CN113979752B - Mullite fiber reinforced ceramic matrix composite and preparation method thereof - Google Patents
Mullite fiber reinforced ceramic matrix composite and preparation method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及热结构复合材料领域,特别涉及一种莫来石纤维增强陶瓷基复合材料及其制备方法。The invention relates to the field of thermal structural composite materials, in particular to a mullite fiber reinforced ceramic matrix composite material and a preparation method thereof.
背景技术Background technique
C/SiC陶瓷基复合材料具有低密度、耐高温、高比模、高比强和抗热震等一系列优异性能,在航天航空领域得到广泛的应用前景。但是,C/SiC基复合材料中含有大量的碳,高温下碳纤维及碳基体会发生氧化,造成该复合材料性能下降;尤其在1000℃~1200℃的高温条件下,该复合材料更易氧化。此,针对以上不足,需要提供一种具有优异抗氧化性能的陶瓷基复合材料。C/SiC ceramic matrix composites have a series of excellent properties such as low density, high temperature resistance, high specific modulus, high specific strength and thermal shock resistance, and have broad application prospects in the aerospace field. However, the C/SiC-based composite material contains a large amount of carbon, and the carbon fiber and carbon matrix will be oxidized at high temperature, resulting in a decrease in the performance of the composite material; especially at a high temperature of 1000°C to 1200°C, the composite material is more prone to oxidation. Therefore, in view of the above deficiencies, it is necessary to provide a ceramic matrix composite material with excellent oxidation resistance.
发明内容Contents of the invention
本发明提供了一种莫来石纤维增强陶瓷基复合材料及其制备方法。所述莫来石纤维增强陶瓷基复合材料具有优异的抗氧化性能。The invention provides a mullite fiber reinforced ceramic matrix composite material and a preparation method thereof. The mullite fiber reinforced ceramic matrix composite material has excellent oxidation resistance.
第一方面,本发明提供了一种莫来石纤维增强陶瓷基复合材料的制备方法,所述制备方法包括如下步骤:In a first aspect, the present invention provides a method for preparing a mullite fiber reinforced ceramic matrix composite material, the preparation method comprising the following steps:
(1)在莫来石纤维的表面制备(BN/SiC)n交替界面层,得到包含BN/SiC界面层的增强体;其中,n表示BN/SiC的层数,n≥1且为自然数;(1) Prepare (BN/SiC) n alternating interfacial layers on the surface of the mullite fiber to obtain a reinforcement comprising a BN/SiC interfacial layer; wherein, n represents the number of layers of BN/SiC, n≥1 and is a natural number;
(2)以液态聚碳硅烷作为浸渍液,对所述包含BN/SiC界面层的增强体进行浸渍,得到第一试样;(2) using liquid polycarbosilane as an impregnating liquid, impregnating the reinforcing body comprising the BN/SiC interface layer to obtain a first sample;
(3)将所述第一试样依次进行固化、裂解,得到第二试样;(3) sequentially curing and cracking the first sample to obtain a second sample;
(4)重复步骤(2)至(3)至少5次,得到所述莫来石纤维增强陶瓷基复合材料。(4) Repeat steps (2) to (3) at least 5 times to obtain the mullite fiber reinforced ceramic matrix composite material.
优选地,在步骤(1)中,所述莫来石纤维为莫来石纤维毡或莫来石纤维预制体;Preferably, in step (1), the mullite fiber is a mullite fiber mat or a mullite fiber preform;
所述莫来石纤维预制体包括2D铺层预制体、2.5D针刺预制体、3D编织预制体、缝合预制体;The mullite fiber preforms include 2D laminated preforms, 2.5D acupuncture preforms, 3D braided preforms, and stitched preforms;
所述莫来石纤维预制体的纤维体积分数为5~40%;The fiber volume fraction of the mullite fiber preform is 5-40%;
所述莫来石纤维预制体由连续莫来石长纤维制得。The mullite fiber preform is made from continuous mullite long fibers.
优选地,所述(BN/SiC)n交替界面层中的n为3。Preferably, n in the (BN/SiC) n alternating interface layer is 3.
优选地,所述步骤(1)包括如下子步骤:Preferably, said step (1) includes the following sub-steps:
(1.1)将所述莫来石纤维预制体置于包括三氯化硼、氨气、氢气和氮气的第一气氛中进行沉积,得到表面沉积一层BN层的第三试样;(1.1) Depositing the mullite fiber preform in a first atmosphere comprising boron trichloride, ammonia, hydrogen and nitrogen, to obtain a third sample with a layer of BN deposited on the surface;
(1.2)将所述第三试样置于包括三氯甲基硅烷、氩气和氢气的第二气氛中进行沉积,得到表面沉积一层SiC层的第四试样;(1.2) Depositing the third sample in a second atmosphere comprising trichloromethylsilane, argon and hydrogen to obtain a fourth sample with a layer of SiC deposited on the surface;
(1.3)重复步骤(1.1)至(1.2)n次,然后升温至1200~1300℃并保温1~4h,得到所述包含BN/SiC界面层的增强体。(1.3) Repeating steps (1.1) to (1.2) n times, then raising the temperature to 1200-1300° C. and keeping it warm for 1-4 hours, to obtain the reinforcement body containing the BN/SiC interface layer.
优选地,在步骤(1.1)中,所述三氯化硼和所述氨气的摩尔比为1:(2~3);沉积温度为650~850℃,沉积压力为5~10kPa,沉积时间为10~30h。Preferably, in step (1.1), the molar ratio of the boron trichloride to the ammonia is 1:(2-3); the deposition temperature is 650-850°C, the deposition pressure is 5-10kPa, and the deposition time 10 to 30 hours.
优选地,在步骤(1.2)中,所述三氯甲基硅烷和所述氢气的摩尔比为1:(2~3);沉积温度为1000~1100℃,沉积压力为5~10kPa,沉积时间为10~30h。Preferably, in step (1.2), the molar ratio of the trichloromethylsilane to the hydrogen is 1:(2-3); the deposition temperature is 1000-1100°C, the deposition pressure is 5-10kPa, and the deposition time 10 to 30 hours.
优选地,单层BN层的厚度为100~300nm;Preferably, the thickness of the single-layer BN layer is 100-300 nm;
单层SiC层的厚度为200~400nm。The thickness of the single SiC layer is 200-400 nm.
优选地,在步骤(2)中,所述浸渍的真空度为5~20kPa,浸渍压力为2~5MPa,浸渍时间为1~4h。Preferably, in step (2), the vacuum degree of the impregnation is 5-20 kPa, the impregnation pressure is 2-5 MPa, and the impregnation time is 1-4 hours.
优选地,在步骤(3)中,所述固化的反应温度为250~300℃,固化时间为1~4h,固化压力为2~5MPa。Preferably, in step (3), the curing reaction temperature is 250-300° C., the curing time is 1-4 hours, and the curing pressure is 2-5 MPa.
优选地,在步骤(3)中,所述裂解的反应温度为950~1300℃,裂解时间为2~6h,裂解压力为5~10MPa。Preferably, in step (3), the cracking reaction temperature is 950-1300° C., the cracking time is 2-6 hours, and the cracking pressure is 5-10 MPa.
优选地,在步骤(4)中,重复步骤(2)至(3)的次数为5至8次。Preferably, in step (4), the number of times of repeating steps (2) to (3) is 5 to 8 times.
第二方面,本发明提供了一种莫来石纤维增强陶瓷基复合材料,采用上述第一方面任一所述的制备方法制备得到。In the second aspect, the present invention provides a mullite fiber-reinforced ceramic matrix composite material, which is prepared by any of the preparation methods described in the first aspect above.
本发明与现有技术相比至少具有如下有益效果:Compared with the prior art, the present invention has at least the following beneficial effects:
(1)本发明采用莫来石纤维预制体作为增强体,以液态聚碳硅烷作为陶瓷基体,借助莫来石的低密度、耐高温和抗氧化等特点,以及在基体中引入硼,共同提高了所制备的莫来石纤维增强陶瓷基复合材料的高温热稳定性,使其在常温和1200℃下的力学性能和抗氧化性能明显优于现有C/SiC陶瓷基复合材料,具有优异的抗氧化性能。(1) The present invention adopts the mullite fiber prefabricated body as the reinforcing body, uses the liquid polycarbosilane as the ceramic substrate, by virtue of the low density, high temperature resistance and anti-oxidation characteristics of mullite, and introducing boron into the substrate, jointly improve The high-temperature thermal stability of the prepared mullite fiber-reinforced ceramic matrix composite material is improved, so that its mechanical properties and oxidation resistance at room temperature and 1200 °C are significantly better than the existing C/SiC ceramic matrix composite material, and has excellent Antioxidant properties.
(2)本发明采用CVI工艺在莫来石纤维表面制备(BN/SiC)n交替界面层,然后采用液态聚碳硅烷进行若干次原位PIP工艺使碳化硅基体致密化,得到莫来石纤维增强陶瓷基复合材料;如此,通过(BN/SiC)n交替界面层连接莫来石纤维和碳化硅陶瓷基体,抑制化学渗透和物理收缩对纤维预制体造成的损伤,同时缓解因纤维预制体与陶瓷基体的本征结构差异引起的热应力,提高二者之间的结合强度,使得制备的莫来石纤维增强陶瓷基复合材料更稳定;当裂纹扩展到该(BN/SiC)n交替界面层时,裂纹会在各层之间进行传播,实现增韧功能,从而还能增强该莫来石纤维增强陶瓷基复合材料的力学性能。(2) The present invention adopts CVI process to prepare (BN/SiC) n alternating interface layer on the surface of mullite fiber, and then uses liquid polycarbosilane to perform several in-situ PIP processes to densify the silicon carbide matrix to obtain mullite fiber Reinforced ceramic matrix composites; in this way, the mullite fiber and silicon carbide ceramic matrix are connected through (BN/SiC) n alternating interface layers, which can inhibit the damage caused by chemical infiltration and physical shrinkage to the fiber preform, and at the same time alleviate the damage caused by the fiber preform and The thermal stress caused by the difference in the intrinsic structure of the ceramic matrix improves the bonding strength between the two, making the prepared mullite fiber reinforced ceramic matrix composite more stable; when the crack extends to the (BN/SiC) n alternating interface layer At the same time, the cracks will propagate between the layers to realize the toughening function, thereby enhancing the mechanical properties of the mullite fiber reinforced ceramic matrix composite.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are For some embodiments of the present invention, those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1是本发明提供的一种莫来石纤维增强陶瓷基复合材料的制备方法的流程图;Fig. 1 is the flow chart of the preparation method of a kind of mullite fiber reinforced ceramic matrix composite material provided by the present invention;
图2是本发明提供的一种莫来石纤维增强陶瓷基复合材料的形貌图。Fig. 2 is a morphology diagram of a mullite fiber reinforced ceramic matrix composite material provided by the present invention.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例,基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work belong to the protection of the present invention. scope.
如图1所示,本发明提供了一种莫来石纤维增强陶瓷基复合材料的制备方法,该制备方法包括如下步骤:As shown in Figure 1, the present invention provides a kind of preparation method of mullite fiber reinforced ceramic matrix composite material, and this preparation method comprises the following steps:
(1)在莫来石纤维预制体的表面制备(BN/SiC)n交替界面层,得到包含BN/SiC界面层的增强体;其中,n表示BN/SiC的层数,n≥1且为自然数;(1) Prepare (BN/SiC) n alternating interfacial layers on the surface of the mullite fiber preform to obtain a reinforcement containing BN/SiC interfacial layers; where n represents the number of layers of BN/SiC, n≥1 and is Natural number;
(2)以液态聚碳硅烷作为浸渍液,对所述包含BN/SiC界面层的增强体进行浸渍,得到第一试样;(2) using liquid polycarbosilane as an impregnating liquid, impregnating the reinforcing body comprising the BN/SiC interface layer to obtain a first sample;
(3)将所述第一试样依次进行固化、裂解,得到第二试样;(3) sequentially curing and cracking the first sample to obtain a second sample;
(4)重复步骤(2)至(3)至少5次,得到所述莫来石纤维增强陶瓷基复合材料。(4) Repeat steps (2) to (3) at least 5 times to obtain the mullite fiber reinforced ceramic matrix composite material.
需要说明的是,n为1、2、3、4或5等,具体根据对莫来石纤维增强陶瓷基复合材料的实际要求对n进行限定。It should be noted that n is 1, 2, 3, 4 or 5, etc., and n is specifically limited according to the actual requirements of the mullite fiber reinforced ceramic matrix composite material.
在本发明中,由于莫来石是由Al2O3-SiO2系中唯一稳定的二元化合物,其组分均为氧化物,故与传统的碳纤维及碳基体相比,其在高温下并不会发生氧化反应,因而氧化环境下具有更好的稳定性;同时由具有高温抗氧化性能的氮化硼界面层(BN层)和SiC层,组成莫来石纤维增强陶瓷基复合材料中界面层的周期性界面层。In the present invention, since mullite is the only stable binary compound in the Al 2 O 3 -SiO 2 system, its components are all oxides, so compared with the traditional carbon fiber and carbon matrix, it is more stable under high temperature. No oxidation reaction occurs, so it has better stability in an oxidizing environment; at the same time, the boron nitride interface layer (BN layer) and SiC layer with high temperature oxidation resistance are composed of mullite fiber reinforced ceramic matrix composites. The periodic interface layer of the interface layer.
在本发明中,由于BN界面层具有类似热解碳的层状结构,在莫来石纤维表面可以获得较好的弱界面层,高温氧化条件下生产B2O3,与SiC层的氧化产物SiO2可以原位生产硼硅酸盐玻璃相,抑制氧化的进一步扩散,进而保护BN层和SiC层不再被氧化,起到抗氧化的作用。In the present invention, since the BN interface layer has a layered structure similar to pyrolytic carbon, a better weak interface layer can be obtained on the surface of the mullite fiber, and B2O3 is produced under high-temperature oxidation conditions , and the oxidation product of the SiC layer SiO2 can produce borosilicate glass phase in situ, inhibit the further diffusion of oxidation, and then protect the BN layer and SiC layer from oxidation, and play an anti-oxidation role.
在一个优选的实施方式中,在步骤(1)中,所述莫来石纤维为莫来石纤维毡或莫来石纤维预制体;In a preferred embodiment, in step (1), the mullite fiber is a mullite fiber mat or a mullite fiber preform;
所述莫来石纤维预制体包括2D铺层预制体、2.5D针刺预制体、3D编织预制体、缝合预制体;The mullite fiber preforms include 2D laminated preforms, 2.5D acupuncture preforms, 3D braided preforms, and stitched preforms;
所述莫来石纤维预制体的纤维体积分数为5~40%(例如,可以为5%、10%、15%、20%、25%、30%、35%或40%);The fiber volume fraction of the mullite fiber preform is 5-40% (for example, it can be 5%, 10%, 15%, 20%, 25%, 30%, 35% or 40%);
所述莫来石纤维预制体由连续莫来石长纤维制得。The mullite fiber preform is made from continuous mullite long fibers.
根据一些更优选的实施方式,所述(BN/SiC)n交替界面层中的n为3。According to some more preferred embodiments, n in the (BN/SiC) n alternating interface layer is 3.
根据一些优选的实施方式,所述步骤(1)包括如下子步骤:According to some preferred embodiments, the step (1) includes the following sub-steps:
(1.1)将所述莫来石纤维预制体置于包括三氯化硼、氨气、氢气和氮气的第一气氛中进行沉积,得到表面沉积一层BN层的第三试样;(1.1) Depositing the mullite fiber preform in a first atmosphere comprising boron trichloride, ammonia, hydrogen and nitrogen, to obtain a third sample with a layer of BN deposited on the surface;
(1.2)将所述第三试样置于包括三氯甲基硅烷、氩气和氢气的第二气氛中进行沉积,得到表面沉积一层SiC层的第四试样;(1.2) Depositing the third sample in a second atmosphere comprising trichloromethylsilane, argon and hydrogen to obtain a fourth sample with a layer of SiC deposited on the surface;
(1.3)重复步骤(1.1)至(1.2)n次,然后升温至1200~1400℃(例如,可以为1200℃、1220℃、1250℃、1260℃、1280℃、1300℃、1320℃、1350℃、1360℃、1380℃或1400℃)并保温1~4h(例如,可以为1h、1.5h、2h、2.5h、3h、3.5h或4h),得到所述包含BN/SiC界面层的增强体。(1.3) Repeat steps (1.1) to (1.2) n times, and then raise the temperature to 1200-1400°C (for example, it can be 1200°C, 1220°C, 1250°C, 1260°C, 1280°C, 1300°C, 1320°C, 1350°C , 1360°C, 1380°C or 1400°C) and keep it warm for 1 to 4h (for example, it can be 1h, 1.5h, 2h, 2.5h, 3h, 3.5h or 4h), to obtain the reinforcement comprising the BN/SiC interface layer .
在本发明中,优选地,第一气氛由三氯化硼、氨气、氢气和氮气组成;第二气氛由三氯甲基硅烷、氩气和氢气组成。相比于环硼氮烷,采用第一气氛沉积得到BN层时,其沉积温度更低,因而制备过程所需的能耗更低,更节能。In the present invention, preferably, the first atmosphere is composed of boron trichloride, ammonia, hydrogen and nitrogen; the second atmosphere is composed of trichloromethylsilane, argon and hydrogen. Compared with borazine, when the BN layer is deposited by the first atmosphere, the deposition temperature is lower, so the energy consumption required for the preparation process is lower and more energy-saving.
在本发明中,升温的目的在于使制备的BN层进行相转变,获得具有层状结构的六方氮化硼,以便获得弱界面,使得裂纹在弱界面层中反复偏析,消耗大量的断裂能,从而提高最终得到的复合材料的断裂韧性。In the present invention, the purpose of heating up is to make the prepared BN layer undergo phase transition, obtain hexagonal boron nitride with a layered structure, so as to obtain a weak interface, so that cracks segregate repeatedly in the weak interface layer, consuming a large amount of fracture energy, Thereby improving the fracture toughness of the final composite material.
根据一些优选的实施方式,在步骤(1.1)中,所述三氯化硼和所述氨气的摩尔比为1:(2~3)(例如,可以为1:2、1:2.2、1:2.4、1:2.5、1:2.6、1:2.8或1:3);沉积温度为650~850℃(例如,可以为650℃、700℃、750℃、800℃或850℃),沉积压力为5~10kPa(例如,可以为5kPa、6kPa、7kPa、8kPa、9kPa或10kPa),沉积时间为10~30h(例如,可以为10h、15h、20h或30h)。According to some preferred embodiments, in step (1.1), the molar ratio of the boron trichloride to the ammonia is 1:(2~3) (for example, it can be 1:2, 1:2.2, 1 :2.4, 1:2.5, 1:2.6, 1:2.8 or 1:3); the deposition temperature is 650-850°C (for example, it can be 650°C, 700°C, 750°C, 800°C or 850°C), and the deposition pressure 5-10kPa (for example, it can be 5kPa, 6kPa, 7kPa, 8kPa, 9kPa or 10kPa), and the deposition time is 10-30h (for example, it can be 10h, 15h, 20h or 30h).
根据一些优选的实施方式,在步骤(1.2)中,所述三氯甲基硅烷和所述氢气的摩尔比为1:(2~3)(例如,可以为1:2、1:2.2、1:2.4、1:2.5、1:2.6、1:2.8或1:3);沉积温度为1000~1100℃(例如,可以为1000℃、1020℃、1050℃、1080℃或1100℃),沉积压力为5~10kPa(例如,可以为5kPa、6kPa、7kPa、8kPa、9kPa或10kPa),沉积时间为10~30h(例如,可以为10h、15h、20h或30h)。According to some preferred embodiments, in step (1.2), the molar ratio of the trichloromethylsilane to the hydrogen is 1:(2-3) (for example, it can be 1:2, 1:2.2, 1 :2.4, 1:2.5, 1:2.6, 1:2.8 or 1:3); the deposition temperature is 1000~1100°C (for example, it can be 1000°C, 1020°C, 1050°C, 1080°C or 1100°C), the deposition pressure 5-10kPa (for example, it can be 5kPa, 6kPa, 7kPa, 8kPa, 9kPa or 10kPa), and the deposition time is 10-30h (for example, it can be 10h, 15h, 20h or 30h).
在本发明中,第一气氛中氨气与三氯化硼为反应气,氢气则其催化作用,氮气则用于使氨气、三氯化硼、氢气充分混匀。第二气氛中三氯甲基硅烷和氢气为反应气,用于获得SiC层。In the present invention, ammonia and boron trichloride are reaction gases in the first atmosphere, hydrogen is used for its catalytic effect, and nitrogen is used to fully mix ammonia, boron trichloride and hydrogen. Trichloromethylsilane and hydrogen in the second atmosphere are reaction gases for obtaining the SiC layer.
需要说明的是,在本发明中,首先制备BN层再制备SiC层,是由于BN层具有类似热解碳的层状结构,在莫来石纤维表面可以获得较好的弱界面层,有利于提高最终制得的陶瓷基复合材料的断裂韧性。但如果先制备SiC层再制备BN层,则会因SiC层与莫来石纤维的结合强度较大,不利于在莫来石纤维表面形成弱界面。It should be noted that in the present invention, the BN layer is first prepared and then the SiC layer is prepared, because the BN layer has a layered structure similar to pyrolytic carbon, and a better weak interface layer can be obtained on the surface of the mullite fiber, which is beneficial to Improve the fracture toughness of the final ceramic matrix composite material. However, if the SiC layer is prepared first and then the BN layer is prepared, the bonding strength between the SiC layer and the mullite fiber is relatively high, which is not conducive to forming a weak interface on the surface of the mullite fiber.
根据一些优选的实施方式,单层BN层的厚度为100~300nm(例如,可以为100nm、120nm、150nm、160nm、180nm、200nm、220nm、250nm、260nm、280nm或300nm);According to some preferred embodiments, the thickness of the single-layer BN layer is 100-300nm (for example, it can be 100nm, 120nm, 150nm, 160nm, 180nm, 200nm, 220nm, 250nm, 260nm, 280nm or 300nm);
单层SiC层的厚度为200~400nm(例如,可以为200nm、220nm、240nm、250nm、260nm、280nm、300nm、320nm、340nm、350nm、360nm、380nm或400nm)。The thickness of the single SiC layer is 200-400nm (eg, 200nm, 220nm, 240nm, 250nm, 260nm, 280nm, 300nm, 320nm, 340nm, 350nm, 360nm, 380nm or 400nm).
在本发明中,由于SiC的耐高温性能较BN更优异,更有利于使所制备的复合材料获得优异的高温稳定性,因此单层SiC层的厚度需大于单层BN层的厚度。如此可以避免单层BN层厚度较厚时,其在高温氧化条件下易氧化生成大量的B2O3,从而影响界面性能和材料的高温稳定性。In the present invention, since the high temperature resistance of SiC is better than that of BN, it is more conducive to the excellent high temperature stability of the prepared composite material, so the thickness of the single layer of SiC layer needs to be greater than the thickness of the single layer of BN layer. In this way, it can be avoided that when the thickness of the single-layer BN layer is relatively thick, it is easy to oxidize and generate a large amount of B 2 O 3 under high-temperature oxidation conditions, thereby affecting the interface performance and high-temperature stability of the material.
需要说明的是,通过工艺参数调控可以控制(BN/SiC)n交替界面层的厚度,同时可以通过调控层数(n)和厚度来改善莫来石纤维增强陶瓷基复合材料的性能。It should be noted that the thickness of the (BN/SiC) n alternating interface layer can be controlled by adjusting the process parameters, and the performance of mullite fiber reinforced ceramic matrix composites can be improved by adjusting the number of layers (n) and thickness.
根据一些优选的实施方式,在步骤(2)中,所述浸渍的真空度为5~20kPa(例如,可以为5kPa、8kPa、10kPa、12kPa、15kPa、18kPa或20kPa),浸渍压力为2~5MPa(例如,可以为2MPa、3MPa、4MPa或5MPa),浸渍时间为1~4h(例如,可以为1h、1.5h、2h、2.5h、3h、3.5h或4h)。According to some preferred embodiments, in step (2), the impregnation vacuum is 5-20kPa (for example, it can be 5kPa, 8kPa, 10kPa, 12kPa, 15kPa, 18kPa or 20kPa), and the impregnation pressure is 2-5MPa (For example, it can be 2MPa, 3MPa, 4MPa or 5MPa), and the immersion time is 1-4h (for example, it can be 1h, 1.5h, 2h, 2.5h, 3h, 3.5h or 4h).
根据一些优选的实施方式,在步骤(3)中,所述固化的反应温度为250~300℃(例如,可以为250℃、260℃、270℃、280℃、290℃或300℃),固化时间为1~4h(例如,可以为1h、1.5h、2h、2.5h、3h、3.5h或4h),固化压力为2~5MPa(例如,可以为2MPa、2.5MPa、3MPa、3.5MPa、4MPa、4.5MPa或5MPa)。According to some preferred embodiments, in step (3), the curing reaction temperature is 250-300°C (for example, it can be 250°C, 260°C, 270°C, 280°C, 290°C or 300°C), and the curing The time is 1~4h (for example, it can be 1h, 1.5h, 2h, 2.5h, 3h, 3.5h or 4h), and the curing pressure is 2~5MPa (for example, it can be 2MPa, 2.5MPa, 3MPa, 3.5MPa, 4MPa , 4.5MPa or 5MPa).
根据一些优选的实施方式,在步骤(3)中,所述裂解的反应温度为950~1300℃(例如,可以为950℃、1000℃、1050℃、1100℃、1150℃、1200℃、1250℃或1300℃),裂解时间为2~6h(例如,可以为2h、2.5h、3h、3.5h、4h、4.5h、5h、5.5h或6h),裂解压力为5~10MPa(例如,可以为5MPa、6MPa、7MPa、8MPa、9MPa或10MPa)。According to some preferred embodiments, in step (3), the cracking reaction temperature is 950-1300°C (for example, it can be 950°C, 1000°C, 1050°C, 1100°C, 1150°C, 1200°C, 1250°C or 1300°C), the cracking time is 2-6h (for example, it can be 2h, 2.5h, 3h, 3.5h, 4h, 4.5h, 5h, 5.5h or 6h), and the cracking pressure is 5-10MPa (for example, it can be 5MPa, 6MPa, 7MPa, 8MPa, 9MPa or 10MPa).
在一些更优选的实施方式中,在步骤(4)中,重复步骤(2)至(3)的次数为5至8次(例如,可以为5次、6次、7次或8次)。In some more preferred embodiments, in step (4), the number of times of repeating steps (2) to (3) is 5 to 8 times (for example, it may be 5 times, 6 times, 7 times or 8 times).
本发明还提供了一种莫来石纤维增强陶瓷基复合材料,采用本发明所提供的制备方法制备得到的莫来石纤维增强陶瓷基复合材料。The present invention also provides a mullite fiber reinforced ceramic matrix composite material, which is prepared by using the preparation method provided by the present invention.
为了更加清楚地说明本发明的技术方案及优点,下面通过几个实施例对一种莫来石纤维增强陶瓷基复合材料及其制备方法进行详细说明。In order to illustrate the technical solution and advantages of the present invention more clearly, a mullite fiber reinforced ceramic matrix composite material and its preparation method will be described in detail below through several examples.
实施例1Example 1
(1)在莫来石纤维预制体(缝合预制体,纤维体积分数为35%)的表面采用化学气相沉积法制备(BN/SiC)3交替界面层,得到包含BN/SiC界面层的增强体:(1) On the surface of the mullite fiber preform (sewn preform, the fiber volume fraction is 35%), the (BN/SiC) 3 alternating interface layer is prepared by chemical vapor deposition, and the reinforcement containing the BN/SiC interface layer is obtained :
(1.1)将莫来石纤维预制体置于包括三氯化硼、氨气、氢气和氮气的第一气氛(三氯化硼和氨气的摩尔比为1:2)中,并于700℃、6kPa的条件下进行沉积20h,得到表面沉积一层BN层(单层BN层的厚度为200nm)的第三试样;(1.1) The mullite fiber preform is placed in the first atmosphere (the molar ratio of boron trichloride and ammonia is 1:2) including boron trichloride, ammonia, hydrogen and nitrogen, and heated at 700°C , 6kPa under the condition of depositing 20h, obtain the third sample of surface deposition one deck BN layer (the thickness of monolayer BN layer is 200nm);
(1.2)将第三试样置于包括三氯甲基硅烷、氩气和氢气的第二气氛(三氯甲基硅烷和氢气的摩尔比为1:2)中,并于1100℃、6kPa的条件下进行沉积30h,得到表面沉积一层SiC层(单层SiC层的厚度为400nm)的第四试样;(1.2) Place the third sample in a second atmosphere including trichloromethylsilane, argon and hydrogen (the molar ratio of trichloromethylsilane and hydrogen is 1:2), and Under conditions, deposit 30h, obtain the 4th sample of surface depositing a layer of SiC layer (the thickness of single-layer SiC layer is 400nm);
(1.3)重复步骤(1.1)至(1.2)3次,然后升温至1300℃并保温2h,得到包含(BN/SiC)3界面层的增强体;(1.3) Repeat steps (1.1) to (1.2) 3 times, then raise the temperature to 1300° C. and keep it warm for 2 hours to obtain a reinforcement comprising a (BN/SiC) 3 interface layer;
(2)将液态聚碳硅烷作为浸渍液,对包含(BN/SiC)3界面层的增强体进行浸渍(于真空度为5kPa、压力为4MPa的条件下浸渍3h),得到第一试样;(2) Using liquid polycarbosilane as the impregnating liquid, impregnate the reinforcing body containing the (BN/SiC) 3 interface layer (impregnate for 3 hours under the conditions of a vacuum of 5kPa and a pressure of 4MPa), to obtain the first sample;
(3)将第一试样依次进行固化(于250℃、4MPa的条件下固化2h)、裂解(于1200℃、6MPa的条件下裂解2h),得到第二试样;(3) The first sample was sequentially cured (cured at 250°C and 4MPa for 2h), and cracked (cracked at 1200°C and 6MPa for 2h) to obtain the second sample;
(4)重复步骤(2)至(3)6次,得到莫来石纤维增强陶瓷基复合材料(其表观形貌图如图2所示)。(4) Steps (2) to (3) were repeated six times to obtain a mullite fiber-reinforced ceramic matrix composite (its appearance and morphology are shown in Figure 2).
实施例2Example 2
实施例2与实施例1基本相同,其不同之处在于:步骤(4)中重复次数为8次。
实施例3Example 3
实施例3与实施例1基本相同,其不同之处在于:步骤(1)中n为2,即制备(BN/SiC)2交替界面层。Example 3 is basically the same as Example 1, except that n is 2 in step (1), that is, (BN/SiC) 2 alternating interface layers are prepared.
实施例4Example 4
实施例4与实施例1基本相同,其区别之处在于:
步骤(1)中采用的莫来石纤维预制体为缝合预制体,纤维体积分数为30%;The mullite fiber prefabricated body adopted in the step (1) is a stitched prefabricated body, and the fiber volume fraction is 30%;
步骤(1.1)中三氯化硼和氨气的摩尔比为1:3;于650℃、5kPa的条件下进行沉积30h,单层BN层的厚度为300nm;In the step (1.1), the molar ratio of boron trichloride and ammonia is 1:3; depositing at 650°C and 5kPa for 30h, the thickness of the monolayer BN layer is 300nm;
步骤(1.2)中三氯甲基硅烷和氢气的摩尔比为1:3;于1000℃、5kPa的条件下进行沉积30h,单层SiC层的厚度为400nm;In step (1.2), the molar ratio of trichloromethylsilane to hydrogen is 1:3; deposition is carried out at 1000°C and 5kPa for 30h, and the thickness of the single-layer SiC layer is 400nm;
步骤(1.3)中重复步骤(1.1)至(1.2)4次,然后升温至1200℃并保温4h,得到包含(BN/SiC)4界面层的增强体;In step (1.3), repeat steps (1.1) to (1.2) 4 times, then raise the temperature to 1200° C. and keep it warm for 4 hours to obtain a reinforcement comprising a (BN/SiC) 4 interface layer;
步骤(2)中于真空度为20kPa、压力为2MPa的条件下浸渍1h;Step (2) in the vacuum degree of 20kPa, the pressure is 2MPa under the conditions of immersion 1h;
步骤(3)中于280℃、5MPa的条件下固化4h;于1300℃、10MPa的条件下裂解4h。In step (3), solidify at 280° C. and 5 MPa for 4 hours; and crack at 1300° C. and 10 MPa for 4 hours.
实施例5Example 5
实施例5与实施例1基本相同,其区别之处在于:Embodiment 5 is basically the same as
步骤(1)中采用的莫来石纤维为缝合莫来石纤维预制体,纤维体积分数为10%;The mullite fiber adopted in the step (1) is a sutured mullite fiber prefabricated body, and the fiber volume fraction is 10%;
步骤(1.1)中三氯化硼和氨气的摩尔比为1:2.5;于850℃、10kPa的条件下进行沉积10h,单层BN层的厚度为100nm;In the step (1.1), the molar ratio of boron trichloride and ammonia is 1:2.5; the deposition is carried out at 850°C and 10kPa for 10h, and the thickness of the single-layer BN layer is 100nm;
步骤(1.2)中三氯甲基硅烷和氢气的摩尔比为1:2.5;于1050℃、10kPa的条件下进行沉积10h,单层SiC层的厚度为200nm;In step (1.2), the molar ratio of trichloromethylsilane to hydrogen is 1:2.5; deposition is carried out at 1050°C and 10kPa for 10h, and the thickness of the single-layer SiC layer is 200nm;
步骤(1.3)中重复步骤(1.1)至(1.2)6次,然后升温至1400℃并保温1h,得到包含(BN/SiC)6界面层的增强体;In step (1.3), repeat steps (1.1) to (1.2) 6 times, then raise the temperature to 1400° C. and keep it warm for 1 hour to obtain a reinforcement comprising (BN/SiC) 6 interface layer;
步骤(2)中于真空度为5kPa、压力为5MPa的条件下浸渍4h;Step (2) in the vacuum degree of 5kPa, the pressure is 5MPa under the conditions of immersion 4h;
步骤(3)中于300℃、2MPa的条件下固化3h;于950℃、5MPa的条件下裂解3h。In step (3), solidify at 300° C. and 2 MPa for 3 hours; and crack at 950° C. and 5 MPa for 3 hours.
对比例1Comparative example 1
对比例1与实施例1基本相同,其区别之处在于:在步骤(1)中选择碳纤维预制体作为增强体。Comparative Example 1 is basically the same as Example 1, with the difference that: in step (1), a carbon fiber prefabricated body is selected as the reinforcing body.
对比例2Comparative example 2
对比例2与实施例1基本相同,其区别之处在于:在步骤(1)中:Comparative example 2 is substantially the same as
(1.1)将莫来石纤维预制体置于包括三氯甲基硅烷、氩气和氢气的第二气氛(三氯甲基硅烷和氢气的摩尔比为1:2)中,并于1100℃、6kPa的条件下进行沉积30h,得到表面沉积一层SiC层(单层SiC层的厚度为400nm)的第三试样;(1.1) The mullite fiber preform is placed in a second atmosphere (the molar ratio of trichloromethylsilane and hydrogen is 1:2) including trichloromethylsilane, argon and hydrogen, and at 1100 ° C, Under the condition of 6kPa, carry out deposition 30h, obtain the 3rd sample that surface deposits a layer of SiC layer (the thickness of monolayer SiC layer is 400nm);
(1.2)将第三试样置于包括三氯化硼、氨气、氢气和氮气的第一气氛(三氯化硼和氨气的摩尔比为1:2)中,并于700℃、6kPa的条件下进行沉积20h,得到表面沉积一层BN层(单层BN层的厚度为200nm)的第四试样;(1.2) Place the third sample in the first atmosphere including boron trichloride, ammonia, hydrogen and nitrogen (the molar ratio of boron trichloride and ammonia is 1:2), and heat it at 700°C and 6kPa Deposit 20h under the condition of above, obtain the 4th sample of surface deposition one deck BN layer (the thickness of monolayer BN layer is 200nm);
(1.3)重复步骤(1.1)至(1.2)3次,然后升温至1300℃并保温2h,得到包含(SiC/BN)3界面层的增强体。(1.3) Steps (1.1) to (1.2) were repeated three times, and then the temperature was raised to 1300°C and kept for 2 hours to obtain a reinforcement containing a (SiC/BN) 3 interface layer.
将实施例1至5与对比例1至2所得到的复合材料作为试样,并于室温(25℃)下进行弯曲强度测试,以及于1200℃下在空气气氛中氧化10h以进行抗氧化性能评价测试,测试结果如表1所示。The composite materials obtained in Examples 1 to 5 and Comparative Examples 1 to 2 were used as samples, and were tested for flexural strength at room temperature (25°C), and oxidized in an air atmosphere at 1200°C for 10h to perform oxidation resistance Evaluation test, the test results are shown in Table 1.
表1Table 1
由表1数据可知,基于实施例1和对比例1可以发现,相较于莫来石纤维预制体,由于碳纤维预制体中存在高温下易被氧化的碳,故对比例1所制备的复合材料在1200℃下的失重损失较大,因而其抗氧化性能较差;同样基于实施例1和对比例2可以发现,对比例2制得的复合材料中由于SiC层与莫来石纤维之间结合强度较大,不易形成弱界面,因而影响制得的复合材料的弯曲性能。综上所述,本发明所制得的莫来石纤维增强陶瓷基复合材料在保证一定弯曲强度的前提下,具有更优异的抗氧化性能。As can be seen from the data in Table 1, based on Example 1 and Comparative Example 1, it can be found that compared with the mullite fiber preform, due to the presence of carbon that is easily oxidized at high temperatures in the carbon fiber preform, the composite material prepared in Comparative Example 1 The weight loss at 1200 ° C is relatively large, so its oxidation resistance is poor; also based on Example 1 and Comparative Example 2, it can be found that in the composite material prepared in Comparative Example 2, due to the bonding between the SiC layer and the mullite fiber The strength is high, and it is not easy to form a weak interface, thus affecting the bending performance of the prepared composite material. In summary, the mullite fiber-reinforced ceramic matrix composite material prepared in the present invention has more excellent oxidation resistance under the premise of ensuring a certain bending strength.
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。本发明未详细说明部分为本领域技术人员公知技术。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention. Parts not described in detail in the present invention are well-known technologies for those skilled in the art.
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