Disclosure of Invention
In view of this, the present invention is directed to provide a method for detecting a folding of a pole piece, so as to facilitate detecting a folding condition on a cell pole piece.
In order to achieve the purpose, the technical scheme of the invention is realized as follows:
a method for detecting the turnover of a pole piece,
the method comprises the steps of placing a pole piece between an X-ray source and a detection device, projecting rays irradiated on the pole piece and the periphery of the pole piece by the X-ray source onto the detection device, converting the rays into visible light by the detection device, and further generating a detection image of the pole piece.
Furthermore, the X-ray source adopts the X-ray source with the highest tube voltage of 130 KV.
Further, during detection, the X-ray source adopts the following setting parameters: FOD is 150-pole piece mm, FID is 450-550 mm; the single-frame exposure time is 180-240 ms.
Furthermore, the voltage of the X-ray source is 100-130 KV, and the current is 180-240 muA.
Further, the detection device adopts a flat panel detector.
Further, for the generated detection image, the turnover area on the pole piece is judged according to the change condition of the gray value in the image area.
Furthermore, in the detection process, four corners of the pole piece are scanned one by one to form images.
Furthermore, in the detection process, the front surface and the back surface of the pole piece are respectively scanned and imaged.
Compared with the prior art, the invention has the following advantages:
according to the method for detecting the turnover of the pole piece, the X-ray source and the detection device are adopted, the pole piece is irradiated by the X-ray source, rays are converted into visible light by the detection device and generate images, and different states can be displayed on the generated images for the turnover overlapping area on the pole piece, so that the turnover condition of the pole piece can be detected and analyzed.
Meanwhile, reasonable parameters such as focal length, power and exposure time are set for the detected irradiation, a detection image meeting the analysis requirement can be generated, and whether a folded and folded area exists on the pole piece is analyzed through matching a corresponding automatic detection algorithm.
In addition, aiming at the characteristic that an X-ray image generated by the detection device is a black-and-white image, the X-ray projection amount of an unfolded area of the pole piece is more, the gray level is lower, the X-ray projection amount of a folded area is less, and the gray level is higher; through the gray level analysis of the image, the folding area and the folding position on the pole piece can be accurately judged.
The invention also aims to provide a pole piece turnover detection platform which is arranged based on the method for detecting the turnover of the pole piece, and the detection platform comprises a detection platform, a positioning mechanism arranged on the detection platform, and a detection device and an X-ray source which are respectively arranged at two sides of the positioning mechanism; the pole piece can be fixed on the positioning mechanism.
Further, the detection device is arranged on the detection platform through a moving unit, and the moving unit is provided with a driving mechanism; the position of the moving unit is adjustable under the driving of the driving mechanism.
According to the pole piece turnover detection platform, the positioning mechanism, the detection device and the X-ray source are arranged on the detection platform, the pole piece is fixed on the positioning mechanism, the pole piece is irradiated by the X-ray source, and rays are converted into visible light by the detection device to generate an image; for the folding and folding overlapped area on the pole piece, different states can be displayed on the generated image, so that the folding and folding condition of the pole piece can be detected and analyzed.
In addition, detection device passes through the mobile unit and the position is adjustable, when scanning one by one four angles to the pole piece, can not only do benefit to the definition that improves the scanning formation of image, and do benefit to and adopt the less detection device of size to realize the detection purpose through adjustment detection device's position to each angle of scanning respectively.
Detailed Description
It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict.
In the description of the present invention, it should be noted that, if terms indicating orientation or positional relationship such as "upper", "lower", "inner", "back", etc. appear, they are based on the orientation or positional relationship shown in the drawings and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In addition, in the description of the present invention, the terms "mounted," "connected," and "connecting" are to be construed broadly unless otherwise specifically limited. For example, the connection may be a fixed connection, a detachable connection, or an integral connection; can be mechanically or electrically connected; either directly or indirectly through intervening media, or through both elements. To those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in conjunction with specific situations.
The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
Example one
The embodiment relates to a method for detecting the turnover of a pole piece, which is beneficial to detecting the turnover condition of a battery cell pole piece.
The method is characterized in that a pole piece is arranged between an X-ray source and a detection device, the X-ray source irradiates the pole piece and rays around the pole piece are projected on the detection device and are converted into visible light by the detection device, and then a detection image of the pole piece is generated.
Based on the above detection principle, in the present embodiment, the X-ray source 11 adopts an X-ray source with the highest tube voltage of 130 KV; therefore, the irradiation imaging requirements on the pole piece can be met, and the damage of irradiation on the pole piece characteristics can be reduced.
During detection, the relevant parameters of the X-ray source are preferably set as follows: FOD is 150-pole piece mm, FID is 450-550 mm; the single-frame exposure time is 180-240 ms; the voltage of the X-ray source is 100-130 KV, and the current is 180-240 muA.
Reasonable parameters such as focal length, power and exposure time are set for the detected irradiation, and a detection image which meets the analysis requirement can be generated. For example, under the detection parameter conditions of FOD 160mm, FID 480mm, voltage 120KV, current pole piece μ a, and single frame exposure time pole piece ms, an image with a suitable gray value can be generated, which is beneficial to analyzing whether there is a folding and overlapping region on the pole piece by matching with a corresponding automatic detection algorithm.
The FOD (focus to object distance) refers to the distance from the focus to the sample, and the FID (focus to file distance) refers to the distance from the focus to the film. In this embodiment, the focal point is the focal point of the X-ray source, and the negative film is the detection device.
Meanwhile, the detection device can be an instrument capable of imaging X-rays. In the present embodiment, the detection device is a flat panel detector. By adopting the flat panel detector, for example, by using a Yirui NDT0505J type flat panel detector, the configuration cost is relatively low, the X-ray imaging performance is good, clear images with distinct layers can be generated according to different ray intensities, and the folding condition of the pole piece is analyzed.
In a specific detection process, four corners of the pole piece can be scanned one by one to form images; meanwhile, the positive and negative surfaces of the pole piece can be scanned and imaged respectively. Based on the condition that the turnover of the pole piece usually occurs at the corner of the pole piece, the four corners of the pole piece are scanned one by one, so that the turnover condition of the pole piece can be comprehensively detected, and the condition of missed detection is reduced. The power of the X-ray source is adjusted, so that the pole group overlapped by a plurality of pole pieces can be detected and scanned; at this moment, through positive and negative two-sided scanning, do benefit to and detect which layer the position of rolling over of pole piece is in, can improve the rate of accuracy that detects. When the single pole piece is subjected to front-back double-side scanning, the direction and the position of the pole piece turnover can be accurately judged.
In addition, for the detection image generated by the flat panel detector, the turnover area on the pole piece can be judged according to the change condition of the gray value in the image area. Aiming at the characteristic that an X-ray image generated by a detection device is a black-and-white image, the X-ray projection amount of an unfolded area of the pole piece is more, the gray level is lower, the X-ray projection amount of a folded area is less, and the gray level is higher; through the gray level analysis of the image, the folding area and the folding position on the pole piece can be accurately judged.
During the period, X-rays irradiate the large surface of the pole piece or the pole group with a plurality of superposed pole pieces, and the flat panel detector converts the X-rays into visible light. Under the action of the flat panel detector, visible light is converted into electrons, the electrons charge the capacitor, current is generated in the discharging process of the capacitor, and the current is converted into a digital signal through A/D conversion, so that detection imaging is completed.
In the process, the flat panel detector scans and images one corner of the pole piece one by one. During testing, the light pipe parameters of the X-ray are fixed after debugging, and the imaging gray value is adjusted by adjusting the imaging exposure. The exposure can be adjusted and modified to improve the gray scale of the image and make the imaging quality clearer. After the adjustment is completed, the test is kept constant in the testing process. The mode has better imaging effect relative to automatic exposure adjustment, and can avoid the conditions that the scanning beat is lengthened and the detection time is increased in the automatic exposure adjustment imaging process.
When shooting is carried out on the front side, the bevel face is over against the X-ray tube, and the condition that the bevel is on the first layer is simulated; when shooting is carried out on the back side, the bevel face faces back to the X-ray tube, and the condition that the bevel is on the last layer is simulated. The front side and the back side are photographed, imaging is clear, and the layer where the turnover happens on the pole piece can be accurately imaged and distinguished. The image of the pole piece obtained by the above detection method is shown in fig. 1.
The X-ray penetration capacity of the cathode material is weaker than that of the anode material, so the imaging definition of the anode bevel is higher than that of the cathode bevel; according to the gray value adjustment, the turnover area can be effectively compared, and the turnover area has obvious overlapping shadow in imaging.
In the process, the shadow detection needs to be distinguished according to the gray value, a flat panel detector with larger element size needs to be adopted, the larger the A/Dconverter (gray level value) value is, the more obvious the gray level is, the better the imaging contrast is, the more convenient the condition of the state of the large-area gray value in the imaging is, the more convenient the judgment whether the pole piece is folded or not, and the folded position in the deeper part of the folded position can be distinguished.
In common detection by using a flat panel detector, due to the influence of cone beam light, when a detection electrode group is thick, the images on two sides are easy to distort; according to the method, the X-ray source is adopted to carry out large-area detection on the surface of the electrode group, so that the problem of imaging distortion can be effectively avoided.
In addition, in the detection method of the embodiment, preferably, the corresponding automatic detection algorithm is matched, and the deep learning algorithm automatically learns the grayscale abnormal feature of the pole piece turnover. The automatic detection algorithm has good application effect in the field of image analysis. Based on the existing automatic detection algorithm, in combination with the detection condition of the embodiment, the deep learning algorithm can adopt the following specific procedures:
acquiring imaging picture data, dynamically enhancing and denoising an image, positioning an AI detection area, identifying a pole piece turnover defect (based on imaging picture gray level jump) by the AI, analyzing a detection result (a turnover position, a turnover degree and the like), and outputting the detection result.
In the detection method of this embodiment, it should be noted that the X-ray source needs to have sufficient penetration capability, and can penetrate through the entire pole group, and a high-power light tube needs to be matched in hardware selection, and in addition, the a/D conversion bit number is the gray level of the X-ray, and the larger the a/D conversion bit number is, the higher the gray level of the obtained X-ray image is, that is, the higher the black-white contrast of the image is, which is more beneficial to analyzing and determining the folding position on the pole piece.
In summary, in the method for detecting the folding of the pole piece in this embodiment, the X-ray source and the detection device are adopted, the pole piece is irradiated by the X-ray source, the detection device is used to convert the ray into the visible light and generate the image, and for the folding overlapping area on the pole piece, different states can be displayed on the generated image, so that the folding condition of the pole piece can be detected and analyzed.
Example two
The embodiment relates to a pole piece folding detection platform which is arranged based on the method provided by the first embodiment and can be used for detecting a pole piece folding part; one exemplary configuration of which is shown in fig. 2.
The pole piece folding detection platform comprises a detection platform 1, a positioning mechanism 14 arranged on the detection platform 1, and a detection device 10 and an X-ray source 11 which are respectively arranged on two sides of the positioning mechanism 14. The pole piece or pole group 2 to be detected can be fastened to the positioning means 14.
The detection platform 1 is provided with the positioning mechanism 14, the detection device 10 and the X-ray source 11, the pole piece is fixed on the positioning mechanism 14, the X-ray source 11 irradiates the pole piece, and the detection device 10 converts the ray into visible light and generates an image; for the folding and folding overlapped area on the pole piece, different states can be displayed on the generated image, so that the folding and folding condition of the pole piece can be detected and analyzed.
Furthermore, it is preferable that the detecting device 10 is provided on the detecting platform 1 via the moving unit 13; meanwhile, a drive mechanism 12 is provided for the moving unit 13. The position of the moving unit 13 can be adjusted by driving the driving mechanism 12, so as to drive the detecting device 10 to adjust the position. Detection device 10 passes through mobile unit 13 and the position is adjustable, when scanning four angles of pole piece one by one, can be through adjustment detection device 10's position, respectively form images to each angle of scanning, not only do benefit to the definition that improves the scanning formation of image, and do benefit to and adopt the less detection device 10 realization of size to detect the purpose.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.