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CN113914545A - Special-shaped ring beam construction method suitable for circulating cooling water station - Google Patents

Special-shaped ring beam construction method suitable for circulating cooling water station Download PDF

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Publication number
CN113914545A
CN113914545A CN202111014235.2A CN202111014235A CN113914545A CN 113914545 A CN113914545 A CN 113914545A CN 202111014235 A CN202111014235 A CN 202111014235A CN 113914545 A CN113914545 A CN 113914545A
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China
Prior art keywords
special
shaped ring
ring beam
template
positioning
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Pending
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CN202111014235.2A
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Chinese (zh)
Inventor
万中党
陈燕
汪磊
陈洋
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China National Chemical Engineering No14 Construction Co ltd
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China National Chemical Engineering No14 Construction Co ltd
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Priority to CN202111014235.2A priority Critical patent/CN113914545A/en
Publication of CN113914545A publication Critical patent/CN113914545A/en
Pending legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C3/00Structural elongated elements designed for load-supporting
    • E04C3/02Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
    • E04C3/20Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of concrete or other stone-like material, e.g. with reinforcements or tensioning members
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G13/00Falsework, forms, or shutterings for particular parts of buildings, e.g. stairs, steps, cornices, balconies foundations, sills
    • E04G13/04Falsework, forms, or shutterings for particular parts of buildings, e.g. stairs, steps, cornices, balconies foundations, sills for lintels, beams, or transoms to be encased separately; Special tying or clamping means therefor
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)

Abstract

The invention relates to a special-shaped ring beam construction method suitable for a circulating cooling water station, which comprises the steps of positioning and paying off a special-shaped ring beam, erecting a scaffold, paving a beam bottom template, binding ring beam steel bars, installing and reinforcing beam side templates, installing an annular positioning template, installing foundation bolts, pouring concrete and maintaining concrete. In the construction process, corresponding measurement measures are adopted in stages, so that construction deviation is reduced, the construction quality of the special-shaped ring beam is guaranteed, and the construction precision is obviously improved. Meanwhile, by adopting segmented line production, the phenomenon of work nesting is avoided, the manual and mechanical efficiency is improved, the material cost for turnover is greatly reduced, and the construction cost is reduced.

Description

Special-shaped ring beam construction method suitable for circulating cooling water station
Technical Field
The invention relates to the technical field of building construction, in particular to a special-shaped ring beam construction method suitable for a circulating cooling water station.
Background
The circulating water tower is a relatively ubiquitous component in industrial buildings, and under the current development trend, the specifications of the circulating water tower are increased along with the increase of the production requirements of products, the number of the circulating water tower is increased, the specifications of corresponding special-shaped ring beams are increased, the number of the special-shaped ring beams is correspondingly increased, and the construction of the special-shaped ring beams is difficult. The special-shaped ring beam has many difficulties in construction and high requirements on positioning, reinforcement and correction, and is not deformed or settled in the concrete pouring process due to the irregular ring beam.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a special-shaped ring beam construction method suitable for a circulating cooling water station, and solve the problems mentioned in the background technology.
In order to solve the technical problem, the invention discloses a construction method of a special-shaped ring beam suitable for a circulating cooling water station, which comprises the following steps:
positioning and paying off a special-shaped ring beam: after the circulating water station raft foundation is poured, positioning the circle center of the special-shaped ring beam and paying off the special-shaped ring beam, and putting out the line of each circle on the bottom section and the top section of the special-shaped ring beam and the orthogonal line of the circle center;
(II) scaffold erection: before erection, paying off and erection are carried out according to a scaffold layout drawing;
(III) beam laying bottom formwork: firstly, building a top supporting horizontal rod, marking the circle center and the ring beam line of the special-shaped ring beam on the raft foundation, then laying a beam bottom template, rechecking the positioning of the beam bottom template, fixing the beam bottom template by using a fastener or a steel nail, and drawing a bolt circular line on the beam bottom template for bolt positioning;
fourthly, binding the special-shaped ring beam reinforcing steel bars;
fifthly, mounting and reinforcing the beam side template;
sixthly, mounting an annular positioning template: marking a bolt positioning line on a special-shaped ring beam steel bar, placing an annular positioning template on the top of the special-shaped ring beam steel bar by using a tower crane, adjusting the angle of a positioning disc according to the bolt circular line on a beam bottom template, checking the flatness of the top surface of the annular positioning template after the installation is finished, and fixing the positioning template and a stirrup in a spot welding manner after the positioning template is qualified;
(VII) installing foundation bolts: inserting the foundation bolts into the special-shaped ring beam, enabling the foundation bolts to be exposed out of the top of the annular positioning template to reach the designed elevation, and screwing the nuts to the top surface of the positioning template;
pouring and curing concrete: pouring is carried out twice, the second layer of pouring is carried out before the first layer of pouring is initially set, concrete vibrating is carried out in the pouring process, dynamic observation of beam side templates and bolts is carried out in the vibrating process, rechecking and checking are carried out before the concrete is initially set, and maintenance is well carried out.
As an improvement of the invention, when the scaffold is erected, horizontal cross braces are erected at intervals of a certain height on the inner side of the special-shaped ring beam, and vertical cross braces are erected around the special-shaped ring beam.
As an improvement of the invention, when binding the deformed ring beam reinforcing steel bars, the bottom, the face and the waist torsion-resistant reinforcing steel bars of the bent longitudinal horizontal main reinforcing steel bars are bundled at one position, the stirrups are divided into a plurality of equal parts according to the number of the deformed ring beams, a plurality of points are concentratedly sleeved in the longitudinal reinforcing steel bars, battens are adopted to fix the longitudinal stressed reinforcing steel bars on the battens, the upper part, the face main reinforcing steel bars and the waist torsion-resistant reinforcing steel bars are erected by the stirrups in the middle of the plurality of points, and then the stirrups are dispersedly bound and fixed according to the drawing space.
As an improvement of the invention, when the special-shaped ring beam steel bars are bound, the binding is carried out sequentially from bottom to top and from inside to outside.
As an improvement of the invention, when the beam side template is installed and reinforced, the upper opening of the inclined inner side template is positioned, the special-shaped ring beam below the floor elevation is reinforced by step tightening at the bottom of the special-shaped ring beam, the inner side template is clamped by step tightening and short battens, the outer side template is reinforced by step tightening and annular reinforcing stirrup tightening, the special-shaped ring beam above the floor elevation, the inner side template and the outer side template are respectively fixed by annular stirrups and tie screws, and horizontal battens or scaffold props are uniformly added around the special-shaped ring beam by using a cross beam at the middle part.
As an improvement of the invention, when the foundation bolt is installed, the whole bolt is raised by 1 cm.
As an improvement of the invention, the construction of the special-shaped ring beam is divided into a plurality of flow construction sections according to the expansion joint, and flow operation is adopted.
As an improvement of the invention, during winter construction, an early strength agent is added into the concrete.
As an improvement of the invention, when concrete is poured, a total station or a steel tape is adopted to dynamically observe beam side templates and bolts.
Compared with the prior art, the invention has the advantages that 1) in the construction process, corresponding measurement measures are adopted by stages, so that the construction deviation is reduced, the construction quality of the special-shaped ring beam is ensured, and the construction precision is obviously improved; 2) the segmented flow process is adopted, so that the phenomenon of work nesting is avoided, the manual and mechanical efficiency is improved, the material cost for turnover is greatly reduced, and the construction cost is reduced; 3) different reinforcing modes are adopted in the construction process of the beam side template, so that the beam side template is ensured to be firmly installed; 4) the whole bolt is improved by 1cm, so that the foundation bolt is prevented from being settled in the concrete pouring process, and the construction quality is favorably ensured; 5) during winter construction, the early strength agent is added into the concrete, which is beneficial to saving the turnover material cost and reducing the construction cost.
Drawings
FIG. 1 is a side view of a profiled ring beam of the present invention;
FIG. 2 is a line drawing of the profiled ring beam of the present invention;
in the figure: 1. a bolt round wire; 2. a beam-side template; 21. an inner side template; 22. an outer side template; 3. the beam bottom template.
The specific implementation mode is as follows:
for the purpose of promoting an understanding of the invention, reference will now be made to the embodiments illustrated in the drawings and described below.
The scheme is explained by the pouring construction of the special-shaped ring beam of a certain circulating cooling water station. The circulating water cooling water station is total 8 special-shaped ring beams, the inner diameter of the top surface of each special-shaped ring beam is 5620mm, the outer diameter of each special-shaped ring beam is 6020mm, the inner diameter of the bottom surface of each special-shaped ring beam is 5720mm, the outer diameter of each special-shaped ring beam is 6020mm, the height of each special-shaped ring beam is 700mm, each special-shaped ring beam is in a right-angled trapezoid shape, the height of each top mark is 15.9m, and the bottom structure of each special-shaped ring beam is provided with a beam or plate structure except that the top layer (the height of each top mark is 15.5 m) is provided with a floor.
Referring to fig. 1 and 2, a construction method of a special-shaped ring beam suitable for a circulating cooling water station comprises the following steps:
positioning and paying off a special-shaped ring beam: after the circulating water station raft foundation is poured, positioning of the circle center of the special-shaped ring beam and paying-off of the special-shaped ring beam are carried out, the bottom section of the special-shaped ring beam is different from the width of the top section of the special-shaped ring beam, the line (including a bolt circle line) of each circle on the bottom section and the top section of the special-shaped ring beam and the circle center orthogonal line are all put out, the angle positioning and the bolt positioning of the beam bottom template and the beam side template are facilitated, rechecking is carried out by utilizing the distance between the circle centers of the special-shaped ring beams, and the circle centers of the special-shaped ring beams of all towers are ensured to be on the same line.
(II) scaffold erection: before the scaffold is erected, paying-off and erection are carried out according to a scaffold layout drawing, and the center of a circle is avoided when the scaffold is arranged, so that the top of a 15.5m layer cannot be caused by the center of the circle. Horizontal cross braces are erected at intervals of 4m on the inner side of the special-shaped ring beam, vertical cross braces are erected around the special-shaped ring beam, and the overall stability of the scaffold is guaranteed.
After the scaffold is erected and qualified through acceptance inspection and the acceptance inspection signboards are hung, the next operation can be carried out, and important parameters of stability such as settlement, deformation and the like of the scaffold body are periodically checked in the process.
(III) beam laying bottom formwork: the beam bottom template is circular, and the beam bottom template is well prefabricated by drawing circles on the template in advance on the ground, so that the construction efficiency can be effectively improved.
The bottom elevation of the bottom template of the special-shaped ring beam is calculated in advance, a leveling instrument is used for leveling and marking, a top supporting horizontal rod is erected, the circle center of the special-shaped ring beam on the raft foundation and a ring beam line are marked by a line weight, and the beam bottom template prefabricated in advance is laid.
The beam bottom formwork is rechecked for positioning by utilizing the led circle center, and the beam bottom formwork is fixed by using a fastener or a steel nail after the error is avoided, so that the lateral movement is prevented. Drawing a circle of bolt circular line on the beam bottom template, and guiding the circle center orthogonal line to the beam bottom template to perform bolt positioning.
And (IV) binding the special-shaped ring beam reinforcing steel bars: the bottom, the face and the waist torsion-resistant steel bars of the bent longitudinal horizontal main bars are bundled together, and the joint positions are staggered according to the standard requirement. Then dividing the stirrups into eight equal parts, intensively sleeving the eight points into longitudinal steel bars, dividing into several equal parts if the diameter of the special-shaped ring beam is larger, fixing the parts on a floor slab template by adopting battens, erecting the longitudinal stress steel bars on the battens, erecting the upper part, the face main reinforcements and the waist torsion-resistant steel bars by using the stirrups in the middle of the eight points, and then dispersedly binding and fixing the stirrups according to the drawing intervals.
In order to ensure that the stressed steel bars are fully bound, the binding is carried out sequentially from bottom to top and from inside to outside, and the drag hook and the bound waist torsion-resistant steel bars are constructed synchronously.
(V) beam side template installation and reinforcement: and positioning the upper opening of the inclined inner side template by using the upper opening round line and the elevation line of the special-shaped ring beam led to the scaffold and the width of the top of the special-shaped ring beam.
The bottom of the special-shaped ring beam penetrates through the special-shaped ring beam and is fastened step by step to reinforce, the inner side template is fastened step by step with the short battens, and the outer side template is fastened step by step and is fastened by annular reinforcing stirrups.
The special-shaped ring beam with the elevation above the floor slab, the inner side template and the outer side template are respectively fixed by adopting annular stirrups and split screws, and meanwhile, for improving the stability, horizontal battens or scaffold shores are uniformly added around the special-shaped ring beam by utilizing a cross beam at the middle part. .
Sixthly, mounting an annular positioning template: the method comprises the steps of marking a bolt positioning line on a ring beam steel bar by utilizing a circle center led on a scaffold, placing an annular positioning template on the top of a special-shaped ring beam steel bar by using a tower crane, adjusting the angle of a positioning disc according to the bolt circle line on a beam bottom template, checking the flatness of the top surface of the annular positioning template after the installation is finished, adjusting the height if the annular positioning template is unqualified, and fixing the positioning template and a stirrup in a spot welding manner after the annular positioning template is qualified to prevent translation.
(VII) installing foundation bolts: inserting the foundation bolts into the special-shaped ring beam, coating grease at the screw thread positions before installation, enabling the foundation bolts to be exposed out of the top of the annular positioning template to the designed elevation, and screwing the nuts to the top surface of the positioning template.
And after all the foundation bolts are in place, measuring the top elevation deviation condition of the foundation bolts by using a level gauge, adjusting, and improving the whole bolts by about 1cm in order to prevent the foundation bolts from settling in the concrete pouring process.
And after the foundation bolts are installed, executing a three-level quality inspection and acceptance system, and winding and protecting the screw threads by using a plastic film after the foundation bolts and the steel bars to be inspected are qualified.
Pouring and curing concrete: the special-shaped ring beam is higher than the floor slab, pouring is carried out in two times, the second layer of ring beam is poured before the first layer of ring beam is initially set, concrete vibration is strictly carried out in the pouring process, and the appearance is ensured to be attractive after the formwork is removed. Due to the fact that the micro deformation and displacement of the beam side template and the bolts are not easy to perceive by naked eyes, dynamic observation of the beam side template and the bolts is conducted in the vibrating process. Two methods can be used for continuous monitoring of the deformation:
the first method comprises the following steps: and (4) mounting the total station at a central point, centering and leveling, and aligning 0 point of an upper dial and a lower dial. The root of the prism is placed on the top of the special-shaped ring beam side template or the top of the bolt, the sight is generally aligned to the position of the prism, numerical values are read through automatic tracking and ranging on a screen of a total station, if the horizontal distance from the prism to the total station is out of an error range, the deviation of the position is large, and beam side template deformation recovery or reinforcement treatment is carried out in time.
And the second method comprises the following steps: because the total station is not easy to place or operate at the circle center position, the steel tape is adopted for monitoring, one end of the steel tape is fixed at the circle center, and the other end of the steel tape is rotated and measured.
During winter construction, the early strength agent is added into the concrete, so that the concrete can meet the requirement of form removal strength in advance, the scaffold (high-formwork scaffold is large in usage amount and high in overall lease cost) can be detached as early as possible, the utilization rate of turnover materials is improved, or the lease cost of the materials is reduced.
After concrete pouring is finished, a specially-assigned person is dispatched to use the total station to recheck and check the bolt by adopting the same method, and maintenance is well done.
Specifically, the construction of the special-shaped ring beam is divided into four flow construction sections according to the expansion joints, each flow construction section comprises two special-shaped ring beams with the same specification, and flow operation is adopted, so that the utilization rate of turnover materials is greatly improved, the construction efficiency of the second section and the later construction sections is greatly improved, and the work group and work nest phenomenon caused by simultaneous operation of all the sections is avoided.
Finally, it should be noted that: the technical means disclosed in the invention scheme are not limited to the technical means disclosed in the above embodiments, but also include the technical scheme formed by any combination of the above technical features. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of the present invention, and such improvements and modifications are also considered to be within the scope of the present invention.

Claims (9)

1. A construction method of a special-shaped ring beam suitable for a circulating cooling water station is characterized by comprising the following steps: the method comprises the following steps:
positioning and paying off a special-shaped ring beam: after the circulating water station raft foundation is poured, positioning the circle center of the special-shaped ring beam and paying off the special-shaped ring beam, and putting out the line of each circle on the bottom section and the top section of the special-shaped ring beam and the orthogonal line of the circle center;
(II) scaffold erection: before erection, paying off and erection are carried out according to a scaffold layout drawing;
(III) beam laying bottom formwork: firstly, building a top supporting horizontal rod, marking the circle center and the ring beam line of the special-shaped ring beam on the raft foundation, then laying a beam bottom template, rechecking the positioning of the beam bottom template, fixing the beam bottom template by using a fastener or a steel nail, and drawing a bolt circular line on the beam bottom template for bolt positioning;
fourthly, binding the special-shaped ring beam reinforcing steel bars;
fifthly, mounting and reinforcing the beam side template;
sixthly, mounting an annular positioning template: marking a bolt positioning line on a special-shaped ring beam steel bar, placing an annular positioning template on the top of the special-shaped ring beam steel bar by using a tower crane, adjusting the angle of a positioning disc according to the bolt circular line on a beam bottom template, checking the flatness of the top surface of the annular positioning template after the installation is finished, and fixing the positioning template and a stirrup in a spot welding manner after the positioning template is qualified;
(VII) installing foundation bolts: inserting the foundation bolts into the special-shaped ring beam, enabling the foundation bolts to be exposed out of the top of the annular positioning template to reach the designed elevation, and screwing the nuts to the top surface of the positioning template;
pouring and curing concrete: pouring is carried out twice, the second layer of pouring is carried out before the first layer of pouring is initially set, concrete vibrating is carried out in the pouring process, dynamic observation of beam side templates and bolts is carried out in the vibrating process, rechecking and checking are carried out before the concrete is initially set, and maintenance is well carried out.
2. The construction method of the special-shaped ring beam suitable for the circulating cooling water station according to claim 1, characterized in that: when the scaffold is erected, horizontal cross braces are erected on the inner side of the special-shaped ring beam at certain intervals, and vertical cross braces are erected on the periphery of the special-shaped ring beam.
3. The construction method of the special-shaped ring beam suitable for the circulating cooling water station according to claim 1, characterized in that: when binding the deformed ring beam steel bars, bundling the bottom, the face and the waist torsion-resistant steel bars of the bent longitudinal horizontal main bars at one position, dividing the stirrups into a plurality of equal parts according to the number of the deformed ring beams, dividing a plurality of points to concentratedly sleeve the longitudinal steel bars, fixing the vertical stressed steel bars on a floor slab template by adopting a batten, erecting the longitudinal stressed steel bars on the batten, erecting the upper part, the face main bars and the waist torsion-resistant steel bars by using the stirrups in the middle of the centers of the points, and then dispersedly binding and fixing the stirrups according to drawing intervals.
4. The construction method of the special-shaped ring beam suitable for the circulating cooling water station as claimed in claim 3, wherein: when binding the special-shaped ring beam reinforcing steel bars, the binding is performed sequentially from bottom to top and from inside to outside.
5. The construction method of the special-shaped ring beam suitable for the circulating cooling water station according to claim 1, characterized in that: when the beam side template is installed and reinforced, the upper opening of the inclined inner side template is positioned, the bottom of the special-shaped ring beam below the floor elevation is reinforced in a step-by-step fastening mode, the inner side template is clamped with short battens in a step-by-step fastening mode, the outer side template is reinforced in a step-by-step fastening mode with annular reinforcing stirrups, the special-shaped ring beam above the floor elevation, the inner side template and the outer side template are fixed through the annular stirrups and tie screws respectively, and horizontal battens or scaffold props are uniformly added around the special-shaped ring beam by utilizing a middle cross beam.
6. The construction method of the special-shaped ring beam suitable for the circulating cooling water station according to claim 1, characterized in that: when the foundation bolt is installed, the whole bolt is improved by 1 cm.
7. The construction method of the special-shaped ring beam suitable for the circulating cooling water station according to claim 1, characterized in that: and dividing the construction of the special-shaped ring beam into a plurality of flowing water construction sections according to the expansion joint, and adopting flowing water operation.
8. The construction method of the special-shaped ring beam suitable for the circulating cooling water station according to claim 1, characterized in that: during winter construction, an early strength agent is added into concrete.
9. The construction method of the special-shaped ring beam suitable for the circulating cooling water station according to claim 1, characterized in that: and during concrete pouring, dynamically observing the beam side template and the bolt by using a total station or a steel tape.
CN202111014235.2A 2021-08-31 2021-08-31 Special-shaped ring beam construction method suitable for circulating cooling water station Pending CN113914545A (en)

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CN202111014235.2A CN113914545A (en) 2021-08-31 2021-08-31 Special-shaped ring beam construction method suitable for circulating cooling water station

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114876243A (en) * 2022-05-12 2022-08-09 中建八局第三建设有限公司 Construction method of overlong oval horizontal steel rib ring beam

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Publication number Priority date Publication date Assignee Title
CN211776201U (en) * 2019-12-19 2020-10-27 中建六局土木工程有限公司 Special-shaped structure construction structure
CN112627434A (en) * 2020-12-03 2021-04-09 上海宝冶集团有限公司 Cross construction method for complex V-shaped stiff columns and irregular ring beams of large stadium

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN211776201U (en) * 2019-12-19 2020-10-27 中建六局土木工程有限公司 Special-shaped structure construction structure
CN112627434A (en) * 2020-12-03 2021-04-09 上海宝冶集团有限公司 Cross construction method for complex V-shaped stiff columns and irregular ring beams of large stadium

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崔世维等: "浅析冷却塔人字柱硬支撑与环梁脚手架施工", 《四川建材》 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114876243A (en) * 2022-05-12 2022-08-09 中建八局第三建设有限公司 Construction method of overlong oval horizontal steel rib ring beam
CN114876243B (en) * 2022-05-12 2023-10-13 中建八局第三建设有限公司 Construction method of super-long oval horizontal steel rib ring beam

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Application publication date: 20220111