Disclosure of Invention
The invention aims to overcome the technical defects and provides the punching and riveting tool for the bearing of the driving end cover of the starter, so that the bearing is accurately punched and riveted, and the bearing is prevented from falling off during working.
In order to achieve the technical purpose, the technical scheme of the invention provides a punching and riveting tool for a bearing of a driving end cover of a starter, which comprises:
a mandrel;
the elastic piece is arranged at one end of the mandrel;
the prepressing piece is movably connected with the mandrel, and when the prepressing piece moves along the axial direction of the mandrel, the external force applied to the elastic piece can be changed;
the punching and riveting part comprises a punching and riveting base body and a punch, the punching and riveting base body is sleeved on the prepressing part and fixedly connected with one end of the mandrel, one end, close to the workpiece, of the punching and riveting base body is provided with a plurality of punches which are arranged at intervals along the circumferential direction of the punching and riveting base body, and when the punch punches the workpiece, the prepressing part is in contact with the workpiece before the punch.
Furthermore, the punching and riveting tool for the starter driving end cover bearing further comprises a correcting sleeve and a positioning disc, wherein one end of the correcting sleeve is provided with a first limiting surface for radially limiting the punching and riveting base body, and the other end of the correcting sleeve is provided with a second limiting surface for radially limiting the positioning disc.
Further, starter drive end cover bearing dashes and rivets frock still include first support column and second support column, first support column with the dabber is connected, the second support column with the positioning disk is connected, be provided with on the second support column right first support column axial spacing third spacing face.
Further, first support column with the detachable fixed connection of dabber, first support column includes first spliced pole and the second spliced pole of arranging along same axis, the outer peripheral face of first spliced pole is provided with first external screw thread, the relative work piece of dabber one end be provided with first external screw thread matched with first screw hole, the external diameter of second spliced pole is greater than the external diameter of first spliced pole.
Further, the second support column with the detachable fixed connection of positioning disk, the second support column includes third spliced pole and the fourth spliced pole of arranging along same axis, the external diameter of third spliced pole is less than the external diameter of fourth spliced pole, set up on the positioning disk with the connecting hole that the cooperation of third spliced pole is connected, the aperture of connecting hole with the external diameter of third spliced pole is unanimous.
Further, the axes of the first support column and the second support column are collinear.
Furthermore, a first limiting member for limiting the position of the workpiece at a first rotation angle position and a second limiting member for limiting the position of the workpiece at a second rotation angle position are arranged on the positioning disc, and a rotation angle difference value of the workpiece at the first rotation angle position and the second rotation angle position is 30 degrees.
Compared with the prior art, the invention has the beneficial effects that: carry out the pre-compaction to the work piece through the casting die in advance, the drift punches the riveting to the work piece again afterwards, and the pre-compaction that a displacement that the driving source produced realized simultaneously, two actions of punching the riveting, the work piece can rotate on the positioning disk, adopts first locating part and second locating part, carries out spacingly to the work piece that is in first switching position and second corner position respectively, through rotating the work piece, punches twice and rivets, has guaranteed the quality of punching the riveting at every turn.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1 to 5, the embodiment provides a punching and riveting tool for a bearing of a driving end cover of a starter, including: the riveting device comprises a mandrel 1, an elastic piece 2, a prepressing piece 3 and a riveting part 4.
The elastic piece 2 is arranged at one end of the mandrel 1, the prepressing piece 3 is movably connected with the mandrel 1, when the prepressing piece 3 moves along the axial direction of the mandrel 1, the external force applied to the elastic piece 2 can change, the riveting part 4 comprises a riveting base 41 and a punch 42, the riveting base 41 is sleeved on the prepressing piece 3, the riveting base 41 is fixedly connected with one end of the mandrel 1, one end, close to a workpiece a, of the riveting base 41 is provided with a plurality of punches 42 arranged at intervals along the circumferential direction of the workpiece a, when the punch 42 punches and rivets the workpiece a, the prepressing piece 3 contacts the workpiece a before the punch 42, the mandrel 1 and the prepressing piece 3 can be made of No. 45 steel, and the riveting part 4 can be made of 65 Mn.
The workpiece a is pre-pressed through the pre-pressing piece 3, then the punch 42 is used for punching and riveting the workpiece a, and two actions of pre-pressing and punching and riveting are simultaneously realized through one displacement generated by the driving source.
In this embodiment, the starter drive end cover bearing punching and riveting tool further includes a correction sleeve 5 and a positioning plate 6, one end of the correction sleeve 5 is provided with a first limiting surface a1 for radially limiting the punching and riveting base body 41, the other end of the correction sleeve 5 is provided with a second limiting surface a2 for radially limiting the positioning plate 6, specifically, the correction sleeve 5 can be made of CrWMn, the correction sleeve 5 is annular, the first limiting surface a1 is the inner circumferential surface of the correction sleeve 5, the outer circumferential surface of one end of the correction sleeve 5 close to the positioning plate 6 is provided with an annular notch, the annular notch is coaxial with the correction sleeve 5, the annular notch is provided with the second limiting surface a2 and a first step surface a3, the positioning plate 6 can be made of steel No. 45, one surface of the positioning plate 6, which is opposite to the punch 42, is provided with a workpiece positioning groove b, the workpiece positioning groove b at least has an annular limiting surface, when a first step surface a3 on the correcting sleeve 5 is abutted against the opposite surface of the positioning disc 6, a second limiting surface a2 is in coaxial contact with the annular limiting surface, the diameter of the second limiting surface a2 is consistent with that of the annular limiting surface, the diameter of the first limiting surface a1 is consistent with the outer diameter of the punch rivet base body 41, the correcting sleeve 5 is mainly used for calibrating the mandrel 1 and the positioning disc 6 after the work is started or the tool is replaced, the mandrel 1 is ensured to be coaxial with the positioning disc 6, and the mandrel can be taken down after the correction is completed.
Starter drive end cover bearing dash rivet frock still include first support column 7 and second support column 8, first support column 7 with dabber 1 is connected, second support column 8 with positioning disk 6 is connected, it is right to be provided with on the second support column 8 the spacing third of 7 axial of first support column is spacing 8 a.
In this embodiment, the first support column 7 is detachably and fixedly connected to the mandrel 1, the first support column 7 includes a first connection column 71 and a second connection column 72 arranged along the same axis, a first external thread is provided on an outer circumferential surface of the first connection column 71, a first threaded hole 1a matched with the first external thread is provided at one end of the mandrel 1 opposite to the workpiece, an outer diameter of the second connection column 72 is larger than an outer diameter of the first connection column 71, the second support column 8 is detachably and fixedly connected to the positioning plate 6, the second support column 8 includes a third connection column 81 and a fourth connection column 82 arranged along the same axis, an outer diameter of the third connection column 81 is smaller than an outer diameter of the fourth connection column 82, a connection hole 6a matched and connected with the third connection column 81 is provided on the positioning plate 6, an aperture of the connection hole 6a is consistent with the outer diameter of the third connection column 81, guarantee to dash and rivet the stability of process, first support column 7 with the axis collineation of second support column 8, and first support column 7 or/and second support column 8 can set up many sets, according to the dashing of difference and rivet the degree of depth demand, can choose for use and have the first support column 7 of co-altitude or/and second support column 8, the primary function of first/second support column is for punching the pressure of riveting to specified degree of depth back press when drift 42 will be used in first, second support column, can not damage work piece an because of pressure is too big.
The positioning plate 6 is provided with a first limiting member 9 for limiting the workpiece a at a first rotation angle position and a second limiting member 10 for limiting the workpiece a at a second rotation angle position, a rotation angle difference value of the workpiece at the first rotation angle position and the second rotation angle position is 30 degrees, specifically, the first limiting member 9 and the second limiting member 10 are both cylindrical pins, and the outer edge of the workpiece a abuts against a bus on the outer peripheral surface of the first limiting member or the second limiting member 10 for limiting, so that the first limiting member 9 and the second limiting member 10 do not need to be inserted and pulled out in the limiting process, and the efficiency of the limiting process is improved.
In this embodiment, the number of the punches is 6, 6 punches 42 are uniformly distributed along the circumferential direction of the riveting base 41, an interval between two adjacent punches 42 is 60 degrees, after a workpiece a is rotated by 30 degrees, the punching and riveting at 6 points can be performed, so as to realize 12-point riveting, three arc-shaped grooves 41a penetrating through end surfaces of two sides of the riveting base 41 are formed on the riveting base 41, the arc-shaped grooves 41a are coaxial with the riveting base 41, the three arc-shaped grooves 41a are uniformly distributed along the circumferential direction of the riveting base 41, three prepressing parts 3 are correspondingly arranged, the shape and size of the cross section of the prepressing part 3 are consistent with the shape and size of the cross section of the arc-shaped groove 41a, the three prepressing parts 3 are correspondingly and slidably connected to the three arc-shaped grooves 41a one by one to one, the elastic part 2 is an annular gasket made of polyurethane, and the prepressing part 3 extrudes the annular gasket 2 to enable the annular gasket to generate elastic restoring force, prepressing 3 of three equipartitions in the above-mentioned structure shares same elastic component 2 to the contact point evenly distributed of elastic component 2 and three prepressing 4, the region between the adjacent contact point on the ring packing ring belongs to the elastic buffer district, and the mutual interference that the elastic deformation that each contact point caused can be eliminated in the elastic buffer district.
The working principle is as follows: the workpiece a is pre-pressed through the pre-pressing piece 3, then the punch 42 is used for punching and riveting the workpiece, two actions of pre-pressing and punching and riveting are simultaneously realized through one displacement generated by the driving source, the workpiece can rotate on the positioning disc 5, meanwhile, the first limiting piece 9 and the second limiting piece 10 are adopted for limiting the workpiece a at the first rotary joint position and the second rotary joint position respectively, through rotating the workpiece a, the punching and riveting are realized twice, the workpiece a does not need to be assembled and disassembled for the second time, and the consistency of the depth of punching points for the two times is improved.
The above-described embodiments of the present invention should not be construed as limiting the scope of the present invention. Any other corresponding changes and modifications made according to the technical idea of the present invention should be included in the protection scope of the claims of the present invention.