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CN114035240B - Detection device and method for filling non-roof-connected empty area based on snake-shaped robot - Google Patents

Detection device and method for filling non-roof-connected empty area based on snake-shaped robot Download PDF

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CN114035240B
CN114035240B CN202111153253.9A CN202111153253A CN114035240B CN 114035240 B CN114035240 B CN 114035240B CN 202111153253 A CN202111153253 A CN 202111153253A CN 114035240 B CN114035240 B CN 114035240B
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肖屈日
赵国彦
赵源
罗小彦
简筝
吴浩
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    • E21EARTH OR ROCK DRILLING; MINING
    • E21FSAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
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Abstract

The invention provides a detection device and a detection method for filling an unconnected overhead space based on a snake-shaped robot. The detection device comprises n snake-shaped robots and 1 mobile workbench, wherein the n snake-shaped robots are divided into 1 leading snake-shaped robot and (n-1) relay snake-shaped robots, the snake-shaped robots are in a modular design, and each single snake-shaped robot consists of 4 modules, namely a snake-head module, a snake-tail module, a crawler walking module and a snake-wriggling module; when the missed headspace area is detected, the acquired data information is transmitted to the mobile workbench through mutual wireless relay among the snakelike robots, and the data information is displayed on the display and stored in the data storage in the form of a point cloud model, video and visual data after being processed by the central processor. The method effectively solves the technical problems of difficult detection, long time consumption and low precision of the filling of the missed headspace area, and has the advantages of good reliability, high maintainability, strong universality, simple operation and the like.

Description

一种基于蛇形机器人的充填未接顶空区探测装置及方法A detection device and method for filling unconnected headspace based on a snake-like robot

技术领域technical field

本发明涉及矿山测量及安全技术领域,具体为一种基于蛇形机器人的充填未接顶空区探测装置及方法。The invention relates to the technical field of mine measurement and safety, in particular to a detection device and method for filling an unconnected headspace area based on a snake-shaped robot.

背景技术Background technique

采矿充填技术是当前地下采矿工程中广泛应用的施工技术,相较于其他施工技术,充填采矿技术具有回采率高、安全性好、对环境影响小等特点,是当前采矿发展的主流方向。但由于充填过程中料浆固结沉降、料浆自流坡度、料浆浓度过低和滤水速度慢、空区顶板形状不规整、充填井布置和充填顺序不合理等原因,采空区充填接顶难度极大,往往会存在充填不接顶的现象客观。空区充填不接顶往往会导致一些列严重后果:采用上向进路法回采时,若一步骤进路充填不接顶,则二步骤回采过程中安全条件差;采用下向进路充填法回采时,若进路充填不接顶,则无法形成有效的人工假顶,严重威胁下分层回采作业安全;空场嗣后充填法回采,若采场充填不接顶,则不能有效控制上部岩体的变形和移动,有可能造成大规模岩层沉降,特别是上行式开采时,若充填不接顶,则须留设大量顶底柱,该部分矿柱资源回收难度大、回收率低,造成严重的资源浪费。因此需对充填未接顶空区进行有效处理,而充填未接顶空区的探测则是制定合理有效处理措施的前提和基础条件。Mining backfill technology is a widely used construction technology in current underground mining projects. Compared with other construction technologies, backfill mining technology has the characteristics of high recovery rate, good safety, and low impact on the environment. It is the mainstream direction of current mining development. However, due to the consolidation and settlement of the slurry during the filling process, the self-flow gradient of the slurry, the low concentration of the slurry and the slow drainage rate, the irregular roof shape of the gob, the unreasonable layout of the filling wells and the unreasonable filling sequence, the goaf is filled and connected. The top is extremely difficult, and there is often a phenomenon that the filling is not connected to the top. Failure to fill the open area with the roof will often lead to a series of serious consequences: when the upward approach method is used, if the one-step approach is not filled with the roof, the safety conditions during the second-step mining process will be poor; if the downward approach method is adopted During mining, if the access backfill is not connected to the top, an effective artificial false roof cannot be formed, which will seriously threaten the safety of the lower layer mining operation; if the stope filling is not connected to the top, the upper rock cannot be effectively controlled. The deformation and movement of the body may cause large-scale subsidence of the rock formation. Especially in the upward mining, if the filling is not connected to the top, a large number of top and bottom pillars must be left. The recovery of this part of the pillar resources is difficult and the recovery rate is low, resulting in Serious waste of resources. Therefore, it is necessary to effectively deal with the filled unconnected headspace area, and the detection of the filled unconnected headspace area is the premise and basic condition for formulating reasonable and effective treatment measures.

传统的空区探测方法通过打竖向钻孔,以单线悬吊激光扫描装置下放至空区,利用激光截面横扫确定空区的水平断面形态,然后逐步重建、积分以确定空区的三维模型和体积。明显的,传统的空区探测方法存在着许多不足:探测工作的工作量和成效严重依赖钻孔位置,而探测初期一切都未知,探测的工作量和成效就成了随机性事件。东北大学和北京科技大学在传统方法的基础上提出了以无人飞行器搭载激光扫描装置对采空区进行快速探测的方法,该方法工作量小、速度快、准确性高,可大大提高采空区扫描的速度和精度。但充填未接顶空区的形态有其特殊性,主要以夹缝和裂隙为主,体积小且存在遮挡,且上部积水的可能性较大,无人机只适合在空间体积大的区域内活动而无法进入到充填空区。目前,国内外还未见有一种针对充填未接顶空区探测的方法和装置。The traditional empty area detection method is to drill a vertical hole, lower it to the empty area with a single-line suspension laser scanning device, use the laser cross-section sweep to determine the horizontal section shape of the empty area, and then gradually reconstruct and integrate to determine the three-dimensional model of the empty area. volume. Obviously, there are many deficiencies in the traditional method of detection of empty areas: the workload and effectiveness of detection work depend heavily on the location of the borehole, and everything is unknown in the early stage of detection, and the workload and effectiveness of detection become random events. On the basis of traditional methods, Northeastern University and Beijing University of Science and Technology put forward a method of using unmanned aerial vehicles to carry laser scanning devices to quickly detect goafs. speed and accuracy of zone scanning. However, the shape of the unconnected headspace area has its particularity. It is mainly dominated by cracks and fissures. The volume is small and there are occlusions. Moreover, the possibility of water accumulation in the upper part is high. The UAV is only suitable for areas with large space volume. Active and unable to enter the filling empty area. At present, there is no method and device for detecting the filled unconnected headspace at home and abroad.

发明内容SUMMARY OF THE INVENTION

针对现有技术存在的问题,本发明提供一种基于蛇形机器人的充填未接顶空区探测装置及方法,可有效解决充填未接顶空区探测难题,减少探测工作量、提高探测精度。In view of the problems existing in the prior art, the present invention provides a detection device and method for filling unconnected headspace based on a snake-shaped robot, which can effectively solve the problem of filling unconnected headspace detection, reduce detection workload and improve detection accuracy.

本发明的技术方案为:一种基于蛇形机器人的充填未结顶空区探测装置,其特征在于:The technical scheme of the present invention is: a detection device for filling unfinished headspace based on a snake-shaped robot, characterized in that:

(1)所述基于蛇形机器人的充填未结顶空区探测装置包括n个蛇形机器人和1台移动工作台,n个蛇形机器人分为1个领头蛇形机器人和(n-1)个中继蛇形机器人。(1) The detection device for filling unfinished headspace area based on the snake robot includes n snake robots and a mobile worktable, and the n snake robots are divided into a lead snake robot and (n-1) A relay snake robot.

(2)所述蛇形机器人采用模块化设计,按照位置和功能的不同分为蛇头模块、蛇尾模块、履带行走模块、蜿蜒-蠕动模块四种,各模块间采用关节结构连接,其中:蛇头模块位于蛇形机器人前端,蛇尾模块位于蛇形机器人末端,履带行走模块对应履带运动步态,蜿蜒-蠕动模块对应蜿蜒运动和伸缩运动2基本步态,详细说明表如表1所示。运动过程中,根据路面环境信息通过移动工作台的遥控器选择不同的基本步态和运动模式。所有模块均包含动作系统和感知系统,其中:动作系统由单片机、驱动电机、关节舵机组成,用于支持模块运动;感知系统由里程计、声波测距仪、惯性测量单元组成,用作获取蛇形机器人的环境信息和位置参数。(2) The snake-shaped robot adopts a modular design, and is divided into four types: snake head module, snake tail module, crawler walking module, and meandering-crawling module according to different positions and functions, and the modules are connected by joint structure, among which: snake head The module is located at the front end of the snake-shaped robot, the snake-tail module is located at the end of the snake-shaped robot, the crawler walking module corresponds to the crawler gait, and the meandering-creep module corresponds to the two basic gaits of meandering movement and telescopic movement. The detailed description table is shown in Table 1. During the exercise, different basic gait and movement modes can be selected through the remote control of the mobile workbench according to the road environment information. All modules include an action system and a perception system, among which: the action system is composed of a single-chip microcomputer, a drive motor, and a joint servo to support the movement of the module; the perception system is composed of an odometer, a sound wave range finder, and an inertial measurement unit, which is used to obtain Environmental information and location parameters of the snake robot.

表1模块功能说明Table 1 Module function description

Figure BDA0003287799230000031
Figure BDA0003287799230000031

(3)移动工作台包括无线通讯数据收发器、中心处理器、数据存储器、显示器和遥控器等部件,中心处理器基于数字信号处理器、应用处理器和模式控制器3部分集成而来,用于数据的解析和处理,探测结果以点云模型、影音视频和可视数据的形式呈现在显示器。(3) The mobile workbench includes components such as wireless communication data transceiver, central processor, data storage, display and remote control. The central processor is integrated based on three parts: digital signal processor, application processor and mode controller. For data analysis and processing, the detection results are presented on the display in the form of point cloud models, video, audio and visual data.

(4)在所述无线通讯数据收发器功率范围内,移动工作台、领头蛇形机器人与中继蛇形机器人三者之间均可实现无线连接和数据传输,并可在移动工作台的遥控器上进行连接信号切换。(4) Within the power range of the wireless communication data transceiver, wireless connection and data transmission can be achieved between the mobile workbench, the lead snake-shaped robot and the relay snake-shaped robot, and the remote control of the mobile workbench can be achieved. Switch the connection signal on the controller.

进一步地,所述蛇头模块上搭载包括高清防水摄像头、三维激光扫描仪、动作系统和里程计、声波测距仪、惯性测量单元组成的感知系统,高清防水摄像头位于蛇头模块最前端,其后依次为三维激光扫描仪和感知系统,动作系统位于蛇头模块最末端。Further, the snakehead module is equipped with a high-definition waterproof camera, a three-dimensional laser scanner, an action system and a perception system consisting of an odometer, a sound wave range finder, and an inertial measurement unit. For the 3D laser scanner and perception system, the action system is located at the end of the snake head module.

进一步地,所述履带行走模块和蜿蜒-蠕动模块采用对称设计,前后可以对调,前部和后部均有动作系统,而履带行走模块中部除感知系统外还加装履带行走机构。Further, the crawler walking module and the meandering-crawling module adopt a symmetrical design, the front and rear can be reversed, and both the front and the rear have action systems, and the middle of the crawler walking module is equipped with a crawler traveling mechanism in addition to the sensing system.

进一步地,所述蛇尾模块包含中心控制器、无线通讯数据收发器、动作系统和感知系统,动作系统位于最前端,中部为中心控制器和感知系统,末端为无线通讯信号发射器。Further, the snake tail module includes a central controller, a wireless communication data transceiver, an action system and a perception system, the action system is located at the front end, the central controller and the perception system are in the middle, and the wireless communication signal transmitter is at the end.

进一步地,所述蛇头模块、履带行走模块、蜿蜒-蠕动模块和蛇尾模块均在表面设有安全壳,关节机构外加保护套,安全壳和保护套均为不透气轻质防水材料制成,同时两者之间留设有一定间距并注满压缩空气,保证蛇形机器人进入水体后能够漂浮在水面上,所有模块的安全壳表面涂抹高摩擦系数材料以增大蛇形机器人在充填体表面的抓地力;Further, the snake head module, the crawler walking module, the meandering-crawling module and the snake tail module are all provided with a safety shell on the surface, and the joint mechanism is provided with a protective cover, and the safety shell and the protective cover are made of airtight lightweight waterproof materials, At the same time, there is a certain distance between the two and the compressed air is filled to ensure that the snake-shaped robot can float on the water surface after entering the water body. Grip;

进一步地,所述动作系统、三维激光扫描仪、声波测距仪、无线通讯数据收发器均做防水处理。Further, the motion system, the three-dimensional laser scanner, the acoustic range finder, and the wireless communication data transceiver are all waterproofed.

进一步地,所述中心控制器的控制指令采用模式化设计,共分为前进、后退、左转、右转、抬头、复位、跨障、越沟和爬坡9种运动模式,分别对应着履带行走、蜿蜒和伸缩3种基本步态,不同步态的不同模式,对应着驱动电机、关节舵机不同的应答动作,由所述遥控器进行手动操作,由所述中心控制器进行数据解析。Further, the control command of the central controller adopts a model design, which is divided into 9 motion modes: forward, backward, left turn, right turn, head up, reset, obstacle crossing, ditch crossing and climbing, respectively corresponding to the crawler. There are 3 basic gaits of walking, meandering and telescoping. Different modes of different synchronous states correspond to different response actions of the drive motor and joint steering gear. The remote controller performs manual operation and the central controller performs data analysis. .

优选地,所述领头蛇形机器人与中继蛇形机器人机身长度1.5-2m,最大截面直径5cm,可自由穿过直径大于等于6cm的通道。Preferably, the lead snake-shaped robot and the relay snake-shaped robot have a body length of 1.5-2 m, a maximum cross-sectional diameter of 5 cm, and can freely pass through a channel with a diameter greater than or equal to 6 cm.

进一步地,本发明还提供一种基于蛇形机器人的充填未接顶空区探测装置进行未接顶空区探测的方法,所述方法依次包括以下探测步骤:Further, the present invention also provides a method for detecting unconnected headspace based on a snake-shaped robot filling unconnected headspace detection device, and the method sequentially includes the following detection steps:

步骤1、从待探测充填未接顶空区附近井巷工程中施工孔径6-10cm的钻孔与未接顶空区贯通,形成所述蛇形机器人的进出通道,所述钻孔长度要求≤10m、坡度要求小于等于25%,若未接顶空区与附近井巷工程之间有长度≤10m、坡度≤25%的通道相连通,则可利用现有通道作为蛇形机器人的进出通道,跳过步骤1直接进入步骤2;Step 1. Drill holes with a construction diameter of 6-10 cm in the tunnel project near the unconnected headspace area to be filled and penetrate the unconnected headspace area to form the entry and exit passage of the snake-shaped robot. The length of the borehole is required to be ≤ 10m, and the slope is less than or equal to 25%. If there is a channel with a length of ≤10m and a slope of ≤25% between the unconnected headspace area and the nearby tunnel engineering, the existing channel can be used as the entry and exit channel of the snake robot. Skip step 1 and go directly to step 2;

步骤2、将移动工作台移至附近井巷工程的安全区域,开启移动工作台和领头蛇形机器人,并把领头蛇形机器人放入步骤1中的进出通道,并通过所述遥控器操作所述领头蛇形机器人进入待探测的未接顶空区,此时待探测的未接顶空区内的景象将被所述高清防水摄像头记录,再通过无线通讯数据收发器传输至移动工作台的显示器上;Step 2. Move the mobile workbench to the safe area of the nearby well project, turn on the mobile workbench and the leading snake-shaped robot, and put the leading snake-shaped robot into the access channel in step 1, and operate the robot through the remote control. The leading snake-shaped robot enters the unconnected headspace area to be detected, and the scene in the unconnected headspace area to be detected will be recorded by the high-definition waterproof camera, and then transmitted to the mobile workbench through the wireless communication data transceiver. on the display;

步骤3、操作技术人员通过观看所述显示器操控遥控器远程控制领头蛇形机器人向待探测的未接顶空区纵深方向前进,并根据传输回来的数据和画面决定领头蛇形机器人的基本步态和运动模式,当路况平整紧实没有积水时,则选择履带行走基本步态,当运动至积水或疏松的沙质地带时,则选择蜿蜒基本步态,当上述2种步态均无法运动时,选择伸缩基本步态返回;运动模式则根据实际地形及探测需求来进行选择,当需要前进/后退/左转/右转/抬头/复位/跨障/越沟/爬坡时,则分别设定为前进/后退/左转/右转/抬头/复位/跨障/越沟/爬坡运动模式;Step 3. The operating technician controls the remote controller to remotely control the leading snake robot to move in the depth direction of the unconnected headspace area to be detected by watching the display, and determines the basic gait of the leading snake robot according to the transmitted data and pictures. and sports mode, when the road conditions are flat and compact without water, the basic gait of crawler walking is selected. When the movement reaches water or loose sandy belts, the basic meandering gait is selected. When the above two gaits are both When unable to exercise, choose the basic telescopic gait to return; the exercise mode is selected according to the actual terrain and detection needs. Then set it as forward/backward/left turn/right turn/head up/reset/obstruction/ditch crossing/climbing movement mode;

步骤4、当所述显示器界面上的信号消失时,领头蛇形机器人停止运动,打开第1个中继蛇形机器人并将其放入放入步骤1中的进出通道,将所述移动工作台的无线通讯数据收发器与第1个中继蛇形机器人的无线通讯数据收发器建立连接,然后操作第1个中继蛇形机器人运动至领头蛇形机器人处,然后将信号切换至领头蛇形机器人继续向待测未接顶空区纵深运动,当显示器界面上信号再次消失时,打开第2个中继蛇形机器人并将其放入放入步骤1中的进出通道,将所述移动工作台的无线通讯数据收发器与第2个中继蛇形机器人的无线通讯数据收发器建立连接,然后操作第2个中继蛇形机器人运动至领头蛇形机器人处,然后将信号切换至领头蛇形机器人继续向待测未接顶空区纵深运动…以此类推直至领头蛇形机器人遍历所有空区角落,此时共计放入m个中继蛇形机器人,m≤(n-1),在领头蛇形机器人运动过程中,待探测充填未接顶空区的三维形态通过三维激光扫描仪进行扫描并将测量数据传输至移动工作台的数据存储器,积水区积水深度通过声波测距仪测得并将测量数据传输至移动工作台的数据存储器,上述测量数据通过中心处理器处理后以点云模型、影音视频和可视数据的形式呈现在显示器上;Step 4. When the signal on the display interface disappears, the leading snake robot stops moving, opens the first relay snake robot and puts it into the access channel in step 1, and puts the mobile workbench The wireless communication data transceiver establishes a connection with the wireless communication data transceiver of the first relay snake robot, and then operates the first relay snake robot to move to the lead snake robot, and then switches the signal to the lead snake robot The robot continues to move in depth to the unconnected headspace area to be tested. When the signal on the display interface disappears again, open the second relay snake robot and put it into the entry and exit channel in step 1, and make the movement work. The wireless communication data transceiver of the station establishes a connection with the wireless communication data transceiver of the second relay snake robot, and then operates the second relay snake robot to move to the lead snake robot, and then switches the signal to the lead snake The robot continues to move in depth to the unconnected headspace area to be tested... and so on until the leading snake robot traverses all the corners of the empty area. At this time, a total of m relay snake robots are placed, m≤(n-1), in During the movement of the leading snake robot, the three-dimensional shape of the unconnected headspace area to be detected is scanned by a three-dimensional laser scanner and the measurement data is transmitted to the data storage of the mobile workbench. Measure and transmit the measurement data to the data storage of the mobile workbench, and the above-mentioned measurement data is processed by the central processor and presented on the display in the form of point cloud model, audio-visual video and visual data;

步骤5、依次操作领头蛇形机器人、第m个中继蛇形机器人、第(m-1)个中继蛇形机器人、第(m-2)个中继蛇形机器人…第1个中继蛇形机器人退出步骤1中的进出通道,完成此次探测。Step 5. Operate the lead snake robot, the mth relay snake robot, the (m-1)th relay snake robot, the (m-2)th relay snake robot...the first relay The snake robot exits the entry and exit channel in step 1 to complete the detection.

本发明所述技术方案的有益效果如下:The beneficial effects of the technical solution of the present invention are as follows:

(1)基于蛇形机器人的充填未接顶空区探测装置,蛇形机器人具有运动稳定性好、适应地形能力强的特点,可自如应对井下空区恶劣的地形环境。(1) Based on the detection device of the filling unconnected headspace area of the snake-shaped robot, the snake-shaped robot has the characteristics of good motion stability and strong ability to adapt to the terrain, and can freely deal with the harsh terrain environment of the underground open area.

(2)蛇形机器人采用模块化设计,具有在各种复杂环境下运动的潜力,其可靠性和维护性高。(2) The snake-shaped robot adopts a modular design and has the potential to move in various complex environments, and its reliability and maintenance are high.

(3)所有结构全部密封,防水、防尘,适于井下作业。(3) All structures are sealed, waterproof and dustproof, suitable for underground operations.

(4)该蛇形机器人采用多步态设计,钻孔中履带式行走速度快,死角处蠕动行走可退回,运动高效、灵活性高,极大提高探测速度。(4) The snake-shaped robot adopts a multi-gait design, the crawler-type walking speed in drilling is fast, and the creeping walking at the dead corner can be retreated, the movement is efficient, the flexibility is high, and the detection speed is greatly improved.

(5)采用无线中继组合的形式进行运动控制,具有操作简便、不受遮挡和距离限制的特点。(5) The motion control is carried out in the form of a combination of wireless relays, which has the characteristics of easy operation, free from occlusion and distance restrictions.

附图说明Description of drawings

图1为本发明提供的基于蛇形机器人的充填未接顶空区探测装置的系统原理图;1 is a schematic diagram of a system of a detection device for filling unconnected headspace based on a snake-shaped robot provided by the present invention;

图2为本发明提供的基于蛇形机器人的充填未接顶空区探测装置的一种实施例的外观俯视图;2 is a top view of the appearance of an embodiment of a snake-shaped robot-based filling unconnected headspace detection device provided by the present invention;

图3为本发明提供的基于蛇形机器人的充填空区体积探测装置履带行走模块局部放大图;3 is a partial enlarged view of the crawler walking module of the filling void volume detection device based on the snake-shaped robot provided by the present invention;

图4为本发明提供的基于蛇形机器人的充填空区体积探测装置蜿蜒-蠕动模块局部放大图;Fig. 4 is a partial enlarged view of the meandering-creeping module of the volume detection device for filling voids based on the snake-shaped robot provided by the present invention;

图5为本发明提供的基于蛇形机器人的充填空区体积探测装置中心控制器的控制指令流程图;Fig. 5 is the control instruction flow chart of the central controller of the filling void volume detection device based on the snake-shaped robot provided by the present invention;

图中:1-高清防水摄像头;2-三维激光扫描仪;3-安全壳;4-保护套;5-无线通讯数据收发器;6-履带行走机构;7-高摩擦系数材料。In the picture: 1-HD waterproof camera; 2-3D laser scanner; 3-safety shell; 4-protective cover; 5-wireless communication data transceiver; 6-crawler running mechanism; 7-high friction coefficient material.

具体实施方式Detailed ways

以下将结合附图对本发明各实施例的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例;基于本发明的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所得到的所有其它实施例,都属于本发明所保护的范围。The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, All other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

如图1、图2所示,所述一种基于蛇形机器人的充填未结顶空区探测装置包括n个蛇形机器人和1台移动工作台,n个蛇形机器人分为1个领头蛇形机器人和(n-1)个中继蛇形机器人。As shown in FIG. 1 and FIG. 2 , the detection device for filling unfinished headspace area based on a snake-shaped robot includes n snake-shaped robots and a mobile worktable, and the n snake-shaped robots are divided into a lead snake robot and (n-1) relay snake robots.

所述蛇形机器人采用模块化设计,按照位置和功能的不同分为蛇头模块、蛇尾模块、履带行走模块、蜿蜒-蠕动模块四种,各模块间采用关节结构连接,其中:蛇头模块位于蛇形机器人前端,蛇尾模块位于蛇形机器人末端,履带行走模块对应履带运动步态,蜿蜒-蠕动模块对应蜿蜒运动和伸缩运动2种基本步态。运动过程中,根据路面环境信息通过移动工作台的遥控器选择不同的基本步态和运动模式。所有模块均包含动作系统和感知系统,其中:动作系统由单片机、驱动电机、关节舵机组成,用于支持模块运动;感知系统由里程计、声波测距仪、惯性测量单元组成,用作获取蛇形机器人的环境信息和位置参数。The snake-shaped robot adopts a modular design, and is divided into four types: snake head module, snake tail module, crawler walking module, and meandering-crawling module according to different positions and functions. The front end of the snake-shaped robot, the snake-tail module is located at the end of the snake-shaped robot, the crawler walking module corresponds to the crawler gait, and the meandering-crawling module corresponds to the two basic gaits of meandering motion and telescopic motion. During the exercise, different basic gait and movement modes can be selected through the remote control of the mobile workbench according to the road environment information. All modules include an action system and a perception system, among which: the action system is composed of a single-chip microcomputer, a drive motor, and a joint servo to support the movement of the module; the perception system is composed of an odometer, a sound wave range finder, and an inertial measurement unit, which is used to obtain Environmental information and location parameters of the snake robot.

表1模块功能说明Table 1 Module function description

Figure BDA0003287799230000081
Figure BDA0003287799230000081

所述移动工作台包括无线通讯数据收发器5、中心处理器、数据存储器、显示器和遥控器等部件,中心处理器基于数字信号处理器、应用处理器和模式控制器三部分集成而来,用于数据的解析和处理,探测结果以点云模型、影音视频和可视数据的形式呈现在显示器。The mobile workbench includes components such as a wireless communication data transceiver 5, a central processing unit, a data storage, a display and a remote control. The central processing unit is integrated based on three parts: a digital signal processor, an application processor and a mode controller. For data analysis and processing, the detection results are presented on the display in the form of point cloud models, video, audio and visual data.

在所述无线通讯数据收发器5功率范围内,移动工作台、领头蛇形机器人与中继蛇形机器人三者之间均可实现无线连接和数据传输,并可在移动工作台的遥控器上进行连接信号切换。Within the power range of the wireless communication data transceiver 5, wireless connection and data transmission can be achieved between the mobile workbench, the lead snake-shaped robot and the relay snake-shaped robot, and can be connected to the remote control of the mobile workbench. Switch the connection signal.

所述蛇头模块上搭载包括高清防水摄像头1、三维激光扫描仪2、动作系统和里程计、声波测距仪、惯性测量单元组成的感知系统,高清防水摄像头1位于蛇头模块最前端,其后依次为三维激光扫描仪2和感知系统,动作系统位于蛇头模块最末端。所述高清防水摄像头1采用高画质图像传感器,像素782×582,并在其外嵌入12颗LED灯,为技术人员提供清晰、逼真的高分辨率动态画像,以便准确判断空区的顶板岩石和充填质量状况。所述三维激光扫描仪2360°横扫蛇头经过截面获得充填空区局部点云数据,与里程计获得的位置数据,并结合声波测距仪测得的积水深度,通过中心处理器的关键算法实现点云数据的拼接与融合,重建空区三维空间模型,并积分得到当前已扫描空区的体积,并报告积水区域位置及水体方量。The snakehead module is equipped with a high-definition waterproof camera 1, a three-dimensional laser scanner 2, an action system and a perception system composed of an odometer, a sound wave range finder, and an inertial measurement unit. For the 3D laser scanner 2 and the perception system, the action system is located at the end of the snake head module. The high-definition waterproof camera 1 adopts a high-quality image sensor with 782×582 pixels, and 12 LED lights are embedded outside it, so as to provide a clear and realistic high-resolution dynamic image for technicians, so as to accurately judge the roof rock of the empty area. and filling quality. The three-dimensional laser scanner 2360° sweeps the snake head through the cross section to obtain the local point cloud data of the filling empty area, and the position data obtained by the odometer, combined with the water depth measured by the acoustic range finder, through the key algorithm of the central processor. Splicing and fusion of point cloud data, reconstructing the three-dimensional space model of the empty area, and integrating the volume of the currently scanned empty area, and reporting the location of the stagnant water area and the volume of the water body.

所述履带行走模块和蜿蜒-蠕动模块采用对称设计,前后可以对调,前部和后部均有动作系统,而履带行走模块中部除感知系统外还加装履带行走机构6。The crawler walking module and the meandering-crawling module are symmetrically designed, the front and rear can be reversed, and the front and rear have action systems, and the middle of the crawler walking module is equipped with a crawler traveling mechanism 6 in addition to the sensing system.

所述蛇尾模块包含中心控制器、无线通讯数据收发器5、动作系统和感知系统,动作系统位于最前端,中部为中心控制器和感知系统,末端为无线通讯信号发射器。The snake tail module includes a central controller, a wireless communication data transceiver 5, an action system and a perception system. The action system is located at the front end, the central controller and the perception system are in the middle, and the wireless communication signal transmitter is at the end.

所述蛇头模块、履带行走模块、蜿蜒-蠕动模块和蛇尾模块均表面设有安全壳3,关节机构外加保护套4,安全壳3和保护套4均为不透气轻质防水材料制成,同时两者之间留设有一定间距并注满压缩空气,保证蛇形机器人进入水体后能够漂浮在水面上,所有模块的安全壳3表面涂抹高摩擦系数材料7以增大蛇形机器人在充填体表面的抓地力;The snake head module, the crawler walking module, the meandering-crawling module and the snake tail module are all provided with a safety shell 3 on the surface, and a protective cover 4 is added to the joint mechanism. At the same time, there is a certain distance between the two and the compressed air is filled to ensure that the snake-shaped robot can float on the water surface after entering the water body. The surface of the containment shell 3 of all modules is coated with high friction coefficient material 7 to increase the amount of the snake-shaped robot in the filling body. surface grip;

所述动作系统、三维激光扫描仪2、声波测距仪、无线通讯数据收发器5均做防水处理。The motion system, the three-dimensional laser scanner 2, the acoustic range finder, and the wireless communication data transceiver 5 are all waterproofed.

所述中心控制器的控制指令采用模式化设计,共分为前进、后退、左转、右转、抬头、复位、跨障、越沟和爬坡9种运动模式,分别对应着履带行走、蜿蜒和伸缩3种基本步态,不同步态的不同模式,对应着驱动电机、关节舵机不同的应答动作,由所述遥控器进行手动操作,由所述中心控制器进行数据解析。The control command of the central controller adopts a pattern design, which is divided into 9 motion modes: forward, backward, left turn, right turn, head up, reset, obstacle crossing, ditch crossing and climbing, respectively corresponding to crawler walking, winding There are 3 basic gaits, serpentine and telescopic, and different modes of different synchronous states correspond to different response actions of the drive motor and joint steering gear. The remote controller performs manual operation and the central controller performs data analysis.

所述领头蛇形机器人与中继蛇形机器人机身长度1.5-2m,最大截面直径5cm,可自由穿过直径大于等于6cm的通道。The lead snake-shaped robot and the relay snake-shaped robot have a body length of 1.5-2m, a maximum cross-sectional diameter of 5cm, and can freely pass through a channel with a diameter greater than or equal to 6cm.

采用该基于蛇形机器人的充填未接顶空区探测装置进行未接顶空区探测时依次包括以下探测步骤:When using the detection device for filling unconnected headspace based on the snake-shaped robot to detect the unconnected headspace, the following detection steps are included in sequence:

步骤1、从待探测充填未接顶空区附近井巷工程中施工孔径6-10cm的钻孔与未接顶空区贯通,形成所述蛇形机器人的进出通道,所述钻孔长度要求≤10m、坡度要求小于等于25%,若未接顶空区与附近井巷工程之间有长度≤10m、坡度≤25%的通道相连通,则可利用现有通道作为蛇形机器人的进出通道,跳过步骤1直接进入步骤2;Step 1. Drill holes with a construction diameter of 6-10 cm in the tunnel project near the unconnected headspace area to be filled and penetrate the unconnected headspace area to form the entry and exit passage of the snake-shaped robot. The length of the borehole is required to be ≤ 10m, and the slope is less than or equal to 25%. If there is a channel with a length of ≤10m and a slope of ≤25% between the unconnected headspace area and the nearby tunnel engineering, the existing channel can be used as the entry and exit channel of the snake robot. Skip step 1 and go directly to step 2;

步骤2、将移动工作台移至附近井巷工程的安全区域,开启移动工作台和领头蛇形机器人,并把领头蛇形机器人放入步骤1中的进出通道,并通过所述遥控器操作所述领头蛇形机器人进入待探测的未接顶空区,此时待探测的未接顶空区内的景象将所述高清防水摄像头1记录、再通过无线通讯数据收发器5传输至移动工作台的显示器上;Step 2. Move the mobile workbench to the safe area of the nearby well project, turn on the mobile workbench and the leading snake-shaped robot, and put the leading snake-shaped robot into the access channel in step 1, and operate the robot through the remote control. The leading snake-shaped robot enters the unconnected headspace area to be detected, and the scene in the unconnected headspace area to be detected is recorded by the high-definition waterproof camera 1, and then transmitted to the mobile workbench through the wireless communication data transceiver 5 on the display;

步骤3、操作技术人员通过观看所述显示器操控遥控器远程控制领头蛇形机器人向待探测的未接顶空区纵深方向前进,并根据传输回来的数据和画面决定领头蛇形机器人的基本步态和运动模式,当路况平整紧实、没有积水时,则选择履带行走基本步态,当运动至积水或疏松的沙质地带时,则选择蜿蜒基本步态,当上述2种步态均无法运动时,选择伸缩步态返回;运动模式则根据实际地形及探测需求来进行选择,当需要前进/后退/左转/右转/抬头/复位/跨障/越沟/爬坡时,则分别设定为前进/后退/左转/右转/抬头/复位/跨障/越沟/爬坡运动模式;Step 3. The operating technician controls the remote controller to remotely control the leading snake robot to move in the depth direction of the unconnected headspace area to be detected by watching the display, and determines the basic gait of the leading snake robot according to the transmitted data and pictures. and sports mode, when the road conditions are flat and firm and there is no stagnant water, the basic gait of crawler walking is selected. When they are unable to exercise, choose the telescopic gait to return; the exercise mode is selected according to the actual terrain and detection needs. Then set it as forward/backward/left turn/right turn/head up/reset/obstruction/ditch crossing/climbing movement mode;

步骤4、当所述显示器界面上的信号消失时,领头蛇形机器人停止运动,打开第1个中继蛇形机器人并将其放入放入步骤1中的进出通道,将所述移动工作台的无线通讯数据收发器5与第1个中继蛇形机器人的无线通讯数据收发器5建立连接,然后操作第1个中继蛇形机器人运动至领头蛇形机器人处,然后将信号切换至领头蛇形机器人继续向待测未接顶空区纵深运动,当显示器界面上信号再次消失时,打开第2个中继蛇形机器人并将其放入放入步骤1中的进出通道,将所述移动工作台的无线通讯数据收发器5与第2个中继蛇形机器人的无线通讯数据收发器5建立连接,然后操作第2个中继蛇形机器人运动至领头蛇形机器人处,然后将信号切换至领头蛇形机器人继续向待测未接顶空区纵深运动…以此类推直至领头蛇形机器人遍历所有空区角落,此时共计放入m个中继蛇形机器人,m≤(n-1),在领头蛇形机器人运动过程中,待探测充填未接顶空区的三维形态通过三维激光扫描仪2进行扫描并将测量数据传输至移动工作台的数据存储器,积水区积水深度通过声波测距仪测得并将测量数据传输至移动工作台的数据存储器,上述测量数据通过中心处理器处理后以点云模型、影音视频和可视数据的形式呈现在显示器上;Step 4. When the signal on the display interface disappears, the leading snake robot stops moving, opens the first relay snake robot and puts it into the access channel in step 1, and puts the mobile workbench The wireless communication data transceiver 5 establishes a connection with the wireless communication data transceiver 5 of the first relay snake robot, and then operates the first relay snake robot to move to the lead snake robot, and then switches the signal to the lead snake robot. The snake robot continues to move in depth to the unconnected headspace area to be tested. When the signal on the display interface disappears again, open the second relay snake robot and put it into the entry and exit channel in step 1. The wireless communication data transceiver 5 of the mobile workbench establishes a connection with the wireless communication data transceiver 5 of the second relay snake robot, and then operates the second relay snake robot to move to the lead snake robot, and then transmits the signal Switch to the lead snake robot and continue to move in depth to the unconnected headspace area to be tested... and so on until the lead snake robot traverses all the corners of the empty area. At this time, a total of m relay snake robots are placed, m≤(n- 1) During the movement of the leading snake-shaped robot, the three-dimensional shape of the unconnected headspace area to be detected is scanned by the three-dimensional laser scanner 2 and the measurement data is transmitted to the data storage of the mobile workbench. Measured by the acoustic range finder and transmits the measurement data to the data storage of the mobile workbench, the above-mentioned measurement data is processed by the central processor and presented on the display in the form of point cloud model, audio-visual video and visual data;

步骤5、依次操作领头蛇形机器人、第m个中继蛇形机器人、第(m-1)个中继蛇形机器人、第(m-2)个中继蛇形机器人…第1个中继蛇形机器人退出步骤1中的进出通道,完成此次探测。Step 5. Operate the lead snake robot, the mth relay snake robot, the (m-1)th relay snake robot, the (m-2)th relay snake robot...the first relay The snake robot exits the entry and exit channel in step 1 to complete the detection.

Claims (4)

1. A detection method of a detection device of a filled unconnected headspace area based on a snake-shaped robot comprises n snake-shaped robots and 1 moving workbench, wherein the n snake-shaped robots are divided into 1 leading snake-shaped robot and (n-1) relay snake-shaped robots; the snake-shaped robot is in a modular design and is divided into a snake head module, a snake tail module, a crawler belt walking module and a snake-wriggle module according to different positions and functions, and all the modules are connected by joint structures; the mobile workbench comprises a wireless communication data transceiver, a central processor, a data memory, a display and a remote controller, wherein the central processor is integrated based on a digital signal processor, an application processor and a mode controller 3 and is used for analyzing and processing data, and detection results are presented on the display in the form of a point cloud model, a video and audio and visual data; in the power range of the wireless communication data transceiver, wireless connection and data transmission can be realized among the mobile workbench, the collar snake-shaped robot and the relay snake-shaped robot, and connection signal switching can be performed on a remote controller of the mobile workbench;
the method is characterized by sequentially comprising the following detection steps:
step 1, a drill hole with the construction aperture of 6-10cm in a roadway project near a to-be-detected filled non-connected headspace area is communicated with the non-connected headspace area to form an access passage of the snake-shaped robot, the length of the drill hole is required to be less than or equal to 10m, the gradient is required to be less than or equal to 25%, if a passage with the length of less than or equal to 10m and the gradient of less than or equal to 25% is communicated between the non-connected headspace area and the near roadway project, the existing passage can be used as the access passage of the snake-shaped robot, and the step 1 is skipped to directly enter the step 2;
step 2, moving the mobile workbench to a safe area of a nearby roadway project, opening the mobile workbench and the collar snake-shaped robot, putting the collar snake-shaped robot into the access channel in the step 1, operating the collar snake-shaped robot through the remote controller to enter a missed headspace area to be detected, recording a scene in the missed headspace area to be detected by a high-definition waterproof camera, and transmitting the scene to a display of the mobile workbench through a wireless communication data transceiver;
step 3, operating a technician to control a remote controller to remotely control the bow-shaped snake robot to advance to the depth direction of the missed headspace area to be detected by watching the display, and determining a basic gait form and a movement mode of the bow-shaped snake robot according to the transmitted data and pictures, selecting a crawler walking basic gait when the road condition is smooth and compact and has no ponding, selecting a meandering basic gait when the robot moves to a ponding or loose sandy area, and selecting a telescopic basic gait to return when the 2 gaits can not move; the motion mode is selected according to actual landforms and detection requirements, and when the user needs to go forward/go backward/turn left/turn right/raise/reset/cross obstacle/cross ditch/climb, the user is respectively set to go forward/go backward/turn left/turn right/raise/reset/cross obstacle/cross ditch/climb;
step 4, when the signal on the display interface disappears, the collar snake-shaped robot stops moving, the 1 st relay snake-shaped robot is opened and put into the access passage in the step 1, the wireless communication data transceiver of the mobile workbench is connected with the wireless communication data transceiver of the 1 st relay snake-shaped robot, then the 1 st relay snake-shaped robot is operated to move to the collar snake-shaped robot, then the signal is switched to the collar snake-shaped robot to continue to move to the depth of the missed headspace area to be measured, when the signal on the display interface disappears again, the 2 nd relay snake-shaped robot is opened and put into the access passage in the step 1, the wireless communication data transceiver of the mobile workbench is connected with the wireless communication data transceiver of the 2 nd relay snake-shaped robot, then the 2 nd relay snake-shaped robot is operated to move to the collar snake-shaped robot, then, signals are switched to a leading snake-shaped robot to continue to move to the depth … of the unconnected headspace area to be detected, and the like is carried out until the leading snake-shaped robot traverses all corners of the vacant areas, at the moment, m relay snake-shaped robots are put into the leading snake-shaped robot in total, m is less than or equal to (n-1), in the movement process of the leading snake-shaped robot, the three-dimensional form of the unconnected headspace area to be detected is scanned through a three-dimensional laser scanner, and measurement data are transmitted to a data storage of a mobile workbench, the depth of accumulated water in the ponding area is measured through a sound wave distance meter, and the measurement data are transmitted to the data storage of the mobile workbench, and are presented on a display in the form of a point cloud model, video and visual data after being processed through a central processor;
and 5, operating the leading snake-shaped robot, the mth relay snake-shaped robot, the (m-1) th relay snake-shaped robot and the (m-2) th relay snake-shaped robot … in sequence, and enabling the 1 st relay snake-shaped robot to exit the access passage in the step 1 to finish the detection.
2. The method for detecting the device for detecting the filled missed headspace area based on the snake-shaped robot as claimed in claim 1, wherein: the snake head module is located the snake robot front end, and the snake tail module is located the snake robot end, and crawler walking module corresponds the track motion gait, and the wriggling-wriggling module corresponds wriggling motion and 2 kinds of basic gaits of concertina movement, and in the motion process, the remote controller through mobile workbench according to road surface environmental information selects different basic gaits and motion mode, and all modules all contain actuating system and perception system, wherein: the action system consists of a singlechip, a driving motor and a joint steering engine and is used for supporting the module to move; the sensing system consists of a speedometer, a sound wave distance meter and an inertia measuring unit and is used for acquiring environmental information and position parameters of the snake-shaped robot.
3. The method for detecting the device for detecting the filled missed headspace area based on the snake-shaped robot as claimed in claim 1, wherein:
(1) the snake head module is provided with carrying equipment which comprises a high-definition waterproof camera, a three-dimensional laser scanner, an action system, a mileometer, a sound wave range finder and a sensing system consisting of an inertia measuring unit, wherein the high-definition waterproof camera is positioned at the foremost end of the snake head module and is sequentially provided with the three-dimensional laser scanner and the sensing system, and the action system is positioned at the rearmost end of the snake head module;
(2) the crawler belt walking module and the wriggling-creeping module are symmetrically designed, the front part and the rear part can be exchanged, the front part and the rear part are provided with action systems, and the middle part of the crawler belt walking module is additionally provided with a crawler belt walking mechanism besides a sensing system;
(3) the snake tail module comprises a central controller, a wireless communication data transceiver, an action system and a sensing system, wherein the action system is positioned at the foremost end, the central controller and the sensing system are arranged in the middle, and a wireless communication signal transmitter is arranged at the tail end;
(4) the snake head module, the crawler walking module, the snake head-wriggling module and the snake tail module are all provided with containment vessels on the surfaces, the joint mechanism is externally provided with a protective sleeve, the containment vessels and the protective sleeve are made of air-tight light waterproof materials, a certain distance is reserved between the containment vessels and the protective sleeve, compressed air is filled between the containment vessels and the protective sleeve, the snake-shaped robot can float on the water surface after entering a water body, and the surfaces of the containment vessels of all the modules are coated with high-friction-coefficient materials so as to increase the ground holding power of the snake-shaped robot on the surface of a filling body;
(5) the action system, the three-dimensional laser scanner, the acoustic distance meter and the wireless communication data transceiver are all subjected to waterproof treatment;
(6) the control command of the central controller adopts a modular design, is divided into 9 motion modes of advancing, retreating, left turning, right turning, head raising, resetting, obstacle crossing, ditch crossing and slope climbing, respectively corresponds to 3 basic gaits of crawler walking, winding and stretching, and different asynchronous modes, corresponds to different response actions of a driving motor and a joint steering engine, is manually operated by the remote controller, and is subjected to data analysis and control by the central controller.
4. The method for detecting the device for detecting the filled missed headspace area based on the snake-shaped robot as claimed in claim 1, wherein: preferably, the length of the bodies of the leading snake-shaped robot and the relay snake-shaped robot is 1.5-2m, the maximum section diameter is 5cm, and the leading snake-shaped robot and the relay snake-shaped robot can freely pass through a channel with the diameter more than or equal to 6 cm.
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