明技术实质对以上实施例所作的任何简单修改、变更以及等效变换,均仍属于本发明技术方案的保护范围。The above description is only a preferred embodiment of the present invention and does not limit the present invention in any way. Any simple modification, change and equivalent transformation made to the above embodiment based on the technical essence of the present invention still falls within the protection scope of the technical solution of the present invention.
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