CN113977953B - High gloss matte roller and film forming method thereof - Google Patents
High gloss matte roller and film forming method thereof Download PDFInfo
- Publication number
- CN113977953B CN113977953B CN202111248001.4A CN202111248001A CN113977953B CN 113977953 B CN113977953 B CN 113977953B CN 202111248001 A CN202111248001 A CN 202111248001A CN 113977953 B CN113977953 B CN 113977953B
- Authority
- CN
- China
- Prior art keywords
- roller
- film
- roll
- pits
- roller body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims abstract description 22
- 230000003746 surface roughness Effects 0.000 claims abstract description 8
- 229920006254 polymer film Polymers 0.000 claims abstract description 7
- 238000001179 sorption measurement Methods 0.000 claims abstract description 4
- 230000008569 process Effects 0.000 claims description 8
- 230000005494 condensation Effects 0.000 claims description 7
- 238000009833 condensation Methods 0.000 claims description 7
- 230000000694 effects Effects 0.000 claims description 3
- 238000005488 sandblasting Methods 0.000 claims description 3
- 239000012528 membrane Substances 0.000 claims description 2
- 239000000758 substrate Substances 0.000 claims 1
- 238000013329 compounding Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 239000002131 composite material Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/45—Joining of substantially the whole surface of the articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B3/00—Presses characterised by the use of rotary pressing members, e.g. rollers, rings, discs
- B30B3/005—Roll constructions
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
Abstract
本发明公开了高光雾面辊及其凝膜方法，该高光雾面辊包括辊体，所述辊体的辊面上具有使辊面粗糙度RA为0.05～0.5μm、深度为0.05～0.5μm的凹点，所述凹点均匀分布在辊体的辊面上。本发明通过控制辊面的粗糙度，大大改善高分子膜在出辊的时候与辊体之间的吸附作用，从而可以提高辊体的线速度，进而大大提高加工效率。
The present invention discloses a high gloss matte roller and a film forming method thereof. The high gloss matte roller comprises a roller body, and the roller surface of the roller body has concave points with a roller surface roughness RA of 0.05 to 0.5 μm and a depth of 0.05 to 0.5 μm, and the concave points are evenly distributed on the roller surface of the roller body. The present invention controls the roughness of the roller surface, greatly improves the adsorption between the polymer film and the roller body when the film is discharged from the roller, thereby increasing the linear speed of the roller body, thereby greatly improving the processing efficiency.
Description
Technical Field
The invention belongs to the technical field of composite forming of layered materials, and particularly relates to a high-gloss matte roll and a film condensation method thereof.
Background
Along with the development and progress of society, the material compounding technology is mature, the packaging bag based on the technology is more and more demanded in the market, wherein paper-plastic compounding is widely applied in the packaging field, and PE films are more commonly used. The paper-plastic compounding process is to compound the plastic film on the surface of paper through a press roller, but the linear speed control of the existing press roller can only be set at 50-80 m/min when the existing press roller is used for pressing and compounding, the limit is difficult to exceed 100m/min, and once the linear speed is exceeded, the PE film compounded on the paper can be pulled, a clamping roller and even damaged.
Disclosure of Invention
The present invention is directed to solving the above-described problems of the prior art and provides a high-gloss matte roll and a film coagulation method thereof.
The invention solves the technical problems by the following technical means:
The high-gloss matte roll comprises a roll body, wherein the roll surface of the roll body is provided with pits with the roll surface roughness RA of 0.05-0.5 mu m and the depth of 0.05-0.5 mu m, and the pits are uniformly distributed on the roll surface of the roll body.
Further, the roll surface roughness RA of the roll body was 0.1 μm, and the depth of the pits was 0.1. Mu.m.
Further, the pits are formed by sand blasting.
The invention also provides a method for condensing the film, which comprises the following steps:
And controlling the polymer film and the matrix to be simultaneously fed below a press roller, wherein the press roller is in contact with the polymer film, the press roller is heated to be more than 200 ℃, and the press roller is the high-gloss matte roller.
Further, the press roll was heated to 220 ℃.
The beneficial effects of the invention are as follows: according to the invention, the roughness of the roller surface is controlled, so that the adsorption effect between the high polymer film and the roller body during roller discharging is greatly improved, the linear speed of the roller body is improved, and the processing efficiency is greatly improved.
Drawings
Fig. 1 is a schematic view of a structure of a high haze surface roll.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the present invention will be clearly and completely described in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples
As shown in FIG. 1, the high haze surface roller of the present application comprises a roller body 100 having uniformly distributed pits 110 on the roller surface of the roller body 100, wherein the roller surface roughness RA of the roller body 100 is 0.1 μm and the depth is 0.1 μm.
When the PE film is compounded on the paper surface, the PE film and the paper are simultaneously fed under the roller body 100, the roller body 100 contacts the PE film, and a heating medium is required to be introduced into the roller body 100 to heat the roller body 100, so that the PE film is compounded on the paper surface according with requirements, and the step is called as a condensation film in the industry. Under the process, the PE film is easy to be adsorbed with the roller body 100 when being discharged from the roller, so that the linear speed of the roller body 100 needs to be controlled to be 50-80 m/min, and once the linear speed exceeds the speed range, the composite yield of the PE film is greatly reduced.
The improvement of the high-gloss matte roll according to the present application does not start from the conventional reduction of the roll surface roughness, but instead, the roll surface roughness is controlled to be one degree, and the roughness RA is 0.1 μm and the depth is 0.1 μm, which are optimal conditions under which the linear velocity of the roll body 100 can be directly increased to 400m/min. Correspondingly, the roughness RA may be set to any value between 0.05 and 0.5 μm, and the depth of the corresponding pits 110 may be set to any value between 0.05 and 0.5 μm, and the linear velocity of the roll body 100 may exceed 300m/min in this range.
According to analysis, in the film condensation process, a certain amount of air is pressed into the concave points 110 at the moment when the roller body 100 contacts with the PE film, and an air gap medium layer is formed between the roller body 100 and the PE film by the air pressed into the concave points 110, so that the adsorption effect between the PE film and the roller body 100 when the PE film is discharged from the roller is greatly improved, the PE film is more easily separated from the roller surface of the roller body 100, and the linear speed of the roller body 100 can be improved.
The pits 110 on the roll surface of the roll body 100 are formed by sand blasting.
Correspondingly, the embodiment also provides a membrane condensation method, which comprises the following steps: the PE film and the paper are simultaneously fed under a press roll, which is in contact with the PE film and has a temperature of 220 ℃, and the roll body 100 described in the above embodiment is used.
The PE film is not limited to PE film, but may be other polymer film layer materials such as PET.
The above-mentioned paper is not limited to paper, and may be other substances that can be used as a base layer of a composite material, such as nonwoven fabric.
It is noted that relational terms such as first and second, and the like, if any, are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
The above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (4)
1. The film solidifying method is characterized in that a high polymer film and a substrate are controlled to be simultaneously fed below a high-light matte roller, the high-light matte roller is contacted with the high polymer film, and the high-light matte roller is heated to be more than 200 ℃;
the high-gloss matte roll comprises a roll body (100), wherein pits (110) with the roll surface roughness RA of 0.05-0.5 mu m and the depth of 0.05-0.5 mu m are formed in the roll surface of the roll body (100), and the pits (110) are uniformly distributed on the roll surface of the roll body (100);
In the condensation process, the roller body (100) presses air into the concave point 110 at the moment of contact with the PE film, an air gap medium layer is formed between the roller body (100) and the PE film, the adsorption effect between the PE film and the roller body (100) during the roller outlet process is improved, and the linear speed of the roller body (100) is over 300m/min.
2. A method of condensation according to claim 1, wherein the roll surface roughness RA of the roll body (100) is 0.1 μm and the depth of the pits (110) is 0.1 μm.
3. A method of setting a membrane as claimed in claim 1, characterized in that the pits (110) are formed by sand blasting.
4. A method of condensing film according to claim 1, characterized by the fact that said high haze roller is heated to 220 ℃.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111248001.4A CN113977953B (en) | 2021-10-26 | 2021-10-26 | High gloss matte roller and film forming method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111248001.4A CN113977953B (en) | 2021-10-26 | 2021-10-26 | High gloss matte roller and film forming method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113977953A CN113977953A (en) | 2022-01-28 |
| CN113977953B true CN113977953B (en) | 2024-11-26 |
Family
ID=79741648
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111248001.4A Active CN113977953B (en) | 2021-10-26 | 2021-10-26 | High gloss matte roller and film forming method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113977953B (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002241514A (en) * | 2001-02-19 | 2002-08-28 | Daiya Plastic Kk | Ethylene resin film excellent in anti-blocking property and method for producing the same |
| CN104066567A (en) * | 2012-01-23 | 2014-09-24 | 麦克德米德印刷方案股份有限公司 | Improved laminating apparatus and method of using the same |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7735702B2 (en) * | 2006-09-27 | 2010-06-15 | Fujifilm Corporation | Web guiding roller and web conveying apparatus |
| US8231372B2 (en) * | 2006-09-27 | 2012-07-31 | Toray Industries, Inc. | Intermittent film forming system and intermittent film forming method |
| CN109366963A (en) * | 2018-12-15 | 2019-02-22 | 浙江中邦塑胶股份有限公司 | A kind of high-adhesion PVC sheet and its production equipment |
| CN112791603B (en) * | 2019-11-13 | 2023-04-14 | 李鑫 | High-temperature casting system for polyethylene microporous membrane |
-
2021
- 2021-10-26 CN CN202111248001.4A patent/CN113977953B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002241514A (en) * | 2001-02-19 | 2002-08-28 | Daiya Plastic Kk | Ethylene resin film excellent in anti-blocking property and method for producing the same |
| CN104066567A (en) * | 2012-01-23 | 2014-09-24 | 麦克德米德印刷方案股份有限公司 | Improved laminating apparatus and method of using the same |
Also Published As
| Publication number | Publication date |
|---|---|
| CN113977953A (en) | 2022-01-28 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101851069B (en) | Method for preparing polymer super-hydrophobic surface by using screen template method | |
| EP0261246B1 (en) | Process and apparatus for forming laminate by thermocompression bonding | |
| FI66415B (en) | VATTENHALTIG GJUTBESTRYKNINGSKOMPOSITION | |
| JPH03503260A (en) | Drying method | |
| CN101678605A (en) | Mold release film | |
| CN102378654B (en) | Extrusion-coated strap for rigid packagings | |
| MX2013004565A (en) | Systems, methods and apparatuses for direct embossment of a polymer melt sheet. | |
| US3010861A (en) | Manufacture of transfer-decorated extrusion products | |
| CN1309605A (en) | Stretched film of thermoplastic resin | |
| CN113977953B (en) | High gloss matte roller and film forming method thereof | |
| CN106221601A (en) | The laminating adhesive material of Novel hot makes and technique for applying | |
| KR100416117B1 (en) | Method and apparatus for manufacturing laminated metal plate | |
| CN108656584B (en) | Preparation method of high-lamination-degree BOPET-UV composite film | |
| CN102034892A (en) | A kind of production technology of solar cell encapsulating EVA adhesive film | |
| JP2002110722A (en) | Method for encapsulating semiconductor chip with resin, and mold release film for encapsulating semiconductor chip with resin | |
| KR100501734B1 (en) | Optical film production device | |
| JP2009113383A (en) | Method and apparatus for manufacture of plastic hollow plate | |
| JPH09285759A (en) | Coating method of ultraviolet curing type hot melt adhesive agent | |
| JP4268130B2 (en) | Manufacturing method and manufacturing apparatus for web-shaped packaging laminate | |
| CN106541643A (en) | A kind of overlay film aluminium sheet and preparation method thereof | |
| JP6075134B2 (en) | Release film | |
| JP3948824B2 (en) | Method for producing stretched film and apparatus therefor | |
| KR100282167B1 (en) | A method of manufacturing polyvinylchloride film | |
| JP2880431B2 (en) | Manufacturing method of embossed sheet | |
| JP2736207B2 (en) | Manufacturing method of laminated sheet |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |