Background
The increase in energy demand and the overuse of fossil fuels have led to large amounts of carbon dioxide (CO)2) Emissions, global warming. According to the data of the United states Global monitoring laboratory, the CO in the current atmosphere2The concentration (6 months at 2021) has reached 419ppm, with an annual growth rate of 2.3 ppm. At present, as the proportion of new energy in the current energy structure is low, carbon dioxide mineralization and sequestration are regarded as the most promising carbon dioxide emission reduction strategy. Wherein CO is introduced2Reacting with Ca/Mg containing ore or solid waste to form stable carbonates (CaCO)3/MgCO3) Form and permanent sealing. Blast furnace slag is one of the solid wastes generated in the iron-making process. The blast furnace slag is considered to be CO due to the high content of CaO (30-50%) and magnesia (5-15%) in the blast furnace slag2A mineralized suitable feedstock.
Aiming at the mineralization of CO by blast furnace slag2Field of application, researchers have conducted a great deal of research. Patent CN106430264B mineralization of CO by utilizing ironmaking blast furnace slag2And co-producing aluminum oxide, namely uniformly mixing, roasting and leaching the blast furnace slag ammonium sulfate, and carrying out aluminum precipitation on the leaching solution to obtain a magnesium-rich solution for mineralization. Similar to the above patent, patent CN106082322B mineralizes CO with titaniferous blast furnace slag2Co-production of titanium dioxide and alumina, patent CN106830037B, using blast furnace slag to mineralize CO2And ammonium alum is co-produced. It is noted that blast furnace slag also contains a large amount of Al2O3(7-18%) and SiO2(30-41%). However, the above patent does not consider the simultaneous recovery of Al2O3And SiO2. Zeolite is an aluminosilicate microporous material and is widely applied to the fields of catalysis, adsorption, dehumidification and the like. Thus, CO is converted2Mineralization and zeolite synthesis are combined into one process flow. In this way, the main elements in the blast furnace slag are fully utilized (magnesium and calcium are used for CO)2Mineral adsorption, aluminium and siliconFor zeolite synthesis), CO is realized2The dual benefits of emission reduction and solid waste treatment.
Based on the above, the invention provides a method for preparing CO by using blast furnace slag as a raw material2The mineralization and zeolite synthesis combined new process. Firstly, leaching blast furnace slag by using a mixed solution of ammonium sulfate and sulfuric acid to form leachate and semi-hydrated gypsum leaching slag; precipitating silicon-aluminum gel from the leachate through a hydrothermal reaction to synthesize X zeolite; simultaneously, mother liquor rich in magnesium sulfate and semi-hydrated gypsum leaching residue are used for mineral sequestration CO2. The process makes full use of main components of blast furnace slag, realizes the recovery of high value-added X-type zeolite, and simultaneously realizes CO2Emission reduction, which provides a new method for resource utilization of a large amount of industrial waste residues.
Disclosure of Invention
The present invention is directed to CO2The problems of emission reduction and utilization of solid waste of blast furnace slag are solved, and the method for mineralizing CO by using the blast furnace slag is provided2A method for co-producing X-type zeolite.
The invention relates to the mineralization of CO by using blast furnace slag2The method for co-producing the X-type zeolite takes blast furnace slag as a raw material, and comprises the following process steps in sequence:
1. leaching blast furnace slag
Uniformly mixing blast furnace slag and ammonium sulfate which are finely ground to be less than 150 mu m, adding the mixture into a sulfuric acid solution, and controlling the mass ratio of the blast furnace slag to the ammonium sulfate to be 1: 1-6, the concentration of the sulfuric acid solution to be 10-40 wt%, and the mass ratio of sulfuric acid to solid materials to be 0.5-4: 1; magnetically stirring the mixed materials at 25-70 ℃ for 15-80 min, and filtering to obtain sulfate leaching liquid and semi-hydrated gypsum leaching residue;
2. preparation of silica-alumina gel
Slowly adding ammonia water into the sulfate leaching solution obtained in the step (1), adjusting the pH value to be 6-8, controlling the temperature to be 25-80 ℃, and filtering to obtain silicon-aluminum gel and magnesium sulfate mother liquor;
3. preparation of directing agent
Mixing and dissolving aluminum hydroxide and sodium hydroxide in water, adding a proper amount of sodium silicate, and controlling the molar ratio of silicon to aluminum to be 1-4: 1, obtaining a directing agent;
4. preparation of zeolites
Adding the guiding agent obtained in the step 3 into the silicon-aluminum gel obtained in the step two, fully mixing the guiding agent with sodium hydroxide, placing the mixture into a reaction kettle, performing hydrothermal reaction at a certain temperature, and controlling the mass ratio of the guiding agent to the silicon-aluminum gel to be 1-5: 1, the mass ratio of sodium hydroxide to silicon-aluminum gel is 0.6-1.4: 1, the hydrothermal temperature is 70-110 ℃, the hydrothermal time is 4-24 h, and the solid product is washed by deionized water to obtain the X-type zeolite.
5. Mineralising CO2
Adding ammonia water into the semi-hydrated gypsum leaching residue obtained in the step 1 and the step 2 and the magnesium sulfate mother liquor, and introducing CO2Respectively generate calcium carbonate and magnesium carbonate trihydrate to realize CO2And (4) mineralization.
Compared with the prior art, the invention has the following advantages: (1) the process adopts industrial solid waste blast furnace slag as a raw material, has wide sources, successfully prepares the X-type zeolite, realizes the resource utilization of waste, reduces the environmental pollution and saves the production cost; (2) the process has mild reaction conditions and high zeolite purity; (3) the method has the advantages of simple process, convenient operation, low production cost, no wastewater discharge and industrial application prospect.
Detailed Description
The present invention will be described in detail with reference to the following examples, but the scope of the present invention is not limited to the following examples.
Table 1: chemical composition (wt.%) of blast furnace slag
Example one
(1) Uniformly mixing blast furnace slag which is finely ground to be less than 150 mu m and ammonium sulfate, adding the mixture into a sulfuric acid solution, controlling the mass ratio of the blast furnace slag to the ammonium sulfate to be 1:2, controlling the concentration of the sulfuric acid solution to be 10 wt%, and controlling the mass ratio of the sulfuric acid solution to the solid material to be 4: 1; magnetically stirring the mixed materials at 25 ℃ for 60min, and filtering to obtain sulfate leaching liquid and semi-hydrated gypsum leaching residue;
(2) slowly adding ammonia water into the sulfate leaching solution obtained in the step (1), adjusting the pH value to be 6, controlling the temperature to be 30 ℃, and filtering to obtain silicon-aluminum gel and magnesium sulfate mother liquor;
(3) mixing and dissolving aluminum hydroxide and sodium hydroxide in water, adding a proper amount of sodium silicate, and controlling the mole ratio of silicon to aluminum to be 1:1, obtaining a directing agent;
(4) adding the guiding agent obtained in the step 3 into the silicon-aluminum gel obtained in the step two, fully mixing the guiding agent with sodium hydroxide, placing the mixture into a reaction kettle, and carrying out hydrothermal reaction at a certain temperature, wherein the mass ratio of the guiding agent to the silicon-aluminum gel is controlled to be 1:1, the mass ratio of sodium hydroxide to silicon-aluminum gel is 0.6:1, the hydrothermal temperature is 70 ℃, the hydrothermal time is 24 hours, and the solid product is washed by deionized water to obtain the X-type zeolite.
(5) Adding ammonia water into the semi-hydrated gypsum leaching residue obtained in the step 1 and the step 2 and the magnesium sulfate mother liquor, and introducing CO2Respectively generate calcium carbonate and magnesium carbonate trihydrate to realize CO2And (4) mineralization.
Example two
(1) Uniformly mixing blast furnace slag which is finely ground to be less than 150 mu m and ammonium sulfate, adding the mixture into a sulfuric acid solution, controlling the mass ratio of the blast furnace slag to the ammonium sulfate to be 1:3, controlling the concentration of the sulfuric acid solution to be 20 wt%, and controlling the mass ratio of the sulfuric acid to the solid material to be 3: 1; magnetically stirring the mixed materials at 40 ℃ for 50min, and filtering to obtain sulfate leaching liquid and semi-hydrated gypsum leaching residue;
(2) slowly adding ammonia water into the sulfate leaching solution obtained in the step (1), adjusting the pH value to 6.5, controlling the temperature to be 45 ℃, and filtering to obtain silicon-aluminum gel and magnesium sulfate mother liquor;
(3) mixing and dissolving aluminum hydroxide and sodium hydroxide in water, adding a proper amount of sodium silicate, and controlling the mole ratio of silicon to aluminum to be 2:1, obtaining a directing agent;
(4) adding the guiding agent obtained in the step 3 into the silicon-aluminum gel obtained in the step two, fully mixing the guiding agent with sodium hydroxide, placing the mixture into a reaction kettle, and carrying out hydrothermal reaction at a certain temperature, wherein the mass ratio of the guiding agent to the silicon-aluminum gel is controlled to be 2:1, the mass ratio of sodium hydroxide to silicon-aluminum gel is 0.8:1, the hydrothermal temperature is 80 ℃, the hydrothermal time is 18h, and the solid product is washed by deionized water to obtain the X-type zeolite.
(5) Adding ammonia water into the semi-hydrated gypsum leaching residue obtained in the step 1 and the step 2 and the magnesium sulfate mother liquor, and introducing CO2Respectively generate calcium carbonate and magnesium carbonate trihydrate to realize CO2And (4) mineralization.
EXAMPLE III
(1) Uniformly mixing blast furnace slag which is finely ground to be less than 150 mu m and ammonium sulfate, adding the mixture into a sulfuric acid solution, controlling the mass ratio of the blast furnace slag to the ammonium sulfate to be 1:4, controlling the concentration of the sulfuric acid solution to be 30 wt%, and controlling the mass ratio of the sulfuric acid to the solid material to be 1: 1; magnetically stirring the mixed materials at 55 ℃ for 35min, and filtering to obtain sulfate leaching liquid and semi-hydrated gypsum leaching residue;
(2) slowly adding ammonia water into the sulfate leaching solution obtained in the step (1), adjusting the pH value to 7, controlling the temperature to be 65 ℃, and filtering to obtain silicon-aluminum gel and magnesium sulfate mother liquor;
(3) mixing and dissolving aluminum hydroxide and sodium hydroxide in water, adding a proper amount of sodium silicate, and controlling the molar ratio of silicon to aluminum to be 3:1 to obtain a guiding agent;
(4) adding the guiding agent obtained in the step 3 into the silicon-aluminum gel obtained in the step two, fully mixing the guiding agent with sodium hydroxide, placing the mixture into a reaction kettle, performing hydrothermal reaction at a certain temperature, and controlling the mass ratio of the guiding agent to the silicon-aluminum gel to be 3:1, the mass ratio of sodium hydroxide to silicon-aluminum gel is 1:1, the hydrothermal temperature is 100 ℃, the hydrothermal time is 12 hours, and the solid product is washed by deionized water to obtain the X-type zeolite.
(5) Adding ammonia water into the semi-hydrated gypsum leaching residue obtained in the step 1 and the step 2 and the magnesium sulfate mother liquor, and introducing CO2Respectively generate calcium carbonate and magnesium carbonate trihydrate to realize CO2And (4) mineralization.
Example four
(1) Uniformly mixing blast furnace slag which is finely ground to be less than 150 mu m and ammonium sulfate, adding the mixture into a sulfuric acid solution, and controlling the mass ratio of the blast furnace slag to the ammonium sulfate to be 1:1, the concentration of the sulfuric acid solution to be 40 wt% and the mass ratio of the sulfuric acid to the solid material to be 0.5: 1; magnetically stirring the mixed materials at 70 ℃ for 20min, and filtering to obtain sulfate leaching liquid and semi-hydrated gypsum leaching residue;
(2) slowly adding ammonia water into the sulfate leaching solution obtained in the step (1), adjusting the pH value to 8, controlling the temperature to be 80 ℃, and filtering to obtain silicon-aluminum gel and magnesium sulfate mother liquor;
(3) mixing and dissolving aluminum hydroxide and sodium hydroxide in water, adding a proper amount of sodium silicate, and controlling the molar ratio of silicon to aluminum to be 4:1 to obtain a guiding agent;
(4) adding the guiding agent obtained in the step 3 into the silicon-aluminum gel obtained in the step two, fully mixing the guiding agent with sodium hydroxide, placing the mixture into a reaction kettle, and carrying out hydrothermal reaction at a certain temperature, wherein the mass ratio of the guiding agent to the silicon-aluminum gel is controlled to be 5:1, the mass ratio of sodium hydroxide to silicon-aluminum gel is 1.2:1, the hydrothermal temperature is 110 ℃, the hydrothermal time is 4h, and the solid product is washed by deionized water to obtain the X-type zeolite.
(5) Adding ammonia water into the semi-hydrated gypsum leaching residue obtained in the step 1 and the step 2 and the magnesium sulfate mother liquor, and introducing CO2Respectively generate calcium carbonate and magnesium carbonate trihydrate to realize CO2And (4) mineralization.