CN114058323B - Interlayer toughening composite material and preparation method thereof - Google Patents
Interlayer toughening composite material and preparation method thereof Download PDFInfo
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- 239000011229 interlayer Substances 0.000 title claims abstract description 39
- 239000002131 composite material Substances 0.000 title claims abstract description 35
- 238000002360 preparation method Methods 0.000 title claims abstract description 11
- 239000004760 aramid Substances 0.000 claims abstract description 74
- 229920003235 aromatic polyamide Polymers 0.000 claims abstract description 74
- 229920005989 resin Polymers 0.000 claims abstract description 73
- 239000011347 resin Substances 0.000 claims abstract description 73
- 239000000203 mixture Substances 0.000 claims abstract description 64
- 239000002041 carbon nanotube Substances 0.000 claims abstract description 58
- 229910021393 carbon nanotube Inorganic materials 0.000 claims abstract description 58
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 57
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 51
- 239000011248 coating agent Substances 0.000 claims abstract description 33
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- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 95
- 239000003822 epoxy resin Substances 0.000 claims description 21
- 229920000647 polyepoxide Polymers 0.000 claims description 21
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- C09J177/00—Adhesives based on polyamides obtained by reactions forming a carboxylic amide link in the main chain; Adhesives based on derivatives of such polymers
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Abstract
本发明公开了一种层间增韧复合材料及其制备方法,该复合材料包括由碳纳米管‑丙酮‑树脂混合物涂覆于层间增韧表面上形成的树脂‑碳纳米管预涂层和由芳纶浆粨‑树脂‑固化剂混合物涂覆于所述树脂‑碳纳米管预涂层上形成的树脂‑芳纶浆粨‑固化剂粘接层。本发明的有益效果:通过对层间增韧表面进行打磨,可以在表面上形成孔洞或者凹痕,可以提高层间增韧表面与树脂的接触面积,且碳纳米管和树脂流入孔洞或者凹痕内,达到增韧效果;采用芳纶浆粨‑树脂‑固化剂混合物涂覆于所述树脂‑碳纳米管预涂层上,固化剂与树脂‑碳纳米管预涂层中的树脂发生化学反应,提高了粘接性能。
The invention discloses an interlayer toughened composite material and a preparation method thereof. The composite material comprises a resin-carbon nanotube precoat layer formed by coating a carbon nanotube-acetone-resin mixture on an interlayer toughened surface, and The resin-aramid pulp-curing agent bonding layer is formed by coating the resin-carbon nanotube pre-coating layer with the aramid pulp-resin-curing agent mixture. The beneficial effects of the present invention: by grinding the interlayer toughened surface, holes or dents can be formed on the surface, the contact area between the interlayer toughened surface and the resin can be increased, and the carbon nanotubes and the resin flow into the holes or dents to achieve the toughening effect; the aramid pulp-resin-curing agent mixture is applied to the resin-carbon nanotube pre-coating, and the curing agent chemically reacts with the resin in the resin-carbon nanotube pre-coating , to improve the adhesive properties.
Description
【技术领域】【Technical field】
本发明涉及层间增韧技术领域,尤其涉及一种层间增韧复合材料及其制备方法。The invention relates to the technical field of interlayer toughening, in particular to an interlayer toughening composite material and a preparation method thereof.
【背景技术】【Background technique】
随着复合材料应用的日益广泛,对其材料性能研究要求越来越深入。研究尽管复合材料结构具有比刚度高和比强度高等优势,但是脆性的复合材料了结构在机械加工过程中易产生细微分层,同时导致纤维断裂等失效。不少机械部件的存在性能薄弱环节,使得其结构的力学性能显著降低,这对结构的安全产生了较大的威胁。With the increasing application of composite materials, the research requirements for their material properties are becoming more and more in-depth. Although the composite structure has the advantages of high specific stiffness and high specific strength, the brittle composite structure is prone to fine delamination during mechanical processing, and at the same time, it leads to failures such as fiber breakage. Many mechanical components have weak links in performance, which significantly reduces the mechanical properties of their structures, which poses a greater threat to the safety of structures.
为了整体提升复合材料结构的性能,可通过引入补丁增强的方法来提高复合材料薄壁结构的力学性能,这是一种简单有效的方法。然而,补丁的引入仍然受限于薄弱的粘接界面。如果粘接界面较弱,补丁与结构易发生分离,造成补丁无法持续发挥其增强作用。因此,从粘结界面增韧角度提出有效增强粘结界面增韧方法是非常有必要的,以此来提高补丁对复合材料薄壁结构的增强作用。In order to improve the performance of composite structures as a whole, the mechanical properties of composite thin-walled structures can be improved by introducing patch reinforcement, which is a simple and effective method. However, the introduction of patches is still limited by the weak adhesive interface. If the bonding interface is weak, the patch is prone to separation from the structure, preventing the patch from continuing to perform its reinforcing effect. Therefore, it is very necessary to propose an effective method of strengthening the bonding interface toughening from the perspective of bonding interface toughening, so as to improve the reinforcement effect of the patch on the thin-walled structure of the composite material.
【发明内容】[Content of the invention]
本发明公开了一种层间增韧复合材料及其制备,其可以解决背景技术中涉及的技术问题。The invention discloses an interlayer toughened composite material and its preparation, which can solve the technical problems involved in the background technology.
为实现上述目的,本发明的技术方案为:For achieving the above object, the technical scheme of the present invention is:
一种层间增韧复合材料的制备方法,该制备方法包括如下步骤:A preparation method of an interlayer toughened composite material, the preparation method comprising the steps of:
S1、制备芳纶浆粨-树脂-固化剂混合物,具体包括:S1. Prepare aramid pulp-resin-curing agent mixture, which specifically includes:
S11、取一定量的芳纶浆粨和丙酮,充分搅拌,搅拌时间为10-30分钟,形成芳纶浆粨-丙酮混合物;S11. Take a certain amount of aramid pulp and acetone, stir fully, and the stirring time is 10-30 minutes to form an aramid pulp-acetone mixture;
S12、在芳纶浆粨-丙酮混合物中添加树脂,充分搅拌,搅拌时间为10-30分钟,形成芳纶浆粨-丙酮-树脂混合物;S12. Add resin to the aramid pulp-acetone mixture, stir fully, and the stirring time is 10-30 minutes to form the aramid pulp-acetone-resin mixture;
S13、待丙酮完全挥发,形成芳纶浆粨-树脂混合物;S13, when the acetone is completely volatilized to form an aramid pulp-resin mixture;
S14、在芳纶浆粨-树脂混合物中添加固化剂,适当搅拌2-10分钟,形成芳纶浆粨-树脂-固化剂混合物;S14. Add a curing agent to the aramid pulp-resin mixture, and stir appropriately for 2-10 minutes to form an aramid pulp-resin-curing agent mixture;
S2、制备碳纳米管-丙酮-树脂混合物,具体包括:S2, prepare carbon nanotube-acetone-resin mixture, which specifically includes:
S21、取一定量的碳纳米管和丙酮,适当搅拌2-10分钟,形成碳纳米管-丙酮混合物;S21, take a certain amount of carbon nanotubes and acetone, and stir appropriately for 2-10 minutes to form a carbon nanotube-acetone mixture;
S22、在碳纳米管-丙酮混合物中添加树脂,适当搅拌,形成碳纳米管-丙酮-树脂混合物;S22, adding resin to the carbon nanotube-acetone mixture, and stirring appropriately to form a carbon nanotube-acetone-resin mixture;
S3制备黏结界面,具体包括:S3 prepares the bonding interface, which includes:
S31、将碳纳米管-丙酮-树脂混合物涂覆于层间增韧表面形成树脂-碳纳米管预涂层;S31, coating the carbon nanotube-acetone-resin mixture on the interlayer toughened surface to form a resin-carbon nanotube precoat layer;
S32、在树脂-碳纳米管预涂层上涂覆芳纶浆粨-树脂-固化剂混合物,形成芳纶浆粨-树脂-固化剂粘接层。S32, coating the aramid pulp-resin-curing agent mixture on the resin-carbon nanotube pre-coating layer to form an aramid pulp-resin-curing agent bonding layer.
作为本发明的一种优选改进:在步骤S11中,所述芳纶浆粨和丙酮的的质量比至少为1:1。As a preferred improvement of the present invention: in step S11, the mass ratio of the aramid pulp and acetone is at least 1:1.
作为本发明的一种优选改进:在步骤S12中,丙酮与环氧树脂的质量比为4:1。As a preferred improvement of the present invention: in step S12, the mass ratio of acetone to epoxy resin is 4:1.
作为本发明的一种优选改进:在步骤S13中,挥发时间不少于12天。As a preferred improvement of the present invention: in step S13, the volatilization time is not less than 12 days.
作为本发明的一种优选改进:在步骤S21中,所述碳纳米管和丙酮的质量比至少为1:1。As a preferred improvement of the present invention: in step S21, the mass ratio of the carbon nanotubes and acetone is at least 1:1.
作为本发明的一种优选改进:在步骤S22中,所述树脂与所述碳纳米管-丙酮混合物中的质量比为1:4。As a preferred improvement of the present invention: in step S22, the mass ratio of the resin to the carbon nanotube-acetone mixture is 1:4.
作为本发明的一种优选改进:在步骤S21中,所述碳纳米管模量为1TPa,抗拉强度为50-200GPa。As a preferred improvement of the present invention: in step S21, the modulus of the carbon nanotubes is 1TPa, and the tensile strength is 50-200GPa.
作为本发明的一种优选改进:在步骤S11和S21中,采用机械搅拌机对芳纶浆粨和丙酮以及碳纳米管微和丙酮进行搅拌。As a preferred improvement of the present invention: in steps S11 and S21, a mechanical stirrer is used to stir the aramid pulp and acetone, as well as the carbon nanotubes and acetone.
本发明还提供了一种由所述的层间增韧复合材料的制备方法所制备的层间增韧复合材料,包括由碳纳米管-丙酮-树脂混合物涂覆于层间增韧表面上形成的树脂-碳纳米管预涂层和由芳纶浆粨-树脂-固化剂混合物涂覆于所述树脂-碳纳米管预涂层上形成的树脂-芳纶浆粨-固化剂粘接层。The present invention also provides an interlayer toughened composite material prepared by the method for preparing the interlayer toughened composite material, which comprises carbon nanotube-acetone-resin mixture coated on the interlayer toughened surface and formed The resin-carbon nanotube pre-coating and the resin-aramid pulp-curing agent adhesive layer formed by coating the resin-carbon nanotube pre-coating with the aramid pulp-resin-curing agent mixture.
作为本发明的一种优选改进:层间增韧表面在涂覆碳纳米管-丙酮-树脂混合物之前,对表面进行打磨,形成提高表面与树脂的接触面积的孔洞或者凹痕。As a preferred improvement of the present invention: before the carbon nanotube-acetone-resin mixture is coated on the interlayer toughened surface, the surface is polished to form holes or dents that increase the contact area between the surface and the resin.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
(1)采用本发明制备的层间增韧复合材料,可显著提高抗弯曲载荷性能,同时可以有效解决增强补丁与原结构的粘接问题,改善了传统粘接导致补丁脱落问题,大大提升了带缺陷结构的整体性能;(1) The interlayer toughened composite material prepared by the present invention can significantly improve the resistance to bending load, and at the same time can effectively solve the problem of bonding between the reinforced patch and the original structure, improve the problem of patch falling off caused by traditional bonding, and greatly improve the Overall performance of structures with defects;
(2)通过对层间增韧表面进行打磨,可以在表面上形成孔洞或者凹痕,可以提高层间增韧表面与树脂的接触面积,且碳纳米管和树脂流入孔洞或者凹痕内,达到增韧效果;(2) By grinding the interlayer toughened surface, holes or dents can be formed on the surface, which can increase the contact area between the interlayer toughened surface and the resin, and the carbon nanotubes and resin flow into the holes or dents to achieve Toughening effect;
(3)采用芳纶浆粨-树脂-固化剂混合物涂覆于所述树脂-碳纳米管预涂层上,固化剂与树脂-碳纳米管预涂层中的树脂发生化学反应,提高了粘接性能。(3) The aramid pulp-resin-curing agent mixture is used to coat the resin-carbon nanotube pre-coating, and the curing agent chemically reacts with the resin in the resin-carbon nanotube pre-coating, improving the viscosity connection performance.
【附图说明】【Description of drawings】
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图,其中:In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, under the premise of no creative work, other drawings can also be obtained from these drawings, wherein:
图1为本发明提供的增韧结构的结构示意图;1 is a schematic structural diagram of a toughened structure provided by the present invention;
图2为本发明具有树脂-固化剂粘结界面的增韧结构的结构示意图;2 is a schematic structural diagram of a toughened structure having a resin-curing agent bonding interface of the present invention;
图3为本发明具有树脂-碳纳米管-固化剂粘结界面的增韧结构的结构示意图;3 is a schematic structural diagram of a toughened structure having a resin-carbon nanotube-curing agent bonding interface according to the present invention;
图4为本发明具有树脂-芳纶浆粨-固化剂粘结界面的增韧结构的结构示意图;4 is a schematic structural diagram of a toughened structure having a resin-aramid pulp-curing agent bonding interface according to the present invention;
图5为本发明具有层间增韧复合材料的增韧结构的结构示意图;5 is a schematic structural diagram of a toughened structure with an interlayer toughened composite material according to the present invention;
图6为本发明Instron 5982万能试验机对增韧结构的试验结构示意图;6 is a schematic diagram of the test structure of the toughened structure by the Instron 5982 universal testing machine of the present invention;
图7为本发明弯曲载荷-位移曲线对比图;Fig. 7 is a bending load-displacement curve comparison diagram of the present invention;
图8为本发明弯曲失效过程图;Fig. 8 is the bending failure process diagram of the present invention;
图9为本发明不同粘接补丁对开孔CFRP薄壁结构弯曲性能影响的弯曲载荷-位移曲线对比图;Fig. 9 is a bending load-displacement curve comparison diagram of the effect of different bonding patches of the present invention on the bending performance of an open-cell CFRP thin-walled structure;
图10为本发明所有情况对应的弯曲载荷-位移曲线对比图;Fig. 10 is a bending load-displacement curve comparison diagram corresponding to all situations of the present invention;
图11为本发明所有情况对应的最大弯曲载荷对比图;Figure 11 is a comparison diagram of the maximum bending load corresponding to all situations of the present invention;
图中,1、待增强薄壁结构;2、补丁结构;3、粘接界面;4、树脂-固化剂粘结界面;5、树脂-碳纳米管-固化剂粘结界面;6、第一树脂-芳纶浆粨-固化剂粘结界面;7、层间增韧复合材料;71、树脂-碳纳米管预涂层;72、第二树脂-芳纶浆粨-固化剂粘结界面。In the figure, 1. The thin-walled structure to be reinforced; 2. The patch structure; 3. The bonding interface; 4. The resin-curing agent bonding interface; 5. The resin-carbon nanotube-curing agent bonding interface; 6. The first Resin-aramid pulp-curing agent bonding interface; 7. Interlayer toughening composite material; 71. Resin-carbon nanotube precoating; 72. Second resin-aramid pulp-curing agent bonding interface.
【具体实施方式】【Detailed ways】
下面将结合本发明实施例对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
需要说明,本发明实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relationship between various components under a certain posture (as shown in the accompanying drawings). The relative positional relationship, the movement situation, etc., if the specific posture changes, the directional indication also changes accordingly.
另外,在本发明中如涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, descriptions such as "first", "second", etc. in the present invention are only for descriptive purposes, and should not be construed as indicating or implying their relative importance or implicitly indicating the number of indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise expressly and specifically defined.
在本发明中,除非另有明确的规定和限定,术语“连接”、“固定”等应做广义理解,例如,“固定”可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, the terms "connected", "fixed" and the like should be understood in a broad sense, for example, "fixed" may be a fixed connection, a detachable connection, or an integrated; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be an internal communication between two elements or an interaction relationship between the two elements, unless otherwise explicitly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
另外,本发明各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but must be based on the realization by those of ordinary skill in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that the combination of technical solutions does not exist and is not within the scope of protection claimed by the present invention.
本发明提供一种层间增韧复合材料的制备方法,该制备方法包括如下步骤:The invention provides a preparation method of an interlayer toughened composite material. The preparation method comprises the following steps:
S1、制备芳纶浆粨-树脂-固化剂混合物;S1, prepare aramid pulp-resin-curing agent mixture;
S11、取一定量的芳纶浆粨和丙酮,充分搅拌,搅拌时间为10-30分钟,形成芳纶浆粨-丙酮混合物;S11. Take a certain amount of aramid pulp and acetone, stir fully, and the stirring time is 10-30 minutes to form an aramid pulp-acetone mixture;
具体的,芳纶浆粨和丙酮混合物中:丙酮含量越多越有利于芳纶浆粨均匀分散于后面的环氧树脂中,按质量百分比计,所述芳纶浆粨和丙酮的质量比至少为1:1。Specifically, in the mixture of aramid pulp and acetone: the more acetone content, the more favorable the aramid pulp is evenly dispersed in the epoxy resin. In terms of mass percentage, the mass ratio of the aramid pulp and acetone is at least 1:1.
S12、在芳纶浆粨-丙酮混合物中添加树脂,充分搅拌,搅拌时间为10-30分钟,形成芳纶浆粨-丙酮-树脂混合物;S12. Add resin to the aramid pulp-acetone mixture, stir fully, and the stirring time is 10-30 minutes to form the aramid pulp-acetone-resin mixture;
具体的,丙酮与环氧树脂的质量比为4:1。Specifically, the mass ratio of acetone to epoxy resin is 4:1.
S13、待丙酮完全挥发后,形成芳纶浆粨-树脂混合物;S13, after the acetone is completely volatilized, the aramid pulp-resin mixture is formed;
具体的,挥发时间不少于12天。Specifically, the volatilization time is not less than 12 days.
S14、在芳纶浆粨-树脂混合物中添加固化剂,适当搅拌2-10分钟,形成芳纶浆粨-树脂-固化剂混合物;S14. Add a curing agent to the aramid pulp-resin mixture, and stir appropriately for 2-10 minutes to form an aramid pulp-resin-curing agent mixture;
具体的,固化剂与芳纶浆粨-树脂混合物的质量比为1:5。Specifically, the mass ratio of the curing agent to the aramid pulp-resin mixture is 1:5.
需要进一步说明的是,由于有毒液体的挥发,整个室内操作需在通风厨的环境下进行。首先,为了将芳纶浆粨均匀地分散于环氧树脂中,将芳纶浆粨浸于丙酮溶液中混合。然后,使用机械搅拌机以11500rpm的最大旋转速度对芳纶浆粨和丙酮进行充分搅拌,获得均匀的芳纶浆粨-丙酮混合物。基于一定的比例(本发明中采用80vol.%的丙酮与20vol.%的环氧树脂),将无固化剂的环氧树脂与丙酮混合在一起。再次使用机械搅拌机搅拌芳纶浆粨-丙酮-环氧树脂。然后,均匀的芳纶浆粨-丙酮-环氧树脂混合物置于一定温度下的烘箱加速丙酮的充分挥发。挥发丙酮的目的是为了减少丙酮对环氧树脂固化的影响。丙酮完全挥发后,剩余混合物溶液仅包含环氧树脂和均匀分布的芳纶浆粨。最后,以一定比例将固化剂加入到芳纶浆粨-环氧树脂混合物,再用小木棍适当搅拌,使固化剂尽可能均匀分布在混合物中,形成芳纶浆粨-环氧树脂-固化剂混合物。It should be further explained that due to the volatilization of toxic liquids, the entire indoor operation needs to be carried out in the environment of a fume hood. First, in order to evenly disperse the aramid pulp in the epoxy resin, the aramid pulp is dipped in an acetone solution and mixed. Then, the aramid pulp and acetone were thoroughly stirred with a mechanical mixer at a maximum rotation speed of 11500 rpm to obtain a homogeneous aramid pulp-acetone mixture. Based on a certain ratio (80 vol. % of acetone and 20 vol. % of epoxy resin are used in the present invention), the epoxy resin without curing agent and acetone are mixed together. The aramid pulp-acetone-epoxy was again mixed with a mechanical mixer. Then, the uniform aramid pulp-acetone-epoxy resin mixture is placed in an oven at a certain temperature to accelerate the full volatilization of acetone. The purpose of volatilizing acetone is to reduce the effect of acetone on the curing of epoxy resin. After the acetone has completely evaporated, the remaining mixture solution contains only epoxy resin and uniformly distributed aramid pulp. Finally, add the curing agent to the aramid pulp-epoxy resin mixture in a certain proportion, and then stir properly with a small wooden stick to make the curing agent as evenly distributed in the mixture as possible to form the aramid pulp-epoxy resin-curing agent mixture.
S2、制备碳纳米管-丙酮-树脂混合物,具体包括:S2, prepare carbon nanotube-acetone-resin mixture, which specifically includes:
S21、取一定量的碳纳米管和丙酮,适当搅拌,形成碳纳米管-丙酮混合物;S21, take a certain amount of carbon nanotubes and acetone, and stir appropriately to form a carbon nanotube-acetone mixture;
丙酮含量越多越有利于碳纳米管均匀分散于后面的环氧树脂中,所述碳纳米管和丙酮的质量比至少为1:1。The higher the acetone content, the more favorable the carbon nanotubes are uniformly dispersed in the epoxy resin, and the mass ratio of the carbon nanotubes and acetone is at least 1:1.
具体的,所述碳纳米管微纳和所述丙酮的质量比为:。所述碳纳米管模量为1TPa,抗拉强度为50-200GPaSpecifically, the mass ratio of the carbon nanotube micro-nano to the acetone is: The carbon nanotube modulus is 1TPa, and the tensile strength is 50-200GPa
S22、在碳纳米管-丙酮混合物中添加树脂,适当搅拌2-10分钟,形成碳纳米管-丙酮-树脂混合物;S22, adding resin to the carbon nanotube-acetone mixture, and stirring appropriately for 2-10 minutes to form a carbon nanotube-acetone-resin mixture;
具体的,丙酮与环氧树脂的质量比为4:1。Specifically, the mass ratio of acetone to epoxy resin is 4:1.
S3制备黏结界面,具体包括:S3 prepares the bonding interface, which includes:
S31、将碳纳米管-丙酮-树脂混合物涂覆于层间增韧表面形成树脂-碳纳米管预涂层;S31, coating the carbon nanotube-acetone-resin mixture on the interlayer toughened surface to form a resin-carbon nanotube precoat layer;
S32、在树脂-碳纳米管预涂层上涂覆芳纶浆粨-树脂-固化剂混合物,形成芳纶浆粨-树脂-固化剂粘接层。S32, coating the aramid pulp-resin-curing agent mixture on the resin-carbon nanotube pre-coating layer to form an aramid pulp-resin-curing agent bonding layer.
需要进一步说明的是,在本发明的具体实施方式中,所述树脂为环氧树脂。在制备碳纳米管-丙酮-树脂混合物时,由于环氧树脂的黏性较大,且流动性较弱。采用树脂预涂层表面处理主要目的是降低环氧树脂的黏性(提高流动性),促使环氧树脂能够轻易地流入增韧表面的微凹痕和微孔洞,提高接触面积。为了达到这个目的,可采用大量的丙酮加入未添加固化剂的少量环氧树脂,这也可稀释和湿润树脂。由于碳纳米管的尺寸非常小,且小于结构表面上的微凹痕和微孔洞的尺寸,可在树脂和丙酮的混合溶液中加入少量碳纳米管。碳纳米管随着稀释的树脂一同流入微凹痕和微孔洞中,达到树脂增韧的作用。这种碳纳米管树脂预涂层表面处理技术相比树脂预涂层表面处理对两种结构的粘接性能更高。在实施碳纳米管树脂预涂层表面处理技术之前,可采用砂纸对待增强薄壁结构和补丁结构的表面进行打磨处理,使表面产生更多的空洞或凹痕,提高表面与树脂的接触面积。然后,用丙酮溶液对打磨的结构表面进行清洗,清除存留在表面的细微污垢,如灰尘和油渍。然后,将待增强薄壁结构和补丁结构浸入未添加固化剂的树脂-丙酮混合液。几分钟后将待增强薄壁结构和补丁结构取出并置于一旁等待丙酮完全挥发。此时,在待增强薄壁结构和补丁结构表面会存留一层无丙酮的且非常薄的树脂-碳纳米管预涂层。It should be further noted that, in a specific embodiment of the present invention, the resin is an epoxy resin. When preparing the carbon nanotube-acetone-resin mixture, the epoxy resin has high viscosity and weak fluidity. The main purpose of surface treatment with resin pre-coating is to reduce the viscosity of epoxy resin (increase fluidity), so that the epoxy resin can easily flow into the micro-dents and micro-holes of the toughened surface and increase the contact area. To achieve this, a large amount of acetone can be added to a small amount of epoxy resin with no added curing agent, which also thins and wets the resin. Since the size of carbon nanotubes is very small and smaller than the size of micro-dimples and micro-holes on the surface of the structure, a small amount of carbon nanotubes can be added to the mixed solution of resin and acetone. The carbon nanotubes flow into the micro-dimples and micro-holes together with the diluted resin to achieve the toughening effect of the resin. This carbon nanotube resin pre-coating surface treatment technology has higher bonding performance to the two structures than the resin pre-coating surface treatment. Before implementing the carbon nanotube resin pre-coating surface treatment technology, sandpaper can be used to polish the surface of the thin-walled structure and patch structure to be reinforced, so that more voids or dents are generated on the surface and the contact area between the surface and the resin is increased. The sanded structural surface is then cleaned with an acetone solution to remove any fine grime, such as dust and oil, that remains on the surface. Then, the thin-walled structure and patch structure to be reinforced are immersed in a resin-acetone mixed solution without adding a curing agent. After a few minutes, the thin-walled structure and patch structure to be reinforced were removed and set aside to wait for the acetone to evaporate completely. At this time, a layer of acetone-free and very thin resin-carbon nanotube precoat layer will remain on the surface of the thin-walled structure and patch structure to be reinforced.
本发明还提供了一种所述的层间增韧复合材料制备方法所制备的层间增韧复合材料,包括由碳纳米管-丙酮-树脂混合物涂覆于层间增韧表面上形成的树脂-碳纳米管预涂层和由芳纶浆粨-树脂-固化剂混合物涂覆于所述树脂-碳纳米管预涂层上形成的树脂-芳纶浆粨-固化剂粘接层。需要说明的是,所述层间增韧表面即包括上述的待增强薄壁结构和补丁结构的表面。The present invention also provides an interlayer toughened composite material prepared by the method for preparing the interlayer toughened composite material, comprising a resin formed by coating the carbon nanotube-acetone-resin mixture on the interlayer toughened surface -Carbon nanotube pre-coating and resin-aramid pulp-curing agent adhesive layer formed by coating the resin-carbon nanotube pre-coating with the mixture of aramid pulp-resin-curing agent. It should be noted that the interlayer toughened surface includes the above-mentioned surfaces of the thin-walled structure and patch structure to be reinforced.
需进一步说明的是,层间增韧表面在涂覆碳纳米管-丙酮-树脂混合物之前,对表面进行打磨,形成提高表面与树脂的接触面积的孔洞或者凹痕。It should be further noted that, before the carbon nanotube-acetone-resin mixture is coated on the interlayer toughened surface, the surface is polished to form holes or dents that increase the contact area between the surface and the resin.
由于固化剂在树脂中有扩散作用,存留在待增强薄壁结构和补丁结构表面上的树脂-碳纳米管预涂层中的树脂会与扩散的固化剂发生反应,二者粘接之后,给予一定的压力保证界面的薄度,待两周时间完成固化。Due to the diffusing effect of the curing agent in the resin, the resin in the resin-carbon nanotube precoat layer remaining on the surface of the thin-walled structure and patch structure to be reinforced will react with the diffusing curing agent. A certain pressure ensures the thinness of the interface, and it takes two weeks to complete the curing.
下面以具体实施例对本发明提供的层间增韧复合材料及其制备方法进行详细说明。The interlayer toughened composite material provided by the present invention and the preparation method thereof will be described in detail below with specific examples.
如图1所示,一种增韧结构,包括待增强薄壁结构1、补丁结构2和夹设于所述待增强薄壁结构1与所述补丁结构2之间的粘结界面3。再结合图2到图5所示,其中,图2所示的增韧结构包括待增强薄壁结构1、补丁结构2和树脂-固化剂粘结界面4;图3所示的增韧结构包括待增强薄壁结构1、补丁结构2和树脂-碳纳米管-固化剂粘结界面5;图4所示的增韧结构包括待增强薄壁结构1、补丁结构2和树脂-芳纶浆粨-固化剂粘结界面6;图5所示的增韧结构包括待增强薄壁结构1、补丁结构2和层间增韧复合材料7,具体的,所述层间增韧复合材料7包括涂覆于所述待增强薄壁结构1和所述补丁结构2上的树脂-碳纳米管预涂层71和设置于两层所述之间的第二树脂+芳纶浆粨+固化剂粘结界面72。As shown in FIG. 1 , a toughened structure includes a thin-
需要说明的是,图2至图4所示的增韧结构作为应用本发明提供的增韧复合材料的图5所示的增韧结构的对比实施例。且,如图2所示,树脂-固化剂粘结界面3中没有任何增强添加物,作为对照组。图3和图4中粘接界面分别添加了少量的碳纳米管和芳纶浆粨微纳,起到树脂增韧的作用,但树脂与复合材料之间的界面粘结力无法提高。因此,本发明提出了如图5所示的采用本发明的层间增韧材料6的粘接界面,该界面在第二树脂+芳纶浆粨+固化剂粘结界面72的基础上引入了碳纳米管树脂预涂层表面处理技术,即在增韧结构表面预涂一层树脂-碳纳米管预涂层71,从而可以提高树脂与复合材料表面的接触面积和预涂树脂的韧性。It should be noted that the toughened structures shown in FIGS. 2 to 4 are used as comparative examples of the toughened structures shown in FIG. 5 to which the toughened composite material provided by the present invention is applied. And, as shown in FIG. 2, there is no reinforcing additive in the resin-curing
对上述四种增韧结构通过Instron 5982万能试验机,开展三点弯曲测试来评估其结构力学性能。如图6所示,在一定的加载速度下进行实验测试,在增韧结构断裂后停止加载。The three-point bending test was carried out on the above four toughened structures through the Instron 5982 universal testing machine to evaluate their structural mechanical properties. As shown in Fig. 6, the experimental test was carried out at a certain loading speed, and the loading was stopped after the fracture of the toughened structure.
图7和8研究了粘接补丁(即补丁结构)对开孔复合材料薄壁结构(即待增强薄壁结构)的增强作用。通过对比无补丁增强的完整板与开孔板,说明了机械开孔的引入,会大幅折减结构的弯曲刚度和强度,其中最高弯曲载荷的减少高达49.26%。当开孔板引入补丁时,结构的初始刚度明显提高,甚至远高于完整板的刚度;但是结构的最高弯曲载荷仍然降低了14.48%。虽然采用纯树脂界面的开孔板/开孔补丁在最高载荷上有少量的下降,但远高于未采用补丁增强的开孔板。这也说明了粘接补丁的引入对开孔板有明显的增强作用,能够提高开孔复合材料薄壁结构的初始失效强度。因此,将对采用补丁增强的开孔板的力学行为进行深入分析。通过分析可总结:只要弯曲载荷未达到初始脱胶时对应的弯曲载荷和界面完全脱胶时对应的弯曲载荷,整体结构可以持续承载,这是对开孔复合材料薄壁结构的第一层保护;而开孔结构自身的弯曲变形抵抗是第二层保护。因此,应尽可能地提高粘接界面的粘结能力,推迟界面脱胶,使补丁发挥更久的作用。Figures 7 and 8 investigate the reinforcement effect of bonded patches (ie, patch structures) on open-cell composite thin-walled structures (ie, thin-walled structures to be reinforced). By comparing the patch-free reinforced intact plate with the perforated plate, it is shown that the introduction of mechanical openings can greatly reduce the bending stiffness and strength of the structure, in which the reduction of the highest bending load is as high as 49.26%. When the perforated plate is introduced into the patch, the initial stiffness of the structure is significantly increased, even much higher than that of the intact plate; however, the maximum bending load of the structure is still reduced by 14.48%. Although the perforated plate/opened patch with the pure resin interface showed a small decrease in the highest load, it was much higher than that of the perforated plate without patch reinforcement. This also shows that the introduction of the adhesive patch has a significant strengthening effect on the perforated plate, and can improve the initial failure strength of the thin-walled structure of the perforated composite material. Therefore, an in-depth analysis of the mechanical behavior of perforated plates reinforced with patches will be carried out. Through the analysis, it can be concluded that as long as the bending load does not reach the bending load corresponding to the initial degumming and the bending load corresponding to the complete degumming of the interface, the overall structure can continue to bear, which is the first layer of protection for the thin-walled structure of the open-cell composite; and The bending deformation resistance of the open cell structure itself is the second layer of protection. Therefore, the bonding ability of the bonding interface should be improved as much as possible, and the debonding of the interface should be delayed, so that the patch can play a longer role.
粘接补丁结构对开孔复合材料待增强薄壁结构的增强作用主要体现于弯曲的前半阶段,因此对不同粘接补丁对开孔CFRP薄壁结构弯曲性能的影响进行研究,如图9所示。碳纳米管界面和芳纶浆粨界面对应的弯曲刚度与纯树脂界面对应的弯曲刚度相似,但最高弯曲载荷明显提高。这是因为添加物的引入增加了树脂的韧性,提高了界面粘结性能,进而增加了补丁提供弯曲抵抗作用的时间。相比于碳纳米管界面,芳纶浆粨界面对应的最高弯曲载荷更高,这主要归功于多层次性的芳纶浆粨具有更有效的纤维桥接,并且尺寸因素使界面相对碳纳米管界面更厚。通过观察芳纶浆粨-RPC碳纳米管界面对应的弯曲行为,可发现芳纶浆粨-RPC碳纳米管界面不仅表现出最高的结构刚度,还具有最高的弯曲载荷。这说明了RPC碳纳米管表面处理能够有效地提高树脂与开孔薄壁结构表面的粘结力。RPC碳纳米管表面处理结合芳纶浆粨界面增韧尽可能地发挥了补丁的作用。The reinforcing effect of the bonding patch structure on the thin-walled structure of the open-cell composite material to be reinforced is mainly reflected in the first half of the bending stage. Therefore, the influence of different bonding patches on the bending performance of the open-cell CFRP thin-walled structure was studied, as shown in Figure 9. . The bending stiffnesses corresponding to the carbon nanotube interface and the aramid pulp-tape interface are similar to those of the pure resin interface, but the maximum bending load is significantly higher. This is because the introduction of additives increases the toughness of the resin and improves the interfacial bonding properties, which in turn increases the time for the patch to provide bending resistance. Compared with the carbon nanotube interface, the highest bending load corresponding to the aramid pulp interface is higher, which is mainly due to the more effective fiber bridging of the multi-layered aramid pulp interface, and the size factor makes the interface relative to the carbon nanotube interface. thicker. By observing the corresponding bending behavior of the aramid pulp-RPC carbon nanotube interface, it can be found that the aramid pulp-RPC carbon nanotube interface not only exhibits the highest structural stiffness, but also has the highest bending load. This shows that the surface treatment of RPC carbon nanotubes can effectively improve the adhesion between the resin and the surface of the thin-walled structure. The surface treatment of RPC carbon nanotubes combined with the interfacial toughening of the aramid pulp and basil plays the role of a patch as much as possible.
图10和11对比了所有情况对应的弯曲载荷-位移曲线和最大弯曲载荷。如图10所示,阴影区域为粘接补丁提供的额外弯曲承载,也意味着提供了更多的吸能,弥补了机械开孔折减的吸能。在最大弯曲载荷方面(如图11所示),纯树脂界面对应的最大弯曲载荷比未采用补丁增强的开孔板对应的最大弯曲载荷高68.55%,但比完整板对应的最大弯曲载荷低14.48%。当采用碳纳米管增韧粘接界面时,可提升开孔板103.65%的最大弯曲载荷,并且还高出完整板对应的最大弯曲载荷3.34%。然而,芳纶浆粨界面对应的最大弯曲载荷提升了177.89%,同时还高出完整板对应的最大弯曲载荷41.00%。最明显地,芳纶浆粨-RPC碳纳米管界面表现出最高的结构增强特性,提升的最大弯曲载荷达到207.21%,并高出完整板对应的最大弯曲载荷55.88%。通过以上对比,揭示了补丁增强在结合先进粘接界面增韧技术的情况下能够弥补开孔导致的性能折减,甚至可使开孔薄壁结构的剩余弯曲抵抗性能远远高出完整板的弯曲抵抗性能。在粘接界面的设计中,应该尽可能地提高粘接界面性能,否则在补丁脱胶后开孔薄壁结构的力学性能会降低到未增强时的情况,如图10所示。Figures 10 and 11 compare the bending load-displacement curves and the maximum bending load for all cases. As shown in Figure 10, the additional bending load provided by the shaded area for the adhesive patch also means that more energy absorption is provided, compensating for the energy absorption reduced by the mechanical opening. In terms of maximum bending load (as shown in Figure 11), the maximum bending load corresponding to the pure resin interface is 68.55% higher than the maximum bending load corresponding to the perforated plate without patch reinforcement, but 14.48% lower than the maximum bending load corresponding to the intact plate %. When carbon nanotubes are used to toughen the bonding interface, the maximum bending load of the perforated plate can be increased by 103.65%, and it is also 3.34% higher than the corresponding maximum bending load of the complete plate. However, the maximum bending load corresponding to the aramid pulp-tape interface is increased by 177.89%, and it is also 41.00% higher than the maximum bending load corresponding to the intact plate. Most obviously, the aramid pulp-RPC carbon nanotube interface exhibits the highest structural reinforcement properties, with an improved maximum bending load of 207.21%, which is 55.88% higher than that of the intact plate. Through the above comparison, it is revealed that the patch reinforcement can compensate for the performance reduction caused by the opening when combined with the advanced bonding interface toughening technology, and even make the residual bending resistance of the opening thin-wall structure much higher than that of the complete plate. Bending resistance properties. In the design of the bonding interface, the performance of the bonding interface should be improved as much as possible, otherwise the mechanical properties of the open-hole thin-walled structure will be reduced to the unreinforced situation after the patch is debonded, as shown in Figure 10.
本发明提供的碳纳米管芳纶浆粨层间增韧,有效解决了增强补丁与原结构的粘接问题,改善了传统粘接导致补丁脱落问题,大大提升了带缺陷结构的整体性能。The carbon nanotube aramid pulp provided by the invention is toughened between layers, effectively solves the problem of bonding between the reinforced patch and the original structure, improves the problem of patch falling off caused by traditional bonding, and greatly improves the overall performance of the structure with defects.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
(1)采用本发明制备的层间增韧复合材料,可显著提高抗弯曲载荷性能,同时可以有效解决增强补丁与原结构的粘接问题,改善了传统粘接导致补丁脱落问题,大大提升了带缺陷结构的整体性能;(1) The interlayer toughened composite material prepared by the present invention can significantly improve the resistance to bending load, and at the same time can effectively solve the problem of bonding between the reinforced patch and the original structure, improve the problem of patch falling off caused by traditional bonding, and greatly improve the Overall performance of structures with defects;
(2)通过对层间增韧表面进行打磨,可以在表面上形成孔洞或者凹痕,可以提高层间增韧表面与树脂的接触面积,且碳纳米管和树脂流入孔洞或者凹痕内,达到增韧效果;(2) By grinding the interlayer toughened surface, holes or dents can be formed on the surface, which can increase the contact area between the interlayer toughened surface and the resin, and the carbon nanotubes and resin flow into the holes or dents to achieve Toughening effect;
(3)采用芳纶浆粨-树脂-固化剂混合物涂覆于所述树脂-碳纳米管预涂层上,固化剂与树脂-碳纳米管预涂层中的树脂发生化学反应,提高了粘接性能。(3) The aramid pulp-resin-curing agent mixture is used to coat the resin-carbon nanotube pre-coating, and the curing agent chemically reacts with the resin in the resin-carbon nanotube pre-coating, improving the viscosity connection performance.
尽管本发明的实施方案已公开如上,但并不仅仅限于说明书和实施方案中所列运用,它完全可以被适用于各种适合本发明的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本发明并不限于特定的细节和这里所示出与描述的图例。Although the embodiment of the present invention has been disclosed as above, it is not limited to the application listed in the description and the embodiment, and it can be applied to various fields suitable for the present invention. For those skilled in the art, it can be easily Additional modifications are implemented, therefore, the invention is not limited to the specific details and illustrations shown and described herein without departing from the general concept defined by the appended claims and the scope of equivalents.
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