CN113942357B - Lateral stabilizer bar assembly and vehicle - Google Patents
Lateral stabilizer bar assembly and vehicle Download PDFInfo
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- CN113942357B CN113942357B CN202010693320.5A CN202010693320A CN113942357B CN 113942357 B CN113942357 B CN 113942357B CN 202010693320 A CN202010693320 A CN 202010693320A CN 113942357 B CN113942357 B CN 113942357B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G21/00—Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces
- B60G21/02—Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces permanently interconnected
- B60G21/04—Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces permanently interconnected mechanically
- B60G21/05—Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces permanently interconnected mechanically between wheels on the same axle but on different sides of the vehicle, i.e. the left and right wheel suspensions being interconnected
- B60G21/055—Stabiliser bars
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Abstract
Description
技术领域Technical Field
本发明属于车辆悬架系统技术领域,具体涉及一种横向稳定杆总成及车辆。The invention belongs to the technical field of vehicle suspension systems, and in particular relates to a lateral stabilizer bar assembly and a vehicle.
背景技术Background technique
横向稳定杆总成是一种有效地能够实现减小车辆侧倾的结构,当车辆侧倾时,通过稳定杆的扭转刚度参数能够为车辆提供侧倾刚度,提升车辆行驶稳定性,但其存在以下几点问题:The lateral stabilizer bar assembly is a structure that can effectively reduce the vehicle's roll. When the vehicle rolls, the torsional stiffness parameters of the stabilizer bar can provide the vehicle with roll stiffness and improve the vehicle's driving stability. However, it has the following problems:
第一,车辆在良好路况下,横向稳定杆能增加车辆侧倾刚度,提升转弯时极限车速,增加车辆的安全性和稳定性。但是当车辆以较低的车速行驶在颠簸路和越野路面时,此时横向稳定杆对舒适性的恶化会大于其对稳定性的贡献。其原因是:通过横向稳定杆连接左右悬架,降低了左右悬架的独立性,增加悬架系统在颠簸路和越野路面的冲击感,甚至会限制轮胎跳动从而减弱减振器的减振能力。First, when the vehicle is in good road conditions, the lateral stabilizer bar can increase the vehicle's roll stiffness, increase the maximum speed when turning, and increase the vehicle's safety and stability. However, when the vehicle is driving on bumpy roads and off-road surfaces at a lower speed, the lateral stabilizer bar will deteriorate the comfort more than its contribution to stability. The reason is: connecting the left and right suspensions through the lateral stabilizer bar reduces the independence of the left and right suspensions, increases the impact of the suspension system on bumpy roads and off-road surfaces, and even limits the tire bounce, thereby weakening the shock absorber's vibration reduction ability.
第二、传统横向稳定杆在成型后其扭转刚度就已经确定,无法再改变。无法匹配车辆多样化的使用工况,不能按照需求来提供扭转刚度。Second, the torsional rigidity of the traditional lateral stabilizer bar is determined after it is formed and cannot be changed. It cannot match the diverse operating conditions of the vehicle and cannot provide torsional rigidity according to demand.
第三,当车辆行驶在连续倾斜路面(比如山区路面),路面往往外侧低内侧高,车身时刻保持向外侧倾斜,对安全性和驾驶信心和有很大影响,传动稳定杆无法将车身调整为水平以增加安全性和驾驶信心。Third, when the vehicle is driving on a continuously inclined road (such as a mountain road), the road surface is often low on the outside and high on the inside, and the body of the vehicle is always tilted to the outside, which has a great impact on safety and driving confidence. The transmission stabilizer bar cannot adjust the body to a level state to increase safety and driving confidence.
发明内容Summary of the invention
针对现有车辆的横向稳定杆存在无法兼顾稳定性和舒适性、扭转刚度不可调的问题,本发明提供了一种横向稳定杆总成及车辆。Aiming at the problem that the lateral stabilizer bar of the existing vehicle cannot take into account both stability and comfort and the torsional rigidity cannot be adjusted, the present invention provides a lateral stabilizer bar assembly and a vehicle.
本发明解决上述技术问题所采用的技术方案如下:The technical solution adopted by the present invention to solve the above technical problems is as follows:
一方面,本发明提供了一种横向稳定杆总成,包括稳定杆第一半轴、稳定杆第二半轴和离合控制装置,所述离合控制装置连接于所述稳定杆第一半轴和所述稳定杆第二半轴之间,所述离合控制装置用于控制所述稳定杆第一半轴和所述稳定杆第二半轴之间扭矩的传递或阻断。On the one hand, the present invention provides a lateral stabilizer bar assembly, including a first stabilizer bar half shaft, a second stabilizer bar half shaft and a clutch control device, wherein the clutch control device is connected between the first stabilizer bar half shaft and the second stabilizer bar half shaft, and the clutch control device is used to control the transmission or blocking of torque between the first stabilizer bar half shaft and the second stabilizer bar half shaft.
可选的,所述离合控制装置包括法兰盘、摩擦片、离合器压盘和执行机构,所述稳定杆第一半轴的一侧端部与所述稳定杆第二半轴的一侧端部相对设置,所述稳定杆第一半轴的另一侧端部用于连接车辆一侧悬架;所述稳定杆第二半轴的另一侧端部用于连接车辆另一侧悬架;所述法兰盘连接于所述稳定杆第一半轴的一侧端部,所述摩擦片连接于所述稳定杆第二半轴的一侧端部,所述离合器压盘设置于所述摩擦片背离所述法兰盘的一侧,所述离合器压盘用于施加所述摩擦片对所述法兰盘的压力以调节所述摩擦片与所述法兰盘之间的相对摩擦力,所述执行机构用于调节所述离合器压盘对所述摩擦片的压合力。Optionally, the clutch control device includes a flange, a friction plate, a clutch pressure plate and an actuator, one side end of the first half shaft of the stabilizer bar is arranged opposite to one side end of the second half shaft of the stabilizer bar, and the other side end of the first half shaft of the stabilizer bar is used to connect the suspension on one side of the vehicle; the other side end of the second half shaft of the stabilizer bar is used to connect the suspension on the other side of the vehicle; the flange is connected to one side end of the first half shaft of the stabilizer bar, the friction plate is connected to one side end of the second half shaft of the stabilizer bar, the clutch pressure plate is arranged on the side of the friction plate away from the flange, the clutch pressure plate is used to apply pressure of the friction plate to the flange to adjust the relative friction force between the friction plate and the flange, and the actuator is used to adjust the pressing force of the clutch pressure plate on the friction plate.
可选的,所述执行机构包括有膜片弹簧、分离轴承、拔叉和执行器,所述分离轴承具有内圈和外圈,所述内圈固定于所述稳定杆第二半轴上,所述外圈可轴向位移和周向转动地套设于所述内圈外部,所述膜片弹簧的外周抵接在所述离合器压盘上,所述膜片弹簧的内周连接所述外圈,所述拔叉分别连接所述外圈和所述执行器;Optionally, the actuator includes a diaphragm spring, a release bearing, a shift fork and an actuator, the release bearing has an inner ring and an outer ring, the inner ring is fixed to the second semi-axle of the stabilizer bar, the outer ring is sleeved on the outside of the inner ring in an axially displaceable and circumferentially rotatable manner, the outer periphery of the diaphragm spring abuts against the clutch pressure plate, the inner periphery of the diaphragm spring is connected to the outer ring, and the shift fork is respectively connected to the outer ring and the actuator;
所述执行器经由所述拔叉带动所述外圈沿所述外圈的轴向在第一位置和第二位置之间的滑动和定位,以调节所述膜片弹簧对所述离合器压盘的压合力。The actuator drives the outer ring to slide and position between a first position and a second position along the axial direction of the outer ring via the shift fork, so as to adjust the pressing force of the diaphragm spring on the clutch pressure plate.
可选的,当所述外圈位于第一位置时,所述膜片弹簧以预设的预紧力压合于所述离合器压盘上;Optionally, when the outer ring is located at the first position, the diaphragm spring is pressed onto the clutch pressure plate with a preset preload force;
当所述外圈由第一位置滑动至第二位置时,所述外圈对所述膜片弹簧施加与所述预紧力方向相反的反向拉力,且反向拉力逐渐增大,所述膜片弹簧对所述离合器压盘的压合力逐渐减小;When the outer ring slides from the first position to the second position, the outer ring applies a reverse pulling force on the diaphragm spring in the opposite direction to the preload force, and the reverse pulling force gradually increases, and the pressing force of the diaphragm spring on the clutch pressure plate gradually decreases;
当所述外圈位于第二位置时,所述膜片弹簧由所述外圈带动脱离所述离合器压盘,对所述离合器压盘的压合力解除。When the outer ring is located at the second position, the diaphragm spring is driven by the outer ring to disengage from the clutch pressure plate, and the pressing force on the clutch pressure plate is released.
可选的,所述离合控制装置还包括离合器盖,所述离合器盖与所述法兰盘连接,在所述离合器盖和所述法兰盘之间形成有第一容置空间,所述膜片弹簧、所述离合器压盘和所述摩擦片置于所述第一容置空间中,所述分离轴承的外圈部分穿出所述离合器盖,所述膜片弹簧连接于所述分离轴承的外圈位于所述离合器盖中的一端,所述拔叉连接于所述分离轴承的外圈穿出于所述离合器盖的一端。Optionally, the clutch control device also includes a clutch cover, which is connected to the flange, and a first accommodating space is formed between the clutch cover and the flange, the diaphragm spring, the clutch pressure plate and the friction plate are placed in the first accommodating space, the outer ring of the release bearing partially passes through the clutch cover, the diaphragm spring is connected to the outer ring of the release bearing at one end located in the clutch cover, and the shift fork is connected to the outer ring of the release bearing and passes through one end of the clutch cover.
可选的,所述横向稳定杆总成还包括第一壳体和第二壳体,所述第一壳体和所述第二壳体连接,以在所述第一壳体和所述第二壳体之间形成有第二容置空间,所述稳定杆第一半轴的一侧端部和所述稳定杆第二半轴的一侧端部位于所述第二容置空间中,所述稳定杆第一半轴的另一侧端部穿出所述第一壳体,所述稳定杆第一半轴与所述第一壳体固定连接,所述稳定杆第二半轴的另一侧端部穿出所述第二壳体,所述稳定杆第二半轴与所述第二壳体转动连接。Optionally, the lateral stabilizer bar assembly also includes a first shell and a second shell, the first shell and the second shell are connected to form a second accommodating space between the first shell and the second shell, one side end of the first half shaft of the stabilizer bar and one side end of the second half shaft of the stabilizer bar are located in the second accommodating space, the other side end of the first half shaft of the stabilizer bar passes through the first shell, the first half shaft of the stabilizer bar is fixedly connected to the first shell, the other side end of the second half shaft of the stabilizer bar passes through the second shell, and the second half shaft of the stabilizer bar is rotatably connected to the second shell.
可选的,所述离合控制装置还包括有磁铁、霍尔传感器和控制器,所述磁铁的位置与所述稳定杆第二半轴相对固定,所述霍尔传感器的位置与所述稳定杆第一半轴相对固定,所述控制器用于接收所述霍尔传感器的输入信息和控制所述稳定杆第一半轴和所述稳定杆第二半轴之间扭矩的传递或阻断。Optionally, the clutch control device also includes a magnet, a Hall sensor and a controller, the position of the magnet is fixed relative to the second semi-shaft of the stabilizer bar, the position of the Hall sensor is fixed relative to the first semi-shaft of the stabilizer bar, and the controller is used to receive input information from the Hall sensor and control the transmission or blocking of torque between the first semi-shaft of the stabilizer bar and the second semi-shaft of the stabilizer bar.
可选的,所述横向稳定杆总成呈几字形结构,所述稳定杆第一半轴和所述稳定杆第二半轴均呈Z字形结构。Optionally, the lateral stabilizer bar assembly has a "X"-shaped structure, and the first half-axle of the stabilizer bar and the second half-axle of the stabilizer bar both have a "Z"-shaped structure.
可选的,所述稳定杆第一半轴上设置有第一衬套,所述第一衬套用于将所述稳定杆第一半轴安装于车身上;所述稳定杆第二半轴上设置有第二衬套,所述第二衬套用于将所述稳定杆第二半轴安装于车身上。Optionally, a first bushing is provided on the first half-axle of the stabilizer bar, and the first bushing is used to install the first half-axle of the stabilizer bar on the vehicle body; a second bushing is provided on the second half-axle of the stabilizer bar, and the second bushing is used to install the second half-axle of the stabilizer bar on the vehicle body.
另一方面,本发明提供了一种车辆,包括如上所述的横向稳定杆总成。In another aspect, the present invention provides a vehicle, comprising the stabilizer bar assembly as described above.
根据本发明提供的横向稳定杆总成,通过将稳定杆分隔形成所述稳定杆第一半轴和所述稳定杆第二半轴,同时在所述稳定杆第一半轴和所述稳定杆第二半轴之间设置用于控制扭矩的传递或阻断的离合控制装置,进而可根据不同路面状况控制所述稳定杆第一半轴和所述稳定杆第二半轴的初始锁定、反向锁定、部分连接和断开,实现不同路段扭矩传递的需求,兼顾车辆行驶的稳定性和舒适性。According to the lateral stabilizer bar assembly provided by the present invention, the stabilizer bar is separated into the first stabilizer bar half shaft and the second stabilizer bar half shaft, and a clutch control device for controlling the transmission or blocking of torque is provided between the first stabilizer bar half shaft and the second stabilizer bar half shaft. Thus, the initial locking, reverse locking, partial connection and disconnection of the first stabilizer bar half shaft and the second stabilizer bar half shaft can be controlled according to different road conditions, thereby meeting the torque transmission requirements of different road sections and taking into account the stability and comfort of vehicle driving.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明提供的横向稳定杆总成的结构示图;FIG1 is a structural diagram of a lateral stabilizer bar assembly provided by the present invention;
图2是本发明提供的横向稳定杆总成的截面图;FIG2 is a cross-sectional view of a lateral stabilizer bar assembly provided by the present invention;
图3是本发明提供的离合控制装置的部分截面图;FIG3 is a partial cross-sectional view of a clutch control device provided by the present invention;
图4是本发明提供的离合控制装置的内部结构示意图;FIG4 is a schematic diagram of the internal structure of the clutch control device provided by the present invention;
图5是本发明提供的横向稳定杆总成处于初始锁定模式的侧面视图;FIG5 is a side view of the lateral stabilizer bar assembly provided by the present invention in an initial locking mode;
图6是现有传统稳定杆在倾斜路面的功能示意图;FIG6 is a schematic diagram of the function of a conventional stabilizer bar on an inclined road surface;
图7是本发明提供的横向稳定杆总成在倾斜路面的功能示意图;FIG7 is a functional schematic diagram of the lateral stabilizer bar assembly provided by the present invention on an inclined road surface;
图8是本发明提供的横向稳定杆总成处于反向锁定模式的侧面视图;FIG8 is a side view of the lateral stabilizer bar assembly provided by the present invention in a reverse locking mode;
图9是本发明提供的横向稳定杆总成处于不同模式下的扭矩传递图。FIG. 9 is a torque transmission diagram of the lateral stabilizer bar assembly provided by the present invention in different modes.
说明书附图中的附图标记如下:The reference numerals in the drawings of the specification are as follows:
1、稳定杆第一半轴;2、稳定杆第二半轴;3、离合控制装置;31、法兰盘;32、执行机构;321、膜片弹簧;322、分离轴承;3221、外圈;32211、弧形槽;3222、内圈;323、拔叉;3231、弧形板;324、执行器;33、摩擦片;34、离合器压盘;35、离合器盖;36、磁铁;37、霍尔传感器;4、第一衬套;41、第一橡胶圈;5、第二衬套;51、第二橡胶圈;6、第一壳体;61、条形孔;7、第二壳体;71、轴承。1. The first half shaft of the stabilizer bar; 2. The second half shaft of the stabilizer bar; 3. The clutch control device; 31. The flange; 32. The actuator; 321. The diaphragm spring; 322. The release bearing; 3221. The outer ring; 32211. The arc groove; 3222. The inner ring; 323. The fork; 3231. The arc plate; 324. The actuator; 33. The friction plate; 34. The clutch pressure plate; 35. The clutch cover; 36. The magnet; 37. The Hall sensor; 4. The first bushing; 41. The first rubber ring; 5. The second bushing; 51. The second rubber ring; 6. The first housing; 61. The strip hole; 7. The second housing; 71. The bearing.
具体实施方式Detailed ways
为了使本发明所解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the technical problems, technical solutions and beneficial effects solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
在本发明的描述中,需要理解的是,术语“周向”、“轴向”、“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "circumferential", "axial", "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
参见图1所示,本发明提供了一种横向稳定杆总成,包括稳定杆第一半轴1、稳定杆第二半轴2和离合控制装置3,所述离合控制装置3连接于所述稳定杆第一半轴1和所述稳定杆第二半轴2之间,所述离合控制装置3用于控制所述稳定杆第一半轴1和所述稳定杆第二半轴2之间扭矩的传递或阻断。As shown in FIG. 1 , the present invention provides a lateral stabilizer bar assembly, including a first stabilizer bar half shaft 1, a second stabilizer bar half shaft 2 and a clutch control device 3, wherein the clutch control device 3 is connected between the first stabilizer bar half shaft 1 and the second stabilizer bar half shaft 2, and the clutch control device 3 is used to control the transmission or blocking of torque between the first stabilizer bar half shaft 1 and the second stabilizer bar half shaft 2.
所述横向稳定杆总成可根据不同路面状况控制所述稳定杆第一半轴1和所述稳定杆第二半轴2的初始锁定、反向锁定、部分锁定和完全断开,实现不同路段扭矩传递的需求,兼顾车辆行驶的稳定性和舒适性。The lateral stabilizer bar assembly can control the initial locking, reverse locking, partial locking and complete disconnection of the first stabilizer bar half shaft 1 and the second stabilizer bar half shaft 2 according to different road conditions, so as to meet the torque transmission requirements of different road sections and take into account the stability and comfort of vehicle driving.
具体的,如图9所示,提供了所述横向稳定杆总成在不同模式下的扭矩传递特性。Specifically, as shown in FIG. 9 , the torque transmission characteristics of the stabilizer bar assembly in different modes are provided.
如图5所示,所述横向稳定杆总成的初始锁定模式为:As shown in FIG5 , the initial locking mode of the lateral stabilizer bar assembly is:
在比较平稳的路面下,所述离合控制装置3控制所述稳定杆第一半轴1和所述稳定杆第二半轴2接合到一起,扭矩的传递路径可以通过稳定杆第一半轴1传递至稳定杆第二半轴2传递,此时所述稳定杆第一半轴1和所述稳定杆第二半轴2在不受力情况下的无相对转动,为车辆提供较大和侧倾刚度,保证车辆高速行驶稳定性和安全性。On a relatively smooth road surface, the clutch control device 3 controls the first half-shaft 1 of the stabilizer bar and the second half-shaft 2 of the stabilizer bar to engage together, and the torque transmission path can be transmitted from the first half-shaft 1 of the stabilizer bar to the second half-shaft 2 of the stabilizer bar. At this time, the first half-shaft 1 of the stabilizer bar and the second half-shaft 2 of the stabilizer bar have no relative rotation when no force is applied, thereby providing the vehicle with greater roll stiffness and ensuring the stability and safety of the vehicle during high-speed driving.
所述横向稳定杆总成的部分锁定模式为:The partial locking mode of the lateral stabilizer bar assembly is:
在比较不平的路面上,行驶速度一般较低,此时,车辆的舒适性需要更多的关注,此时所述离合控制装置3控制所述稳定杆第一半轴1和所述稳定杆第二半轴2处于部分连接状态,当所述稳定杆第一半轴1和所述稳定杆第二半轴2的相对转动小(即扭矩小)时,所述稳定杆第一半轴1和所述稳定杆第二半轴2之间可以传递扭矩;当所述稳定杆第一半轴1和所述稳定杆第二半轴2相对转动超过某一范围时,所述稳定杆第一半轴1和所述稳定杆第二半轴2之间出现滑动,所述稳定杆第一半轴1和所述稳定杆第二半轴2不传递更大的扭矩,相当于在大载荷下增加车辆左右两侧悬架的独立性,提升舒适性。On a relatively uneven road, the driving speed is generally low. At this time, the comfort of the vehicle needs more attention. At this time, the clutch control device 3 controls the first half shaft 1 of the stabilizer bar and the second half shaft 2 of the stabilizer bar to be in a partially connected state. When the relative rotation of the first half shaft 1 of the stabilizer bar and the second half shaft 2 of the stabilizer bar is small (that is, the torque is small), the torque can be transmitted between the first half shaft 1 of the stabilizer bar and the second half shaft 2 of the stabilizer bar; when the relative rotation of the first half shaft 1 of the stabilizer bar and the second half shaft 2 of the stabilizer bar exceeds a certain range, sliding occurs between the first half shaft 1 of the stabilizer bar and the second half shaft 2 of the stabilizer bar, and the first half shaft 1 of the stabilizer bar and the second half shaft 2 of the stabilizer bar do not transmit a larger torque, which is equivalent to increasing the independence of the left and right suspensions of the vehicle under large loads, thereby improving comfort.
所述横向稳定杆总成的完全断开模式为:The complete disconnection mode of the lateral stabilizer bar assembly is:
在越野路面,传统稳定杆会限制左右悬架的相对跳动,无法让左右悬架实现最大相对跳动,为了解决此问题,通过控制所述离合控制装置3完全断开,所述稳定杆第一半轴1和所述稳定杆第二半轴2之间相对转动,完全不传递扭矩,使车辆的左右悬架充分匹配路面起伏和坑洼恶劣的越野路面。On off-road surfaces, traditional stabilizer bars will limit the relative bounce of the left and right suspensions, making it impossible for the left and right suspensions to achieve maximum relative bounce. To solve this problem, the clutch control device 3 is controlled to be completely disconnected, and the first half-shaft 1 of the stabilizer bar and the second half-shaft 2 of the stabilizer bar rotate relative to each other without transmitting any torque, so that the left and right suspensions of the vehicle can fully match the undulating and potholed off-road surfaces.
所述横向稳定杆总成的反向锁定模式为:The reverse locking mode of the lateral stabilizer bar assembly is:
如图6所示,在始终往外侧倾斜的路面,如盘山路面,使用传统稳定杆的车身也会往外侧倾斜。如图7所示,为了补偿路面倾斜的角度,需要将稳定杆提供车身角度补偿使车身水平。此时,先控制所述离合控制装置3完全断开,使车辆外侧的悬架下移,内侧的悬架相对上移,即所述稳定杆第一半轴1和所述稳定杆第二半轴2产生了相对转动,此时再将所述离合控制装置3接合。如图8所示,接合之后横向稳定杆总成工作时,所述稳定杆第一半轴1和所述稳定杆第二半轴2会存在一个预先就设置好的相对角度,弥补了路面向外侧倾斜的角度,同时使车身产生了向内侧的预侧倾,极大增加安全性。As shown in FIG6 , on a road surface that is always tilted outward, such as a winding mountain road, a vehicle body using a traditional stabilizer bar will also tilt outward. As shown in FIG7 , in order to compensate for the angle of inclination of the road surface, the stabilizer bar needs to provide body angle compensation to make the body level. At this time, first control the clutch control device 3 to be completely disconnected, so that the suspension on the outside of the vehicle moves down, and the suspension on the inside moves up relatively, that is, the first half-shaft 1 of the stabilizer bar and the second half-shaft 2 of the stabilizer bar produce relative rotation, and then the clutch control device 3 is engaged. As shown in FIG8 , after the engagement, when the lateral stabilizer bar assembly is working, the first half-shaft 1 of the stabilizer bar and the second half-shaft 2 of the stabilizer bar will have a pre-set relative angle, which compensates for the angle of inclination of the road surface to the outside, and at the same time, the body produces a pre-tilt inward, which greatly increases safety.
如图2和图3所示,在一实施例中,所述离合控制装置3包括法兰盘31、摩擦片33、离合器压盘34和执行机构32,所述稳定杆第一半轴1的一侧端部与所述稳定杆第二半轴2的一侧端部相对设置,所述稳定杆第一半轴1的另一侧端部用于连接车辆一侧悬架;所述稳定杆第二半轴2的另一侧端部用于连接车辆另一侧悬架;所述法兰盘31连接于所述稳定杆第一半轴1的一侧端部,具体的,所述法兰盘31和所述稳定杆第一半轴1的一侧端部通过花键连接,以保证所述法兰盘31和所述稳定杆第一半轴1的相对固定;所述摩擦片33连接于所述稳定杆第二半轴2的一侧端部,具体的,所述摩擦片33与所述稳定杆第二半轴2的一侧端部通过花键连接,以保证所述摩擦片33和所述稳定杆第二半轴2的相对稳定,所述离合器压盘34设置于所述摩擦片33背离所述法兰盘31的一侧,所述离合器压盘34为环状结构,所述离合器压盘34与所述摩擦片33抵接,所述离合器压盘34用于施加所述摩擦片33对所述法兰盘31的压力以调节所述摩擦片33与所述法兰盘31之间的相对摩擦力,所述执行机构32用于调节所述离合器压盘34对所述摩擦片33的压合力。As shown in Figures 2 and 3, in one embodiment, the clutch control device 3 includes a flange 31, a friction plate 33, a clutch pressure plate 34 and an actuator 32. One side end of the first half shaft 1 of the stabilizer bar is arranged opposite to one side end of the second half shaft 2 of the stabilizer bar, and the other side end of the first half shaft 1 of the stabilizer bar is used to connect the suspension on one side of the vehicle; the other side end of the second half shaft 2 of the stabilizer bar is used to connect the suspension on the other side of the vehicle; the flange 31 is connected to one side end of the first half shaft 1 of the stabilizer bar, and specifically, the flange 31 and one side end of the first half shaft 1 of the stabilizer bar are connected by a spline to ensure the relative fixation of the flange 31 and the first half shaft 1 of the stabilizer bar; the friction plate 33 Connected to one side end of the second half shaft 2 of the stabilizer bar, specifically, the friction plate 33 is connected to one side end of the second half shaft 2 of the stabilizer bar by a spline to ensure the relative stability of the friction plate 33 and the second half shaft 2 of the stabilizer bar, the clutch pressure plate 34 is arranged on the side of the friction plate 33 away from the flange 31, the clutch pressure plate 34 is an annular structure, the clutch pressure plate 34 abuts against the friction plate 33, the clutch pressure plate 34 is used to apply pressure of the friction plate 33 to the flange 31 to adjust the relative friction force between the friction plate 33 and the flange 31, and the actuator 32 is used to adjust the pressing force of the clutch pressure plate 34 on the friction plate 33.
所述稳定杆第一半轴1与所述稳定杆第二半轴2之间的扭矩传递刚度与所述摩擦片33和所述法兰盘31之间的摩擦力直接相关,而所述摩擦片33和所述法兰盘31之间的摩擦力与所述离合器压盘34对所述摩擦片33的压合力直接相关,所述离合器压盘34对所述摩擦片33的压合力越大,所述稳定杆第一半轴1与所述稳定杆第二半轴2之间的扭矩传递刚度越大;所述通过调节所述离合器压盘34对所述摩擦片33的压合力以调控所述法兰盘31和所述摩擦片33之间的摩擦力,从而实现所述稳定杆第一半轴1与所述稳定杆第二半轴2之间扭转刚度连续可调,从而保证所述横向稳定杆总成在部分锁定模式中满足不同程度的扭矩传递需求。The torque transmission stiffness between the first half shaft 1 of the stabilizer bar and the second half shaft 2 of the stabilizer bar is directly related to the friction force between the friction plate 33 and the flange 31, and the friction force between the friction plate 33 and the flange 31 is directly related to the pressing force of the clutch pressure plate 34 on the friction plate 33. The greater the pressing force of the clutch pressure plate 34 on the friction plate 33, the greater the torque transmission stiffness between the first half shaft 1 of the stabilizer bar and the second half shaft 2 of the stabilizer bar; the friction force between the flange 31 and the friction plate 33 is regulated by adjusting the pressing force of the clutch pressure plate 34 on the friction plate 33, so as to achieve continuous adjustable torsional stiffness between the first half shaft 1 of the stabilizer bar and the second half shaft 2 of the stabilizer bar, thereby ensuring that the lateral stabilizer bar assembly meets different degrees of torque transmission requirements in the partial locking mode.
在一实施例中,所述执行机构32包括有膜片弹簧321、分离轴承322、拔叉323和执行器324,所述分离轴承322具有内圈3222和外圈3221,所述内圈3222固定于所述稳定杆第二半轴2上,所述外圈3221可轴向位移和周向转动地套设于所述内圈3222外部,所述膜片弹簧321的外周抵接在所述离合器压盘34上,所述膜片弹簧321的内周连接所述外圈3221,所述拔叉323分别连接所述外圈3221和所述执行器324。In one embodiment, the actuator 32 includes a diaphragm spring 321, a release bearing 322, a shift fork 323 and an actuator 324. The release bearing 322 has an inner ring 3222 and an outer ring 3221. The inner ring 3222 is fixed to the second semi-shaft 2 of the stabilizer bar, and the outer ring 3221 is axially displaceable and circumferentially rotatable on the outside of the inner ring 3222. The outer periphery of the diaphragm spring 321 abuts against the clutch pressure plate 34, the inner periphery of the diaphragm spring 321 is connected to the outer ring 3221, and the shift fork 323 is respectively connected to the outer ring 3221 and the actuator 324.
所述执行器324经由所述拔叉323带动所述外圈3221沿所述外圈3221的轴向在第一位置和第二位置之间的滑动和定位,以调节所述膜片弹簧321对所述离合器压盘34的压合力。The actuator 324 drives the outer ring 3221 to slide and position between a first position and a second position along the axial direction of the outer ring 3221 via the shift fork 323 , so as to adjust the pressing force of the diaphragm spring 321 on the clutch pressure plate 34 .
所述执行器324选自电动驱动机构、气动驱动机构或液压驱动机构。The actuator 324 is selected from an electric drive mechanism, a pneumatic drive mechanism or a hydraulic drive mechanism.
在具体的实施例中,所述执行器324选自可进行直线机械运动的电机结构,如电机加齿轮齿条结构或电机加蜗轮蜗杆结构。In a specific embodiment, the actuator 324 is selected from a motor structure capable of performing linear mechanical motion, such as a motor plus a gear rack structure or a motor plus a worm gear structure.
在一实施例中,当所述外圈3221位于第一位置时,所述膜片弹簧321以预设的预紧力压合于所述离合器压盘34上。In one embodiment, when the outer ring 3221 is located at the first position, the diaphragm spring 321 is pressed onto the clutch pressure plate 34 with a preset preload force.
当所述外圈3221由第一位置滑动至第二位置时,所述外圈3221对所述膜片弹簧321施加与所述预紧力方向相反的反向拉力,且反向拉力逐渐增大,所述膜片弹簧321对所述离合器压盘34的压合力逐渐减小。When the outer ring 3221 slides from the first position to the second position, the outer ring 3221 applies a reverse pulling force opposite to the direction of the preload force to the diaphragm spring 321, and the reverse pulling force gradually increases, and the pressing force of the diaphragm spring 321 on the clutch pressure plate 34 gradually decreases.
当所述外圈3221位于第二位置时,所述膜片弹簧321由所述外圈3221带动脱离所述离合器压盘34,对所述离合器压盘34的压合力解除。When the outer ring 3221 is located at the second position, the diaphragm spring 321 is driven by the outer ring 3221 to separate from the clutch pressure plate 34 , and the pressing force on the clutch pressure plate 34 is released.
通过调节所述外圈3221的位置以调节所述膜片弹簧321对所述离合器压盘34的压合力大小,实现所述稳定杆第一半轴1和所述稳定杆第二半轴2之间扭矩刚度可调节的目的。By adjusting the position of the outer ring 3221 to adjust the pressing force of the diaphragm spring 321 on the clutch pressure plate 34, the purpose of adjusting the torque stiffness between the first half shaft 1 of the stabilizer bar and the second half shaft 2 of the stabilizer bar is achieved.
需要说明的是,在其他实施例中,所述执行机构32也可采用其他用于对所述离合器压盘34施加压合力的驱动机构。It should be noted that, in other embodiments, the actuator 32 may also adopt other driving mechanisms for applying a pressing force to the clutch pressure plate 34 .
在一实施例中,所述离合控制装置3还包括离合器盖35,所述离合器盖35与所述法兰盘31连接,在所述离合器盖35和所述法兰盘31之间形成有第一容置空间,所述膜片弹簧321、所述离合器压盘34和所述摩擦片33置于所述第一容置空间中,所述分离轴承322的外圈3221部分穿出所述离合器盖35,所述膜片弹簧321连接于所述分离轴承322的外圈3221位于所述离合器盖35中的一端,所述拔叉323连接于所述分离轴承322的外圈3221穿出于所述离合器盖35的一端。In one embodiment, the clutch control device 3 also includes a clutch cover 35, the clutch cover 35 is connected to the flange 31, a first accommodating space is formed between the clutch cover 35 and the flange 31, the diaphragm spring 321, the clutch pressure plate 34 and the friction plate 33 are placed in the first accommodating space, the outer ring 3221 of the release bearing 322 partially passes through the clutch cover 35, the diaphragm spring 321 is connected to the outer ring 3221 of the release bearing 322 at one end located in the clutch cover 35, and the shift fork 323 is connected to the outer ring 3221 of the release bearing 322 and passes through one end of the clutch cover 35.
所述离合器盖35的内缘通过螺栓固定于所述法兰盘31的内缘上,所述膜片弹簧321部分抵接于所述离合器盖35和所述离合器压盘34之间,初始状态下,所述膜片弹簧321具有弹性形变,以对所述离合器压盘34形成预紧力。The inner edge of the clutch cover 35 is fixed to the inner edge of the flange 31 by bolts, and the diaphragm spring 321 partially abuts between the clutch cover 35 and the clutch pressure plate 34. In the initial state, the diaphragm spring 321 has elastic deformation to form a preload on the clutch pressure plate 34.
如图2所示,在一实施例中,所述横向稳定杆总成还包括第一壳体6和第二壳体7,所述第一壳体6和所述第二壳体7连接,以在所述第一壳体6和所述第二壳体7之间形成有第二容置空间,所述稳定杆第一半轴1的一侧端部和所述稳定杆第二半轴2的一侧端部位于所述第二容置空间中,所述稳定杆第一半轴1的另一侧端部穿出所述第一壳体6,所述稳定杆第一半轴1与所述第一壳体6固定连接,所述稳定杆第二半轴2的另一侧端部穿出所述第二壳体7,所述稳定杆第二半轴2与所述第二壳体7转动连接。As shown in Figure 2, in one embodiment, the lateral stabilizer bar assembly also includes a first shell 6 and a second shell 7, and the first shell 6 and the second shell 7 are connected to form a second accommodating space between the first shell 6 and the second shell 7, one side end of the first half shaft 1 of the stabilizer bar and one side end of the second half shaft 2 of the stabilizer bar are located in the second accommodating space, the other side end of the first half shaft 1 of the stabilizer bar passes through the first shell 6, the first half shaft 1 of the stabilizer bar is fixedly connected to the first shell 6, the other side end of the second half shaft 2 of the stabilizer bar passes through the second shell 7, and the second half shaft 2 of the stabilizer bar is rotatably connected to the second shell 7.
所述第一壳体6和所述第二壳体7通过螺栓连接,通过所述第一壳体6和所述第二壳体7能够对所述横向稳定杆总成的其他结构起到保护作用,避免外部灰尘进入或所述横向稳定杆总成与外部结构产生干涉,保证横向稳定杆总成运行稳定性。The first shell 6 and the second shell 7 are connected by bolts, and the first shell 6 and the second shell 7 can protect other structures of the stabilizer bar assembly, prevent external dust from entering or interference between the stabilizer bar assembly and external structures, and ensure the operating stability of the stabilizer bar assembly.
所述执行器324位于所述第一壳体6的外壁上,所述第一壳体6上开设有条形孔61,所述条形孔61沿与所述外圈3221的轴向相平行的反向延伸,所述拨叉部分穿过所述条形孔61,所述拔叉323位于所述第二容置空间中的端部设置有弧形板3231,所述外圈3221穿出于所述离合器盖35的一端外周设置有弧形槽32211,所述弧形板3231插入所述弧形槽32211中。The actuator 324 is located on the outer wall of the first shell 6. A strip hole 61 is provided on the first shell 6. The strip hole 61 extends in the opposite direction parallel to the axial direction of the outer ring 3221. The shift fork partially passes through the strip hole 61. An arc plate 3231 is provided at the end of the shift fork 323 located in the second accommodating space. An arc groove 32211 is provided on the outer periphery of one end of the outer ring 3221 passing through the clutch cover 35. The arc plate 3231 is inserted into the arc groove 32211.
所述第一壳体6与所述稳定杆第一半轴1过盈配合,所述第二壳体7与所述稳定杆第二半轴2之间设置有多个轴承71。The first housing 6 is interference fit with the first half shaft 1 of the stabilizer bar, and a plurality of bearings 71 are provided between the second housing 7 and the second half shaft 2 of the stabilizer bar.
如图4所示,在一实施例中,作为本发明的进一步改进,所述离合控制装置3还包括有磁铁36、霍尔传感器37和控制器,所述磁铁36的位置与所述稳定杆第二半轴2相对固定,所述霍尔传感器37的位置与所述稳定杆第一半轴1相对固定,所述控制器用于接收所述霍尔传感器37的输入信息和控制所述稳定杆第一半轴1和所述稳定杆第二半轴2之间扭矩的传递或阻断。As shown in Figure 4, in one embodiment, as a further improvement of the present invention, the clutch control device 3 also includes a magnet 36, a Hall sensor 37 and a controller, the position of the magnet 36 is relatively fixed to the second half shaft 2 of the stabilizer bar, the position of the Hall sensor 37 is relatively fixed to the first half shaft 1 of the stabilizer bar, and the controller is used to receive input information from the Hall sensor 37 and control the transmission or blocking of torque between the first half shaft 1 of the stabilizer bar and the second half shaft 2 of the stabilizer bar.
通过所述霍尔传感器37感应所述磁铁36位置,能够间接获知所述稳定杆第一半轴1和所述稳定杆第二半轴2的相对转动角度,从而获知所述横向稳定杆总成所处状态。By sensing the position of the magnet 36 by the Hall sensor 37 , the relative rotation angle between the first stabilizer bar half-shaft 1 and the second stabilizer bar half-shaft 2 can be indirectly known, thereby knowing the state of the lateral stabilizer bar assembly.
具体的,所述霍尔传感器37设置于所述离合器盖35上,当所述稳定杆第一半轴1发生偏转时,所述霍尔传感器37跟随所述稳定杆第一半轴1转动;所述磁铁36设置于所述摩擦片33上对应所述霍尔传感器37的位置,当所述稳定杆第二半轴2发生偏转时,所述磁铁36跟随所述稳定杆第二半轴2转动;所述控制器电连接所述霍尔传感器37和所述执行器324。Specifically, the Hall sensor 37 is arranged on the clutch cover 35. When the first half shaft 1 of the stabilizer bar is deflected, the Hall sensor 37 rotates along with the first half shaft 1 of the stabilizer bar. The magnet 36 is arranged on the friction plate 33 at a position corresponding to the Hall sensor 37. When the second half shaft 2 of the stabilizer bar is deflected, the magnet 36 rotates along with the second half shaft 2 of the stabilizer bar. The controller electrically connects the Hall sensor 37 and the actuator 324.
设置磁铁36、霍尔传感器37的目的在于:当车辆由倾斜路面、不平路面或越野路面切换为平稳路面时,所述横向稳定杆总成需要在反向锁定模式、部分锁定模式和完全断开模式下切换到初始锁定模式,此时,执行器324先操作所述法兰盘31和所述摩擦片33分离,所述稳定杆第一半轴1和所述稳定杆第二半轴2可以相对自由转动,不再传递扭矩;此时,通过所述霍尔传感器37感应与磁铁36的相对位置,能够获知所述稳定杆第一半轴1和所述稳定杆第二半轴2的相对转动角度,当所述霍尔传感器37检测到左右半轴相对位置处于初始锁定模式设计位置时,执行器324操纵所述法兰盘31和所述摩擦片33接合,接合所述稳定杆第一半轴1和所述稳定杆第二半轴2,实现快速复位。The purpose of setting the magnet 36 and the Hall sensor 37 is that when the vehicle switches from an inclined road, an uneven road or an off-road road to a smooth road, the lateral stabilizer bar assembly needs to switch to an initial locking mode among a reverse locking mode, a partial locking mode and a completely disconnected mode. At this time, the actuator 324 first operates the flange 31 and the friction plate 33 to separate, and the first half-shaft 1 of the stabilizer bar and the second half-shaft 2 of the stabilizer bar can rotate freely relative to each other and no longer transmit torque. At this time, the relative rotation angle of the first half-shaft 1 of the stabilizer bar and the second half-shaft 2 of the stabilizer bar can be obtained by sensing the relative position of the Hall sensor 37 and the magnet 36. When the Hall sensor 37 detects that the relative position of the left and right half-shafts is in the designed position of the initial locking mode, the actuator 324 operates the flange 31 and the friction plate 33 to engage, and engage the first half-shaft 1 of the stabilizer bar and the second half-shaft 2 of the stabilizer bar to achieve rapid reset.
如图1所示,在一实施例中,所述横向稳定杆总成呈几字形结构,所述稳定杆第一半轴1和所述稳定杆第二半轴2均呈Z字形结构。As shown in FIG. 1 , in one embodiment, the lateral stabilizer bar assembly is in a “X”-shaped structure, and the first stabilizer bar semi-axle 1 and the second stabilizer bar semi-axle 2 are both in a “Z”-shaped structure.
通过将所述横向稳定杆总成呈几字形结构设置,当车辆两侧的悬架产生高度变化时,能够直接带动所述稳定杆第一半轴1和所述稳定杆第二半轴2转动,同时在所述横向稳定杆总成处于初始锁定模式、反向锁定模式和部分锁定模式下,能够有效传递车辆两侧悬架高度差形成的扭矩By arranging the lateral stabilizer bar assembly in a "X"-shaped structure, when the height of the suspensions on both sides of the vehicle changes, the first half-shaft 1 of the stabilizer bar and the second half-shaft 2 of the stabilizer bar can be directly driven to rotate. At the same time, when the lateral stabilizer bar assembly is in the initial locking mode, the reverse locking mode and the partial locking mode, the torque formed by the height difference of the suspensions on both sides of the vehicle can be effectively transmitted.
如图1所示,在一实施例中,所述稳定杆第一半轴1上设置有第一衬套4,所述第一衬套4用于将所述稳定杆第一半轴1安装于车身上;所述稳定杆第二半轴2上设置有第二衬套5,所述第二衬套5用于将所述稳定杆第二半轴2安装于车身上。As shown in FIG1 , in one embodiment, a first bushing 4 is provided on the first half shaft 1 of the stabilizer bar, and the first bushing 4 is used to install the first half shaft 1 of the stabilizer bar on the vehicle body; a second bushing 5 is provided on the second half shaft 2 of the stabilizer bar, and the second bushing 5 is used to install the second half shaft 2 of the stabilizer bar on the vehicle body.
所述第一衬套4中设置有第一橡胶圈41,所述稳定杆第一半轴1穿过所述第一橡胶圈41并硫化粘接;所述第二衬套5中设置有第二橡胶圈51,所述稳定杆第二半轴2穿过所述第二橡胶圈51并硫化粘接。The first bushing 4 is provided with a first rubber ring 41 , and the first half shaft 1 of the stabilizer bar passes through the first rubber ring 41 and is vulcanized and bonded; the second bushing 5 is provided with a second rubber ring 51 , and the second half shaft 2 of the stabilizer bar passes through the second rubber ring 51 and is vulcanized and bonded.
所述第一橡胶圈41和所述第二橡胶圈51能够配合所述稳定杆第一半轴1和所述稳定杆第二半轴2的偏转发生适应性形变。The first rubber ring 41 and the second rubber ring 51 can adaptively deform in coordination with the deflection of the first semi-axle 1 of the stabilizer bar and the second semi-axle 2 of the stabilizer bar.
本发明的另一实施例提供了一种车辆,包括如上所述的横向稳定杆总成。Another embodiment of the present invention provides a vehicle including the above-mentioned stabilizer bar assembly.
由于采用了如上所述的横向稳定杆总成,所述车辆在不同工况下能够实现不同的抗侧倾刚度,甚至提供反向侧倾刚度,以满足车辆在不同工况下对稳定杆扭转刚度的需求且连续可调,实现不同工况下车辆具有较好的抗侧倾刚度、行驶稳定性和舒适性的需求。Due to the use of the lateral stabilizer bar assembly as described above, the vehicle can achieve different anti-roll stiffness under different working conditions, and even provide reverse roll stiffness, so as to meet the vehicle's demand for stabilizer bar torsional stiffness under different working conditions and be continuously adjustable, thereby achieving the vehicle's demand for better anti-roll stiffness, driving stability and comfort under different working conditions.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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