Remote monitoring operation and maintenance management device of energy storage lithium battery
Technical Field
The invention belongs to the technical field of energy storage lithium batteries, and particularly relates to a remote monitoring operation and maintenance management device for an energy storage lithium battery.
Background
The lithium battery is a primary battery which takes lithium metal or lithium alloy as a negative electrode material and uses a non-aqueous electrolyte solution, is different from a rechargeable battery, namely a lithium ion battery and a lithium ion polymer battery, the inventor of the lithium battery is edison, and because the chemical properties of the lithium metal are very active, the lithium metal has very high requirements on processing, storage and use and environment, so the lithium battery is not applied for a long time. With the development of microelectronic technology at the end of the twentieth century, miniaturized equipment is increasing day by day, high requirements are put on power supplies, and lithium batteries enter a large-scale practical stage;
with the rising wave of 4.0 industry, smart manufacturing and internet +, the manufacturing industry needs more intelligent and open information system to meet the increasing demands of production, quality and personalized products in order to accelerate the pace of moving to smart factories while improving the level of the existing production automation. With the development of the technology, a product which can meet the remote debugging and maintenance requirements is urgently needed by a client, data analysis is carried out while data are collected in real time, the requirements of different departments in the same organization system can be met, and the common use of different organization systems can also be met;
the invention realizes the remote monitoring of the storage battery, saves labor and improves working efficiency, an internal resistance testing unit, a temperature acquisition unit and a voltage acquisition unit acquire the monomer internal resistance, the monomer temperature, the storage battery terminal voltage and the monomer voltage of the storage battery in real time, self-recovery fuses are respectively arranged on sampling signal lines of the internal resistance acquisition unit, the voltage acquisition unit and the temperature acquisition unit so as to avoid short circuit, burn out a module and ensure the safe operation of a system, the remote control of the switch in the system is realized through the switch detection circuit and the switch control circuit, the automatic switching of the charging and discharging processes of the storage battery pack is realized, and the normal working operation of the storage battery pack is ensured.
Aiming at the problems in the invention, the existing lithium battery only scans the surface of the battery during monitoring, the shape of the battery cannot be inspected substantially, the direction of an image acquired by a camera is single during the inspection of the battery, the image acquisition contrast of the battery cannot be realized in all directions, the activity of the camera is poor, the imaging effect is influenced, the battery to be operated and maintained cannot be accurately detected in all directions, and the accuracy of battery data in the operation and maintenance process is influenced.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a remote monitoring operation and maintenance management device for an energy storage lithium battery, which solves the problems that the surface of the battery is only scanned and observed during monitoring of the existing lithium battery, the shape of the battery cannot be inspected substantially, the direction of an image acquired by a camera is single during inspection of the battery, the image acquisition comparison of the battery cannot be realized in all directions, the activity of the camera is poor, the imaging effect is influenced, and the battery to be operated and maintained cannot be detected accurately in all directions.
The technical scheme adopted by the invention for solving the technical problems is as follows:
the invention discloses a remote monitoring operation and maintenance management device of an energy storage lithium battery, which comprises a bottom plate and an inspection cylinder body, wherein the inspection cylinder body is arranged above the bottom plate, first air cylinders are symmetrically arranged on the upper side and the lower side of the inspection cylinder body, a rotary motor is arranged at the action end of each first air cylinder, a wheel change shaft is arranged at the output end of the rotary motor, a limiting plate is welded at the bottom end of the wheel change shaft, a rod hole is formed in the limiting plate in a matrix array, a limiting rod is arranged in the rod hole in a penetrating manner, a movable electrode ring is sleeved at the bottom end of the limiting rod, a positioning electrode ring is arranged at the bottom end port of the rod hole, a limiting cap is fixed at the top end of the limiting rod, a spring is sleeved at the top of the limiting rod, the spring is arranged between the limiting cap and the limiting plate, and a warning lamp is fixed at the top side of the limiting cap.
As a further technical scheme of the invention, the interior of the inspection cylinder body is symmetrically provided with limiting plates, and the bottom plate is provided with a PLC control box and communication equipment.
According to a further technical scheme, the limiting plate is provided with a storage power supply, the warning lamp, the positioning electrode ring, the movable electrode ring and the storage power supply are electrically connected through conducting wires, whether the battery deforms or not is judged according to a flashing process of the warning lamp on the same limiting plate, the warning lamp flashes uniformly when the shape of the battery is complete, and the warning lamp cannot flash uniformly after the shape of the battery changes.
As a further technical scheme, a feeding hole is formed in one side of the inspection cylinder body, a feeding conveyer belt is installed in the feeding hole, the end portion of the feeding conveyer belt is arranged between the two limiting plates, a battery is input along the feeding hole, and after the battery is input, the rotating motor is pushed to push the middle position in the inspection cylinder body through operation of the first air cylinder, so that the battery can be clamped.
As a further technical scheme of the present invention, a slide rail is fixed on an inner wall of the inspection cylinder body, a slide block is clamped in a slide groove of the slide rail, a fixed plate is fixed on the slide block, an output motor is mounted on the fixed plate, a gear is mounted on an output shaft of the output motor, a positioning ring is fixed on the slide rail, an inner gear ring is fixed on an inner wall of the positioning ring, the inner gear ring and the gear are in a mutually engaged structure, and a second cylinder is fixed on the fixed plate.
As a further technical scheme of the invention, a fixed frame is installed at an acting end of the second cylinder, a camera is installed in the fixed frame through a fixed shaft in a matching manner, a servo motor is installed on the fixed frame, an output shaft of the servo motor is connected with one end of the fixed shaft through a coupler in a matching manner, lamp panels are respectively fixed on the upper side and the lower side of the fixed frame, illuminating lamps are fixed on the lamp panels, the lamp panels synchronously operate through the second cylinder to control the moving range of the fixed frame, meanwhile, the servo motor drives the fixed shaft to rotate, the vertical swing of the camera is realized, the collection of a battery pattern is realized through the camera, in the sampling process, the clear and accurate sampling visual field is ensured through illumination of the illuminating lamps, and the completeness of installation of the battery and the battery accessories can be judged through comparison.
As a further technical scheme of the invention, a support frame is vertically welded on the top side of the bottom plate, a bearing seat is embedded in the top of the support frame, a rotating shaft is installed in the bearing seat in a matching manner through a bearing, a driven pulley is installed on the rotating shaft, a swing motor is installed on one side of the support frame, a driving pulley is installed on an output shaft of the swing motor, a driving belt is sleeved on the driving pulley and the driven pulley, the inspection cylinder body is overturned through the rotating shaft, a battery is clamped in the overturning process, after the battery is overturned, a clamping piece above the battery is separated, the battery can be overturned, and the battery can be inspected in all directions in the battery monitoring and inspecting process.
As a further technical scheme of the invention, one end of the rotating shaft is welded on the central position of the outer wall of the inspection cylinder body.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention relates to a remote monitoring operation and maintenance management device of an energy storage lithium battery, which inputs the battery along a feed inlet under the matching of a feed conveyer belt, and pushes a rotary motor to push towards the middle position in an inspection cylinder body through the operation of a first air cylinder after the battery is input, so as to realize the clamping of the battery, in the clamping process, the end part of a limiting rod is contacted with the surface of the battery, so as to match the clamping operation of the battery, in the propelling process, the limiting rod moves in a rod hole, in the propelling process, a movable electrode ring is contacted with a positioning electrode ring, after the movable electrode ring is contacted with the positioning electrode ring, the electrification flashing of a warning lamp can be realized, in the propelling process, whether the battery is deformed or not is judged according to the flashing process of the warning lamp on the same limiting plate, when the battery is complete in shape, the warning lamps uniformly flash, after the battery shape is changed, the warning lamps cannot be uniformly lightened;
2. in the process of checking the battery, the output motor works to drive the gear to rotate, the inner gear ring is arranged on the inner wall of the positioning ring, the output motor is fixed on the fixed plate, the fixed plate is connected with the sliding block, the sliding of the sliding block along the sliding rail can be realized under the mutually meshed acting force, the periodic rotation of the fixed plate along the inner wall of the checking cylinder body can be realized, the operation is synchronously carried out through the second air cylinder, the moving range of the fixed frame is controlled, meanwhile, the servo motor drives the fixed shaft to rotate, the up-and-down swinging of the camera is realized, the collection of the battery pattern is realized through the camera, the clear and accurate sampling visual field is ensured through the illumination of the illuminating lamp in the sampling process, the integrity of the installation of the battery and the battery accessories can be judged through comparison, the monitoring on the battery can be realized in multiple directions, the quality of the battery quality in the operation and maintenance process is ensured, and the use safety of the battery is better ensured, the automation of the operation can be greatly improved, the labor input is reduced, and the accuracy and the stability of the detection are improved;
3. when the inspection, install swing motor on the support frame, the swing motor operation, it is rotatory to drive driving pulley, under the cooperation of drive belt, can realize driven pulley's rotation, realize the upset of inspection cylinder body through the rotation axis, at the upset in-process, the battery is by the clamping status, after the upset, the holder separation of battery top, can realize the upset of battery, guarantee at the in-process of battery control inspection, can realize the omnidirectional inspection to the battery, realize whole contrast, guarantee that the battery form is stable, be convenient for recycle and recovery processing operation.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
FIG. 1 is an overall front perspective view of the present invention;
FIG. 2 is an internal perspective view of the present invention;
FIG. 3 is a perspective view of the detection structure of the present invention;
FIG. 4 is a half-section structural view of the present invention;
FIG. 5 is a view showing a structure of the area A in FIG. 4 according to the present invention;
FIG. 6 is a view showing a structure of a region B in FIG. 4 according to the present invention;
FIG. 7 is a view showing the structure of the area C in FIG. 4 according to the present invention;
in the figure: 1. a base plate; 2. a support frame; 3. a swing motor; 4. a driving pulley; 5. a transmission belt; 6. a driven pulley; 7. a rotating shaft; 8. inspecting the cylinder body; 9. a rotary motor; 10. a first cylinder; 11. the shaft is changed in a rotating way; 12. a limiting plate; 13. a feed inlet; 14. a feed conveyor belt; 15. a slide rail; 16. a slider; 17. a positioning ring; 18. an inner gear ring; 19. a gear; 20. an output motor; 21. a second cylinder; 22. a fixing plate; 121. A limiting rod; 122. a spring; 123. a warning light; 124. a limiting cap; 125. positioning an electrode ring; 126. a movable electrode ring; 221. an illuminating lamp; 222. a lamp panel; 223. a servo motor; 224. a camera; 225. a fixing frame.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-7, the remote monitoring operation and maintenance management device for energy storage lithium battery according to the present invention includes a bottom plate 1 and an inspection cylinder 8, wherein the inspection cylinder 8 is disposed above the bottom plate 1, first cylinders 10 are symmetrically disposed on upper and lower cylinder walls of the inspection cylinder 8, a rotary motor 9 is disposed at an action end of the first cylinder 10, a rotating shaft 11 is disposed at an output end of the rotary motor 9, a limiting plate 12 is welded to a bottom end of the rotating shaft 11, a rod hole is disposed in the limiting plate 12 in a matrix array, a limiting rod 121 is disposed in the rod hole, a movable electrode ring 126 is sleeved at a bottom end of the limiting rod 121, a positioning electrode ring 125 is disposed at a bottom end port of the rod hole, a limiting cap 124 is fixed at a top end of the limiting rod 121, a spring 122 is sleeved at a top of the limiting rod 121, the spring 122 is disposed between the limiting cap 124 and the limiting plate 12, a warning light 123 is fixed at a top side of the limiting cap 124, the interior of the inspection cylinder 8 is symmetrically provided with a limiting plate 12, the limiting plate 12 is provided with a storage power supply, the warning lamp 123, the positioning electrode ring 125, the movable electrode ring 126 and the storage power supply are electrically connected through wires, the bottom plate 1 is provided with a PLC control box and communication equipment, one side of the inspection cylinder body 8 is provided with a feed inlet 13, a feed conveyer belt 14 is arranged in the feed inlet 13, the end part of the feed conveyer belt 14 is arranged between two limit plates 12, in the advancing process, the movable electrode ring 126 can be contacted with the positioning electrode ring 125, after the movable electrode ring 126 is contacted with the positioning electrode ring 125, the alarm lamp 123 can be electrified and flash, in the propelling process, whether the battery deforms or not is judged according to the flashing process of the warning lamp 123 on the same limiting plate 12, when the battery shape is complete, the warning lights 123 flash uniformly, and after the battery shape changes, the warning lights 123 cannot flash uniformly.
A sliding rail 15 is fixed on the inner wall of the inspection cylinder body 8, a sliding block 16 is clamped in a sliding groove of the sliding rail 15, a fixing plate 22 is fixed on the sliding block 16, an output motor 20 is installed on the fixing plate 22, a gear 19 is installed on an output shaft of the output motor 20, a positioning ring 17 is fixed on the sliding rail 15, an inner gear ring 18 is fixed on the inner wall of the positioning ring 17, the inner gear ring 18 and the gear 19 are in a meshing structure, a second cylinder 21 is fixed on the fixing plate 22, a fixing frame 225 is installed at the action end of the second cylinder 21, a camera 224 is installed inside the fixing frame 225 in a matching way through the fixing shaft, a servo motor 223 is installed on the fixing frame 225, the output shaft of the servo motor 223 is connected with one end of the fixing shaft in a matching way through a coupler, lamp panels 222 are respectively fixed on the upper side and the lower side of the fixing frame 225, a lighting lamp 221 is fixed on the lamp panels 222, the output motor 20 is fixed on the fixing plate 22, and the fixing plate 22 is connected with the sliding block 16, under intermeshing's effort, can realize slider 16 along slide rail 15's slip, realize that fixed plate 22 is rotatory along the inner wall periodicity of inspection cylinder body 8, synchronous through the operation of second cylinder 21, control mount 225's home range, servo motor 223 drives the fixed axle rotation simultaneously, realize camera 224's luffing motion, realize the collection to the battery pattern through camera 224, in the sampling process, throw light on through light 221, guarantee that the sampling field of vision is clear, it is accurate, can compare, judge the integrity of battery and battery annex installation, can diversified realization to the control of battery, guarantee fortune dimension in-process, the quality of battery quality, the safety in utilization of better assurance battery.
The top side of the bottom plate 1 is vertically welded with a support frame 2, the top of the support frame 2 is embedded with a bearing seat, a rotating shaft 7 is installed in the bearing seat in a matching way through a bearing, a driven belt wheel 6 is installed on the rotating shaft 7, a swing motor 3 is installed on one side of the support frame 2, a driving belt wheel 4 is installed on an output shaft of the swing motor 3, a driving belt wheel 5 is sleeved on the driving belt wheel 4 and the driven belt wheel 6, one end of the rotating shaft 7 is welded on the central position of the outer wall of an inspection cylinder body 8, the swing motor 3 is operated to drive the driving belt wheel 4 to rotate, the rotation of the driven belt wheel 6 can be realized under the matching of the driving belt wheel 5, the overturning of the inspection cylinder body 8 is realized through the rotating shaft 7, the battery is in a clamped state in the overturning process, a clamping piece above the battery is separated after the overturning, the overturning of the battery can be realized, the omnibearing inspection of the battery can be ensured in the monitoring and inspection of the battery, realize whole contrast, guarantee that the battery form is stable.
A remote monitoring operation and maintenance management device of an energy storage lithium battery is disclosed, in the operation and maintenance management of the battery, the battery needs to be checked and screened, when a motor is checked, the battery is input along a feed inlet 13 under the matching of a feed conveying belt 14, after the battery is input, a rotary motor 9 is pushed to push towards the middle position in a checking cylinder body 8 through the operation of a first cylinder 10, the clamping of the battery can be realized, in the clamping process, the end part of a limiting rod 121 is contacted with the surface of the battery through the contact of the end part of the limiting rod 121, the clamping operation of the battery is matched, in the propelling process, the limiting rod 121 moves in a rod hole, in the propelling process, a movable electrode ring 126 is contacted with a positioning electrode ring 125, after the movable electrode ring 126 is contacted with the positioning electrode ring 125, the electrification flashing of a warning lamp 123 can be realized, in the propelling process, according to the flashing process of the warning lamp 123 on the same limiting plate 12, whether the battery is deformed or not is judged, when the shape of the battery is complete, the warning lamps 123 are uniformly lightened, and after the shape of the battery is changed, the warning lamps 123 cannot be uniformly lightened.
In the process of battery inspection, the output motor 20 works to drive the gear 19 to rotate, the inner gear ring 18 is arranged on the inner wall of the positioning ring 17, the output motor 20 is fixed on the fixing plate 22, the fixing plate 22 is connected with the sliding block 16, under the mutually meshed acting force, the sliding of the sliding block 16 along the sliding rail 15 can be realized, the fixing plate 22 periodically rotates along the inner wall of the inspection cylinder body 8, the operation is synchronously performed through the second cylinder 21, the moving range of the fixing frame 225 is controlled, meanwhile, the servo motor 223 drives the fixing shaft to rotate, the up-and-down swinging of the camera 224 is realized, the collection of battery patterns is realized through the camera 224, in the sampling process, the illumination is realized through the illuminating lamp 221, the sampling visual field is clear and accurate, the integrity of the installation of the battery and the battery accessories can be judged through comparison, the monitoring of the battery can be realized in multiple directions, and the operation and maintenance process can be ensured, the quality of the battery quality can better ensure the use safety of the battery;
when the inspection, install swing motor 3 on support frame 2, swing motor 3 operation, it is rotatory to drive driving pulley 4, under the cooperation of drive belt 5, can realize driven pulley 6's rotation, realize the upset of inspection cylinder body 8 through rotation axis 7, at the upset in-process, the battery is by the clamping status, after the upset, the holder separation of battery top, can realize the upset of battery, guarantee at the in-process of battery control inspection, can realize the omnidirectional inspection to the battery, realize whole contrast, guarantee that the battery form is stable, be convenient for recycle and recovery processing operation.
The front, the back, the left, the right, the upper and the lower are all based on figure 1 in the attached drawings of the specification, according to the standard of the observation angle of a person, the side of the device facing an observer is defined as the front, the left side of the observer is defined as the left, and the like.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience in describing the present invention and for simplifying the description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the scope of the present invention.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.