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CN113857415B - Rivet loading device of automatic current starter assembly machine - Google Patents

Rivet loading device of automatic current starter assembly machine Download PDF

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Publication number
CN113857415B
CN113857415B CN202111116508.4A CN202111116508A CN113857415B CN 113857415 B CN113857415 B CN 113857415B CN 202111116508 A CN202111116508 A CN 202111116508A CN 113857415 B CN113857415 B CN 113857415B
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CN
China
Prior art keywords
rivet
rotary disk
cylinder
starter
push plate
Prior art date
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CN202111116508.4A
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Chinese (zh)
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CN113857415A (en
Inventor
赵晓东
赵云文
李俭
李燕
闫宸
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Changshu Tianyin Electromechanical Co Ltd
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Changshu Tianyin Electromechanical Co Ltd
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Application filed by Changshu Tianyin Electromechanical Co Ltd filed Critical Changshu Tianyin Electromechanical Co Ltd
Priority to CN202111116508.4A priority Critical patent/CN113857415B/en
Publication of CN113857415A publication Critical patent/CN113857415A/en
Application granted granted Critical
Publication of CN113857415B publication Critical patent/CN113857415B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J15/00Riveting
    • B21J15/10Riveting machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J15/00Riveting
    • B21J15/10Riveting machines
    • B21J15/30Particular elements, e.g. supports; Suspension equipment specially adapted for portable riveters
    • B21J15/32Devices for inserting or holding rivets in position with or without feeding arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J15/00Riveting
    • B21J15/38Accessories for use in connection with riveting, e.g. pliers for upsetting; Hand tools for riveting

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

The rivet loading device of the automatic current starter assembling machine comprises a workbench, wherein a left rotary disk driving mechanism is arranged on one side of the left end of the workbench facing downwards, and a right rotary disk driving mechanism is arranged on one side of the right end of the workbench facing downwards; the left rotary disk starter base bearing mechanism is arranged around the edge part of one side of the left rotary disk, which faces upwards; the right rotary disk starter base bearing mechanism is arranged at intervals around the edge part of one side of the right rotary disk, which faces upwards; the rivet loading device comprises a rivet extraction and release mechanism, the rivet extraction and release mechanism comprises a first rivet installation device and a second rivet installation device, and the first rivet installation device and the second rivet installation device respectively comprise a rivet leading-in block fixing frame, a rivet leading-in block, a rivet pushing plate actuation action cylinder, a rivet clamping jaw horizontal displacement action cylinder installation support, a rivet clamping jaw horizontal displacement action cylinder, a rivet clamping jaw lifting action cylinder, a rivet clamping jaw opening and closing action cylinder and a pair of rivet clamping jaws. The advantages are that: the requirement of the follow-up station for pressing and riveting the rivet is met.

Description

Rivet loading device of automatic current starter assembly machine
Technical Field
The invention belongs to the technical field of automatic assembling machinery of motor starters of refrigeration compressors, and particularly relates to a rivet loading device of an automatic assembling machine of a current starter.
Background
Typical examples of the aforementioned current starter are a weight type current starter applied to a refrigeration compressor, such as CN2733039Y (a totally enclosed weight starter for an R600a working substance refrigeration compressor) and CN202906801U (a weight starter with improved sealing performance), and more typical examples are "weight type current starter with improved structure" recommended in CN 206481237U.
As known in the art, a heavy hammer type current starter mainly comprises an exciting coil, an armature, a movable contact, a stationary contact and the like, wherein the coil is connected in series in a working winding of a motor when in operation, and the stationary contact is connected in series in a starting winding of the motor. At the moment of switching on the power supply, the motor cannot rotate, at the moment, the current flowing through the working winding is very large (usually several times as high as 3 to 5 times as high as rated current), and the current generates enough magnetic force through the coil to overcome gravity and attract the armature to move upwards so as to close the movable contact and the stationary contact, thereby switching on a winding circuit and starting the motor. When the motor rotation speed reaches the rated rotation number, the current is reduced, and when the current flowing through the electromagnetic coil of the starter is reduced, the generated magnetic force is insufficient to attract the armature, the armature falls under the action of gravity, so that the movable contact is separated from the stationary contact, and the purposes of cutting off the starting winding circuit and enabling the motor to enter a normal working state are achieved.
The description of the "structure-improved weight current starter" recommended in CN206481237U mentioned above can be basically determined by reading and combining with the common general knowledge: an NTC (negative temperature coefficient thermistor) pin, a duplex insert, a moving contact mechanism (including an armature), a coil, a first pin, a first stationary contact and a second stationary contact are provided on a base, an NTC (negative temperature coefficient thermistor) is provided on a cover plate cooperating with the base, and the cover plate and the base are riveted to each other by at least one pair of rivets, and the effects of the foregoing components, their respective positions, and the electrical connection relationship therebetween, etc. are described in detail in CN206481237U, which is not described in detail by the applicant.
The prior art has two assembly modes for the current starter: firstly, each worker completes assembly of each part, namely all parts, all the way through in an independent manner; and secondly, a plurality of workers assemble all the parts in a metronomic flow production mode, namely in a team cooperation mode, wherein each worker only needs to assemble one part, and the two modes have the common characteristic of manually completing the assembly although the speed or the efficiency of the latter is higher than that of the former. Manual assembly suffers from the following disadvantages: firstly, the base and the cover plate of the current starter are molded by a plastic machine under a mold, and the molding efficiency is extremely high, however, the manual assembly generates a great mismatch condition because of relatively slow assembly; secondly, due to the fact that labor resources are gradually scarce and labor cost, namely labor wage cost, is continuously increased, the current starter product is not beneficial to the low-cost production, and even due market advantages are lost; thirdly, due to manual assembly, workers are not only in a highly stressed state, but also in an excessive tired state due to high labor intensity; fourthly, because the assembly is performed manually, the probability of false assembly (false assembly) is not avoided, the assembly quality is different according to the difference of experience, responsibility feeling, emotion, physical condition and psychological condition of workers, and finally the product quality is influenced, and the scrapping is caused.
The NTC pins and the double-connection tabs may be classified into a first type among all the components of the current starter, if they are classified from factors such as the general shape of the components, the elasticity of the components, and the like; the first pins, the first contact (i.e., the first stationary contact) and the second contact (i.e., the second stationary contact) are classified into a second class; the rivets are separately listed as the third type, so that if the assembly of the first type is completed and the moving contact mechanism is arranged by the prior automatic equipment, the automatic assembly of the first type and the third type of components is performed by an automatic assembly machine with reasonable structure, and finally the NTC is assembled, the technical problem can be solved.
The function of the rivet is to combine or combine the cover and the starter base into a whole, in the actual automatic assembly process, the rivet firstly passes downwards through the starter base rivet hole which is preset on the starter base and corresponds to the rivet hole on the cover, and then the rivet is punched by the rivet punching mechanism at the subsequent station, so that the cover and the starter base are combined into an inseparable current starter component by the rivet, and the current starter component can be put into practical use. However, since rivets are in a special shape of relatively small diameter and relatively long length, they must be reliably extracted by a reasonably structured device at the extraction station and accurately released at the release station, however, there is no technical teaching available in both the middle and outer patents and the non-patent documents disclosed so far, and the technical solutions to be described below are created in this context.
Disclosure of Invention
The object of the present invention is to provide a rivet loading device for an automatic current starter assembly machine, which facilitates the automatic extraction of rivets to be installed and the accurate release of the automatically extracted rivets to a housing cover and the extension thereof below a starter base, so as to meet the rivet pressing requirements of the subsequent press-riveting process.
The invention is based on the task of providing a rivet loading device of an automatic current starter assembly machine, which comprises a workbench, wherein a left rotary disc driving mechanism is arranged on one side of the left end of the workbench facing downwards, a right rotary disc driving mechanism is arranged on one side of the right end of the workbench facing downwards, a left power output part of the left rotary disc driving mechanism extends to the upper part of the workbench and is fixedly connected with the central position of a left rotary disc positioned above the left end of the workbench, and a right power output part of the right rotary disc driving mechanism also extends to the upper part of the workbench and is fixedly connected with the central position of a right rotary disc positioned above the right end of the workbench; a left rotary disk starter base carrying mechanism which is provided in a group in number and is arranged at intervals around an edge portion of the side of the left rotary disk facing upward; a right rotary disk starter base carrying mechanism which is provided in a group in number and is provided at intervals around an edge portion of the right rotary disk on the side facing upward; the rivet loading device comprises a rivet extraction and release mechanism, the rivet extraction and release mechanism comprises a first rivet installation device I and a second rivet installation device II, the structure and the action rhythm of the second rivet installation device II are the same as those of the first rivet installation device I, the first rivet installation device I comprises a rivet introducing block fixing frame, a rivet introducing block, a rivet pushing plate actuating cylinder, a rivet clamping claw horizontal displacement actuating cylinder mounting bracket, a rivet clamping claw horizontal displacement actuating cylinder, a rivet clamping claw lifting actuating cylinder, a rivet clamping claw opening and closing actuating cylinder and a pair of rivet clamping claws, the lower end of the rivet introducing block fixing frame is fixed with the upper part of a rivet introducing block fixing frame seat, the lower part of the rivet introducing block fixing frame seat is fixed with the workbench, one end of the rivet introducing block facing the rivet introducing block fixing frame is fixed with one side of the upper end of the rivet introducing block fixing frame, which faces away from the right rotary disk starter base bearing mechanism, and forms a rivet push plate sliding groove, one end of the rivet introducing block facing the rivet introducing block fixing frame is separated into a rivet introducing block fixing wall which is positioned at one side of the rivet push plate sliding groove and is used for being fixed with the rivet introducing block fixing frame, and a rivet introducing wall which is positioned at the other side of the rivet push plate sliding groove, a rivet introducing groove communicated with the rivet push plate sliding groove is formed on the rivet introducing wall, a rivet push plate actuating cylinder is arranged at one side of the rivet introducing block, which faces away from the rivet introducing block fixing frame, and a rivet push plate actuating cylinder column of the rivet push plate actuating cylinder faces the rivet push plate sliding groove, the rivet push plate is slidingly arranged in the rivet push plate sliding groove, one end face of the rivet push plate, which faces the rivet push plate actuating action cylinder, is connected with the rivet push plate actuating action cylinder column, the lower part of the rivet clamping jaw horizontal displacement action cylinder mounting bracket is fixed with the workbench, the rivet clamping jaw horizontal displacement action cylinder is horizontally arranged and faces one side of the right rotary disk starter base bearing mechanism with the upper part of the rivet clamping jaw horizontal displacement action cylinder mounting bracket, a rivet clamping jaw horizontal displacement action cylinder push plate collision head limiting block is respectively fixed on one end face and the other end face of the rivet clamping jaw horizontal displacement action cylinder, the rivet clamping jaw lifting action cylinder is fixed with the rivet clamping jaw horizontal displacement action cylinder push plate of the rivet clamping jaw horizontal displacement action cylinder through the rivet clamping jaw lifting action cylinder fixing seat, the rivet clamp jaw horizontal displacement action cylinder push plate collision head is fixed at the middle part of the length direction of the upwards-oriented side of the rivet clamp jaw horizontal displacement action cylinder push plate, the rivet clamp jaw horizontal displacement action cylinder push plate collision head is corresponding to the rivet clamp jaw horizontal displacement action cylinder push plate collision head limit block, the rivet clamp jaw lifting action cylinder push plate collision head limit block is respectively fixed on the upper end face and the lower end face of the rivet clamp jaw lifting action cylinder, the rivet clamp jaw opening and closing action cylinder is fixed on a rivet clamp jaw fixing seat which is in an inverted L shape, the rivet clamp jaw fixing seat is arranged on the rivet clamp jaw lifting action cylinder push plate of the rivet clamp jaw lifting action cylinder, the rivet clamp jaw lifting action cylinder collision head is fixed on the rivet clamp jaw lifting action cylinder push plate and at the position corresponding to the rivet clamp jaw lifting action cylinder push plate collision head limit block, a pair of rivet clamping jaws is matched with the rivet clamping jaw opening and closing action cylinder.
In a specific embodiment of the present invention, the left rotary disk driving mechanism includes a left rotary disk driving motor and a left rotary disk driving reduction box, the left rotary disk driving motor is in transmission fit with the left rotary disk driving reduction box and is fixed by the left rotary disk driving reduction box together with the left rotary disk driving motor on the side facing downwards with the left end of the workbench, and a left rotary disk driving reduction box power output shaft of the left rotary disk driving reduction box extends to the upper side of the workbench as the left power output part and is fixed with the center position of the left rotary disk, and the left rotary disk driving reduction box power output shaft is in rotation fit with the workbench through a left rotary disk driving reduction box power output shaft bearing.
In another specific embodiment of the present invention, the right rotary disk drive mechanism includes a right rotary disk drive motor and a right rotary disk drive reduction gearbox, the right rotary disk drive motor is in driving engagement with the right rotary disk drive reduction gearbox and is fixed by the right rotary disk drive reduction gearbox together with the right rotary disk drive motor to a side of the right end of the table facing downward, and a right rotary disk drive reduction gearbox power output shaft of the right rotary disk drive reduction gearbox extends as the right power output member above the table and is fixed to a center position of the right rotary disk, and the right rotary disk drive reduction gearbox power output shaft is in rotational engagement with the table through a right rotary disk drive reduction gearbox power output shaft bearing.
The technical scheme provided by the invention has the technical effects that: the rivet clamping claw is driven to move between the position corresponding to the upper part of the rivet pushing plate sliding groove and the upper part of the starter base which is arranged on the right rotary disk and is installed on the right rotary disk starter base bearing mechanism, and the rivet is clamped and released at the position aligned with the rivet hole of the shell cover and the released rivet extends to the lower part of the starter base under the cooperation of the rivet clamping claw lifting action cylinder and the rivet clamping claw opening and closing action cylinder, so that the requirement of the follow-up station for riveting the rivet can be met.
Drawings
FIG. 1 is a schematic view of the whole structure of an automatic assembly machine for a current starter according to the present invention.
FIG. 2 is a schematic view of a left and right turntable driving mechanism for driving the left and right turntable shown in FIG. 1 to rotate, respectively.
FIG. 3 is a schematic diagram of a vibration plate feeding device for providing a first pin, a first stationary contact, a second stationary contact, a cover, a first rivet, and a second rivet to an automatic current starter assembly machine of the present invention.
Fig. 4 is a schematic view of a left rotary disk starter base carrying mechanism provided on the left rotary disk shown in fig. 1 to 3.
Fig. 5 is a schematic view of a right rotary disk starter base carrying mechanism provided on the right rotary disk shown in fig. 1 to 3.
Fig. 6 is a structural view of the first pin mounting mechanism shown in fig. 1 and 3.
Fig. 7a is a structural view of the first stationary contact mounting mechanism shown in fig. 1 and 3.
Fig. 7b is a detailed assembly structure diagram of the lifting cylinder of the first static contact carrier block, the first static contact carrier block and the first static contact baffle shown in fig. 7 a.
Fig. 8a is a structural view of the second stationary contact assembling mechanism shown in fig. 1 and 3.
Fig. 8b is a detailed assembly structure diagram of the static contact loading block lifting cylinder, the static contact loading block and the static contact baffle shown in fig. 8 a.
Fig. 9 is a detailed construction diagram of the pin and blade absence detection mechanism shown in fig. 1 and 3.
Fig. 10 is a structural view of the starter base transfer mechanism shown in fig. 1 and 3.
Fig. 11 is a block diagram of the starter base shown in fig. 1 and 3, together with a pin and stationary contact missing detection mechanism.
Fig. 12a is a structural view of the cover mounting mechanism shown in fig. 1 and 3.
Fig. 12b is a detailed construction view of the cover mount shown in fig. 12 a.
Fig. 13 is a detailed construction view of a rivet extracting and releasing mechanism of the rivet setting device of the present invention shown in fig. 1 and 3.
Fig. 14 is a schematic view of the press working member located at the upper part of the table of the structural system of the rivet press mechanism shown in fig. 1 and 3.
Fig. 15 is a schematic view of the working components of the structural system of the rivet press mechanism shown in fig. 1 and 3, located in the lower part of the work table.
Fig. 16 is a block diagram of the installation termination work removal mechanism shown in fig. 1 and 3.
Fig. 17 is a structural view of the work detention or non-detention detection mechanism shown in fig. 1 and 3.
Fig. 18 is a schematic diagram of a current starter.
Detailed Description
In order to make the technical spirit and advantages of the present invention more clearly understood, the applicant will now make a detailed description by way of example, but the description of the examples is not intended to limit the scope of the invention, and any equivalent transformation made merely in form, not essentially, according to the inventive concept should be regarded as the scope of the technical solution of the present invention.
Referring to fig. 18, only part of the components of the current starter are shown in fig. 18 by the applicant because the structure of the current starter is known, for example, see patent documents mentioned in the background section above by the applicant, and particularly CN206481237U (weight type current starter with improved structure). In fig. 18, there is shown a current starter body 70 of a structural system of a current starter, the current starter body 70 comprising: a starter base 701, a coil frame 7011 (i.e., a coil base) extending from a bottom of the starter base 701, a coil 702 provided (wound) on the coil frame 7011, and a starter coil base end 70111 extending from a lower portion of the coil frame 7011; a pin positioning plate 703a and a duplex insertion plate 703b, the pin positioning plate 703a and the duplex insertion plate 703b being inserted into the starter base 701; a first pin 704, a first stationary contact i 705 and a second stationary contact ii 706, the first pin 704, the first stationary contact i 705 and the second stationary contact ii 706 being arranged on the starter base 701 as indicated by the finger lines of fig. 18, in particular as indicated by the teaching of CN 206481237U; the cover 707, the first rivet i 708a and the second rivet ii 708b are shown, the cover 707 is fitted to the starter base 701 after the installation of a movable contact mechanism, not shown, into the starter base 701 is completed, and the cover 707 is riveted to the starter base 701 by the first rivet i 708a and the second rivet ii 708b, and a cover flange 7071 formed at the bottom of the cover 707 is fitted to a recess corresponding to the position on the starter base 701. In use, one end of the coil 702 (the coil lead-out end) is electrically connected (e.g., soldered) to the first pin 704, and the other end of the coil 702 (the coil other lead-out end) is electrically connected (e.g., soldered) to the duplex tab 703 b; in use, a negative temperature system thermistor (NTC) is provided on the housing cover 707 or at other suitable locations, and is serially connected between the pin positioning plate 703a and the duplex plug-in sheet 703 b. Fig. 18 also shows a first starter base rivet hole i 7012 and a second starter base rivet hole ii 7013, which are formed in the starter base 701; a first housing cover rivet hole i 7072 and a second housing cover rivet hole ii 7073 are provided in the housing 707, the first housing cover rivet hole i 7072 corresponds to the first starter base rivet hole i 7012, and the second housing cover rivet hole ii 7073 corresponds to the second starter base rivet hole ii 7013. The two moving contacts of the moving contact mechanism described above and not shown in fig. 18 correspond to the stationary contacts on the first stationary contact i 705 and the second stationary contact ii 706, respectively (see CN206481237U for details).
The automatic assembly machine for the current starter provided by the invention automatically assembles the first pin 704, the first static contact I705, the second static contact II 706, the shell cover 707, the first rivet I708 a and the second rivet II 708b after the wiring pin positioning plate 703a, the duplex inserting plate 703b and the moving contact mechanism are installed in the previous working procedure, and the following description is directed to the automatic assembly of the components.
Referring to fig. 1 to 3, there is shown a table 10 belonging to the structural system of the automatic current starter assembling machine, a left rotary disk driving mechanism 101 is provided on a side of the table 10 facing downward at the left end thereof, and a right rotary disk driving mechanism 102 is provided on a side of the table 10 facing downward at the right end thereof, a left power output member of the left rotary disk driving mechanism 101 is extended above the table 10 and fixedly connected with a center position of a left rotary disk 103 located above the left end of the table 10, and a right power output member of the right rotary disk driving mechanism 102 is also extended above the table 10 and fixedly connected with a center position of a right rotary disk 104 located above the right end of the table 10; a left rotary disk starter base carrying mechanism 20 is shown, the number of the left rotary disk starter base carrying mechanisms 20 is a group (eight in this embodiment) and is arranged at intervals around the edge portion of the side of the left rotary disk 103 facing upward; the right-turn-disc-starter-base carrying mechanisms 1 are provided in a single group (eight in this embodiment) in number and are disposed at intervals around the edge portion of the right-turn disc 104 on the side facing upward.
Also shown in fig. 1 and 3 are a starter base missing detection mechanism 30, a first pin mounting mechanism 2, a first stationary contact mounting mechanism 3, a second stationary contact mounting mechanism 4, a pin and tab missing detection mechanism 40, and a starter base transfer mechanism 5 which are still part of the structural system of the automatic current starter assembling machine, the starter base missing detection mechanism 30, the first pin mounting mechanism 2, the first stationary contact mounting mechanism 3, the second stationary contact mounting mechanism 4, the pin and tab missing detection mechanism 40, and the starter base transfer mechanism 5 being sequentially arranged at intervals in a clockwise direction around the peripheral edge portion of the left rotary disk 103 and being provided on the table 10 in a state of being vacated above the left rotary disk starter base carrying mechanism 20, wherein the starter base transfer mechanism 5 corresponds between the left and right rotary disks 103, 104; there are shown a starter base together with the pin and stationary contact missing detection mechanism 50, a cover mounting mechanism 6, a rivet punching mechanism 8, a mounting end piece taking-out mechanism 9 and a work piece detention/non-detention mechanism 60, which are sequentially arranged at intervals in a clockwise direction around the peripheral edge portion of the right rotary disk 104 and are provided on the table 10 in a state of being emptied above the right rotary disk starter base carrying mechanism 1.
Also shown in fig. 1 and 3 is a fill level platform 106 disposed immediately above the workstation 10 and to the right of the starter base absence or presence detection mechanism 30 (also referred to as the front lane), where the personnel are located, i.e., the assigned workers, to manually place the starter base 701 to be mounted with the first pin 704, first stationary contact i 705, second stationary contact ii 706, cover 707, first rivet i 708a, and second rivet ii 708b shown in fig. 18 onto the left rotary disk starter base support mechanism 20.
The applicant needs to say that: the starter base 701 may be extracted and transferred to the left rotary disk starter base carrying mechanism 20 by an automated mechanism provided separately, in which case, a plurality of the present apparatuses may be checked by one worker without assigning a check-in machine, so that the occurrence of a stop may be timely found and excluded.
As shown in fig. 1 and 3, an electric controller 107 is provided at a position on the aforementioned table 10 and located at the upper left. Further, as shown in fig. 3, a first pin-conveying vibration plate 108a, a first stationary contact-conveying vibration plate i 108b, a second stationary contact-conveying vibration plate ii 108c, a cover-conveying vibration plate 108d, a first rivet-conveying vibration plate i 108e, and a second rivet-conveying vibration plate ii 108f are provided around the periphery of the table 10 in a clockwise arrangement.
Referring to fig. 2, the aforementioned left rotary disk driving mechanism 101 includes a left rotary disk driving motor 1011 and a left rotary disk driving reduction gear 1012, the left rotary disk driving motor 1011 is in driving engagement with the left rotary disk driving reduction gear 1012 and is fixed by the left rotary disk driving reduction gear 1012 together with the left rotary disk driving motor 1011 on the side facing downward with the left end of the aforementioned table 10, the left rotary disk driving reduction gear 10121 of the left rotary disk driving reduction gear 1012 extends above the table 10 as the aforementioned left power output member and is fixed with the center position of the aforementioned left rotary disk 103, and the aforementioned left rotary disk driving reduction gear 10121 is in rotational engagement with the table 10 through a left rotary disk driving reduction gear power output shaft bearing 10122.
With continued reference to fig. 2, the aforementioned right rotary disk drive mechanism 102 includes a right rotary disk drive motor 1021 and a right rotary disk drive reduction gearbox 1022, the right rotary disk drive motor 1021 is in driving engagement with the right rotary disk drive reduction gearbox 1022 and is fixed by the right rotary disk drive reduction gearbox 1022 together with the right rotary disk drive motor 1021 on the side facing downward from the right end of the aforementioned table 10, the right rotary disk drive reduction gearbox power output shaft 10221 of the aforementioned right rotary disk drive reduction gearbox 1022 extends as the aforementioned right power output member above the aforementioned table 10 and is fixed with the central position of the aforementioned right rotary disk 104 by means of screws, and the aforementioned right rotary disk drive reduction gearbox power output shaft 10221 is in rotational engagement with the table 10 by means of the right rotary disk drive reduction gearbox power output shaft bearing 10222.
The left rotary disk drive motor 1011 and the right rotary disk drive motor 1021 are electrically connected to the electric controller 107 (i.e., controlled by the electric controller 107). When the left rotary disk drive motor 1011 is operated, the left rotary disk drive reduction gear box 1012 is driven by the left rotary disk drive reduction gear box 1012 to reduce the speed and the left rotary disk 103 is driven to rotate by the left rotary disk drive reduction gear box power output shaft 10121, and since the operation of the left rotary disk drive motor 1011 is rhythmically operated according to the process requirements, the rotation of the left rotary disk 103 has the rotation rhythmicity according to the process requirements. When the right rotary disk drive motor 1021 is operated, the right rotary disk drive reduction gearbox 1022 is driven by the right rotary disk drive reduction gearbox 1022, the right rotary disk 104 is driven to rotate by the right rotary disk drive reduction gearbox power output shaft 10221, and since the operation of the right rotary disk drive motor 1021 is rhythmically operated according to the process requirements, the rotation of the right rotary disk 104 has the rotation rhythmicity according to the process requirements. When the left and right rotary discs 103, 104 are rotated, the aforementioned left rotary disc starter base carrying mechanism 20 and right rotary disc starter base carrying mechanism 1 provided thereon are moved (rotated) accordingly, respectively.
Referring to fig. 4 in combination with fig. 1 to 3, the aforementioned left-hand disk starter-base-support mechanism 20 includes a left-hand disk starter-base-support-block fixing base plate 201, a left-hand disk starter-base first support block i 202, and a left-hand disk starter-base second support block ii 203, the left-hand disk starter-base-support-block fixing base plate 201 has a rectangular body shape and is provided with a left-hand disk starter-base-support-block fixing base plate screw 2011 at each of four corners, the left-hand disk starter-base-support-block fixing base plate screw 2012 fixes the left-hand disk starter-base-support-block fixing base plate 201 to an edge portion of the side of the aforementioned left hand disk 103 facing upward at a position corresponding to the left-hand disk starter-base-support-block fixing base plate screw 2011, and a starter coil holder end insertion relief hole 2013 into which the starter coil holder end 70111 of the coil bobbin 7011 of the starter base 701, which has been already mentioned above, is inserted is opened at the center position of the left-hand disk starter base support block fixing base plate 201, the left-hand disk starter base first support block I202 is fixed to one end of the left-hand disk starter base support block fixing base plate 201 toward the edge of the left-hand disk 103, a left-hand disk starter base first support block baffle I2021 is fixed by screws at positions corresponding to both end faces of the left-hand disk starter base first support block I202, the upper end of the left-hand disk starter base first support block baffle I2021 protrudes from the upper surface of the left-hand disk starter base first support block I202, a first support hole I2023 of the first support block of the left rotary disk starter base is formed at the upper part of the first support block I202 of the left rotary disk starter, a first support block support cavity II 2024 of the first support block of the left rotary disk starter is formed at one side of the first support block I202 of the left rotary disk starter and facing the second support block II 203 of the left rotary disk starter, a second support block II 203 of the left rotary disk starter and a fixed bottom plate 201 of the left rotary disk starter base are fixed towards one end of the center of the left rotary disk 103, a second support block of the left rotary disk starter base is formed at positions corresponding to the two end faces of the second support block II 203 of the left rotary disk starter base by bolts, a second support block of the left rotary disk starter base is 2031, a second support block of the left rotary disk starter base is formed at the upper part of the second support block II 203 of the left rotary disk starter base and facing the first support block II 203 of the left rotary disk starter, a second support block II 203 of the left rotary disk starter is formed at one side of the second support block II 203 of the left rotary disk starter and facing the first support block II 203 of the left rotary disk starter, and a second support block II of the left rotary disk starter is fixed at the position corresponding to the second support block II 203 of the left rotary disk starter base is formed at one end of the left rotary disk starter base; the missing-or-absence detecting means 30, the first pin mounting means 2, the first stationary contact mounting means 3, the second stationary contact mounting means 4, the missing-or-absence detecting means 40 of pins and tabs, and a starter base transfer means 5, which are arranged at intervals in a clockwise direction around the peripheral edge portion of the left rotary disk 103, correspond to the upper sides of the first left rotary disk starter base support block i 202 and the second left rotary disk starter base support block ii 203 in a emptied state.
Referring to fig. 5 and in combination with fig. 1 to 3, the aforementioned right disc starter base carrier 1 includes a right disc starter base support block fixing base plate slide guide 11, a slide guide fixing plate 12, a press rivet top column seat guide plate 13, a press rivet top column seat guide 14, a press rivet top column seat 15, a press rivet top column 16, a right disc starter base support block fixing base plate 17, a right disc starter base first support block i 18 and a right disc starter base second support block ii 19, the slide guide fixing plate 12 corresponds to an edge portion of the aforementioned right disc 104 on the downward facing side, the number of right disc starter base support block fixing base plate slide guide 11 is four, the four right disc starter base support block fixing base plate slide guide 11 corresponds to four corners of the slide guide fixing plate 12 and is fixed with the slide guide fixing plate 12 on the upward facing side, a rivet pressing top column base guide column plate pushing action cylinder column abdication hole 121 is arranged at the central position of the sliding guide rod fixing plate 12, the right rotary disk starter base supporting block fixing base plate sliding guide rod 11 is also in sliding fit with the fixing base plate sliding guide rod guide sleeve 111, the fixing base plate sliding guide rod guide sleeve 111 is fixed with the right rotary disk 104, the upper end of the right rotary disk starter base supporting block fixing base plate sliding guide rod 11 is sleeved with a sliding guide rod spring 112, the lower end of the sliding guide rod spring 112 is supported on the upper surface of the fixing base plate sliding guide rod guide sleeve 111, the upper surface of the fixing base plate sliding guide rod guide sleeve 111 is flush with (i.e. is positioned on the same plane as) the upper surface of the right rotary disk 104, the upper end of the sliding guide rod spring 112 is supported on the downward side of the right rotary disk starter base supporting block fixing base plate 17, four press-rivet top column seat guide columns 14 are provided, the middle part of the press-rivet top column seat guide columns 14 is in sliding fit with the press-rivet top column seat guide column sleeves 141, the lower end of the press-rivet top column seat guide columns 14 is fixed with one side of the press-rivet top column seat guide column plate 13 facing upwards, the upper end of the press-rivet top column seat guide columns 14 is fixed with the press-rivet top column seat 15, the press-rivet top column seat guide column plate 13 corresponds to the upper part of the press-rivet top column seat guide column plate pushing action cylinder column abdicating hole 121, the press-rivet top column seat 15 is positioned below the right rotary disk starter base support block fixing base plate 17, the press-rivet top column 16 is provided with a pair of fixing guide rods which are longitudinally parallel to each other and are fixed with the press-rivet top column seat 15 in a state perpendicular to the upper surface of the press-rivet top column seat 15, the right rotary disk starter base support block fixing base plate 17 is fixed with the fixing screw hole 113 of the top of the right rotary disk starter base support block fixing base plate sliding guide plate 11 through the support block fixing base plate 171, a press rivet jack guide sliding sleeve 172 is arranged on the right rotary disk starter base support block fixing bottom plate 17 at a position corresponding to the press rivet jack 16, the upper end of the press rivet jack 16 is in sliding fit with the press rivet jack guide sliding sleeve 172, a starter coil seat tail end penetrating yielding hole 173 is arranged at the center position of the right rotary disk starter base support block fixing bottom plate 17, a right rotary disk starter base first support block I18 is fixed with one end of the right rotary disk starter base support block fixing bottom plate 17 facing the edge of the right rotary disk 104, a right rotary disk starter base first support block baffle I181 is fixed at positions corresponding to the two end surfaces of the right rotary disk starter base first support block I18 through bolts, the upper end of the right rotary disk starter base first supporting block baffle I181 protrudes out of the upper surface of the right rotary disk starter base first supporting block I18, and a negative temperature coefficient thermistor wire holder supporting concave cavity 182 and a punch head abdication concave cavity 183 are also formed at the upper part of the right rotary disk starter base first supporting block I18, a right rotary disk starter base first supporting block supporting cavity I184 is formed at the upper part of the right rotary disk starter base first supporting block I18 and at the side facing to the right rotary disk starter base second supporting block II 19, a press rivet top column abdication concave cavity with semicircular cross section shape is formed at the position corresponding to one of the press rivet top column guiding sliding sleeves 172 on the right rotary disk starter base first supporting block supporting cavity I184, the right rotary disk starter base second supporting block II 19 is fixed with one end of the right rotary disk starter base supporting block fixing bottom plate 17 facing the center of the right rotary disk 104, a right rotary disk starter base second supporting block supporting cavity II 191 corresponding to the right rotary disk starter base first supporting block supporting cavity I184 is formed on one side of the right rotary disk starter base first supporting block I18 on the upper part of the right rotary disk starter base second supporting block II 19, a punch yielding gap 192 is formed on the middle part of the right rotary disk starter base second supporting block II 19 in the length direction, a rivet ram relief cavity 193 having the same cross-sectional shape as the rivet ram relief cavity is formed in the right rotary disk starter base second support block support cavity II 191 and in a position corresponding to the other of the two rivet ram guide slides 172.
Also shown in fig. 5 is a current starter body 70, with the position shown in fig. 5 being taken as an example, one end of the current starter body 70 facing the right disc starter base first support block i 18 on the right disc starter base support block fixing base plate 17 is supported on the aforementioned right disc starter base first support block support chamber i 184, and one end of the current starter body 70 facing the right disc starter base second support block ii 19 is supported on the aforementioned right disc starter base second support block support chamber ii 191. Furthermore, it can be seen from the illustration of fig. 5 that the aforementioned current starter body 70 has completed an automated assembly process.
Referring to fig. 6 in combination with fig. 1 and 3, the above-mentioned starter base absence detection mechanism 30 includes a starter base absence detection sensor fixing base 301, a starter base absence detection sensor fixing base 302 and a starter base absence detection sensor 303, the starter base absence detection sensor fixing base 301 corresponds to the above-mentioned left rotary disk starter base bearing mechanism 20 and the bottom of the starter base absence detection sensor fixing base 301 is fixed to the above-mentioned table 10, the upper end is extended upward in a direction away from the table 10, the starter base absence detection sensor fixing base 302 is fixed to the upper end of the above-mentioned starter base absence detection sensor fixing base 301 by fixing base fixing screws 3021 in a state of being vacated at the edge portion on the side of the above-mentioned left rotary disk 103, the starter base absence detection sensor 303 is fixed to one end of the starter base absence detection sensor fixing base 302 facing the above-mentioned left rotary disk 103 and is connected to the above-mentioned electric circuit corresponding to the above-mentioned electric circuit for detecting whether the electric circuit 107 is connected to the above-mentioned electric circuit board bearing mechanism on the side of the above-mentioned left rotary disk 10.
In the operating state, when the starter base absence detection sensor 303 (preferably, a photoelectric sensor, hereinafter, is used) does not detect the first pin 104 of the structural system of the current starter body 70, the starter base absence detection sensor 303 detects a signal and feeds the signal back to the electric controller 107, and the electric controller 107 sends a signal to the left rotary disk driving mechanism 101 to stop the operation of the left rotary disk driving motor 1011, and vice versa.
With continued reference to fig. 6 and in combination with fig. 1 and 3, the aforementioned first pin mounting mechanism 2 includes a starter first pin lead-in rail mating bracket 21, a starter first pin jaw horizontal displacement cylinder bracket 22, a starter first pin jaw horizontal displacement cylinder 23, a starter first pin jaw up and down displacement cylinder 24, a starter first pin jaw rotary cylinder mount 25, a starter first pin jaw rotary cylinder 26, a starter first pin jaw open and close cylinder 27, and a pair of starter first pin jaws 28, the starter first pin lead-in rail mating bracket 21 corresponding to one end of the aforementioned left rotary disk starter base bearing mechanism 20 facing the aforementioned table 10, the lower portion of the starter first pin lead-in rail mating bracket 21 being adjustably secured to one side of the starter first pin lead-in rail mating bracket seat 211 facing the aforementioned left rotary disk 103, the bottom of the starter first pin lead-in rail mating bracket seat being secured to the aforementioned table 10 by screws, the upper portion of the starter first pin lead-in rail mating bracket 21 corresponding to the upper end of the starter block 2121 facing the upper end of the first pin block 212 of the aforementioned left rotary disk base seat 2 and the upper pin block 212 forming a stop block facing the upper end of the aforementioned first pin block 212 facing the upper end of the aforementioned table 10, the starter first pin jaw horizontal displacement cylinder 23 is fixed in a horizontal position with the upper end of the starter first pin jaw horizontal displacement cylinder bracket 22 toward one side of the left rotary disk 103, a starter first pin jaw horizontal displacement cylinder push plate first stopper i 231 is provided on one end face of the starter first pin jaw horizontal displacement cylinder 23, a starter first pin jaw horizontal displacement cylinder push plate second stopper ii 232 is provided on the other end face, a starter first pin jaw up-down displacement cylinder 24 is fixed with a starter first pin jaw horizontal displacement cylinder push plate 233 of the starter first pin jaw horizontal displacement cylinder 23 through a starter first pin jaw up-down displacement cylinder fixing plate 244, a starter first pin clamping jaw up-down displacement cylinder stack plate upper limiting block 241 is fixed on the upper end face of the starter first pin clamping jaw up-down displacement cylinder 24, a starter first pin clamping jaw up-down displacement cylinder push plate lower limiting block 242 is fixed on the lower end face of the starter first pin clamping jaw up-down displacement cylinder 24, a starter first pin clamping jaw horizontal displacement cylinder push plate displacement limit degree collision block 2331 is fixed on the lower part of the starter first pin clamping jaw horizontal displacement cylinder push plate 233, the starter first pin clamping jaw horizontal displacement cylinder push plate displacement limit degree collision block 2331 corresponds to a space between the starter first pin clamping jaw horizontal displacement cylinder push plate first limiting block I231 and the starter first pin clamping jaw horizontal displacement cylinder push plate second limiting block II 232, the upper end of the starter first pin jaw rotary cylinder fixing frame 25 is fixed to the bottom of a starter first pin jaw up-down displacement cylinder pushing plate 243 of the starter first pin jaw up-down displacement cylinder 24, a starter first pin jaw up-down displacement cylinder pushing plate displacement limit degree striker 2431 is fixed to the side of the starter first pin jaw up-down displacement cylinder pushing plate 243, a starter first pin jaw rotary cylinder 26 is fixed in a horizontal position to the lower end of the side of the starter first pin jaw rotary cylinder fixing frame 25 facing the left rotary disk 103, a starter first pin jaw rotary cylinder first stopper 261 is fixed to the end face of one end of the starter first pin jaw rotary cylinder 26, and a first-pin-jaw rotary-actuating cylinder second stopper II 262 is fixed to the end face of the other end, the first-pin-jaw opening-closing actuating cylinder 27 is connected to the first-pin-jaw rotary-actuating cylinder 26 in a horizontally cantilevered state through a rotary-actuating cylinder seat 271 and is rotated by 90 DEG alternately clockwise or counterclockwise by the first-pin-jaw rotary-actuating cylinder 26, wherein a rotary-actuating cylinder seat rotation limit position first striker I2711 corresponding to the first-pin-jaw rotary-actuating cylinder first stopper I261 is fixed to one end of the rotary-actuating cylinder seat 271, and a rotary-actuating cylinder seat rotation limit position second striker II 2712 corresponding to the first-pin-jaw rotary-actuating cylinder second stopper II 262 is fixed to the other end of the rotary-actuating cylinder seat 271, a pair of starter first pin claws 28 are connected in a state corresponding to each other with one end of the starter first pin claw opening and closing cylinder 27 toward the upper portion of the aforementioned starter first pin-introducing guide rail mating bracket 21.
As shown in fig. 6, the pair of actuator first pin claws 28, when displaced to the region of the left turntable 103, corresponds to the upper side between the left turntable actuator base first support block i 202 and the left turntable actuator base second support block ii 203, that is, corresponds to the upper side of the actuator base 701 shown in fig. 6.
In the present embodiment, the above-mentioned starter first-pin-jaw horizontal displacement cylinder 23, starter first-pin-jaw vertical displacement cylinder 24, starter first-pin-jaw rotation cylinder 26, and starter first-pin-jaw opening and closing cylinder 27 are all cylinders and are electrically controlled and connected to the aforementioned electrical controller 107. Since the concepts of the working cylinders in the related mechanisms, which will be mentioned one by one in the following, are referred to as cylinders, the description will not be repeated. In this embodiment, the first push plate first limit block i 231 of the actuator first pin jaw horizontal displacement cylinder, the second limit block ii 232 of the actuator first pin jaw horizontal displacement cylinder, the upper limit block 241 of the actuator first pin jaw vertical displacement cylinder stack plate, the lower limit block 242 of the actuator first pin jaw vertical displacement cylinder, the first push plate first limit block i 261 of the actuator first pin jaw rotary cylinder and the second limit block ii 262 of the actuator first pin jaw rotary cylinder are all substantially responsive to signals, for example, when the limit degree of push plate limit block 2331 of the actuator first pin jaw horizontal displacement cylinder hits against and touches the first limit block i 231 of the actuator first pin jaw horizontal displacement cylinder, the signals are fed back to the electric controller 107 by the limit block i, indicating that the extent of displacement of the push plate 233 of the actuator first pin jaw horizontal displacement cylinder toward the push plate i 231 of the actuator first pin jaw horizontal displacement cylinder reaches the limit, that the displacement is no longer possible, otherwise, and in the same example, the rest of similar components are not repeated, because the functions of the rest of the similar components are the same as those described above.
Also shown in fig. 6 is a first pin feed rail 108g of a structural system that is associated with the aforementioned first pin feed vibratory pan 108a, through which first pin feed rail 108g first pin 704 is fed by first pin feed vibratory pan 108a to the aforementioned starter first pin step cavity 2122 and automatically installed by the aforementioned first pin installation mechanism 2.
The first pin mounting mechanism 2 is configured to mount the first pin 704 by moving the actuator first pin jaw up-down displacement cylinder 24, the actuator first pin jaw rotary cylinder mount 25, the actuator first pin jaw rotary cylinder 26, the actuator first pin jaw open-close cylinder 27, and the pair of actuator first pin jaws 28 by the actuator first pin jaw horizontal displacement cylinder push plate 233 under the operation of the actuator first pin jaw horizontal displacement cylinder 23, and by moving the pair of actuator first pin jaws 28 under the operation of the actuator first pin jaw up-down displacement cylinder 24, so that the pair of actuator first pin jaws 28 clamp the first pin jaw 281 corresponding to the gap between the pair of actuator first pin jaws 704 under the operation of the actuator first pin jaw open-close cylinder 27, corresponding to the upper side of the actuator first pin block 212. Then, the actuator first pin claw up-down displacement cylinder pushing plate 243 is moved upward by the operation of the actuator first pin claw up-down displacement cylinder 24 to move the pair of actuator first pin claws 28 in the state of sandwiching the first pin 704 upward accordingly, and then the pair of actuator first pin claws 28 together with the first pin 704 in the state of sandwiching are moved upward corresponding to the actuator base 701 by the operation of the actuator first pin claw horizontal displacement cylinder 23. Then, the operation of the actuator first-pin-jaw rotation cylinder 26 rotates the actuator first-pin-jaw opening and closing cylinder 27 together with the pair of actuator first-pin jaws 28 sandwiching the first pin 704 by 90 ° in the counterclockwise direction, so that the first pin 704 corresponds to the actuator base 701. Then the actuator first pin jaw up and down displacement cylinder 24 is operated to move down a pair of actuator first pin jaws 28 along with the first pin 704 to insert the first pin 704 into position on the actuator base 701 as illustrated in fig. 18. Then, by operating the actuator first pin jaw opening and closing cylinder 27, the pair of actuator first pin jaws 28 are released to release the first pin 704, thereby completing the installation of the first pin 704, and then, in the reverse operation as described above, the pair of actuator first pin jaws 28 grip the next first pin 704 to be installed fed by the first pin feed rail 108g at the position of the actuator first pin step cavity 2122, and so on.
Referring to fig. 7a and 7b in combination with fig. 1 and 3, the first stationary contact mounting mechanism 3 includes a first stationary contact carrier lifting cylinder fixing base 31, a first stationary contact carrier lifting cylinder 32, a first stationary contact carrier 33, a first stationary contact baffle 34, a first stationary contact clamping jaw horizontal displacement cylinder fixing frame 35, a first stationary contact clamping jaw horizontal displacement cylinder 36, a first stationary contact clamping jaw vertical displacement cylinder 37, a first stationary contact clamping jaw opening and closing cylinder 38, and a pair of first stationary contact clamping jaw blocks 39, the lower end of the first stationary contact carrier lifting cylinder fixing base 31 is fixed with a side of the first stationary contact carrier lifting cylinder fixing base support 311 facing the left rotary disc 103 in an up-down adjusting manner, the bottom of the first stationary contact carrier lifting cylinder fixing base support 311 is fixed with the workbench 10, the first static contact carrier lifting cylinder 32 is fixed to the upper end of the side of the first static contact carrier lifting cylinder fixing base 31 facing away from the left rotary disk 103, the first static contact carrier lifting cylinder post 321 of the first static contact carrier lifting cylinder 32 faces upward, the bottom of the first static contact carrier 33 is fixed to the first static contact carrier support base 331, the side of the middle of the first static contact carrier support base 331 facing downward is fixed to the end of the first static contact carrier lifting cylinder post 321 (i.e., the upper end in the illustrated state), a carrier support post 3311 is fixed to each of the two ends of the side of the first static contact carrier support base 331 facing downward, the carrier support post 3311 is in sliding fit with the cylinder of the first static contact carrier lifting cylinder 32, a first static contact horizontal end part abdication step cavity 332 and a first static contact bending end abdication cavity 333 which are spaced from each other are formed at the upper part of the first static contact bearing block 33, a first static contact detection sensor fixing plate 334 is fixed on the end surface of the first static contact bearing block 33 facing away from one end of the first static contact clamping jaw horizontal displacement action cylinder fixing frame 35, a static contact clamping jaw abdication cavity 335 is expanded above the corresponding first static contact bending end abdication cavity 333, the upper end of the first static contact detection sensor fixing plate 334 extends out of the upper surface of the first static contact bearing block 33, the first static contact baffle 34 and the first static contact bearing block 33 are fixed towards one side of the left rotary disc 103 and are also fixed with the first static contact bearing block 331 at the same time, a stationary contact jaw yielding gap 341 is formed at the upper portion of the first stationary contact jaw baffle 34, the lower end of the first stationary contact jaw horizontal displacement cylinder fixing frame 35 is fixed to the table 10, the upper end extends upward, the first stationary contact jaw horizontal displacement cylinder 36 is fixed to the upper end of the side of the first stationary contact jaw horizontal displacement cylinder fixing frame 35 facing the left rotary disk 103 in a horizontal position, a first stationary contact jaw horizontal displacement cylinder push plate movement limit position first striker i 361 is fixed to one end face of the first stationary contact jaw horizontal displacement cylinder 36, a first stationary contact jaw horizontal displacement cylinder push plate movement limit position second striker ii 362 is fixed to the other end face of the first stationary contact jaw horizontal displacement cylinder 36, the first static contact clamping jaw up-down displacement acting cylinder 37 is fixed with a first static contact clamping jaw horizontal displacement acting cylinder push plate 363 of a first static contact clamping jaw horizontal displacement acting cylinder 36 through a first static contact clamping jaw up-down displacement acting cylinder fixing plate 371, a first static contact clamping jaw horizontal displacement acting cylinder push plate limit displacement degree ram 3631 is fixed at the middle position of the lower part of the first static contact clamping jaw horizontal displacement acting cylinder push plate 363 in the length direction, the first static contact clamping jaw horizontal displacement acting cylinder push plate limit displacement degree ram 3631 is positioned between the first ram I361 at the first static contact clamping jaw horizontal displacement acting cylinder push plate movement limit position and the second ram II 362 at the first static contact clamping jaw horizontal displacement acting cylinder push plate movement limit position, the first stationary contact jaw opening and closing cylinder 38 is fixed to the first stationary contact jaw up-and-down displacement cylinder pushing plate 372 of the first stationary contact jaw up-and-down displacement cylinder 37 by a first stationary contact jaw opening and closing cylinder fixing plate 381, a first stationary contact jaw up-and-down displacement cylinder pushing plate up-and-down stroke limit position limiting bump 373 is fixed to the upper end face and the lower end face of the first stationary contact jaw up-and-down displacement cylinder 37, a first stationary contact jaw up-and-down displacement cylinder pushing plate limit displacement degree bump 3721 is fixed to one side of the first stationary contact jaw up-and-down displacement cylinder pushing plate 372 and a pair of first stationary contact jaw 391 is fixed to the bottom of the pair of first stationary contact jaw clamping jaw blocks 39, the pair of first stationary contact clamping jaws 391 respectively correspond to the stationary contact clamping jaw abdication cavity 335 and the stationary contact clamping jaw abdication notch 341, a first stationary contact horizontal end clamping jaw block 382 is fixed at a side of the first stationary contact clamping jaw opening and closing cylinder 38 opposite to the first stationary contact clamping jaw opening and closing cylinder fixing plate 381, a first stationary contact horizontal end clamping jaw 3821 extends at a lower portion of the first stationary contact horizontal end clamping jaw block 382, and the first stationary contact horizontal end clamping jaw 3821 extends downward to a lower portion of the first stationary contact clamping jaw opening and closing cylinder 38 and corresponds to the pair of first stationary contact clamping jaws 391.
In an actual use state, a first stationary contact detection sensor (not shown) is disposed (i.e., fixed) at a position corresponding to the fixing plate hole 3341 at the upper end of the first stationary contact detection sensor fixing plate 334, and the first stationary contact detection sensor detects whether the first stationary contact i 705 is present on the first stationary contact carrier block 33, and if not, a signal is fed back to the electric controller 107, and the left rotary plate 103 does not rotate, and vice versa.
Fig. 7a also shows a first stationary contact conveying rail i 108h of the aforementioned structure factor of the first stationary contact conveying vibratory pan i 108b, by means of which first stationary contact conveying rail i 108h the first stationary contact i 705 fed in by the first stationary contact conveying vibratory pan i 108b is fed to the aforementioned first stationary contact carrier block 33 for extraction by the first stationary contact mounting mechanism 3 and mounting onto the starter base 701.
Continuing with fig. 7a and 7b, the applicant describes the assembly process of the first stationary contact i 705, the operation of the first stationary contact jaw horizontal displacement cylinder 36, the first stationary contact jaw vertical displacement cylinder 37, the first stationary contact jaw opening and closing cylinder 38 and the pair of first stationary contact jaw blocks 39 are driven by the first stationary contact jaw horizontal displacement cylinder pushing plate 363 to move to correspond to the above of the first stationary contact carrier block 33, and at this time, the first stationary contact i 705 is already carried on the first stationary contact carrier block 33 by the first stationary contact carrier rail i 108 h. Then, the first stationary contact jaw up-and-down displacement cylinder 37 is operated, and the first stationary contact jaw up-and-down displacement cylinder push plate 372 is moved down to move down the first stationary contact jaw opening-closing cylinder 38 and the pair of first stationary contact jaw blocks 39. Then, the pair of first stationary contact jaw blocks 39 are folded toward each other at the positions of the stationary contact jaw relief chamber 335 and the stationary contact jaw relief notch 341 by the operation of the first stationary contact jaw opening and closing cylinder 38, so that the first stationary contact i 705 is clamped by the pair of first stationary contact jaw 391, and the first stationary contact i 705 in the clamped state exhibits a good clamping effect, so that the first stationary contact horizontal end pressing claw 3821 of the first stationary contact horizontal end pressing claw block 382 abuts against the horizontal end of the first stationary contact i 705 (i.e., toward the end of the first stationary contact detection sensor fixing plate 334). Then, the first stationary contact jaw up-and-down displacement cylinder 37 is operated, in the reverse manner as described above, until the pair of first stationary contact jaw pieces 39 are lifted upward together with the first stationary contact i 705 in a state of being sandwiched by the pair of first stationary contact jaw 391. Then, the first stationary contact jaw horizontal displacement cylinder 36 is operated in the reverse direction, and the first stationary contact jaw horizontal displacement cylinder push plate 363 is operated until the pair of first stationary contact jaw pieces 39 are brought into correspondence with the starter base 701. Then, the first stationary contact jaw up-down displacement cylinder push plate 372 is driven to move down by the operation of the first stationary contact jaw up-down displacement cylinder 37, and the pair of first stationary contact jaw blocks 39 together with the first stationary contact i 705 in a state of being clamped by the pair of first stationary contact jaws 391 move down and correspond to the first stationary contact mounting position on the starter base 701. Then, the first stationary contact jaw opening and closing cylinder 38 is operated to open (spread) the pair of first stationary contact jaw pieces 39 to release the previously held first stationary contact i 705. Then, the pair of first stationary contact clamping jaw blocks 39 are again corresponding to the upper parts of the first stationary contact bearing blocks 33 according to the reverse action process. This is repeated alternately.
Referring to fig. 8a and 8b in combination with fig. 1 and 3, the second stationary contact mounting mechanism 4 includes a stationary contact upper block lifting cylinder holder 41, a stationary contact upper block 43, a stationary contact baffle 44, a stationary contact gripper jaw horizontal displacement cylinder holder 45, a stationary contact gripper jaw horizontal displacement cylinder 46, a stationary contact gripper jaw up and down displacement cylinder 47, a stationary contact gripper jaw opening and closing cylinder 48, and a pair of stationary contact gripper jaw blocks 49, a stationary contact upper block lifting cylinder holder 41 having a lower end thereof adjusted up and down to be fixed with a stationary contact upper block lifting cylinder holder seat 411 toward one side of the left rotary disk 103, a stationary contact upper block lifting cylinder holder seat 411 having a bottom thereof fixed with the table 10, a stationary contact upper block lifting cylinder 42 and a stationary contact upper lifting cylinder seat 41 having a back to an upper end of one side of the left rotary disk 103, and a stationary contact upper block 421 having a stationary contact upper block lifting cylinder seat 421 mounted down to a lower end of the stationary contact upper block holder seat 43 toward one end of the stationary contact upper block 43, a stationary contact upper block seat cylinder seat 431 having a stationary contact upper seat 43 mounted down to be slidably mounted to the upper end of the upper cylinder seat 43 toward one end of the upper support post 43, a static contact horizontal end supporting concave cavity 433, a static contact pin abdication cavity 434 and a static contact bending pin abdication cavity 435 are formed at the upper part of the static contact feeding block 43 in a space state, a static contact detection sensor fixing plate 436 is fixed on the end face of the static contact feeding block 43 facing away from one end of the static contact clamping claw horizontal displacement action cylinder fixing frame 45, the upper end of the static contact detection sensor fixing plate 436 protrudes out of the upper surface of the static contact feeding block 43, the static contact pin abdication cavity 434 is positioned between the static contact horizontal end supporting concave cavity 433 and the static contact bending pin abdication cavity 435, the position of the static contact horizontal end supporting concave cavity 433 on the static contact feeding block 43 is positioned between the upper end of the static contact detection sensor fixing plate 436 and the static contact pin abdication cavity 434, the stationary contact shield 44 is fixed to one side of the stationary contact upper block 43 toward the left rotary plate 103 by screws at positions corresponding to stationary contact shield screw holes 441 and stationary contact upper block screw holes 437 formed in the stationary contact upper block 43, a lower end of the stationary contact clamp jaw horizontal displacement cylinder fixing frame 45 is fixed to the table 10 while an upper end thereof extends upward, the stationary contact clamp jaw horizontal displacement cylinder 46 is fixed to an upper end of one side of the stationary contact clamp jaw horizontal displacement cylinder fixing frame 45 toward the left rotary plate 103 in a horizontal position, a stationary contact clamp jaw horizontal displacement cylinder push plate movement limit position first striker I461 is fixed to one end face of the stationary contact clamp jaw horizontal displacement cylinder 46, a stationary contact clamp jaw horizontal displacement cylinder movement limit position second striker II 462 is fixed to the other end face of the stationary contact clamp jaw horizontal displacement cylinder 46, the stationary contact clamp jaw up-and-down displacement action cylinder 47 is fixed with a stationary contact clamp jaw horizontal displacement action cylinder push plate 463 of the stationary contact clamp jaw horizontal displacement action cylinder 46 through a stationary contact clamp jaw up-and-down displacement action cylinder fixing plate 471, a stationary contact clamp jaw horizontal displacement action cylinder push plate limit displacement degree ram 4631 is fixed at a central position of a lower part of the stationary contact clamp jaw horizontal displacement action cylinder push plate 463 in a length direction, the stationary contact clamp jaw horizontal displacement action cylinder push plate limit displacement degree ram 4631 is positioned between the stationary contact clamp jaw horizontal displacement action cylinder push plate movement limit position first ram I461 and the stationary contact clamp jaw horizontal displacement action cylinder push plate movement limit position second ram II 462, the stationary contact clamp jaw opening and closing action cylinder 48 is fixed with the stationary contact clamp jaw up-and-down displacement action cylinder push plate 472 of the stationary contact clamp jaw 47 through a stationary contact clamp jaw opening and closing action cylinder fixing plate 481, a stationary contact clamp claw up-down displacement action cylinder 47 is fixed with a stationary contact clamp claw up-down displacement action cylinder push plate up-down stroke limit position limiting ram 473 on the upper end face and the lower end face, a stationary contact clamp claw up-down displacement action cylinder push plate limit displacement degree ram 4721 is extended on one side of the stationary contact clamp claw up-down displacement action cylinder push plate 472 and at a position corresponding to the up-down stroke limit position limiting ram 473 of the stationary contact clamp claw up-down displacement action cylinder push plate, a stationary contact clamp claw 49 is connected with a stationary contact clamp claw opening-closing action cylinder 48, a stationary contact clamp claw 491 is fixed at the bottom of the stationary contact clamp claw 49, the stationary contact clamp claw 491 corresponds to both ends of the stationary contact clamp claw yielding cavity 435, a stationary contact horizontal end pressing block 482 is fixed to a side of the stationary contact clamping jaw opening and closing cylinder 48 facing away from the stationary contact clamping jaw opening and closing cylinder fixing plate 481, a stationary contact horizontal end pressing leg 4821 is extended from a lower portion of the stationary contact horizontal end pressing block 482, and the stationary contact horizontal end pressing leg 4821 extends downward to a lower portion of the stationary contact clamping jaw opening and closing cylinder 48 and corresponds to the pair of stationary contact clamping jaws 491.
In an actual state, a second stationary contact detecting sensor for detecting whether the second stationary contact ii 706 is present on the stationary contact feeding block 43 is installed at a position corresponding to the detecting sensor mounting hole 4361 of the stationary contact detecting sensor fixing plate 436, and if not, the information is fed back to the electric controller 107, and the left rotary plate 103 does not move, otherwise, the same applies.
Fig. 8a also shows a second stationary contact conveyor rail ii 108i belonging to the structural system of the second stationary contact conveyor pan ii 108c, from which second stationary contact conveyor rail ii 108i the second stationary contact ii 706 fed by the second stationary contact conveyor pan ii 108c is fed to the stationary contact loading block 43.
In order to facilitate the second stationary contact ii 706 being gripped by the stationary contact gripping claws 491 of the pair of stationary contact gripping claw blocks 49, the stationary contact upper block lifting cylinder 42 is operated after the second stationary contact ii 706 reaches the stationary contact upper block 43, and the stationary contact upper block lifting cylinder 421 extends upward outside the cylinder body, pushing the stationary contact upper block supporting seat 431 upward together with the stationary contact upper block 43 carrying the second stationary contact ii 706, so as to be gripped by the pair of stationary contact gripping claws 491. After the pair of static contact clamping claws 491 clamp the second static contact II 706, the static contact upper material block lifting action cylinder 42 works reversely, and the static contact upper material block lifting action cylinder column 421 moves downwards to drive the static contact upper material block supporting seat 431 to move downwards (i.e. reset) together with the static contact upper material block 43. The working principles of the above-mentioned horizontal displacement acting cylinder 46, the vertical displacement acting cylinder 47, the opening and closing acting cylinder 48 and the pair of the fixed contact clamping jaw blocks 49, which are directly and indirectly set by using the fixed contact clamping jaw horizontal displacement acting cylinder fixing frame 45 as a carrier, of the structural system of the second fixed contact assembly mechanism 4 are basically the same as those of the above-mentioned first fixed contact installation mechanism 3, so that the applicant will not reiterate.
Referring to fig. 9 in combination with fig. 1 and 3, the above-mentioned pin and tab absence detecting mechanism 40 includes a pin and tab sensing sensor lift cylinder mounting bracket 401, a pin and tab sensing sensor lift cylinder 402, a pin and tab sensing sensor mounting bracket 403, and a pin and tab sensing sensor 404, the lower portion of the pin and tab sensing sensor lift cylinder mounting bracket 401 and the pin and tab sensing sensor lift cylinder mounting bracket fixing bracket 4011 are fixed toward the side of the left rotary disk 103, the pin and tab sensing sensor lift cylinder mounting bracket fixing bracket 4011 is fixed with the table 10, the pin and tab sensing sensor lift cylinder 402 and the pin and tab sensing sensor lift cylinder mounting bracket 401 are fixed toward the upper portion of the side of the left rotary disk 103, a pin and insert sensing sensor lift cylinder push plate header block 4021 is fixed to each of the upper end surface and the lower end surface of the pin and insert sensing sensor lift cylinder 402, the pin and insert sensing sensor mount 403 is L-shaped, the pin and insert sensing sensor mount 403 and the pin and insert sensing sensor lift cylinder push plate 4022 of the pin and insert sensing sensor lift cylinder 402 are fixed to a side of the left rotary disk 103 and correspond to the upper side of the left rotary disk starter base support mechanism 20 in a free state, a pin and insert sensing sensor lift cylinder push plate header 40221 is extended to a side of the pin and insert sensing sensor lift cylinder push plate 4022 and at a position corresponding to the pin and insert sensing sensor lift cylinder push plate header block 4021, the pin and blade sensing sensor 404 is disposed on the pin and blade sensing sensor mounting bracket 403 and corresponds to the upper side of the left rotary disk starter base carrying mechanism 20 in a vacated state, and in a use state, the pin and blade sensing sensor 404 is electrically connected to the electrical controller 107 by a wire.
After the second stationary contact ii 706 is mounted by the second stationary contact mounting mechanism 4, the first pin 704, the first stationary contact i 705 and the second stationary contact ii 706 mounted by the present invention are present on the starter base 701, so that the missing of the above-mentioned components is avoided when the next process is performed, and the missing of the pin and the insert of the present invention is detected by the missing detecting mechanism 40, specifically: the pin and tab sensor lift cylinder 402 operates to move the pin and tab sensor lift cylinder push plate 4022 and the pin and tab sensor mount 403 downward until the pin and tab sensor 404 senses the presence or absence of the three aforementioned components on the starter base 701, namely the first pin 704, the first stationary contact i 705, and the second stationary contact ii 706. From the illustration of fig. 9, it is certainly possible to determine that the aforementioned pins are three with the blade sensing sensor 404 and are all electrically connected to the electrical controller 107. For the foregoing three pin and tab sensing sensors 404, it can be understood that the first pin absence detecting sensor, the first static contact detecting sensor, and the second static contact detecting sensor, if any one or more of the missing components occurs, the pin and tab sensing sensors 404 feed back signals to the electrical controller 107, and the left rotary disk 103 does not rotate (may also be referred to as being in a stopped state, as in the above-described example).
Referring to fig. 10 in combination with fig. 1 and 3, the aforementioned starter base transfer mechanism 5 includes a vacation frame 51, a cover-to-be-riveted starter base jaw horizontal displacement cylinder 52, a cover-to-be-riveted starter base jaw up-down displacement cylinder 53, a cover-to-be-riveted starter base jaw opening-closing cylinder 54, a pair of cover-to-be-riveted starter base jaws 55, and a pair of auxiliary holding claws 56, the vacation frame 51 being provided on the aforementioned table 10 at a position corresponding to between the aforementioned left rotary disk 103 and right rotary disk 104, the vacation frame 51 including a vacation plate first support column i 511, a vacation plate second support column ii 512, and a vacation plate 513, the vacation plate first support column i 511 being fixed with the table 10 in a longitudinal state at a position corresponding to between the aforementioned left rotary disk 103 and right rotary disk 104 at a position corresponding to between the other side of the left rotary disk 103 and right rotary disk 104, and the first and second supporting columns I511 and II 512 of the emptying plate correspond to each other, one end of the emptying plate 513 is fixed to the top of the first supporting column I511 of the emptying plate, the other end of the emptying plate 513 is fixed to the top of the second supporting column II 512 of the emptying plate, a emptying plate extending seat 5131 is extended at one side of the emptying plate 513 and at the center of the emptying plate 513 in the longitudinal direction, and the emptying frame 51 is formed in a portal frame shape by the co-fixation of the three supporting columns I511, II 512 of the emptying plate and 513, the cover to be riveted to the starter base jaw horizontal displacement cylinder 52 is fixed in a horizontal lying state to the side of the middle of the emptying plate 513 in the longitudinal direction and also fixed to the side of the emptying plate extending seat 5131 in the downward direction, a cap-to-be-riveted starter base clamping jaw horizontal displacement action cylinder push plate collision limit block 521 is respectively fixed on one end face and the other end face of the cap-to-be-riveted starter base clamping jaw horizontal displacement action cylinder 52, a cap-to-be-riveted starter base clamping jaw vertical displacement action cylinder 53 is fixed with a cap-to-be-riveted starter base clamping jaw vertical displacement action cylinder fixing seat 531 which is in an inverted L shape, the cap-to-be-riveted starter base clamping jaw vertical displacement action cylinder fixing seat 531 is fixed with a downward facing side of a cap-to-be-riveted starter base clamping jaw horizontal displacement action cylinder push plate 522 of the cap-to-be-riveted starter base clamping jaw horizontal displacement action cylinder 52, a push plate plunger 5221 of a horizontal displacement cylinder of a base clamping jaw of the starter to be riveted is fixed on one side of a push plate 522 of a horizontal displacement cylinder of a base clamping jaw of the starter to be riveted, the horizontal displacement cylinder plunger 532 of the vertical displacement cylinder of the base clamping jaw of the starter to be riveted is used for being matched with the push plate plunger 521 of the horizontal displacement cylinder of the base clamping jaw of the starter to be riveted, a base clamping jaw opening and closing cylinder 54 of the starter to be riveted is fixed with a base clamping jaw opening and closing cylinder fixing seat 541 of the starter to be riveted, the base clamping jaw opening and closing cylinder fixing seat 541 of the starter to be riveted is fixed with the push plate 532 of the vertical displacement cylinder of the base clamping jaw of the starter to be riveted of the base clamping jaw of the cover 53, the push plate plunger 533 of the vertical displacement cylinder of the base clamping jaw of the starter to be riveted is respectively fixed on the upper end face and the lower end face of the base clamping jaw of the starter to be riveted, and a cap-to-be-riveted-initiator base-jaw up-down-displacement-acting-cylinder push plate 5321 is fixed to one side of the cap-to-be-riveted-initiator base-jaw up-down-displacement-acting-cylinder push plate 532 and at a position corresponding to the aforementioned cap-to-be-riveted-initiator base-jaw up-plate-push-plate-stopper 533, a pair of cap-to-be-riveted-initiator base jaws 55 are corresponding to each other and connected to the cap-to-be-riveted-initiator base-jaw opening-closing cylinder 54, upper ends of the pair of auxiliary holding claws 56 are fixed to the cap-to-be-riveted-initiator base-jaw opening-closing cylinder 54, and lower ends of the pair of auxiliary holding claws 56 extend below the cap-to-be-riveted-initiator base-jaw opening cylinder 54 and correspond to the pair of cap-to-be-riveted-initiator base jaws 55.
In the present embodiment, as shown in fig. 10, the pair of the first flight plate support columns i 511 and the second flight plate support columns ii 512 are longitudinally parallel to each other, but a plate-like body may be used. The flight 513 is generally T-shaped.
After the first pins 704, the first stationary contact pieces i 705, and the second stationary contact pieces ii 706 are mounted on the starter base 701 on the left turntable 103, the starter base 701 is transferred from the left turntable starter base support mechanism 20 on the left turntable 103 to the right turntable starter base support mechanism 1 on the right turntable 104 by the starter base transfer mechanism 5, and the automatic mounting process for the cover 707, the first rivets i 708a, and the second rivets ii 708b is performed.
In the following, the operation of the starter base transfer mechanism 5 is described by the applicant, as will be understood from the schematic of fig. 10: since the positions of the left and right rotary disk starter base carrying mechanisms 20, 1 on the left and right rotary disks 103, 104, respectively, are corresponding, the starter base clamping jaw horizontal displacement action cylinder 52 to be riveted for the cover is operated, the starter base clamping jaw horizontal displacement action cylinder push plate 522 to be riveted for the cover is displaced toward the left rotary disk 103, the pair of starter base clamping jaws 55 to be riveted for the cover are corresponding to the upper side of the starter base 701, then the starter base clamping jaw vertical displacement action cylinder 53 to be riveted for the cover is operated, the starter base clamping jaw vertical displacement action cylinder push plate 532 to be riveted for the cover is moved downward, and the pair of starter base clamping jaws 55 to be riveted for the cover at this time are corresponding to both sides of the starter base 701 (shown in fig. 10). Then, the starter base jaw opening and closing cylinder 54 is operated to close the pair of starter base jaws 55 to clamp the corresponding sides of the starter base 701 and to be simultaneously retained by the pair of auxiliary holding claws 56. Then, the cap-to-rivet actuator base clamping jaw up-down displacement cylinder 53 is operated in reverse, and the pair of cap-to-rivet actuator base clamping jaws 55 are displaced upward together with the actuator base 701 in the opposite direction, and the actuator base 701 is separated from the left rotary disk actuator base carrying mechanism 20. Then, the cover-to-be-riveted-on starter base clamping jaw horizontal displacement action cylinder 52 is operated in the opposite direction with respect to the foregoing, so that the starter base 701 in a state clamped by the pair of cover-to-be-riveted-on starter base clamping jaws 55 is brought into correspondence over the right-turn-disc starter base carrying mechanism 1 on the right-turn disc 104. Next, the cap-to-rivet actuator base jaw up-down displacement cylinder 53 is operated in the opposite direction with respect to the above, and the actuator base 701 is rested on the above-described right rotary disk actuator base carrying mechanism 1 by the downward movement of the cap-to-rivet actuator base jaw up-down displacement cylinder push plate 532. Then, the starter base jaw opening and closing cylinder 54 for the cap to be riveted is operated to separate the pair of starter base jaws 55 for the cap to be riveted, that is, to release the grip on the starter base 701, that is, to release the starter base 701. Then, the cap-to-be-riveted-starter-base-jaw up-down-displacement action cylinder 53 is operated to displace the cap-to-be-riveted-starter-base-jaw opening-closing action cylinder 54 upward together with the pair of cap-to-be-riveted-starter-base jaws 55, and the pair of cap-to-be-riveted-starter-base jaws 55 are brought to correspond to the upper side of the left rotary-disc-starter-base-carrying mechanism 20 in the foregoing operation, and the next starter base 701 is gripped and transferred to the right rotary-disc-starter-base-carrying mechanism 1, so that the operations are repeated.
Referring to fig. 11 in combination with fig. 1 and 3, the aforementioned starter base together with the pins and static contact piece missing detection mechanism 50 includes a vertical fixing post 501, a starter base missing detection sensor fixing base 502, a starter base missing detection sensor 503, a pin inserting piece missing detection sensor fixing plate 504 and a pin inserting piece missing detection sensor 505, the vertical fixing post 501 corresponds to the aforementioned right rotary disk starter base carrying mechanism 1, and the lower end of the vertical fixing post 501 is fixed to the aforementioned table 10, while the upper end extends upward in a direction away from the table 10, the starter base missing detection sensor fixing base 502 is fixed on the vertical fixing post 501, the starter base missing detection sensor inserting piece missing detection sensor 503 is fixed on the starter base missing detection sensor fixing base 502 and corresponds to a side of the aforementioned right rotary disk starter base carrying mechanism 1 opposite to the center of the aforementioned right rotary disk 104, the pin inserting piece missing detection sensor fixing plate 504 is fixed on the vertical fixing base corresponding to the vertical fixing base 502 at a position corresponding to the position of the starter base missing detection sensor fixing plate 501, i.e., the position of the pin inserting piece missing detection sensor fixing plate 504 is fixed on the right rotary disk 1 corresponding to the vertical fixing base 701. In the use state, the missing-or-missing-state detection sensor 503 and the full-pin-insertion-or-full-state detection sensor 505 are electrically connected to the electrical controller 107 through respective lines.
Since the starter base with pin and static contact absence detection mechanism 50 is in front of the housing cover mounting mechanism 6, in order to avoid missing the first pin 704, the first static contact i 705 and/or the second static contact ii 706, a diagnostic effect is then detected by the starter base with pin and static contact absence detection mechanism 50. From the illustration of fig. 11, in combination with the description of applicant above, it is known that: the number of the pin inserting pieces is three, and the pin inserting pieces are not complete, and the number of the pin inserting pieces is three, which are respectively used for detecting the first pins 704, the first static contact piece I705 and the second static contact piece II 706, the missing or missing starter base detection sensor 503 is mainly responsible for detecting whether the starter base 701 is present on the right rotary disk starter base carrying mechanism 1. When the missing condition is detected, the missing condition detection sensor 505 and the missing condition detection sensor 503 of the starter base feed back signals to the electric controller 107, and the right rotary disk 104 does not rotate. The sensors mentioned here and in the foregoing and even further below are photosensors, but may also be far infrared sensors or other equivalent sensing means, provided that the requirement for obtaining the signal in a non-contact manner is fulfilled.
Referring to fig. 12a and 12b in combination with fig. 1 and 3, the cover mounting mechanism 6 includes a cover receiving base fixing bracket 61, a cover receiving means 62, a cover clamping jaw horizontal displacement cylinder fixing bracket 63, a cover clamping jaw horizontal displacement cylinder 64, a cover clamping jaw up-down displacement cylinder 65, a cover clamping jaw opening and closing cylinder 66, a pair of cover opening and closing clamping jaws 67 and a cover urging plate 68, the lower end of the cover receiving base fixing bracket 61 is fixed to the side of the cover receiving base fixing bracket base 611 facing the right rotary plate 104, the bottom of the cover receiving base fixing bracket base 611 is fixed to the table 10, the cover receiving means 62 is provided at the upper end of the cover receiving base fixing bracket 61, the cover receiving means 62 includes a cover receiving base plate 621, a cover receiving base 622 and a cover receiving base 623, the cover receiving seat plate 621 is horizontally fixed to the upper end of the cover receiving seat fixing bracket 61 opposite to the side of the right rotary disk starter base bearing mechanism 1, the cover receiving seat 622 is disposed on the cover receiving seat plate 621, the bottom of the cover receiving seat 622 is fixed to the cover receiving seat plate 621 by the cover receiving seat fixing screw, the cover receiving seat first side face i 6221 of the cover receiving seat 622 and the cover receiving seat second side face ii 6222 of the cover receiving seat 622 protrude out of the upper surface of the cover receiving seat 622, a cover receiving seat first side face clamping jaw abdicating cavity i 62211 is provided in the middle of the cover receiving seat first side face i 6221, a cover receiving seat second side face clamping jaw abdicating cavity ii 62221 is provided in the middle of the cover receiving seat second side face ii 6222, the cover receiving seat first side face clamping jaw abdicating cavity i 62211 and the cover receiving seat second side face clamping jaw abdicating cavity ii 62221 correspond to each other, a pair of cover flange relief grooves 6223 are provided on the upper surface of the cover receiving seat 622 at positions between the upper portions of the cover receiving seat first side face i 6221 and the cover receiving seat second side face ii 6222, the pair of cover flange relief grooves 6223 being provided for being penetrated by cover flanges 7071 shown in fig. 18, a cover detection sensor fixing plate 6224 is fixed in an inclined state on the cover receiving seat second side face ii 6222 of the cover receiving seat 622, the upper end of the cover detection sensor fixing plate 6224 protrudes out of the upper surface of the cover receiving seat 622, the cover receiving seat end plate 623 is fixed to the cover receiving seat 622 by screws toward an end face of one end of the right rotary disk starter base bearing mechanism 1, the lower end of the cover horizontal displacement cylinder fixing bracket 63 is fixed to the table 10, and the upper end extends upward in a direction away from the table 10, the cover clamping jaw horizontal displacement cylinder 64 is fixed in a horizontal position with the upper end of the cover clamping jaw horizontal displacement cylinder fixing bracket 63 facing to one side of the right rotary disk 104, a cover clamping jaw horizontal displacement cylinder push plate ram limiting block 641 is fixed on one end face and the other end face of the cover clamping jaw horizontal displacement cylinder 64, the cover clamping jaw vertical displacement cylinder 65 is fixed with a cover clamping jaw horizontal displacement cylinder push plate 642 of the cover clamping jaw horizontal displacement cylinder 64 through a cover clamping jaw vertical displacement cylinder fixing plate 651, a cover clamping jaw horizontal displacement cylinder push plate ram 6421 is fixed on the middle part of the length direction of the side of the cover clamping jaw horizontal displacement cylinder push plate 642 facing upwards, the cover clamping jaw horizontal displacement cylinder push plate ram 6421 corresponds to the cover clamping jaw horizontal displacement cylinder push plate ram limiting block 641, a cover-jaw up-down displacement cylinder push plate head stopper 652 is fixed to the upper and lower surfaces of the cover-jaw up-down displacement cylinder 65, the cover-jaw opening-closing cylinder 66 is fixed to the cover-jaw up-down displacement cylinder push plate 653 of the cover-jaw up-down displacement cylinder 65 by a cover-jaw opening-closing cylinder fixing seat 661, a cover-jaw up-down displacement cylinder push plate head 6531 is fixed to one side of the cover-jaw up-down displacement cylinder push plate 653 at a position corresponding to the cover-jaw up-down displacement cylinder push plate head stopper 652, a pair of cover-jaw opening-closing jaw blocks 67 are connected to the cover-jaw opening-closing cylinder 66, a cover-jaw 671 is extended from the lower end of the pair of cover-jaw opening-closing jaw blocks 67, the pair of cover-jaw 671 is respectively corresponding to the cover-jaw relief chamber i 62211 and the cover-receiving chamber ii 62221, the upper end of the cover-pressing plate 68 is fixed to one side of the cover-jaw opening-closing cylinder 66 corresponding to the right disc 104, and the cover-jaw opening-closing jaw blocks 68 are pressed to the cover-opening-closing jaw blocks 67.
In the use state, a cover detection sensor (not shown) electrically connected to the electric controller 107 is provided at a position corresponding to the cover detection sensor fixing hole 62241 preset at the upper end of the cover detection sensor fixing plate 6224, and when it detects that there is no cover 707, a signal is fed back to the electric controller 107 by the same, and the right rotary plate 104 does not rotate.
Also shown in fig. 12a is a cover feed rail 108j belonging to the structural system of the cover feed vibratory pan 108d, through which the cover 707 fed (i.e., input) by the cover feed vibratory pan 108d is fed between the facing sides of the cover receptacle first side i 6221 and the cover receptacle second side ii 6222 of the aforementioned cover receptacle 622, so that the cover 707 is automatically mounted to the starter base 701 by the relevant components of the structural system of the cover mounting mechanism 6.
In the following, the applicant describes in detail the process of installing the cover 707 by the cover mounting mechanism 6, and after the cover conveying rail 108j conveys the cover 707 against the cover receiving seat 622 (see fig. 12a, above), assuming that the pair of cover opening and closing clamping jaw blocks 67 are located above the cover receiving seat 622, the cover clamping jaw up-down displacement cylinder 65 is operated, and drives the cover clamping jaw up-down displacement cylinder push plate 653 together with the cover clamping jaw opening and closing cylinder fixing seat 661, the cover clamping jaw opening and closing cylinder 66, the pair of cover opening and closing clamping jaw blocks 67 and the cover forcing plate 68 to move downward, so that the pair of cover opening and closing clamping jaw blocks 67 respectively correspond to the cover receiving seat first side clamping jaw yielding chamber i 62211 and the cover receiving seat second side clamping jaw yielding chamber ii 62221. Next, the cover-clamping-jaw opening and closing cylinder 66 is operated to displace the pair of cover-clamping-jaw blocks 67 toward each other, so that the cover 707 is clamped by the cover clamping jaw 671. Then, the cover-clamping-jaw up-down displacement cylinder 65 is operated in the opposite direction to the above, and the cover-clamping-jaw up-down displacement cylinder push plate 653 is displaced upward, so that the pair of cover-opening-clamping-jaw blocks 67 are lifted upward together with the cover 707 clamped by the cover clamping jaws 671 thereof in the opposite direction to the above. Then, the cover-clamping-jaw horizontal displacement cylinder 64 is operated, so that the cover-clamping-jaw horizontal displacement cylinder push plate 642 is displaced in the direction of the starter base 701 on the right-turn-disc starter-base carrying mechanism 1 together with the cover-clamping-jaw up-down displacement cylinder 65, the cover-clamping-jaw opening-closing cylinder 66, the pair of cover-clamping-jaw blocks 67 (together with the cover 707), and the cover-clamping plate 68 described above and displaced so that the cover 707 in the clamped state corresponds to the upper side of the starter base 701. Then, the cover 707 is automatically released to the starter base 701 by first moving down the cover clamping jaw up and down displacement cylinder 65 and then opening the pair of cover opening and closing clamping jaw blocks 67 by the operation of the cover clamping jaw opening and closing cylinder 66. The cover 707 is attached to the starter base 701 by repeating the above-described steps.
Referring to fig. 13 in combination with fig. 1 and 3, there is shown a rivet extracting and releasing mechanism 7 of the structural system of the rivet loading device of the present invention, the rivet extracting and releasing mechanism 7 being located between the aforementioned cover mounting mechanism 6 and rivet pressing mechanism 8, and the rivet extracting and releasing mechanism 7 comprising a first rivet mounting means i 71 and a second rivet mounting means ii 72, the applicant will hereinafter describe only the first rivet mounting means i 71 since the second rivet mounting means ii 72 is identical in structure and operation rhythm to the first rivet mounting means i 71, the first rivet mounting means i 71 comprising a rivet introducing block fixing frame 711, a rivet introducing block 712, a rivet push plate 713, a rivet push plate actuating cylinder 714, a rivet clamping jaw horizontal displacement cylinder mounting bracket 715, a rivet clamping jaw horizontal displacement cylinder 716, a rivet clamping jaw lifting cylinder 717, a rivet clamping jaw opening and closing cylinder 718 and a pair of rivet clamping jaws 719, the lower end of the rivet introducing block fixing frame 711 is fixed to the upper portion of the rivet introducing block fixing frame seat, the lower portion of which is fixed to the aforementioned work table 10, one end of the rivet introducing block 712 facing the aforementioned rivet introducing block fixing frame 711 is fixed to the side of the upper end of the rivet introducing block fixing frame 711 facing away from the aforementioned right rotary disk starter base carrying mechanism 1 by a fixing screw and constitutes a rivet push plate sliding groove 7121, the end of the rivet introducing block 712 facing the rivet introducing block fixing frame 711 is partitioned by the rivet push plate sliding groove 7121 into a rivet introducing block fixing wall 7122 for fixing with the rivet introducing block fixing frame 711 on one side of the rivet push plate sliding groove 7121 and a rivet introducing wall 7123 on the other side of the rivet push plate sliding groove 7121, a rivet introducing groove 71231 communicating with a rivet plate sliding groove 7121 is provided in the rivet introducing wall 7123, a rivet plate actuation cylinder 714 is provided on a side of the rivet introducing block 712 facing upward away from an end of the rivet introducing block fixing frame 711 and a rivet plate actuation cylinder column 7141 of the rivet plate actuation cylinder 714 faces toward the rivet plate sliding groove 7121, a rivet plate 713 is slidably provided in the rivet plate sliding groove 7121 and an end face of the rivet plate 713 facing toward the rivet plate actuation cylinder 714 is connected to the rivet plate actuation cylinder column 7141, a lower portion of the rivet chuck jaw horizontal displacement cylinder mounting frame 715 is fixed to the table 10, the rivet chuck jaw horizontal displacement cylinder 716 faces toward the side of the right rotary disk starter base bearing mechanism 1 with an upper portion of the rivet chuck jaw horizontal displacement cylinder mounting frame 715 in a horizontal position, a rivet holding claw horizontal displacement cylinder push plate collision head limiting block 7161 is fixed on one end face and the other end face of the rivet holding claw horizontal displacement cylinder 716, the rivet holding claw lifting cylinder 717 is fixed with a rivet holding claw horizontal displacement cylinder push plate 7162 of the rivet holding claw horizontal displacement cylinder 716 through a rivet holding claw lifting cylinder fixing seat 7171, a rivet holding claw horizontal displacement cylinder push plate collision head 71621 which is positioned corresponding to the rivet holding claw horizontal displacement cylinder push plate collision head limiting block 7161 is fixed on the middle part of the longitudinal direction of one side of the rivet holding claw horizontal displacement cylinder push plate 7162 facing upwards, a rivet holding claw lifting cylinder push plate collision head limiting block 7172 is fixed on the upper end face and the lower end face of the rivet holding claw lifting cylinder 717, the rivet holding jaw opening and closing cylinder 718 is fixed to a rivet holding jaw fixing seat 7181 having an inverted L-shape, and the rivet holding jaw fixing seat 7181 is provided to a rivet holding jaw lifting and closing cylinder push plate 7173 of a rivet holding jaw lifting and closing cylinder 717, a rivet holding jaw lifting and closing cylinder push plate striker 71731 is fixed to the rivet holding jaw lifting and closing cylinder push plate 7173 at a position corresponding to the rivet holding jaw lifting and closing cylinder push plate striker stopper 7172, and a pair of rivet holding jaws 719 are engaged with the rivet holding jaw opening and closing cylinder 718.
Fig. 13 also shows a first rivet conveying rail i 108k belonging to the structural system of the first rivet conveying vibratory plate i 108e and a second rivet conveying rail ii 108L belonging to the structural system of the second rivet conveying vibratory plate ii 108f, and the first rivet i 708a fed out of the first rivet conveying vibratory plate i 108e by the first rivet conveying rail i 108k is fed to the rivet push plate sliding groove 7121 through the rivet introducing groove 71231, and the feeding process of the second rivet ii 708b is the same as that described above, and will not be repeated. Taking the first rivet i 708a as an example, after the first rivet i 708a enters the rivet push plate sliding groove 7121, the rivet push plate 713 is pushed by the rivet push plate actuation cylinder 7141 under the operation of the rivet push plate actuation cylinder 714, and the first rivet i 708a is pushed by the rivet push plate 713 to move so that the position of the first rivet i 708a located in the rivet push plate sliding groove 7121 is shifted from the position of the rivet introducing groove 71231, and after the pushing operation of the first rivet i 708a is completed, the rivet push plate actuation cylinder 714 is operated in the reverse direction (i.e., reset). In this state, and assuming that the pair of rivet holding claws 719 are in a state of corresponding to the first rivet i 708a, first, the rivet holding claw lifting and lowering cylinder pushing plate 7173 is displaced downward by the rivet holding claw lifting and lowering cylinder 717, driving the rivet holding claw fixing seat 7181, the rivet holding claw opening and closing cylinder 718, and the pair of rivet holding claws 719 downward, so that the pair of rivet holding claws 719 are in correspondence with both sides of the upper end portion, i.e., the base portion, of the first rivet i 708 a. Then, the rivet holding claw opening and closing cylinder 718 is operated to close the pair of rivet holding claws 719, that is, to displace them toward each other, thereby holding the upper end portion, that is, the base portion of the first rivet i 708 a. Then, the rivet holding claw horizontal displacement cylinder pushing plate 7162 is displaced in the direction of the starter base 701 by the rivet holding claw horizontal displacement cylinder 716, and the rivet holding claw lifting cylinder 717, the rivet holding claw opening and closing cylinder 718, and the pair of rivet holding claws 719 holding the first rivet i 708a are brought into correspondence with the upper side of the case cover 707 by the rivet holding claw horizontal displacement cylinder pushing plate 7162, and the first rivet i 708a at this time is aligned at a position just above the case cover first rivet hole i 7072. Then, the rivet holding claw lifting cylinder 717 is operated reversely to displace the rivet holding claw lifting cylinder pushing plate 7173 downward, driving the rivet holding claw fixing seat 7181, the rivet holding claw opening and closing cylinder 718, and the pair of rivet holding claws 719 downward, so that the first rivet i 708a is inserted into the first rivet hole i 7072 of the cover, and the lower end of the first rivet i 708a is inserted into the first rivet hole i 7012 of the starter base, and also protrudes below the first rivet hole i 7012 of the starter base. Then, the rivet holding claw opening and closing cylinder 718 is operated to separate the pair of rivet holding claws 719 from each other, thereby releasing the clamping of the upper end, i.e., the base portion, of the first rivet i 708 a. The rivet clamping jaw lifting cylinder 717 is then operated in reverse to displace the pair of rivet clamping jaws 719 releasing the first rivet I708 a upwardly in the reverse manner described above, and the reverse operation of the rivet clamping jaw horizontal displacement cylinder 716 is repeated until the pair of rivet clamping jaws 719 are again brought into correspondence over the first rivet I708 a to be clamped again in the rivet pusher slide groove 7121. Since the structure and the operation rhythm of the second rivet setting device ii 72 have been described above to be identical to those of the first rivet setting device i 71, the applicant does not describe the second rivet setting device ii 72 in the same manner as the second rivet setting device ii 708 b.
Referring to fig. 14 and 15 in combination with fig. 1 and 3, the rivet pressing mechanism 8 includes a ram actuating cylinder fixing plate 81, a ram actuating cylinder fixing plate bracket 82, a ram actuating cylinder 83, a ram up-down displacement slide 84, a ram up-down displacement slide guide plate 85, a ram 86, a ram top column seat guide plate pushing cylinder 87 and a ram top column seat guide plate top plate 88, one end of the ram actuating cylinder fixing plate 81 away from the right rotary disk actuator base bearing mechanism 1 corresponds to the upper side of the aforementioned table 10 in a free state and is fixed to the top of the ram actuating cylinder fixing plate bracket 82, the bottom of the ram actuating cylinder fixing plate bracket 82 is fixed to the top of the aforementioned table 10 through a bracket base plate 821, a back plate 822 is fixed to one side of the ram actuating cylinder fixing plate bracket 82 toward the aforementioned right rotary disk 104, the lower end of the bracket base plate 822 is fixed to the upper end of the ram actuating cylinder fixing plate base plate 81 toward the lower rotary disk actuator base mechanism 83, the ram actuating cylinder fixing plate 81 is connected to the ram actuating cylinder fixing plate bracket 84 toward the upper side of the ram actuating cylinder actuator base mechanism 1 toward the right rotary disk base plate 83, the ram actuating cylinder fixing plate 81 is connected to the ram actuating cylinder fixing plate bracket 83 toward the upper side of the ram actuating cylinder fixing plate 1 toward the ram actuating cylinder 1, the slide block 841 is slidably engaged with the slide block guide grooves 851 of the slide block guide plate 85 on both sides of the slide block guide plate 85, the slide block 85 is fixed to the back plate 822, the ram 86 is fixed to the slide block 84 on the upper side of the base support mechanism 1 of the right rotary disk actuator, a first rivet pressing claw I861 a and a second rivet pressing claw II 861b extend below the ram 86, a rivet pressing head column plate pushing cylinder 87 is provided below the base 10 in a longitudinally cantilever state at a position corresponding to a pushing cylinder column relief hole 105 formed in the base 10 (shown in FIG. 15), a pushing cylinder fixing rod 8711 is fixed to each of four corners of the side of the cylinder block 871 of the rivet pressing head column plate pushing cylinder 87 facing upward, the upper end of the pushing cylinder fixing rod 8711 is extended to the side of the base support mechanism 10 facing downward through the fixing rod, and the rivet pressing cylinder block 87 acts against the base support mechanism of the base support mechanism 872 corresponding to the top of the rivet pressing column support plate 872.
After the first rivet setting device i 71 and the second rivet setting device ii 72 of the structural system of the rivet extracting and releasing mechanism 7 are completed to set the first rivet i 708a and the second rivet ii 708b, the first rivet i 708a and the second rivet ii 708b are punched by the rivet punching mechanism 8 according to the present invention, and the cover 707 and the starter base 701 are riveted together. The applicant describes below the process of press setting the first rivet i 708a and the second rivet ii 708 b.
Under the rotation of the right rotary disk 104, the right rotary disk starter base carrying mechanism 1 with the starter base 701 on which the mounting of the housing cover 707, the first rivet i 708a, and the second rivet ii 708b is completed corresponds to the lower side of the punch head 86, at which time the punch head actuation cylinder 83 operates, the punch head actuation cylinder column 831 descends, the punch head up-down displacement slide 84 is driven to descend correspondingly along the guide rail plate sliding guide 851 of the punch head up-down displacement slide rail plate 85 by the slide block 841, and the punch head 86 is driven to descend with the first rivet pressing jaw i 861a and the second rivet pressing jaw ii 861b in a state corresponding to the first rivet i 708a and the second rivet ii 708b, respectively, and applies a pressing downward pressure to the first rivet i 708a and the second rivet ii 708 b. At the same time, the rivet pressing top column seat guide column plate pushing cylinder 87 works, the pushing cylinder column 872 extends upwards, i.e. extends outwards, the rivet pressing top column seat guide column plate 13 of the structural system of the right rotary disk starter base bearing mechanism 1 is pushed upwards by the rivet pressing top column seat guide column plate top disk 88 fixed at the upper end (i.e. the tail end) of the pushing cylinder column 872, the rivet pressing top column seat guide column plate 13 pushes the rivet pressing top column seat 15 upwards through the rivet pressing top column seat guide column 14, and the bottoms of the first rivet I708 a and the second rivet II 708b are pushed by the pair of rivet pressing top columns 16 positioned on the rivet pressing top column seat 15 at the same time, so that the rivet pressing of the first rivet I708 a and the second rivet II 708b is completed simultaneously under the joint cooperation of the first rivet pressing claw I861 a and the second rivet pressing claw II 861b and the pair of rivet pressing top columns 16.
Referring to fig. 16 in combination with fig. 1 and 3, the aforementioned setting final-workpiece removing mechanism 9 includes a setting final-workpiece removing jaw horizontal displacement cylinder fixing bracket 91, a setting final-workpiece removing jaw horizontal displacement cylinder 92, a setting final-workpiece removing jaw up-down displacement cylinder 93, a setting final-workpiece removing jaw opening/closing cylinder 94, a pair of setting final-workpiece removing jaws 95 and a setting final-workpiece guiding groove 96, a lower portion of the setting final-workpiece removing jaw horizontal displacement cylinder fixing bracket 91 is fixed to the aforementioned table 10, the setting final-workpiece removing jaw horizontal displacement cylinder 92 is fixed in a horizontal position to an upper portion of the setting final-workpiece removing jaw horizontal displacement cylinder fixing bracket 91, and a setting final-workpiece removing cylinder push plate stopper 921 is fixed to one end face and the other end face of the setting final-workpiece removing jaw horizontal displacement cylinder 92, the setting final-workpiece removing jaw upper displacement cylinder 93 is fixed in a horizontal position corresponding to the push plate position of the setting final-workpiece removing jaw 92 by the setting final-workpiece removing jaw horizontal displacement cylinder fixing plate 921, an installation terminating workpiece take-off jaw up-down displacement cylinder push plate stopper 932 is fixed to each of the upper end face and the lower end face of the installation terminating workpiece take-off jaw up-down displacement cylinder 93, the installation terminating workpiece take-off jaw open-close cylinder 94 is connected to the installation terminating workpiece take-off jaw open-close cylinder mount 941 through an installation terminating workpiece take-off jaw open-close cylinder mount 941 and an installation terminating workpiece take-off jaw up-down displacement cylinder push plate 933 fixed to one side of the installation terminating workpiece take-off jaw up-down displacement cylinder push plate 933 and to a position corresponding to the installation terminating workpiece take-off jaw up-down displacement cylinder push plate stopper 932, a pair of installation terminating workpiece take-off jaws 95 are connected to the installation terminating workpiece take-off jaw open-close cylinder 94, and alternately correspond to the aforementioned right turntable actuator base bearing mechanism 1 and the installation terminating workpiece lead-out groove 96 are inclined from the turntable 104 in a state of being inclined from the turntable base 104 toward the one end of the turntable 10 in a state of being inclined from the turntable base 104 corresponding to the position of the aforementioned right actuator base bearing mechanism 1.
Also shown in fig. 16 is a post 961 for fixedly mounting the finish piece lead-out slot 96, the bottom of the post 961 being secured to the table 10. As shown in fig. 16, the mounting end piece guide groove 96 is fixed to the column 961 on one side toward the right turn plate 104, and fixed to the jaw horizontal displacement cylinder fixing bracket 91 on the other side.
When it is desired to remove the final work piece from the right rotary disk starter base carrier 1 after the completion of the riveting of the first rivet i 708a and the second rivet ii 708b, then the final work piece removal jaw horizontal displacement cylinder 92 is operated so that the final work piece removal jaw horizontal displacement cylinder pushing plate 922 drives the final work piece removal jaw vertical displacement cylinder 93, the final work piece removal jaw opening and closing cylinder 94, and the final work piece removal jaws 95 are moved from the station of the final work piece removal jaw 95 to above the starter base 701 which is still on the right rotary disk starter base carrier 1. Then, the mounting termination work piece taking-out jaw up-down displacement action cylinder 93 works, so that the mounting termination work piece taking-out jaw up-down displacement action cylinder push plate 933 drives the mounting termination work piece taking-out jaw opening-closing action cylinder 94 and a pair of mounting termination work piece taking-out jaws 95 to move downwards. At this time, the lower portions of the pair of mounting terminal work pieces take-off jaws 95 correspond to both sides of the starter base 701. Then, the set-up termination work piece take-off jaw opening and closing cylinder 94 is operated to move the pair of set-up termination work pieces take-off jaws 95 toward each other and clamp the starter base 701. Then, the mounting-end-workpiece take-off jaw up-and-down displacement cylinder 93 is operated in reverse, and the pair of mounting-end-workpiece take-off jaws 95 are lifted upward together with the starter base 701 in the clamped state in the reverse process described above. The aforementioned set-up termination work piece take-off jaw horizontal displacement action cylinder 92 then operates in the opposite direction to that described above until a pair of set-up termination work piece take-off jaws 95, together with the starter base 701 (which is essentially already a finished current starter) gripped thereby, correspond to set-up termination work piece lead-out slots 96. Then, the mounting end workpiece take-off/jaw opening/closing cylinder 94 is operated to repel the pair of mounting end workpiece take-off jaws 95, and the starter base 701, i.e., the finished current starter, is released into and led out of the mounting end workpiece lead-out groove 96.
Referring to fig. 17 in combination with fig. 1 and 3, the above-mentioned work-piece-detention-or-not detecting mechanism 60 includes a work-piece-detention-or-not detecting sensor fixing seat post 601, a work-piece detention-or-not detecting sensor fixing seat 602, and a work-piece detention-or-not detecting sensor 603, the work-piece detention-or-not detecting sensor fixing seat post 601 corresponding to the above-mentioned right rotary disk starter base carrying mechanism 1 and having a bottom portion fixed to the above-mentioned work table 10 and an upper end extending upward in a direction away from the work table 10, the work-piece detention-or-not detecting sensor fixing seat 602 being fixed to an upper end of the work-piece detention-or-not detecting sensor fixing seat post 601 by screws in a state of being vacated at an edge portion of the above-mentioned right rotary disk 104 facing upward, the work-piece detention-or-not detecting sensor 603 being fixed to one end of the above-mentioned right rotary disk starter base carrying mechanism 1 facing to an upper side of the above-mentioned work table 10, the work-piece detention-or-not detecting sensor 603 being electrically connected to the electrical controller 107 in a use state by wires.
If the above-described mounting-end-work-piece removing mechanism 9 does not remove the mounted starter base 701 (substantially finished current starter), the position corresponding to the work-piece retention/non-retention detecting sensor 603 is detected by the right turntable 104, and a signal is fed back to the electric controller 107, and the right turntable 104 stops rotating, and vice versa.
In summary, the technical scheme provided by the invention overcomes the defects in the prior art, successfully completes the task of the invention, and faithfully honors the technical effects carried by the applicant in the technical effect column above.

Claims (3)

1. A rivet loading device of an automatic current starter assembling machine comprises a workbench (10), wherein a left rotary disc driving mechanism (101) is arranged on one side of the left end of the workbench (10) facing downwards, a right rotary disc driving mechanism (102) is arranged on one side of the right end of the workbench (10) facing downwards, a left power output part of the left rotary disc driving mechanism (101) extends to the upper part of the workbench (10) and is fixedly connected with the central position of a left rotary disc (103) above the left end of the workbench (10), and a right power output part of the right rotary disc driving mechanism (102) also extends to the upper part of the workbench (10) and is fixedly connected with the central position of a right rotary disc (104) above the right end of the workbench (10); a left rotary disk starter base carrying mechanism (20), wherein the number of the left rotary disk starter base carrying mechanisms (20) is a group, and the left rotary disk starter base carrying mechanisms are arranged at intervals around the edge part of the side of the left rotary disk (103) facing upwards; a right rotary disk starter base carrying mechanism (1), wherein the number of the right rotary disk starter base carrying mechanisms (1) is a group, and the right rotary disk starter base carrying mechanisms are arranged at intervals around the edge part of the side of the right rotary disk (104) facing upwards; the rivet loading device is characterized in that the rivet loading device comprises a rivet extraction release mechanism (7), the rivet extraction release mechanism (7) comprises a first rivet installation device I (71) and a second rivet installation device II (72), the structure and action rhythm of the second rivet installation device II (72) are the same as those of the first rivet installation device I (71), the first rivet installation device I (71) comprises a rivet introducing block fixing frame (711), a rivet introducing block (712), a rivet push plate (713), a rivet push plate actuating cylinder (714), a rivet clamp jaw horizontal displacement cylinder mounting bracket (715), a rivet clamp jaw horizontal displacement cylinder (716), a rivet clamp jaw lifting cylinder (717), a rivet clamp jaw opening and closing cylinder (718) and a pair of rivet clamp jaws (719), the lower end of the rivet introducing block fixing frame (711) is fixed with the upper part of a rivet introducing block fixing frame seat, the lower part of the rivet introducing block fixing frame seat is fixed with the workbench (10), the rivet introducing block (712) faces one end of the rivet introducing block (712) and the rivet introducing block (71) and forms a right side of a rivet loading disc (21) opposite to the upper end of the rivet loading disc (21), the rivet push plate sliding groove (7121) separates one end of the rivet guide block (712) facing the rivet guide block fixing frame (711) into a rivet guide block fixing wall (7122) which is positioned at one side of the rivet push plate sliding groove (7121) and is used for fixing with the rivet guide block fixing frame (711) and a rivet guide wall (7123) which is positioned at the other side of the rivet push plate sliding groove (7121), a rivet guide groove (71231) which is communicated with the rivet push plate sliding groove (7121) is formed on the rivet guide wall (7123), a rivet push plate actuating cylinder (714) is arranged at one side of the rivet guide block (712) facing away from the rivet guide block fixing frame (711) and a rivet push plate actuating cylinder column (7141) of the rivet push plate actuating cylinder (714) faces the rivet push plate sliding groove (7121), the rivet push plate (713) is arranged in the rivet push plate sliding groove (7121) and one end face of the rivet push plate actuating cylinder (714) is connected with the rivet push plate actuating cylinder column (7141), a rivet clamping jaw (716) is arranged at one side of the rivet clamping cylinder side of the rivet push plate sliding groove (7121), a horizontal clamping jaw (716) is arranged at the horizontal clamping jaw (1) and a horizontal clamping jaw (715) is arranged at the horizontal clamping jaw (1) is arranged at the right side of the horizontal clamping jaw (1) which is displaced by a horizontal clamping jaw (1) which is arranged on the horizontal clamping jaw (1), a rivet clamping jaw horizontal displacement action cylinder push plate collision head limiting block (7161) is respectively fixed on one end face and the other end face of the rivet clamping jaw horizontal displacement action cylinder (716), a rivet clamping jaw lifting action cylinder (717) is fixed with a rivet clamping jaw horizontal displacement action cylinder push plate (7162) of the rivet clamping jaw horizontal displacement action cylinder (716) through a rivet clamping jaw lifting action cylinder fixing seat (7171), a rivet clamping jaw horizontal displacement action cylinder push plate collision head (71621) which is positioned corresponding to the rivet clamping jaw horizontal displacement action cylinder push plate collision head limiting block (7161) is fixed at the middle part of the length direction of one side of the rivet clamping jaw horizontal displacement action cylinder push plate (7162) in the direction, a rivet clamp jaw lifting action cylinder push plate collision limiting block (7172) is respectively fixed on the upper end face and the lower end face of the rivet clamp jaw lifting action cylinder (717), a rivet clamp jaw opening and closing action cylinder (718) is fixed on an inverted L-shaped rivet clamp jaw fixing seat (7181), the rivet clamp jaw fixing seat (7181) is arranged on a rivet clamp jaw lifting action cylinder push plate (7173) of the rivet clamp jaw lifting action cylinder (717), a rivet clamp jaw lifting action cylinder push plate collision head (71731) is fixed on the rivet clamp jaw lifting action cylinder push plate (7173) and at a position corresponding to the rivet clamp jaw lifting action cylinder push plate collision limiting block (7172), a pair of rivet gripping claws (719) are engaged with the rivet gripping claw opening and closing cylinder (718).
2. Rivet setting device for automatic assembly machine of electric current starter according to claim 1, characterized in that the left rotary disk drive (101) comprises a left rotary disk drive motor (1011) and a left rotary disk drive reduction gearbox (1012), the left rotary disk drive motor (1011) is in driving engagement with the left rotary disk drive reduction gearbox (1012) and is fixed by the left rotary disk drive reduction gearbox (1012) together with the left rotary disk drive motor (1011) to the side facing downwards with the left end of the table (10), the left rotary disk drive reduction gearbox power take-off shaft (10121) of the left rotary disk drive reduction gearbox (1012) extends as the left power take-off part above the table (10) and is fixed with the central position of the left rotary disk (103), the left rotary disk drive reduction gearbox power take-off shaft (10121) is in rotational engagement with the table (10) via a left rotary disk drive reduction gearbox power take-off shaft bearing (10122).
3. Rivet setting device for an automatic current starter assembling machine according to claim 1, characterized in that the right rotary disk drive mechanism (102) comprises a right rotary disk drive motor (1021) and a right rotary disk drive reduction gearbox (1022), the right rotary disk drive motor (1021) is in driving engagement with the right rotary disk drive reduction gearbox (1022) and is fixed by the right rotary disk drive reduction gearbox (1022) together with the right rotary disk drive motor (1021) to the side facing downwards with the right end of the table (10), the right rotary disk drive reduction gearbox power output shaft (10221) of the right rotary disk drive reduction gearbox (1022) extends as the right power output part above the table (10) and is fixed with the central position of the right rotary disk (104), the right rotary disk drive reduction gearbox power output shaft (10221) is in rotational engagement with the table (10) through a right rotary disk drive reduction gearbox power output shaft bearing (10222).
CN202111116508.4A 2021-09-23 2021-09-23 Rivet loading device of automatic current starter assembly machine Active CN113857415B (en)

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CN114535958B (en) * 2022-03-10 2023-08-15 宁波方正汽车模具股份有限公司 Rivet feeding and assembling device and using method thereof
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