CN114016434B - Construction method of double-arch bridge with large-span space torsion cross section - Google Patents
Construction method of double-arch bridge with large-span space torsion cross section Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D19/00—Structural or constructional details of bridges
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D19/00—Structural or constructional details of bridges
- E01D19/12—Grating or flooring for bridges; Fastening railway sleepers or tracks to bridges
- E01D19/125—Grating or flooring for bridges
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D4/00—Arch-type bridges
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D2101/00—Material constitution of bridges
- E01D2101/20—Concrete, stone or stone-like material
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- E01D2101/26—Concrete reinforced
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Abstract
一种大跨度空间扭转变截面双曲拱桥施工方法,属于桥梁施工技术领域。将拱桥基座(2)吊装就位;完成桥面以下支撑结构的搭设;将箱形钢梁(1)逐段吊装至支撑结构上;进行桥面以上支撑结构的搭设,并在支撑结构的顶部设置拱支座(27);逐段将拱(3)吊装就位并连接,拱(3)的两端分别与拱桥基座(2)的对应侧焊接;张拉桥面纵向水平系杆,张拉拱(3)与桥面之间的竖向吊杆(5);在箱形钢梁(1)上焊接钢筋网架,并浇筑混凝土,形成桥面。本发明能够实现大跨度拱的精确定位,保证了扭转变截面拱桥分段安装施工精度,确保了大跨度空间扭转变截面拱桥整体的施工质量。
A construction method for a large-span space torsion variable-section hyperbolic arch bridge belongs to the technical field of bridge construction. The arch bridge base (2) is hoisted into place; the support structure below the bridge deck is erected; the box-shaped steel beam (1) is hoisted onto the support structure section by section; the support structure above the bridge deck is erected, and an arch support (27) is arranged on the top of the support structure; the arch (3) is hoisted into place and connected section by section, and the two ends of the arch (3) are respectively welded to the corresponding sides of the arch bridge base (2); the longitudinal horizontal tie rods of the bridge deck are tensioned, and the vertical hangers (5) between the arch (3) and the bridge deck are tensioned; a steel mesh is welded on the box-shaped steel beam (1), and concrete is poured to form the bridge deck. The present invention can realize the precise positioning of the large-span arch, ensure the segmented installation construction accuracy of the torsion variable-section arch bridge, and ensure the overall construction quality of the large-span space torsion variable-section arch bridge.
Description
技术领域Technical Field
一种大跨度空间扭转变截面双曲拱桥施工方法,属于桥梁施工技术领域。The invention discloses a construction method for a large-span spatial torsion variable-section hyperbolic arch bridge, belonging to the technical field of bridge construction.
背景技术Background Art
目前在城市建设过程中,对于一些跨河跨线钢结构拱桥,拱的设置多为规则对称设计,拱的截面多为规则的截面,在拱分段安装时,钢拱脚与基座的连接多采用埋入承台混凝土的方式,基座与承台的设置结构简单、施工定位难度系数小,但对于钢结构的大空间扭转变截面拱桥施工时,埋置于混凝土承台中的钢基座与异型拱连接施工定位难度大,且扭转变截面拱分段连接施工难度大,定位精度低,对整个桥梁施工质量控制极为不利,本发明旨在解决大跨度空间扭转变截面拱桥施工技术难题,发明涉及的施工技术对整个桥梁施工质量控制具有重要的意义。At present, in the process of urban construction, for some steel arch bridges across rivers and lines, the arch settings are mostly regular and symmetrical, and the cross-sections of the arches are mostly regular. When the arches are installed in sections, the connection between the steel arch feet and the base is mostly made by embedding them in the concrete of the pedestal. The setting structure of the base and the pedestal is simple, and the construction positioning difficulty coefficient is small. However, when constructing a large-space torsional variable-section arch bridge with a steel structure, it is difficult to connect the steel base buried in the concrete pedestal with the special-shaped arch for construction and positioning, and the construction of the torsional variable-section arch segmented connection is difficult, and the positioning accuracy is low, which is extremely unfavorable for the quality control of the entire bridge construction. The present invention aims to solve the technical difficulties in the construction of a large-span spatial torsional variable-section arch bridge. The construction technology involved in the invention is of great significance to the quality control of the entire bridge construction.
发明内容Summary of the invention
本发明要解决的技术问题是:克服现有技术的不足,提供一种方便对变截面的双曲拱桥施工,且保证双曲拱受力均匀、安装精度高的大跨度空间扭转变截面双曲拱桥施工方法。The technical problem to be solved by the present invention is to overcome the shortcomings of the prior art and provide a method for constructing a large-span spatial torsion variable-section hyperbolic arch bridge, which is convenient for constructing a hyperbolic arch bridge with a variable cross-section and ensures uniform stress on the hyperbolic arch and high installation accuracy.
本发明解决其技术问题所采用的技术方案是:该大跨度空间扭转变截面双曲拱桥施工方法,其特征在于:包括如下步骤:The technical solution adopted by the present invention to solve the technical problem is: the construction method of the large-span spatial torsion variable-section hyperbolic arch bridge is characterized by comprising the following steps:
步骤1)进行桩基施工,将拱桥基座吊装就位,并浇筑承台混凝土;Step 1) Carry out pile foundation construction, hoist the arch bridge base into place, and pour the cap concrete;
步骤2)桥墩施工,并完成桥面以下支撑结构的搭设;Step 2) Construction of bridge piers and completion of the erection of supporting structures below the bridge deck;
步骤3)将箱形钢梁逐段吊装至桥面支撑结构上,并将相邻的箱形钢梁焊接,拼接形成桥面;Step 3) hoisting the box-shaped steel beams onto the bridge deck support structure section by section, and welding adjacent box-shaped steel beams to form the bridge deck;
步骤4)进行桥面以上支撑结构的搭设,并在支撑结构的顶部设置拱支座,拱支座的顶部设有内凹的限位部;Step 4) erecting a supporting structure above the bridge deck, and setting an arch support on the top of the supporting structure, wherein a concave limiting portion is provided on the top of the arch support;
步骤5)逐段将拱吊装就位并连接,并将相邻的两段拱之间焊接,拱的两端分别与拱桥基座的对应侧焊接;Step 5) hoist the arches into place and connect them section by section, weld two adjacent arches, and weld the two ends of the arches to the corresponding sides of the arch bridge base;
步骤6)在桥面两端安装楼梯;Step 6) Install stairs at both ends of the bridge deck;
步骤7)在拱两端之间拉水平系杆,在拱与桥面之间张拉竖向吊杆;Step 7) Pull horizontal tie rods between the two ends of the arch and tension vertical hangers between the arch and the bridge deck;
步骤8)在箱形钢梁的顶部焊接钢筋网架,并浇筑混凝土,形成桥面施工。Step 8) Weld the steel mesh frame on top of the box-shaped steel beam and pour concrete to form the bridge deck construction.
优选的,步骤1)中所述的拱桥基座的底部设置钢拱肋基础,拱桥基座的底部支撑在钢拱肋基础上。Preferably, a steel arch rib foundation is provided at the bottom of the arch bridge base described in step 1), and the bottom of the arch bridge base is supported on the steel arch rib foundation.
优选的,所述的钢拱肋基础包括支撑在桩基上侧的主体以及加劲梁,加劲梁设置在主体与混凝土垫层之间,且加劲梁位于相邻的桩基之间,拱桥基座支撑在加劲梁的正上方,主体的顶部设置有用于对拱桥基座定位的定位部。Preferably, the steel arch rib foundation includes a main body supported on the upper side of the pile foundation and a stiffening beam, the stiffening beam is arranged between the main body and the concrete cushion layer, and the stiffening beam is located between adjacent pile foundations, the arch bridge base is supported directly above the stiffening beam, and a positioning portion for positioning the arch bridge base is provided on the top of the main body.
优选的,步骤2)中所述的支撑结构之间通过格柱间管架连接为一体。Preferably, the support structures in step 2) are connected as a whole via inter-column pipe racks.
优选的,步骤3)中相邻的所述箱形钢梁通过平整度控制装置调平后再进行焊接。Preferably, in step 3), the adjacent box-shaped steel beams are leveled by a flatness control device before being welded.
优选的,所述的平整度控制装置包括固定支座以及调平锥块,固定支座和调平锥块分别与相邻的两箱形钢梁相连,固定支座和与其相连的箱形钢梁合围成定位腔,调平锥块为沿远离固定支座的方向逐渐变厚的锥形,调平锥块靠近固定支座的一端可滑动的伸入到定位腔内。Preferably, the flatness control device includes a fixed support and a leveling cone block, the fixed support and the leveling cone block are respectively connected to two adjacent box-shaped steel beams, the fixed support and the box-shaped steel beams connected thereto enclose a positioning cavity, the leveling cone block is a cone that gradually becomes thicker in the direction away from the fixed support, and the end of the leveling cone block close to the fixed support can be slidably extended into the positioning cavity.
优选的,步骤3)中所述的箱形钢梁由中间向两端依次进行安装。Preferably, the box-shaped steel beams described in step 3) are installed sequentially from the middle to both ends.
优选的,步骤5)中所述的拱有对称设置在桥面两侧的两个,各拱的两端分别设置在桥面的两侧,且两拱的中部在桥面的上侧相交。Preferably, the arches described in step 5) are symmetrically arranged on both sides of the bridge deck, with both ends of each arch arranged on both sides of the bridge deck respectively, and the middle parts of the two arches intersect on the upper side of the bridge deck.
优选的,步骤4)中所述的拱支座与支撑结构之间设置有调节装置。Preferably, an adjustment device is provided between the arch support and the supporting structure in step 4).
优选的,步骤5)中所述的拱采用由中间向两端的方向依次安装。Preferably, the arches in step 5) are installed sequentially from the middle to both ends.
与现有技术相比,本发明所具有的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
本大跨度空间扭转变截面双曲拱桥施工方法能够实现大跨度拱的精确定位,限位槽能够对异形截面的拱进行限位,并对异形截面的拱进行承托,保证了扭转变截面拱桥分段安装施工精度,确保了大跨度空间扭转变截面拱桥整体的施工质量。This large-span spatial torsion variable-section hyperbolic arch bridge construction method can achieve precise positioning of large-span arches. The limiting grooves can limit and support arches with special-shaped cross-sections, ensuring the accuracy of segmented installation construction of the torsion variable-section arch bridge and the overall construction quality of the large-span spatial torsion variable-section arch bridge.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为大跨度空间扭转变截面双曲拱桥的立体示意图。FIG. 1 is a three-dimensional schematic diagram of a large-span spatial torsion variable-section hyperbolic arch bridge.
图2为大跨度空间扭转变截面双曲拱桥下部的左视示意图。FIG. 2 is a left schematic diagram of the lower portion of a large-span spatial torsion variable-section hyperbolic arch bridge.
图3为大跨度空间扭转变截面双曲拱桥端部的俯视示意图。FIG. 3 is a top view schematically showing the end of a large-span spatial torsion variable-section hyperbolic arch bridge.
图4为拱与箱形钢梁连接的立体示意图。FIG. 4 is a three-dimensional schematic diagram of the connection between the arch and the box-shaped steel beam.
图5为大跨度空间扭转变截面双曲拱桥一端的立体示意图。FIG. 5 is a three-dimensional schematic diagram of one end of a large-span spatial torsion variable-section hyperbolic arch bridge.
图6为拱桥基座的钢拱肋基础的主视示意图。FIG. 6 is a schematic front view of the steel arch rib foundation of the arch bridge base.
图7为拱桥基座的钢拱肋基础的俯视示意图。FIG. 7 is a top view schematically showing the steel arch rib foundation of the arch bridge base.
图8为支撑架的立体示意图。FIG. 8 is a three-dimensional schematic diagram of a support frame.
图9为支撑架的主视示意图。FIG. 9 is a schematic front view of the support frame.
图10为拱支撑架的左视示意图。FIG. 10 is a schematic left view of the arch support frame.
图11为桥面支撑架与拱支撑架连接节点图。Figure 11 is a node diagram of the connection between the bridge deck support frame and the arch support frame.
图12为可调支座的立体示意图。FIG. 12 is a perspective schematic diagram of an adjustable support.
图13为图12中A处的局部放大图。FIG. 13 is a partial enlarged view of point A in FIG. 12 .
图14为平整度控制装置的立体示意图。FIG. 14 is a three-dimensional schematic diagram of a flatness control device.
图15为平整度控制装置使用状态的主视示意图。FIG. 15 is a front schematic diagram of the flatness control device in use.
图中:1、箱形钢梁2、拱桥基座3、拱4、楼梯5、竖向吊杆6、楼梯支撑7、连接架体8、横向主梁9、纵向主梁10、加劲梁11、加劲板12、定位板13、桩基14、预制基础15、支撑架立杆16、支撑架横杆17、支撑架斜杆18、桥面支撑平台19、格柱间支撑20、立柱21、横梁22、斜撑23、拱支撑平台24、格柱间管架25、桥面支撑架26、拱支撑架27、拱支座28、连系梁29、托板30、可调支架3001、调节架3002、固定架31、调节平台32、固定平台33、筋板34、调节螺杆35、上紧固螺母36、下紧固螺母37、固定支座38、调平锥块。In the figure: 1, box steel beam, 2, arch bridge base, 3, arch, 4, stairs, 5, vertical hanger, 6, stair support, 7, connecting frame, 8, transverse main beam, 9, longitudinal main beam, 10, stiffening beam, 11, stiffening plate, 12, positioning plate, 13, pile foundation, 14, precast foundation, 15, support frame upright, 16, support frame cross bar, 17, support frame diagonal bar, 18, bridge deck support platform, 19, support between lattice columns, 20, column, 21, cross beam, 22, diagonal brace, 23, arch support platform, 24, pipe rack between lattice columns, 25, bridge deck support frame, 26, arch support frame, 27, arch support, 28, connecting beam, 29, support plate, 30, adjustable bracket, 3001, adjustment frame, 3002, fixed frame, 31, adjustment platform, 32, fixed platform, 33, rib plate, 34, adjustment screw, 35, upper fastening nut, 36, lower fastening nut, 37, fixed support, 38, leveling cone.
具体实施方式DETAILED DESCRIPTION
下面结合具体实施例对本发明做进一步说明,然而熟悉本领域的人们应当了解,在这里结合附图给出的详细说明是为了更好的解释,本发明的结构必然超出了有限的这些实施例,而对于一些等同替换方案或常见手段,本文不再做详细叙述,但仍属于本申请的保护范围。The present invention is further described below in conjunction with specific embodiments. However, people familiar with the art should understand that the detailed description given here in conjunction with the drawings is for better explanation, and the structure of the present invention necessarily exceeds these limited embodiments. For some equivalent replacement schemes or common means, they are no longer described in detail herein, but still belong to the scope of protection of the present application.
图1~15是本发明的最佳实施例,下面结合附图1~15对本发明做进一步说明。1 to 15 are the best embodiments of the present invention, and the present invention will be further described below in conjunction with FIGS. 1 to 15 .
如图1~5所示:大跨度空间扭转变截面双曲拱桥包括桥面、拱桥基座2、拱3以及楼梯4,桥面的两端下侧均设置有桥墩,桥面的端部与桥墩的支撑在桥墩的顶部,两侧的桥墩相配合对桥面进行承托。桥面每一端的两侧均设置有楼梯4,楼梯4为沿靠近桥面的方向逐渐向上的倾斜状,楼梯4的顶部与桥面相连,各楼梯4的下部均设置有楼梯支撑6。拱桥基座2有设置在桥面两端的两个,拱桥基座2设置在桥面的下侧,拱桥基座2设置在对应侧的桥墩的内侧,且拱桥基座2的顶部与桥面间隔设置。拱3有对称设置在桥面两侧的两个,各拱3的两端分别设置在桥面的两侧,两拱3的中部在桥面的中部上侧相交,且两拱3的中部在竖直方向上间隔设置,形成双曲拱。各拱3的端部均与拱桥基座2As shown in Figures 1 to 5: a large-span space torsion variable-section hyperbolic arch bridge includes a bridge deck, an arch bridge base 2, an arch 3 and a staircase 4. Piers are arranged on the lower sides of both ends of the bridge deck. The ends of the bridge deck and the piers are supported on the top of the piers. The piers on both sides cooperate to support the bridge deck. Staircases 4 are arranged on both sides of each end of the bridge deck. The stairs 4 are gradually inclined upward in the direction close to the bridge deck. The top of the stairs 4 is connected to the bridge deck. Staircase supports 6 are arranged at the bottom of each staircase 4. There are two arch bridge bases 2 arranged at both ends of the bridge deck. The arch bridge base 2 is arranged on the lower side of the bridge deck, the arch bridge base 2 is arranged on the inner side of the pier on the corresponding side, and the top of the arch bridge base 2 is arranged at intervals from the bridge deck. There are two arches 3 symmetrically arranged on both sides of the bridge deck. The two ends of each arch 3 are arranged on both sides of the bridge deck respectively. The middle parts of the two arches 3 intersect on the upper side of the middle part of the bridge deck, and the middle parts of the two arches 3 are arranged at intervals in the vertical direction to form a hyperbolic arch. The ends of each arch 3 are connected to the arch bridge base 2
的顶部固定连接。The top of the fixed connection.
桥面的两侧与拱3的对应侧之间均设置有竖向吊杆5,竖向吊杆5沿桥面并排且间隔设置若干根。两拱3位于桥面同一侧的两个端部之间设置有水平系杆。Vertical hangers 5 are arranged between the two sides of the bridge deck and the corresponding sides of the arches 3. A plurality of vertical hangers 5 are arranged side by side and at intervals along the bridge deck. A horizontal tie rod is arranged between the two ends of the two arches 3 on the same side of the bridge deck.
各拱3的端部与桥面的对应侧之间设置有连接架体7,连接架体7的一侧与桥面固定连接,另一侧与对应侧的拱3固定连接。拱3的截面为方形,且各拱3为扭曲状。A connecting frame 7 is provided between the end of each arch 3 and the corresponding side of the bridge deck, one side of the connecting frame 7 is fixedly connected to the bridge deck, and the other side is fixedly connected to the corresponding arch 3. The cross section of the arch 3 is square, and each arch 3 is twisted.
大跨度空间扭转变截面双曲拱桥施工方法,包括如下步骤:The construction method of a large-span spatial torsion variable-section hyperbolic arch bridge comprises the following steps:
步骤1)进行桩基13施工,将拱桥基座2吊装就位,并浇筑承台混凝土。Step 1) Carry out pile foundation 13 construction, hoist the arch bridge base 2 into place, and pour the cap concrete.
首先进行桩基13施工,待桩基13达到检测要求且桩基13检测完成后,开始基础承台施工,基础承台包括桥墩基础承台、拱型梁基础承台。桥墩设置在桥墩基础承台上,且桥墩由混凝土浇筑而成。拱型梁基础承台施工时需要注意的是需要提前将钢拱肋基础埋设于基础承台内一起浇筑混凝土。First, the pile foundation 13 is constructed. After the pile foundation 13 meets the inspection requirements and the pile foundation 13 inspection is completed, the foundation cap is constructed. The foundation cap includes the pier foundation cap and the arch beam foundation cap. The pier is set on the pier foundation cap, and the pier is cast by concrete. When constructing the arch beam foundation cap, it should be noted that the steel arch rib foundation needs to be buried in the foundation cap in advance and the concrete is cast together.
如图6~7所示:钢拱肋基础包括支撑在桩基13上侧的主体以及加劲梁10,加劲梁10设置在主体与混凝土垫层之间,且加劲梁10位于相邻的桩基13之间,且加劲梁10位于拱桥基座2的正下方,主体的顶部设置有用于对拱桥基座2定位的定位部。在进行拱桥基座2定位施工时,可以避免出现拱桥基座2底部缝隙,使得周边混凝土为一个完整的整体,充分体现设计意图,同时方便施工,增加定位的精确度。工具制造采用钢板及型钢制造,制造简单。As shown in Figures 6 and 7: The steel arch rib foundation includes a main body supported on the upper side of the pile foundation 13 and a stiffening beam 10. The stiffening beam 10 is arranged between the main body and the concrete cushion layer, and the stiffening beam 10 is located between adjacent pile foundations 13, and the stiffening beam 10 is located directly below the arch bridge base 2. The top of the main body is provided with a positioning part for positioning the arch bridge base 2. When positioning the arch bridge base 2, the bottom gap of the arch bridge base 2 can be avoided, so that the surrounding concrete is a complete whole, which fully reflects the design intention, facilitates construction, and increases the accuracy of positioning. The tool is made of steel plates and steel sections, and the manufacturing is simple.
桩基13的顶部穿过混凝土垫层,并高于混凝土垫层设置,而主体的底部以桩基13的顶部为基准进行标高。因此采用传动的施工方法施工时,需要先在混凝土垫层上侧浇筑混凝土至与桩基13的顶部平齐,待浇筑的混凝土凝固后再放置主体和拱桥基座2,并再次在拱桥基座2外浇筑混凝土,这导致拱桥基座2外浇筑的混凝土并不是一个完整的整体,不能充分的保证质量及设计者的意图。The top of the pile foundation 13 passes through the concrete cushion layer and is set higher than the concrete cushion layer, while the bottom of the main body is elevated based on the top of the pile foundation 13. Therefore, when using the transmission construction method for construction, it is necessary to first pour concrete on the upper side of the concrete cushion layer until it is flush with the top of the pile foundation 13, and then place the main body and the arch bridge base 2 after the poured concrete solidifies, and then pour concrete outside the arch bridge base 2 again, which results in the concrete poured outside the arch bridge base 2 not being a complete whole, and the quality and the designer's intention cannot be fully guaranteed.
在本实施例中,桩基13设置有四根,四根桩基13分布在长方形或正方形的四个顶点处。In this embodiment, four pile foundations 13 are provided, and the four pile foundations 13 are distributed at four vertices of a rectangle or a square.
主体包括横向主梁8和纵向主梁9,横向主梁8和纵向主梁9均采用型号为HW400*400*13*21的型钢,横向主梁8并排且间隔设置有两根,纵向主梁9设置在两横向主梁8之间,纵向主梁9也并排且间隔设置有两根,纵向主梁9的两端分别与对应侧的横向主梁8焊接,形成方形框架。纵向主梁9的端部与横向主梁8的焊接处均位于对应侧的桩基13的正上方,主体的尺寸根据桩基13间距确定。The main body includes a transverse main beam 8 and a longitudinal main beam 9. Both the transverse main beam 8 and the longitudinal main beam 9 are made of HW400*400*13*21 steel. Two transverse main beams 8 are arranged side by side and at intervals. The longitudinal main beam 9 is arranged between the two transverse main beams 8. Two longitudinal main beams 9 are also arranged side by side and at intervals. The two ends of the longitudinal main beam 9 are respectively welded to the transverse main beam 8 on the corresponding side to form a square frame. The welding points of the ends of the longitudinal main beam 9 and the transverse main beam 8 are both located directly above the pile foundation 13 on the corresponding side. The size of the main body is determined according to the spacing of the pile foundation 13.
在横向主梁8的外侧设置有加劲板11,加劲板11设置有若干组,每根纵向主梁9的两端均对应设置有一组加劲板11,每组加劲板11均包括沿横向主梁8并排且间隔设置的若干块,在本实施例中,每组加劲板11均包括沿横向主梁8并排且间隔设置的三块。加劲板11为16mm厚的钢板。A stiffening plate 11 is arranged on the outside of the transverse main beam 8. Several groups of stiffening plates 11 are arranged. One group of stiffening plates 11 is arranged at both ends of each longitudinal main beam 9. Each group of stiffening plates 11 includes several plates arranged side by side and at intervals along the transverse main beam 8. In this embodiment, each group of stiffening plates 11 includes three plates arranged side by side and at intervals along the transverse main beam 8. The stiffening plates 11 are 16 mm thick steel plates.
主体的顶部设置有定位板12,形成定位部,定位板12为直角三角形,定位板12的一条直角边平行于主体,并与主体的顶部焊接,定位板12的另一条直角边竖直设置。定位板12沿纵向主梁9并排且间隔设置有至少两块,钢结构桥墩定位在定位板12竖向设置的直角边上。定位板12由20mm厚的钢板切割而成。A positioning plate 12 is arranged on the top of the main body to form a positioning portion. The positioning plate 12 is a right triangle. One right-angled side of the positioning plate 12 is parallel to the main body and welded to the top of the main body. The other right-angled side of the positioning plate 12 is arranged vertically. At least two positioning plates 12 are arranged side by side and at intervals along the longitudinal main beam 9. The steel structure bridge pier is positioned on the right-angled side of the positioning plate 12 arranged vertically. The positioning plate 12 is cut from a 20 mm thick steel plate.
加劲梁10设置在主体的下侧,加劲梁10位于主体与混凝土垫层之间。在本实施例中,加劲梁10平行于纵向主梁9设置,加劲梁10并排且间隔设置有若干根,加劲梁10为型号是HW100*100*6*8的型钢。加劲梁10放置在混凝土垫层上侧,两横向主梁8的中部均支撑在加劲梁10上。加劲梁10位于钢结构桥墩的正下方,加劲梁10能够增强主体的强度,避免安装钢结构桥墩后,主体中部向下弯曲。加劲梁10位于两侧的桩基13之间。The stiffening beam 10 is arranged on the lower side of the main body, and the stiffening beam 10 is located between the main body and the concrete cushion. In this embodiment, the stiffening beam 10 is arranged parallel to the longitudinal main beam 9, and a plurality of stiffening beams 10 are arranged side by side and at intervals. The stiffening beam 10 is a steel section with a model of HW100*100*6*8. The stiffening beam 10 is placed on the upper side of the concrete cushion, and the middle parts of the two transverse main beams 8 are supported on the stiffening beam 10. The stiffening beam 10 is located directly below the steel structure pier. The stiffening beam 10 can enhance the strength of the main body and prevent the middle part of the main body from bending downward after the steel structure pier is installed. The stiffening beam 10 is located between the pile foundations 13 on both sides.
将拱桥基座2吊装至钢拱肋基础上侧,并在拱梁基础内布设钢筋,然后向拱梁基础内浇筑混凝土。The arch bridge base 2 is hoisted to the upper side of the steel arch rib foundation, and steel bars are arranged in the arch beam foundation, and then concrete is poured into the arch beam foundation.
步骤2)桥墩施工,并完成桥面以下支撑结构的搭设。Step 2) Construction of bridge piers and completion of the erection of supporting structures below the bridge deck.
承台施工完成后根据设计图纸施工桥墩,同时按照施工方案进行桥面以下支撑架的安装。根据tekla模型,即支撑架与钢构件整体模型,严格控制支撑架的高程,确保安装精度。After the construction of the abutment is completed, the bridge piers are constructed according to the design drawings, and the support frame below the bridge deck is installed according to the construction plan. According to the Tekla model, that is, the overall model of the support frame and steel components, the elevation of the support frame is strictly controlled to ensure installation accuracy.
如图8~11所示:支撑结构包括桥面支撑架25、拱支撑架26、桥面支撑平台18以及拱支座27,桥面支撑架25并排且间隔设置有若干个,至少两个桥面支撑架25的顶部安装有拱支撑架26,拱支撑架26为龙门状,在各桥面支撑架25的顶部均安装有桥面支撑平台18,在拱支撑架26的顶部设置有用于对拱梁支撑的拱支座27,各桥面支撑架25均安装在预制基础14上。通过在桥面两侧搭设拱支撑架26,与桥面支撑架25形成一个连续的整体,增加了架体的整体稳定性,保证施工期间的安全,同时避免了桥面承受竖向荷载而带来的不利影响。As shown in Figures 8 to 11, the support structure includes a bridge deck support frame 25, an arch support frame 26, a bridge deck support platform 18 and an arch support 27. Several bridge deck support frames 25 are arranged side by side and at intervals. The top of at least two bridge deck support frames 25 is equipped with an arch support frame 26. The arch support frame 26 is gantry-shaped. A bridge deck support platform 18 is installed on the top of each bridge deck support frame 25. An arch support 27 for supporting the arch beam is arranged on the top of the arch support frame 26. Each bridge deck support frame 25 is installed on the prefabricated foundation 14. By setting up the arch support frame 26 on both sides of the bridge deck, a continuous whole is formed with the bridge deck support frame 25, which increases the overall stability of the frame, ensures safety during construction, and avoids the adverse effects caused by the bridge deck bearing vertical loads.
桥面支撑架25并排且间隔设置有若干个,且各桥面支撑架25均安装在预制基础14上,每相邻的两个桥面支撑架25之间均通过格柱间管架24相连,且格柱间管架24与桥面支撑架25之间通过高强度螺栓拉结。在本实施例中,桥面支撑架25并排且间隔设置有十个,各桥面支撑架25的顶部均设置有桥面支撑平台18,桥面支撑平台18通过高强度螺栓与桥面支撑架25拉结。Several bridge deck support frames 25 are arranged side by side and at intervals, and each bridge deck support frame 25 is installed on the prefabricated foundation 14. Each two adjacent bridge deck support frames 25 are connected by a column-to-column pipe frame 24, and the column-to-column pipe frame 24 and the bridge deck support frame 25 are tied together by high-strength bolts. In this embodiment, ten bridge deck support frames 25 are arranged side by side and at intervals, and a bridge deck support platform 18 is arranged on the top of each bridge deck support frame 25, and the bridge deck support platform 18 is tied to the bridge deck support frame 25 by high-strength bolts.
至少有两个桥面支撑架25的上侧设置有拱支撑架26,在本实施例中,拱支撑架26并排且间隔设置有四个,每个拱支撑架26的底部与对应的桥面支撑架25之间通过高强度螺栓拉结,每相邻的两拱支撑架26之间设置有格柱间管架24,格柱间管架24与拱支撑架26之间通过高强度螺栓拉结。在拱支撑架26的顶部设置有拱支撑平台23,各拱支撑平台23上均并排且间隔设置有两个拱支座27,拱支座27的顶部设置有与拱3对接的限位槽。An arch support frame 26 is arranged on the upper side of at least two bridge deck support frames 25. In this embodiment, four arch support frames 26 are arranged side by side and at intervals. The bottom of each arch support frame 26 is connected to the corresponding bridge deck support frame 25 by high-strength bolts. A grid column pipe frame 24 is arranged between each two adjacent arch support frames 26, and the grid column pipe frame 24 and the arch support frame 26 are connected by high-strength bolts. An arch support platform 23 is arranged on the top of the arch support frame 26, and two arch supports 27 are arranged side by side and at intervals on each arch support platform 23. The top of the arch support 27 is provided with a limit groove that docks with the arch 3.
拱支撑架26包括下支撑架和上支撑架,下支撑架有对称设置在桥面支撑平台18两侧的两个,各下支撑架的底部与桥面支撑架25的顶部相连,上支撑架设置在下支撑架的上侧,且上支撑架的两端分别与对应侧的下支撑架相连。上支撑架与桥面支撑平台18的间距为2~3m,以避免对桥面的吊装造成妨碍。在两下支撑架之间设置有格柱间支撑19,格柱间支撑19的两端分别与对应侧的下支撑架通过高强度螺栓拉结。The arch support frame 26 includes a lower support frame and an upper support frame. The lower support frame has two symmetrically arranged on both sides of the bridge deck support platform 18. The bottom of each lower support frame is connected to the top of the bridge deck support frame 25. The upper support frame is arranged on the upper side of the lower support frame, and the two ends of the upper support frame are respectively connected to the lower support frame on the corresponding side. The distance between the upper support frame and the bridge deck support platform 18 is 2~3m to avoid obstruction to the lifting of the bridge deck. A grid column support 19 is arranged between the two lower support frames, and the two ends of the grid column support 19 are respectively tied to the lower support frame on the corresponding side by high-strength bolts.
桥面支撑架25为由支撑架立杆15和支撑架横杆16焊接成的长方体框架,每相邻的两支撑架横杆16之间均设置有支撑架斜杆17,支撑架立杆15采用的是型号为φ245*8的钢管,支撑架横杆16和支撑架斜杆17采用的是型号为φ114*6的钢管。格柱间管架24为由型号为φ114*6的钢管焊接而成的连接管桁架。桥面支撑平台18采用型号为HW300*300*10*15的型钢焊接而成,型钢的顶面平铺20mm厚的钢板,且钢板与型钢之间焊接。The bridge deck support frame 25 is a rectangular parallelepiped frame welded by support frame uprights 15 and support frame cross bars 16. A support frame diagonal bar 17 is arranged between each two adjacent support frame cross bars 16. The support frame uprights 15 are made of steel pipes of model φ245*8, and the support frame cross bars 16 and support frame diagonal bars 17 are made of steel pipes of model φ114*6. The inter-column pipe frame 24 is a connecting pipe truss welded by steel pipes of model φ114*6. The bridge deck support platform 18 is welded by steel sections of model HW300*300*10*15. The top surface of the steel section is flattened with a 20mm thick steel plate, and the steel plate is welded to the steel section.
拱支撑架26的下支撑架为由支撑架立杆15和支撑架横杆16焊接成的长方体框架,每相邻的两支撑架横杆16之间均设置有支撑架斜杆17,支撑架立杆15采用的是型号为φ245*8的钢管,支撑架横杆16和支撑架斜杆17采用的是型号为φ114*6的钢管。拱支撑架26的上支撑架为由横梁21和立柱20焊接成的长方体框架,横梁21之间设置有斜撑22,立柱20采用的是型号为HW200*200*8*12的型钢,横梁21采用的是型号为HW300*300*10*15的型钢,斜撑22采用的是型号为HW150*150*7*10的型钢。The lower support frame of the arch support frame 26 is a rectangular parallelepiped frame welded by support frame uprights 15 and support frame crossbars 16. A support frame diagonal bar 17 is arranged between each two adjacent support frame crossbars 16. The support frame uprights 15 are made of steel pipes of model φ245*8, and the support frame crossbars 16 and support frame diagonal bars 17 are made of steel pipes of model φ114*6. The upper support frame of the arch support frame 26 is a rectangular parallelepiped frame welded by crossbeams 21 and columns 20. Diagonal braces 22 are arranged between the crossbeams 21. The columns 20 are made of steel of model HW200*200*8*12, the crossbeams 21 are made of steel of model HW300*300*10*15, and the diagonal braces 22 are made of steel of model HW150*150*7*10.
拱支撑平台23采用型号为HW300*300*10*15的型钢焊接而成,型钢的顶面平铺20mm厚的钢板,且钢板与型钢之间焊接。The arch support platform 23 is welded by section steel of model HW300*300*10*15, the top surface of the section steel is paved with a 20mm thick steel plate, and the steel plate is welded to the section steel.
在本步骤中,进完成桥面支撑架25和桥面支撑平台18的安装。In this step, the installation of the bridge deck support frame 25 and the bridge deck support platform 18 is completed.
步骤3)将箱形钢梁1逐段吊装至桥面支撑结构上,并将相邻的箱形钢梁1焊接,拼接形成桥面。Step 3) hoisting the box-shaped steel beams 1 onto the bridge deck support structure section by section, and welding and splicing adjacent box-shaped steel beams 1 to form a bridge deck.
桥面支撑架25和桥面支撑平台18安装完毕,高程校核完毕,安装定位线放线完毕,校核无误后,开始进行桥面箱形钢梁1的安装。根据安装好的支撑结构,放置箱形钢梁1垫块,垫块制作时考虑箱形钢梁1的纵向坡度,根据施工方案的安装顺序,由中间向两端依次进行安装。每相邻的两箱形钢梁1之间焊接,形成桥面。在箱形钢梁1焊接时,需要保障相邻两箱形钢梁1之间的平整度,保证桥面平整。The bridge deck support frame 25 and the bridge deck support platform 18 are installed, the elevation is checked, the installation positioning line is laid out, and after the check is correct, the installation of the bridge deck box steel beam 1 begins. According to the installed support structure, the box steel beam 1 pad is placed. When making the pad, the longitudinal slope of the box steel beam 1 is considered. According to the installation sequence of the construction plan, it is installed from the middle to the two ends. Each adjacent box steel beam 1 is welded to form a bridge deck. When the box steel beam 1 is welded, it is necessary to ensure the flatness between the adjacent box steel beams 1 to ensure the flatness of the bridge deck.
步骤4)进行桥面以上支撑结构的搭设,并在支撑结构的顶部设置拱支座27,拱支座27的顶部设有内凹的限位部。Step 4) erecting the supporting structure above the bridge deck, and setting an arch support 27 on the top of the supporting structure, and a concave limiting portion is provided on the top of the arch support 27.
在桥面支撑架25和桥面支撑平台18的上侧搭设拱支撑架26以及拱支撑平台23,拱支座27安装在拱支撑平台23上侧。An arch support frame 26 and an arch support platform 23 are set up on the upper side of the bridge deck support frame 25 and the bridge deck support platform 18 , and an arch bearing 27 is installed on the upper side of the arch support platform 23 .
如图12~13所示:拱支座27包括可调支座30以及托板29,托板29位于可调支座30的上侧,并与可调支座30的顶部固定连接,托板29的顶部设置有内凹的限位槽,限位槽的两侧均为由下至上逐渐向外的倾斜状。限位槽能够对异形截面的拱3进行限位,并对异形截面的拱3进行承托,保证了拱3为扭曲变截面多边形时,拱3安装的精确度,确保了拱桥整体的施工质量,解决了传统工艺条件下安全性不能保证的问题。As shown in Figures 12 and 13: the arch support 27 includes an adjustable support 30 and a support plate 29. The support plate 29 is located on the upper side of the adjustable support 30 and is fixedly connected to the top of the adjustable support 30. The top of the support plate 29 is provided with an inwardly concave limiting groove, and both sides of the limiting groove are gradually inclined outward from bottom to top. The limiting groove can limit the arch 3 with a special cross section and support the arch 3 with a special cross section, ensuring the accuracy of the installation of the arch 3 when the arch 3 is a twisted variable cross-section polygon, ensuring the overall construction quality of the arch bridge, and solving the problem that safety cannot be guaranteed under traditional process conditions.
拱支座27还包括连系梁28,拱支撑平台23水平设置,可调支座30安装在拱支撑平台23的上侧,可调支座30的底部与拱支撑平台23之间焊接。可调支座30有并排且间隔设置的两个,两可调支座30之间通过连系梁28相连,连系梁28的两端分别与对应侧的可调支座30焊接。各可调支座30的顶部均安装有托板29,托板29的上侧设置有与异形截面拱梁相配合的限位槽,两托板29间隔设置。The arch support 27 also includes a connecting beam 28. The arch support platform 23 is horizontally arranged. The adjustable support 30 is installed on the upper side of the arch support platform 23. The bottom of the adjustable support 30 is welded to the arch support platform 23. There are two adjustable supports 30 arranged side by side and at intervals. The two adjustable supports 30 are connected by a connecting beam 28. The two ends of the connecting beam 28 are respectively welded to the adjustable supports 30 on the corresponding side. A support plate 29 is installed on the top of each adjustable support 30. The upper side of the support plate 29 is provided with a limiting groove that matches the special-shaped cross-section arch beam. The two support plates 29 are arranged at intervals.
拱支撑平台23由型钢焊接而成,拱支撑平台23的顶部设置有焊接有钢板。可调支座30包括中部立柱、侧立柱以及支座横梁,中部立柱和侧立柱均竖向设置,侧立柱有对称设置在中部立柱两侧的两根,中部立柱的下端和侧立柱的下端均与拱支撑平台23焊接,中部立柱的上端和侧立柱的上端均与托板29焊接。各侧立柱和中部立柱之间均设置有支座横梁,支座横梁的一端与对应侧的侧立柱焊接,另一端与中部立柱的对应侧焊接。The arch support platform 23 is welded from steel sections, and a steel plate is welded on the top of the arch support platform 23. The adjustable support 30 includes a central column, a side column, and a support beam. The central column and the side column are both vertically arranged, and the side column has two symmetrically arranged on both sides of the central column. The lower end of the central column and the lower end of the side column are welded to the arch support platform 23, and the upper end of the central column and the upper end of the side column are welded to the support plate 29. A support beam is arranged between each side column and the central column, and one end of the support beam is welded to the side column on the corresponding side, and the other end is welded to the corresponding side of the central column.
托板29有两块钢板焊接而成,两钢板的厚度均为20mm,两钢板的下端焊接,上端为由下至上逐渐向外的倾斜状,并在托板29的上侧形成开口朝上的“V”形限位槽。The support plate 29 is formed by welding two steel plates, each of which has a thickness of 20 mm. The lower ends of the two steel plates are welded, and the upper ends are gradually inclined outward from bottom to top, and a "V"-shaped limiting groove with an opening facing upward is formed on the upper side of the support plate 29.
其中,连系梁28采用18号工字钢,支座横梁也采用18号工字钢,中部立柱采用的是型号为HW400*400*13*21的型钢,侧立柱采用的是型号为HW250*250*9*14的型钢。Among them, the connecting beam 28 is made of No. 18 I-steel, the supporting crossbeam is also made of No. 18 I-steel, the middle column is made of steel with model HW400*400*13*21, and the side column is made of steel with model HW250*250*9*14.
可调支座30包括调节架3001、固定架3002以及调节装置,固定架3002设置在拱支撑平台23的上侧,固定架3002的底部与拱支撑平台23焊接,固定架3002的顶部焊接有固定平台32,调节架3001间隔设置在固定架3002的正上方,调节架3001的底部安装有水平的调节平台31,调节平台31间隔设置在固定平台32的上侧,且调节平台31与调节架3001的底部之间以及固定平台32与固定架3002的顶部之间均设置有筋板33。调节装置设置在固定平台32与调节平台31之间,调节装置环绕上固定平台32间隔设置有若干个。调节架3001的底部以及固定架3002的顶部均设置有连系梁28。The adjustable support 30 includes an adjustment frame 3001, a fixed frame 3002 and an adjustment device. The fixed frame 3002 is arranged on the upper side of the arch support platform 23. The bottom of the fixed frame 3002 is welded to the arch support platform 23. The top of the fixed frame 3002 is welded with a fixed platform 32. The adjustment frame 3001 is arranged at intervals just above the fixed frame 3002. A horizontal adjustment platform 31 is installed at the bottom of the adjustment frame 3001. The adjustment platform 31 is arranged at intervals on the upper side of the fixed platform 32. Ribs 33 are arranged between the adjustment platform 31 and the bottom of the adjustment frame 3001 and between the fixed platform 32 and the top of the fixed frame 3002. The adjustment device is arranged between the fixed platform 32 and the adjustment platform 31. Several adjustment devices are arranged at intervals around the upper fixed platform 32. The bottom of the adjustment frame 3001 and the top of the fixed frame 3002 are both provided with connecting beams 28.
每个调节装置均包括调节螺杆34、上紧固螺母35以及下紧固螺母36,调节螺杆34竖向设置,调节螺杆34的上端穿过调节平台31后向上伸出,且调节螺杆34与调节平台31之间可相对滑动,上紧固螺母35与调节螺杆34的上部螺纹连接,上紧固螺母35有设置在调节平台31上下两侧的两个,两上紧固螺母35相配合,对调节平台31与调节螺杆34之间进行紧固,各上紧固螺母35与调节平台31之间均设置有垫圈。调节螺杆34的下端穿过固定平台32后向下伸出,且调节螺杆34与固定平台32之间可相对滑动,下紧固螺母36与调节螺杆34的下部螺纹连接,下紧固螺母36有设置在固定平台32上下两侧的两个,两下紧固螺母36相配合,对固定平台32与调节螺杆34之间进行紧固,各下紧固螺母36与固定平台32之间均设置有垫圈。Each adjusting device includes an adjusting screw 34, an upper fastening nut 35 and a lower fastening nut 36. The adjusting screw 34 is vertically arranged. The upper end of the adjusting screw 34 extends upward after passing through the adjusting platform 31, and the adjusting screw 34 and the adjusting platform 31 can slide relatively to each other. The upper fastening nut 35 is threadedly connected to the upper part of the adjusting screw 34. There are two upper fastening nuts 35 arranged on the upper and lower sides of the adjusting platform 31. The two upper fastening nuts 35 cooperate to fasten the adjusting platform 31 and the adjusting screw 34. A gasket is arranged between each upper fastening nut 35 and the adjusting platform 31. The lower end of the adjusting screw 34 passes through the fixed platform 32 and extends downward, and the adjusting screw 34 and the fixed platform 32 can slide relative to each other. The lower fastening nut 36 is threadedly connected to the lower part of the adjusting screw 34. There are two lower fastening nuts 36 arranged on the upper and lower sides of the fixed platform 32. The two lower fastening nuts 36 cooperate to fasten the fixed platform 32 and the adjusting screw 34. A washer is arranged between each lower fastening nut 36 and the fixed platform 32.
步骤5)逐段将拱3吊装就位并连接,并将相邻的两段拱3之间焊接,拱3的两端分别与拱桥基座2的对应侧焊接。Step 5) The arch 3 is hoisted into place and connected section by section, and two adjacent sections of the arch 3 are welded, and the two ends of the arch 3 are respectively welded to the corresponding sides of the arch bridge base 2.
拱3采取两侧对称安装,先安装低拱段,再安装高拱段。拱3安装完成后,在各拱3的端部与桥面的对应侧之间安装连接架体7,以使拱3与桥面连接。同时各拱3的端部均与拱桥基座2的顶部的对应侧相连。拱3安装完成后,在拱3和桥面上刮腻子,并进行面漆喷涂。The arch 3 is installed symmetrically on both sides, with the lower arch section installed first and the higher arch section installed next. After the arch 3 is installed, a connecting frame 7 is installed between the end of each arch 3 and the corresponding side of the bridge deck to connect the arch 3 to the bridge deck. At the same time, the end of each arch 3 is connected to the corresponding side of the top of the arch bridge base 2. After the arch 3 is installed, putty is scraped on the arch 3 and the bridge deck, and topcoat is sprayed.
步骤6)在桥面两端安装楼梯4。Step 6) Install stairs 4 at both ends of the bridge deck.
在桥面的两端安装楼梯4,楼梯4的底部支撑在混凝土浇筑的楼梯支撑6上。Stairs 4 are installed at both ends of the bridge deck, and the bottom of the stairs 4 is supported on concrete stair supports 6.
步骤7)在拱3两端之间张拉水平系杆,在拱3与桥面之间张拉竖向吊杆5。Step 7) Tension the horizontal tie rods between the two ends of the arch 3, and tension the vertical hanger rods 5 between the arch 3 and the bridge deck.
桥面同一侧的两拱3的端部之间张拉水平系杆,即两拱位于桥面同一侧的两个端部之间通过水平系杆相连。A horizontal tie rod is tensioned between the ends of the two arches 3 on the same side of the bridge deck, that is, the two ends of the two arches on the same side of the bridge deck are connected by the horizontal tie rod.
拱3及箱形钢梁1全部焊接完后,开始进行支撑结构的拆除。支撑结构拆除完毕,首先进行箱形钢梁1两侧水平拉杆的安装,并进行张拉施工。之后再进行拱3与箱形钢梁1之间竖向吊杆5的安装及张拉,吊杆安装采取由中间向两端,对称安装及张拉的方式进行。After the arch 3 and the box-shaped steel beam 1 are all welded, the dismantling of the supporting structure begins. After the dismantling of the supporting structure, the horizontal tie rods on both sides of the box-shaped steel beam 1 are first installed and tensioned. Then the vertical suspension rods 5 between the arch 3 and the box-shaped steel beam 1 are installed and tensioned. The installation of the suspension rods is carried out symmetrically from the middle to both ends.
在拱3与桥面之间张拉竖向吊杆5,竖向吊杆5由桥面端部至中部对称张拉,每次张拉四根竖向吊杆5。Vertical hangers 5 are tensioned between the arch 3 and the bridge deck. The vertical hangers 5 are tensioned symmetrically from the ends to the middle of the bridge deck, and four vertical hangers 5 are tensioned each time.
步骤8)在箱形钢梁1的顶部焊接钢筋网架,并浇筑混凝土,完成桥面施工。Step 8) Weld a steel mesh frame on the top of the box-shaped steel beam 1 and pour concrete to complete the bridge deck construction.
完成桥面基层清理之后,桥面间距1m焊接20mm、8mm、6mm钢筋,保证桥面坡度。做完桥面防水之后,铺设φ8钢筋网,间距100mm。楼梯4施工时,考虑钢材与混凝土材料温度形变不一致,相对形变较大,在楼梯4的踏步中增加钢筋网与踏面、踢面点焊。After the bridge deck base is cleaned, 20mm, 8mm, and 6mm steel bars are welded at 1m intervals on the bridge deck to ensure the slope of the bridge deck. After the bridge deck is waterproofed, φ8 steel mesh is laid with a spacing of 100mm. During the construction of stair 4, considering the inconsistent temperature deformation of steel and concrete materials and the relatively large deformation, the steel mesh is added in the steps of stair 4 and spot welded to the tread and riser.
在桥面上侧以及楼梯4上侧浇筑混凝土,形成桥面。Concrete is poured on the upper side of the bridge deck and the upper side of the stairs 4 to form the bridge deck.
如图14所示:在本实施例中,采用平整度控制装置来实现相邻箱形钢梁1的平整度的控制。平整度控制装置包括固定支座37以及调平锥块38,固定支座37和调平锥块38分别与相邻的两箱形钢梁1相连,固定支座37和与其相连的箱形钢梁1合围成定位腔,调平锥块38为沿远离固定支座37的方向逐渐变厚的锥形,调平锥块38靠近固定支座37的一端可滑动的伸入到定位腔内。平整度控制装置在进行箱形钢梁1拼接调平时,可以消除因为箱形钢梁1在生产加工时产生的钢板变形,保证两箱形钢梁1保持对齐,操作简单,省时省工,同时又能保证下一阶段两侧箱形钢梁1的焊接质量。工具制造采用价廉的轻质材料,制造简单,使用方便。As shown in FIG14 : In this embodiment, a flatness control device is used to control the flatness of adjacent box-shaped steel beams 1. The flatness control device includes a fixed support 37 and a leveling cone block 38. The fixed support 37 and the leveling cone block 38 are respectively connected to two adjacent box-shaped steel beams 1. The fixed support 37 and the box-shaped steel beam 1 connected thereto enclose a positioning cavity. The leveling cone block 38 is a cone that gradually becomes thicker in the direction away from the fixed support 37. The end of the leveling cone block 38 close to the fixed support 37 can slide into the positioning cavity. When the flatness control device is performing splicing and leveling of the box-shaped steel beam 1, it can eliminate the deformation of the steel plate caused by the production and processing of the box-shaped steel beam 1, ensure that the two box-shaped steel beams 1 remain aligned, and the operation is simple, time-saving and labor-saving, while ensuring the welding quality of the box-shaped steel beams 1 on both sides in the next stage. The tool is made of inexpensive lightweight materials, which is simple to manufacture and easy to use.
固定支座37和调平锥块38均由角钢切割而成,固定支座37的长度为5~7cm,调平锥块38的长度为20~25cm。固定支座37和调平锥块38分别焊接在待焊接的两箱形钢梁1上,固定支座37沿箱形钢梁1的焊缝间隔均布有若干个,每相邻的两个固定支座37的间距为1m,调平锥块38与固定支座37一一对应。固定支座37可根据具体的施工情况进行调整。The fixed support 37 and the leveling cone block 38 are both cut from angle steel. The length of the fixed support 37 is 5-7 cm, and the length of the leveling cone block 38 is 20-25 cm. The fixed support 37 and the leveling cone block 38 are respectively welded on the two box-shaped steel beams 1 to be welded. There are several fixed supports 37 evenly spaced along the weld of the box-shaped steel beam 1. The distance between each two adjacent fixed supports 37 is 1 m. The leveling cone block 38 corresponds to the fixed support 37 one by one. The fixed support 37 can be adjusted according to the specific construction conditions.
固定支座37的两侧均为沿远离调平锥块38的方向逐渐变窄的锥形,固定支座37的两侧均与对应侧的箱形钢梁1相连,并使定位腔为三棱台状,即定位腔为沿远离调平锥块38的方向截面积逐渐减小的锥形。Both sides of the fixed support 37 are tapered and gradually narrow in the direction away from the leveling cone block 38. Both sides of the fixed support 37 are connected to the box-shaped steel beam 1 on the corresponding side, and the positioning cavity is a triangular prism shape, that is, the positioning cavity is a cone with a gradually decreasing cross-sectional area in the direction away from the leveling cone block 38.
调平锥块38的两侧均为沿靠近固定支座37的方向逐渐变窄的锥形,使调平锥块38为沿靠近固定支座37的方向逐渐变薄的锥形。调平锥块38的一端与对应侧的箱形钢梁1相连,另一端伸入到定位腔内。Both sides of the leveling cone block 38 are tapered gradually narrowing in the direction close to the fixed support 37, so that the leveling cone block 38 is tapered gradually thinning in the direction close to the fixed support 37. One end of the leveling cone block 38 is connected to the box steel beam 1 on the corresponding side, and the other end extends into the positioning cavity.
如图15所示:当两箱形钢梁1调平时,将调平锥块38的端部伸入到固定支座37内,通过敲打调平锥块38的挤压力,使的两箱形钢梁1趋于平整,能够保证焊接后的两箱形钢梁1平整,保证两箱形钢梁1的焊接质量,而且操作简单,省时省工。As shown in Figure 15: When the two box-shaped steel beams 1 are leveled, the end of the leveling cone block 38 is extended into the fixed support 37. The extrusion force of the leveling cone block 38 is used to make the two box-shaped steel beams 1 tend to be flat, which can ensure the flatness of the two box-shaped steel beams 1 after welding and the welding quality of the two box-shaped steel beams 1. In addition, the operation is simple, saving time and labor.
以上所述,仅是本发明的较佳实施例而已,并非是对本发明作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例。但是凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本发明技术方案的保护范围。The above is only a preferred embodiment of the present invention, and does not limit the present invention in other forms. Any technician familiar with the profession may use the above disclosed technical content to change or modify it into an equivalent embodiment with equivalent changes. However, any simple modification, equivalent change and modification made to the above embodiment according to the technical essence of the present invention without departing from the technical solution of the present invention still belongs to the protection scope of the technical solution of the present invention.
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