CN113955429A - Automatic material system of taking off based on full automatization - Google Patents
Automatic material system of taking off based on full automatization Download PDFInfo
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- CN113955429A CN113955429A CN202111391410.XA CN202111391410A CN113955429A CN 113955429 A CN113955429 A CN 113955429A CN 202111391410 A CN202111391410 A CN 202111391410A CN 113955429 A CN113955429 A CN 113955429A
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- cylinder
- system based
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- full automation
- stripping system
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- 238000003466 welding Methods 0.000 claims abstract description 14
- 230000001105 regulatory effect Effects 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 4
- 238000001514 detection method Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 17
- 238000010586 diagram Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000007115 recruitment Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/905—Control arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
- B65G2203/044—Optical
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The application discloses automatic material system of taking off based on full automatization includes: the device comprises a base, a lifting assembly and a welding device, wherein the base is arranged on a support frame of the welding device of a welding automobile, a transverse adjusting device is arranged on the upper end surface of the base, the lifting assembly is arranged on the transverse adjusting device, and a self-locking double-guide-rod cylinder is arranged on the lifting assembly; and the clamping assembly is used for limiting the position of the automobile part and is fixedly arranged at the upper end of the self-locking double-guide-rod cylinder. The utility model provides an automatic material system of taking off based on full automatization, the part that the mechanism constitutes is few and the singleness part is little, and the mountable realizes taking off the material on line on anchor clamps, and simple structure saves space, easily makes to reduce the manufacturing cost of anchor clamps, can partially replace the people and get off the completion work in various abominable environment, improved production efficiency greatly, release out personnel from tedious work, bring better use prospect.
Description
Technical Field
The invention relates to the field of automobile processing, in particular to an automatic stripping system based on full automation.
Background
At present, a traditional manual carrying and blanking mode is adopted by most domestic enterprises;
along with the development of the country, the living standard of people is continuously improved, the wages of workers are also continuously increased, the problem of difficult recruitment of workers occurs in a plurality of enterprises, and particularly the mechanical manufacturing industry is particularly serious
Manual feeding, the production mode has low automation degree, low production efficiency and high labor cost, labor force is wasted, people are tired, accumulated errors are generated in manual feeding, and the traditional manual conveying and feeding mode is difficult to meet the actual requirements;
with the continuous development of intelligent manufacturing, more and more enterprises have continuously improved the automation rate, reduced the manual labor, and in order to meet the production requirements of automobile parts, an automatic stripping system based on full automation is provided.
Disclosure of Invention
The invention aims to provide an automatic stripping system based on full automation, and aims to solve the technical problems that manual blanking is adopted in the prior art, the production mode is low in automation degree, low in production efficiency and high in labor cost, labor force is wasted, people feel tired, and accumulated errors are generated due to manual feeding.
An automatic stripping system based on full automation comprises:
the device comprises a base, a lifting assembly and a welding device, wherein the base is arranged on a support frame of the welding device of a welding automobile, a transverse adjusting device is arranged on the upper end surface of the base, the lifting assembly is arranged on the transverse adjusting device, and a self-locking double-guide-rod cylinder is arranged on the lifting assembly; and
the clamping assembly is used for limiting the position of the automobile part and is fixedly arranged at the upper end of the self-locking double-guide-rod cylinder.
Preferably, the base comprises a mounting seat, a bottom plate and a first air cylinder seat, the bottom plate is arranged at one end of the mounting seat, and the first air cylinder seat is fixedly arranged on the outer surface of the upper end of the bottom plate.
Preferably, the transverse adjusting device comprises an air cylinder, a connecting block and a guide rail, a main body of the air cylinder is fixedly installed on a first air cylinder seat, the guide rail is arranged on the upper end face of the installing seat, the connecting block is fixedly connected with a sliding block on the guide rail, and one end of the air cylinder penetrates through a through hole in the first air cylinder seat and is fixedly connected with the connecting block.
Preferably, the lifting assembly comprises a support, a second air cylinder seat is fixedly mounted on the sliding block on the guide rail, the lower end of the support is fixedly mounted at the upper end of the second air cylinder seat, and the self-locking double-guide-rod cylinder is mounted on the support.
Preferably, a lifting cylinder is arranged in the support, and the clamping assembly is arranged on the lifting cylinder and the self-locking double-guide-rod cylinder.
Preferably, cylinder inductors are arranged on the cylinder, the self-locking double-guide-rod cylinder and the lifting cylinder.
Preferably, the centre gripping subassembly includes a support body and No. two support bodies, the flexible end at the two guide arm jars of auto-lock is installed to a support body, the flexible end at lift cylinder is installed to No. two support bodies.
Preferably, the support body includes mounting panel and tray No. one, mounting panel fixed mounting is in the flexible end of two guide arms jars of auto-lock, the tray passes through bolt fixed mounting on the mounting panel.
Preferably, No. two support bodies include the fixed plate, detect support body and a plurality of group's bracket, fixed plate fixed mounting is at the flexible end of lift cylinder, the bracket includes tray and tray regulating block No. two, tray regulating block fixed mounting is on the fixed plate, No. two the tray is installed on the tray regulating block.
Preferably, the detection frame body comprises a mounting frame, and photoelectric sensors are arranged on the mounting frame and at one ends of the bases, which are far away from the first cylinder block, respectively.
Compared with the prior art, the invention has the beneficial effects that:
firstly, the mechanism in the automatic stripping system based on full automation has few parts and small single part, can be arranged on a clamp to realize on-line stripping, has simple structure, saves space and is easy to manufacture so as to reduce the manufacturing cost of the clamp;
secondly, the automatic stripping system based on full automation can be used in various complex environments, can partially replace people to complete work in various severe environments, greatly improves the production efficiency, relieves the personnel from heavy work, and reduces the cost;
thirdly, the automatic stripping system based on full automation of the invention uses the self-locking double-guide-rod cylinder, keeps the original position in the gas-off sudden situation, ensures the repeated precision, meets the precondition of precision positioning station, realizes the multi-machine management and ensures the safe production, and the whole automatic stripping system based on full automation has stable structure, simple and reliable structure, low cost, long service life and convenient installation and maintenance, can be produced and applied in large scale, is convenient for market promotion and is more practical.
The parts of the device not involved are the same as or can be implemented using prior art.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic diagram of the overall structure of an automatic stripping system based on full automation in the invention;
FIG. 2 is a partial front view structural diagram of an automatic stripping system based on full automation of the invention;
FIG. 3 is a partial side view of the automatic stripping system according to the present invention;
fig. 4 is a partial bottom view structural diagram of an automatic stripping system based on full automation.
Reference numerals:
1. a base; 2. a self-locking double-guide-rod cylinder; 3. a base plate; 4. a cylinder block I; 5. a cylinder; 6. connecting blocks; 7. a guide rail; 8. a support; 9. a cylinder block II; 10. a first frame body; 11. a second frame body; 12. a first support block; 13. a second supporting block; 14. a mounting frame; 15. photoelectric sensors.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention.
The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention.
All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Examples
Aiming at the problems in the prior art, as shown in fig. 1-4, the invention discloses a full-automatic stripping system, which comprises:
the device comprises a base 1 arranged on a support frame of a welding device of a welding automobile, wherein a transverse adjusting device is arranged on the upper end surface of the base 1, a lifting assembly is arranged on the transverse adjusting device, and a self-locking double-guide-rod cylinder 2 is arranged on the lifting assembly; and
the clamping assembly is used for limiting the position of the automobile part and is fixedly arranged at the upper end of the self-locking double-guide-rod cylinder 2.
The automatic stripping system based on full automation is connected with a PLC on the automobile welding device, and the operation of the whole automatic stripping system based on full automation is controlled through the PLC.
The base 1 comprises a mounting seat, a bottom plate 3 and a cylinder block 4, wherein the bottom plate 3 is arranged at one end of the mounting seat, and the cylinder block 4 is fixedly arranged on the outer surface of the upper end of the bottom plate 3.
The transverse adjusting device comprises a cylinder 5, a connecting block 6 and a guide rail 7, a main body of the cylinder 5 is fixedly installed on a cylinder seat 4, the guide rail 7 is arranged on the upper end face of the installing seat, the connecting block 6 is fixedly connected with a sliding block on the guide rail 7, and one end of the cylinder 5 penetrates through a through hole in the cylinder seat 4 and is fixedly connected with the connecting block 6.
The guide rail 7 and the air cylinder 5 can also be replaced by a screw transmission device.
The lifting assembly comprises a support 8, a second air cylinder seat 9 is fixedly mounted on a sliding block on the guide rail 7, the lower end of the support 8 is fixedly mounted at the upper end of the second air cylinder seat 9, and the self-locking double-guide-rod cylinder 2 is mounted on the support 8.
The inside of support 8 is provided with lift cylinder, and the centre gripping subassembly sets up on lift cylinder and auto-lock double guide pole jar 2.
And cylinder inductors are arranged on the cylinder 5, the self-locking double-guide-rod cylinder 2 and the lifting cylinder.
The centre gripping subassembly includes support body 10 and No. two support bodies 11, and support body 10 is installed at the flexible end of two guide arm jars of auto-lock 2, and No. two support bodies 11 are installed at the flexible end of lift cylinder.
The first frame body 10 comprises a mounting plate and a first supporting block 12, the mounting plate is fixedly mounted at the telescopic end of the self-locking double-guide-rod cylinder 2, and the first supporting block 12 is fixedly mounted on the mounting plate through a bolt.
The detection frame body comprises a mounting frame 14, and a photoelectric sensor 15 is arranged on the mounting frame 14 and at one end, far away from the first cylinder block 4, of the base 1.
All install the cylinder inductor on cylinder 5, the two guide arm jar of auto-lock 2 and the lift cylinder, the one end of keeping away from a cylinder block 4 with base 1 on the mounting bracket 14 in addition all is provided with photoelectric inductor 15 for each action data transfer of all cylinders is to PLC, real-time control, and the beat of material is taken off in control and the adjustment that can be accurate, can guarantee moreover to take off the repetition precision that each part targets in place in the material system.
PLC cooperation cylinder inductor and photoelectric sensing ware 15 make the repeatability precision can reach and be less than or equal to 0.1mm, guarantee to accomplish in the beat and want the work demand, when satisfying the gas break proruption situation, auto-lock cylinder self structure forms the auto-lock and lets the work piece keep the normal position, avoids accidental collision.
When the automatic welding device is used, after a robot on the automobile welding device is welded, the lifting cylinder and the self-locking double-guide-rod cylinder 2 are lifted, so that the first supporting block 12 and the second supporting block 13 are lifted, the photoelectric sensor 15 on the base 1 monitors that the first supporting block 12 and the second supporting block 13 are in place, the clamp of the automobile welding device is opened, an automobile workpiece falls on the first supporting block 12 and the second supporting block 13, the photoelectric sensor 15 on the monitoring mounting frame 14 monitors that the automobile workpiece is in place, and the cylinder 5 drives the support 8 to move along the guide rail 7 to convey the workpiece to a specified position.
The automatic stripping system based on full automation has the advantages that the number of parts formed by the mechanism is small, the single parts are small, the automatic stripping system can be arranged on a clamp to realize online stripping, the structure is simple, the space is saved, the manufacture is easy, and the manufacturing cost of the clamp is reduced.
The automatic stripping system based on full automation can be used in various complex environments, can partially replace people to complete work in various severe environments, greatly improves the production efficiency, relieves the personnel from heavy labor, and reduces the cost;
the automatic stripping system based on full automation of the invention uses the self-locking double-guide-rod cylinder 2, keeps the original position in the gas-off sudden situation, ensures the repeated precision, meets the precondition of precision positioning station, realizes the management of multiple machine tools and ensures the safe production, and the whole automatic stripping system based on full automation has stable structure, simple and reliable structure, low cost, long service life and convenient installation and maintenance, can be produced and applied in large scale, is convenient for market promotion and is more practical.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (10)
1. An automatic stripping system based on full automation is characterized by comprising:
the device comprises a base (1) arranged on a support frame of a welding device of a welding automobile, wherein a transverse adjusting device is arranged on the upper end surface of the base (1), a lifting assembly is arranged on the transverse adjusting device, and a self-locking double-guide-rod cylinder (2) is arranged on the lifting assembly; and
the clamping assembly is used for limiting the position of the automobile part and is fixedly arranged at the upper end of the self-locking double-guide-rod cylinder (2).
2. The automatic stripping system based on full automation as claimed in claim 1 is characterized in that: the base (1) comprises a mounting seat, a bottom plate (3) and a first air cylinder seat (4), the bottom plate (3) is arranged at one end of the mounting seat, and the first air cylinder seat (4) is fixedly mounted on the outer surface of the upper end of the bottom plate (3).
3. The automatic stripping system based on full automation as claimed in claim 2, characterized in that: the transverse adjusting device comprises a cylinder (5), a connecting block (6) and a guide rail (7), a main body of the cylinder (5) is fixedly installed on a cylinder seat (4), the guide rail (7) is arranged on the upper end face of the installing seat, the connecting block (6) is fixedly connected with a sliding block on the guide rail (7), and one end of the cylinder (5) penetrates through a through hole in the cylinder seat (4) and is fixedly connected with the connecting block (6).
4. The automatic stripping system based on full automation as claimed in claim 3, is characterized in that: the lifting assembly comprises a support (8), a second air cylinder seat (9) is fixedly mounted on a sliding block on the guide rail (7), the lower end of the support (8) is fixedly mounted at the upper end of the second air cylinder seat (9), and the self-locking double-guide-rod cylinder (2) is mounted on the support (8).
5. The automatic stripping system based on full automation as claimed in claim 4, is characterized in that: the inside of support (8) is provided with lift cylinder, the centre gripping subassembly sets up on lift cylinder and auto-lock double guide pole jar (2).
6. The automatic stripping system based on full automation as claimed in claim 4, is characterized in that: and cylinder inductors are arranged on the cylinder (5), the self-locking double-guide-rod cylinder (2) and the lifting cylinder.
7. The automatic stripping system based on full automation as claimed in claim 5, is characterized in that: the centre gripping subassembly includes support body (10) and No. two support bodies (11), the flexible end at auto-lock double guide pole jar (2) is installed in support body (10), the flexible end at lift cylinder is installed in support body (11) No. two.
8. The automatic stripping system based on full automation as claimed in claim 6, is characterized in that: a support body (10) includes mounting panel and tray (12), mounting panel fixed mounting is in the flexible end of two guide arms jar of auto-lock (2), tray (12) pass through bolt fixed mounting on the mounting panel.
9. The automatic stripping system based on full automation as claimed in claim 7 is characterized in that: no. two support bodies (11) include the fixed plate, detect support body and a plurality of group's bracket, fixed plate fixed mounting is at the flexible end of lift cylinder, the bracket includes tray (13) and tray regulating block No. two, tray regulating block fixed mounting is on the fixed plate, tray (13) are installed on the tray regulating block No. two.
10. The automatic stripping system based on full automation as claimed in claim 9, is characterized in that: the detection frame body comprises an installation frame (14), and photoelectric sensors (15) are arranged on the installation frame (14) and at one ends, far away from the first cylinder seat (4), of the bases (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111391410.XA CN113955429A (en) | 2021-11-23 | 2021-11-23 | Automatic material system of taking off based on full automatization |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111391410.XA CN113955429A (en) | 2021-11-23 | 2021-11-23 | Automatic material system of taking off based on full automatization |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113955429A true CN113955429A (en) | 2022-01-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111391410.XA Pending CN113955429A (en) | 2021-11-23 | 2021-11-23 | Automatic material system of taking off based on full automatization |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113955429A (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0433798A (en) * | 1990-05-28 | 1992-02-05 | Mazda Motor Corp | Welding/carrying device |
| CN202151757U (en) * | 2011-06-16 | 2012-02-29 | 浙江吉润汽车有限公司 | Simple jacking tooling for body parts |
| CN202199963U (en) * | 2011-04-26 | 2012-04-25 | 上海特思克汽车科技有限公司 | Double-guide-rod positioning jacking mechanism |
| CN202622213U (en) * | 2012-05-30 | 2012-12-26 | 广州蓝姆汽车设备有限公司 | Jacking automatic-discharge device |
| CN103341705A (en) * | 2013-06-28 | 2013-10-09 | 盐城华光真永汽车部件有限公司 | Automatic material taking device for welding of automobile door frame |
| CN105033560A (en) * | 2015-07-02 | 2015-11-11 | 雄华机械(苏州)有限公司 | Workpiece transferring device of welding equipment |
| CN105904146A (en) * | 2016-06-17 | 2016-08-31 | 广州瑞松北斗汽车装备有限公司 | Positioning mechanism for car body flexible carrying |
| CN208696528U (en) * | 2018-07-12 | 2019-04-05 | 上海颉森汽车装备有限公司 | The automatic part picking mechanism of automatic arc welding fixture |
| CN213474549U (en) * | 2020-10-22 | 2021-06-18 | 欧瑞特(广州)汽车设备有限公司 | Jacking material taking mechanism |
-
2021
- 2021-11-23 CN CN202111391410.XA patent/CN113955429A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0433798A (en) * | 1990-05-28 | 1992-02-05 | Mazda Motor Corp | Welding/carrying device |
| CN202199963U (en) * | 2011-04-26 | 2012-04-25 | 上海特思克汽车科技有限公司 | Double-guide-rod positioning jacking mechanism |
| CN202151757U (en) * | 2011-06-16 | 2012-02-29 | 浙江吉润汽车有限公司 | Simple jacking tooling for body parts |
| CN202622213U (en) * | 2012-05-30 | 2012-12-26 | 广州蓝姆汽车设备有限公司 | Jacking automatic-discharge device |
| CN103341705A (en) * | 2013-06-28 | 2013-10-09 | 盐城华光真永汽车部件有限公司 | Automatic material taking device for welding of automobile door frame |
| CN105033560A (en) * | 2015-07-02 | 2015-11-11 | 雄华机械(苏州)有限公司 | Workpiece transferring device of welding equipment |
| CN105904146A (en) * | 2016-06-17 | 2016-08-31 | 广州瑞松北斗汽车装备有限公司 | Positioning mechanism for car body flexible carrying |
| CN208696528U (en) * | 2018-07-12 | 2019-04-05 | 上海颉森汽车装备有限公司 | The automatic part picking mechanism of automatic arc welding fixture |
| CN213474549U (en) * | 2020-10-22 | 2021-06-18 | 欧瑞特(广州)汽车设备有限公司 | Jacking material taking mechanism |
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Application publication date: 20220121 |