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CN113831558B - Preparation method of water-based butyl gloves without linings - Google Patents

Preparation method of water-based butyl gloves without linings Download PDF

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Publication number
CN113831558B
CN113831558B CN202111115822.0A CN202111115822A CN113831558B CN 113831558 B CN113831558 B CN 113831558B CN 202111115822 A CN202111115822 A CN 202111115822A CN 113831558 B CN113831558 B CN 113831558B
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water
gloves
drying
parts
based butyl
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CN113831558A (en
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林鑫
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Huihong Nantong Safety Products Co ltd
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Huihong Nantong Safety Products Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/02Direct processing of dispersions, e.g. latex, to articles
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D19/00Gloves
    • A41D19/0055Plastic or rubber gloves
    • A41D19/0058Three-dimensional gloves
    • A41D19/0062Three-dimensional gloves made of one layer of material
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2323/18Homopolymers or copolymers of hydrocarbons having four or more carbon atoms
    • C08J2323/20Homopolymers or copolymers of hydrocarbons having four or more carbon atoms having four to nine carbon atoms
    • C08J2323/22Copolymers of isobutene; butyl rubber
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2296Oxides; Hydroxides of metals of zinc

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Dispersion Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Textile Engineering (AREA)
  • Gloves (AREA)

Abstract

The invention discloses a preparation method of water-based butyl gloves without linings, which is characterized by comprising eight preparation steps: s1 preheating; s2, drying the hand mould; s3 pre-dipping glue; s4, dipping glue for many times; s5, demolding; s6, drying and vulcanizing; s7 cleaning; and S8 drying the gloves. The preparation method of the water-based butyl gloves without the inner liners can form a layer of concave-convex rubber surface to increase the friction force of the outer surfaces of the gloves, can also enable the rubber surface to be sequentially changed from raw rubber to cooked rubber from outside to inside, avoids the phenomenon that the rubber surface generates bubbles, and improves the wear resistance of the gloves, so that the anti-skid performance of the gloves is improved, and the gripping force of the gloves is improved.

Description

Preparation method of water-based butyl gloves without linings
Technical Field
The invention belongs to the technical field of labor protection articles, and particularly relates to a preparation method of water-based butyl gloves without linings.
Background
The butyl rubber gloves are commonly used for the operation of glove boxes, anaerobic boxes, incubators and operation boxes, and have better anti-acid and anti-alkali effects on chemicals. With the expansion of the application range of the butyl gloves, the butyl gloves are also used for the action environments of overhauling a reaction kettle, overhauling a mail box and the like at present. The existing butyl rubber gloves have certain anti-skid property, but the anti-skid property is greatly reduced in water or oil, so that the parts are difficult to grab, and especially the parts are difficult to grab during screwing or unscrewing operation.
In addition, the latex of the existing butyl gloves is non-aqueous butyl latex, a large amount of organic solvent is needed during gum dipping, and the use of the organic solvent is not environment-friendly, has certain toxicity and has certain harm to the environment and human bodies.
Moreover, the existing butyl gloves generally have linings or frameworks, the preparation process is complicated, bulges are easily generated on the surfaces of the produced gloves, and the gloves are poor in hand softness. For example, chinese patent document CN109503963A, published in 2019, 03.22.9, discloses a butyl latex and a method for preparing the same and a method for preparing gloves using the same, wherein the publication proposes "dipping in hot water, dipping in a coagulant, dipping in latex, leaching, sleeving a framework material, dipping in latex twice, drying, curling, demoulding, inspecting, repairing, loading on a car, vulcanizing, treating with water, inspecting for air tightness, drying, inspecting for appearance, batching, and inspecting and packaging". Although butyl latex gloves are prepared through a series of preparation steps in the prior art, the process is easy to cause the rubber surface to bulge, and the softness of the gloves is poor. Also, for example, chinese patent document CN103965554B, published 2016, 07, 06, discloses a butyl latex, a method for preparing the same, and a method for preparing gloves prepared from the same, wherein the butyl latex comprises a glove lining and an outer dipping layer of a blend emulsion material, and the outer dipping layer of a polymer blend material comprises the following components: the high-molecular blending alloy material comprises a main body of a high-molecular blending alloy material, a vulcanizing agent, an accelerant and a vulcanizing activator, wherein the mass parts are as follows: the main body of the polymer blending alloy material is as follows: vulcanizing agent: accelerator (b): vulcanization activator =100:0.5-5:0-2: 1-3; the main body of the polymer blending alloy material comprises 60-100% of butyl rubber and 0-40% of other polymer materials; the other high polymer materials are PVC, PE, phenolic aldehyde or nitrile rubber', the butyl gloves with linings prepared by the prior art have chemical protection performance, but the gloves have poor softness and flexibility and cannot adapt to operation with strong flexibility.
In summary, the existing butyl gloves have the problems of poor gripping force under the water or oil environment, easy bulge on the rubber surface, and poor softness and flexibility, and the adopted non-aqueous butyl latex is not environment-friendly and has no expected effect on surface wear resistance. For this reason, a new technical solution is needed to solve the above technical problems.
Disclosure of Invention
The invention aims to provide a preparation method of water-based butyl gloves without linings, which aims to solve the problems of swelling of rubber surfaces, poor softness and flexibility and the like of the existing butyl gloves in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the preparation method of the water-based butyl gloves without linings is characterized by sequentially comprising the following steps:
s1 preheating: firstly, heating a ceramic hand mould to 30-50 ℃, and then coating a layer of separant on the hand mould, wherein the separant is a suspension prepared from 40-60 parts of metal cation salt, 20-30 parts of calcium carbonate and 10-40 parts of water according to the weight parts of the components, wherein the metal cation salt is one or a mixture of copper sulfate, zinc sulfate and aluminum sulfate in any proportion;
s2, drying the hand mould: drying the surface of the hand mold;
s3 prepreg: immersing the ceramic hand mold into a water-based butyl rubber material, taking out the ceramic hand mold, and vulcanizing the ceramic hand mold for 55-65min at the temperature of 65-70 ℃, wherein the water-based butyl rubber material is prepared by mixing 70-90 parts of water-based butyl latex, 5-10 parts of zinc oxide, 1-3 parts of an accelerator, 4-5 parts of an antioxidant, 5-20 parts of water and 0-10 parts of color paste by weight, heating the mixture to 30-80 ℃ and uniformly stirring the mixture;
s4 gum dipping for multiple times: performing low-temperature vulcanization treatment, performing multiple water-based butyl rubber impregnation, drying at 65-70 ℃ for 55-65min after each gum impregnation, and performing stepped drying at 65-75 ℃ for 55-65min, heating to 80-85 ℃ for further drying for 55-65min, and heating to 90-95 ℃ for further drying for 55-65 min;
s5, demolding: taking the glove off the ceramic hand mold by using a release agent;
s6 drying and vulcanizing: vulcanizing at 150 ℃ under 0.2-0.4MPa for 50-90 min;
s7 cleaning: soaking the dried and vulcanized gloves in normal temperature water for 5-15min, soaking in 80-100 deg.C hot water for 10-30min, and washing in normal temperature water for 5-15 min;
and S8 drying the gloves: and (3) baking the soaked and cleaned gloves for 10-30min at the temperature of 70-100 ℃ to obtain the anti-skid and anti-chemical water-based butyl gloves without linings.
Compared with the prior art, the invention has the beneficial effects that:
1. the preparation method of the water-based butyl gloves without the inner liners can form a layer of concave-convex rubber surface to increase the friction force of the outer surfaces of the gloves, and can also change the rubber surface from raw rubber to boiled rubber from outside to inside in sequence, thereby avoiding the phenomenon of generating bubbles on the rubber surface, effectively improving the wear resistance of the gloves, greatly improving the anti-skid performance of the gloves and further greatly improving the gripping power of the gloves.
2. The preparation method of the water-based butyl gloves without the linings can effectively prevent the butyl rubber surface from being separated from the ceramic hand mold, avoid the phenomenon that the surfaces of the gloves are concave and convex due to hot air entering between the ceramic hand mold and the butyl rubber surface, and effectively inhibit the deformation of the rubber surface after pre-dipping.
3. The preparation method of the water-based butyl gloves without the inner liners can change the molecular structure of the gloves by using the change of temperature, improve the air tightness, the air permeability and the flexibility of the gloves, avoid external toxic chemicals and the like from entering the interior of the gloves, ensure the air permeability effect of the interior of the gloves, and effectively enhance the flexibility of the gloves so as to adapt to the operation with stronger flexibility.
Detailed Description
The invention is further described below by means of specific examples.
Example 1:
preparing a suspension by using 40-60 parts of metal cation salt, 20-30 parts of calcium carbonate and 10-40 parts of water according to parts by weight as an isolating agent;
selecting 70-90 parts of waterborne butyl latex, 5-10 parts of zinc oxide, 1-3 parts of accelerator, 4-5 parts of antioxidant, 5-20 parts of water and 0-10 parts of color paste, mixing and heating to 30-80 ℃ according to parts by weight, and uniformly stirring to prepare a waterborne butyl rubber material;
firstly, heating a ceramic hand mould to 30-50 ℃, and then coating a layer of separant on the hand mould; then drying the surface of the hand mould; then the ceramic hand mold is immersed into the water-based butyl rubber material, taken out and vulcanized for 55-65min at the temperature of 65-70 ℃, so that the separation of the butyl rubber surface and the ceramic hand mold can be effectively prevented, the phenomenon that the surface of the glove is concave and convex due to hot air entering between the ceramic hand mold and the butyl rubber surface is avoided, the deformation of the rubber surface after pre-dipping can be effectively inhibited, then the water-soaked butyl rubber material is soaked on the rubber surface after pre-dipping for four times, drying is carried out for 55-65min at the temperature of 65-70 ℃ after the first three times of dipping, each drying is equivalent to one vulcanization process, thus each layer of rubber surface after dipping can inhibit the generation of bubbles in the vulcanization process, the flatness of each layer of rubber surface is ensured, and drying treatment is carried out in a step-type drying mode after the last dipping, namely drying is carried out for 55-65min at the temperature of 65-75 ℃, raising the temperature to 80-85 ℃ and continuing to dry for 55-65min, then raising the temperature again to 90-95 ℃ and continuing to dry for 55-65min, so that the five layers of glue surfaces obtained after gum dipping are sequentially changed from raw glue to mature glue from outside to inside, and the phenomenon that the glue surfaces generate bubbles due to overhigh temperature is avoided; then the gloves are taken down from the ceramic hand mould by utilizing the characteristic of the release agent; after demoulding, vulcanizing at the temperature of between 0.2 and 0.4MPa and at the temperature of between 120 and 150 ℃ for 50 to 90min so that the obtained glove rubber surface can be further cured, the softness of the glove is improved, and the swelling phenomenon of the rubber surface is effectively avoided; soaking the dried and vulcanized gloves in normal-temperature water for 5-15min, then soaking the dried and vulcanized gloves in hot water at 80-100 ℃ for 10-30min, then washing the gloves in normal-temperature water for 5-15min, so that stains on the gloves are effectively cleaned after three times of washing, the molecular structure of the gloves is changed by utilizing the temperature change from normal temperature to high temperature to normal temperature, the air tightness, the air permeability and the softness of the gloves are improved, external toxic chemicals and the like are prevented from invading the interior of the gloves, and the air permeability effect of the interior of the gloves is ensured; and finally, baking the soaked and cleaned gloves for 10-30min at the temperature of 70-100 ℃ to obtain anti-skid and anti-chemical water-based butyl gloves with five rubber surfaces, respectively coating water and oil on the surfaces of the water-based butyl gloves, and respectively testing the static friction coefficients of the water-based butyl gloves with water-coated surfaces and the water-based butyl gloves with oil-coated surfaces by using a friction coefficient instrument according to the standard of ISO 8295-1995, wherein the test data are shown in Table 1.
Example 2:
the preparation method of the water-based butyl gloves without inner liners in the embodiment is the same as that in the embodiment 1, and only the dipping times after the pre-dipping are different, namely: after the prepreg is vulcanized at low temperature, six times of soaking of a water-based butyl rubber compound are carried out, the prepreg is dried for 55-65min at the temperature of 65-70 ℃ after the first five times of soaking, each time of drying is equivalent to one time of vulcanizing, so that each layer of glue surface after soaking can inhibit the generation of bubbles in the vulcanizing process, the flatness of each layer of glue surface is ensured, the step-type drying mode is adopted for drying treatment after the last time of soaking, namely drying is carried out for 55-65min at the temperature of 65-75 ℃, heating is carried out to 80-85 ℃, drying is carried out for 55-65min continuously, heating is carried out again to 90-95 ℃, drying is carried out for 55-65min continuously, the seven layers of glue surfaces obtained after soaking are sequentially changed from raw glue to cooked glue from outside to inside, the phenomenon that bubbles are generated on the glue surface due to overhigh temperature is avoided, demolding, drying and vulcanizing are carried out on the glove, The anti-skid and anti-chemical water-based butyl gloves with seven layers of rubber surfaces are obtained through three steps of cleaning and baking, water and oil are respectively coated on the surfaces of the water-based butyl gloves, the water-based butyl gloves with water-based surfaces and the water-based butyl gloves with oil-based surfaces are respectively tested for static friction coefficients by using a friction coefficient instrument according to the standard of ISO 8295-one 1995, and the test data are shown in Table 1.
Example 3:
the dipping times after pre-dipping are inconsistent, namely: after the prepreg is vulcanized at low temperature, eight times of soaking butyl rubber are carried out, the first seven times of soaking are dried for 55-65min at the temperature of 65-70 ℃, each time of drying is equivalent to one time of vulcanizing, so that each layer of glue surface after soaking can inhibit the generation of bubbles in the vulcanizing process, the flatness of each layer of glue surface is ensured, the step-type drying mode is adopted for drying treatment after the last soaking, namely drying for 55-65min at the temperature of 65-75 ℃, heating to 80-85 ℃ for continuously drying for 55-65min, then heating to 90-95 ℃ for continuously drying for 55-65min again, so that nine layers of glue surfaces obtained after soaking are sequentially changed from raw glue to cooked glue from outside to inside, the phenomenon that bubbles are generated on the glue surface due to overhigh temperature is avoided, demoulding, drying and vulcanizing the glove, The anti-skid and anti-chemical water-based butyl gloves with nine rubber surfaces are obtained through three-step cleaning and baking, water and oil are respectively coated on the surfaces of the water-based butyl gloves, the water-based butyl gloves with water-based surfaces and the water-based butyl gloves with oil-based surfaces are respectively tested for static friction coefficients by using a friction coefficient instrument according to the standard of ISO 8295-one 1995, and the test data are shown in Table 1.
The following are the static coefficient of friction test data for examples 1-3:
Figure 809567DEST_PATH_IMAGE001
as can be seen from table 1, the static friction coefficient of the oil coating on the surface of the water-based butyl glove is larger than that of the water coating, so that the water-based butyl glove has high anti-slip performance and stronger gripping force in an oily environment.

Claims (7)

1. The preparation method of the water-based butyl gloves without linings is characterized by sequentially comprising the following steps:
s1 preheating: firstly heating a ceramic hand mould to 30-50 ℃, and then coating a layer of separant on the hand mould, wherein the separant comprises the following components in parts by weight: 40-60 parts of metal cation salt, 20-30 parts of calcium carbonate and 10-40 parts of water, wherein the metal cation salt is one or a mixture of copper sulfate, zinc sulfate and aluminum sulfate in any proportion;
s2 drying the hand mold: drying the surface of the hand mold;
s3 prepreg: immersing the ceramic hand mold into a water-based butyl rubber material, taking out and then carrying out low-temperature vulcanization treatment;
s4 gum dipping for multiple times: after low-temperature vulcanization treatment, soaking the water-based butyl rubber material for multiple times, and drying after each time of gum soaking;
s5, demolding;
s6 drying and vulcanizing: vulcanizing at 150 ℃ under 0.2-0.4MPa for 50-90 min;
s7 cleaning: soaking the dried and vulcanized gloves in normal temperature water for 5-15min, soaking in 80-100 deg.C hot water for 10-30min, and washing in normal temperature water for 5-15 min;
and S8 drying the gloves: and (3) baking the soaked and cleaned gloves for 10-30min at the temperature of 70-100 ℃ to obtain the anti-skid and anti-chemical water-based butyl gloves without linings.
2. The method for preparing water-based butyl gloves according to claim 1, wherein the release agent is formulated as a suspension according to the weight parts of the components.
3. The method for preparing water-based butyl gloves without liners according to claim 1, wherein the water-based butyl rubber in the steps of pre-dipping in S3 and dipping in S4 for multiple times comprises the following components in parts by weight: 70-90 parts of water-based butyl latex, 5-10 parts of zinc oxide, 1-3 parts of accelerant, 4-5 parts of antioxidant, 5-20 parts of water and 0-10 parts of color paste.
4. The method for preparing water-based butyl gloves without inner liners according to claim 3, wherein the water-based butyl rubber is prepared by mixing and heating the components to 30-80 ℃ and uniformly stirring.
5. The method for preparing water-based butyl gloves according to claim 1, 3 or 4, wherein in the step of S3 pre-dipping, the temperature for low-temperature vulcanization is 65-70 ℃ and the vulcanization time is 55-65 min.
6. The method for preparing water-based butyl gloves without liners according to claim 1, wherein in the step of S4 dipping for a plurality of times, the drying temperature after each dipping is 65-70 ℃, and the drying time is 55-65 min.
7. The method for preparing water-based butyl gloves without liners according to claim 6, wherein the last drying treatment adopts a stepped drying mode, namely drying at 65-75 ℃ for 55-65min, heating to 80-85 ℃ for continuous drying for 55-65min, and then heating to 90-95 ℃ again for continuous drying for 55-65 min.
CN202111115822.0A 2021-09-23 2021-09-23 Preparation method of water-based butyl gloves without linings Active CN113831558B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA934501A (en) * 1968-04-12 1973-10-02 J. Agostinelli Armand Dual finish surgeon's glove and method of making same
CN108384079B (en) * 2018-02-27 2020-07-03 山东星宇手套有限公司 Preparation method of nitrile rubber wrinkled gloves
CN109503963A (en) * 2018-11-02 2019-03-22 广州双乳胶制品有限公司 A kind of preparation method of butyl latex and preparation method thereof and the gloves with its preparation
CN109805475B (en) * 2019-01-24 2021-02-26 山东星宇手套有限公司 Preparation method of wrinkle gloves
CN113561388A (en) * 2021-04-29 2021-10-29 鸿瀚防护科技南通有限公司 Production process for preventing rubber surface of gum dipping glove from bulging
CN113400543B (en) * 2021-06-28 2022-09-09 山东星宇手套有限公司 Preparation method of coated glove with micropores on surface and coated glove

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