CN113912894B - A kind of transparent high-barrier polyester aluminum oxide coating film and preparation method thereof - Google Patents
A kind of transparent high-barrier polyester aluminum oxide coating film and preparation method thereof Download PDFInfo
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- CN113912894B CN113912894B CN202111091721.4A CN202111091721A CN113912894B CN 113912894 B CN113912894 B CN 113912894B CN 202111091721 A CN202111091721 A CN 202111091721A CN 113912894 B CN113912894 B CN 113912894B
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- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 title claims abstract description 64
- 238000002360 preparation method Methods 0.000 title claims abstract description 34
- 239000011248 coating agent Substances 0.000 title claims abstract description 29
- 238000000576 coating method Methods 0.000 title claims abstract description 29
- 229920000728 polyester Polymers 0.000 title claims abstract description 22
- 229920002635 polyurethane Polymers 0.000 claims abstract description 83
- 239000004814 polyurethane Substances 0.000 claims abstract description 83
- 239000011527 polyurethane coating Substances 0.000 claims abstract description 61
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 53
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 53
- 239000007788 liquid Substances 0.000 claims abstract description 45
- 238000001035 drying Methods 0.000 claims abstract description 21
- 239000000758 substrate Substances 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 3
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical class O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 claims description 44
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 29
- 239000001301 oxygen Substances 0.000 claims description 29
- 229910052760 oxygen Inorganic materials 0.000 claims description 29
- 239000003431 cross linking reagent Substances 0.000 claims description 20
- 229920003009 polyurethane dispersion Polymers 0.000 claims description 19
- 239000002994 raw material Substances 0.000 claims description 14
- 238000010438 heat treatment Methods 0.000 claims description 12
- 238000003756 stirring Methods 0.000 claims description 12
- NWGKJDSIEKMTRX-AAZCQSIUSA-N Sorbitan monooleate Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O NWGKJDSIEKMTRX-AAZCQSIUSA-N 0.000 claims description 10
- 239000002904 solvent Substances 0.000 claims description 10
- 239000003054 catalyst Substances 0.000 claims description 7
- 239000003085 diluting agent Substances 0.000 claims description 7
- 238000002156 mixing Methods 0.000 claims description 6
- 238000005269 aluminizing Methods 0.000 claims description 3
- 238000001914 filtration Methods 0.000 claims 1
- 230000004888 barrier function Effects 0.000 abstract description 34
- 238000007747 plating Methods 0.000 abstract description 2
- 230000032683 aging Effects 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 81
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 40
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 36
- 239000002987 primer (paints) Substances 0.000 description 26
- 230000000052 comparative effect Effects 0.000 description 21
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 19
- NOWKCMXCCJGMRR-UHFFFAOYSA-N Aziridine Chemical compound C1CN1 NOWKCMXCCJGMRR-UHFFFAOYSA-N 0.000 description 12
- 235000013305 food Nutrition 0.000 description 10
- 238000002834 transmittance Methods 0.000 description 8
- 230000008020 evaporation Effects 0.000 description 7
- 238000001704 evaporation Methods 0.000 description 7
- 238000004806 packaging method and process Methods 0.000 description 7
- 230000035699 permeability Effects 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 229920002799 BoPET Polymers 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 238000010411 cooking Methods 0.000 description 4
- ISKQADXMHQSTHK-UHFFFAOYSA-N [4-(aminomethyl)phenyl]methanamine Chemical group NCC1=CC=C(CN)C=C1 ISKQADXMHQSTHK-UHFFFAOYSA-N 0.000 description 3
- 238000000151 deposition Methods 0.000 description 3
- 230000008021 deposition Effects 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 239000011229 interlayer Substances 0.000 description 2
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229920006284 nylon film Polymers 0.000 description 2
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- 208000034530 PLAA-associated neurodevelopmental disease Diseases 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 125000004069 aziridinyl group Chemical group 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229920006378 biaxially oriented polypropylene Polymers 0.000 description 1
- 239000011127 biaxially oriented polypropylene Substances 0.000 description 1
- 229910001882 dioxygen Inorganic materials 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012793 heat-sealing layer Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- XJRAOMZCVTUHFI-UHFFFAOYSA-N isocyanic acid;methane Chemical compound C.N=C=O.N=C=O XJRAOMZCVTUHFI-UHFFFAOYSA-N 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/043—Improving the adhesiveness of the coatings per se, e.g. forming primers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/042—Coating with two or more layers, where at least one layer of a composition contains a polymer binder
- C08J7/0423—Coating with two or more layers, where at least one layer of a composition contains a polymer binder with at least one layer of inorganic material and at least one layer of a composition containing a polymer binder
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/048—Forming gas barrier coatings
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/06—Coating with compositions not containing macromolecular substances
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
- C09D175/04—Polyurethanes
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
- C09D7/62—Additives non-macromolecular inorganic modified by treatment with other compounds
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/0021—Reactive sputtering or evaporation
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/08—Oxides
- C23C14/081—Oxides of aluminium, magnesium or beryllium
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- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
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- C23C14/24—Vacuum evaporation
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- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
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- C23C14/542—Controlling the film thickness or evaporation rate
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- C08J2367/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
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Abstract
本申请涉及镀铝膜领域,具体公开了一种透明高阻隔聚酯镀氧化铝薄膜及其制备方法。一种透明高阻隔聚酯镀氧化铝薄膜,包括依次设置的基材、聚氨酯底涂层、氧化铝层和聚氨酯面涂层,所述聚氨酯底涂层的厚度和聚氨酯面涂层的厚度均为8~15μm,所述氧化铝层的厚度为80~140埃,所述聚氨酯底涂层由聚氨酯涂液干燥而成,所述聚氨酯面涂层由聚氨酯涂液干燥而成。其制备方法为:S1.在基材聚氨酯底涂层,得到底涂薄膜;S2.在聚氨酯底涂层上形成氧化铝层,得到初镀薄膜;S3.在氧化铝层上形成聚氨酯面涂层,熟化,得到透明高阻隔聚酯镀氧化铝薄膜。本申请的镀氧化铝薄膜具有良好耐蒸煮性和阻隔性的优点。The application relates to the field of aluminized films, and specifically discloses a transparent high-barrier polyester aluminum oxide-plated film and a preparation method thereof. A transparent high-barrier polyester aluminum oxide-coated film, comprising a substrate, a polyurethane primer layer, an aluminum oxide layer and a polyurethane topcoat layer arranged in sequence, wherein the thickness of the polyurethane primer layer and the thickness of the polyurethane topcoat layer are both 8-15 μm, the thickness of the aluminum oxide layer is 80-140 angstroms, the polyurethane base coating is formed by drying the polyurethane coating liquid, and the polyurethane top coating is formed by drying the polyurethane coating liquid. The preparation method is as follows: S1. obtaining a primer film on a polyurethane primer layer of a base material; S2. forming an aluminum oxide layer on the polyurethane primer layer to obtain an initial plating film; S3. forming a polyurethane topcoat layer on the aluminum oxide layer , aging to obtain a transparent high-barrier polyester coated aluminum oxide film. The aluminum oxide-coated film of the present application has the advantages of good retort resistance and barrier properties.
Description
技术领域technical field
本申请涉及镀铝膜领域,更具体地说,它涉及一种透明高阻隔聚酯镀氧化铝薄膜及其制备方法。The present application relates to the field of aluminized films, and more particularly, to a transparent high-barrier polyester aluminum oxide-coated film and a preparation method thereof.
背景技术Background technique
随着人们生活水平的提高,人们在购物的时候越发注重质量问题,尤其是在食品领域,因此一般会给出售的食品包覆外包装。食品的外包装主要是为了减缓食物腐败的速度,外包装一般由多层薄膜复合而成,薄膜大致分为热封层、阻隔层和印刷层,阻隔层的作用是将外界的水以及氧气阻隔,以延缓水和氧气对食品的腐败作用。With the improvement of people's living standards, people pay more and more attention to quality issues when shopping, especially in the field of food, so the food for sale is generally covered with outer packaging. The outer packaging of food is mainly to slow down the speed of food spoilage. The outer packaging is generally composed of multi-layer films. The film is roughly divided into a heat-sealing layer, a barrier layer and a printing layer. The function of the barrier layer is to block water and oxygen from the outside world. , to delay the spoilage effect of water and oxygen on food.
目前市面上的阻隔层种类繁多,常见有镀铝薄膜和尼龙膜,由于镀铝薄膜为不透明状,若用于包装食品则顾客不便观察食品的状态;尼龙膜呈透明状,且强度较高,阻隔性好,但是易受紫外线影响,适用场景受限,因此还需要用新的材料作为阻隔层。At present, there are many kinds of barrier layers on the market, including aluminized film and nylon film. Since aluminized film is opaque, it is inconvenient for customers to observe the state of food if it is used for packaging food; nylon film is transparent and has high strength. It has good barrier properties, but it is easily affected by ultraviolet rays and has limited application scenarios. Therefore, new materials are also required as the barrier layer.
镀氧化铝薄膜是一种透明薄膜,是将高纯度的铝丝在高温下蒸发成气态、通入氧气得到氧化铝并将氧化铝沉积于薄膜基材上的一种薄膜,镀氧化铝薄膜的氧气阻隔性和水蒸气阻隔性良好,因此具有优异的阻隔性能,但是镀氧化铝薄膜在较高温度,例如110℃以上时,结构稳定性较差,容易出现变形和层间剥离等问题,即耐蒸煮性有待提高。Alumina-coated film is a kind of transparent film, which is a kind of film in which high-purity aluminum wire is evaporated into gaseous state at high temperature, oxygen is introduced to obtain aluminum oxide, and aluminum oxide is deposited on the film substrate. Oxygen barrier properties and water vapor barrier properties are good, so it has excellent barrier properties, but at higher temperatures, such as above 110 °C, the structural stability of the aluminum oxide film is poor, and problems such as deformation and interlayer peeling are prone to occur, namely The cooking resistance needs to be improved.
发明内容SUMMARY OF THE INVENTION
为了获得具有良好耐蒸煮性的镀氧化铝薄膜,本申请提供一种透明高阻隔聚酯镀氧化铝薄膜及其制备方法。In order to obtain an alumina-coated film with good retort resistance, the present application provides a transparent high-barrier polyester alumina-coated film and a preparation method thereof.
第一方面,本申请提供一种透明高阻隔聚酯镀氧化铝薄膜,采用如下的技术方案:一种透明高阻隔聚酯镀氧化铝薄膜,包括依次设置的基材、聚氨酯底涂层、氧化铝层和聚氨酯面涂层,所述聚氨酯底涂层的厚度和聚氨酯面涂层的厚度均为8~15μm,所述氧化铝层的厚度为80~140埃,所述聚氨酯底涂层和聚氨酯面涂层均由聚氨酯涂液干燥而成。In the first aspect, the present application provides a transparent high-barrier polyester aluminum oxide-coated film, which adopts the following technical solution: a transparent high-barrier polyester aluminum oxide-coated film, which includes a substrate, a polyurethane primer coating, an oxidized an aluminum layer and a polyurethane top coat, the thickness of the polyurethane base coat and the thickness of the polyurethane top coat are both 8-15 μm, the thickness of the alumina layer is 80-140 angstroms, the polyurethane base coat and the polyurethane top coat The top coats are all dried from a polyurethane coating solution.
通过采用上述技术方案,聚氨酯底涂层提高基材的表面光滑度,有助于氧化铝沉积,形成与基材连接稳定的氧化铝层;聚氨酯面涂层覆盖并保护氧化铝层,有效防止外界对氧化铝层划伤或破损等情况,提高薄膜的强度。By adopting the above technical solutions, the polyurethane primer coat improves the surface smoothness of the substrate, helps the deposition of aluminum oxide, and forms an aluminum oxide layer that is stably connected to the substrate; the polyurethane top coat covers and protects the aluminum oxide layer, effectively preventing external Improve the strength of the film when the alumina layer is scratched or damaged.
另外,通过聚氨酯底涂层、氧化铝层和聚氨酯面涂层的顺序设置,以及聚氨酯面涂层、氧化铝层和聚氨酯底涂层在特定范围内的厚度配合,使得聚氨酯面涂层将氧化铝层压稳于聚氨酯底涂层,提高氧化铝层的稳定性,使氧化铝层在高温下也能在薄膜内保持稳定状态,并且聚氨酯底涂层和聚氨酯面涂层使得氧化铝层的两侧受到挤压,氧化铝提高氧化铝层的致密性,从而不仅阻隔性提高,还提高薄膜在高温状态下的结构稳定性,使得薄膜更加适用于需高温加热的食品的包装。In addition, through the sequence setting of the polyurethane primer layer, the aluminum oxide layer and the polyurethane topcoat layer, and the coordination of the thickness of the polyurethane topcoat layer, the aluminum oxide layer and the polyurethane primer layer within a specific range, the polyurethane topcoat layer can be made of aluminum oxide. The lamination is stabilized on the polyurethane primer layer, which improves the stability of the aluminum oxide layer, so that the aluminum oxide layer can maintain a stable state in the film even at high temperature, and the polyurethane primer layer and the polyurethane topcoat layer make the two sides of the aluminum oxide layer stable. When squeezed, alumina improves the compactness of the alumina layer, which not only improves the barrier property, but also improves the structural stability of the film at high temperature, making the film more suitable for the packaging of foods requiring high temperature heating.
可选的,所述聚氨酯涂液包括以下重量份的原料:水性聚氨酯分散液90~100份、稀释剂45~60份和交联剂2~8份。Optionally, the polyurethane coating liquid includes the following raw materials by weight: 90-100 parts of an aqueous polyurethane dispersion, 45-60 parts of a diluent, and 2-8 parts of a cross-linking agent.
通过采用上述技术方案,聚氨酯柔韧且耐磨,水性聚氨酯的附着力高,而且相对于溶剂型的聚氨酯更环保,残留的有害溶剂少,更适用于食品包装,水性聚氨酯分散液与稀释剂配合有助于水性聚氨酯分散均匀,从而提高聚氨酯底涂层和聚氨酯面涂层的均匀度。By adopting the above technical solutions, the polyurethane is flexible and wear-resistant, the water-based polyurethane has high adhesion, and is more environmentally friendly than the solvent-based polyurethane, with less residual harmful solvents, and is more suitable for food packaging. Helps to disperse water-based polyurethane evenly, thereby improving the uniformity of polyurethane basecoat and polyurethane topcoat.
可选的,所述稀释剂为异丙醇和水组成的组合物,其中异丙醇和水的重量比为1∶(4~6),优选的,异丙醇和水的重量比为1∶5。Optionally, the diluent is a composition composed of isopropanol and water, wherein the weight ratio of isopropanol and water is 1:(4-6), preferably, the weight ratio of isopropanol and water is 1:5.
可选的,所述交联剂为氮丙啶交联剂。Optionally, the cross-linking agent is an aziridine cross-linking agent.
可选的,所述聚氨酯涂液的原料还包括重量份为20~25份的改性二氧化硅溶胶,所述改性二氧化硅溶胶由包含二氧化硅溶胶、2,2′-二苯甲烷二异氰酸酯、司盘80、催化剂和溶剂的原料制成,所述二氧化硅溶胶、2,2′-二苯甲烷二异氰酸酯、司盘80、催化剂和溶剂的重量比为10∶(0.12~0.22)∶(1~1.5)∶(0.0008~0.002)∶(10~20)。Optionally, the raw material of the polyurethane coating liquid also includes 20-25 parts by weight of modified silica sol, and the modified silica sol is composed of silica sol, 2,2′-diphenylene The raw materials of methane diisocyanate, Span 80, catalyst and solvent are made, and the weight ratio of described silica sol, 2,2'-diphenylmethane diisocyanate, Span 80, catalyst and solvent is 10:(0.12~ 0.22): (1 to 1.5): (0.0008 to 0.002): (10 to 20).
通过采用上述技术方案,二氧化硅溶胶在聚氨酯涂液中的掺杂,有助于提高聚氨酯涂层的力学性能,二氧化硅硅溶胶经过2,2′-二苯甲烷二异氰酸酯改性后,其中的异氰酸酯基交错排布,且与水性聚氨酯的相容性较好,不仅提高了二氧化硅组分在水性聚氨酯内的均匀度,而且提高水性聚氨酯内部的紧密程度,提高聚氨酯涂层的致密性,进一步提高耐蒸煮性和阻隔性。By adopting the above technical solution, the doping of silica sol in the polyurethane coating solution helps to improve the mechanical properties of the polyurethane coating. The isocyanate groups are staggered and have good compatibility with water-based polyurethane, which not only improves the uniformity of the silica component in the water-based polyurethane, but also improves the tightness of the water-based polyurethane and improves the density of the polyurethane coating. properties to further improve retort resistance and barrier properties.
可选的,所述溶剂为异丙醇,所述催化剂为二醋酸二丁基锡。Optionally, the solvent is isopropanol, and the catalyst is dibutyltin diacetate.
可选的,基材选用CPP、BOPP、PET、PA、PLA和PE中的一种。Optionally, the substrate is selected from one of CPP, BOPP, PET, PA, PLA and PE.
第二方面,本申请提供一种透明高阻隔聚酯镀氧化铝薄膜的制备方法,采用如下的技术方案:In the second aspect, the present application provides a method for preparing a transparent high-barrier polyester aluminum oxide-coated film, which adopts the following technical solutions:
一种透明高阻隔聚酯镀氧化铝薄膜的制备方法,包括以下步骤:A preparation method of a transparent high-barrier polyester aluminum oxide-coated film, comprising the following steps:
S1.在基材涂布聚氨酯涂液,干燥,在基材上形成聚氨酯底涂层,得到底涂薄膜;S1. Coating a polyurethane coating solution on the substrate, drying, and forming a polyurethane primer layer on the substrate to obtain a primer film;
S2.将底涂薄膜送入真空镀铝设备,抽真空,加热铝丝,通入氧气,在聚氨酯底涂层上形成氧化铝层,得到初镀薄膜;S2. The primer film is sent to the vacuum aluminizing equipment, vacuumed, the aluminum wire is heated, and oxygen is introduced to form an aluminum oxide layer on the polyurethane primer layer to obtain the initial plating film;
S3.在氧化铝层涂布聚氨酯涂液,干燥,在氧化铝层上形成聚氨酯面涂层,熟化,得到透明高阻隔聚酯镀氧化铝薄膜。S3. Coating a polyurethane coating solution on the alumina layer, drying, forming a polyurethane surface coating on the alumina layer, and curing to obtain a transparent high-barrier polyester alumina-coated film.
通过采用上述技术方案,先在基材上形成聚氨酯底涂层,然后在聚氨酯底涂层上镀氧化铝层,提高氧化铝层的稳定性,再在氧化铝层上形成聚氨酯面涂层,保护氧化铝层的同时进一步提高氧化铝层的稳定性,从而提高薄膜的耐蒸煮性。By adopting the above technical scheme, a polyurethane primer layer is first formed on the substrate, then an aluminum oxide layer is plated on the polyurethane primer layer to improve the stability of the aluminum oxide layer, and then a polyurethane topcoat layer is formed on the aluminum oxide layer to protect the The aluminum oxide layer further improves the stability of the aluminum oxide layer, thereby improving the retort resistance of the film.
可选的,S1步骤中底涂薄膜的干燥温度为90~100℃,干燥时间为6~10s;S3步骤中面涂薄膜的干燥温度为100~110℃,干燥时间为6~10s;S3步骤中熟化的温度为50~60℃,熟化时间36~60h。Optionally, in step S1, the drying temperature of the primer film is 90-100°C, and the drying time is 6-10s; in step S3, the drying temperature of the top-coat film is 100-110°C, and the drying time is 6-10s; step S3 The temperature of medium curing is 50-60℃, and the curing time is 36-60h.
通过采用上述技术方案,聚氨酯面涂层形成后才进行熟化,在聚氨酯底涂层初步成型后就镀上氧化铝层,从而在熟化过程中,聚氨酯底涂层和聚氨酯面涂层进一步成型,与氧化铝层的连接程度进一步增大,从而提高聚氨酯涂层与氧化铝的结合强度,提高薄膜的结构稳定性。By adopting the above technical solution, curing is carried out after the polyurethane topcoat is formed, and an aluminum oxide layer is plated after the polyurethane bottomcoat is initially formed, so that during the curing process, the polyurethane bottomcoat and the polyurethane topcoat are further formed, and the The connection degree of the aluminum oxide layer is further increased, thereby improving the bonding strength of the polyurethane coating and the aluminum oxide, and improving the structural stability of the film.
可选的,S2步骤中,通入氧气的流量为14700~16800sccm。Optionally, in step S2, the flow rate of the oxygen gas is 14700-16800 sccm.
通过采用上述技术方案,控制形成氧化铝的速率在合适的范围,有助于氧化铝沉积于聚氨酯底涂层,从而形成排列紧密的氧化铝层,进而提高薄膜的阻隔性。By adopting the above technical solution, the rate of forming alumina is controlled in an appropriate range, which is helpful for the deposition of alumina on the polyurethane undercoat layer, thereby forming a densely arranged alumina layer, thereby improving the barrier property of the film.
可选的,S2步骤中,加热铝丝的温度为1280~1360℃,铝丝直径为1.5~1.9mm,铝丝的送丝速度为240~265mm/min。Optionally, in step S2, the temperature of heating the aluminum wire is 1280-1360° C., the diameter of the aluminum wire is 1.5-1.9 mm, and the wire feeding speed of the aluminum wire is 240-265 mm/min.
通过采用上述技术方案,控制铝蒸发的速率在合适的范围,进一步提高薄膜的阻隔性。By adopting the above technical scheme, the rate of aluminum evaporation is controlled in an appropriate range, and the barrier property of the film is further improved.
可选的,S2步骤中,加热铝丝的温度为1320~1340℃,通入氧气的流量为15200~16300sccm,铝丝直径为1.7~1.8mm,铝丝的送丝速度为245~250mm/min。Optionally, in step S2, the temperature of heating the aluminum wire is 1320-1340°C, the flow rate of the oxygen is 15200-16300sccm, the diameter of the aluminum wire is 1.7-1.8mm, and the wire feeding speed of the aluminum wire is 245-250mm/min .
通过采用上述技术方案,同时控制铝的蒸发速率以及氧化铝的形成速率,使得氧化铝层的致密性提高且均匀度更好,适用于厚度更小的氧化铝层,从而提高薄膜的透光率。By using the above technical solution, the evaporation rate of aluminum and the formation rate of aluminum oxide are simultaneously controlled, so that the compactness of the aluminum oxide layer is improved and the uniformity is better, which is suitable for the aluminum oxide layer with a smaller thickness, thereby improving the light transmittance of the film. .
可选的,所述聚氨酯涂液的制备方法为:将水性聚氨酯分散液、稀释剂和交联剂混合搅拌,得到聚氨酯涂液。Optionally, the preparation method of the polyurethane coating liquid is as follows: mixing and stirring the aqueous polyurethane dispersion liquid, the diluent and the crosslinking agent to obtain the polyurethane coating liquid.
可选的,所述聚氨酯涂液的制备方法为:将水性聚氨酯分散液、改性二氧化硅溶胶、稀释剂和交联剂混合搅拌,得到聚氨酯涂液;所述改性二氧化硅溶胶的制备方法为:将二氧化硅溶胶、司盘80、催化剂和溶剂混合,在70~76℃条件下边搅拌边滴加2,2′-二苯甲烷二异氰酸酯,滴加完毕后继续搅拌,干燥至二氧化硅溶胶原体积的65~70%,过滤,得到改性二氧化硅溶胶。Optionally, the preparation method of the polyurethane coating liquid is as follows: mixing and stirring an aqueous polyurethane dispersion liquid, a modified silica sol, a diluent and a crosslinking agent to obtain a polyurethane coating liquid; The preparation method is as follows: mixing silica sol, Span 80, a catalyst and a solvent, adding 2,2'-diphenylmethane diisocyanate dropwise while stirring at 70-76° C., continuing to stir after the dropwise addition, and drying to a temperature of 70-76°C. 65-70% of the volume of the silica sol is filtered to obtain a modified silica sol.
通过采用上述技术方案,实现二氧化硅溶胶的改性,通过干燥反应液的方式除去改性二氧化硅溶胶的部分水分以及溶剂,改善改性二氧化硅溶胶中的异氰酸酯基的稳定性,从而提高改性二氧化硅溶胶与水性聚氨酯分散液的相容性。By adopting the above technical scheme, the modification of the silica sol is realized, and part of the moisture and solvent of the modified silica sol is removed by drying the reaction solution, and the stability of the isocyanate group in the modified silica sol is improved, thereby Improve the compatibility of modified silica sol with aqueous polyurethane dispersion.
综上所述,本申请具有以下有益效果:To sum up, the present application has the following beneficial effects:
1、本申请采用聚氨酯底涂层、氧化铝层和聚氨酯面涂层依次结合的方式,聚氨酯底涂层提高基材的表面光滑度,有助于氧化铝沉积,聚氨酯面涂层可以覆盖并保护氧化铝层,提高薄膜的强度;配合聚氨酯面涂层、氧化铝层和聚氨酯底涂层在特定范围内的厚度配合,使得聚氨酯面涂层将氧化铝层压稳于聚氨酯底涂层,提高氧化铝层的稳定性,使氧化铝层在高温下也能在薄膜内保持稳定状态,并且聚氨酯底涂层和聚氨酯面涂层使得氧化铝层的两侧受到挤压,氧化铝提高氧化铝层的致密性,从而不仅阻隔性提高,还提高薄膜在高温状态下的结构稳定性,使得薄膜更加适用于需高温加热的食品的包装。1. The application adopts the method of combining the polyurethane primer layer, the aluminum oxide layer and the polyurethane topcoat layer in sequence. The polyurethane primer layer improves the surface smoothness of the substrate and helps the deposition of aluminum oxide. The polyurethane topcoat layer can cover and protect Aluminum oxide layer to improve the strength of the film; with the thickness of the polyurethane topcoat, aluminum oxide layer and polyurethane primer within a specific range, so that the polyurethane topcoat stabilizes the aluminum oxide layer on the polyurethane primer layer and improves oxidation The stability of the aluminum layer enables the aluminum oxide layer to maintain a stable state in the film even at high temperatures, and the polyurethane undercoat and polyurethane topcoat make the two sides of the aluminum oxide layer squeezed, and the aluminum oxide improves the aluminum oxide layer. Density, which not only improves the barrier property, but also improves the structural stability of the film at high temperature, making the film more suitable for the packaging of food that needs to be heated at high temperature.
2、本申请中优选采用水性聚氨酯与改性二氧化硅溶胶结合,提高聚氨酯涂层的力学性能,同时提高了薄膜的阻隔性和结构稳定性。2. In this application, water-based polyurethane is preferably combined with modified silica sol to improve the mechanical properties of the polyurethane coating, as well as the barrier properties and structural stability of the film.
3、本申请的方法,通过限定氧气流量、加热铝丝的温度、铝丝直径、铝丝的送丝速度的方式,同时控制铝的蒸发速率和氧化铝的形成速率,因此获得了良好的阻隔性和高温稳定性效果。3. The method of the present application controls the evaporation rate of aluminum and the formation rate of aluminum oxide by limiting the oxygen flow rate, the temperature of heating the aluminum wire, the diameter of the aluminum wire, and the wire feeding speed of the aluminum wire, so that a good barrier is obtained. performance and high temperature stability.
具体实施方式Detailed ways
以下结合实施例和对比例对本申请作进一步详细说明。The present application will be described in further detail below in conjunction with the examples and comparative examples.
水性聚氨酯选购自安徽安大华泰新材料有限公司,型号AH-1704-1。The water-based polyurethane was purchased from Anhui Anda Huatai New Material Co., Ltd., model AH-1704-1.
二氧化硅溶胶选购自烟台恒鑫化工科技有限公司,型号THI S-S30。The silica sol was purchased from Yantai Hengxin Chemical Technology Co., Ltd., model THI S-S30.
以上提及的厂家型号用于支撑本申请的方案,以公开充分,而不限定于所列举的厂家型号。The manufacturer's models mentioned above are used to support the solution of the present application, so as to be fully disclosed, and are not limited to the listed manufacturer's models.
制备例Preparation example
制备例1Preparation Example 1
聚氨酯涂液,包括以下原料:Polyurethane coating liquid, including the following raw materials:
9kg水性聚氨酯分散液、0.75kg异丙醇、3.75kg水、0.2kg氮丙啶交联剂。9kg aqueous polyurethane dispersion, 0.75kg isopropanol, 3.75kg water, 0.2kg aziridine crosslinking agent.
聚氨酯涂液的制备方法,包括以下步骤:The preparation method of polyurethane coating liquid comprises the following steps:
将水性聚氨酯分散液、异丙醇、水和氮丙啶交联剂搅拌,充分混合,得到聚氨酯涂液。Aqueous polyurethane dispersion liquid, isopropanol, water and aziridine crosslinking agent are stirred and fully mixed to obtain a polyurethane coating liquid.
制备例2Preparation Example 2
聚氨酯涂液,包括以下原料:Polyurethane coating liquid, including the following raw materials:
9.5kg水性聚氨酯分散液、1kg异丙醇、5kg水、0.8kg氮丙啶交联剂。9.5kg aqueous polyurethane dispersion, 1kg isopropanol, 5kg water, 0.8kg aziridine crosslinking agent.
聚氨酯涂液的制备方法,包括以下步骤:The preparation method of polyurethane coating liquid comprises the following steps:
将水性聚氨酯分散液、异丙醇、水和氮丙啶交联剂搅拌,充分混合,得到聚氨酯涂液。Aqueous polyurethane dispersion liquid, isopropanol, water and aziridine crosslinking agent are stirred and fully mixed to obtain a polyurethane coating liquid.
制备例3Preparation Example 3
聚氨酯涂液,包括以下原料:Polyurethane coating liquid, including the following raw materials:
10kg水性聚氨酯分散液、0.9kg异丙醇、4.5kg水、0.5kg氮丙啶交联剂。10kg aqueous polyurethane dispersion, 0.9kg isopropanol, 4.5kg water, 0.5kg aziridine crosslinking agent.
聚氨酯涂液的制备方法,包括以下步骤:The preparation method of polyurethane coating liquid comprises the following steps:
将水性聚氨酯分散液、异丙醇、水和氮丙啶交联剂搅拌,充分混合,得到聚氨酯涂液。Aqueous polyurethane dispersion liquid, isopropanol, water and aziridine crosslinking agent are stirred and fully mixed to obtain a polyurethane coating liquid.
制备例4Preparation Example 4
聚氨酯涂液,包括以下原料:Polyurethane coating liquid, including the following raw materials:
10kg水性聚氨酯分散液、2kg二氧化硅溶胶、0.9kg异丙醇、4.5kg水、0.5kg氮丙啶交联剂。10kg aqueous polyurethane dispersion, 2kg silica sol, 0.9kg isopropanol, 4.5kg water, 0.5kg aziridine crosslinking agent.
聚氨酯涂液的制备方法,包括以下步骤:The preparation method of polyurethane coating liquid comprises the following steps:
将水性聚氨酯分散液、二氧化硅溶胶、异丙醇、水和氮丙啶交联剂搅拌,充分混合,得到聚氨酯涂液。Aqueous polyurethane dispersion liquid, silica sol, isopropanol, water and aziridine crosslinking agent are stirred and thoroughly mixed to obtain a polyurethane coating liquid.
制备例5Preparation Example 5
改性二氧化硅溶胶,包括以下原料:Modified silica sol, including the following raw materials:
10kg二氧化硅溶胶、0.12kg 2,2′-二苯甲烷二异氰酸酯、1kg司盘80、0.8g二醋酸二丁基锡、10kg异丙醇。10kg of silica sol, 0.12kg of 2,2'-diphenylmethane diisocyanate, 1kg of Span 80, 0.8g of dibutyltin diacetate, 10kg of isopropanol.
改性二氧化硅溶胶的制备方法,包括以下步骤:The preparation method of modified silica sol comprises the following steps:
将二氧化硅溶胶、司盘80和异丙醇混合,在70℃下边搅拌边滴加2,2′-二苯甲烷二异氰酸酯,30min滴加完毕,继续搅拌2h,所得反应液放入60℃的烘箱中,干燥至反应液的体积为原二氧化硅溶胶体积的65%,过滤,得到改性二氧化硅溶胶。Silica sol, Span 80 and isopropanol were mixed, and 2,2'-diphenylmethane diisocyanate was added dropwise with stirring at 70°C. The dropwise addition was completed in 30 minutes, and stirring was continued for 2 hours. The resulting reaction solution was put into 60°C. In the oven of , dry until the volume of the reaction solution is 65% of the volume of the original silica sol, and filter to obtain the modified silica sol.
聚氨酯涂液,包括以下原料:Polyurethane coating liquid, including the following raw materials:
10kg水性聚氨酯分散液、2kg改性二氧化硅溶胶、0.9kg异丙醇、4.5kg水、0.5kg氮丙啶交联剂。10kg aqueous polyurethane dispersion, 2kg modified silica sol, 0.9kg isopropanol, 4.5kg water, 0.5kg aziridine crosslinking agent.
聚氨酯涂液的制备方法,包括以下步骤:The preparation method of polyurethane coating liquid comprises the following steps:
将水性聚氨酯分散液、改性二氧化硅溶胶、异丙醇、水和氮丙啶交联剂搅拌,充分混合,得到聚氨酯涂液。Aqueous polyurethane dispersion liquid, modified silica sol, isopropanol, water and aziridine crosslinking agent are stirred and fully mixed to obtain polyurethane coating liquid.
制备例6Preparation Example 6
改性二氧化硅溶胶,包括以下原料:Modified silica sol, including the following raw materials:
10kg二氧化硅溶胶、0.22kg 2,2′-二苯甲烷二异氰酸酯、1.5kg司盘80、2g二醋酸二丁基锡、20kg异丙醇。10kg of silica sol, 0.22kg of 2,2'-diphenylmethane diisocyanate, 1.5kg of Span 80, 2g of dibutyltin diacetate, 20kg of isopropanol.
改性二氧化硅溶胶的制备方法,包括以下步骤:The preparation method of modified silica sol comprises the following steps:
将二氧化硅溶胶、司盘80和异丙醇混合,在76℃下边搅拌边滴加2,2′-二苯甲烷二异氰酸酯,40min滴加完毕,继续搅拌2h,所得反应液放入60℃的烘箱中,干燥至反应液的体积为原二氧化硅溶胶体积的70%,过滤,得到改性二氧化硅溶胶。Silica sol, Span 80 and isopropanol were mixed, and 2,2'-diphenylmethane diisocyanate was added dropwise with stirring at 76°C. The dropwise addition was completed in 40 minutes, and stirring was continued for 2 hours. The resulting reaction solution was put into 60°C. In the oven of , dry until the volume of the reaction solution is 70% of the volume of the original silica sol, and filter to obtain the modified silica sol.
聚氨酯涂液,包括以下原料:10kg水性聚氨酯分散液、2.5kg改性二氧化硅溶胶、0.9kg异丙醇、4.5kg水、0.5kg氮丙啶交联剂。The polyurethane coating solution includes the following raw materials: 10kg of water-based polyurethane dispersion, 2.5kg of modified silica sol, 0.9kg of isopropanol, 4.5kg of water, and 0.5kg of aziridine crosslinking agent.
聚氨酯涂液的制备方法,包括以下步骤:The preparation method of polyurethane coating liquid comprises the following steps:
将水性聚氨酯分散液、改性二氧化硅溶胶、异丙醇、水和氮丙啶交联剂搅拌,充分混合,得到聚氨酯涂液。Aqueous polyurethane dispersion liquid, modified silica sol, isopropanol, water and aziridine crosslinking agent are stirred and fully mixed to obtain polyurethane coating liquid.
实施例Example
实施例1Example 1
一种透明高阻隔聚酯镀氧化铝薄膜,包括以下依次设置的层结构:A transparent high-barrier polyester aluminum oxide-coated film, comprising the following layer structures arranged in sequence:
PET薄膜、聚氨酯底涂层、氧化铝层和聚氨酯面涂层。PET film, polyurethane base coat, aluminum oxide layer and polyurethane top coat.
一种透明高阻隔聚酯镀氧化铝薄膜的制备方法,包括以下步骤:A preparation method of a transparent high-barrier polyester aluminum oxide-coated film, comprising the following steps:
S1.在PET薄膜上涂布制备例1的聚氨酯涂液,涂布量5g/m2,然后送入烘箱内干燥,干燥温度90℃,PET薄膜在烘箱内通过的路径有10m,干燥时间6s,在PET薄膜上形成聚氨酯底涂层,聚氨酯底涂层的厚度为8μm,得到底涂薄膜;S1. Coat the polyurethane coating solution of Preparation Example 1 on the PET film, the coating amount is 5g/m 2 , and then send it to an oven for drying, the drying temperature is 90°C, the path of the PET film in the oven is 10m, and the drying time is 6s , forming a polyurethane primer layer on the PET film, and the thickness of the polyurethane primer layer is 8 μm to obtain a primer film;
S2.将铝丝和底涂薄膜送入真空镀铝机,铝丝直径为1.2mm,铝丝的送丝速度为210mm/min,抽真空,直至蒸镀真空度为4×10-4mbar,然后加热真空镀铝机的蒸发舟,加热温度为1180℃,通入氧气,通入氧气的流量为13000sccm,在聚氨酯底涂层上形成氧化铝层,氧化铝层的厚度为80埃,得到初镀薄膜;S2. Send the aluminum wire and the primer film into the vacuum aluminizing machine, the diameter of the aluminum wire is 1.2mm, the wire feeding speed of the aluminum wire is 210mm/min, and the vacuum is drawn until the vacuum degree of the evaporation is 4×10 -4 mbar, Then heat the evaporation boat of the vacuum aluminizer, the heating temperature is 1180 ℃, oxygen is introduced, and the flow rate of oxygen is 13000sccm, and an aluminum oxide layer is formed on the polyurethane primer layer, and the thickness of the aluminum oxide layer is 80 angstroms. coating film;
S3.在氧化铝层涂布聚氨酯涂液,涂布量5g/m2,然后送入烘箱内干燥,干燥温度100℃,初镀薄膜在烘箱内通过的路径有10m,干燥时间6s,在氧化铝层上形成聚氨酯面涂层,聚氨酯面涂层的厚度为8μm,然后放入50℃烘箱中熟化36h,得到透明高阻隔聚酯镀氧化铝薄膜。S3. Coat the polyurethane coating solution on the alumina layer, the coating amount is 5g/m 2 , and then send it to the oven to dry, the drying temperature is 100°C, the path of the initial coating film in the oven is 10m, and the drying time is 6s. A polyurethane surface coating is formed on the aluminum layer, and the thickness of the polyurethane surface coating is 8 μm, and then placed in a 50° C. oven for curing for 36 hours to obtain a transparent high-barrier polyester aluminum oxide-coated film.
实施例2~实施例3Example 2 to Example 3
实施例2至实施例3与实施例1的不同之处如表1所示,且实施例2所用聚氨酯涂液为制备例2制得的聚氨酯涂液,实施例3所用聚氨酯涂液为制备例3制得的聚氨酯涂液。The differences between Examples 2 to 3 and Example 1 are shown in Table 1, and the polyurethane coating solution used in Example 2 is the polyurethane coating solution prepared in Preparation Example 2, and the polyurethane coating solution used in Example 3 is a preparation example. 3. The obtained polyurethane coating solution.
表1Table 1
实施例4Example 4
本实施例与实施例3的不同之处在于S2步骤的不同,本实施例的S2步骤中,通入氧气的流量为14700sccm。The difference between this embodiment and Embodiment 3 lies in the difference in step S2. In step S2 of this embodiment, the flow rate of oxygen introduced is 14700 sccm.
实施例5Example 5
本实施例与实施例3的不同之处在于S2步骤的不同,本实施例的S2步骤中,通入氧气的流量为16800sccm。The difference between this embodiment and Embodiment 3 lies in the difference in step S2. In step S2 of this embodiment, the flow rate of the introduced oxygen is 16800 sccm.
实施例6Example 6
本实施例与实施例3的不同之处在于S2步骤的不同,本实施例的S2步骤中,加热铝丝的温度为1280℃,铝丝直径为1.5mm,铝丝的送丝速度为240mm/min。The difference between this embodiment and Embodiment 3 lies in the difference in step S2. In step S2 of this embodiment, the temperature of heating the aluminum wire is 1280°C, the diameter of the aluminum wire is 1.5mm, and the wire feeding speed of the aluminum wire is 240mm/ min.
实施例7Example 7
本实施例与实施例3的不同之处在于S2步骤的不同,本实施例的S2步骤中,加热铝丝的温度为1360℃,铝丝直径为1.9mm,铝丝的送丝速度为265mm/min。The difference between this embodiment and Embodiment 3 lies in the difference in step S2. In step S2 of this embodiment, the temperature of heating the aluminum wire is 1360°C, the diameter of the aluminum wire is 1.9mm, and the wire feeding speed of the aluminum wire is 265mm/ min.
实施例8Example 8
本实施例与实施例3的不同之处在于S2步骤的不同,本实施例的S2步骤中,铝丝直径为1.7mm,铝丝的送丝速度为245mm/min,加热铝丝的温度为1320℃,通入氧气的流量为15200sccm。The difference between this embodiment and Embodiment 3 lies in the difference in step S2. In step S2 of this embodiment, the diameter of the aluminum wire is 1.7 mm, the wire feeding speed of the aluminum wire is 245 mm/min, and the temperature of heating the aluminum wire is 1320 ℃, the flow rate of the oxygen introduced is 15200sccm.
实施例9Example 9
本实施例与实施例3的不同之处在于S2步骤的不同,本实施例的S2步骤中,铝丝直径为1.8mm,铝丝的送丝速度为250mm/min,加热铝丝的温度为1340℃,通入氧气的流量为16300sccm。The difference between this embodiment and Embodiment 3 lies in the difference in step S2. In step S2 of this embodiment, the diameter of the aluminum wire is 1.8 mm, the wire feeding speed of the aluminum wire is 250 mm/min, and the temperature of heating the aluminum wire is 1340 ℃, the flow rate of the oxygen introduced is 16300sccm.
实施例10Example 10
本实施例与实施例9的不同之处在于聚氨酯涂液的不同,本实施例的S2步骤和S3步骤中所用的聚氨酯涂液均为制备例4制备的聚氨酯涂液。The difference between this example and Example 9 is that the polyurethane coating solution is different. The polyurethane coating solution used in the S2 step and the S3 step of this example is the polyurethane coating solution prepared in the preparation example 4.
实施例11Example 11
本实施例与实施例9的不同之处在于聚氨酯涂液的不同,本实施例的S2步骤和S3步骤中所用的聚氨酯涂液均为制备例5制备的聚氨酯涂液。The difference between this example and Example 9 is that the polyurethane coating solution is different. The polyurethane coating solution used in the S2 step and the S3 step of this example is the polyurethane coating solution prepared in the preparation example 5.
实施例12Example 12
本实施例与实施例9的不同之处在于聚氨酯涂液的不同,本实施例的S2步骤和S3步骤中所用的聚氨酯涂液均为制备例6制备的聚氨酯涂液。The difference between this example and Example 9 is that the polyurethane coating solution is different. The polyurethane coating solution used in the S2 step and the S3 step of this embodiment is the polyurethane coating solution prepared in the preparation example 6.
对比例Comparative ratio
对比例1Comparative Example 1
本对比例与实施例3的区别在于,本对比例不设置聚氨酯面涂层。The difference between this comparative example and Example 3 is that this comparative example is not provided with a polyurethane topcoat.
对比例2Comparative Example 2
本对比例与实施例3的区别在于,本对比例的聚氨酯底涂层的厚度和聚氨酯面涂层的厚度均为25μm,氧化铝层的厚度为60埃。The difference between this comparative example and Example 3 is that the thickness of the polyurethane primer layer and the thickness of the polyurethane topcoat layer of this comparative example are both 25 μm, and the thickness of the aluminum oxide layer is 60 angstroms.
对比例3Comparative Example 3
本对比例与实施例3的区别在于,本对比例的聚氨酯底涂层的厚度和聚氨酯面涂层的厚度均为6μm,氧化铝层的厚度为220埃。The difference between this comparative example and Example 3 is that the thickness of the polyurethane primer layer and the thickness of the polyurethane topcoat layer of this comparative example are both 6 μm, and the thickness of the aluminum oxide layer is 220 angstroms.
对比例4Comparative Example 4
本对比例与实施例3的区别在于,本对比例的S1步骤中,在聚氨酯涂液干燥后,放入55℃烘箱中熟化48h,形成聚氨酯底涂层。The difference between this comparative example and Example 3 is that in step S1 of this comparative example, after the polyurethane coating solution is dried, it is put into an oven at 55° C. for curing for 48 hours to form a polyurethane primer layer.
性能检测试验performance test
蒸煮性测试:将实施例1-12以及对比例1-4的薄膜热封制成200mm×120mm的小袋,充入袋容积三分之二的水后排气密封好,放入高压灭菌锅中,水煮15min,高压灭菌锅的温度分别为121℃和135℃,15min后减压冷却至室温取出,检查小袋有无明显变形、层间剥离的异常现象,并将结果记录至表2。Retortability test: Heat-sealing the films of Examples 1-12 and Comparative Examples 1-4 into 200mm×120mm pouches, fill them with water to two-thirds of the pouch volume, and then vent and seal them well, and place them in an autoclave. In the middle, boil for 15min, the temperature of the autoclave is 121 ℃ and 135 ℃ respectively, after 15min, decompress and cool to room temperature and take out, check whether there is any abnormal phenomenon of obvious deformation and interlayer peeling of the pouch, and record the results in Table 2 .
氧气阻隔性测试:根据ASTM D 3985,对实施例1-12以及对比例1-4的薄膜的透氧率进行测试,测试结果如表2所示。Oxygen barrier property test: According to ASTM D 3985, the oxygen permeability of the films of Examples 1-12 and Comparative Examples 1-4 was tested, and the test results are shown in Table 2.
水蒸气阻隔性:根据ASTM F 1249,对实施例1-12以及对比例1-4的薄膜的透湿率进行测试,测试结果如表2所示。Water vapor barrier property: According to ASTM F 1249, the moisture permeability of the films of Examples 1-12 and Comparative Examples 1-4 was tested, and the test results are shown in Table 2.
透光率测试:根据GB/T 2410-2008《透明塑料透光率和雾度的测定》,对实施例1-12以及对比例1-4的薄膜的透光率进行测试,测试结果如表2所示。Light transmittance test: According to GB/T 2410-2008 "Determination of light transmittance and haze of transparent plastics", the light transmittance of the films of Examples 1-12 and Comparative Examples 1-4 was tested, and the test results are shown in the table 2 shown.
表2Table 2
其中透氧率的标准值为≤0.5cc/m2.day,透湿率的标准值为≤1.0cc/m2.day,透光率的标准值为≥88%。The standard value of oxygen permeability is ≤0.5cc/m 2 .day, the standard value of moisture permeability is ≤1.0cc/m 2 .day, and the standard value of light transmittance is ≥88%.
根据表2,结合实施例3与对比例1可以看出,在氧化铝层上设置聚氨酯面涂层,可以提高对氧化铝层的保护程度,进而维持整个薄膜的稳定,在121℃的高温蒸煮下,薄膜仍能保持良好的结构稳定性,并且透氧率和透湿率薄膜均有较明显的降低且符合标准值的要求。According to Table 2, combined with Example 3 and Comparative Example 1, it can be seen that the polyurethane surface coating is arranged on the alumina layer, which can improve the degree of protection of the alumina layer, thereby maintaining the stability of the entire film, cooking at a high temperature of 121 ° C The film can still maintain good structural stability, and the oxygen permeability and moisture permeability of the film are significantly reduced and meet the requirements of the standard value.
结合实施例3与对比例2-3可以看出,当聚氨酯面涂层、氧化铝层和聚氨酯底涂层满足特定的厚度配合时,由于氧化铝层的稳定性提高,薄膜在121℃的高温状态下的结构稳定性好,同时具有良好的氧气阻隔性和水蒸气阻隔性。Combining Example 3 with Comparative Examples 2-3, it can be seen that when the polyurethane topcoat, the aluminum oxide layer and the polyurethane undercoat meet a specific thickness, due to the improved stability of the aluminum oxide layer, the film can be heated at a high temperature of 121 ° C. The structural stability in the state is good, and it has good oxygen barrier properties and water vapor barrier properties at the same time.
结合实施例3与对比例4可以看出,若聚氨酯底涂层在基材上初步成型后就镀氧化铝层,薄膜在121℃的高温蒸煮下稳定性更高。Combining Example 3 and Comparative Example 4, it can be seen that if the polyurethane primer layer is initially formed on the substrate and then the aluminum oxide layer is plated, the film has higher stability under high temperature cooking at 121°C.
结合实施例3与实施例4-5可以看出,当限定氧气流量在14700~16800sccm的范围时,氧气阻隔性和水蒸气阻隔性均有一定程度的提高,说明控制氧化铝的形成速率有助于提高氧化铝层的致密性,从而提高氧气阻隔性和水蒸气阻隔性。Combining Example 3 and Example 4-5, it can be seen that when the oxygen flow rate is limited in the range of 14700-16800 sccm, both the oxygen barrier properties and the water vapor barrier properties are improved to a certain extent, indicating that controlling the formation rate of alumina is helpful. It is used to improve the compactness of the alumina layer, thereby improving the oxygen barrier properties and water vapor barrier properties.
结合实施例3与实施例6-7可以看出,当限定加热铝丝的温度为1280~1360℃,铝丝直径为1.5~1.9mm,铝丝的送丝速度为240~265mm/min的范围时,氧气阻隔性和水蒸气阻隔性均有一定程度的提高,说明控制铝的蒸发速率同样可以提高氧气阻隔性和水蒸气阻隔性。Combining Example 3 and Example 6-7, it can be seen that when the temperature for heating the aluminum wire is limited to 1280-1360 ° C, the diameter of the aluminum wire is 1.5-1.9 mm, and the wire feeding speed of the aluminum wire is in the range of 240-265 mm/min When , the oxygen barrier properties and water vapor barrier properties are improved to a certain extent, indicating that controlling the evaporation rate of aluminum can also improve the oxygen barrier properties and water vapor barrier properties.
结合实施例3与实施例8-9可以看出,当进一步同时限定氧气流量、加热铝丝的温度、铝丝直径、铝丝的送丝速度时,即同时控制铝的蒸发速率和氧化铝的形成速率在特定的范围内时,不仅薄膜的氧气阻隔性和水蒸气阻隔性提高,而且可能氧化铝层的均匀度进一步提高,使得薄膜的透光率有所提高。Combining Example 3 with Examples 8-9, it can be seen that when the oxygen flow rate, the temperature of heating the aluminum wire, the diameter of the aluminum wire, and the wire feeding speed of the aluminum wire are further limited at the same time, the evaporation rate of aluminum and the rate of aluminum oxide are simultaneously controlled. When the formation rate is within a specific range, not only the oxygen barrier properties and water vapor barrier properties of the film are improved, but also the uniformity of the alumina layer may be further improved, so that the light transmittance of the film is improved.
结合实施例9与实施例10可以看出,当聚氨酯涂液中加入未改性的二氧化硅溶胶时,薄膜的氧气阻隔性和水蒸气阻隔性均未得到提高,而且透光率有所降低;结合实施例9与实施例11-12可以看出,当聚氨酯涂液中加入改性二氧化硅溶胶时,不仅氧气阻隔性和水蒸气阻隔性提高,透光率较实施例10高,而且薄膜在135℃的高温蒸煮下仍能保持良好的结构稳定性。Combining Example 9 and Example 10, it can be seen that when unmodified silica sol is added to the polyurethane coating solution, the oxygen barrier properties and water vapor barrier properties of the film are not improved, and the light transmittance is reduced to some extent. ; It can be seen in combination with Example 9 and Example 11-12 that when the modified silica sol is added to the polyurethane coating solution, not only the oxygen barrier properties and water vapor barrier properties are improved, but the light transmittance is higher than that of Example 10, and The film can still maintain good structural stability under high temperature cooking at 135 °C.
本具体实施例仅仅是对本申请的解释,其并不是对本申请的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本申请的权利要求范围内都受到专利法的保护。This specific embodiment is only an explanation of the application, and it does not limit the application. Those skilled in the art can make modifications to the embodiment without creative contribution as needed after reading this specification, but as long as the rights of the application are All claims are protected by patent law.
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