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CN113912624B - Tacrolimus separation and purification method - Google Patents

Tacrolimus separation and purification method Download PDF

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CN113912624B
CN113912624B CN202111471075.4A CN202111471075A CN113912624B CN 113912624 B CN113912624 B CN 113912624B CN 202111471075 A CN202111471075 A CN 202111471075A CN 113912624 B CN113912624 B CN 113912624B
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resin
tacrolimus
separation
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purification method
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CN113912624A (en
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赵燕
何勇崴
张葵
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CHONGQING DAXIN PHARMACEUTICAL CO LTD
New Founder Holdings Development Co ltd
Peking University Medical Management Co ltd
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Peking University Founder Group Co Ltd
PKU Healthcare Industry Group
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    • C07ORGANIC CHEMISTRY
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    • C07D498/00Heterocyclic compounds containing in the condensed system at least one hetero ring having nitrogen and oxygen atoms as the only ring hetero atoms
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Abstract

本发明提供一种他克莫司的分离纯化方法,包括:1)将他克莫司发酵液使用陶瓷膜过滤,得到发酵液浓液;2)向所述发酵液浓液中加入乙醇得到混合体系,随后向所述混合体系中加入树脂进行吸附;3)使用乙醇溶液对吸附后的树脂进行洗脱,得到他克莫司层析粗品;4)对所述他克莫司层析粗品依次进行一次结晶,制备柱分离,二次结晶,得到他克莫司纯品。该分离纯化方法操作简单,成本低,能够高纯度高收率的得到他克莫司。

Figure 202111471075

The invention provides a method for separating and purifying tacrolimus, comprising: 1) filtering the tacrolimus fermentation liquid with a ceramic membrane to obtain a fermented liquid concentrated liquid; 2) adding ethanol to the fermented liquid concentrated liquid to obtain a mixed system, and then add resin to the mixed system for adsorption; 3) use ethanol solution to elute the adsorbed resin to obtain the crude product of tacrolimus chromatography; 4) sequentially process the crude product of tacrolimus chromatography Perform primary crystallization, preparative column separation, and secondary crystallization to obtain pure tacrolimus. The separation and purification method is simple in operation, low in cost, and can obtain tacrolimus with high purity and high yield.

Figure 202111471075

Description

一种他克莫司的分离纯化方法A kind of separation and purification method of tacrolimus

技术领域technical field

本发明属于生物制药领域,涉及一种他克莫司的分离纯化方法。The invention belongs to the field of biopharmaceuticals and relates to a method for separating and purifying tacrolimus.

背景技术Background technique

他克莫司又名FK506,是从链霉菌属中分离出的发酵产物,是一种大环内酯类抗生素,同时也是一种强力的新型免疫抑制剂,其主要通过抑制白介素-2(IL-2)的释放,从而全面抑制T淋巴细胞,其免疫抑制活性是传统免疫剂环孢素A的10-100倍。虽然已有文献报道了他克莫司的全合成方法,但其步骤繁琐、成本高、难度大,难以应用到工业化生产中。Tacrolimus, also known as FK506, is a fermentation product isolated from Streptomyces. It is a macrolide antibiotic and a powerful new immunosuppressant, mainly by inhibiting interleukin-2 (IL -2), thereby comprehensively inhibiting T lymphocytes, and its immunosuppressive activity is 10-100 times that of the traditional immune agent cyclosporin A. Although the total synthesis method of tacrolimus has been reported in the literature, the steps are cumbersome, costly, and difficult, and it is difficult to apply it to industrial production.

目前,他克莫司主要是通过从发酵液中分离提取得到,但大多数能够产生他克莫司的菌株在发酵过程中还会产生子囊霉素和一些其他大环内酯杂质,这些杂质与他克莫司的结构非常类似,大大增加了从发酵液中提取他克莫司的难度。近年来,对他克莫司进行研究和分离纯化的方法越来越多,主要集中与对发酵菌丝体的萃取,大孔树脂分离,硅胶层析,高速逆流色谱,反相柱层析,银盐改性的硅胶或者树脂层析,正相柱制备等,然而这些方法无疑都会用到高成本的填料以及复杂的混合溶剂系统,有的甚至会用到乙腈、四氢呋喃等毒性较大的溶剂,仅适合实验室研究,难以应用到工业化生产中。因此,如何能够简单、低成本地从发酵液中以高纯度和高收率分离纯化得到他克莫司一直是本领域亟待解决的问题。At present, tacrolimus is mainly obtained by isolation and extraction from fermentation broth, but most of the strains capable of producing tacrolimus will also produce ascomycin and some other macrolide impurities during the fermentation process, which are related to The structure of tacrolimus is very similar, which greatly increases the difficulty of extracting tacrolimus from the fermentation broth. In recent years, there are more and more methods for the research and separation and purification of tacrolimus, mainly focusing on the extraction of fermented mycelia, separation of macroporous resins, silica gel chromatography, high-speed countercurrent chromatography, reversed-phase column chromatography, Silver salt modified silica gel or resin chromatography, normal phase column preparation, etc. However, these methods will undoubtedly use high-cost fillers and complex mixed solvent systems, and some even use acetonitrile, tetrahydrofuran and other toxic solvents , is only suitable for laboratory research and is difficult to apply to industrial production. Therefore, how to separate and purify tacrolimus from the fermentation broth with high purity and high yield simply and at low cost has always been an urgent problem to be solved in this field.

发明内容Contents of the invention

本发明提供一种他克莫司的分离纯化方法,该方法操作简单,能够以低成本得到高纯度高收率的他克莫司,有望于用到他克莫司的工业化生产中。The invention provides a method for separating and purifying tacrolimus. The method is simple to operate, can obtain high-purity and high-yield tacrolimus at low cost, and is expected to be used in the industrialized production of tacrolimus.

本发明提供一种他克莫司的分离纯化方法,包括以下步骤:The invention provides a method for separation and purification of tacrolimus, comprising the following steps:

1)将他克莫司发酵液使用陶瓷膜过滤,得到发酵液浓液;1) Filtrating the tacrolimus fermentation broth with a ceramic membrane to obtain a fermented broth concentrate;

2)向所述发酵液浓液中加入乙醇得到混合体系,随后向所述混合体系中加入树脂进行吸附;2) adding ethanol to the fermented broth concentrate to obtain a mixed system, and then adding resin to the mixed system for adsorption;

3)使用乙醇溶液对吸附后的树脂进行洗脱,得到他克莫司层析粗品;3) eluting the adsorbed resin with ethanol solution to obtain the crude product of tacrolimus chromatography;

4)对所述他克莫司层析粗品依次进行一次结晶,制备柱分离,二次结晶,得到他克莫司纯品。4) The chromatographic crude product of tacrolimus is sequentially subjected to primary crystallization, preparative column separation, and secondary crystallization to obtain pure tacrolimus.

如上所述的分离纯化方法,其中,步骤2)中,所述混合体系中乙醇的体积浓度为30~35%。The above separation and purification method, wherein, in step 2), the volume concentration of ethanol in the mixed system is 30-35%.

如上所述的分离纯化方法,其中,步骤3)中,所述使用乙醇溶液对吸附后的树脂进行洗脱,包括:The separation and purification method as described above, wherein, in step 3), the use of ethanol solution to elute the adsorbed resin includes:

1)将所述吸附后的树脂装柱,得到第一树脂柱,并使所述第一树脂柱依次串联第二树脂柱与第三树脂柱;1) packing the adsorbed resin into a column to obtain a first resin column, and sequentially connecting the first resin column with a second resin column and a third resin column;

所述第二树脂柱与所述第一树脂柱中的树脂相同且均为极性大孔树脂;The second resin column is the same as the resin in the first resin column and is a polar macroporous resin;

所述第三树脂柱中的树脂为非极性大孔树脂;The resin in the third resin column is a non-polar macroporous resin;

2)采用第一乙醇溶液对吸附后的树脂进行洗脱,待他克莫司从所述第二树脂柱中解吸后,采用第二乙醇溶液单独对第三树脂柱进行洗脱,得到所述他克莫司层析粗品;2) The first ethanol solution is used to elute the adsorbed resin, and after tacrolimus is desorbed from the second resin column, the second ethanol solution is used to elute the third resin column alone to obtain the Chromatographic crude product of tacrolimus;

所述第一乙醇溶液的体积浓度小于所述第二乙醇溶液的体积浓度。The volume concentration of the first ethanol solution is smaller than the volume concentration of the second ethanol solution.

如上所述的分离纯化方法,其中,所述极性大孔树脂选自华震HZ806、华震HZ826、华震HP2MG中的至少一种。The separation and purification method as described above, wherein the polar macroporous resin is selected from at least one of Huazhen HZ806, Huazhen HZ826, and Huazhen HP2MG.

如上所述的分离纯化方法,其中,所述第一乙醇溶液的体积浓度为40~60%;和/或,The separation and purification method as described above, wherein the volume concentration of the first ethanol solution is 40-60%; and/or,

所述第二乙醇溶液的体积浓度为65~80%。The volume concentration of the second ethanol solution is 65-80%.

如上所述的分离纯化方法,其中,所述第一树脂柱中的树脂与所述第二树脂柱中的树脂以及所述第三树脂柱中的树脂的体积比为1:(2~3):(5~8)。The separation and purification method as described above, wherein the volume ratio of the resin in the first resin column to the resin in the second resin column and the resin in the third resin column is 1:(2~3) : (5~8).

如上所述的分离纯化方法,其中,所述非极性大孔树脂选自三菱HP20、华震色谱3号、华震HZ818、华震HZ816、华震HZ820中的至少一种。The separation and purification method as described above, wherein, the non-polar macroporous resin is selected from at least one of Mitsubishi HP20, Huazhen Chromatographic No. 3, Huazhen HZ818, Huazhen HZ816, and Huazhen HZ820.

如上所述的分离纯化方法,其中,所述一次结晶包括:在50℃下,将所述他克莫司层析粗品在甲苯中溶解至质量浓度为10~20mg/L,再降至室温析晶12~15h,得到一次结晶粗品。The separation and purification method as described above, wherein the primary crystallization includes: dissolving the crude tacrolimus chromatography product in toluene at 50°C to a mass concentration of 10-20 mg/L, and then cooling down to room temperature for chromatographic analysis. After 12-15 hours of crystallization, a crude product of primary crystallization was obtained.

如上所述的分离纯化方法,其中,所述制备柱分离包括:将经过所述一次结晶后得到的粗品溶解,利用聚酰胺树脂作为制备柱填料进行所述制备柱分离,收集他克莫司馏分;The separation and purification method as described above, wherein the preparative column separation includes: dissolving the crude product obtained after the primary crystallization, using polyamide resin as a preparative column filler to perform the preparative column separation, and collecting the tacrolimus fraction ;

所述制备柱分离的色谱条件为:波长:214nm;色谱柱尺寸:50mm×250mm;流动相:乙酸丁酯或甲苯与丙酮的混合溶剂,载样量:20g/L。The chromatographic conditions for the separation of the preparative column are: wavelength: 214nm; chromatographic column size: 50mm×250mm; mobile phase: butyl acetate or a mixed solvent of toluene and acetone; sample loading: 20g/L.

如上所述的分离纯化方法,其中,所述二次结晶包括:将他克莫司馏分浓缩至他克莫司的浓度为180~220mg/mL,在30℃下静置析晶,过滤后得到所述他克莫司纯品。The separation and purification method as described above, wherein the secondary crystallization comprises: concentrating the tacrolimus fraction to a tacrolimus concentration of 180-220 mg/mL, standing for crystallization at 30°C, and filtering to obtain The pure tacrolimus.

本发明所提供的他克莫司的分离纯化方法,通过陶瓷膜过滤可去除他克莫司发酵液中的大部分色素和极性杂质,再通过乙醇稀释、树脂吸附、洗脱、一次结晶、制备柱分离、二次结晶等技术手段,可以进一步除去色素及发酵液中的其他杂质,使他克莫司的纯度得到大幅提高。利用本发明的方法能够以较高的的收率得到纯度高达99%以上的他克莫司。The tacrolimus separation and purification method provided by the present invention can remove most of the pigments and polar impurities in the tacrolimus fermentation broth through ceramic membrane filtration, and then dilute with ethanol, resin adsorption, elution, primary crystallization, Technical means such as preparative column separation and secondary crystallization can further remove pigments and other impurities in the fermentation broth, greatly improving the purity of tacrolimus. The tacrolimus with a purity of more than 99% can be obtained with a relatively high yield by using the method of the invention.

附图说明Description of drawings

图1为实施例3的他克莫司纯品液相色谱图。Figure 1 is a liquid chromatogram of pure tacrolimus in Example 3.

具体实施方式Detailed ways

为使本发明的目的、技术方案和优点更加清楚,下面将结合本发明的实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are part of the implementation of the present invention. example, not all examples. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

本发明提供一种他克莫司的分离纯化方法,包括以下步骤:The invention provides a method for separation and purification of tacrolimus, comprising the following steps:

1)将他克莫司发酵液使用陶瓷膜过滤,得到发酵液浓液;1) Filtrating the tacrolimus fermentation broth with a ceramic membrane to obtain a fermented broth concentrate;

2)向发酵液浓液中加入乙醇得到混合体系,随后向混合体系中加入树脂进行吸附;2) adding ethanol to the fermented broth concentrate to obtain a mixed system, and then adding resin to the mixed system for adsorption;

3)使用乙醇溶液对吸附后的树脂进行洗脱,得到他克莫司层析粗品;3) eluting the adsorbed resin with ethanol solution to obtain the crude product of tacrolimus chromatography;

4)对他克莫司层析粗品依次进行一次结晶,制备柱分离,二次结晶,得到他克莫司纯品。4) The chromatographic crude product of tacrolimus is subjected to primary crystallization, preparative column separation, and secondary crystallization to obtain pure tacrolimus.

本发明所使用的他克莫司发酵液为链霉菌发酵液,链霉菌发酵液中他克莫司的纯度通常为55~65%,除色素以及大极性杂质外,还包括子囊霉素与他克莫司异构体等与他克莫司结构非常相近的杂质,导致他克莫司的分离纯化难度大为增加。The tacrolimus fermentation broth used in the present invention is a Streptomyces fermentation broth, and the purity of Tacrolimus in the Streptomyces fermentation broth is usually 55-65%. In addition to pigments and large polar impurities, it also includes ascomycin and Tacrolimus isomers and other impurities that are very similar in structure to tacrolimus greatly increase the difficulty of separation and purification of tacrolimus.

步骤1)中,使用陶瓷膜过滤,能够分离出发酵液中的色素以及大极性杂质。经陶瓷膜过滤后,可以得到浓度增大,体积浓缩的发酵液浓液。经陶瓷膜过滤后所得到的发酵液浓液他克莫司的收率几乎无损失,发酵液浓液中他克莫司的含量与发酵液一致。In step 1), the pigment and large polar impurities in the fermentation broth can be separated by using ceramic membrane filtration. After filtering through the ceramic membrane, the concentrated fermented liquid with increased concentration and concentrated volume can be obtained. The yield of tacrolimus in the concentrated fermented liquid obtained after being filtered through the ceramic membrane is almost no loss, and the content of tacrolimus in the concentrated fermented liquid is consistent with that in the fermented liquid.

步骤2)中,向发酵液浓液中加入乙醇得到混合体系,再向混合体系中加入树脂吸附,可以使体系形成一个溶解-吸附的动态平衡。具体的,乙醇能够溶解一定量的发酵液浓液中的他克莫司,这时溶解于乙醇体系中的他克莫司能够被树脂吸附,树脂吸附后又可以促进发酵液浓液中的他克莫司在乙醇中的溶解,形成往复循环,发酵液浓液中大部分的他克莫司就可以被树脂所吸附。In step 2), ethanol is added to the concentrated solution of the fermentation broth to obtain a mixed system, and then resin is added to the mixed system for adsorption, so that the system can form a dynamic equilibrium of dissolution-adsorption. Specifically, ethanol can dissolve a certain amount of tacrolimus in the concentrated solution of the fermentation broth. At this time, the tacrolimus dissolved in the ethanol system can be adsorbed by the resin, and the adsorption of the resin can promote the concentration of tacrolimus in the concentrated solution of the fermentation solution. The dissolution of crolimus in ethanol forms a reciprocating cycle, and most of the tacrolimus in the fermented liquid concentrate can be adsorbed by the resin.

待检测到发酵液浓液中他克莫司的含量<20μg/mL时,就可以判定吸附完成。此时可以使用筛网过滤出吸附后的树脂,并用少量的水洗涤树脂表面吸附的色素和大极性杂质。When it is detected that the content of tacrolimus in the concentrated solution of the fermentation broth is less than 20 μg/mL, it can be determined that the adsorption is complete. At this time, the adsorbed resin can be filtered out with a sieve, and the pigment and large polar impurities adsorbed on the resin surface can be washed with a small amount of water.

步骤3)中,使用乙醇溶液对吸附后的树脂进行洗脱,此洗脱为梯度洗脱的过程,能够进一步去除部分杂质和色素。能够理解的是,洗脱后所得到的洗脱液还需要经过浓缩才能够得到他克莫司层析粗品。经过洗脱后,所得到他克莫司粗品的纯度为90~94%。In step 3), ethanol solution is used to elute the adsorbed resin. This elution is a gradient elution process, which can further remove some impurities and pigments. It can be understood that the eluate obtained after elution needs to be concentrated to obtain the crude product of tacrolimus chromatography. After elution, the purity of the obtained crude tacrolimus is 90-94%.

步骤4)中,对他克莫司层析粗品先进行一次结晶,一次结晶可以进一步除去粗品中的色素杂质,使他克莫司的色度与纯度得到进一步提升,经过一次结晶后的他克莫司含量可以达到与他克莫司色谱纯度一致,但仍无法分离出子囊霉素异构体、二氢他克莫司等结构与他克莫司相似的杂质。再将一次结晶粗品使用制备柱进行分离,可以分离掉二氢他克莫司等杂质,他克莫司的纯度可以达到96~99%。对经制备柱分离得到的他克莫司粗品再经过二次结晶得到纯度>99%的他克莫司纯品。In step 4), the crude product of tacrolimus chromatography is first crystallized once, and the pigment impurities in the crude product can be further removed by the first crystallization, so that the color and purity of tacrolimus can be further improved. After the first crystallization, tacrolimus The content of limus can reach the same chromatographic purity as tacrolimus, but impurities similar in structure to tacrolimus, such as ascomycin isomers and dihydrotacrolimus, cannot be separated. The primary crystallized crude product is separated by a preparative column, and impurities such as dihydrotacrolimus can be separated, and the purity of tacrolimus can reach 96-99%. The crude tacrolimus separated by the preparative column is subjected to secondary crystallization to obtain a pure tacrolimus with a purity >99%.

需要说明的是,对于他克莫司的纯度,药典标准是将他克莫司、他克莫司19-差向异构体与开环他克莫司一起合并计算,因此本发明中所提及的纯度>99%的他克莫司纯品是指他克莫司、他克莫司19-差向异构体与开环他克莫司的总含量>99%。It should be noted that for the purity of tacrolimus, the Pharmacopoeia standard is to combine tacrolimus, tacrolimus 19-epimer and open-ring tacrolimus, so the And the pure tacrolimus with a purity >99% means that the total content of tacrolimus, tacrolimus 19-epimer and ring-opened tacrolimus is >99%.

本发明提供的他克莫司分离纯化方法,无需使用银盐改性的硅胶及树脂等高成本的填料,通过陶瓷膜过滤、树脂吸附、梯度洗脱、一次结晶、制备柱分离、二次结晶等步骤,能够操作简单、低成本地以高纯度、高收率分离得到他克莫司纯品。The tacrolimus separation and purification method provided by the present invention does not need to use high-cost fillers such as silver salt-modified silica gel and resin, and can be filtered through ceramic membranes, resin adsorption, gradient elution, primary crystallization, preparation column separation, and secondary crystallization. and other steps, the pure tacrolimus can be obtained by separating and obtaining pure tacrolimus with high purity and high yield with simple operation and low cost.

进一步的,当陶瓷膜的孔径为50~100μm时,更有利于色素及大极性杂质的去除。Furthermore, when the pore size of the ceramic membrane is 50-100 μm, it is more conducive to the removal of pigments and large polar impurities.

发明人研究发现,当步骤2)中,混合体系中乙醇的体积浓度为30~35%时,更有利于树脂对发酵液中他克莫司的选择性吸附,可得到纯度及收率更高的他克莫司纯品。The inventors have found that when the volume concentration of ethanol in the mixed system is 30-35% in step 2), it is more conducive to the selective adsorption of tacrolimus in the fermentation broth by the resin, and higher purity and yield can be obtained. pure tacrolimus.

在一种具体的实施方式中,步骤3)中,使用乙醇溶液对吸附后的树脂进行洗脱,包括:In a specific embodiment, in step 3), ethanol solution is used to elute the adsorbed resin, including:

1)将吸附后的树脂装柱,得到第一树脂柱,并使第一树脂柱依次串联第二树脂柱与第三树脂柱;1) packing the adsorbed resin into a column to obtain a first resin column, and connecting the first resin column in series with the second resin column and the third resin column;

其中,第二树脂柱与第一树脂柱中的树脂相同且均为极性大孔树脂;第三树脂柱中的树脂为非极性大孔树脂;Wherein, the resin in the second resin column is the same as the resin in the first resin column and is a polar macroporous resin; the resin in the third resin column is a non-polar macroporous resin;

2)采用第一乙醇溶液对吸附后的树脂进行洗脱,待他克莫司从第二树脂柱中解吸后,采用第二乙醇溶液单独对第三树脂柱进行洗脱,得到他克莫司层析粗品;2) The first ethanol solution is used to elute the adsorbed resin, and after tacrolimus is desorbed from the second resin column, the second ethanol solution is used to elute the third resin column alone to obtain tacrolimus Chromatographic crude;

其中,第一乙醇溶液的体积浓度小于第二乙醇溶液的体积浓度。Wherein, the volume concentration of the first ethanol solution is smaller than the volume concentration of the second ethanol solution.

第一树脂柱中吸附有他克莫司,是待洗脱的组分,第二树脂柱和第三树脂柱用于他克莫司在树脂中进行展层层析。使用体积浓度较小的第一乙醇溶液对吸附后的树脂进行洗脱至他克莫司从第二树脂柱中解吸后,此时第一树脂柱中截留大部分弱极性杂质、极性较强的杂质及部分非极性的杂质。分开串联的树脂柱,使用体积浓度较大的第二乙醇溶液单独对第三树脂柱进行洗脱,便可以得到分离得到纯度较高的他克莫司层析粗品。Tacrolimus is adsorbed in the first resin column, which is the component to be eluted, and the second resin column and the third resin column are used for tacrolimus in the resin for development layer chromatography. Use the first ethanol solution with a smaller volume concentration to elute the adsorbed resin until tacrolimus is desorbed from the second resin column. At this time, most of the weakly polar impurities are retained in the first resin column. Strong impurities and some non-polar impurities. Separate the resin columns connected in series, and use the second ethanol solution with higher volume concentration to elute the third resin column alone, so as to obtain the separated and purified tacrolimus crude product by chromatography.

进一步地,极性大孔树脂选自HZ806、华震HZ826、华震HP2MG中的至少一种。上述树脂均为中等极性的大孔树脂,更有利于吸附混合体系中的他克莫司。Further, the polar macroporous resin is selected from at least one of HZ806, Huazhen HZ826, and Huazhen HP2MG. The above-mentioned resins are medium-polar macroporous resins, which are more conducive to the adsorption of tacrolimus in the mixed system.

进一步的,第一乙醇溶液的体积浓度为40~60%;和/或,第二乙醇溶液的体积浓度为65~80%。Further, the volume concentration of the first ethanol solution is 40-60%; and/or, the volume concentration of the second ethanol solution is 65-80%.

进一步的,当第一树脂柱、第二树脂柱、第三树脂柱中的树脂体积比为1:(2-3):(5-8)时,能够获得更好的洗脱效果,得到的他克莫司层析粗品纯度更高。Further, when the resin volume ratio in the first resin column, the second resin column, and the third resin column is 1:(2-3):(5-8), better elution effect can be obtained, and the obtained The crude product of tacrolimus chromatography was more pure.

第三树脂柱中所选用的非极性大孔树脂可以选用本领域常用的非极性大孔树脂,包括但不局限于三菱HP20、华震色谱3号、华震HZ818、华震HZ816、华震HZ820中的至少一种。The non-polar macroporous resin used in the third resin column can be selected from non-polar macroporous resins commonly used in this field, including but not limited to Mitsubishi HP20, Huazhen chromatography No. 3, Huazhen HZ818, Huazhen HZ816, Huazhen At least one of the vibration HZ820.

在一种具体的实施方式中,一次结晶包括:在50℃下,将他克莫司层析粗品在甲苯中溶解至质量浓度为10~20mg/L,再降至室温析晶12~15h,得到一次结晶粗品。在上述条件下进行一次结晶,能够使一次结晶产品的纯度更高。In a specific embodiment, the primary crystallization includes: dissolving the chromatographic crude product of tacrolimus in toluene at 50°C to a mass concentration of 10-20 mg/L, and then cooling down to room temperature for 12-15 hours of crystallization, A crystalline crude product was obtained. Carrying out the primary crystallization under the above conditions can make the purity of the primary crystallization product higher.

在一种具体的实施方式中,制备柱分离包括:将一次结晶后得到的村品溶解,利用聚酰胺树脂作为制备柱填料进行制备柱分离,收集他克莫司馏分。In a specific embodiment, the preparative column separation includes: dissolving the product obtained after primary crystallization, using polyamide resin as a preparative column packing for preparative column separation, and collecting tacrolimus fractions.

其中,制备柱分离的色谱条件为:波长:214nm;色谱柱尺寸:50mm×250mm;流动相:乙酸丁酯或甲苯与丙酮的混合溶剂,载样量:20g/L。Among them, the chromatographic conditions for preparative column separation are: wavelength: 214nm; chromatographic column size: 50mm×250mm; mobile phase: butyl acetate or a mixed solvent of toluene and acetone; sample loading: 20g/L.

发明人在研究中发现,在上述条件下进行制备柱分离,不仅能够获得较高的他克莫司纯度和收率,还同时具备较高的分离效率。且收集得到的他克莫司的馏分经液相检测后,可检测到他克莫司的纯度>96%,馏分中除他克莫司子囊霉素异构体外,其余杂质的含量<0.5%。The inventors found in the research that the preparative column separation under the above conditions can not only obtain a higher purity and yield of tacrolimus, but also have a higher separation efficiency. And after the collected fractions of tacrolimus are tested by liquid phase, it can be detected that the purity of tacrolimus is >96%, and the content of other impurities in the fractions is <0.5% except for tacrolimus ascomycin isomers .

具体的,当制备柱分离时的流动相选自甲苯与丙酮的混合溶剂时,甲苯与丙酮的体积比为2:1时能获得更好的分离效果。Specifically, when the mobile phase is selected from a mixed solvent of toluene and acetone during column separation, a better separation effect can be obtained when the volume ratio of toluene to acetone is 2:1.

在一种具体的实施方式中,二次结晶包括:将他克莫司馏分浓缩至他克莫司的浓度为180~220mg/mL,在30℃下静置析晶,过滤后得到他克莫司纯品。在此结晶条件下,能够以更高纯度和收率得到他克莫司纯品。In a specific embodiment, the secondary crystallization includes: concentrating the tacrolimus fraction to a tacrolimus concentration of 180-220 mg/mL, standing for crystallization at 30°C, and obtaining tacrolimus after filtration. Pure products. Under this crystallization condition, pure tacrolimus can be obtained with higher purity and yield.

以下,将结合具体的实施例对本发明所提供的他克莫司的分离纯化方法进行进一步地介绍。在下述实施例中,如无特殊说明,所有原料均可通过商购或常规方法制备得到。Hereinafter, the separation and purification method of tacrolimus provided by the present invention will be further introduced in combination with specific examples. In the following examples, unless otherwise specified, all raw materials can be obtained commercially or by conventional methods.

实施例1Example 1

本实施例他克莫司的分离纯化方法包括以下步骤:The separation and purification method of tacrolimus in this embodiment comprises the following steps:

1)使用陶瓷膜过滤30L他克莫司发酵液(发酵液中他克莫司的含量为1.054mg/mL,HPLC测定,发酵液中含他克莫司31.62g,发酵液中他克莫司的纯度为63.45%),并使用90L的水洗涤滤饼,得到陶瓷膜浓液10L。其中,陶瓷膜的孔径为50nm。1) Use a ceramic membrane to filter 30L tacrolimus fermentation broth (the content of tacrolimus in the fermentation broth is 1.054mg/mL, as determined by HPLC, the fermentation broth contains 31.62g of tacrolimus, and the tacrolimus in the fermentation broth The purity is 63.45%), and use 90L of water to wash the filter cake to obtain ceramic membrane dope 10L. Wherein, the pore diameter of the ceramic membrane is 50 nm.

2)向陶瓷膜浓液中加入乙醇至浓液中乙醇的体积浓度为30%,然后加入华震HZ806树脂3L,搅拌2h后过滤,过滤后的树脂使用少量水冲洗,将冲洗后的3L华震HZ806树脂装柱,得到第一树脂柱,再使用6L华震HZ806树脂装柱得到第二树脂柱,再使用15L华震HZ818树脂得到第三树脂柱,将三根树脂柱按照第一树脂柱-第二树脂柱-第三树脂柱的顺序串联,得到串联树脂柱,使用体积浓度为40%的乙醇为洗脱剂对串联树脂柱进行洗脱,洗脱至第二树脂柱的出料液检测不到他克莫司后,将串联树脂柱分开,使用体积浓度为75%的乙醇对第三树脂柱进行洗脱,至第三树脂柱的出料液检测不到他克莫司后,洗脱结束。2) Add ethanol to the ceramic membrane dope until the volume concentration of ethanol in the dope is 30%, then add 3 L of Huazhen HZ806 resin, stir for 2 hours and then filter, rinse the filtered resin with a small amount of water, and wash the 3 L of Huazhen Pack the column with Zhen HZ806 resin to get the first resin column, then use 6L Huazhen HZ806 resin to pack the column to get the second resin column, and then use 15L Huazhen HZ818 resin to get the third resin column, and put the three resin columns according to the first resin column- The sequence of the second resin column-the third resin column is connected in series to obtain a series resin column, and the ethanol with a volume concentration of 40% is used as the eluent to elute the series resin column, and the output liquid eluted to the second resin column is detected After less than tacrolimus, the series resin column was separated, and the third resin column was eluted with ethanol with a volume concentration of 75%, and after the discharge liquid of the third resin column could not detect tacrolimus, the Take off is over.

3)将洗脱液浓缩后,得到他克莫司层析粗品,在50℃下,加入甲苯使他克莫司粗品溶解,并控制溶解液中他克莫司的浓度为10~20mg/mL,再以1℃/h的降温速率将溶解液降温至40℃,再以3℃/h的降温速率将溶解液继续降温至10~15℃,静置12h析晶,过滤后得到一次结晶粗品。3) After concentrating the eluent, obtain the crude tacrolimus product from chromatography, add toluene at 50°C to dissolve the crude product of tacrolimus, and control the concentration of tacrolimus in the solution to 10-20 mg/mL , then lower the temperature of the solution to 40 °C at a cooling rate of 1 °C/h, and then continue to cool the solution to 10-15 °C at a cooling rate of 3 °C/h, stand for 12 hours to crystallize, and obtain a crude crystallization product after filtration .

4)将一次结晶粗品使用乙酸丁酯溶解,再分别使用质量分数为0.5%的NaHCO3洗涤、质量分数为0.1%草酸洗涤、饱和食盐水洗涤,再经过无水硫酸钠干燥后过滤,将滤液浓缩,浓缩物使用制备柱分离,使用乙酸丁酯为流动相进行洗脱,收集他克莫司馏分,制备柱分离后他克莫司的收率为80.67%;4) The primary crystallized crude product was dissolved in butyl acetate, washed with 0.5% NaHCO 3 , 0.1% oxalic acid, and saturated brine respectively, dried over anhydrous sodium sulfate, and filtered, and the filtrate Concentrate, the concentrate is separated by a preparative column, eluted with butyl acetate as the mobile phase, and tacrolimus fractions are collected, and the yield of tacrolimus after separation by the preparative column is 80.67%;

其中,制备柱的填料为聚酰胺树脂,树脂粒径为30μm,制备柱分离的条件为:Among them, the filler of the preparation column is polyamide resin, and the resin particle size is 30 μm, and the separation conditions of the preparation column are:

波长:220nm;色谱柱:50×250mm;流速:20mL/min;载样量:20g/L。Wavelength: 220nm; Chromatographic column: 50×250mm; Flow rate: 20mL/min; Sample load: 20g/L.

5)将合并液浓缩至他克莫司的浓度为180~220mg/mL,在30℃下静置48h析出晶体,过滤,得到二次结晶产品,将二次结晶产品在40℃下真空干燥,得到他克莫司22.1g,纯度为99.35%,分离总收率为69.89%。5) Concentrate the combined liquid until the concentration of tacrolimus is 180-220 mg/mL, let it stand at 30°C for 48 hours to precipitate crystals, filter to obtain the secondary crystallization product, and vacuum-dry the secondary crystallization product at 40°C, 22.1 g of tacrolimus was obtained with a purity of 99.35% and a total yield of 69.89%.

实施例2Example 2

本实施例他克莫司的分离纯化方法与实施例1基本一致,不同之处在于:The separation and purification method of tacrolimus in this example is basically the same as that in Example 1, except that:

步骤1)中,使用的他克莫司发酵液中他克莫司的含量为1.07mg/mL,发酵液中含他克莫司32.1g,发酵液中他克莫司纯度为64.12%。In step 1), the tacrolimus content in the tacrolimus fermentation broth used was 1.07 mg/mL, the fermentation broth contained 32.1 g of tacrolimus, and the tacrolimus purity in the fermentation broth was 64.12%.

步骤2)中,使用体积浓度为50%的乙醇为洗脱剂对串联树脂柱进行洗脱。In step 2), ethanol with a volume concentration of 50% is used as the eluent to elute the series resin column.

最终分离得到他克莫司22.1g,纯度为99.09%,分离总收率为68.56%。Finally, 22.1 g of tacrolimus was obtained with a purity of 99.09% and a total yield of 68.56%.

实施例3Example 3

本实施例他克莫司的分离纯化方法与实施例1基本一致,不同之处在于:The separation and purification method of tacrolimus in this example is basically the same as that in Example 1, except that:

步骤1)中,使用的他克莫司发酵液中他克莫司的含量为1.01mg/mL,发酵液中含他克莫司30.3g,发酵液中他克莫司的纯度为63.77%。In step 1), the content of tacrolimus in the tacrolimus fermentation broth used was 1.01 mg/mL, the fermentation broth contained 30.3 g of tacrolimus, and the purity of tacrolimus in the fermentation broth was 63.77%.

步骤2)中,使用体积浓度为45%的乙醇为洗脱剂对串联树脂柱进行洗脱。In step 2), ethanol with a volume concentration of 45% is used as the eluent to elute the series resin column.

最终分离得到他克莫司20.75g,纯度99.59%,分离总收率为68.48%。Finally, 20.75 g of tacrolimus was obtained with a purity of 99.59% and a total yield of 68.48%.

本实施例在得到他克莫司层析粗品后,对第一树脂柱中的树脂使用无水乙醇再生,再生液呈现红色,再生后的树脂恢复为白色。In this example, after obtaining the crude product of tacrolimus chromatography, the resin in the first resin column was regenerated with absolute ethanol, the regenerated solution appeared red, and the regenerated resin returned to white.

图1为实施例3的他克莫司纯品液相色谱图,对图1的谱图处理后可得出表1中的相关信息:Fig. 1 is the pure liquid chromatogram of tacrolimus of embodiment 3, after processing the spectrogram of Fig. 1, relevant information in Table 1 can be obtained:

表1Table 1

Figure BDA0003392245330000081
Figure BDA0003392245330000081

Figure BDA0003392245330000091
Figure BDA0003392245330000091

实施例4Example 4

本实施例他克莫司的分离纯化方法与实施例1基本一致,不同之处在于:The separation and purification method of tacrolimus in this example is basically the same as that in Example 1, except that:

步骤1)中,使用的他克莫司发酵液中他克莫司的含量为1.14mg/mL,发酵液中含他克莫司34.2g,发酵液中他克莫司的纯度为63.97%。In step 1), the content of tacrolimus in the tacrolimus fermentation broth used was 1.14 mg/mL, the fermentation broth contained 34.2 g of tacrolimus, and the purity of tacrolimus in the fermentation broth was 63.97%.

步骤2)中,第三树脂柱中的大孔树脂选自三菱HP20树脂。In step 2), the macroporous resin in the third resin column is selected from Mitsubishi HP20 resin.

最终分离得到他克莫司23.94g,纯度为99.45%,分离总收率为70.0%。Finally, 23.94 g of tacrolimus was obtained with a purity of 99.45% and a total yield of 70.0%.

实施例5Example 5

本实施例他克莫司的分离纯化方法与实施例4基本一致,不同之处在于:The separation and purification method of tacrolimus in this example is basically the same as that in Example 4, except that:

步骤1)中,使用的他克莫司发酵液中他克莫司的含量为1.113mg/mL,发酵液中含他克莫司33.39g,发酵液中他克莫司的纯度为64.58%。In step 1), the tacrolimus content in the tacrolimus fermentation broth used was 1.113 mg/mL, the fermentation broth contained 33.39 g of tacrolimus, and the tacrolimus purity in the fermentation broth was 64.58%.

步骤2)中,第一树脂柱和第二树脂柱中的大孔树脂选自华震HP2MG树脂,使用体积浓度为55%的乙醇为洗脱剂对串联树脂柱进行洗脱。In step 2), the macroporous resin in the first resin column and the second resin column is selected from Huazhen HP2MG resin, and ethanol with a volume concentration of 55% is used as the eluent to elute the series resin column.

最终分离得到他克莫司21.32g,纯度为99.10%,分离总收率为63.85%。Finally, 21.32 g of tacrolimus was obtained with a purity of 99.10% and a total yield of 63.85%.

实施例6Example 6

本实施例他克莫司的分离纯化方法与实施例3基本一致,不同之处在于:The separation and purification method of tacrolimus in this example is basically the same as that in Example 3, except that:

步骤1)中,使用的他克莫司发酵液中他克莫司的含量为1.215mg/mL,发酵液中含他克莫司36.45g,发酵液中他克莫司的纯度为64.78%。In step 1), the content of tacrolimus in the tacrolimus fermentation broth used was 1.215 mg/mL, the fermentation broth contained 36.45 g of tacrolimus, and the purity of tacrolimus in the fermentation broth was 64.78%.

步骤4)中,使用体积比为2:1的甲苯与丙酮的混合溶剂为流动相进行洗脱。In step 4), a mixed solvent of toluene and acetone with a volume ratio of 2:1 is used as the mobile phase for elution.

最终分离得到他克莫司22.57g,纯度为99.24%,分离总收率为61.92%。Finally, 22.57 g of tacrolimus was obtained with a purity of 99.24% and a total yield of 61.92%.

实施例7~10Examples 7-10

实施例7~10的他克莫司的分离纯化方法与实施例3基本一致,不同之处在于:实施例7的制备柱载样量为10g/L、实施例8的制备柱载样量为15g/L、实施例9的制备柱载样量为20g/L、实施例10的制备柱载样量为25g/L。The separation and purification methods of tacrolimus in Examples 7 to 10 are basically the same as in Example 3, except that the sample loading of the preparation column in Example 7 is 10 g/L, and the sample loading of the preparation column in Example 8 is 15g/L, the sample loading capacity of the preparation column of Example 9 is 20g/L, and the sample loading capacity of the preparation column of Example 10 is 25g/L.

其中,实施例7~10分离纯化得到的他克莫司产品的纯度及收率如表2所示。Wherein, the purity and yield of the tacrolimus products obtained by separation and purification in Examples 7-10 are shown in Table 2.

表2Table 2

载样量g/LSample loading g/L 纯度%purity% 收率%Yield% 实施例7Example 7 1010 99.8899.88 69.1169.11 实施例8Example 8 1515 99.7899.78 68.8768.87 实施例9Example 9 2020 99.7099.70 68.0568.05 实施例10Example 10 2525 99.2099.20 66.8966.89

从表2中可知,当载样量逐步增加,他克莫司的纯度和收率也有所下降,当载样量为25g/L时,他克莫司的收率下降幅度明显。当载样量为20g/L时,既能够保证具有较高的制备柱分离效率,分离后得到的他克莫司也有较高的纯度和收率。It can be seen from Table 2 that when the sample loading gradually increased, the purity and yield of tacrolimus also decreased, and when the sample loading was 25g/L, the yield of tacrolimus decreased significantly. When the sample load is 20g/L, it can not only ensure high separation efficiency of the preparative column, but also obtain high purity and yield of tacrolimus after separation.

实施例12Example 12

本实施例他克莫司的分离纯化方法与实施例3基本一致,不同之处在于,在步骤2)中,加入非极性的三菱HP20树脂进行吸附,且第二树脂柱中的树脂也选自非极性的三菱HP20树脂。The separation and purification method of tacrolimus in this example is basically the same as in Example 3, except that in step 2), non-polar Mitsubishi HP20 resin is added for adsorption, and the resin in the second resin column is also selected From non-polar Mitsubishi HP20 resin.

通过本实施例分离提纯得到的他克莫司纯度为99.10%、分离总收率为62.30%。The tacrolimus obtained through separation and purification in this example has a purity of 99.10% and a total separation yield of 62.30%.

实施例13Example 13

本实施例他克莫司的分离纯化方法与实施例3基本一致,不同之处在于在步骤3)中,使用乙酸丁酯溶解他克莫司并进行一次结晶。The separation and purification method of tacrolimus in this example is basically the same as that in Example 3, except that in step 3), butyl acetate is used to dissolve tacrolimus and perform primary crystallization.

通过本实施例分离提纯得到的他克莫司纯度为99.31%,分离总收率为58.42%。The tacrolimus obtained through separation and purification in this example has a purity of 99.31%, and a total separation yield of 58.42%.

本实施例与实施例3对比,分离提纯得到的他克莫司纯度基本一致,但是由于乙酸丁酯的溶解性能更好,得到他克莫司的总收率相比于实施例3明显下降。Compared with Example 3 in this example, the purity of the separated and purified tacrolimus is basically the same, but due to the better solubility of butyl acetate, the total yield of tacrolimus is significantly lower than that of Example 3.

实施例14Example 14

本实施例他克莫司的分离纯化方法与实施例3基本一致,不同之处在于在步骤4)中制备柱分离中采用乙酸乙酯和正己烷的混合溶剂作为流动相对制备柱进行分离,其中乙酸乙酯与正己烷的体积比为55:45。The separation and purification method of tacrolimus in this example is basically the same as that in Example 3, except that in step 4), the mixed solvent of ethyl acetate and n-hexane is used as the mobile phase preparation column for separation in the preparative column separation, wherein The volume ratio of ethyl acetate to n-hexane is 55:45.

通过本实施例分离提纯得到的他克莫司纯度为99.38%,分离总收率为55.44%。The purity of the tacrolimus obtained through separation and purification in this example was 99.38%, and the total yield of separation was 55.44%.

本实施例与实施例3对比,分离提纯的到的他克莫司纯度大致相同,分离总收率相较于实施例3明显下降,且该混合溶剂的回收利用成本高于实施例3的乙酸丁酯流动相。Compared with Example 3 in this example, the purity of the isolated and purified tacrolimus is roughly the same, the total yield of separation is significantly lower than that of Example 3, and the recycling cost of the mixed solvent is higher than that of acetic acid in Example 3 Butyl ester mobile phase.

实施例15Example 15

本实施例他克莫司的分离纯化方法与实施例3基本一致,不同之处在于在步骤2)中在发酵液浓液中加入乙醇至发酵液浓液与乙醇的混合体系中的乙醇的体积浓度为20%。The separation and purification method of tacrolimus in this example is basically the same as that in Example 3, except that in step 2), ethanol is added to the fermented broth concentrate to the volume of ethanol in the mixed system of the fermented broth concentrate and ethanol The concentration is 20%.

通过本实施例分离提纯得到的他克莫司的纯度为99.47%,分离总收率为59.07%。The purity of the tacrolimus obtained through separation and purification in this example was 99.47%, and the total yield of separation was 59.07%.

实施例16Example 16

本实施例他克莫司的分离纯化方法与实施例3基本一致,不同之处在于在步骤2)中在发酵液浓液中加入乙醇至发酵液浓液与乙醇的混合体系中的乙醇的体积浓度为50%。The separation and purification method of tacrolimus in this example is basically the same as that in Example 3, except that in step 2), ethanol is added to the fermented broth concentrate to the volume of ethanol in the mixed system of the fermented broth concentrate and ethanol The concentration is 50%.

通过本实施例分离提纯得到的他克莫司的纯度为99.01%,分离总收率为67.99%。The purity of the tacrolimus obtained through separation and purification in this embodiment was 99.01%, and the total separation yield was 67.99%.

对比例1Comparative example 1

本对比例他克莫司的分离纯化方法与实施例3基本一致,不同之处在于,步骤1)中,采用滤纸对他克莫司发酵液进行过滤,过滤后得到的滤渣采用乙醇萃取至萃取液中乙醇的体积浓度为30%,然后向萃取液中加入树脂进行吸附。The separation and purification method of tacrolimus in this comparative example is basically the same as in Example 3, the difference is that in step 1), filter paper is used to filter the tacrolimus fermentation broth, and the filter residue obtained after filtration is extracted with ethanol to extract The volume concentration of ethanol in the liquid is 30%, and then resin is added to the extract for adsorption.

再得到他克莫司层析粗品后,对第一树脂柱中的树脂使用无水乙醇再生。其中,再生液为黑色,再生后的树脂为淡红色,继续使用氢氧化钠溶液进行处理,树脂颜色恢复为白色。After the chromatographic crude product of tacrolimus was obtained, the resin in the first resin column was regenerated with absolute ethanol. Wherein, the regenerated solution is black, and the regenerated resin is light red. Continue to use sodium hydroxide solution for treatment, and the color of the resin returns to white.

通过本对比例分离提纯得到的他克莫司的纯度为99.13%,分离总收率为66.03%。The purity of the tacrolimus obtained by separation and purification in this comparative example was 99.13%, and the total separation yield was 66.03%.

通过实施例3和对比例1对比可知,经过陶瓷膜过滤水洗后的滤渣,除去了大部分色素和杂质,降低了树脂吸附杂质的几率,树脂解吸液颜色明显变浅,他克莫司的收率和纯度也明显高于采用滤纸过滤的方式。Through the comparison of Example 3 and Comparative Example 1, it can be known that the filter residue after filtering and washing with ceramic membranes removed most of the pigments and impurities, reduced the probability of resin adsorption of impurities, and the color of the resin desorption solution became significantly lighter. The efficiency and purity are also significantly higher than those obtained by filter paper filtration.

而滤纸过滤的方式在过滤时并不能除去发酵液中的大部分色素,导致他克莫司的收率和纯度明显偏低,且树脂经无水乙醇再生后无法恢复为白色,需要加入氢氧化钠溶液继续进行再生,导致分离成本增加。However, the filter paper filtration method cannot remove most of the pigments in the fermentation broth during filtration, resulting in a significantly lower yield and purity of tacrolimus, and the resin cannot be restored to white after regeneration with absolute ethanol, and hydrogen oxidation is required. The sodium solution continues to be regenerated, resulting in increased separation costs.

对比例2Comparative example 2

本对比例他克莫司的分离纯化方法与实施例3基本一致,不同之处在于,本对比例在步骤2)中,不加入乙醇对他发酵液浓液进行稀释,直接采用树脂进行吸附。The separation and purification method of tacrolimus in this comparative example is basically the same as that in Example 3, the difference is that in step 2) in this comparative example, ethanol is not added to dilute the tacrolimus fermented liquid concentrate, and the resin is directly used for adsorption.

通过本对比例分离提纯得到的他克莫司的纯度为99.15%、分离总收率为43.21%。The purity of the tacrolimus obtained through separation and purification in this comparative example was 99.15%, and the total separation yield was 43.21%.

通过实施例3和对比例2的对比可知,在树脂吸附前不在浓液中加入乙醇,树脂难以吸附浓液中的他克莫司,最终分离得到的他克莫司的纯度和收率都偏低。Through the comparison of Example 3 and Comparative Example 2, it can be seen that if ethanol is not added to the dope before resin adsorption, it is difficult for the resin to adsorb tacrolimus in the dope, and the purity and yield of the finally separated tacrolimus are all low. Low.

对比例5Comparative example 5

本对比例他克莫司的分离纯化方法与实施例3基本一致,不同之处在于在步骤2)中发酵液浓液直接加入乙醇至乙醇体积浓度为30%,搅拌2h,过滤,滤液直接经过第二和第三树脂柱进行展层层析。The separation and purification method of tacrolimus in this comparative example is basically the same as that in Example 3, except that in step 2), ethanol is directly added to the concentrated solution of the fermentation broth until the volume concentration of ethanol is 30%, stirred for 2 hours, filtered, and the filtrate is directly passed through The second and third resin columns were subjected to expansion chromatography.

通过本对比例分离提纯得到的他克莫司的纯度为98.14%,分离总收率为57.21%。The purity of the tacrolimus obtained by separation and purification in this comparative example was 98.14%, and the total separation yield was 57.21%.

以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be applied to the foregoing embodiments The technical solutions described in the examples are modified, or some or all of the technical features are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.

Claims (9)

1.一种他克莫司的分离纯化方法,其特征在于,包括以下步骤:1. A method for separating and purifying tacrolimus, comprising the following steps: 1)将他克莫司发酵液使用陶瓷膜过滤,得到发酵液浓液;1) Filtrating the tacrolimus fermentation broth with a ceramic membrane to obtain a fermented broth concentrate; 2)向所述发酵液浓液中加入乙醇得到混合体系,随后向所述混合体系中加入树脂进行吸附;2) adding ethanol to the fermented broth concentrate to obtain a mixed system, and then adding resin to the mixed system for adsorption; 3)使用乙醇溶液对吸附后的树脂进行洗脱,得到他克莫司层析粗品;3) eluting the adsorbed resin with ethanol solution to obtain the crude product of tacrolimus chromatography; 4)对所述他克莫司层析粗品依次进行一次结晶,制备柱分离,二次结晶,得到他克莫司纯品;4) performing primary crystallization on the chromatographic crude product of tacrolimus in sequence, separation on a preparative column, and secondary crystallization to obtain pure tacrolimus; 所述一次结晶包括:在50℃下,将所述他克莫司层析粗品在甲苯中溶解至质量浓度为10~20mg/L,再降至室温析晶12~15h,得到一次结晶粗品;The primary crystallization includes: dissolving the chromatographic crude product of tacrolimus in toluene at 50°C to a mass concentration of 10-20 mg/L, and then cooling down to room temperature for crystallization for 12-15 hours to obtain the crude product of primary crystallization; 所述制备柱分离包括:将经过所述一次结晶后得到的粗品溶解,利用聚酰胺树脂作为制备柱填料进行所述制备柱分离,收集他克莫司馏分;The preparative column separation includes: dissolving the crude product obtained after the primary crystallization, using polyamide resin as a preparative column filler to perform the preparative column separation, and collecting tacrolimus fractions; 所述制备柱分离的色谱条件为:波长:214nm;色谱柱尺寸:50mm×250mm;流动相:乙酸丁酯或甲苯与丙酮的混合溶剂,载样量:20g/L;The chromatographic conditions for the preparation column separation are: wavelength: 214nm; chromatographic column size: 50mm×250mm; mobile phase: butyl acetate or a mixed solvent of toluene and acetone, sample loading: 20g/L; 所述二次结晶包括:将他克莫司馏分浓缩至他克莫司的浓度为180~220mg/mL,在30℃下静置析晶,过滤后得到所述他克莫司纯品。The secondary crystallization includes: concentrating the tacrolimus fraction to a tacrolimus concentration of 180-220 mg/mL, standing for crystallization at 30° C., and obtaining the pure tacrolimus after filtration. 2.根据权利要求1所述的分离纯化方法,其特征在于,步骤2)中,所述混合体系中乙醇的体积浓度为30~35%。2. The separation and purification method according to claim 1, characterized in that, in step 2), the volume concentration of ethanol in the mixed system is 30-35%. 3.根据权利要求1或2所述的分离纯化方法,其特征在于,步骤3)中,所述使用乙醇溶液对吸附后的树脂进行洗脱,包括:3. The separation and purification method according to claim 1 or 2, characterized in that, in step 3), the use of ethanol solution to elute the adsorbed resin comprises: 1)将所述吸附后的树脂装柱,得到第一树脂柱,并使所述第一树脂柱依次串联第二树脂柱与第三树脂柱;1) packing the adsorbed resin into a column to obtain a first resin column, and sequentially connecting the first resin column with a second resin column and a third resin column; 所述第二树脂柱与所述第一树脂柱中的树脂相同且均为极性大孔树脂;The second resin column is the same as the resin in the first resin column and is a polar macroporous resin; 所述第三树脂柱中的树脂为非极性大孔树脂;The resin in the third resin column is a non-polar macroporous resin; 2)采用第一乙醇溶液对吸附后的树脂进行洗脱,待他克莫司从所述第二树脂柱中解吸后,采用第二乙醇溶液单独对第三树脂柱进行洗脱,得到所述他克莫司层析粗品;2) The first ethanol solution is used to elute the adsorbed resin, and after tacrolimus is desorbed from the second resin column, the second ethanol solution is used to elute the third resin column alone to obtain the Chromatographic crude product of tacrolimus; 所述第一乙醇溶液的体积浓度小于所述第二乙醇溶液的体积浓度。The volume concentration of the first ethanol solution is smaller than the volume concentration of the second ethanol solution. 4.根据权利要求3所述的分离纯化方法,其特征在于,所述极性大孔树脂选自华震HZ806、华震HZ826、华震HP2MG中的至少一种。4. The separation and purification method according to claim 3, wherein the polar macroporous resin is selected from at least one of Huazhen HZ806, Huazhen HZ826, and Huazhen HP2MG. 5.根据权利要求3所述的分离纯化方法,其特征在于,所述第一乙醇溶液的体积浓度为40~60%;和/或,5. The separation and purification method according to claim 3, characterized in that, the volume concentration of the first ethanol solution is 40-60%; and/or, 所述第二乙醇溶液的体积浓度为65~80%。The volume concentration of the second ethanol solution is 65-80%. 6.根据权利要求4所述的分离纯化方法,其特征在于,所述第一乙醇溶液的体积浓度为40~60%;和/或,6. The separation and purification method according to claim 4, characterized in that, the volume concentration of the first ethanol solution is 40-60%; and/or, 所述第二乙醇溶液的体积浓度为65~80%。The volume concentration of the second ethanol solution is 65-80%. 7.根据权利要求3所述的分离纯化方法,其特征在于,所述第一树脂柱中的树脂与所述第二树脂柱中的树脂以及所述第三树脂柱中的树脂的体积比为1:(2~3):(5~8)。7. separation and purification method according to claim 3, is characterized in that, the volume ratio of the resin in the described first resin column and the resin in the described second resin column and the resin in the described 3rd resin column is 1:(2~3):(5~8). 8.根据权利要求4-6任一项所述的分离纯化方法,其特征在于,所述第一树脂柱中的树脂与所述第二树脂柱中的树脂以及所述第三树脂柱中的树脂的体积比为1:(2~3):(5~8)。8. The separation and purification method according to any one of claims 4-6, characterized in that, the resin in the first resin column and the resin in the second resin column and the resin in the third resin column The volume ratio of the resin is 1:(2-3):(5-8). 9.根据权利要求3所述的分离纯化方法,其特征在于,所述非极性大孔树脂选自三菱HP20、华震色谱3号、华震HZ818、华震HZ816、华震HZ820的至少一种。9. separation and purification method according to claim 3, is characterized in that, described nonpolar macroporous resin is selected from at least one of Mitsubishi HP20, No. 3 Huazhen chromatography, Huazhen HZ818, Huazhen HZ816, Huazhen HZ820 kind.
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