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CN114029876B - An electrical connector tightening angle measurement tool - Google Patents

An electrical connector tightening angle measurement tool Download PDF

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Publication number
CN114029876B
CN114029876B CN202111416326.9A CN202111416326A CN114029876B CN 114029876 B CN114029876 B CN 114029876B CN 202111416326 A CN202111416326 A CN 202111416326A CN 114029876 B CN114029876 B CN 114029876B
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angle
electrical connector
force applying
main body
digital display
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CN114029876A (en
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冯伟
陈启威
张丽丽
王临政
孙义濛
赵凯
刘国宇
臧金玉
薛峰
王培�
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Beijing Institute of Spacecraft Environment Engineering
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Beijing Institute of Spacecraft Environment Engineering
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B7/00Pliers; Other hand-held gripping tools with jaws on pivoted limbs; Details applicable generally to pivoted-limb hand tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B7/00Pliers; Other hand-held gripping tools with jaws on pivoted limbs; Details applicable generally to pivoted-limb hand tools
    • B25B7/22Pliers provided with auxiliary tool elements, e.g. cutting edges, nail extractors
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
    • G01B21/22Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring angles or tapers; for testing the alignment of axes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)

Abstract

本发明公开了一种电连接器拧紧角度测量工具,包括施力钳,还包括:角度测量连接件与数显装置组件。本发明中,在施力钳上设置适合电连接器主体布局和直径的钳口,选择合适的钳口通过施力手柄将电连接器主体外部夹持住,调整转接杆位置使其朝向与施力钳的轴对正并固定牢固,之后将操作者一只手扶持住施力钳,一只手扶持住连接数显装置组件,之后,操作者拧紧转动电连接器主体,同时保持数显装置组件保持不动,数显装置组件通过码盘角度传感器,将转动角度显示到数显面板上,旋转加力过程中,自动记录旋转角度的难题,并通过不同接口的转换,实现了多姿态电连接器下不同工况下航天器与电连接器主体拧紧角度测量需求。

Figure 202111416326

The invention discloses a tool for measuring the tightening angle of an electrical connector, which comprises force applying pliers, and further comprises: an angle measuring connecting piece and a digital display device assembly. In the present invention, jaws suitable for the layout and diameter of the main body of the electrical connector are provided on the force applying pliers, the appropriate jaws are selected to clamp the outside of the main body of the electrical connector through the force applying handle, and the position of the adapter rod is adjusted so that it faces The shaft of the force applying pliers is aligned and fixed firmly, and then the operator supports the force applying pliers with one hand and the component connected to the digital display device with one hand, after that, the operator tightens and rotates the main body of the electrical connector while keeping the digital display The device components remain still, and the digital display device components display the rotation angle on the digital display panel through the code disc angle sensor. During the rotation force process, the problem of automatically recording the rotation angle is achieved, and through the conversion of different interfaces, multiple postures are realized. Requirements for measuring the tightening angle between the spacecraft and the main body of the electrical connector under different working conditions of the electrical connector.

Figure 202111416326

Description

一种电连接器拧紧角度测量工具An electrical connector tightening angle measuring tool

技术领域technical field

本发明涉及航天器总装技术领域,尤其涉及一种电连接器拧紧角度测量工具。The invention relates to the technical field of spacecraft assembly, in particular to a tool for measuring the tightening angle of an electrical connector.

背景技术Background technique

航天器产品装配要求高,有部分电连接器插接后,还需要进行拧紧一定角度的要求。《航天器通用电连接器选用及接点分配要求》规定,航天器上起爆端的设备火工装置接口选用的CX2电连接器就是其中一种,此类型电连接器负责火工品电连接器的起爆功能,航天器的太阳翼、天线等产品上多有涉及,拧紧角度应严格控制。The assembly requirements of spacecraft products are high, and some electrical connectors need to be tightened at a certain angle after they are plugged in. "Spacecraft Universal Electrical Connector Selection and Contact Assignment Requirements" stipulates that the CX2 electrical connector selected for the pyrotechnic device interface on the spacecraft is one of them. This type of electrical connector is responsible for the detonation of the pyrotechnics electrical connector. Function, which is often involved in spacecraft solar wings, antennas and other products, the tightening angle should be strictly controlled.

目前,现有的电连接器拧紧角度测量工具仍存在不足之处,为了记录旋转的角度,一般拧紧角度控制一般使用钢丝钳+角度刻度盘形式,具体做法是一个操作者用头部缠绕防护白胶布的钢丝钳,钢丝钳夹住电连接器,同时另外一个操作者制作好的刻度盘放置到合适位置,即圆心与电连接器中心同轴;之后,记录钢丝钳初始位置后,钢丝钳拧紧对应角度后停止,操作简单,但存在角度控制不量化、操作精度低、易受操作环境影响等缺点。At present, the existing tools for measuring the tightening angle of electrical connectors still have deficiencies. In order to record the angle of rotation, the general tightening angle control generally uses wire cutters + angle dials. The specific method is that an operator wraps a protective white The wire pliers of the adhesive tape, the wire pliers clamp the electrical connector, and the dial made by another operator is placed in an appropriate position, that is, the center of the circle is coaxial with the center of the electrical connector; after that, after recording the initial position of the wire pliers, tighten the wire pliers Stop after corresponding to the angle, and the operation is simple, but there are disadvantages such as non-quantified angle control, low operation accuracy, and easy to be affected by the operating environment.

发明内容Contents of the invention

本发明的目的在于:为了解决上述问题,而提出的一种电连接器拧紧角度测量工具。The object of the present invention is to provide a tool for measuring the tightening angle of an electrical connector in order to solve the above problems.

为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:

一种电连接器拧紧角度测量工具,包括施力钳,还包括:A tool for measuring the tightening angle of an electrical connector, comprising force applying pliers, and further comprising:

角度测量连接件与数显装置组件,所述施力钳由夹持区、连接轴、施力手柄与角度连接件接口,所述数显装置组件由框架主体、码盘角度传感器、数显终端、角度测量组成,所述施力钳上设置有适合电连接器主体布局和直径的钳口,所述角度测量连接件分别与施力钳、角度传感器组件电性连接,所述数显装置组件的传感器与角度测量连接件电性连接,所述电连接器主体与航天器电性连接,所述角度连接件主体顶部通过固定销与施力手柄一端固定连接,所述施力手柄竖直端一侧滑动连接有顶丝,所述顶丝外表壁套接有弹簧,所述顶丝一侧与角度连接件主体插接。Angle measurement connector and digital display device assembly, the force applying clamp is interfaced by a clamping area, a connecting shaft, a force applying handle and an angle connector, and the digital display device assembly is composed of a frame main body, a code disc angle sensor, a digital display terminal 1. Angle measurement composition, the force applying clamp is provided with a jaw suitable for the main body layout and diameter of the electrical connector, the angle measuring connector is electrically connected with the force applying clamp and the angle sensor assembly respectively, and the digital display device assembly The sensor is electrically connected to the angle measurement connector, the main body of the electrical connector is electrically connected to the spacecraft, the top of the main body of the angle connector is fixedly connected to one end of the force-applying handle through a fixing pin, and the vertical end of the force-applying handle One side is slidably connected with a top wire, the outer wall of the top wire is sleeved with a spring, and one side of the top wire is inserted into the main body of the angle connector.

优选地,所述施力钳钳口处设置了匹配电连接器主体的六边夹持钳口,同时在施力钳的一只施力手柄上端设置了接口。Preferably, the jaws of the force applying pliers are provided with six-sided clamping jaws matching the main body of the electrical connector, and at the same time, an interface is provided at the upper end of a force applying handle of the force applying pliers.

优选地,所述角度测量连接件不是直杆,在与施力钳连接部分位置设置一定角度偏差。Preferably, the angle measuring connecting piece is not a straight rod, and a certain angle deviation is set at the position of the connecting part with the force applying clamp.

优选地,所述传感器轴线可在数显装置组件的轴心进行转动。Preferably, the axis of the sensor can rotate on the axis of the digital display device assembly.

优选地,所述顶丝一侧外表壁活动连接有把手。Preferably, a handle is movably connected to the outer wall on one side of the top wire.

综上所述,由于采用了上述技术方案,本发明的有益效果是:In summary, owing to adopting above-mentioned technical scheme, the beneficial effect of the present invention is:

本申请通过在施力钳上设置适合电连接器主体布局和直径的钳口,选择合适的钳口通过施力手柄将电连接器主体外部夹持住,调整转接杆位置使其朝向与施力钳的轴对正并固定牢固,之后将操作者一只手扶持住施力钳,一只手扶持住连接数显装置组件,之后,操作者拧紧转动电连接器主体,同时保持数显装置组件保持不动,数显装置组件通过码盘角度传感器,将转动角度显示到数显面板上,实现了航天器在不同工况下的电连接器主体插接后处于封闭状态下,旋转加力过程中,自动记录旋转角度的,提高了测量精度,有效解决了电连接器主体插接后处于封闭状态下,旋转加力过程中,自动记录旋转角度的难题,有效提高了电连接器主体旋转角度控制精度,并通过不同接口的转换,实现了不同工况下航天器与电连接器主体拧紧角度测量需求。In this application, the jaws suitable for the layout and diameter of the main body of the electrical connector are set on the force applying pliers, the appropriate jaws are selected to clamp the outside of the main body of the electrical connector through the force applying handle, and the position of the transfer rod is adjusted so that it faces the same direction as the force applying lever. The shaft of the force pliers is aligned and fixed firmly, and then the operator supports the force pliers with one hand and the component connected to the digital display device with one hand, after that, the operator tightens and rotates the main body of the electrical connector while maintaining the digital display device The components remain stationary, and the digital display device components display the rotation angle on the digital display panel through the code disc angle sensor, which realizes that the spacecraft is in a closed state after the main body of the electrical connector is plugged in under different working conditions. During the process, the rotation angle is automatically recorded, which improves the measurement accuracy, and effectively solves the problem of automatically recording the rotation angle during the rotation force process when the main body of the electrical connector is in a closed state after being plugged in, effectively improving the rotation of the main body of the electrical connector. Angle control accuracy, and through the conversion of different interfaces, the requirements for measuring the tightening angle between the spacecraft and the main body of the electrical connector under different working conditions are realized.

附图说明Description of drawings

图1示出了根据本发明实施例提供的结构示意图,电连接器与钳口呈水平状态;Fig. 1 shows a schematic structural diagram provided according to an embodiment of the present invention, the electrical connector and the jaws are in a horizontal state;

图2示出了根据本发明实施例提供的角度连接件接口放大的结构示意图;FIG. 2 shows an enlarged structural schematic view of an interface of an angle connector provided according to an embodiment of the present invention;

图3示出了根据本发明实施例提供的电连接器与钳口呈垂直状态的结构示意图。Fig. 3 shows a schematic structural diagram of an electrical connector provided according to an embodiment of the present invention in a vertical state to the jaws.

图例说明:illustration:

1、夹持区;2、连接轴;3、施力手柄;4、角度连接件接口;401、固定销;402、顶丝;403、把手;5、角度连接件主体;6、框架主体;7、数显装置组件;8、电连接器主体;9、航天器。1. Clamping area; 2. Connecting shaft; 3. Force application handle; 4. Angle connector interface; 401. Fixing pin; 402. Top wire; 403. Handle; 5. Angle connector body; 6. Frame body; 7. Digital display device components; 8. Electrical connector main body; 9. Spacecraft.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.

请参阅图1-3,本发明提供一种技术方案:Please refer to Fig. 1-3, the present invention provides a kind of technical scheme:

一种电连接器拧紧角度测量工具,包括施力钳,还包括:A tool for measuring the tightening angle of an electrical connector, comprising force applying pliers, and further comprising:

角度测量连接件与数显装置组件7,施力钳由夹持区1、连接轴2、施力手柄3与角度连接件接口4,数显装置组件7由框架主体6、码盘角度传感器、数显终端、角度测量组成,施力钳上设置有适合电连接器主体8布局和直径的钳口,角度测量连接件分别与施力钳、角度传感器组件电性连接,数显装置组件7的传感器与角度测量连接件电性连接,电连接器主体8与航天器9电性连接,角度连接件主体5顶部通过固定销401与施力手柄3一端固定连接,施力手柄3竖直端一侧滑动连接有顶丝402,顶丝402外表壁套接有弹簧,顶丝402一侧与角度连接件主体5插接。The angle measurement connector and the digital display device assembly 7, the force applying clamp is composed of the clamping area 1, the connecting shaft 2, the force applying handle 3 and the angle connector interface 4, the digital display device assembly 7 is composed of the frame main body 6, the code disc angle sensor, Composed of digital display terminal and angle measurement, the force applying clamp is provided with jaws suitable for the layout and diameter of the main body 8 of the electrical connector, and the angle measurement connector is electrically connected with the force applying clamp and the angle sensor component respectively, and the digital display device component 7 The sensor is electrically connected to the angle measuring connector, the electrical connector main body 8 is electrically connected to the spacecraft 9, the top of the angle connector main body 5 is fixedly connected to one end of the force applying handle 3 through a fixing pin 401, and one end of the force applying handle 3 is vertically connected. A top wire 402 is slidingly connected to the side, and a spring is sleeved on the outer wall of the top wire 402 , and one side of the top wire 402 is inserted into the main body 5 of the angle connector.

具体的,如图所示,施力钳钳口处设置了匹配电连接器主体8的六边夹持钳口,同时在施力钳的一只施力手柄3上端设置了接口,便于拆装。Specifically, as shown in the figure, the jaws of the force applying pliers are provided with six-sided clamping jaws matching the main body 8 of the electrical connector, and at the same time, an interface is provided at the upper end of a force applying handle 3 of the force applying pliers, which is convenient for disassembly and assembly. .

具体的,如图所示,角度测量连接件不是直杆,在与施力钳连接部分位置设置一定角度偏差,以实现传递到电连接器主体8的转动角度与数显装置组件7中的传感器旋转角度一致。Specifically, as shown in the figure, the angle measurement connector is not a straight rod, and a certain angle deviation is set at the position of the connection part with the force applying clamp, so as to realize the rotation angle transmitted to the electrical connector main body 8 and the sensor in the digital display device assembly 7 The rotation angle is the same.

具体的,如图所示,传感器轴线可在数显装置组件7的轴心进行转动,通过旋转实现角度的测量,并显示到数显面板上。Specifically, as shown in the figure, the axis of the sensor can be rotated on the axis of the digital display assembly 7, and the angle can be measured through the rotation and displayed on the digital display panel.

具体的,如图所示,顶丝402一侧外表壁活动连接有把手403,便于顶丝402的移动。Specifically, as shown in the figure, a handle 403 is movably connected to the outer wall on one side of the top wire 402 to facilitate the movement of the top wire 402 .

综上所述,本实施例通过在施力钳上设置适合电连接器主体8布局和直径的钳口,选择合适的钳口通过施力手柄3将电连接器外部夹持住,调整转接杆位置使其朝向与施力钳的轴对正并固定牢固,之后将操作者一只手扶持住施力钳,一只手扶持住连接数显装置组件7;之后,操作者拧紧转动电连接器主体8,同时保持数显装置组件7保持不动,数显装置组件7通过码盘角度传感器,将转动角度显示到数显面板上,实现了航天器9在不同工况下的电连接器主体8插接后处于封闭状态下,旋转加力过程中,自动记录旋转角度的,提高了测量精度,有效解决了电连接器主体8插接后处于封闭状态下,旋转加力过程中,自动记录旋转角度的难题,有效提高了电连接器主体8旋转角度控制精度,并通过不同接口的转换,实现了不同工况下航天器9与电连接器主体8拧紧角度测量需求。To sum up, in this embodiment, by setting the jaws suitable for the layout and diameter of the main body 8 of the electrical connector on the force applying pliers, selecting the appropriate jaws to clamp the outside of the electrical connector through the force applying handle 3, and adjusting the adapter The position of the lever is aligned with the axis of the force-applying pliers and fixed firmly, and then the operator supports the force-applying pliers with one hand and the connecting digital display device assembly 7 with the other hand; after that, the operator tightens and rotates the electrical connection The device main body 8, while keeping the digital display device assembly 7 still, the digital display device assembly 7 displays the rotation angle on the digital display panel through the code disc angle sensor, realizing the electrical connector of the spacecraft 9 under different working conditions When the main body 8 is in a closed state after being plugged in, the rotation angle is automatically recorded during the process of rotating and applying force, which improves the measurement accuracy and effectively solves the problem that the main body 8 of the electrical connector is in a closed state after being inserted. The problem of recording the rotation angle has effectively improved the control accuracy of the rotation angle of the electrical connector body 8, and through the conversion of different interfaces, the requirements for measuring the tightening angle between the spacecraft 9 and the electrical connector body 8 under different working conditions have been realized.

实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (5)

1.一种电连接器拧紧角度测量工具,包括施力钳,其特征在于,还包括:1. A tool for measuring the tightening angle of an electrical connector, comprising force applying pliers, characterized in that it also includes: 角度测量连接件与数显装置组件(7),所述施力钳由夹持区(1)、连接轴(2)、施力手柄(3)与角度连接件接口(4),所述数显装置组件(7)由框架主体(6)、码盘角度传感器、数显终端、角度测量组成,所述施力钳上设置有适合电连接器主体(8)布局和直径的钳口,所述角度测量连接件分别与施力钳、角度传感器组件电性连接,所述数显装置组件(7)的传感器与角度测量连接件电性连接,所述电连接器主体(8)与航天器(9)电性连接,所述角度连接件主体(5)顶部通过固定销(401)与施力手柄(3)一端固定连接,所述施力手柄(3)竖直端一侧滑动连接有顶丝(402),所述顶丝(402)外表壁套接有弹簧,所述顶丝(402)一侧与角度连接件主体(5)插接。Angle measurement connector and digital display device assembly (7), the force applying clamp consists of a clamping area (1), a connecting shaft (2), a force applying handle (3) and an angle connector interface (4), the digital The display device assembly (7) is composed of a frame main body (6), a code disc angle sensor, a digital display terminal, and an angle measurement. The force applying clamp is provided with a jaw suitable for the layout and diameter of the electrical connector main body (8). The angle measuring connecting piece is electrically connected with the force applying clamp and the angle sensor assembly respectively, the sensor of the digital display device assembly (7) is electrically connected with the angle measuring connecting piece, and the electrical connector main body (8) is connected with the spacecraft (9) Electrically connected, the top of the angle connector main body (5) is fixedly connected to one end of the force applying handle (3) through a fixing pin (401), and one side of the vertical end of the force applying handle (3) is slidingly connected with The top wire (402), the outer wall of the top wire (402) is sleeved with a spring, and one side of the top wire (402) is inserted into the main body (5) of the angle connector. 2.根据权利要求1所述的一种电连接器拧紧角度测量工具,其特征在于,所述施力钳钳口处设置了匹配电连接器主体(8)的六边夹持钳口,同时在施力钳的一只施力手柄(3)上端设置了接口。2. A tool for measuring the tightening angle of an electrical connector according to claim 1, characterized in that, the jaws of the force applying pliers are provided with six-sided clamping jaws matching the main body (8) of the electrical connector, and at the same time An interface is provided at the upper end of a force applying handle (3) of the force applying pliers. 3.根据权利要求1所述的一种电连接器拧紧角度测量工具,其特征在于,所述角度测量连接件不是直杆,且在与施力钳连接部分位置设置一定角度偏差。3 . The tool for measuring the tightening angle of an electrical connector according to claim 1 , wherein the angle measuring connecting piece is not a straight rod, and a certain angle deviation is set at the position of the connecting part with the force applying pliers. 4 . 4.根据权利要求1所述的一种电连接器拧紧角度测量工具,其特征在于,所述传感器轴线可在数显装置组件(7)的轴心进行转动。4. The tool for measuring the tightening angle of an electrical connector according to claim 1, wherein the axis of the sensor can rotate on the axis of the digital display device assembly (7). 5.根据权利要求1所述的一种电连接器拧紧角度测量工具,其特征在于,所述顶丝(402)一侧外表壁活动连接有把手(403)。5 . The tool for measuring the tightening angle of an electrical connector according to claim 1 , wherein a handle ( 403 ) is movably connected to an outer wall on one side of the jacking wire ( 402 ).
CN202111416326.9A 2021-11-25 2021-11-25 An electrical connector tightening angle measurement tool Active CN114029876B (en)

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