CN113979116B - A charger shell accessory device - Google Patents
A charger shell accessory device Download PDFInfo
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- CN113979116B CN113979116B CN202111139480.6A CN202111139480A CN113979116B CN 113979116 B CN113979116 B CN 113979116B CN 202111139480 A CN202111139480 A CN 202111139480A CN 113979116 B CN113979116 B CN 113979116B
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- frame
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- tray
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- 238000001514 detection method Methods 0.000 claims abstract description 74
- 239000000758 substrate Substances 0.000 claims abstract description 21
- 239000000463 material Substances 0.000 claims description 94
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 7
- 230000002950 deficient Effects 0.000 claims description 4
- 230000001360 synchronised effect Effects 0.000 claims description 4
- 239000004677 Nylon Substances 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 230000017525 heat dissipation Effects 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 229920002635 polyurethane Polymers 0.000 claims description 3
- 239000004814 polyurethane Substances 0.000 claims description 3
- 238000003491 array Methods 0.000 claims description 2
- 230000032258 transport Effects 0.000 claims 2
- 210000000078 claw Anatomy 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 230000009286 beneficial effect Effects 0.000 description 6
- 238000007599 discharging Methods 0.000 description 5
- 238000007665 sagging Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 230000007306 turnover Effects 0.000 description 4
- 230000000007 visual effect Effects 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 2
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- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/914—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems incorporating rotary and rectilinear movements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Multimedia (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses auxiliary equipment for a charger shell. The charger shell auxiliary equipment comprises a rotary table, two picking and placing parts, an auxiliary feeding part, a product CCD (charge coupled device) detection part and two tray moving parts, wherein the rotary table, the two picking and placing parts, the auxiliary feeding part, the auxiliary CCD lower detection part and the tray stripping machine are connected to a working substrate, one picking and placing part is arranged between the rotary table and two first through holes, the auxiliary feeding part, the auxiliary CCD lower detection part and the tray stripping machine are sequentially arranged in front of the rotary table from left to right, the product CCD detection part is arranged on the right of the rotary table, two belt conveyors, two tray lifting parts and one picking and turning part are connected to the right of the working substrate, one tray lifting part is arranged on the right of each belt conveyor, the picking and turning part is positioned between the two belt conveyors, and the two tray moving parts are respectively positioned on the left or the rear of the two first through holes. The invention has the advantages of automatic assembly, high production speed and high product precision.
Description
Technical Field
The invention relates to the field of processing of charger shells and auxiliary materials, in particular to auxiliary component attaching equipment for a charger shell.
Background
The charger is a common accessory of a 3C electronic product, the charger comprises shell parts such as a shell A, a shell B and the like, the shell needs to be assembled with auxiliary materials in a fitting way, and manual assembly is adopted at present; secondly, manual assembly is carried out, standard positioning reference is not needed, an assembled product depends on the experience level of workers, position errors are easy to occur, the assembled product precision is low, the yield is low, thirdly, the shell is a special-shaped profile part which is manually moved and assembled, the highlight surface of the product is easy to damage, and the high-finish standard is difficult to meet.
Disclosure of Invention
To address one or more of the above problems, the present invention provides a charger housing accessory device.
According to one aspect of the invention, the charger shell auxiliary equipment comprises a rotary table, two picking and placing parts, an auxiliary feeding part, a product CCD detection part and two tray moving parts, wherein the rotary table, the two picking and placing parts, the auxiliary feeding part, the product CCD detection part and the two tray moving parts are connected to a working substrate, and the left end and the rear end of the working substrate are respectively provided with a first through hole;
Four positioning jigs are circumferentially arrayed on a turntable of the turntable, a picking and placing part is respectively arranged between the turntable and two first through holes, a clamping component of the picking and placing part at the left side is used for placing a shell in the corresponding positioning jig, a clamping component at the rear side is used for taking out a finished product in the corresponding positioning jig, an auxiliary feeding part, an auxiliary CCD lower detection part and a stripping machine are sequentially arranged in front of the turntable from left to right, auxiliary materials are continuously stripped out by the stripping machine, auxiliary materials are fixed on the auxiliary feeding part, the characteristics of the auxiliary materials are detected on the auxiliary CCD lower detection part, the auxiliary materials are transferred to the shell in the corresponding positioning jig, and a product CCD detection part for detecting the characteristics of the finished product is arranged at the right of the turntable;
the shell CCD detection part is fixed in the second through hole of the working substrate and positioned below the front end of the turntable, and is used for detecting the characteristic outline of the shell;
The left end of an opening frame of the belt conveyor is symmetrically provided with a transverse guide plate, the right end of the opening frame of the belt conveyor is provided with a guide cavity, the right side of each belt conveyor is provided with a material disc lifting part, a lifting base of the material disc lifting part is positioned in the opening frame and can drive the material disc to rise to a material taking station or descend to the belt conveyor along the guide cavity, the material taking turnover part is positioned between the two belt conveyors, a material taking seat of the material taking turnover part is positioned above the material taking station, a material taking seat takes a shell or places a finished product, the material taking seat can transversely move to the position of the material taking and placing part and rotate 180 DEG, and therefore the material taking seat at the left end is positioned right below a clamping assembly, and the material taking seat at the rear end takes the shell or places a product;
The two tray moving parts are respectively positioned at the left side or the rear side of the two first through holes, and can reciprocate the tray between the two material taking stations.
The device has the advantages that firstly, the shell, auxiliary materials and assembly are automatically arranged, the production speed is high, labor is reduced, meanwhile, the whole feeding and discharging of the material trays are realized, the production efficiency is high, large-scale continuous production is met, secondly, the shell and the auxiliary materials are subjected to CCD visual detection, the assembly position degree is adjusted in real time, the product precision is remarkably improved, meanwhile, the detection quality of assembled products is improved, bad products are removed in time, the assembly procedure is optimized, thirdly, the material trays convey the shell, the material belts convey the auxiliary materials, the automatic material taking and assembly force can be accurately controlled, the product appearance can be guaranteed, and the product yield is further improved.
In some embodiments, each positioning jig is provided with four feed slots, the outer profile of each feed slot is identical to that of the outer shell, the clamping assembly is provided with four clamping units, the suction seat is provided with four profiling suction units, the turntable is connected to the rotating end of the hollow rotating platform, and the hollow rotating platform is fixed at the third through hole of the working substrate.
In some embodiments, a first vertical frame of the picking and placing part is connected to the right side or the front side of the first through hole, a first lifting sliding table cylinder is fixed on an outer connecting plate of the first vertical frame, a first adapter seat is fixed on a vertical plate of the first lifting sliding table cylinder, a first transverse moving cylinder is fixed under a lower flat plate of the first adapter seat, and four clamping units in a rectangular array are arranged on an adapter plate of the first transverse moving cylinder;
The moving finger of the clamping jaw cylinder of each clamping unit is provided with a clamping block made of polyurethane or nylon, and the inner side surface of the clamping block is provided with a machined smooth clamping surface.
In some embodiments, two end feet of a sagging frame of the absorbing turnover part are fixed in the middle of the first through hole, a lateral surface of the sagging frame is fixed with a transverse linear module, a second lifting sliding table cylinder is fixed on the transverse linear module, a longitudinal cylinder is fixed on a moving plate of the second lifting sliding table cylinder, a rotating angle cylinder is fixed at the upper rear end of the longitudinal moving plate of the longitudinal cylinder, a main shaft is fixed on a rotating flange of the rotating angle cylinder through a shaft coupling, the main shaft is fixed at the upper front end of the longitudinal moving plate of the longitudinal cylinder through a bearing with a seat, an absorbing seat is fixed at the front end of the main shaft, and four profiling absorbing units of rectangular arrays are fixed on the absorbing seat.
In some embodiments, a six-axis manipulator of the auxiliary feeding part is fixed at the front end of the working substrate, a suction seat is connected to the rotation output end of the six-axis manipulator, four guide cylinders are vertically arranged side by side on the suction seat, a mounting plate is arranged at the lower end of a lifting plate of each guide cylinder, profiling suction nozzles are arranged on the mounting plate, the profiles of the upper surfaces of the profiling suction nozzles and auxiliary materials are the same, the intervals of the four profiling suction nozzles and the intervals of the auxiliary materials on the material belt are the same,
An auxiliary upper CCD detection part is arranged above the stripping plate of the stripping machine, and an auxiliary CCD lower detection part is fixed at the tail end of the wallboard of the stripping machine.
In some embodiments, the first detection frame of the auxiliary CCD lower detection part is located at the front end of the second through hole of the working substrate, and the second detection frame of the housing CCD detection part is located at the rear end of the second through hole of the working substrate;
the CCD high-definition camera is fixed in a C-shaped groove of the supporting seat, a circular ring light source is fixed on a circular ring plate of the first detection frame, and a first rectangular light source is fixed in a rectangular guide groove of the second detection frame.
In some embodiments, the second of product CCD detection portion hangs down a front end and is fixed with the regulating plate, and the regulating plate upper end is equipped with the pedestal, is equipped with interior cassette and the lower extreme is fixed with the rectangle annular plate in the middle of, and the spacing inslot of pedestal is fixed with the CCD camera, and the CCD camera lower extreme is connected with round platform form high definition lens, and the last cylinder handle clamp of high definition lens is connected in interior cassette, and rectangle annular plate lower extreme is fixed with the second rectangle light source, and rectangle annular plate both sides are equipped with positioning baffle.
In some embodiments, two transversely parallel carrier belts of the belt conveyor are connected in the opening frame through a synchronous belt servo drive system, four transverse guide plates are arranged in a rectangular array, the lower ends of the four transverse guide plates are connected to the right end of the opening frame, two longitudinal guide plates are connected to the right end of the opening frame, and a transverse in-place sensor and a vertical in-place sensor of the material tray are also arranged in the guide cavity;
the front side of the front side frame of the tray lifting part is fixedly provided with a vertical linear module, the movable end of the vertical linear module is fixedly provided with a vertical link plate of a lifting base, and the profile of a flat base plate of the lifting base is identical with that of the tray.
In some embodiments, the lower portal of the tray moving part is fixed at the rear end or the left end of the first through hole, a longitudinal sliding table cylinder is fixed on the front side plate of the lower portal, a vertical cylinder is fixed on the longitudinal sliding table cylinder, a sucker seat is fixed at the moving end of the vertical cylinder, and a spring buffering quick suction nozzle is fixed at four corners of the sucker seat.
In some embodiments, the working substrate is fixed on the lower frame, the left end and the right end of the lower frame are respectively opened, and the belt conveyor passes through the openings and enters the lower frame;
an electric control module and a heat dissipation element are also arranged in the lower frame.
Drawings
FIG. 1 is a three-dimensional schematic view of a charger housing accessory device according to an embodiment of the present invention;
FIG. 2 is a three-dimensional schematic view of the turntable of FIG. 1;
FIG. 3 is a three-dimensional schematic view of the pick-and-place section of FIG. 1;
FIG. 4 is a three-dimensional schematic view of the accessory loading section shown in FIG. 1;
FIG. 5 is a three-dimensional schematic view of the CCD detection portion of the product of FIG. 1;
FIG. 6 is a three-dimensional schematic view of the belt conveyor and tray lifting portion of FIG. 1;
FIG. 7 is a three-dimensional schematic view of the suction flip portion of FIG. 1;
FIG. 8 is a three-dimensional schematic view of the pan section of FIG. 1;
FIG. 9 is a three-dimensional schematic view of a lower detection portion of the accessory CCD shown in FIG. 1;
FIG. 10 is a three-dimensional schematic view of the CCD detection portion of the housing of FIG. 1;
a rotary table 1, a hollow rotary table 100, a rotary table 101 and a positioning jig 102;
The clamping device comprises a picking and placing part 2, a clamping assembly 20, a first vertical frame 21, a first lifting sliding table cylinder 22, a first adapter seat 23, a first traversing cylinder 24, a clamping unit 25, a clamping jaw cylinder 26 and a clamping block 27;
auxiliary feeding part 3, six-axis mechanical arm 31, suction seat 32, guide cylinder 33, mounting plate 34 and profiling suction nozzle 35;
The CCD detection part 4, the second vertical frame 41, the adjusting plate 40, the pedestal 42, the inner clamping seat 43, the rectangular annular plate 44, the CCD camera 45, the high-definition lens 46, the second rectangular light source 47 and the positioning baffle 48;
the belt conveyor 5, the opening frame 50, the transverse guide plate 51, the transverse guide plate 52, the carrying belt 53, the synchronous belt servo transmission system 54 and the longitudinal guide plate 55;
A tray lifting part 6, a lifting base 60, a front side frame 61 and a vertical linear module 62;
The suction overturning part 7, the suction seat 70, the sagging frame 71, the transverse linear module 72, the second lifting sliding table cylinder 73, the longitudinal cylinder 74, the corner cylinder 75, the coupling 76, the main shaft 77, the seat bearing 78 and the profiling suction unit 79;
The device comprises a tray moving part 8, a lower portal 81, a longitudinal sliding table cylinder 82, a vertical cylinder 83, a sucker seat 84, a spring buffer quick suction nozzle 85, a working substrate 9, a first through hole 91 and a second through hole 92;
The device comprises an auxiliary CCD lower detection part 10, a stripper 11, a shell CCD detection part 12, a first rectangular light source 121, an auxiliary upper CCD detection part 13, a first detection frame 14, a support seat 141, a circular plate 142, a second detection frame 15, a circular light source 16, a CCD high-definition camera 17 and a lower frame 18.
Detailed Description
The invention is described in further detail below with reference to the accompanying drawings. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to directions in the drawings, and the words "inner" and "outer" refer to directions toward or away from, respectively, the geometric center of a particular component.
Fig. 1 to 10 schematically show a charger housing accessory device according to an embodiment of the present invention. As shown in the figure, the device comprises a rotary table 1, two picking and placing parts 2, an auxiliary part feeding part 3, a product CCD detection part 4 and two tray moving parts 8 which are connected to a working substrate 9, wherein the left end and the rear end of the working substrate 9 are respectively provided with a first through hole 91;
Four positioning jigs 102 are circumferentially arrayed on a turntable 101 of the turntable 1, one picking and placing part 2 is respectively arranged between the turntable 1 and two first through holes 91, a shell is placed in the corresponding positioning jig 102 by a clamping component 20 of the picking and placing part 2 at the left, a finished product in the corresponding positioning jig 102 is taken out by the clamping component 20 at the rear, an auxiliary feeding part 3, an auxiliary CCD lower detection part 10 and a stripper 11 are sequentially arranged in front of the turntable 1 from left to right, auxiliary materials are continuously stripped by the stripper 11, the auxiliary feeding part 3 fixes the auxiliary materials, the characteristics of the auxiliary materials are detected on the auxiliary CCD lower detection part 10, the auxiliary materials are transferred to the shell in the corresponding positioning jig 102, and a product CCD detection part 4 for detecting the characteristics of the finished product is arranged at the right of the turntable 1;
the shell CCD detection part 12 is fixed in the second through hole 92 of the working substrate 9 and is positioned below the front end of the turntable 101, and the shell CCD detection part 12 detects the characteristic outline of the shell;
The two belt conveyors 5 which are transversely arranged, the two tray lifting parts 6 and the suction overturning part 7 are connected under each first through hole 91, one belt conveyor 5 conveys a fully loaded tray and the other belt conveyor 5 conveys an empty tray, transverse guide plates 51 are symmetrically arranged at the left end of an opening frame 50 of the belt conveyor 5, guide cavities are arranged at the right end of the opening frame, one tray lifting part 6 is arranged at the right end of each belt conveyor 5, a lifting base 60 of the tray lifting part 6 is positioned in the opening frame 50 and can drive the tray to lift to a material taking station along the guide cavities or descend to the belt conveyor 5, the suction overturning part 7 is positioned between the two belt conveyors 5, a suction seat 70 of the suction overturning part 7 is positioned above the material taking station, the suction seat 70 takes away a shell or places a finished product, the suction seat 70 can transversely move to the transfer station of the material taking and place part 2 and rotate 180 degrees, so that the suction seat 70 at the left end takes away the shell or places a product at the suction seat 70 at the rear end;
the two tray moving parts 8 are respectively positioned at the left or the rear of the two first through holes 91, and the tray moving parts 8 can reciprocate the trays between the two material taking stations.
The device realizes the automatic assembly of the shell and the processing of accessories, the shell is uniformly distributed on the material tray, the material tray is quickly lifted by the material tray lifting part 6 through the belt conveyor 5 at the front side of the left end, the material tray is sucked by the suction overturning part 7 and transversely moved to the transfer position, the material tray is overturned to the material taking plane, the material taking and placing part 2 takes the material and then is placed in the positioning jig 102, wherein the shell performs visual information acquisition at the shell CCD detection part 12, the electronic positioning of the shell is realized, and the automatic high-precision upper shell is realized in the first procedure;
The auxiliary materials are continuously stripped from the material belt through the stripping machine 11, the auxiliary material feeding part 3 takes off the auxiliary materials from the stripping plate of the stripping machine 11, and the auxiliary material CCD lower detection part 10 performs visual detection, so that the electronic positioning of the auxiliary materials is realized, and the second step of automatically feeding the auxiliary materials with high precision is realized;
Then the auxiliary feeding part 3 transfers and sticks the auxiliary on the shell, thereby realizing the assembly of the process III, namely high-precision double positioning;
the product CCD detection part 4 detects the assembled product, judges good products or bad products, and realizes the automatic detection;
the material taking part 2 at the rear end takes off the assembled product from the positioning jig 102, the defective product is placed in the defective material receiving part, the good product is placed on the suction overturning part 7 at the rear end, the suction overturning part 7 overturns by an angle and transversely moves and is placed on a product tray, and the fifth step is realized in an automatic product transferring way;
the tray moving part 8 moves the tray completely taking the shell to the belt conveyor 5 at the rear side of the left end, and the other tray moving part 8 moves the tray fully loaded with the product to the other belt conveyor 5 at the rear end, so that the automatic movement of the tray is realized;
The rotary table 1 rotates circumferentially, and each positioning jig 102 is switched to be positioned at different stations;
The device has the advantages that firstly, the shell, auxiliary materials and assembly are automatically arranged, the production speed is high, labor is reduced, meanwhile, the whole feeding and discharging of the material trays are realized, the production efficiency is high, large-scale continuous production is met, secondly, the shell and the auxiliary materials are subjected to CCD visual detection, the assembly position degree is adjusted in real time, the product precision is remarkably improved, meanwhile, the detection quality of assembled products is improved, bad products are removed in time, the assembly procedure is optimized, thirdly, the material trays convey the shell, the material belts convey the auxiliary materials, the automatic material taking and assembly force can be accurately controlled, the product appearance can be guaranteed, and the product yield is further improved.
Preferably, each positioning jig 102 is provided with four material grooves, the outer profile of each material groove is identical to that of the outer shell, the clamping assembly 20 is provided with four clamping units 25, the suction seat 70 is provided with four profiling suction units 79, the turntable 101 is connected to the rotating end of the hollow rotating platform 100, and the hollow rotating platform 100 is fixed at the third through hole of the working substrate 9. The device has the beneficial effects that 4 products can be assembled at one time, and the production efficiency is further improved.
Preferably, the first vertical frame 21 of the picking and placing part 2 is connected to the right side or the front side of the first through hole 91, a first lifting sliding table cylinder 22 is fixed on an outer connecting plate of the first vertical frame 21, a first adapter seat 23 is fixed on a vertical plate of the first lifting sliding table cylinder 22, a first transverse moving cylinder 24 is fixed under a lower flat plate of the first adapter seat 23, and four clamping units 25 are arranged in a rectangular array on an adapter plate of the first transverse moving cylinder 24;
The moving finger of the clamping jaw air cylinder 26 of each clamping unit 25 is provided with a clamping block 27 made of polyurethane or nylon, and the inner side surface of the clamping block 27 is provided with a machined smooth clamping surface which is attached to the upper side plate of the shell. The picking and placing part 2 has the advantages that the picking and placing force of the picking and placing shell or the product is soft, the appearance of the product can be protected, meanwhile, the position movement is accurate, and the position degree of the discharging sheet is high.
Preferably, feet at two ends of a sagging frame 71 of the absorbing turnover part 7 are fixed in the middle of a first through hole 91, a transverse linear module 72 is fixed on the side surface of the sagging frame 71, a second lifting sliding table cylinder 73 is fixed on the transverse linear module 72, a longitudinal cylinder 74 is fixed on a moving plate of the second lifting sliding table cylinder 73, a corner cylinder 75 is fixed at the upper rear end of the longitudinal moving plate of the longitudinal cylinder 74, a main shaft 77 is fixed on a rotating flange of the corner cylinder 75 through a coupler 76, the main shaft 77 is fixed at the upper front end of the longitudinal moving plate of the longitudinal cylinder 74 through a belt seat bearing 78, a absorbing seat 70 is fixed at the front end of the main shaft 77, four rectangular-array profiling absorbing units 79 are fixed on the absorbing seat 70, and suction nozzles are symmetrically arranged on two sides of each profiling seat. The device has the beneficial effects that the device realizes high-precision soft transfer of the shell.
Preferably, the six-axis mechanical arm 31 of the auxiliary feeding part 3 is fixed at the front end of the upper part of the working substrate 9, the rotation output end of the six-axis mechanical arm 31 is connected with a sucking seat 32, four guide air cylinders 33 are vertically arranged on the sucking seat 32 side by side, the lower end of a lifting plate of each guide air cylinder 33 is provided with a mounting plate 34, the mounting plate 34 is provided with a profiling suction nozzle 35, the profiling suction nozzle 35 has the same profile with the upper surface of the auxiliary material, the distances between the four profiling suction nozzles 35 and the distance between the auxiliary materials on the material belt are the same,
An auxiliary upper CCD detection part 13 is further arranged above the stripping plate of the stripping machine 11, and an auxiliary CCD lower detection part 10 is fixed at the tail end of the wallboard of the stripping machine 11. The auxiliary feeding part 3 has the beneficial effects that the auxiliary feeding part 3 can cover a larger space, four materials are taken and placed at a time, and the production efficiency is improved.
Preferably, the first detection frame 14 of the auxiliary CCD lower detection part 10 is positioned at the front end of the second through hole 92 of the working substrate 9, the second detection frame 15 of the shell CCD detection part 12 is positioned at the rear end of the second through hole 92 of the working substrate 9, the support seats 141 are arranged at the lower ends of the rectangular guide grooves of the first detection frame 14 and the second detection frame 15, the CCD high-definition camera 17 is fixed in the C-shaped groove of the support seat 141, the annular light source 16 is fixed on the annular plate 142 of the first detection frame 14, and the first rectangular light source 121 is fixed in the rectangular guide groove of the second detection frame 15. The device has the beneficial effects that the device realizes accurate detection of the auxiliary parts and the shell.
Preferably, the front end of the second vertical frame 41 of the product CCD detection portion 4 is fixed with an adjusting plate 40, the upper end of the adjusting plate 40 is provided with a pedestal 42, an inner clamping seat 43 is arranged in the middle of the adjusting plate, the lower end of the adjusting plate is fixed with a rectangular annular plate 44, a CCD camera 45 is fixed in a limiting groove of the pedestal 42, the lower end of the CCD camera 45 is connected with a round table-shaped high-definition lens 46, an upper cylindrical handle of the high-definition lens 46 is clamped and connected in the inner clamping seat 43, a second rectangular light source 47 is fixed at the lower end of the rectangular annular plate 44, and positioning baffles 48 are arranged on two sides of the rectangular annular plate 44. The CCD detection part 4 has the advantages of high detection precision and no missing and bad phenomenon.
Preferably, the belt conveyor 5 comprises two transversely parallel carrying belts 53, the carrying belts 53 are connected in the opening frame 50 through a synchronous belt servo transmission system 54, the carrying belts 53 are attached to the lower ends of two ends of a material tray, four transverse guide plates 52 are arranged in a rectangular array, the lower ends of the four transverse guide plates 52 are connected to the right end of the opening frame 50, two longitudinal guide plates 55 are connected to the right end of the opening frame 50, the four transverse guide plates 52 and the two longitudinal guide plates 55 mutually encircle to form a guide cavity,
A transverse in-place sensor and a vertical in-place sensor of the material tray are also arranged in the guide cavity;
A vertical linear module 62 is fixed on the front side surface of the front side frame 61 of the tray lifting part 6, a vertical link plate of the lifting base 60 is fixed on the moving end of the vertical linear module 62, and the profile of the flat base plate of the lifting base 60 is the same as that of the tray. The device has the beneficial effects that the device realizes accurate transverse and vertical movement of the material tray.
Preferably, the lower portal 81 of the tray moving part 8 is fixed at the rear end or the left end of the first through hole 91, a longitudinal sliding table cylinder 82 is fixed on the front side plate of the lower portal 81, a vertical cylinder 83 is fixed on the longitudinal sliding table cylinder 82, a sucker seat 84 is fixed at the moving end of the vertical cylinder 83, and a spring buffering quick suction nozzle 85 is fixed at four corners of the sucker seat 84. The automatic feeding and discharging tray has the beneficial effects that the tray moving part 8 realizes automatic feeding and discharging of trays, greatly improves the production speed and meets the production requirement.
Preferably, the working substrate 9 is fixed on the lower frame 18, the left end and the right end of the lower frame 18 are respectively opened, and the belt conveyor 5 passes through the openings to enter the lower frame 18;
an electronic control module and a heat dissipation element are also disposed in the lower frame 18. The lower frame 18 has the advantages that valuable parts can be protected, the whole structure is compact, the equipment size is small, and the installation and the debugging are convenient.
What has been described above is merely some embodiments of the present invention. It will be apparent to those skilled in the art that various modifications and improvements can be made without departing from the spirit of the invention.
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