CN113911474A - Automatic part packaging conversion system and method and electronic equipment - Google Patents
Automatic part packaging conversion system and method and electronic equipment Download PDFInfo
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- CN113911474A CN113911474A CN202111230924.7A CN202111230924A CN113911474A CN 113911474 A CN113911474 A CN 113911474A CN 202111230924 A CN202111230924 A CN 202111230924A CN 113911474 A CN113911474 A CN 113911474A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/20—Applications of counting devices for controlling the feed of articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
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- Mechanical Engineering (AREA)
- Container Filling Or Packaging Operations (AREA)
Abstract
The invention discloses an automatic packaging transferring system, method and electronic equipment for parts, which transfers the parts in a large-scale packaging box into a small-scale packaging box, and comprises the following steps: the identification module is used for identifying the box number information of the large-sized packing box; the transportation conveyor conveys the parts in the large-sized packing box to the distributing port specified by the box number information; the counting device counts the parts of the material distributing port, sets the counting quantity value according to the box number information, and automatically stops counting when the counting quantity value reaches a set value; and conveying the parts into a small package. The automatic part packaging conversion system has the advantages that the automatic part packaging conversion system provided by the invention is high in adaptability, and one set of equipment can adapt to conversion packaging of various types and various parts; the operation is simple and convenient, the labor intensity of workers is reduced, and the working efficiency is improved.
Description
Technical Field
The invention relates to the technical field of packaging, in particular to an automatic part packaging conversion system and method and electronic equipment.
Background
Automobile parts is in the transportation, and the supplier generally holds the spare part with great packing box, and every case spare part quantity is also a lot, does not accord with the production line demand from packing form and quantity, so, before spare part transports the production line, need have the link of packing conversion, leave the spare part in the packing box of standard according to certain quantity.
In the existing method, packaged parts are transported to an operation position of a worker through a forklift, for larger parts, the parts are placed into a standard small packaging box after manual counting, and for smaller parts, the parts are placed into the standard packaging box after counting in a weighing mode.
At present, the work of the rotary packaging is finished manually, the labor intensity is high, and the working efficiency and the production progress are seriously influenced.
Disclosure of Invention
The present invention is directed to a system and a method for automatically transferring and packaging parts and an electronic device thereof, so as to solve the problems mentioned in the background art.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an automatic repacking system of spare part, changes the small-size packing box of spare part repacking in the large-scale packing box, includes: the identification module is used for identifying the box number information of the large-sized packing box; the transportation conveyor conveys the parts in the large-sized packing box to the distributing port specified by the box number information; the counting device counts the parts of the material distributing port, sets the counting quantity value according to the box number information, and automatically stops counting when the counting quantity value reaches a set value; and conveying the parts into a small package.
Further, still include: loading material, namely placing a system initial position of the large-sized packing box; the feeding conveying line is used for conveying the large-sized packing box to the next station; the large-scale packaging box comprises a turnover mechanical arm and a lifting conveyor, wherein the turnover mechanical arm pours parts in the large-scale packaging box into the lifting conveyor, and the lifting conveyor lifts the parts to the conveying conveyor.
Further, still include: the blanking conveying line is used for conveying the small packing boxes subjected to the rotary packaging to a blanking port; the blanking conveying line is provided with a photoelectric sensing switch, and the blanking conveying line only operates when a small-sized packing box is sensed by the photoelectric sensing switch; and the small-sized packaging box conveying line is used for automatically supplementing corresponding small-sized packaging boxes to corresponding bag transferring positions.
Furthermore, a switching baffle is arranged on the conveying conveyor, the position is automatically changed according to the box number information, and parts are blocked or released.
Further, the counting device includes: at least one of a weighing and counting device, a vibration and dispersion counting device and a metal plate sorting platform counting device.
Further, the weighing and counting device automatically stops counting when the gravity of the parts reaches a preset value, and the empty small-sized packing boxes and the full small-sized packing boxes are exchanged.
Furthermore, the vibration scattering counting device is provided with a counting light curtain, parts sequentially pass through the counting light curtain one by one, when a preset value is reached, counting is automatically stopped, and exchange of empty small-sized packing boxes and full small-sized packing boxes is carried out.
Further, panel beating arrangement platform counting assembly is provided with the alternately baffle on the platform, alternately baffle tail end is provided with the count light curtain, alternately the baffle can arrange into a single sheet metal component that no longer piles up with a plurality of sheet metal components of piling together, the sheet metal component loops through one by one the count light curtain, when reaching the default, the automatic stop count to empty small-size packing box and full small-size packing box exchange carry out.
Further, a method for realizing automatic package transferring of parts is applied to any one of the above parts automatic package transferring systems, and the automatic package transferring of parts includes the following steps: acquiring the box number information of the large-sized packing box, wherein the box number information comprises counting mode information, counting number preset value information and subcontracted small-sized packing box model information of the parts; conveying the parts in the large package to a counting device corresponding to the information containing the counting mode; configuring the small packing box with the model information of the small packing box at a feed opening of the counting device; and the counting device is used for subpackaging the parts into the small-sized packing boxes according to the counting number preset value information.
Further, an electronic device for realizing automatic package transferring of parts comprises: the device comprises a memory, a processor, a display and a computer program stored on the memory and capable of running on the processor, wherein the processor executes the computer program to realize the method for realizing automatic repackaging of the parts, and the display displays a computer program running and operating interface.
Compared with the prior art, the invention has the beneficial effects that: the automatic part packaging conversion system provided by the invention has strong adaptability, and one set of equipment can adapt to conversion packaging of various types and various parts; the operation is simple and convenient, the labor intensity of workers is reduced, and the working efficiency is improved.
Drawings
FIG. 1 is a schematic plan view of an automatic parts repackaging system;
FIG. 2 is a schematic side view of an automatic parts repackaging system;
FIG. 3 is a schematic view of an electronic device of an automatic parts packaging system;
FIG. 4 is a flow chart of a method for automatically repackaging parts;
in the figure: 1. loading the material; 2. a feeding conveying line; 3. turning over the manipulator; 4. a lifting conveyor; 5. a transport conveyor; 6. switching a baffle; 7. a vibration dispersion counting device; 8. a blanking conveying line; 9. a small-sized packing box conveyor line; 10. a weighing and counting device; 11. a counting device of a metal plate arranging platform; 12. a memory; 13. a processor; 14. a computer program; 15. a display; 16. a communication interface; 17. a communication bus; 18. an identification module;
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to the attached drawings 1-4 of the specification, the invention provides a technical scheme: in the embodiment, an identification module 18 is used for identifying the box number information of the large-sized packing box, preferably, scanning the box number by adopting scanning equipment, and a transport conveyor 5, wherein the transport conveyor 5 conveys the parts in the large-sized packing box to a material distribution port specified by the box number information; the conveying conveyor 5 is provided with a plurality of material distributing openings, each material distributing opening corresponds to a different counting device one by one, and according to different parts, the parts are conveyed to the material distributing openings where the matching counting devices are located in a system setting mode; the technical device counts the parts of the material distributing port, determines the counting preset value of the parts according to the box number information provided by the system, sets the counting quantity value according to the box number information, and automatically stops counting when the counting quantity value reaches the set value; conveying the parts into a small-sized packing box, wherein the small-sized packing box is matched with the subpackaged parts according to the box number information;
the automatic part repacking system further comprises: the loading position 1 is used for placing a system starting position of a large-sized packing box; in the embodiment, an AGV trolley is adopted to convey a large-sized packing box with parts to the loading position 1, the loading conveying line 2 is controlled by a system according to scanned box number information, the large-sized packing box is conveyed to the next station, then the overturning mechanical arm 3 is controlled to pour all the parts in the large-sized packing box into a hopper of the lifting conveyor 4, and the lifting conveyor 4 lifts the parts in the hopper to the transport conveyor 5;
the conveying conveyor 5 is provided with a switching baffle 6, one switching baffle 6 is arranged in front of each counting device, the counting devices are selected according to the box number information, the selected switching baffle of each counting device is opened, the parts are conveyed to the feed openings of the corresponding counting devices, and the feed openings of other counting devices are closed by the switching baffles, so that the automatic position changing of the switching baffles 6 is realized, and the parts are blocked or released.
Preferably, the counting device comprises: the combination of the weighing and counting device 10, the vibration scattering and counting device 7 and the metal plate sorting platform counting device 11 can realize that one set of equipment is suitable for conversion and packaging of various forms and various parts, so that the subpackaging system has stronger adaptability.
In a specific implementation, the weighing and counting device 10 automatically stops counting when the gravity of the parts reaches a preset value, and exchanges empty small-sized packing boxes with full small-sized packing boxes.
Preferably, the vibration scattering counting device 7 is provided with a counting light curtain, parts sequentially pass through the counting light curtain one by one, when a preset value is reached, counting is automatically stopped, and exchange between an empty small-sized packing box and a full small-sized packing box is carried out.
Preferably, panel beating arrangement platform counting assembly 11 is provided with the cross baffle on the platform, can tear into a single sheet metal component with the sheet metal component arrangement that piles up, is provided with the count light curtain at the device tail end, and spare part loops through one by one the count light curtain, when reaching the default, automatic stop count to empty small-size packing box and full small-size packing box exchange.
Preferably, the method further comprises the following steps: a blanking conveying line 8 for conveying the small-sized packing box subjected to the rotary packaging to a blanking port; the small packing box conveyor line 9 is used for automatically supplementing the corresponding small packing boxes to the corresponding transfer positions;
preferably, the blanking conveying line 8 is provided with a photoelectric sensing switch, and the blanking conveying line 8 operates only when a small-sized packing box is sensed by the photoelectric sensing switch, so that the blanking conveying line 8 does not rotate when no load exists, and energy is saved.
Furthermore, after the workers sweep the small packing box with the parts at the feed opening, the small packing box is stacked on the tray; then calling the AGV car on the system, conveying the stacked trays to a storage area, and waiting for delivery from the warehouse.
As shown in fig. 4, this embodiment provides a method for implementing automatic component packaging, which is applied to the automatic component packaging system according to any of the above embodiments, where the automatic component packaging system includes the following steps:
s100: acquiring the box number information of the large-sized packing box, wherein the box number information comprises counting mode information, counting number preset value information and subcontracted small-sized packing box model information of the parts;
s110: conveying the parts in the large package to a counting device corresponding to the information containing the counting mode;
s120: configuring the small packing box with the model information of the small packing box at a feed opening of the counting device;
s130: and the counting device is used for subpackaging the parts into the small-sized packing boxes according to the counting number preset value information.
As shown in fig. 3, an electronic device for implementing automatic component packaging includes: a memory (memory)12, a processor (CPU)13, a display 15, and a computer program 14 stored in the memory 12 and executable on the processor 13, wherein the processor 13 executes the computer program 14 to implement the above-mentioned method for automatically repackaging parts, and the display 15 displays an operation interface and an operation interface of the computer program 14.
The electronic device further comprises a communication interface 16 and a communication bus 17, wherein the processor 13, the communication interface 16 and the memory 12 communicate via the communication bus 17, and the communication bus 17 is an Industry Standard Architecture (ISA) bus, a Peripheral Component Interconnect (PCI) bus, an Extended ISA (EISA) bus or the like. The bus may be divided into an address bus, a data bus, a control bus, etc., and if the memory 12, the processor 13 and the communication interface 16 are integrated on one chip, the memory 12, the processor 13 and the communication interface 16 may complete communication with each other through an internal interface. The processor 13 may also be a specific integrated circuit or a plurality of integrated circuits. In particular, the computer program 14 may comprise program code comprising computer operating instructions; a memory 12 for storing a computer program 14. Memory 12 may comprise high-speed RAM memory, and may also include non-volatile memory (non-volatile memory), such as at least one disk memory; a communication interface 16 for communicating with network elements of other devices, such as clients or other servers.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides an automatic package system that changes of spare part, changes the small-size packing box of package of spare part in the large-scale packing box which characterized in that includes:
the identification module is used for identifying the box number information of the large-sized packing box;
the transportation conveyor conveys the parts in the large-sized packing box to the distributing port specified by the box number information;
the counting device counts the parts of the material distributing port, sets the counting quantity value according to the box number information, and automatically stops counting when the counting quantity value reaches a set value; and conveying the parts into a small package.
2. The automatic parts repackaging system of claim 1, further comprising:
loading material, namely placing a system initial position of the large-sized packing box;
the feeding conveying line is used for conveying the large-sized packing box to the next station;
the large-scale packaging box comprises a turnover mechanical arm and a lifting conveyor, wherein the turnover mechanical arm pours parts in the large-scale packaging box into the lifting conveyor, and the lifting conveyor lifts the parts to the conveying conveyor.
3. The system for automatically repackaging parts of claim 1, further comprising:
the blanking conveying line is used for conveying the small packing boxes subjected to the rotary packaging to a blanking port;
the blanking conveying line is provided with a photoelectric sensing switch, and the blanking conveying line only operates when a small-sized packing box is sensed by the photoelectric sensing switch;
and the small-sized packaging box conveying line is used for automatically supplementing corresponding small-sized packaging boxes to corresponding bag transferring positions.
4. The system for automatically repacking parts as claimed in claim 1, wherein the transport conveyor is provided with a switching baffle plate, and the position of the switching baffle plate is automatically changed according to the box number information to block or release the parts.
5. The system for automatically repackaging parts of claim 1, wherein said counting device comprises: at least one of a weighing and counting device, a vibration and dispersion counting device and a metal plate sorting platform counting device.
6. The system for automatic component part repacking as claimed in claim 5, wherein said weighing and counting device automatically stops counting when the weight of said component part reaches a preset value, and exchanges empty and full small-sized packing boxes.
7. The system for automatic component part rotating and packaging according to claim 5, wherein the vibration dispersion counting device is provided with a counting light curtain, the component parts sequentially pass through the counting light curtain one by one, when a preset value is reached, the counting is automatically stopped, and the exchange of an empty small-sized packaging box and a full small-sized packaging box is carried out.
8. The system for automatic package transfer of parts according to claim 5, wherein the sheet metal arranging platform counting device is provided with a cross baffle on the platform, the tail end of the cross baffle is provided with a counting light curtain, the cross baffle can arrange a plurality of stacked sheet metal parts into a single sheet metal part which is not stacked, the sheet metal parts sequentially pass through the counting light curtain one by one, when a preset value is reached, the counting is automatically stopped, and the exchange of empty small-sized packing boxes and full small-sized packing boxes is carried out.
9. A method for realizing automatic component packaging, which is applied to the automatic component packaging system according to any one of claims 1 to 8, and comprises the following steps:
acquiring the box number information of the large-sized packing box, wherein the box number information comprises counting mode information, counting number preset value information and subcontracted small-sized packing box model information of the parts;
conveying the parts in the large package to a counting device corresponding to the information containing the counting mode; configuring the small packing box with the model information of the small packing box at a feed opening of the counting device; and the counting device is used for subpackaging the parts into the small-sized packing boxes according to the counting number preset value information.
10. An electronic device for realizing automatic package transferring of parts is characterized by comprising: memory, processor, display and computer program stored on the memory and executable on the processor, the processor implementing a method of implementing automatic repackaging of parts according to claim 9 when executing the computer program, the display displaying computer program operating and handling interfaces.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111230924.7A CN113911474A (en) | 2021-10-22 | 2021-10-22 | Automatic part packaging conversion system and method and electronic equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111230924.7A CN113911474A (en) | 2021-10-22 | 2021-10-22 | Automatic part packaging conversion system and method and electronic equipment |
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| CN113911474A true CN113911474A (en) | 2022-01-11 |
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| CN202111230924.7A Pending CN113911474A (en) | 2021-10-22 | 2021-10-22 | Automatic part packaging conversion system and method and electronic equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114789831A (en) * | 2022-06-06 | 2022-07-26 | 济南鲍德炉料有限公司 | Counting type subpackaging equipment for blocky alloy and working method |
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| JP2005193121A (en) * | 2004-01-06 | 2005-07-21 | Ishida Co Ltd | Sorting and measuring system |
| JP2006036452A (en) * | 2004-07-27 | 2006-02-09 | Murata Mach Ltd | Conveyor system |
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| CN114789831A (en) * | 2022-06-06 | 2022-07-26 | 济南鲍德炉料有限公司 | Counting type subpackaging equipment for blocky alloy and working method |
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Application publication date: 20220111 |