CN113883869B - a drying device - Google Patents
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- F26B15/00—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form
- F26B15/10—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions
- F26B15/12—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions the lines being all horizontal or slightly inclined
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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Abstract
Description
技术领域technical field
本发明涉及烘干设备技术领域,尤其涉及一种烘干装置。The present invention relates to the technical field of drying equipment, in particular to a drying device.
背景技术Background technique
烘干装置是通过电力、柴油力、风力、易燃物力等产生动力利用环境空气加热,输送到贯通周围,进而达到适当温度进行除湿处理的工业设备。烘干装置通过加热使物料中的湿分(一般指水分或其他可挥发性液体成分)汽化逸出,以获得规定湿含量的固体物料,以达成物料使用或进一步加工的需要。The drying device is an industrial equipment that generates power through electricity, diesel power, wind power, flammable material power, etc., and uses ambient air to heat, transport it to the surrounding area, and then reach an appropriate temperature for dehumidification treatment. The drying device vaporizes and escapes the moisture in the material (generally refers to moisture or other volatile liquid components) by heating to obtain a solid material with a specified moisture content to meet the needs of material use or further processing.
例如,CN102744189A公开了一种涂布专用烘干装置,用于传递及烘干涂布后的基材,包括箱体及设置在箱体内的压辊组件,压辊组件相对应的设置在箱体内的两侧,压辊组件包括上下对应设置的上压辊及下压辊,所述上压辊与下压辊由动力装置驱动转动,所述上压辊与所述下压辊之间设有用于夹持基材侧边空白部的间隙,通过夹棍式的传动,夹住基材边缘的一定宽度的空白,防止了液态浆料因箔材弯曲、漂移发生流动影响厚度的均匀性,单层的烘箱既可实现对基材的双面都进行烘干,节约能耗50%以上,而且也节约了物料更换的时间,结构紧凑,提高设备的运行效率。For example, CN102744189A discloses a special drying device for coating, which is used for transferring and drying the coated substrate, including a box body and a pressing roller assembly arranged in the box body, and the pressing roller assembly is correspondingly arranged in the box body On both sides of the machine, the pressure roller assembly includes an upper pressure roller and a lower pressure roller correspondingly arranged up and down, the upper pressure roller and the lower pressure roller are driven to rotate by a power device, and there is a In the gap between the blank part on the side of the substrate, the gap of a certain width on the edge of the substrate is clamped by the clamp-type transmission, which prevents the liquid slurry from flowing due to the bending and drift of the foil, which affects the thickness uniformity. This oven can not only dry both sides of the substrate, save more than 50% of energy consumption, but also save the time for material replacement, compact structure, and improve the operating efficiency of the equipment.
例如,CN111076531B公开了一种烘干装置的控制方法、烘干装置和控制器,所述烘干装置的控制方法包括:获取所述烘干装置所处环境的环境信息;根据所述环境信息确定所述烘干装置所需的目标进风风速;控制所述烘干装置的进风口的进风风速为所述目标进风风速。该发明所述的控制方法根据烘干装置所处环境的环境信息确定所述烘干装置所需的目标进风风速,通过控制所述烘干装置的进风口的进风风速来实现对室内环境湿度的实时监控和调整,该发明所述的控制方法功耗低,控制操作简单,且除湿效果理想,有利于提高烘干装置整机运行的可靠性。For example, CN111076531B discloses a method for controlling a drying device, a drying device and a controller. The control method for the drying device includes: acquiring environmental information of the environment where the drying device is located; determining according to the environmental information The target air inlet wind speed required by the drying device; the air inlet wind speed at the air inlet of the drying device is controlled to be the target air inlet wind speed. The control method of the invention determines the target air inlet wind speed required by the drying device according to the environmental information of the environment where the drying device is located, and realizes the control of the indoor environment by controlling the air inlet wind speed of the air inlet of the drying device. For the real-time monitoring and adjustment of humidity, the control method of the invention has low power consumption, simple control operation, and ideal dehumidification effect, which is beneficial to improve the reliability of the whole drying device operation.
在现有技术的技术方案中,通过对烘干装置的温/湿度进行实时监测以实现烘干方法和方式的调整,但在连续进行烘干工艺的工业流程线上,烘干装置往往所需跨度较大,为监测内部整体温/湿度而大量设置传感器会造成生产成本的提高,且不能及时掌握烘干装置内部各部件尤其是运动部件的工作情况,以使得可能会由于部件的故障或失效而影响烘干效果甚至整个生产工艺。因此,需要基于工业制造业的技术改革而对烘干装置的运行状态进行科学精准地监测,以实现烘干装置在现代化、数字化和智能化工厂中的广泛应用。In the technical solution of the prior art, the adjustment of the drying method and method is realized by monitoring the temperature/humidity of the drying device in real time, but in the industrial process line where the drying process is continuously performed, the drying device often needs The span is large, and a large number of sensors are installed to monitor the overall internal temperature/humidity, which will increase the production cost, and it is impossible to grasp the working conditions of the internal parts of the drying device, especially the moving parts, so that the failure or failure of the parts may occur. And affect the drying effect and even the entire production process. Therefore, it is necessary to scientifically and accurately monitor the operation status of the drying device based on the technological reform of the industrial manufacturing industry, so as to realize the wide application of the drying device in modern, digital and intelligent factories.
发明内容SUMMARY OF THE INVENTION
针对现有技术的不足,本发明提出了一种烘干装置,以解决现有技术中存在的问题。In view of the deficiencies of the prior art, the present invention proposes a drying device to solve the problems existing in the prior art.
本发明涉及一种烘干装置,其包括主体模块,其中,主体模块的烘干主体单元包括传输组件,用于沿预设运送路径运送目标产品,发热单元,用于对传输组件运送至特定区域内的目标产品进行烘干,发热单元配置有用于向干燥箱引入气体的进气机构和用于从干燥箱引出气体的排气机构以对目标产品所含溶剂进行干燥。烘干主体单元能够至少通过第一进气机构和/或第二进气机构将外部气体输入至干燥箱内,且烘干主体单元能够至少通过第一排气机构和/或第二排气机构将内部气体输出至干燥箱外。The present invention relates to a drying device, which includes a main body module, wherein the drying main body unit of the main body module includes a conveying assembly for conveying target products along a preset conveying path, and a heating unit for conveying the conveying assembly to a specific area The target product inside is dried, and the heating unit is equipped with an air intake mechanism for introducing gas into the drying box and an exhaust mechanism for drawing gas from the drying box to dry the solvent contained in the target product. The drying main unit can input external air into the drying box through at least the first air intake mechanism and/or the second air intake mechanism, and the drying main unit can pass through at least the first exhaust mechanism and/or the second exhaust mechanism The internal gas is output to the outside of the drying box.
感应单元能够从烘干主体单元不同部件采集对应位置的理化参数,所述理化参数被辅助模块通过图形处理单元和/或模块处理单元分别建立至少能够基于时间变化量和/或位置变化量变化的自动演变模型。辅助模块至少能够基于由所处感应单元采集的烘干主体单元内的实际运动部件在运行过程中位置变化量数据的变化情况,对建立的自动演变模型中相应于实际运动部件的虚拟运动部件以可视化的方式进行调节。辅助模块能够基于由感应单元采集的烘干主体单元不同部位的理化参数,以渲染的方式可视化地实时展示变动情况。The induction unit can collect the physical and chemical parameters of the corresponding positions from different parts of the drying main unit, and the physical and chemical parameters are established by the auxiliary module through the graphics processing unit and/or the module processing unit respectively. Automatically evolve the model. The auxiliary module can, at least based on the change of the position change data of the actual moving parts in the drying main unit collected by the induction unit where they are located, during the operation process, to the virtual moving parts corresponding to the actual moving parts in the established automatic evolution model. Adjust visually. The auxiliary module can visually display the changes in real time in the form of rendering based on the physical and chemical parameters of different parts of the drying main unit collected by the induction unit.
该技术方案的优点在于:烘干装置的烘干主体单元设置有用于提供烘干场所的干燥箱,干燥箱通过进气机构与排气机构的联动实现与外界的气体及热量的交换。辅助模块能够基于由感应单元采集的理化参数进行渲染,以使得气体和温度等理化参数在干燥箱内的分布形态能够以不同色彩和/或不同深浅的颜色显示,并可基于时间变化量和/或位置变化量的变化而对渲染颜色进行实时调整,从而使得烘干主体单元内部分布情况能够以差异化渲染的方式实现实时可视化监测;The advantage of this technical solution is that the drying main unit of the drying device is provided with a drying box for providing a drying place, and the drying box realizes the exchange of air and heat with the outside world through the linkage of the air intake mechanism and the exhaust mechanism. The auxiliary module can render based on the physical and chemical parameters collected by the sensing unit, so that the distribution of physical and chemical parameters such as gas and temperature in the drying box can be displayed in different colors and/or different shades of color, and can be based on time changes and/or Or the change of the position change to adjust the rendering color in real time, so that the internal distribution of the drying main unit can realize real-time visual monitoring in the way of differentiated rendering;
烘干装置中至少包含主体模块和辅助模块,辅助模块可基于主体模块中感应单元对烘干主体单元不同部件采集的理化参数而建立平面技术模型和/或立体技术模型,用户可通过建立的自动演变模型以可视化的方式直接快捷地获取烘干主体单元的运行状态。传感单元至少能够对烘干主体单元内的实际运动部件进行监测,以通过辅助模块在建立的自动演变模型中所对应于实际运动部件的虚拟运动部件以可视化的方式展示烘干主体单元在运动过程中实际运动部件的移动情况,从而可以实现对烘干主体单元内部流场情况和/或实际运动部件的移动情况的实时展示,是一个真正的以工艺生产为基础的、实时性的、多维度的烘干装置。The drying device includes at least a main module and an auxiliary module. The auxiliary module can establish a plane technical model and/or a three-dimensional technical model based on the physical and chemical parameters collected by the induction unit in the main module for different parts of the drying main unit. The evolution model can directly and quickly obtain the running state of the drying main unit in a visual way. The sensing unit can at least monitor the actual moving parts in the drying main unit, so as to visualize the movement of the drying main unit through the virtual moving parts corresponding to the actual moving parts in the established automatic evolution model of the auxiliary module. The movement of the actual moving parts in the process, so as to realize the real-time display of the internal flow field of the drying main unit and/or the movement of the actual moving parts. It is a real process production-based, real-time, multi- Dimensional drying unit.
辅助模块能够基于接收到的理化参数所属时间变化量的不同而进行类别划分。优选地,辅助模块能够被配置为一号辅助模块、二号辅助模块和三号辅助模块中的一种或多种组合,以分别处理一号理化参数数据库、二号理化参数数据库和/或三号理化参数数据库中的数据。The auxiliary module can classify the received physical and chemical parameters based on the difference in time variation. Preferably, the auxiliary module can be configured as one or more combinations of auxiliary module No. 1, auxiliary module No. 2 and auxiliary module No. 3 to process the physical and chemical parameter database No. 1, the physical and chemical parameter database No. 2 and/or the third auxiliary module, respectively. data in the physical and chemical parameter database.
辅助模块能够通过支配模块接收来自感应单元采集的烘干主体单元的实时理化参数,并将建立的能够基于时间变化量和/或位置变化量变化的平面技术模型和/或立体技术模型通过使用末端以可视化的方式展示。The auxiliary module can receive the real-time physical and chemical parameters of the drying main unit collected from the induction unit through the control module, and use the terminal Display it visually.
历史记录、当前记录和预测记录能够分别被一号理化参数数据库、二号理化参数数据库及三号理化参数数据库以叠加或替换的方式储存。辅助模块能够基于时间变化量和/或位置变化量来查看历史记录、当前记录和/或预测记录。The historical records, current records and prediction records can be stored in a superimposed or replaced manner by the No. 1 physical and chemical parameter database, the No. 2 physical and chemical parameter database and the No. 3 physical and chemical parameter database, respectively. The auxiliary module can view historical records, current records and/or predicted records based on time delta and/or location delta.
辅助模块所构建的自动演变模型能够通过一一对应的方式映射到烘干主体单元,自动演变模型中的平面技术模型与立体技术模型能够建立映射关系。基于任一自动演变模型中的部件能够定位至相应的另一个自动演变模型中的部件和/或烘干主体单元中的部件。The automatic evolution model constructed by the auxiliary module can be mapped to the drying main unit in a one-to-one correspondence manner, and the plane technology model and the three-dimensional technology model in the automatic evolution model can establish a mapping relationship. A part in any one of the auto-evolution models can be positioned to a corresponding part in another auto-evolution model and/or a part in the drying main unit.
该技术方案的优点在于:烘干主体单元中的各个部件设置有各不相同的独特编码,且单独的独特编码可基于不同部件所需设置的传感单元的传感器而对应设置,以使得辅助模块基于烘干主体单元所建立的平面技术模型及立体技术模型能够与烘干主体单元构建映射关系,且平面技术模型及立体技术模型之间也能够构建映射关系,以使得任一部件能够以一一映射的方式在不同模块定位。进一步地,传感器也可设置有对应的单独独特编码,以使得各个部位及其对应的传感器能够集合于表中,以通过查找表的形式定位至对应部件和/或传感器。The advantage of this technical solution is that each component in the drying main unit is provided with different unique codes, and the individual unique codes can be correspondingly set based on the sensors of the sensing units that need to be set for different components, so that the auxiliary module can be set accordingly. The plane technical model and the three-dimensional technical model established based on the drying main unit can construct a mapping relationship with the drying main unit, and a mapping relationship can also be constructed between the plane technical model and the three-dimensional technical model, so that any component can be used one by one. The way of mapping is located in different modules. Further, the sensors may also be provided with corresponding individual unique codes, so that the various parts and their corresponding sensors can be aggregated in a table for locating to corresponding components and/or sensors by means of a look-up table.
该技术方案的优点在于:辅助模块可配置为一号辅助模块,用于处理一号理化参数数据库中的历史记录;二号辅助模块,用于处理第二性能数据库中的当前记录以及三号辅助模块,用于处理第三性能数据库中的预测记录,以使得可以对烘干主体单元在不同的时间变化量和/或位置变化量的运行过程基于不同类型的辅助模块进行可视化查看,从而能够以时间变化量和/或位置变化量的调节来获取烘干主体单元的历史工作状态、当下工作情况和/或未来工作计划,其中,辅助模块可基于烘干主体单元建立平面技术模型和/或立体技术模型,以通过多种展示途经使用户能够更加快捷直观地掌握烘干主体单元的性能和/或状态。The advantages of this technical solution are: the auxiliary module can be configured as the No. 1 auxiliary module, which is used to process the historical records in the No. 1 physical and chemical parameter database; the No. 2 auxiliary module is used for processing the current records in the second performance database and the No. 3 auxiliary module. The module is used to process the prediction records in the third performance database, so that the operation process of the drying main unit at different time changes and/or position changes can be viewed visually based on different types of auxiliary modules, so that the The adjustment of the time change and/or the position change is used to obtain the historical working state, current working situation and/or future work plan of the drying main unit, wherein the auxiliary module can establish a plane technical model and/or three-dimensional model based on the drying main unit A technical model to enable users to grasp the performance and/or status of the drying main unit more quickly and intuitively through various display methods.
支配模块能够基于主体模块在烘干主体单元内至少包括传输组件、鼓风设备和/或阀门组件的实际运动部件对应位置所设置的感应单元所获取的实际运动部件在运行过程中基于时间变化量的位置变化量数据变化情况,驱动辅助模块以可视化的方式调节对应虚拟运动部件。The control module can be based on the time-based variation of the actual moving parts acquired by the sensing unit set at the corresponding positions of the actual moving parts of the main body module including at least the transmission assembly, the blowing device and/or the valve assembly in the drying main unit during the operation process. The position change data change situation, the drive auxiliary module adjusts the corresponding virtual moving parts in a visual way.
该技术方案的优点在于:传感单元对于烘干主体单元中可能设置的所有实际运动部件都可对应设置有对应的传感器,其中,至少设置有能够监测实际运动部件位置变化量数据的姿态传感器,以通过姿态传感器监测实际运动部件基于时间变化量变化的情况,从而使得辅助模块能够基于实际运动部件的移动而使所建立的自动演变模型中对应的虚拟运动部件进行同步移动,以实现实际运动部件的可视化展示,并使得用户能够基于使用末端观察虚拟运动部件的移动来获取实际运动部件的移动过程,从而避免实际运动部件在移动过程中可能出现卡死、滑移、松动等情况。The advantage of this technical solution is that the sensing unit can be provided with corresponding sensors for all actual moving parts that may be set in the drying main unit, wherein at least an attitude sensor capable of monitoring the position change data of the actual moving parts is provided, In order to monitor the change of the actual moving parts based on the time change through the attitude sensor, the auxiliary module can make the corresponding virtual moving parts in the established automatic evolution model move synchronously based on the movement of the actual moving parts, so as to realize the actual moving parts. It enables users to obtain the movement process of the actual moving parts by observing the movement of the virtual moving parts by using the terminal, so as to avoid the actual moving parts from being stuck, slipping, and loosening during the moving process.
支配模块能够对主体模块的运行状态和/或设置参数基于携带有经由用户确认的初始条件的控制信号进行调节。主体模块能够对支配模块的携带有经由用户确认的初始条件的控制信号发生响应,在完成适应性调节后基于初始条件开始运行。The governing module can adjust the operating state and/or setting parameters of the main module based on the control signal carrying the initial conditions confirmed by the user. The main body module can respond to the control signal of the governing module carrying the initial condition confirmed by the user, and starts to operate based on the initial condition after completing the adaptive adjustment.
支配模块能够驱动一号辅助模块、二号辅助模块和/或三号辅助模块基于使用末端的不同控制信号以进行对应模型建立。三号辅助模块能够基于携带有初始条件的控制信号完成预定时间变化量和/或位置变化量范围内的三号理化参数数据库建立。优选地,用户能够根据基于携带有初始条件的控制信号建立的三号理化参数数据库中预定时间变化量和/或位置变化量范围内的预测记录对初始条件的设定情况进行反复调节,直至确认。The dominant module can drive the auxiliary module No. 1, the auxiliary module No. 2 and/or the auxiliary module No. 3 to perform corresponding model building based on different control signals of the use terminal. The No. 3 auxiliary module can complete the establishment of the No. 3 physical and chemical parameter database within the range of the predetermined time change and/or position change based on the control signal carrying the initial condition. Preferably, the user can repeatedly adjust the setting of the initial conditions according to the predicted records within the range of the predetermined time change and/or the position change in the No. 3 physical and chemical parameter database established based on the control signal carrying the initial conditions, until the confirmation .
一号辅助模块至少能够被支配模块能够在烘干主体单元性能降低或失效时驱动,从一号理化参数数据库中调取历史记录,进一步地基于时间变化量和/或位置变化量的变化范围进行故障追溯。No. 1 auxiliary module can at least be driven by the dominant module when the performance of the drying main unit decreases or fails, and retrieves historical records from the No. 1 physical and chemical parameter database, and further conducts processing based on the change range of the time change and/or the position change. Fault traceability.
支配模块发送的烘干主体单元的实时理化参数能够被二号理化参数数据库响应,继而由二号理化参数数据库通过对前一时刻或前一位置的理化参数进行替换的方式使二号辅助模块的自动演变模型能够基于数据的替换而完成图像的替换。The real-time physical and chemical parameters of the drying main unit sent by the control module can be responded by the No. 2 physical and chemical parameter database, and then the No. 2 physical and chemical parameter database can replace the physical and chemical parameters of the previous moment or previous position. The automatic evolution model can complete the replacement of images based on the replacement of data.
二号理化参数数据库中替换出的前一时刻或前一位置的理化参数能够被支配模块发送至一号理化参数数据库以完成数据累存,以使得一号辅助模块基于第一性能数据库中的历史记录建立的自动演变模型能够基于时间变化量和/或位置变化量的调节进行查看。The physical and chemical parameters of the previous moment or position replaced in the No. 2 physical and chemical parameter database can be sent by the dominant module to the No. 1 physical and chemical parameter database to complete the data accumulation, so that the No. 1 auxiliary module can be based on the historical data in the No. 1 performance database. The automatic evolution model established by the records can be viewed based on the adjustment of the time delta and/or the location delta.
该技术方案的优点在于:用户能够通过使用末端向支配模块发送不同的控制信号,以使得支配模块能够驱动三号辅助模块基于未经确认的初始条件进行模拟计算,以获取建立三号理化参数数据库的预测记录,从而便于用户基于三号理化参数数据库中在预设时间变化量和/或位置变化量的范围内的预测记录提前了解烘干主体单元计划中的运行情况,并以此判断初始条件设置的合理性。用户能够通过使用末端对初始条件进行调整或确认,以使得支配模块能够响应于调整控制信号驱动三号辅助模块基于调整后的初始条件再次进行模拟计算或响应于确认控制信号驱动主体模块基于确认的初始条件进行调节和运行,从而使得主体模块能够基于适当的初始条件开始运行。处于运行状态的烘干主体单元能够由传感单元采集实时理化参数,以使得二号辅助模块可基于实时理化参数完成实时模拟,并可使得一号辅助模块基于二号辅助模块替换出的前一时刻和/或前一位置的理化参数而完成数据叠加,以便于用户能够通过可视化的方式查看烘干主体单元基于确认的初始条件开始运行后的历史工作状态和/或当下工作情况。The advantage of this technical solution is that the user can send different control signals to the dominant module by using the terminal, so that the dominant module can drive the No. 3 auxiliary module to perform simulation calculations based on unconfirmed initial conditions, so as to obtain and establish the No. 3 physical and chemical parameter database. It is convenient for the user to know the running situation of the drying main unit plan in advance based on the prediction records in the No. 3 physical and chemical parameter database within the range of the preset time change and/or position change, and to judge the initial conditions. reasonableness of the settings. The user can adjust or confirm the initial conditions by using the terminal, so that the dominance module can drive the auxiliary module No. The initial conditions are adjusted and run so that the subject module can start running based on the appropriate initial conditions. The drying main unit in the running state can collect real-time physical and chemical parameters by the sensing unit, so that the No. 2 auxiliary module can complete real-time simulation based on the real-time physical and chemical parameters, and the No. 1 auxiliary module can be based on the previous one replaced by the No. 2 auxiliary module. The data is superimposed on the physical and chemical parameters of the time and/or the previous position, so that the user can visually check the historical working status and/or the current working status of the drying main unit after it starts to run based on the confirmed initial conditions.
附图说明Description of drawings
图1为本发明烘干装置在一种优选实施例中的结构示意图;1 is a schematic structural diagram of a drying device of the present invention in a preferred embodiment;
图2为本发明烘干装置在一种优选实施例中的信号传输图;Fig. 2 is the signal transmission diagram of the drying device of the present invention in a preferred embodiment;
图3为本发明烘干装置在一种优选实施例中的局部信号连接图;3 is a partial signal connection diagram of the drying device of the present invention in a preferred embodiment;
图4为本发明烘干装置在一种优选实施例中的控制流程框图。Fig. 4 is a block diagram of the control flow of the drying device of the present invention in a preferred embodiment.
附图标记列表List of reference signs
具体实施方式Detailed ways
下面结合附图进行详细说明。The following detailed description is given in conjunction with the accompanying drawings.
如图1所示为烘干装置在一种优选实施例中的结构示意图,如图2所示为烘干装置在一种优选实施例中的信号传输图,如图3所示为本发明烘干装置在一种优选实施例中的局部信号连接图,如图4所示为本发明烘干装置在一种优选实施例中的控制流程框图。Fig. 1 is a schematic structural diagram of a drying device in a preferred embodiment, Fig. 2 is a signal transmission diagram of a drying device in a preferred embodiment, and Fig. 3 is a drying device of the present invention A partial signal connection diagram of the drying device in a preferred embodiment, as shown in FIG. 4 is a block diagram of the control flow of the drying device in a preferred embodiment of the present invention.
本发明公开了一种烘干装置,其至少包括相互关联的主体模块100,主体模块100能够通过支配模块300与辅助模块200建立信号连接,还包括辅助模块200,辅助模块200能够与至少一个使用末端400建立信号连接,以使得在烘干装置中至少能够实现双向流通的信号交互。The present invention discloses a drying device, which at least includes an interrelated
根据一种优选实施方式,辅助模块200可包括图形处理单元210和/或模块处理单元220,主体模块100可包括烘干主体单元110和感应单元130,辅助模块200能够在支配模块300的信号传递下基于感应单元130获取的烘干主体单元110在某一时间状态和空间状态下的理化参数作为初始化模型数据以在对应的图形处理单元210和/或模块处理单元220中建立相应的平面技术模型和/或立体技术模型,其中,作为初始化模型数据对应的烘干主体单元110所处初始状态可基于初始时刻和/或初始位置设定,例如,初始时刻和/或初始位置可基于时间状态中停歇过程结束后的启动时刻或空间状态中迁移过程结束后的定点位置或自定义的时间和/或空间状态等方式设定,以确定初始状态下的烘干主体单元110对应的初始化模型数据。进一步地,辅助模块200的图形处理单元210和模块处理单元220分别建立的平面技术模型和立体技术模型能够以数形结合的方式输出并可基于时间变化量的变化而进行实时地同步变化,以使得辅助模块200能够以多维度模型实现至少对烘干主体单元110的映射,其中,平面技术模型与立体技术模型之间可建立映射关系,以便于用户基于其中一种自动演变模型而定位至另一种自动演变模型或烘干主体单元110的本体。辅助模块200基于初始化模型数据所建立的平面技术模型和/或立体技术模型能够响应于感应单元130监测到的烘干主体单元110在不同时间状态和/或空间状态下理化参数的改变而进行动态调整,并能够在至少一个使用末端400上基于相应用户的需求以独立或并行的方式显示,以使得用户可通过相应使用末端400以可视化的方式获取烘干主体单元110的运行状况,从而确定对烘干主体单元110调节的方式。优选地,使用末端400可设置有用于至少能够显示自动演变模型的可视单元410和用于输出控制信号的操纵单元420,以使得用户通过可视单元410获取烘干主体单元110的可视化数据后,能够基于可视化数据与设定阈值之间的关系,利用操纵单元420将控制信号发送至控制模块,从而使得响应于控制信号的控制模块能够对烘干主体单元110内的指定部件进行调节,其中,使用末端400可以设置有集成了可视单元410和操纵单元420的触摸式显示屏。According to a preferred embodiment, the
根据一种优选实施方式,多个辅助模块200建立信号能够被任一主体模块100通过支配模块300连接,以使得对应烘干主体单元110的理化参数能够被支配模块300基于理化参数的不同类型分别发送至不同的辅助模块200以获取相应的自动演变模型。优选地,若干辅助模块200可根据对应烘干主体单元110在不同时间状态下的理化参数配置为基于一号理化参数数据库的一号辅助模块201、基于二号理化参数数据库的二号辅助模块202和基于三号理化参数数据库的三号辅助模块203,其中,一号理化参数数据库可被配置为由感应单元130获取的烘干主体单元110在当前时刻至对应初始时刻或早于当前时刻的任一时刻之间的时间段内的历史记录合集,二号理化参数数据库可被配置为由感应单元130获取的烘干主体单元110在当前时刻的当前记录合集,三号理化参数数据库可被配置为由感应单元130获取的烘干主体单元110在对应初始时刻的初始理化参数与预设的初始输入条件经运算处理后得到的预测记录合集或由感应单元130获取的烘干主体单元110在指定时刻的理化参数与指定时刻下的输入条件经运算处理后得到的预测记录集合。进一步地,一号辅助模块201能够基于一号理化参数数据库对不同时间状态和/或空间状态的烘干主体单元110构建第一自动演变模型,以使得用户能够通过接收有第一自动演变模型的使用末端400对烘干主体单元110在预设时间段内的理化参数变化进行可视化地全时刻全方位查看,从而便于用户进行历史记录查看和/或故障根源追溯;二号辅助模块202能够基于二号理化参数数据库对不同时间状态和/或空间状态的烘干主体单元110构建第二自动演变模型,由于二号理化参数数据库会随着当前时刻地不断推移而不断产生可覆盖前一时刻/位置数据的后一时刻/位置当前记录,以使得使用末端400所展示的第二自动演变模型可根据烘干主体单元110的实时变化而同步变化,从而使得用户能够通过使用末端400以非自由灵活的方式实现对当前烘干主体单元110运行的实时状态进行确认,并可基于实时理化参数与预设阈值之间的关系判断是否对烘干主体单元110内的各类部件进行调节及调节程度,以保证烘干主体单元110能够始终处于正常的运行状况下;三号辅助模块203能够三号理化参数数据库对不同时间状态和/或空间状态的烘干主体单元110构建第三自动演变模型,由于三号理化参数数据库是支配模块300基于初始理化参数和初始输入条件经过迭代运算后得到的预期预测记录,因此用户能够在使用末端400通过第三自动演变模型的可视化查看,以提前获取处于初始状态的烘干主体单元110在输入预设的条件后的一段时间内理化参数的变化情况,从而便于用户基于模拟情况与预期情况间的差异,及时调整初始输入条件或其他条件。According to a preferred embodiment, a plurality of
根据一种优选实施方式,辅助模块200能够响应于感应单元130发送的采集自烘干主体单元110的理化参数,以基于理化参数的不同类型对建立的自动演变模型进行同步调整和/或渲染,其中,辅助模块200至少能够基于由感应单元130采集的实际运动部件在运行过程中的位置变化量数据的变化而对自动演变模型中实际运动部件所对应的虚拟运动部件进行同步调整,以使得虚拟运动部件能够基于烘干主体单元110内实际运动部件的运动状态而以可视化的方式展示;辅助模块200至少能够基于由传感单元采集的烘干主体单元110中不同部位的温度数据、图像数据和/或流量数据等实时理化参数在可视化的自动演变模型上以渲染的方式展示。优选地,辅助模块200至少能够由模块处理单元220完成同步调整和/或渲染。进一步地,辅助模块200基于同步调整和/或渲染的可视化展示可借助于使用末端400的可视单元410实现,其中,可视单元410所展示的可视化自动演变模型为在接收前经过模型轻量化处理的二维模型图像和/或三维模型图像,以降低使用末端400的工作负荷,并提升了可视单元410至少对三维模型图像的显示速度快,从而提高工作效率。根据一种优选实施方式,烘干主体单元110处于初始状态的情况下,烘干主体单元110的初始理化参数被感应单元130获取以作为初始化模型数据提供至辅助模块200进行自动演变模型建立,其中,一号辅助模块201、二号辅助模块202和/或三号辅助模块203能够分别基于初始化模型数据以二维虚拟建模和/或三维虚拟建模的方式建立相应的初始自动演变模型。优选地,一号辅助模块201、二号辅助模块202和三号辅助模块203均能够分别以二维虚拟建模和三维虚拟建模的方式建立相应的初始自动演变模型,以使得使用末端400能够更全面地获取烘干主体单元110的相关信息。烘干主体单元110处于初始状态时的逻辑进程可配置为:According to a preferred embodiment, the
S1、感应单元130基于对处于初始状态的烘干主体单元110进行监测将获取的各类初始理化参数发送至控制模块;S1, the
S2、控制模块能够基于辅助模块200的设置类型将接收到初始理化参数分别发送至一号辅助模块201、二号辅助模块202和/或三号辅助模块203;S2, the control module can send the received initial physical and chemical parameters to the No. 1
S3、一号辅助模块201、二号辅助模块202和/或三号辅助模块203能够以初始理化参数作为初始化模型数据来建立二维和/或三维的自动演变模型,并在使用末端400以可视化的方式展示于用户。S3, the No. 1
进一步地,烘干主体单元110在启动前,用户可利用使用末端400的操纵单元420将预设的初始输入条件以输入信号的方式传输至支配模块300,以使得支配模块300能够对输入信号携带控制信息进行提取后以预设逻辑进程分别对主体模块100和辅助模块200传输控制信号以响应于用户发出的输入信号,其中,烘干主体单元110启动前的逻辑进程可配置为:Further, before the drying
S4、支配模块300响应于使用末端400传递的输入信号并基于输入信号所携带信息的类型输出不同的控制信号;S4. The
S5、在设置有三号辅助模块203时,带有初始输入条件的控制信号能够被支配模块300发送至三号辅助模块203,以使得三号辅助模块203能够基于初始理化参数建立的初始自动演变模型及带有初始输入条件的控制信息,经过迭代运算处理,以获取预期一段时间内的模拟理化参数;S5. When the No. 3
S6、三号辅助模块203能够以可视化的自动演变模型方式基于获取的模拟理化参数展示于使用末端400,并将模拟理化参数与预期理化参数的差值与预设阈值之间的关系同步反馈至使用末端400,以使得用户可根据三号辅助模块203的反馈信息判断初始输入条件设置的合理性,并可将更改信息或确认信息的输入信号传递至支配模块300;S6. The No. 3
S7、支配模块300在接收到携带有更改信息的输入信号时,三号辅助模块203能够被基于更改后的输入条件重复完成S5、S6的步骤驱动,直至支配模块300接收到携带有确认信息的输入信号;S7. When the
S8、基于三号辅助模块203设置情况的不同,支配模块300能够在接收到携带有确认信息的输入信号或携带有初始输入条件的输入信号时,向至少包括烘干主体单元110内的相应部件发出调控指令,以使得相应部件响应于调控指令以符合初始输入条件的方式设置并启动烘干主体单元110。S8. Based on the different setting conditions of the No. 3
进一步地,烘干主体单元110在运行过程中,由感应单元130捕捉烘干主体单元110的理化参数在不同时间状态和/或空间状态下的变化并通过支配模块300基于逻辑进程发送至对应的辅助模块200,以使得对应的辅助模块200能够对建立的自动演变模型进行同步映射,从而便于用户通过使用末端400以可视化的方式获取不同时间状态和/或空间状态下烘干主体单元110的运行状况。烘干主体单元110在实际运行过程中可能会遇到设备故障或运行条件改变等突发情况,用户能够基于辅助模块200的反馈信号对不同突发情况进行判断,以确定调控方式。优选地,支配模块300在传感单元传输的采集数据超出极限阈值时,能够启动紧急状态以绕过模拟单元并直接与使用末端400实现信号连接的方式向使用末端400发送报警信号,以便于用户能够及时掌握异常情况。烘干主体单元110在运行过程中的逻辑进程可配置为:Further, during the running process of the drying
S9、各时间状态和/或空间状态下的烘干主体单元110的理化参数能够被感应单元130所监测,并由感应单元130将监测得到的实时理化参数通过支配模块300发送至二号辅助模块202;S9. The physical and chemical parameters of the drying
S10、下一时刻/位置的实时理化参数能够被二号辅助模块202接收到用以覆盖上一时刻/位置的理化参数,以使得二号辅助模块202基于实时理化参数的改变而同步改变对应的自动演变模型,其中,被覆盖的上一时刻/位置的理化参数可通过支配模块300发送至一号辅助模块201,以在一号辅助模块201中完成储存和叠加;S10. The real-time physical and chemical parameters of the next time/position can be received by the No. 2
S11、用户端能够被用户用以通过获取二号辅助模块202的实时同步自动演变模型,使客户掌握烘干主体单元110的实时运行状况,继而基于实时理化参数与预期理化参数的差值与预设阈值之间的关系判断烘干主体单元110可能遇到的突发情况;S11. The user terminal can be used by the user to obtain the real-time synchronous automatic evolution model of the No. 2
S12、当烘干主体单元110发生故障而使得性能降低甚至失效的情况时,一号辅助模块201储存的根据作为历史记录信息的一号理化参数数据库建立的不同时间状态和/或空间状态下的基于一定逻辑顺序排布的若干自动演变模型能够被用户调取,以获取出现故障的部件在故障前的一段时间内对应故障部件的理化参数变化情况,从而确定适宜的调控方式;S12. When the drying
S13、当烘干主体单元110发生运行条件改变甚至突变的情况时,用户可驱动三号辅助模块203基于一号辅助模块201储存的烘干主体单元110处于平稳运行状态时的理化参数建立临时的自动演变模型,以附加于改变后的运行条件的方式迭代处理运算,以获取一段时间内烘干主体单元110的运行状况,从而使得用户能够快速了解运行条件改变所引发的后果并确定适宜的调控方式;S13. When the operating conditions of the drying
S14、在应对于烘干主体单元110的突发状况而做出相应的调控方式时,可利用三号辅助模块203基于调整后的理化参数和运行条件进行迭代运算处理,以可视化的方式判断调控方式的合理性,并在调控方式不合理时通过对调控方式的修改直至出现合理的调控方式;S14. When a corresponding control method is made in response to the unexpected situation of the drying
S15、烘干主体单元110基于原始的理化参数和运行条件或调整后的理化参数和运行条件,以在正常的工况下实现相应的功能。S15. The drying
根据一种优选实施方式,使用装置是由具有可视终端的手持式便携终端设备构成,图形处理单元输出的平面技术模型和模块处理单元输出的立体技术模型以分时择一的方式先后显示在使用装置上,其中,在平面或立体技术模型上选取列出的运动部件是以与该主体模块100的至少一个已知外表部件相对应的方式显示的。由于该主体模块100的进气机构通道具有容易发生堵塞的特性,该进气机构的过滤网和轴往往被设置为可拆卸结构,仅通过采用在平面、立体模型上展示涉及故障的部件的方式,维修人员并不能准确找到接近通道,甚至很难理解其具体所在的方位。且由于现场的维修人员只持有很小的显示屏,通过以分时择一的方式显示平面或立体技术模型只能扩大显示面积,并不能协助维修人员准确找到进入发生堵塞的通道。因此,本发明规定,设置于该主体模块100内部运动部件上的三号辅助模块能够对与其拆卸构成依赖关系的部件以相关联的方式进行存储,从而以分时的方式择一显示在支配模块300上的该运动部件也将关联显示与之相关的结构部件、特别是至少一个与其拆卸构成依赖关系的部件,尤其是在外表面可观察到的至少一个与其拆卸构成依赖关系的部件。例如,位于进气机构内部的内部过滤装置是与其过滤架以及过滤网被三号辅助模块联合存储为第二过滤套件,第二过滤套件位于表面不可见的内部,这和位于进气机构靠外区域的外过滤件有所不同,但第二过滤套件与第一过滤套件处于上下游关系,第一过滤套件由位于进气机构靠外区域的外过滤套件所构成的。当内部过滤件发送堵塞而不正常通风时,三号辅助模块基于电机电流陡增而给出的堵塞信号判断内部过滤件处于非正常工作状态,此时以分时的方式择一显示地将使用装置301上的该运动部件(内部过滤件,也即第一过滤套件)高亮显示(例如红色),其中,在使用装置301上以套件方式显示第一过滤套件为红色有时也不能让维修人员理解其所面对的问题,特别是需要排除故障的对象所处位置。为此,本发明规定在平面或立体技术模型上所选取的运动部件(待排除故障的部件或套件)是以与该主体模块100的至少一个已知外表部件相对应的方式显示的,该外表部件以肉眼可见的方式位于该主体模块100的外部,其中优选地,所述外表部件是由位于该主体模块100的“与所选取的运动部件径向相对”的至少两个位置的部件构成的,因此在以分时的方式择一显示在支配模块300上的该运动部件时,该支配模块300将以分时轮询彼此不同的至少两个立体技术模型,其中不仅包括所选取的运动部件、至少一个与其拆卸构成依赖关系的部件,而且还包括至少一个以肉眼可见的方式位于该主体模块100外部的外表部件,从而所述立体技术模型是至少彼此不同的两个视角的图像,由此便于维修人员准确找到故障的部件、套件,并根据所显示的平面技术模型来联合确定其拆卸通道和接近方式。According to a preferred embodiment, the use device is composed of a hand-held portable terminal device with a visual terminal, and the planar technology model output by the graphics processing unit and the three-dimensional technology model output by the module processing unit are displayed successively in a time-division manner. On the use device, wherein the moving parts selected and listed on the plane or three-dimensional technical model are displayed in a manner corresponding to at least one known exterior part of the
根据一种优选实施方式,感应单元130基于烘干主体单元110的结构在相应位置设置有若干能够监测不同理化参数的传感器,例如,可设置有用于监测烘干主体单元110内温度的温度传感器、用于拍摄烘干主体单元110图像的图像传感器及用于监测烘干主体单元110气体流速的流量传感器等。进一步地,温度传感器可至少安装于排气口与排气鼓风机之间以采集流经排气机构的混合气体温度,图像传感器能够至少对干燥箱113传入口1131和/或传出口1132目标产品图像进行采集,流量传感器能够至少对鼓风机的引流流速进行采集。优选地,感应单元130还能够基于烘干主体单元110中的实际运动部件进行动态监测,其中,感应单元130可至少对包括有第一进气鼓风机1142、第二进气鼓风机1152、第一排气鼓风机1162和/或第二排气鼓风机1172的鼓风设备运行过程进行动态捕捉,以至少通过姿态传感器对鼓风设备内的叶轮或活塞或螺杆或滑片等实际运动部件采集其运行过程中的速度、频率、方向和/或距离等位置变化量数据,并基于其位置变化量数据与流量传感器采集的流量数据、图像传感器采集的图像数据和/或温度传感器采集的温度数据等的结合以发送至辅助模块200,并可通过可视化的方式展示鼓风设备的实时工作状态;感应单元130可对设置于阀门组件118进行运行过程中的动态捕捉,以至少通过姿态传感器对截止阀或旋塞阀或球阀或蝶阀等不同类型的阀门组件118所对应的不同关闭件采集器运行过程中的转速、转角、方向和/或位置等位置变化量数据,并基于位置变化量数据与流量传感器采集的流量数据、图像传感器采集的图像数据和/或温度传感器采集的温度数据等的结合以发送至辅助模块200,并可通过可视化的方式展示阀门组件118的实时工作状态。进一步地,感应单元130可对传输组件111基于对目标产品沿预设运送路径的输送过程进行动态捕捉,以至少通过姿态传感器采集传输组件111转动方向及速度和/或移动方向及速度等位置变化量数据,以使得辅助模块200能够将传输组件111的实时工作状态以可视化的方式展示。According to a preferred embodiment, the
根据一种优选实施方式,在主体模块100中用于对目标产品去除溶剂保留固体含量的烘干主体单元110可包括传输组件111和发热单元,其中,发热单元至少包括开设有传入口1131和传出口1132的干燥箱,以使得传输组件111的预设运送路径中能够以至少部分区域穿过传入口1131和传出口1132的方式贯穿于干燥箱113。优选地,传输组件111可通过配置为传送带或运输辊道等方式对目标产品进行运送,以使得目标产品能够基于传输组件111的预设运送路径移动并能够在一段时间内穿过干燥箱113以完成烘干工艺。进一步地,干燥箱113可配置为位置变化量参数不随时间变化量的变化而变化,以使得基于传输组件111的驱动而沿预设运送路径移动的目标产品能够与固定的干燥箱113完成相对运动,其中,目标产品能够分批次地连续承载于传输组件111上,并随着时间变化量参数的增长而依次以传入口1131至传出口1132的方向通过干燥箱113,以实现目标产品烘干工艺的连续进行。优选地,发热单元配置有若干沿传输组件111预设运送路径延伸方向排设的进气机构和/或排气机构以实现对进入干燥箱113内的目标产品进行烘干,其中,基于目标产品的干燥需求、整体结构和/或物化特性等影响因素而确定用于向干燥箱113内提供气体的进气机构和/或用于将干燥箱113内气体引出的排气机构的配置数量。进气机构在干燥箱113内设置有若干与进气鼓风机连通的进气口,以使得进气鼓风机的输出气体可以经加热件的升温而从对应的进气口吹向于目标产品表面,从而通过设置于干燥箱113内不同位置的进气口对目标产品在不同时间变化量参数和/或位置变化量参数下提供加热气体以实现目标产品所含溶剂的汽化。排气机构在干燥箱113内设置有若干与排气鼓风机连通的排气口,以使得干燥箱113内包含有汽化而成的溶剂蒸气的混合气体能够在排气鼓风机的卷吸作用下被引出,从而实现干燥箱113内气体的流通及烘干工艺的完成。进一步地,进气机构可在基于目标产品运送方向的相对两侧分别配置有第一进气机构114和第二进气机构115,其中,第一进气机构114和第二进气机构115可基于不同的烘干需求配置有相同或不同数量的进气口,例如,当目标产品相对两侧具有不同的烘干进气需求时,烘干进气需求相对更低一侧配置的第二进气口1151数量可少于第一进气口1141数量以减少购置安装成本,或烘干进气需求相对更低一侧配置的第二进气口1151以至少其中部分连接于阀门组件118的方式通过阀门组件118调控第二进气口1151相对于第一进气口1141的开启数量,从而在节约运行成本的同时提高进气效率;排气机构可在基于目标产品运送方向的相对两侧分别配置有第一排气机构116和第二排气机构117,其中,第一排气机构116和第二排气机构117可基于不同的烘干需求配置有相同或不同数量的排气口,例如,当目标产品相对两侧具有不同的烘干排气需求时,烘干排气需求相对更低一侧配置的第二排气口1171数量可少于第一排气口1161数量以减少购置安装成本,或烘干排气需求相对更低一侧配置的第二排气口1171以至少其中部分连接于阀门组件118的方式通过阀门组件118调控第二排气口1171相对于第一排气口1161的开启数量,从而在节约运行成本的同时提高排气效率。优选地,第二排气口1171可仅设置于第二进气口1151在干燥箱113内传输组件111预设运送路径沿线的上游和/或下游,以使得第二排气组件能够仅引出传入口1131和/或传出口1132附近区域的混合气体。安装于第一进气鼓风机1142和第一进气口1141的第一加热件1143与安装于第二进气鼓风机1152和第二进气口1151的第二加热件1153可基于不同的烘干需求对引入的外部气体进行不同程度地加热,以在对应的进气口处向目标产品吹出达到预设温度的加热气体,从而借助于超出目标产品所含溶剂对应沸点的加热气体来实现溶剂的汽化。According to a preferred embodiment, the drying
需要注意的是,上述具体实施例是示例性的,本领域技术人员可以在本发明公开内容的启发下想出各种解决方案,而这些解决方案也都属于本发明的公开范围并落入本发明的保护范围之内。本领域技术人员应该明白,本发明说明书及其附图均为说明性而并非构成对权利要求的限制。本发明的保护范围由权利要求及其等同物限定。It should be noted that the above-mentioned specific embodiments are exemplary, and those skilled in the art can come up with various solutions inspired by the disclosure of the present invention, and these solutions also belong to the disclosure scope of the present invention and fall within the scope of the present invention. within the scope of protection of the invention. It should be understood by those skilled in the art that the description of the present invention and the accompanying drawings are illustrative rather than limiting to the claims. The protection scope of the present invention is defined by the claims and their equivalents.
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