CN113955547A - Adhesive tape switching and butting device - Google Patents
Adhesive tape switching and butting device Download PDFInfo
- Publication number
- CN113955547A CN113955547A CN202111263204.0A CN202111263204A CN113955547A CN 113955547 A CN113955547 A CN 113955547A CN 202111263204 A CN202111263204 A CN 202111263204A CN 113955547 A CN113955547 A CN 113955547A
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- China
- Prior art keywords
- adhesive tape
- roller
- switching
- tape
- assembly
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/18—Attaching, e.g. pasting, the replacement web to the expiring web
- B65H19/1805—Flying splicing, i.e. the expiring web moving during splicing contact
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H16/00—Unwinding, paying-out webs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/20—Cutting-off the expiring web
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/02—Advancing webs by friction roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/02—Registering, tensioning, smoothing or guiding webs transversely
- B65H23/032—Controlling transverse register of web
- B65H23/038—Controlling transverse register of web by rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/11—Dimensional aspect of article or web
- B65H2701/113—Size
- B65H2701/1133—Size of webs
- B65H2701/11332—Size of webs strip, tape, narrow web
Landscapes
- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
Abstract
The invention belongs to the field of equipment for processing sealing strips, and particularly discloses an adhesive tape switching and butting device.A conveying mechanism, a switching mechanism and a butting mechanism are arranged on a rack, the conveying mechanism comprises a traction assembly and an unreeling assembly which are respectively positioned at two sides of the switching mechanism, and the unreeling assemblies are provided with two groups; the switching mechanism comprises a switching component and a detection component, the switching component comprises a first supporting platform fixed on the rack and a second supporting platform arranged on the rack, and a first cutting knife is fixed at one end of the second supporting platform, which is abutted against the first supporting platform; the detection assembly comprises an infrared sensor for detecting the end part of the adhesive tape and a distance sensor for detecting the vertical movement distance of the second support table; the butt joint mechanism comprises a press fit assembly, and the press fit assembly comprises a hot pressing block arranged right above the joint of the first supporting table and the second supporting table. By adopting the scheme of the invention, the problem of high labor intensity caused by manually jointing the new adhesive tape and the original adhesive tape end can be solved.
Description
Technical Field
The invention belongs to the field of equipment for processing sealing strips, and particularly relates to an adhesive tape switching and butting device.
Background
The automobile sealing strip is used for filling various gaps among automobile body components, plays the effects of shock absorption, water resistance, dust prevention, sound insulation and the like, and improves the comfort of driving experience. After the sealing strip is formed, a layer of adhesive tape is required to be attached to the sealing strip along the length direction of the sealing strip, and the adhesive tape is generally attached to the sealing strip in a hot pressing mode.
In the process of rubberizing, the sealing strip is continuously conveyed, the adhesive tape is also continuously conveyed through the adhesive tape conveying mechanism and is pressed on the sealing strip, but the length of one roll of adhesive tape is limited, after one roll of adhesive tape is used up, a new adhesive tape needs to be replaced, at the moment, the whole rubberizing equipment needs to be stopped, then the new adhesive tape and the end part of the original adhesive tape are butted together, the end parts of the two rolls of adhesive tapes need to be aligned during the first butt joint, and much time is spent on the alignment; and secondly, the time required by butt joint determines the time for stopping the machine, and because the sealing strip is directly conveyed to the rubberizing equipment after being extruded and molded, if the conveying of the sealing strip needs to be stopped, the extruding process of the sealing strip needs to be stopped, and the longer the machine is, the processing efficiency is influenced, and certain loss can be caused.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a tape switching and butting device, which aims to solve the problems that time is needed to be spent and the machine needs to be stopped when a tape is switched.
In order to achieve the purpose, the invention adopts the following technical scheme:
the adhesive tape switching and butting device comprises a rack, wherein a conveying mechanism, a switching mechanism and a butting mechanism are arranged on the rack; the conveying mechanism comprises a traction assembly, a buffer assembly and an unreeling assembly, the unreeling assembly is provided with two groups, the buffer assembly comprises at least two mounting blocks fixed on the rack, the mounting blocks are rotatably connected with guide wheels, a slide block is vertically and slidably connected between every two adjacent mounting blocks on the rack, the slide block is rotatably connected with the buffer wheel, and the outer walls of the guide wheels and the buffer wheel are provided with annular grooves for clamping adhesive tapes; the switching mechanism comprises a switching component and a detection component, the switching component is positioned between the buffering component and the unreeling component, the switching component comprises a first supporting table fixed on the rack and a second supporting table installed on the rack, the first supporting table is positioned on one side close to the traction component, a first driving piece used for driving the second supporting table to move vertically is arranged on the rack, when the upper surfaces of the second supporting table and the first supporting table are level, the end parts of the second supporting table and the first supporting table are abutted, a first cutter is fixed at one end of the second supporting table abutted to the first supporting table, and pressing blocks are connected above the first supporting table and the second supporting table in a sliding mode along the vertical direction; the detection assembly comprises an infrared sensor for detecting the end part of the adhesive tape and a distance sensor for detecting the vertical movement distance of the second support table; the butt joint mechanism comprises a press fit assembly, the press fit assembly comprises a hot pressing block arranged right above the joint of the first supporting platform and the second supporting platform, and a second driving piece used for driving the hot pressing block to move vertically is arranged on the rack.
Compared with the prior art, the invention has the following beneficial effects:
firstly, the buffering component is arranged, and the adhesive tape sequentially passes through the guide wheel, the buffering wheel and the guide wheel (only two mounting blocks are arranged for example) in the conveying process of the adhesive tape, and the adhesive tape is subjected to the self weight of the buffering wheel and moves downwards along with the buffering wheel, so that the effect that a part of the adhesive tape is stored between the buffering wheel and the guide wheel is equivalent. When the adhesive tape needs to be butted, the rear end of the adhesive tape is pressed through the pressing block, the butt joint of the adhesive tape is facilitated on the one hand, the movement of the rear end of the adhesive tape is limited on the other hand, the traction equipment continues to pull the adhesive tape, the adhesive tape pulls the buffer wheel to move upwards, the adhesive tape continues to be conveyed to finish the rubberizing work, the follow-up butt joint of the adhesive tape is not affected, and the whole equipment does not need to be stopped.
Secondly, the time that the buffer assembly can delay is limited under the size and floor space limit of the design of the buffer assembly, so that the butt joint of the adhesive tape needs to be completed within a limited time. The scheme reduces the time spent on splicing the adhesive tapes from the following aspects:
original sticky tape is carrying the use in-process, the staff can be ready to supply reserve sticky tape, it is equipped with two sets ofly to unreel the subassembly, supply reserve sticky tape and place after the subassembly is unreeled to the second group, place the tip of sticky tape on the second brace table, and make the tip of sticky tape and the one end tip parallel and level that the second brace table set up first cutter, the process of placing supplementary reserve sticky tape does not influence the transport of original sticky tape, and the staff can place supplementary reserve sticky tape at the optional time in the use of original sticky tape, and needn't observe original sticky tape and use up the back and place again, and place supplementary reserve sticky tape in advance, required time when having reduced the butt joint.
When original sticky tape is about to use up, detect the end of sticky tape through infrared inductor, judge according to this whether need switch new sticky tape, when needing to switch the sticky tape, through the downstream of second brace table, first cutter cuts off the sticky tape end that still is located first brace table, the tip that is located the supplementary reserve sticky tape on the second brace table and the terminal continuation of original sticky tape, judge the distance of the downstream of second brace table through apart from the inductor for second brace table and first brace table upper surface parallel and level. And then the ends of the adhesive tapes on the first supporting table and the second supporting table are hot-pressed together through a hot-pressing block of the butt joint assembly, so that the bonding of the adhesive tapes is completed.
Above-mentioned in-process, the sticky tape is as long as be located the briquetting below, can keep the alignment degree of sticky tape to a certain extent, and when subsequent staff placed supplementary reserve sticky tape, only need on the second supporting bench adjust the position can, and do not influence the use of original sticky tape on the first supporting bench completely, just only need when the butt joint downwards slide the second supporting bench can, the time of the required cost of adjustment sticky tape position when having reduced the butt joint.
Above-mentioned scheme has improved machining efficiency from two aspects: under the condition that the whole equipment does not stop, the time for aligning the adhesive tape and then butting the adhesive tape is reduced, and the processing efficiency is greatly improved.
Drawings
Fig. 1 is an overall configuration front view of embodiment 1 of the present invention.
Fig. 2 is an enlarged view of a portion a in fig. 1.
Fig. 3 is a schematic structural diagram of the buffering assembly in fig. 1.
Fig. 4 is a schematic structural view of the unwinding assembly in fig. 1.
Fig. 5 is a schematic structural diagram of the switching assembly and the docking mechanism in fig. 1.
Fig. 6 is a right side view of fig. 5.
Fig. 7 is a schematic structural diagram of a unwinding assembly in embodiment 2 of the present invention.
Fig. 8 is a schematic structural diagram of a switching element in embodiment 3 of the present invention.
Fig. 9 is a front view of the switching mechanism in embodiment 4 of the present invention.
Fig. 10 is a front view of a cushion assembly in embodiment 5 of the present invention.
In the figure: 1. an adhesive tape; 11. a guide wheel; 12. a slide rail; 13. a buffer wheel; 14. a slider; 15. mounting blocks; 16. an annular groove; 17. gas pressure blocks; 18. a pneumatic member; 21. placing a roller; 22. a tape cartridge; 23. a roller; 24. a connecting rod; 25. a drive roller; 26. a roller; 27. a limiting groove; 28. a clamping block; 31. an infrared sensor; 32. receiving a plate; 33. a distance sensor; 41. a second support table; 42. a first cutter; 43. a first support table; 44. a limiting plate; 45. a limiting block; 46. a support plate; 47. briquetting; 48. a support frame; 49. a slide bar; 50. a groove; 51. cooling the spray head; 52. a vertical plate; 61. hot pressing blocks; 62. a slide plate; 63. a guide block; 64. a reel; 65. a second cutter; 66. and (4) bonding the tape.
Detailed Description
The invention is further described in detail below with reference to the accompanying drawings, and specific embodiments are given.
Example 1
As shown in fig. 1, the adhesive tape switching and docking device includes a frame, and a conveying mechanism, a switching mechanism, and a docking mechanism are disposed on the frame.
Conveying mechanism includes traction assembly, buffering subassembly and unreels the subassembly, and traction assembly chooses conventional traction equipment among the prior art for use, for example pulls the area, as long as can realize pulling 1 function of carrying of sticky tape. The traction assembly, the buffering assembly, the switching mechanism and the unreeling assembly are sequentially arranged along the conveying direction of the adhesive tape 1, the adhesive tape 1 is stored in the unreeling assembly, the adhesive tape 1 sequentially passes through the switching mechanism, the buffering assembly and the traction assembly after being loosened in the unreeling assembly, and then the adhesive tape 1 is pulled to move through the traction assembly, so that the conveying of the adhesive tape 1 is realized.
Referring to fig. 3, the buffering assembly includes at least two mounting blocks 15 fixed on the frame, in this embodiment, three mounting blocks 15 are taken as an example, the mounting blocks 15 are all rotatably connected with the guide wheel 11, a sliding block 14 is located between two adjacent mounting blocks 15 in the frame and is connected to the sliding block 14 along the vertical sliding direction, that is, the sliding block 14 is provided with two sliding rails 12 for the sliding block 14 to slide, in the actual use process, the sliding block 14 slides relative to the sliding rail 12 in a convenient manner, the sliding block 14 can be rotatably connected to a plurality of rotating wheels on the sliding block 14, and the rotating wheels are connected to the sliding rails 12 in a rolling manner. The sliding blocks 14 are rotatably connected with buffer wheels 13. The outer walls of the guide wheel 11 and the buffer wheel 13 are respectively provided with an annular groove 16 for the adhesive tape 1 to be clamped in, the adhesive tape 1 is limited through the annular groove 16, and the adhesive tape 1 is prevented from being separated from the guide wheel 11 and the buffer wheel 13.
As shown in the combined figure 4, the unreeling assembly is provided with two sets, the unreeling assembly comprises a placing roller 21 and a driving roller 25, the placing roller 21 is rotatably connected to the rack, the driving roller 25 is rotatably connected to the rack, and the driving roller 25 is used for driving the placing roller 21 to rotate. Install the torsional spring between drive roller 25 and the frame, through the setting of torsional spring, the return after drive roller 25 rotates of being convenient for. In order to avoid that the placing roller 21 rotates to return when the driving roller 25 returns, the placing roller 21 is sleeved with a mounting ring, a one-way bearing is arranged between the placing roller 21 and the mounting ring, and the mounting ring is connected with the driving roller 25 through a conventional transmission mode in the prior art. The placing roller 21 is used for installing the adhesive tape cylinder 22, and specifically, the installing mode of the placing roller 21 and the adhesive tape cylinder 22 adopts the prior art, for example, the mode of key connection or interference fit is adopted, so long as the placing roller 21 can drive the adhesive tape cylinder 22 to rotate together.
The outside cover of drive roller 25 is equipped with roller 26, and roller 26 is fixed in the frame, is fixed with connecting rod 24 on the drive roller 25, and the one end that the drive roller 25 was kept away from to connecting rod 24 is rotated and is connected with gyro wheel 23, and the length direction of connecting rod 24 and the axis of drive roller 25 are misaligned and nonparallel, and in this embodiment, connecting rod 24 is fixed at the terminal surface of drive roller 25, and the length direction of connecting rod 24 is perpendicular to the axis of drive roller 25. In order to prevent the adhesive tape 1 from separating from the roller 23, the outer wall of the roller 23 is provided with an annular limiting groove 27.
In this embodiment, taking the example that the adhesive tape 1 is separated from the lower left side of the placing roller 21 and then passes through the lower side of the roller 23, the driving roller 25 and the placing roller 21 have the same rotation direction, and the mounting ring and the driving roller 25 are connected by a belt transmission. The adhesive tape 1 passes under the roller 23, and the axis of the roller 23 is lower than the axis of the placing roller 21, or a higher guide roller is arranged between the placing roller 21 and the roller 23, so that the adhesive tape 1 passing through the roller 23 is in a regular v shape to provide an upward pulling force for the roller 23.
An adjusting part for adjusting the rotation resistance of the driving roller 25 is arranged between the roller 26 and the driving roller 25, in this embodiment, the adjusting part comprises an electromagnet (not shown in the figure) installed on the inner wall of the roller 26 or the end face of the roller 26 and a power supply for electrifying the electromagnet, the roller 26 is made of iron, namely, the electromagnet has an attraction fixing effect on the roller 26 after being electrified, in order to facilitate the installation of the electromagnet, in this embodiment, the electromagnet is installed on the end face of the roller 26, and the adsorption surface of the electromagnet faces the driving roller 25 and is in contact with the outer wall of the driving roller 25. A slide rheostat is fixed on the rack, a series circuit is formed by the slide rheostat, the electromagnet and the power supply, the resistance in the circuit is changed by adjusting the slide rheostat, the current supplied to the electromagnet by the power supply is changed, and the magnetic strength of the electromagnet is further changed.
Referring to fig. 5, the switching mechanism includes a switching assembly and a detecting assembly, the switching assembly includes a first supporting platform 43 fixed on the frame and a second supporting platform 41 installed on the frame, specifically, in this embodiment, the second supporting platform 41 is connected to the frame along a vertical sliding connection, a first driving member for driving the second supporting platform 41 to move vertically is provided on the frame, and the first driving member is a conventional air cylinder or hydraulic cylinder in the prior art. First supporting table 43 is located the one side that is close to the buffering subassembly, and first supporting table 43 is close to the one end upside of buffering subassembly and is fixed with limiting plate 44, and limiting plate 44 lower extreme is seted up flutedly 50, forms the passageway that supplies sticky tape 1 to pass through between recess 50 and the first supporting table 43 upper surface, and recess 50 is used for spacing sticky tape 1.
When the upper surfaces of the second supporting platform 41 and the first supporting platform 43 are flush, the end parts of the second supporting platform 41 and the first supporting platform 43 are abutted, and a first cutter 42 is fixed at one end of the second supporting platform 41 abutted to the first supporting platform 43, namely, when the second supporting platform 41 vertically slides, the first cutter 42 can be driven to slide to cut off the adhesive tape 1 on the first supporting platform 43.
As shown in fig. 2, a pressing block 47 is connected to the upper portions of the first supporting table 43 and the second supporting table 41 along a vertical sliding manner, specifically, a supporting frame 48 in an L shape is fixed to each of the first supporting table 43 and the second supporting table 41, a vertical sliding rod 49 is fixed to the lower end of each supporting frame 48, the pressing block 47 is connected to the sliding rod 49 in a sliding manner, a third driving member for driving the pressing block 47 on the first supporting table 43 to vertically slide is installed on the first supporting table 43, and the third driving member is a conventional air cylinder or hydraulic cylinder in the prior art.
The switching assembly further comprises a limiting part located between the second supporting platform 41 and the detecting assembly, the limiting part is used for limiting and fixing the tail end of the adhesive tape 1, the limiting part comprises a supporting plate 46 fixed on the rack and a limiting block 45 connected to the rack in a sliding mode, the sliding direction of the limiting block 45 is perpendicular to one side surface, facing the limiting block 45, of the supporting plate 46, and when the tail end of the adhesive tape 1 passes through the space between the supporting plate 46 and the limiting block 45, the tail end of the adhesive tape 1 is fixed through sliding of the limiting block 45. A fourth driving part for driving the limiting block 45 to slide is fixed on the frame, and the fourth driving part is a conventional air cylinder or hydraulic cylinder in the prior art. In the actual processing process, the distance between the limiting part and the detection assembly needs to be set as large as possible in the integral limited space of the equipment, so that the limiting part is prevented from having sufficient time to limit the tail end of the adhesive tape 1 after the detection assembly detects the tail end of the adhesive tape 1.
The detection assembly comprises an infrared sensor 31 for detecting the end part of the adhesive tape 1 and a distance sensor 33 for detecting the vertical movement distance of the second support table 41, specifically, the infrared sensor 31 is fixed on the rack, a receiving plate 32 arranged opposite to the infrared sensor 31 is further fixed on the rack, and the adhesive tape 1 passes through the infrared sensor 31 and the receiving plate 32. The distance sensor 33 is fixed on the frame, and the distance sensor 33 is located below the second support table 41.
Referring to fig. 6, the docking mechanism includes a pressing assembly and a cooling assembly, the pressing assembly includes a hot-pressing block 61 vertically slidably connected to the first supporting platform 43 and the second supporting platform 41 directly above the docking position, and a reel 64 for storing an adhesive tape 66 (selected from aluminum foil paper), and an axis of the reel 64 is perpendicular to a sliding direction of the hot-pressing block 61. Install the second driving piece that is used for driving hot pressing piece 61 vertical motion in the frame, it is concrete, there is slide 62 along vertical sliding connection in the frame, and hot pressing piece 61 is fixed on slide 62, and conventional cylinder or pneumatic cylinder among the prior art are chooseed for use to the second driving piece, and the output shaft and the slide 62 of second driving piece are connected, and the second driving piece is through driving slide 62 vertical slip in the frame, and then drives hot pressing piece 61 vertical motion. The hot pressing block 61 is located right above the joint of the first supporting table 43 and the second supporting table 41, and the width of the hot pressing block 61 is equal to or greater than the width of the groove 50 on the limiting plate 44. An electric heating rod is fixed on the hot pressing block 61, and the hot pressing block 61 is heated by the electric heating rod so as to complete hot pressing.
Cooling unit is including fixing cooling shower nozzle 51 on first supporting bench 43 and being used for letting in the gaseous air supply of cooling shower nozzle 51 for, and high pressure positive blower or high compression pump among the prior art are specifically selected for to the air supply, and the end slope of giving vent to anger of cooling shower nozzle 51 is towards first supporting bench 43 upper surface, and sticky tape 1 butt joint is accomplished the back, cools off sticky tape 1 through cooling shower nozzle 51 spun cooling gas.
During the specific use, install adhesive tape cylinder 22 on placing roller 21, pull out the tip of sticky tape 1 for sticky tape 1 loops through behind the limiting plate 44 on guide roll, gyro wheel 23 downside, first supporting station 43, the first supporting station 43 and gets into the buffering subassembly, and the installation of sticky tape 1 in the buffering subassembly is: the adhesive tape 1 passes through the buffer assembly sequentially from the guide wheel 11 to the buffer wheel 13 to the guide wheel 11 from the guide wheel 11 to the buffer wheel 11, so that the adhesive tape 1 is introduced into or connected with the traction assembly, and the traction assembly can pull the adhesive tape 1 to move. After the adhesive tape 1 is assembled, the adhesive tape 1 is subjected to the self weight of the buffer wheel 13 and moves downwards along with the buffer wheel 13, which is equivalent to that a part of the adhesive tape 1 is stored between the buffer wheel 13 and the guide wheel 11.
When the adhesive tape 1 is pulled by the pulling assembly, the adhesive tape 1 generates upward pulling force on the roller 23, the roller 23 is driven by the pulling force of the adhesive tape 1 on the roller 23 to move upward, and the roller 23 drives the driving roller 25 to rotate relative to the roller 26 through the connecting rod 24. The driving roller 25 is in transmission connection with the placing roller 21, the driving roller 25 rotates to drive the placing roller 21 to rotate, and then the placing roller 21 drives the adhesive tape barrel 22 to rotate to loosen the adhesive tape 1, so that the adhesive tape 1 can be pulled to move.
The placing roller 21 rotates once, after a section of the adhesive tape 1 is loosened, the upward pulling force of the adhesive tape 1 on the roller 23 is reduced, the roller 23 deflects downwards to reset under the action of the dead weight and the torsion spring, after the loosened adhesive tape 1 is used and tensioned again, the roller 23 receives the upward pulling force of the adhesive tape 1, and the process is repeated.
In order to limit the length of the adhesive tape 1 loosened each time, a worker selects to adjust the rotation resistance between the driving roller 25 and the roller 26 through an adjusting piece according to the actual conveying condition of the adhesive tape 1, specifically, on the premise of keeping the current of the power supply unchanged, the position of a poking block on the slide rheostat is adjusted, the current of the power supply introduced into the electromagnet is adjusted by adjusting the resistance of the slide rheostat, the magnetic strength of the electromagnet is changed, and when the magnetic strength of the electromagnet is gradually increased, the adsorption force of the electromagnet on the driving roller 25 is also gradually increased, so that the rotation resistance of the driving roller 25 is increased. When the pulling force of the adhesive tape 1 on the roller 23 is maintained within a certain range, that is, when the pulling assembly pulls the adhesive tape 1 at a pulling speed within a certain range, the larger the rotation resistance of the driving roller 25 is, the smaller the range in which the roller 23 can drive the driving roller 25 to rotate is, the smaller the range in which the driving roller 25 can drive the placing roller 21 to rotate is, and further, the shorter the length of the adhesive tape 1 loosened at a time is. Accordingly, the resistance between the drive roller 25 and the roller 26 becomes gradually smaller, and the length of the adhesive tape 1 increases in a single unwinding.
One roll of sticky tape 1 is carrying the use in-process, and the staff can be ready to supply reserve sticky tape 1, unreels the subassembly and is equipped with two sets ofly, will supply reserve sticky tape section of thick bamboo 22 to install on the second group unreels the subassembly after, will supply reserve sticky tape 1's tip to place briquetting 47 on second brace table 41 under to make sticky tape 1's tip and second brace table 41 set up the one end tip parallel and level of first cutter 42, the process of placing supply reserve sticky tape 1 does not influence the transport of original sticky tape 1.
When the original adhesive tape 1 is about to be used up, the tail end of the adhesive tape 1 is separated from the unreeling assembly, after the tail end of the adhesive tape 1 moves through the infrared sensor 31, the infrared sensor 31 can not sense the adhesive tape 1 any more, the original adhesive tape 1 is judged to be about to be used up, the second supporting table 41 is driven to slide down manually or through program control at the moment, the pressing block 47 on the first supporting table 43 is driven to slide down, the pressing block 47 on the first supporting table 43 presses the original adhesive tape 1, the limiting block 45 is driven to slide simultaneously, the limiting block 45 limits the tail end of the adhesive tape 1, the first cutter 42 cuts off the tail end of the adhesive tape 1 which is still positioned on the first supporting table 43, and the end of the supplementary standby adhesive tape 1 positioned on the second supporting table 41 is connected with the tail end of the original adhesive tape 1. The distance sensor 33 senses the distance that the second supporting platform 41 slides down, and when the upper surface of the second supporting platform 41 is flush with the upper surface of the first supporting platform 43, the second supporting platform 41 stops sliding down. At this time, the stopper 45 is slid to be reset, the end of the cut adhesive tape 1 is released, and the end of the adhesive tape 1 is collected for subsequent processing.
The staff inserts the tip of adhesive tape 66 in the guide way in advance, after the tip of two sets of sticky tapes 1 joints, drive slide 62 slides downwards, when hot pressing piece 61 is about to be close to sticky tape 1, drive spool 64 rotates, adhesive tape 66 on spool 64 loosens, adhesive tape 66 is guided hot pressing piece 61 below, in order to avoid hot pressing piece 61 still far away from sticky tape 1, take place certain flagging problem behind adhesive tape 66 loosening, and aluminium foil paper has certain hardness as adhesive tape 66, when being close to sticky tape 1, can be better with leading-in adhesive tape 66 between sticky tape 1 and hot pressing piece 61, even there is certain flagging in the end of adhesive tape 66 this moment, also can hang down on sticky tape 1, can not influence the bonding.
Along with the gliding of hot pressing block 61, hot pressing block 61 with bonding tape 66 pressfitting on sticky tape 1, heat hot pressing block 61 through the electrical heating stick, accomplish the hot pressing for the pressfitting effect is better. After the pressing is finished, the second cutter 65 slides downwards to cut off the adhesive tape 66, the second cutter 65 is positioned between the guide block 63 and the hot pressing block 61, and after the cutting, the end part of the adhesive tape 66 is positioned in the guide groove, so that the adjustment by a worker is not needed. After the pressing, the second cutter 65 and the sliding plate 62 are both slid upwards to reset. The pressing block 47 on the first supporting table 43 slides upwards to be reset, and the adhesive tape 1 continues to be dragged and conveyed.
In the switching and butting process of the adhesive tape 1, the pressing block 47 on the first supporting table 43 presses the rear end of the original adhesive tape 1 to limit and fix the rear end of the adhesive tape 1, the traction assembly continues to pull the adhesive tape 1, the adhesive tape 1 pulls the buffer wheel 13 to move upwards, and the part of the adhesive tape 1 stored between the buffer wheel 13 and the guide wheel 11 continues to be conveyed to finish the subsequent adhesive tape pasting work of the adhesive tape 1 without affecting the switching and butting process of the adhesive tape 1. When the slide block 14 is located at the lowest end of the slide rail 12, the larger the vertical distance between the slide block 14 and the mounting block 15 is, the longer the adhesive tape 1 can be stored, or the more the mounting blocks 15 and the slide blocks 14 are provided, the longer the adhesive tape 1 is wound in a turning way when passing through the guide wheel 11 and the buffer wheel 13, and the number or the positions of the mounting blocks 15 and the slide blocks 14 are set according to the time required by actual butting.
And after the adhesive tape 1 is switched and butted once, continuously preparing the next adhesive tape 1 to be replaced. In the in-service use process, the level of detecting component can set up the level that is higher than the switching module (can set up the guiding axle that is used for 1 direction to sticky tape between detecting component and the switching module according to actual processing condition), and when the staff was placing supplementary reserve sticky tape 1, supplementary reserve sticky tape 1 can not pass through detecting component earlier to avoid influencing the detection of detecting component to original sticky tape 1. When the staff changes next volume sticky tape 1, can pull the sticky tape 1 that has accomplished the butt joint through removing at this moment, will unreel the sticky tape 1 of subassembly department and pull out unnecessary part for sticky tape 1 no longer hinders second brace table 41 and upwards slides and reset, and will pull the unnecessary sticky tape 1 of tearing out and set up on the detecting element, and reduce the influence that the sticky tape 1 that pulls sticky tape 1 and lead to no longer tensioning, make this volume sticky tape 1 detect through the detecting element simultaneously.
Example 2
This example differs from example 1 in that: the setting of regulating part is different, and is concrete, combine shown in fig. 7, and in this embodiment, the regulating part is including installing fixture block 28 on roller 26 and along roller 26 radial motion, and fixture block 28 is located roller 26 towards the one end of drive roller 25, and is concrete, has seted up a plurality of screw through-holes along circumference on roller 26, and fixture block 28 threaded connection is in the screw through-hole, and fixture block 28 is fixed with the friction pad towards the one end of drive roller 25, and the rubber pad that has certain deformability is chooseed for use to the friction pad. The fixture block 28 is rotated to make the fixture block 28 drive the friction pad to gradually approach the driving roller 25, so that the friction pad is gradually deformed, the tightening force of the fixture block 28 on the driving roller 25 is gradually increased, and the rotation resistance of the driving roller 25 is gradually increased.
Example 3
This example differs from example 1 in that: the setting of second supporting bench 41 is different, and is concrete, combine as shown in fig. 8, has a riser 52 along vertical sliding connection in the frame, and first driving piece passes through the vertical slip of drive riser 52, and then realizes driving second supporting bench 41 vertical motion. Second brace table 41 is connected on riser 52 along horizontal sliding, it is concrete, sticky tape 1 is at second brace table 41, when first brace table 43 is gone up, sticky tape 1 is the horizontality and carries, the sliding direction of second brace table 41 is perpendicular with sticky tape 1's direction of delivery, then when second brace table 41 resets, earlier horizontal sliding, make second brace table 41 no longer be located sticky tape 1 under after, rethread riser 52 drives second brace table 41 upward movement and resets, setting in this embodiment, compare embodiment 1, do not need the staff to pull sticky tape 1 and avoid sticky tape 1 to interfere second brace table 41 and reset.
Example 4
This example differs from example 1 in that: the setting of the detection component is different, specifically, as shown in fig. 9, the infrared sensor 31 and the receiving board 32 of the detection component are provided with two sets, the locating parts are also provided with two sets, two sets of infrared sensors 31, two sets of locating parts respectively and two sets of unwinding components one-to-one, the original adhesive tape 1 is conveyed after passing through one set of unwinding components, one set of infrared sensor 31 and the receiving board 32, when the worker prepares to supplement the standby adhesive tape 1, the supplementary standby adhesive tape 1 is placed on the second supporting table 41 after passing through the other set of unwinding components, the other set of infrared sensor 31 and the receiving board 32, and after the adhesive tape 1 is switched once and butted, the other set of infrared sensor 31 is restarted.
Example 5
This embodiment is based on embodiment 1, and as shown in fig. 10, the cushion assembly further includes an air pressure block 17 fixed to the slider 14. The air pressure block 17 is internally provided with a cavity which is communicated with an air pressure piece 18, and specifically, the air pressure piece 18 is a device which can make high-pressure air flow by using a conventional air pump and the like in the prior art. In practical use, each slide block 14 may be fixed with one air pressure block 17, and the air pressure member 18 is respectively communicated with each air pressure block 17, or two adjacent slide blocks 14 may be fixed with one air pressure block 17, for example, in this embodiment, the air pressure block 17 is fixed between the two slide blocks 14, and the air pressure member 18 only needs to be communicated with one air pressure block 17.
When the adhesive tape 1 is butted, the pressing block 47 on the first supporting table 43 presses the rear end of the adhesive tape 1, at the moment, the air pressing piece 18 is manually controlled or controlled by a program to extract air in the cavity, the weight of the air pressing piece 17 is reduced, the sliding block 14 can slide upwards more conveniently, and the influence on the adhesive tape 1 caused by the overlarge force when the adhesive tape 1 pulls the buffer wheel 13 to move upwards is avoided. After the butt joint is completed, the air compression piece 18 is controlled to fill high-pressure air into the cavity, so that the weight of the air pressure block 17 is increased, and the sliding block 14 is driven to slide downwards to tension the adhesive tape 1.
Example 6
This embodiment still is equipped with first controller, pressure sensor and is used for driving drive roller 25 pivoted motor on embodiment 1's basis, and pressure sensor fixes in the lower side cell wall of spacing groove 27 on gyro wheel 23, and pressure sensor, motor all with first controller signal connection, the signal input part of first controller is used for receiving pressure sensor's pressure signal, the signal output part of first controller is used for controlling opening and close of motor. Specifically, after the pulling force of sticky tape 1 to gyro wheel 23 increases, pressure signal that pressure sensor received reaches and sets for the threshold value after, the signal transmission gives first controller, and first controller control motor starts, and the motor drives drive roller 25 forward rotation, places sticky tape 1 on the roller 21 and loosens the back, and sticky tape 1 reduces to the pulling force of gyro wheel 23, and first controller control motor drives drive roller 25 and closes after the contrarotation resets. In this embodiment, drive roller 25 through the motor and rotate, reduced sticky tape 1 and needed the pulling force that provides to gyro wheel 23, and then avoided sticky tape 1 to damage.
Example 7
In this embodiment, on the basis of embodiment 1, a second controller is further provided, and the second controller is a controller controlled by a PLC program or the like in the prior art. In this embodiment, the infrared sensor 31, the distance sensor 33, the motor, the first driving element, the second driving element, the third driving element, the fourth driving element and the fifth driving element are all in signal connection with the second controller. Setting the movement strokes of the first driving piece, the second driving piece, the third driving piece, the fourth driving piece and the fifth driving piece to be constant values, namely starting the first driving piece, the second driving piece, the third driving piece, the fourth driving piece or the fifth driving piece once, and closing the first driving piece, the second driving piece, the third driving piece, the fourth driving piece and the fifth driving piece after the first driving piece, the second driving piece, the third driving piece, the fourth driving piece and the fifth driving piece move for the set stroke distance.
After the signal input part of the second controller receives the detection signal of the infrared sensor 31, the signal output part of the second controller controls the first driving part, the third driving part and the fourth driving part to start, specifically, after the end of the adhesive tape 1 passes through between the infrared sensor 31 and the receiving plate 32, the infrared sensor 31 cannot sense the adhesive tape 1 any more, after the signal is transmitted to the second controller, the second controller controls the third driving part to start, the third driving part drives the pressing block 47 on the first supporting table 43 to slide downwards to press the adhesive tape 1 on the first supporting table 43, meanwhile, the second controller controls the fourth driving part to drive the limiting block 45 to slide to limit the end of the adhesive tape 1, the second controller controls the first driving part to drive the second 41 supporting table to slide downwards, and the switching of the adhesive tape 1 is completed.
Second brace table 41 gliding and first brace table 43 upper surface parallel and level back, distance sensor 33 receives the distance signal of second brace table 41, give the second controller with the signal transmission, second controller control second driving piece drive slide 62 gliding, it is specific, after second brace table 41 and first brace table 43 upper surface parallel and level, the distance between second brace table 41 and the distance sensor 33 is s this moment, when the distance signal that detects apart from sensor 33 is s, give the second controller with the signal transmission, second controller control second driving piece drive slide 62 gliding, slide 62 drives hot briquetting 61 gliding and carries out hot pressing work. The second controller sets hot-pressing time, which is recorded as t seconds, and after t seconds, the second controller controls the fifth driving part to drive the second cutter 65 to slide downwards, and resets after cutting off the adhesive tape 66, and simultaneously controls the second driving part, the third driving part and the fourth driving part to reset.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting, although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all of them should be covered in the claims of the present invention.
Claims (10)
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CN114030936A (en) * | 2021-10-28 | 2022-02-11 | 萨固密(中国)投资有限公司 | Automatic rubberizing equipment of sealing strip |
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