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CN113831878B - Epoxy resin composition and application thereof - Google Patents

Epoxy resin composition and application thereof Download PDF

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Publication number
CN113831878B
CN113831878B CN202111232864.2A CN202111232864A CN113831878B CN 113831878 B CN113831878 B CN 113831878B CN 202111232864 A CN202111232864 A CN 202111232864A CN 113831878 B CN113831878 B CN 113831878B
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epoxy resin
resin composition
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CN113831878A (en
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郭本东
王殿年
刘艳明
林建彰
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Kunshan Xingkai Semiconductor Material Co ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J163/00Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/04Non-macromolecular additives inorganic
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/28Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
    • H01L23/29Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the material, e.g. carbon
    • H01L23/293Organic, e.g. plastic
    • H01L23/295Organic, e.g. plastic containing a filler
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/206Applications use in electrical or conductive gadgets use in coating or encapsulating of electronic parts

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Epoxy Resins (AREA)

Abstract

The invention relates to an epoxy resin composition and application thereof. An epoxy resin composition comprises the following components in parts by weight: 2-15 parts of epoxy resin, 2-10 parts of hardener, 0.01-1 part of hardening accelerator, 70-95 parts of inorganic filling material, 0.1-0.8 part of coupling agent, 0.1-1.0 part of organic indene modified bentonite, 0.1-0.6 part of release agent, 0.1-1 part of stress modifier and 0.01-1 part of colorant. The epoxy resin composition provided by the invention has the advantages that the effective control and the good adhesion to the pores of a large PAD product are shown, and the reliability and the electrical performance of the product are stable; in addition, the product has good processability. The epoxy resin composition of the present invention is suitable for use in discrete device and integrated circuit packages.

Description

Epoxy resin composition and application thereof
Technical Field
The invention relates to the field of packaging discrete devices and integrated circuits, in particular to an epoxy resin composition and application thereof.
Background
In recent years, a polymer composite material-epoxy molding compound using epoxy resin as matrix resin is widely applied to packaging of the microelectronics industry due to the advantages of low cost, thinness, simple production process, suitability for automatic production and the like, and becomes a main packaging material for packaging consumer electronics and higher-compactness electronics. As electronic packages become more and more integrated, the chip size is larger and the internal wiring is denser and the performance requirements for the epoxy resin composition are higher and higher. For the plastic package body, the problems of appearance, productivity, wire punching, reliability and the like are considered.
For packaging discrete devices and integrated circuits, the adhesion fastness between the epoxy resin composition and the frame is ensured, and the problems of operability during packaging, electric performance after water absorption and the like are also considered, so that the reliability and the productivity of products are prevented from being influenced by water absorption and frame adhesion.
At present, a customer packaging integrated circuit is pursued to simply package a low-cost high-efficiency chip, for example, a circuit chip which is larger in size and more integrated in the existing packaging form, so that requirements on a packaging material frame, silver paste, wires and EMC (epoxy resin composition) are higher. The chip is large, the PAD of the loaded chip is larger, but the overall dimension is unchanged, so that the volume ratio is changed, the overall dimension of the plastic package material and the size ratio of the PAD are closer, the general ratio is larger than 80%, the situation can influence the die flow of the plastic package material, the plastic package material enters a die cavity to have two different flow paths of the PAD, the upper flow speed and the lower flow speed of the epoxy resin composition are different in the PAD due to the fact that the PAD is larger, the epoxy resin composition in the upper flow path and the lower flow path heals before exhausting, gas in the die cavity and the EMC body cannot be exhausted, air holes remain on the surface or inside of a packaged product, in addition, the packaging factory can gradually increase the number of single-mode and single-chip products from the aspects of cost and efficiency, for example, SOP8 is changed from the original 5 rows to 8 rows, and then the plastic package material is designed into 15 rows of products, and thus the requirement on the EMC flow control is higher. The flow channel is long, thin and small in wire diameter, so that EMC viscosity is low, reaction cannot be too fast, solidification cannot be too slow, plastic package materials with low viscosity are easy to cause reverse package in the cavity, and air holes are not easy to control.
The factors influencing the reliability of the epoxy resin composition are more, such as mechanical, thermal, electrical, radiation, chemical factors and the like, the mechanical aspect is mainly influenced by the stress variation of products, the thermal influence is mainly caused by the temperature in the production process, the electrical influence is mainly caused by the abnormal performance in the use process, the problems of electric energy heat loss, electromigration and the like, and the chemical influence is mainly caused by the corrosion, oxidation, ion migration and the like caused by the environment; the chemical factors have a great influence on the reliability of the epoxy resin composition, moisture is a main problem affecting the reliability of the plastic package device in a humid environment, the epoxy resin composition absorbs moisture in a high-temperature and high-humidity environment, and partial substances which do not participate in the reaction are extracted out to form byproducts which enter the interface between the metal base bonded by the chip and the plastic package material, and the performance of the device is degraded and even fails due to corrosion, oxidation and ion migration. The failure modes described above can also cross, such as thermal failure leading to mechanical failure that exacerbates corrosion.
The organic bentonite is an inorganic mineral/organic ammonium compound, which is prepared by taking bentonite as a raw material, utilizing the lamellar structure of montmorillonite in the bentonite and the characteristic that the lamellar structure can be swelled and dispersed into colloid-grade cosmid in water or an organic solvent, and inserting an organic covering agent through an ion exchange technology. The organic bentonite can form gel in various organic solvents, oils and liquid resins, has good thickening property, thixotropy, suspension stability, high-temperature stability, lubricity, film forming property, water resistance and chemical stability, and has important application value in the paint industry. It is also widely used in the industries of paint and ink, aviation, metallurgy, chemical fiber, petroleum, etc. However, if used directly, the high bentonite ion content, the basicity, the passivation of terminal hydroxyl groups, and the high water absorption affect the performance of the epoxy resin composition.
Disclosure of Invention
The invention aims to overcome the defects of air holes, poor interface adhesion, poor reliability and the like of the conventional epoxy resin composition during the packaging of large pads, and provides the epoxy resin composition suitable for the packaging of large pads.
The inventor finds that the indene oligomer modified bentonite can give consideration to the characteristics of the bentonite, has the low-pressure thickening and high-pressure thixotropic properties, and solves the problems of higher sodium ion content and passivation of the hydroxyl end groups of the indene oligomer in the bentonite. Since the indene oligomer and bentonite in the organic indene modified bentonite are connected in a hydrogen bond mode, the decrease of the adhesive force caused by the passivation of the terminal hydroxyl groups of the indene oligomer in the production process of the epoxy resin composition is avoided, the introduction of the indene oligomer enables the interface connection to have the acting force of hydrogen bonds in the encapsulation process and the bonding force of polycondensation reaction, and the interface delamination caused by the decrease of the acting force of the hydrogen bonds at high temperature is avoided, so that the problems of abnormal die flow and interface adhesion can be effectively solved by introducing the organic indene oligomer bentonite in the epoxy resin composition.
An epoxy resin composition comprises, by mass, 2-15 parts of epoxy resin, 2-10 parts of a hardener, 0.01-1 part of a hardening accelerator, 70-95 parts of an inorganic filler, 0.1-0.8 part of a coupling agent, 0.1-1.0 part of an organic indene modified bentonite, 0.1-0.6 part of a release agent, 0.1-1 part of a stress modifier and 0.01-1 part of a colorant.
The epoxy resin is one or a mixture of a plurality of bisphenol epoxy resin, biphenyl epoxy resin, triphenol methane type epoxy resin, naphthol type epoxy resin, stilbene type epoxy resin, epoxy resin containing triazine nucleus structure, phenolic epoxy resin, modified phenolic epoxy resin and dicyclopentadiene epoxy resin according to any proportion.
The hardener is one or a mixture of more of novolac resin, cresol novolac resin, naphthalene type novolac resin and cyclopentadiene type novolac resin according to any proportion; the hardening accelerator is one or a mixture of more than one of amine and nitrogen-containing heterocyclic compounds according to any proportion.
The inorganic filling material is one or a mixture of two of silicon micropowder and alumina in any proportion; the silicon micro powder and the aluminum oxide are spherical, and the maximum particle size of the silicon micro powder and the aluminum oxide is less than 75 microns.
The coupling agent is a silane coupling agent; the release agent is one or a mixture of a plurality of the palmitoleic wax, the montan wax and the synthetic wax according to any proportion.
The preparation method of the organic indene modified bentonite is as follows,
adding the organic bentonite and the indene oligomer into n-heptane, stirring uniformly, adding a proper amount of silane coupling agent, stirring fully for 1-3 h, placing in a 80-90 DEG blast box after stirring is finished until the organic bentonite and the indene oligomer are dried and agglomerated, crushing the obtained blocks, sieving, and bagging for later use.
The molecular formula of the indene oligomer is as follows:
Figure BDA0003316540490000041
r represents a hydrogen atom, a methyl group or an ethyl group; m=5 to 10; n=5 to 15; the molecular weight is 2000-3000;
the stress modifier is one or a mixture of a plurality of nitrile rubber, ABS rubber copolymer and organic silicone oil according to any proportion.
Use of an epoxy resin composition as an encapsulation material for discrete device and integrated circuit packages.
The invention has the advantages that: the epoxy resin composition adopts the organic indene modified bentonite, has good dispersion compatibility in the epoxy resin composition, improves the low-pressure high-viscosity characteristic and the low-ion high-interface cohesiveness of the product, can solve the problems of inner and outer pores and the cohesiveness of a metal interface of the packaged product, and has the characteristics of good appearance and high reliability when being used as a packaging material for packaging discrete devices and integrated circuits.
Detailed Description
The present invention will be described in further detail with reference to the following examples, which are only for the purpose of illustrating the invention and are not to be construed as limiting the scope of the invention.
The first embodiment is as follows: the embodiment provides an epoxy resin composition which is prepared from 2-15 parts by weight of epoxy resin, 2-10 parts by weight of hardener, 0.01-1 part by weight of hardening accelerator, 70-95 parts by weight of inorganic filling material, 0.1-0.8 part by weight of coupling agent, 0.1-1.0 part by weight of organic indene modified bentonite, 0.1-0.6 part by weight of release agent, 0.1-1 part by weight of stress modifier and 0.01-1 part by weight of colorant.
An epoxy resin composition of the present embodiment is prepared by the steps of: weighing each component, uniformly mixing the coupling agent and the filler, uniformly mixing the coupling agent, the filler, the epoxy resin, the hardener, the hardening accelerator, the release agent, the organic indene modified bentonite, the stress modifier and the colorant, mixing on a rubber mixing mill at 80-110 ℃ for 2-10 minutes, pulling the sheet after uniform mixing, cooling, crushing and cake forming.
In the epoxy resin composition of the embodiment, epoxy groups of epoxy resin are subjected to ring opening and phenolic hydroxyl crosslinking reaction in a hardening agent to form a network structure under the action of the hardening accelerator at high temperature; in the high-temperature reaction process, the surface wetting of the filler is increased, and good dispersibility is shown.
According to the epoxy resin composition, the organic indene modified bentonite is introduced, so that free Na ions can be removed, the problem of passivation of hydroxyl end groups of indene oligomers can be solved, the low-pressure high-viscosity property can be solved, the electrical property defect caused by high ions is not influenced, the defect of insufficient adhesiveness of the epoxy resin composition due to passivation of hydroxyl end groups is also overcome, and therefore the internal and external air holes of a customer packaging product are improved, and the reliability of the product is improved.
The second embodiment is as follows: the present embodiment differs from the specific embodiment in that: the epoxy resin comprises one or a mixture of more of bisphenol epoxy resin, biphenyl epoxy resin, triphenol methane epoxy resin, naphthol epoxy resin, stilbene epoxy resin, epoxy resin containing triazine nucleus structure, phenolic epoxy resin, modified phenolic epoxy resin and dicyclopentadiene epoxy resin according to any proportion.
And a third specific embodiment: the present embodiment differs from the specific embodiment in that: the hardener is one or a mixture of more of novolac resin, cresol novolac resin, naphthalene type novolac resin and cyclopentadiene type novolac resin according to any proportion; the hardening accelerator is one or a mixture of more of amines, imidazole compounds and nitrogen-containing heterocyclic compounds according to any proportion.
The specific embodiment IV is as follows: the present embodiment differs from the specific embodiment in that: the inorganic filling material is one or a mixture of two of silicon micropowder and alumina in any proportion; the silicon micro powder and the aluminum oxide are spherical, and the maximum particle size of the silicon micro powder and the aluminum oxide is less than 75 microns.
Fifth embodiment: the present embodiment differs from the specific embodiment in that: the coupling agent is a silane coupling agent; the release agent is one or a mixture of a plurality of the palmitoleic wax, the montan wax and the synthetic wax according to any proportion.
Specific embodiment six: the present embodiment differs from the specific embodiment in that: the organic indene modified bentonite is prepared by the following method:
adding the organic bentonite and the indene oligomer into n-heptane, stirring uniformly, adding a proper amount of silane coupling agent, stirring fully for 1-3 h, placing in a 80-90 DEG blast box after stirring is finished until the mixture is dried and agglomerated, crushing the obtained block materials, sieving, and bagging for later use.
The molecular formula of the indene oligomer is as follows:
Figure BDA0003316540490000061
r represents a hydrogen atom, a methyl group or an ethyl group; m=5 to 10; n=5 to 15; the molecular weight is 2000-3000;
in the embodiment, the organic indene modified bentonite is adopted to improve the low-pressure high-viscosity property and low-ion high-interface cohesiveness of the product, and meanwhile, the problems of inner and outer pores of the packaged product and cohesiveness of a metal interface are solved, and the organic indene modified bentonite has the characteristics of good appearance and high reliability when used as a packaging material for packaging discrete devices and integrated circuits.
Seventh embodiment: the present embodiment differs from the specific embodiment in that: the stress modifier is one or a mixture of a plurality of nitrile rubber, ABS rubber copolymer and organic silicone oil according to any proportion.
Eighth embodiment: the present embodiment provides an application of an epoxy resin composition: the epoxy resin composition is used as an encapsulation material for discrete devices and integrated circuit packages.
The following examples are used to verify the benefits of the present invention:
the present example provides an epoxy resin composition, by adding different amounts of test products for performance differences.
The evaluation method of the examples is as follows:
viscosity test: taking a proper amount of epoxy resin composition powder, preforming the powder into a cylinder with the diameter of 10+/-0.3 mm, and testing the cylinder by using a high-temperature rheometer.
Adhesion force: the cylinder was made with a transfer molding process (bottom diameter 3.5 mm. Height 5 mm), and the black was bonded to Ag/Cu/Ni plated metal sheets (6.5 mm. 6.5 mm) and tested with a pusher while heating to 75 degrees.
Air holes: adopting an SOP8 five-row frame mold, preparing epoxy resin composition powder into 43 x 50g cake materials, preheating, putting into a heated mold, performing injection molding through a punch rod, cooling after solidification, taking out, and observing inner and outer air holes and layering through a microscope and a scanner.
Disc flow: 8-10 g of epoxy resin composition powder is taken and vertically poured on a heating platform, and is directly pressed on the conical powder through a 5-10 kg flat plate, the flat plate is taken down after solidification, and the diameter of the solidified epoxy resin composition cake is tested by a ruler.
The evaluation results are shown in Table 1.
The component codes referred to in table 1 of this example are described as follows:
epoxy resin E: polyaromatic epoxy resin HP5000, available from DIC, japan
Hardening agent P: phenol formaldehyde type phenolic resin TD-2090, available from DIC in Japan
Inorganic filler S: silica micropowder SS-0183R, available from Korea KOSEM
Hardening accelerator C1: triphenylphosphine and process for preparing same
Coupling agent C2: silane coupling agent KH560
The organoindene modified bentonite F is prepared from organobentonite (GEL-1) and indene oligomer (IP 100 new day iron)
Organobentonite H organobentonite GEL-1
Mold release agent W: carnauba wax Carnauba No.1, available from east Asia chemical Co
Carbon black C3: MA-600, available from Mitsubishi Japan.
Examples 1 to 4, in which organobentonite was used in example 1, organoindene oligomer bentonite was not used, comparative example 1, bentonite was not used, and examples 2 to 4 were added with different amounts of organoindene oligomer bentonite, using the method steps of one to eight of the above embodiments, the substances of the respective component codes involved were brought into the specific methods, and the specific content data were shown in the graphs.
List one
Figure BDA0003316540490000091
Where SF is the helical flow length, GT is the gel time, and Vis is the melt viscosity.
As can be seen from Table 1, the epoxy resin compositions of examples 1 to 4 were tested, and the test results showed that they had a slightly lower SF at high pressure and a slightly higher viscosity, but the flow of the low pressure flow Disc was significantly decreased; in examples 1 to 4, the low pressure die flow of the material added with the organoindene modified bentonite is obviously reduced, and the increase is obvious from the aspect of the adhesive force; however, the adhesion of the organobentonite which is not modified with the indene oligomer is significantly reduced, and thus it is found that the epoxy resin composition of the present invention can effectively improve the reliability of the product. The above embodiments should not limit the present invention in any way, and all technical solutions obtained by equivalent substitution or equivalent conversion fall within the protection scope of the present invention.

Claims (8)

1. An epoxy resin composition characterized in that: comprises the following components in percentage by mass: 2-15 parts of epoxy resin, 2-10 parts of hardener, 0.01-1 part of hardening accelerator, 70-95 parts of inorganic filling material, 0.1-0.8 part of coupling agent, 0.1-1 part of organic indene modified bentonite, 0.1-0.6 part of release agent, 0.1-1 part of stress modifier and 0.01-1 part of colorant.
2. The epoxy resin composition according to claim 1, wherein: the epoxy resin is one or a mixture of a plurality of bisphenol epoxy resin, biphenyl epoxy resin, triphenol methane type epoxy resin, naphthol type epoxy resin, stilbene type epoxy resin, epoxy resin containing triazine nucleus structure, phenolic epoxy resin, modified phenolic epoxy resin and dicyclopentadiene epoxy resin according to any proportion.
3. The epoxy resin composition according to claim 1, wherein: the hardener is one or a mixture of more of novolac resin, cresol novolac resin, naphthalene type novolac resin and cyclopentadiene type novolac resin according to any proportion; the hardening accelerator is one or a mixture of more of amines and nitrogen-containing heterocyclic compounds.
4. The epoxy resin composition according to claim 1, wherein: the inorganic filling material is one or a mixture of two of silicon micropowder and alumina; the silicon micro powder and the aluminum oxide are spherical, and the maximum particle size of the silicon micro powder and the aluminum oxide is less than 75 microns.
5. The epoxy resin composition according to claim 1, wherein: the coupling agent is a silane coupling agent; the release agent is one or a mixture of a plurality of the palmitoleic wax, the montan wax and the synthetic wax.
6. The epoxy resin composition according to claim 1, wherein: the organic indene modified bentonite is prepared by the following method:
adding organic bentonite and indene oligomer into n-heptane, stirring uniformly, adding a proper amount of silane coupling agent, stirring fully for 1-3 h, placing in a 80-90 DEG blast box after stirring is finished until the materials are dried and agglomerated, and crushing and sieving the obtained blocky materials for later use;
the molecular formula of the indene oligomer is as follows:
Figure FDA0004105111030000021
r represents a hydrogen atom, a methyl group or an ethyl group; m=5 to 10; n=5 to 15; the molecular weight is 2000-3000.
7. The epoxy resin composition according to claim 1, wherein: the stress modifier is one or a mixture of a plurality of nitrile rubber, ABS rubber copolymer and organic silicone oil.
8. Use of an epoxy resin composition according to any one of claims 1 to 7, characterized in that: the epoxy resin composition is used as an encapsulation material for discrete devices and integrated circuit packages.
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