CN113859677A - Transformer packaging machine - Google Patents
Transformer packaging machine Download PDFInfo
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- CN113859677A CN113859677A CN202011105836.XA CN202011105836A CN113859677A CN 113859677 A CN113859677 A CN 113859677A CN 202011105836 A CN202011105836 A CN 202011105836A CN 113859677 A CN113859677 A CN 113859677A
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- fixedly connected
- cylinder
- transformer
- blanking
- machine body
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 121
- 238000010073 coating (rubber) Methods 0.000 claims abstract description 42
- 238000001514 detection method Methods 0.000 claims abstract description 34
- 238000007599 discharging Methods 0.000 claims abstract description 23
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 239000002390 adhesive tape Substances 0.000 description 4
- 230000009466 transformation Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/04—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material the articles being rotated
- B65B11/045—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material the articles being rotated by rotating platforms supporting the articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/03—Stacking of articles by adding to the top of the stack from above
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention relates to the technical field of transformer production, in particular to a transformer packaging machine which comprises a feeding platform, a machine body, a rubber coating device, a material taking device and a discharging device, wherein the upper end of the feeding platform is fixedly connected with a feeding conveyor through bolts, the left side of the feeding conveyor is provided with the rubber coating device, the lower end of the rubber coating device is fixedly connected with the machine body, the rear side of the upper end of the machine body is provided with the material taking device, the left side of the rubber coating device is provided with a detection device, the left side of the detection device is provided with the discharging device, and the lower end of the discharging device is fixedly connected with the machine body The material taking and stacking tray is convenient to realize the automation of the production process, saves the manpower resource and improves the working efficiency.
Description
Technical Field
The invention relates to the technical field of transformer production, in particular to a transformer packaging machine.
Background
The transformer is a device for changing alternating voltage by utilizing the principle of electromagnetic induction, and the main components are a primary coil, a secondary coil and an iron core, and the transformer has the following main functions: voltage transformation, current transformation, impedance transformation, isolation, voltage stabilization, and the like, and transformers are widely used in various power facilities and electronic products.
In the transformer production process, need carry out the rubber coating to the transformer outside and handle to promote its practicality and protect the transformer, most transformer packagine machine that exists on the existing market all need the manual work place the transformer in fixing device, then carry out the rubber coating to it, this kind of mode efficiency is lower, and workman intensity of labour is big, is unfavorable for modern production, consequently, proposes a transformer packagine machine to above-mentioned problem.
Disclosure of Invention
The present invention is directed to a transformer packaging machine, which solves the above problems of the prior art.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a transformer packaging machine, includes material loading platform, organism, rubber coating device and extracting device and unloader, material loading platform left end and organism fixed connection, the material loading platform upper end is through bolt fixedly connected with material loading conveyer, material loading conveyer left side is equipped with the rubber coating device, rubber coating device lower extreme and organism fixed connection, organism upper end rear side is equipped with extracting device, rubber coating device left side is equipped with detection device, the detection device left side is equipped with unloader, unloader lower extreme and organism fixed connection.
Preferably, the rubber coating device comprises a rubber belt disc, a rubber belt, a tensioning wheel and a main rotating disc, wherein the inner side of the rubber belt disc is rotatably connected with the machine body, the outer side of the rubber belt disc is rotatably connected with the rubber belt, the inner side of one end of the rubber belt is rotatably connected with the tensioning wheel, the inner side of the tensioning wheel is rotatably connected with the machine body, the rear side of the tensioning wheel is provided with the main rotating disc, the outer side of the main rotating disc is rotatably connected with the machine body, the upper end of the main rotating disc is rotatably connected with a sub rotating disc, the upper end of the sub rotating disc is fixedly connected with a first transformer fixing seat, the rear side of the main rotating disc is provided with a cutting cylinder, the lower end of the cutting cylinder is fixedly connected with the machine body, the front end of the cutting cylinder is fixedly connected with a cutting tool bit, the sub rotating discs are 2 in number, and the sub rotating discs are symmetrically distributed at the upper end of the main rotating disc.
Preferably, extracting device includes mount pad, lift cylinder, guide bar one and fixing base, mount pad lower extreme and organism fixed connection, mount pad upper end fixedly connected with lift cylinder, lift cylinder lower extreme fixedly connected with fixing base, the fixing base inboard with a guide bar sliding connection, both ends all with mount pad fixed connection about the guide bar one.
Preferably, the fixing base front end fixedly connected with gets material sharp module, get material sharp module front end fixedly connected with and get material cylinder fixed plate, get material cylinder fixed plate front end and get material cylinder through bolt fixedly connected with, get the electronic tight head of clamp of material cylinder lower extreme fixedly connected with, the quantity of getting the material cylinder is 3, and gets the front end that material cylinder evenly distributed got the material cylinder fixed plate.
Preferably, the blanking device comprises a blanking platform, a blanking conveyor, a first blanking cylinder and a material pushing plate, the lower end of the blanking platform is fixedly connected with the machine body, the right side of the upper end of the blanking platform is fixedly connected with the blanking conveyor through a bolt, the right side of the lower end of the blanking conveyor is fixedly connected with the machine body through a bolt, the lower side of the blanking conveyor is provided with the first blanking cylinder, the lower end of the first blanking cylinder is fixedly connected with the blanking platform through a bolt, the left end of one blanking cylinder is fixedly connected with the material pushing plate, the inner side of the material pushing plate is slidably connected with a second guide rod, the right end of the second guide rod is fixedly connected with the machine body, and the left end of the second guide rod is fixedly connected with the blanking platform.
Preferably, the left side of the material pushing plate is provided with a lower base, the lower side of the lower base is provided with a jacking cylinder, the outer side of the jacking cylinder is fixedly connected with the blanking platform, the upper end of the lower base is fixedly connected with a first double-shaft linear module, and the upper end of the first double-shaft linear module is fixedly connected with a first material tray clamping seat.
Preferably, a base is arranged on the upper side of the charging tray clamping seat, a guide rod III is slidably connected to the inner side of the upper base, the left end of the guide rod III is fixedly connected with the discharging platform, the right end of the guide rod III is fixedly connected with the machine body, a double-shaft linear module II is fixedly connected to the upper end of the upper base, a charging tray clamping seat II is fixedly connected to the upper end of the double-shaft linear module II, a discharging cylinder II is arranged on the left side of the upper base, and the outer side of the discharging cylinder II is fixedly connected with the discharging platform through bolts.
Preferably, the detection device comprises a detection cylinder, a second transformer fixing seat and a detector, the lower end of the detection cylinder is fixedly connected with the machine body through a bolt, the rear end of the detection cylinder is fixedly connected with the second transformer fixing seat, the lower end of the second transformer fixing seat is connected with the machine body in a sliding mode, the detector is arranged on the rear side of the second transformer fixing seat, and the lower end of the detector is fixedly connected with the machine body.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the rubber coating device, materials are conveyed to the rubber coating device by the feeding conveyor to carry out a rubber coating process through the feeding platform and the feeding conveyor, so that the materials can be uniformly conveyed, the automation of the production process is convenient to realize, and the rubber coating device is simple in structure and easy to operate and control;
2. according to the transformer rubber coating machine, through the arranged main rotary table, the sub-rotary table and the cutting tool bit, the automatic rubber coating on the outer side of the transformer can be realized by controlling the rotating tracks of the main rotary table and the sub-rotary table, and meanwhile, the rubber belt can be automatically cut off after rubber coating, so that the automation degree and the rubber coating efficiency are both greatly improved, the human resources are saved, and the working efficiency is improved;
3. according to the invention, through the material taking cylinder, the electric clamping head and the material taking linear module, automatic material transferring and taking can be realized, the accuracy of a running track can be improved, the material taking speed can be improved, and the large-scale and automatic production can be realized conveniently;
4. according to the automatic stacking machine, the automatic stacking machine can realize automatic material placing and stacking through the arranged blanking conveyor, the blanking cylinder I, the jacking cylinder and the blanking cylinder II, and meanwhile, automatic switching of material plates can be completed under the condition of no shutdown, so that the working efficiency is improved.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the installation structure of the encapsulation device of the present invention;
FIG. 3 is a schematic view of the mounting structure of the material extracting apparatus of the present invention;
FIG. 4 is a schematic view of an installation structure of the material taking linear module according to the present invention;
FIG. 5 is a schematic view of the mounting structure of the blanking device of the present invention;
FIG. 6 is a schematic view of the mounting structure of the detecting device of the present invention.
In the figure: 1-feeding platform, 2-machine body, 3-rubber coating device, 301-rubber belt disc, 302-rubber belt, 303-tensioning wheel, 304-main rotating disc, 305-sub rotating disc, 306-transformer fixing seat I, 307-cutting cylinder, 308-cutting tool bit, 4-material taking device, 401-mounting seat, 402-lifting cylinder, 403-guide rod I, 404-fixing seat, 405-material taking linear module, 406-material taking cylinder fixing plate, 407-material taking cylinder, 408-electric clamping head, 5-blanking device, 501-blanking platform, 502-blanking conveyor, 503-blanking cylinder I, 504-material pushing plate, 505-guide rod II, 506-lower base, 507-jacking cylinder, 508-double-shaft linear module I, 509-a first tray clamping seat, 510-an upper base, 511-a third guide rod, 512-a second biaxial linear module, 513-a second tray clamping seat, 514-a second blanking cylinder, 6-a feeding conveyor, 7-a detection device, 701-a detection cylinder, 702-a second transformer fixing seat and 703-a detector.
Detailed Description
Example 1:
referring to fig. 1-6, the present invention provides a technical solution:
the utility model provides a transformer packaging machine, including material loading platform 1, organism 2, rubber coating device 3 and extracting device 4 and unloader 5, 1 left end of material loading platform and 2 fixed connection of organism, 1 upper end of material loading platform is through bolt fixedly connected with material loading conveyer 6, 6 left sides of material loading conveyer are equipped with rubber coating device 3, 3 lower extremes of rubber coating device and 2 fixed connection of organism, 2 upper end rear sides of organism are equipped with extracting device 4, 3 left sides of rubber coating device are equipped with detection device 7, 7 left sides of detection device are equipped with unloader 5, 5 lower extremes of unloader and 2 fixed connection of organism.
The rubber coating device 3 comprises a rubber belt disc 301, a rubber belt 302, a tension wheel 303 and a main rotary disc 304, wherein the inner side of the rubber belt disc 301 is rotatably connected with a machine body 2, the outer side of the rubber belt disc 301 is rotatably connected with the rubber belt 302, the inner side of one end of the rubber belt 302 is rotatably connected with the tension wheel 303, the inner side of the tension wheel 303 is rotatably connected with the machine body 2, the rear side of the tension wheel 303 is provided with the main rotary disc 304, the outer side of the main rotary disc 304 is rotatably connected with the machine body 2, the upper end of the main rotary disc 304 is rotatably connected with a sub-rotary disc 305, the upper end of the sub-rotary disc 305 is fixedly connected with a first transformer fixing seat 306, the rear side of the main rotary disc 304 is provided with a cutting cylinder 307, the lower end of the cutting cylinder 307 is fixedly connected with the machine body 2, the front end of the cutting cylinder 307 is fixedly connected with cutting tool bits 308, the sub-rotary discs 305 are 2 in number, the sub-rotary disc 305 are symmetrically distributed at the upper end of the main rotary disc 304, the taking device 4 comprises a mounting seat 401, a lifting cylinder 402, a first guide rod 403 and a fixing seat 404, the lower end of the mounting seat 401 is fixedly connected with the machine body 2, the upper end of the mounting seat 401 is fixedly connected with a lifting cylinder 402, the lower end of the lifting cylinder 402 is fixedly connected with a fixed seat 404, the inner side of the fixed seat 404 is connected with a guide rod I403 in a sliding manner, the upper end and the lower end of the guide rod I403 are both fixedly connected with the mounting seat 401, the front end of the fixed seat 404 is fixedly connected with a material taking linear module 405, the front end of the material taking linear module 405 is fixedly connected with a material taking cylinder fixing plate 406, the front end of the material taking cylinder fixing plate 406 is fixedly connected with a material taking cylinder 406 through bolts, the lower end of the material taking cylinder 406 is fixedly connected with an electric clamping head 407, the number of the material taking cylinders 406 is 3, the material taking cylinders 406 are uniformly distributed at the front end of the material taking cylinder fixing plate 406, the blanking device 5 comprises a blanking platform 501, a blanking conveyor 502, a blanking cylinder I503 and a material pushing plate 504, the lower end of the blanking platform 501 is fixedly connected with the machine body 2, the right side of the upper end of the blanking platform 501 is fixedly connected with the blanking conveyor 502 through bolts, the right side of the lower end of a blanking conveyor 502 is fixedly connected with a machine body 2 through bolts, the lower side of the blanking conveyor 502 is provided with a blanking cylinder I503, the lower end of the blanking cylinder I503 is fixedly connected with a blanking platform 501 through bolts, the left end of the blanking cylinder I503 is fixedly connected with a material pushing plate 504, the inner side of the material pushing plate 504 is slidably connected with a guide rod II 505, the right end of the guide rod II 505 is fixedly connected with the machine body 2, the left end of the guide rod II 505 is fixedly connected with the blanking platform 501, the left side of the material pushing plate 504 is provided with a lower base 506, the lower side of the lower base 506 is provided with a jacking cylinder 507, the outer side of the jacking cylinder 507 is fixedly connected with the blanking platform 501, the upper end of the lower base 506 is fixedly connected with a biaxial linear module I508, the upper end of the biaxial linear module I508 is fixedly connected with a material tray clamping seat I509, the upper base 510 is arranged on the upper side of the material tray clamping seat I509, the inner side of the upper base 510 is slidably connected with a guide rod III 511, and the left end of the guide rod III 511 is fixedly connected with the blanking platform 501, the right end of the third guide rod 511 is fixedly connected with the machine body 2, the upper end of the upper base 510 is fixedly connected with a double-shaft linear module II 512, the upper end of the double-shaft linear module II 512 is fixedly connected with a material tray clamping seat II 513, the left side of the upper base 510 is provided with a blanking cylinder II 514, the outer side of the blanking cylinder II 514 is fixedly connected with the blanking platform 501 through a bolt, the detection device 7 comprises a detection cylinder 701, a transformer fixing seat II 702 and a detector 703, the lower end of the detection cylinder 701 is fixedly connected with the machine body 2 through a bolt, the rear end of the detection cylinder 701 is fixedly connected with the transformer fixing seat II 702, the lower end of the transformer fixing seat II 702 is connected with the machine body 2 in a sliding manner, the rear side of the transformer fixing seat II 702 is provided with the detector 703, and the lower end of the detector 703 is fixedly connected with the machine body 2.
The working process is as follows: electrical appliances are all external power supplies, a transformer to be initially encapsulated is placed at the upper end of a right-side transformer fixing seat I306 of an encapsulating device 3, the initial end of an adhesive tape 302 is wound on the outer side of the transformer, a right-side sub-rotating disc 305 rotates anticlockwise to uniformly wind the adhesive tape 302 on the outer side of the transformer, the transformer to be encapsulated is sequentially placed at the upper end of a feeding conveyor 6 according to a fixed state, the feeding conveyor 6 operates to sequentially convey the transformer to the left side for transportation, when a leftmost-end transformer operates to the leftmost end of the feeding conveyor 6, a material taking linear module 405 of a material taking device 4 operates to drive a material taking cylinder fixing plate 406 to operate, the material taking cylinder fixing plate 406 operates to drive a material taking cylinder 407 fixed at the rightmost side to move to the leftmost end of the feeding conveyor 6, the material taking cylinder 407 operates to push an electric clamping head 408 to tightly press the transformer at the upper end of the feeding conveyor 6, the material taking linear module 405 resets to convey the clamped transformer to the upper end of a left transformer fixing seat I306 of the rubber coating device 3, the main turntable 304 rotates anticlockwise to exchange the positions of a left transformer and a right transformer, the cutting cylinder 307 operates to drive the cutting tool bit 308 to cut off the rubber belt 302 connected between the two transformers, at the moment, the transformer on the right side completes the rubber coating process, the material taking cylinder 407 operates to drive the electric clamping head 408 on the upper side to clamp the transformer and conveys the transformer to the upper end of a second transformer fixing seat 702 through the material taking linear module 405, the detection cylinder 701 operates to push the second transformer fixing seat 702 to the detector 703, so that the transformer is in contact with the detector 703 to detect the performance of the transformer, after the detection is completed, the transformer is clamped and conveyed to the upper end of the blanking conveyor 502 through the electric clamping head 408, the blanking conveyor 502 operates to convey the transformer which completes the rubber coating and detection to the upper end of a second material tray 513, under the action of the second double-shaft linear module 512, the second tray clamping seat 513 performs array reciprocating motion, so that the transformer can be uniformly stacked in a tray at the upper end of the second tray clamping seat 513 according to an array form, when the tray is fully stacked, the second discharging cylinder 514 operates to pull the second tray clamping seat 513 to the left side of the upper end of the discharging platform 501, meanwhile, the jacking cylinder 507 operates to push the first tray clamping seat 509 to the left side of the discharging conveyor 502, the tray at the upper end of the first tray clamping seat 509 starts to be stacked, the tray at the upper end of the second tray clamping seat 513 can be replaced at the moment, after the tray at the upper end of the first tray clamping seat 509 is fully filled, the jacking cylinder 507 resets, the first tray clamping seat 509 resets, the second discharging cylinder 514 operates to push the second tray clamping seat 513 to the left side of the discharging conveyor 502, the new tray starts to be stacked, the first discharging cylinder 503 operates to push the material pushing plate 504 to move to the left side of the upper end of the discharging platform 501 along the second guide rod 505, can change the full-load charging tray of charging tray cassette 509 upper end this moment, so relapse, can accomplish the automatic balance pile up neatly of material under the circumstances of not shutting down, improved work efficiency.
Example 2:
referring to fig. 1-6, the present invention provides a technical solution:
the utility model provides a transformer packaging machine, including material loading platform 1, organism 2, rubber coating device 3 and extracting device 4 and unloader 5, 1 left end of material loading platform and 2 fixed connection of organism, 1 upper end of material loading platform is through bolt fixedly connected with material loading conveyer 6, 6 left sides of material loading conveyer are equipped with rubber coating device 3, 3 lower extremes of rubber coating device and 2 fixed connection of organism, 2 upper end rear sides of organism are equipped with extracting device 4, 3 left sides of rubber coating device are equipped with detection device 7, 7 left sides of detection device are equipped with unloader 5, 5 lower extremes of unloader and 2 fixed connection of organism.
The rubber coating device 3 comprises a rubber belt disc 301, a rubber belt 302, a tension wheel 303 and a main rotary disc 304, wherein the inner side of the rubber belt disc 301 is rotatably connected with a machine body 2, the outer side of the rubber belt disc 301 is rotatably connected with the rubber belt 302, the inner side of one end of the rubber belt 302 is rotatably connected with the tension wheel 303, the inner side of the tension wheel 303 is rotatably connected with the machine body 2, the rear side of the tension wheel 303 is provided with the main rotary disc 304, the outer side of the main rotary disc 304 is rotatably connected with the machine body 2, the upper end of the main rotary disc 304 is rotatably connected with a sub-rotary disc 305, the upper end of the sub-rotary disc 305 is fixedly connected with a first transformer fixing seat 306, the rear side of the main rotary disc 304 is provided with a cutting cylinder 307, the lower end of the cutting cylinder 307 is fixedly connected with the machine body 2, the front end of the cutting cylinder 307 is fixedly connected with cutting tool bits 308, the sub-rotary discs 305 are 2 in number, the sub-rotary disc 305 are symmetrically distributed at the upper end of the main rotary disc 304, the taking device 4 comprises a mounting seat 401, a lifting cylinder 402, a first guide rod 403 and a fixing seat 404, the lower end of the mounting seat 401 is fixedly connected with the machine body 2, the upper end of the mounting seat 401 is fixedly connected with a lifting cylinder 402, the lower end of the lifting cylinder 402 is fixedly connected with a fixed seat 404, the inner side of the fixed seat 404 is connected with a guide rod I403 in a sliding manner, the upper end and the lower end of the guide rod I403 are both fixedly connected with the mounting seat 401, the front end of the fixed seat 404 is fixedly connected with a material taking linear module 405, the front end of the material taking linear module 405 is fixedly connected with a material taking cylinder fixing plate 406, the front end of the material taking cylinder fixing plate 406 is fixedly connected with a material taking cylinder 406 through bolts, the lower end of the material taking cylinder 406 is fixedly connected with an electric clamping head 407, the number of the material taking cylinders 406 is 3, the material taking cylinders 406 are uniformly distributed at the front end of the material taking cylinder fixing plate 406, the blanking device 5 comprises a blanking platform 501, a blanking conveyor 502, a blanking cylinder I503 and a material pushing plate 504, the lower end of the blanking platform 501 is fixedly connected with the machine body 2, the right side of the upper end of the blanking platform 501 is fixedly connected with the blanking conveyor 502 through bolts, the right side of the lower end of a blanking conveyor 502 is fixedly connected with a machine body 2 through bolts, the lower side of the blanking conveyor 502 is provided with a blanking cylinder I503, the lower end of the blanking cylinder I503 is fixedly connected with a blanking platform 501 through bolts, the left end of the blanking cylinder I503 is fixedly connected with a material pushing plate 504, the inner side of the material pushing plate 504 is slidably connected with a guide rod II 505, the right end of the guide rod II 505 is fixedly connected with the machine body 2, the left end of the guide rod II 505 is fixedly connected with the blanking platform 501, the left side of the material pushing plate 504 is provided with a lower base 506, the lower side of the lower base 506 is provided with a jacking cylinder 507, the outer side of the jacking cylinder 507 is fixedly connected with the blanking platform 501, the upper end of the lower base 506 is fixedly connected with a biaxial linear module I508, the upper end of the biaxial linear module I508 is fixedly connected with a material tray clamping seat I509, the upper base 510 is arranged on the upper side of the material tray clamping seat I509, the inner side of the upper base 510 is slidably connected with a guide rod III 511, and the left end of the guide rod III 511 is fixedly connected with the blanking platform 501, the right end of the third guide rod 511 is fixedly connected with the machine body 2, the upper end of the upper base 510 is fixedly connected with a double-shaft linear module II 512, the upper end of the double-shaft linear module II 512 is fixedly connected with a material tray clamping seat II 513, the left side of the upper base 510 is provided with a blanking cylinder II 514, the outer side of the blanking cylinder II 514 is fixedly connected with the blanking platform 501 through a bolt, the detection device 7 comprises a detection cylinder 701, a transformer fixing seat II 702 and a detector 703, the lower end of the detection cylinder 701 is fixedly connected with the machine body 2 through a bolt, the rear end of the detection cylinder 701 is fixedly connected with the transformer fixing seat II 702, the lower end of the transformer fixing seat II 702 is connected with the machine body 2 in a sliding manner, the rear side of the transformer fixing seat II 702 is provided with the detector 703, and the lower end of the detector 703 is fixedly connected with the machine body 2.
The working process is as follows: electrical appliances are all external power supplies, a transformer to be initially encapsulated is placed at the upper end of a left transformer fixing seat I306 of an encapsulating device 3, the initial end of an adhesive tape 302 is wound on the outer side of the transformer, a left sub-rotating disc 305 rotates clockwise to uniformly wind the adhesive tape 302 on the outer side of the transformer, the transformer to be encapsulated is sequentially placed at the upper end of a feeding conveyor 6 according to a fixed state, the feeding conveyor 6 operates to sequentially convey the transformer to the left side for transportation, when a leftmost transformer operates to the leftmost end of the feeding conveyor 6, a material taking linear module 405 of a material taking device 4 operates to drive a material taking cylinder fixing plate 406 to operate, the material taking cylinder fixing plate 406 operates to drive a material taking cylinder 407 fixed at the rightmost side to move to the leftmost end upper side of the feeding conveyor 6, the material taking cylinder 407 operates to push an electric clamping head 408 to tightly press the transformer at the upper end of the feeding conveyor 6, the material taking linear module 405 resets to convey the clamped transformer to the upper end of a right transformer fixing seat I306 of the rubber coating device 3, the main turntable 304 rotates clockwise to exchange the positions of a left transformer and a right transformer, the cutting cylinder 307 operates to drive the cutting tool bit 308 to cut off the rubber belt 302 connected between the two transformers, at the moment, the transformer on the left side completes the rubber coating process, the material taking cylinder 407 operates to drive the electric clamping head 408 on the upper side to clamp the transformer and conveys the transformer to the upper end of a second transformer fixing seat 702 through the material taking linear module 405, the detection cylinder 701 operates to push the second transformer fixing seat 702 to the detector 703, so that the transformer is in contact with the detector 703 to detect the performance of the transformer, after the detection is completed, the transformer is clamped and conveyed to the upper end of the blanking conveyor 502 through the electric clamping head 408, the blanking conveyor 502 operates to convey the transformer which completes the rubber coating and the detection to the upper end of a second material tray 513, under the action of the second double-shaft linear module 512, the second tray clamping seat 513 performs array reciprocating motion, so that the transformer can be uniformly stacked in a tray at the upper end of the second tray clamping seat 513 according to an array form, when the tray is fully stacked, the second discharging cylinder 514 operates to pull the second tray clamping seat 513 to the left side of the upper end of the discharging platform 501, meanwhile, the jacking cylinder 507 operates to push the first tray clamping seat 509 to the left side of the discharging conveyor 502, the tray at the upper end of the first tray clamping seat 509 starts to be stacked, the tray at the upper end of the second tray clamping seat 513 can be replaced at the moment, after the tray at the upper end of the first tray clamping seat 509 is fully filled, the jacking cylinder 507 resets, the first tray clamping seat 509 resets, the second discharging cylinder 514 operates to push the second tray clamping seat 513 to the left side of the discharging conveyor 502, the new tray starts to be stacked, the first discharging cylinder 503 operates to push the material pushing plate 504 to move to the left side of the upper end of the discharging platform 501 along the second guide rod 505, can change the full-load charging tray of charging tray cassette 509 upper end this moment, so relapse, can accomplish the automatic balance pile up neatly of material under the circumstances of not shutting down, improved work efficiency.
The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts of the present invention. The foregoing is only a preferred embodiment of the present invention, and it should be noted that there are objectively infinite specific structures due to the limited character expressions, and it will be apparent to those skilled in the art that a plurality of modifications, decorations or changes may be made without departing from the principle of the present invention, and the technical features described above may be combined in a suitable manner; such modifications, variations, combinations, or adaptations of the invention using its spirit and scope, as defined by the claims, may be directed to other uses and embodiments.
Claims (8)
1. The utility model provides a transformer packaging machine, includes material loading platform (1), organism (2), rubber coating device (3) and extracting device (4) and unloader (5), its characterized in that: the rubber coating machine is characterized in that the left end of the feeding platform (1) is fixedly connected with the machine body (2), the upper end of the feeding platform (1) is fixedly connected with a feeding conveyor (6) through a bolt, a rubber coating device (3) is arranged on the left side of the feeding conveyor (6), the lower end of the rubber coating device (3) is fixedly connected with the machine body (2), a material taking device (4) is arranged on the rear side of the upper end of the machine body (2), a detection device (7) is arranged on the left side of the rubber coating device (3), a discharging device (5) is arranged on the left side of the detection device (7), and the lower end of the discharging device (5) is fixedly connected with the machine body (2).
2. The transformer packaging machine according to claim 1, wherein: the rubber coating device (3) comprises a rubber belt disc (301), a rubber belt (302), a tension wheel (303) and a main rotary disc (304), wherein the inner side of the rubber belt disc (301) is rotatably connected with the machine body (2), the outer side of the rubber belt disc (301) is rotatably connected with the rubber belt (302), the inner side of one end of the rubber belt (302) is rotatably connected with the tension wheel (303), the inner side of the tension wheel (303) is rotatably connected with the machine body (2), the rear side of the tension wheel (303) is provided with the main rotary disc (304), the outer side of the main rotary disc (304) is rotatably connected with the machine body (2), the upper end of the main rotary disc (304) is rotatably connected with a sub-rotary disc (305), the upper end of the sub-rotary disc (305) is fixedly connected with a transformer fixing seat (306), the rear side of the main rotary disc (304) is provided with a cutting cylinder (307), the lower end of the cutting cylinder (307) is fixedly connected with the machine body (2), and the front end of the cutting cylinder (307) is fixedly connected with a cutting tool bit (308), the number of the sub-rotating discs (305) is 2, and the sub-rotating discs (305) are symmetrically distributed at the upper end of the main rotating disc (304).
3. The transformer packaging machine according to claim 1, wherein: extracting device (4) are including mount pad (401), lift cylinder (402), guide bar (403) and fixing base (404), mount pad (401) lower extreme and organism (2) fixed connection, mount pad (401) upper end fixedly connected with lift cylinder (402), lift cylinder (402) lower extreme fixedly connected with fixing base (404), fixing base (404) inboard and guide bar (403) sliding connection, both ends all with mount pad (401) fixed connection about guide bar (403).
4. The transformer packaging machine according to claim 3, wherein: the material taking device is characterized in that the front end of the fixing seat (404) is fixedly connected with a material taking linear module (405), the front end of the material taking linear module (405) is fixedly connected with a material taking cylinder fixing plate (406), the front end of the material taking cylinder fixing plate (406) is fixedly connected with a material taking cylinder (407) through a bolt, the lower end of the material taking cylinder (407) is fixedly connected with an electric clamping head (408), the number of the material taking cylinders (407) is 3, and the material taking cylinders (407) are uniformly distributed at the front end of the material taking cylinder fixing plate (406).
5. The transformer packaging machine according to claim 1, wherein: the blanking device (5) comprises a blanking platform (501), a blanking conveyor (502), a blanking cylinder I (503) and a material pushing plate (504), the lower end of the blanking platform (501) is fixedly connected with the machine body (2), the right side of the upper end of the blanking platform (501) is fixedly connected with the blanking conveyor (502) through a bolt, the right side of the lower end of the blanking conveyor (502) is fixedly connected with the machine body (2) through a bolt, a first blanking cylinder (503) is arranged on the lower side of the blanking conveyor (502), the lower end of the first blanking cylinder (503) is fixedly connected with a blanking platform (501) through a bolt, a material pushing plate (504) is fixedly connected to the left end of the first blanking cylinder (503), a second guide rod (505) is connected to the inner side of the material pushing plate (504) in a sliding manner, the right end of the second guide rod (505) is fixedly connected with the machine body (2), and the left end of the second guide rod (505) is fixedly connected with the blanking platform (501).
6. The transformer packaging machine according to claim 5, wherein: the material pushing plate is characterized in that a lower base (506) is arranged on the left side of the material pushing plate (504), a jacking cylinder (507) is arranged on the lower side of the lower base (506), the outer side of the jacking cylinder (507) is fixedly connected with the blanking platform (501), a double-shaft linear module I (508) is fixedly connected to the upper end of the lower base (506), and a material tray clamping seat I (509) is fixedly connected to the upper end of the double-shaft linear module I (508).
7. The transformer packaging machine according to claim 6, wherein: charging tray cassette (509) upside is equipped with base (510), go up inboard sliding connection of base (510) and have guide bar three (511), three (511) left ends of guide bar and unloading platform (501) fixed connection, three (511) right-hand members of guide bar and organism (2) fixed connection, go up base (510) upper end fixedly connected with biax straight line module two (512), biax straight line module two (512) upper end fixedly connected with charging tray cassette two (513), it is equipped with unloading cylinder two (514) to go up base (510) left side, the bolt is passed through in the unloading cylinder two (514) outside and unloading platform (501) fixed connection.
8. The transformer packaging machine according to claim 1, wherein: the detection device (7) comprises a detection cylinder (701), a second transformer fixing seat (702) and a detector (703), the lower end of the detection cylinder (701) is fixedly connected with the machine body (2) through a bolt, the rear end of the detection cylinder (701) is fixedly connected with the second transformer fixing seat (702), the lower end of the second transformer fixing seat (702) is connected with the machine body (2) in a sliding mode, the detector (703) is arranged on the rear side of the second transformer fixing seat (702), and the lower end of the detector (703) is fixedly connected with the machine body (2).
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| CN202011105836.XA CN113859677A (en) | 2020-10-15 | 2020-10-15 | Transformer packaging machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011105836.XA CN113859677A (en) | 2020-10-15 | 2020-10-15 | Transformer packaging machine |
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| CN113859677A true CN113859677A (en) | 2021-12-31 |
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Application publication date: 20211231 |