CN113823653B - Photosensitive components and camera modules - Google Patents
Photosensitive components and camera modules Download PDFInfo
- Publication number
- CN113823653B CN113823653B CN202111364368.2A CN202111364368A CN113823653B CN 113823653 B CN113823653 B CN 113823653B CN 202111364368 A CN202111364368 A CN 202111364368A CN 113823653 B CN113823653 B CN 113823653B
- Authority
- CN
- China
- Prior art keywords
- photosensitive
- filter element
- molding
- light
- shielding layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 230000003287 optical effect Effects 0.000 claims abstract description 141
- 230000001629 suppression Effects 0.000 claims abstract description 16
- 239000000463 material Substances 0.000 claims description 18
- 230000000903 blocking effect Effects 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000001154 acute effect Effects 0.000 claims description 2
- 238000000465 moulding Methods 0.000 abstract description 330
- 238000001914 filtration Methods 0.000 abstract description 3
- 239000012778 molding material Substances 0.000 description 138
- 238000000034 method Methods 0.000 description 91
- 230000008569 process Effects 0.000 description 81
- 238000004519 manufacturing process Methods 0.000 description 56
- 238000010586 diagram Methods 0.000 description 39
- 239000012530 fluid Substances 0.000 description 38
- 238000004806 packaging method and process Methods 0.000 description 23
- 238000005520 cutting process Methods 0.000 description 21
- 239000005022 packaging material Substances 0.000 description 20
- 238000003825 pressing Methods 0.000 description 11
- 230000000694 effects Effects 0.000 description 10
- 238000003384 imaging method Methods 0.000 description 10
- 238000010030 laminating Methods 0.000 description 10
- 230000008878 coupling Effects 0.000 description 9
- 238000010168 coupling process Methods 0.000 description 9
- 238000005859 coupling reaction Methods 0.000 description 9
- 238000012858 packaging process Methods 0.000 description 9
- 230000001681 protective effect Effects 0.000 description 9
- 239000000758 substrate Substances 0.000 description 9
- 239000003292 glue Substances 0.000 description 8
- 239000007787 solid Substances 0.000 description 8
- 238000007711 solidification Methods 0.000 description 8
- 230000008023 solidification Effects 0.000 description 8
- 239000000428 dust Substances 0.000 description 5
- WABPQHHGFIMREM-FTXFMUIASA-N lead-202 Chemical compound [202Pb] WABPQHHGFIMREM-FTXFMUIASA-N 0.000 description 5
- 229920001187 thermosetting polymer Polymers 0.000 description 5
- 229920000106 Liquid crystal polymer Polymers 0.000 description 4
- 239000004977 Liquid-crystal polymers (LCPs) Substances 0.000 description 4
- 239000004743 Polypropylene Substances 0.000 description 4
- 238000013461 design Methods 0.000 description 4
- 238000005538 encapsulation Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 238000012536 packaging technology Methods 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 238000012806 monitoring device Methods 0.000 description 3
- 239000004677 Nylon Substances 0.000 description 2
- -1 Polypropylene Polymers 0.000 description 2
- 239000011358 absorbing material Substances 0.000 description 2
- 238000003491 array Methods 0.000 description 2
- 239000003990 capacitor Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 230000010365 information processing Effects 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 238000001721 transfer moulding Methods 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F39/00—Integrated devices, or assemblies of multiple devices, comprising at least one element covered by group H10F30/00, e.g. radiation detectors comprising photodiode arrays
- H10F39/80—Constructional details of image sensors
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N23/00—Cameras or camera modules comprising electronic image sensors; Control thereof
- H04N23/50—Constructional details
- H04N23/55—Optical parts specially adapted for electronic image sensors; Mounting thereof
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F39/00—Integrated devices, or assemblies of multiple devices, comprising at least one element covered by group H10F30/00, e.g. radiation detectors comprising photodiode arrays
- H10F39/011—Manufacture or treatment of image sensors covered by group H10F39/12
- H10F39/018—Manufacture or treatment of image sensors covered by group H10F39/12 of hybrid image sensors
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F39/00—Integrated devices, or assemblies of multiple devices, comprising at least one element covered by group H10F30/00, e.g. radiation detectors comprising photodiode arrays
- H10F39/80—Constructional details of image sensors
- H10F39/811—Interconnections
Landscapes
- Engineering & Computer Science (AREA)
- Multimedia (AREA)
- Signal Processing (AREA)
- Camera Bodies And Camera Details Or Accessories (AREA)
- Transforming Light Signals Into Electric Signals (AREA)
- Studio Devices (AREA)
Abstract
Description
本申请是申请号为“201880056738.6”的中国发明专利申请的分案申请。原申请的申请日是2018年9月19日(PCT国际申请日)、中国国家申请号是“201880056738.6”(PCT国际申请号是PCT/CN2018/106351),发明创造名称是“摄像模组、感光组件、感光组件拼板及其成型模具和制造方法”。This application is a divisional application of the Chinese invention patent application with application number "201880056738.6". The application date of the original application is September 19, 2018 (PCT international application date), the Chinese national application number is "201880056738.6" (PCT international application number is PCT/CN2018/106351), and the name of the invention is "Camera module, photosensitive component, photosensitive component panel and its molding mold and manufacturing method".
技术领域Technical Field
本发明涉及摄像模组领域,更进一步,涉及模塑工艺制作的感光组件、感光组件拼板和其制造方法以及具有所述感光组件的摄像模组。The present invention relates to the field of camera modules, and further to a photosensitive component manufactured by a molding process, a photosensitive component panel and a manufacturing method thereof, and a camera module having the photosensitive component.
背景技术Background technique
摄像模组的模塑封装技术是在传统COB封装基础上新兴发展起来的一种封装技术。如图1A至图1C所示,是利用现有一体封装技术封装的线路板。在这种结构中,将一封装部1通过一体封装的方式封装于一线路板2和一感光芯片3,从而形成一体封装组件,并且封装部1包覆所述线路板2的多个电子元器件201以及电连接所述感光芯片3和所述线路板2的一系列引线202,使得摄像模组的长宽尺寸和厚度尺寸能够减小,组装公差得以减小,一体封装组件上方的镜头或镜头组件能够平整地被安装,并且解决电子元器件上附着的灰尘影响摄像模组的成像质量的问题。The molding packaging technology of the camera module is a new packaging technology that has been developed based on the traditional COB packaging. As shown in Figures 1A to 1C, it is a circuit board packaged using the existing integrated packaging technology. In this structure, a packaging part 1 is packaged in a circuit board 2 and a photosensitive chip 3 by an integrated packaging method to form an integrated packaging assembly, and the packaging part 1 covers a plurality of electronic components 201 of the circuit board 2 and a series of leads 202 electrically connecting the photosensitive chip 3 and the circuit board 2, so that the length, width and thickness dimensions of the camera module can be reduced, the assembly tolerance can be reduced, the lens or lens assembly above the integrated packaging assembly can be installed flatly, and the problem of dust attached to the electronic components affecting the imaging quality of the camera module is solved.
更具体地,如图1A和图1B中所示,为了提高生产效率,一般采用拼板生产的方式来生产所述一体封装组件,即一次性生产多个所述一体封装组件。更具体地,图1A和1B所示为利用成型模具进行拼板生产所述一体封装组件的方式。其中所述成型模具包括一上模101和一下模102,其中一个线路板拼板被放入成型模具的下模102中,所述线路板拼板包括多列电路板,每列线路板包括多个线路板2,并且每个线路板2可工作地连接有感光芯片3。上模101和下模102合模形成一成型腔,使得上模101压合在所述线路板拼板上,对应于每列线路板上所述感光芯片3的两个端侧,所述上模内形成两个流道103和104,并且上模101具有多个凸块105,相邻的两个所述凸块105之间形成一中间流道106,这样多个中间流道106延伸在两个流道103和104之间。More specifically, as shown in FIG. 1A and FIG. 1B , in order to improve production efficiency, the one-piece package assembly is generally produced by panelization, that is, a plurality of the one-piece package assemblies are produced at one time. More specifically, FIG. 1A and FIG. 1B show a method of producing the one-piece package assembly by panelization using a molding die. The molding die includes an upper die 101 and a lower die 102, wherein a circuit board panel is placed in the lower die 102 of the molding die, and the circuit board panel includes a plurality of columns of circuit boards, each column of circuit boards includes a plurality of circuit boards 2, and each circuit board 2 is operably connected to a photosensitive chip 3. The upper mold 101 and the lower mold 102 are combined to form a molding cavity, so that the upper mold 101 is pressed onto the circuit board assembly, corresponding to the two end sides of the photosensitive chip 3 on each column of the circuit board, two flow channels 103 and 104 are formed in the upper mold, and the upper mold 101 has a plurality of bumps 105, and an intermediate flow channel 106 is formed between two adjacent bumps 105, so that the plurality of intermediate flow channels 106 extend between the two flow channels 103 and 104.
在模塑工艺中,流体状的封装材料4沿着两个流道103和104向前流动,并且填充至相邻两个凸块105之间的中间流道106,这样相邻两个所述感光芯片3之间的区域也被填充所述封装材料4,从而在所述封装材料4在固化后能够在对应的各个所述线路板2和各个所述感光芯片3上形成所述封装部1,并且在对应各个所述凸块105的位置形成位于所述封装部1中间的光窗,并且这些封装部1一体成型而形成连体结构,如图1C中所示。During the molding process, the fluid packaging material 4 flows forward along the two channels 103 and 104 and fills the middle channel 106 between two adjacent bumps 105, so that the area between two adjacent photosensitive chips 3 is also filled with the packaging material 4, so that the packaging material 4 can form the packaging part 1 on the corresponding circuit boards 2 and the photosensitive chips 3 after solidification, and form a light window located in the middle of the packaging part 1 at the position corresponding to each bump 105, and these packaging parts 1 are integrally molded to form a connected structure, as shown in Figure 1C.
参考图1E所示,热固性的所述封装材料4在模塑工艺中具有一个固化时间T,随着时间的推移,其粘度先减小至最低点,然后再逐渐上升至最高点而完全固化。理想的情况是,当所述封装材料4在粘度较小值时,所述封装材料4即将所述流道103,104和106充满,而在所述封装材料4在粘度较大仍然向前流动时,其对所述线路板2和所述感光芯片3之间的所述引线202摩擦较大,从而会容易导致所述引线202的变形和损坏。As shown in FIG. 1E , the thermosetting encapsulation material 4 has a curing time T during the molding process. As time goes by, its viscosity first decreases to the lowest point, and then gradually rises to the highest point and is completely cured. Ideally, when the viscosity of the encapsulation material 4 is relatively low, the encapsulation material 4 will fill the flow channels 103, 104 and 106. When the encapsulation material 4 is still flowing forward at a relatively high viscosity, it will have a relatively large friction with the lead 202 between the circuit board 2 and the photosensitive chip 3, which may easily cause deformation and damage to the lead 202.
在上述模塑工艺中,所述封装材料4是热固性材料,熔化后进入两个流道103和104,并且在加热条件作用下固化。然而在实际生产中发现,在模塑工艺中封装材料4沿着两个流道103和104向前流动时,如果两个流道103和104的宽度较小,则可能造成问题。In the above molding process, the encapsulating material 4 is a thermosetting material, which enters the two flow channels 103 and 104 after melting, and solidifies under heating conditions. However, in actual production, it is found that when the encapsulating material 4 flows forward along the two flow channels 103 and 104 in the molding process, if the width of the two flow channels 103 and 104 is small, it may cause problems.
更具体地,因为所述封装材料4是具有预定粘度的流体,两个流道103和104的尺寸都相对较小并且例如流道103是较窄的流道,流道103内的流量相对较小,并且流道103的内壁对其内的流体状的所述封装材料4产生的摩擦对其流速的影响相对较大,所以流道103内的所述封装材料4的流速相对较慢。这样,在所述封装材料4的固化时间T内,所述流道103内的所述封装材料4可能在所述固化时间T内不能从其进料端流至其末端,从而导致流道103的局部位置不能充满,如图1D中所示的区域S,从而不能在上模101和下模102之间形成具有一系列完整形状的所述封装部1的连体结构,对应区域S的位置,所述封装部1形成了缺口,从而不能形成四周封闭的光窗。并且,如果流道104的宽度较窄,则流道104也可能出现如图1D所示的情况。More specifically, because the packaging material 4 is a fluid with a predetermined viscosity, the sizes of the two flow channels 103 and 104 are relatively small and, for example, the flow channel 103 is a narrower flow channel, the flow rate in the flow channel 103 is relatively small, and the friction generated by the inner wall of the flow channel 103 on the fluid packaging material 4 in the flow channel 103 has a relatively large effect on its flow rate, so the flow rate of the packaging material 4 in the flow channel 103 is relatively slow. In this way, during the curing time T of the packaging material 4, the packaging material 4 in the flow channel 103 may not flow from its feed end to its end within the curing time T, resulting in that a local position of the flow channel 103 cannot be filled, such as the area S shown in FIG. 1D, so that a conjoined structure of the packaging part 1 with a series of complete shapes cannot be formed between the upper mold 101 and the lower mold 102, and a gap is formed in the packaging part 1 corresponding to the position of the area S, so that a light window closed on all sides cannot be formed. In addition, if the width of the flow channel 104 is narrow, the flow channel 104 may also appear as shown in FIG. 1D.
另外,如果例如流道103内的所述封装材料4向前流动速度过慢,而导致粘度较大时,仍然在流道103内向前流动,则导致对流经的所述引线202的摩擦力较大,从而使所述引线202向前较大辐度地偏转,从而容易导致所述引线202变形和损坏,以及容易从焊盘上脱落。In addition, if, for example, the packaging material 4 in the flow channel 103 flows forward too slowly and has a high viscosity, it will still flow forward in the flow channel 103, resulting in a large friction force on the lead 202 flowing through it, causing the lead 202 to deflect forward to a large extent, which can easily cause the lead 202 to deform and be damaged, and easily fall off the pad.
如图1F所示,是利用现有一体封装技术封装的摄像模组,其包括一封装部1,一线路板2,一感光芯片3,一滤光片5,一镜头组件6。在这种结构中,该封装部1通过一体封装的方式封装于该线路板2和该感光芯片3,从而形成一体封装组件,并且该封装部1包覆该线路板2的一系列电子元器件201以及电连接该感光芯片3和该线路板2的一系列引线202,使得摄像模组长宽尺寸和厚度尺寸能够减小,组装公差得以减小,一体封装组件上方的该镜头组件6能够平整地被安装,并且解决该电子元器件201上附着的灰尘影响摄像模组的成像质量的问题。As shown in FIG1F , it is a camera module packaged using the existing integrated packaging technology, which includes a packaging part 1, a circuit board 2, a photosensitive chip 3, a filter 5, and a lens assembly 6. In this structure, the packaging part 1 is packaged in the circuit board 2 and the photosensitive chip 3 by an integrated packaging method, thereby forming an integrated package assembly, and the packaging part 1 covers a series of electronic components 201 of the circuit board 2 and a series of leads 202 electrically connecting the photosensitive chip 3 and the circuit board 2, so that the length, width and thickness of the camera module can be reduced, the assembly tolerance can be reduced, the lens assembly 6 above the integrated package assembly can be installed flatly, and the problem of dust attached to the electronic components 201 affecting the imaging quality of the camera module is solved.
另外,为方便脱膜,通常形成的该封装部1的该内表面从该感光芯片3一体地倾斜地延伸,这样会导致该封装部1的顶表面的面积减小,而该封装部1顶侧需要用来安装该摄像模组的上方光学器件如上述镜头组件6,或者额外的镜座等部件。然而,该封装部1的较小面积的顶表面可能不能提供足够的安装面给该摄像模组的上方光学器件,使这些上方光学器件不能够稳固地安装以及使得安装面容易发生溢胶。In addition, to facilitate demolding, the inner surface of the packaging part 1 is usually formed to extend obliquely from the photosensitive chip 3 as a whole, which will result in a reduction in the area of the top surface of the packaging part 1, and the top side of the packaging part 1 is required to install the upper optical devices of the camera module, such as the lens assembly 6 mentioned above, or additional lens mounts and other components. However, the smaller top surface of the packaging part 1 may not provide enough mounting surface for the upper optical devices of the camera module, making it impossible to stably install these upper optical devices and making it easy for glue to overflow from the mounting surface.
如图1B所示的一体组件的制造工艺,连接有该感光芯片3的该电路板201被置于一模具中,一凸块105,作为压头压在该感光芯片3上,并且模具中流道103,104和106实质上形成围绕该凸块105的一槽107,呈流体状态的一封装材料4被填充进入该槽107,经固化以后形成该封装部1,对应凸块105的位置形成该封装部1的一通孔。该凸块105具有一倾斜的外表面1051,从而形成该封装部1的一体地延伸的该内表面。As shown in FIG. 1B , the manufacturing process of the integrated component, the circuit board 201 connected with the photosensitive chip 3 is placed in a mold, a bump 105 is pressed on the photosensitive chip 3 as a pressure head, and the flow channels 103, 104 and 106 in the mold substantially form a groove 107 around the bump 105, and a packaging material 4 in a fluid state is filled into the groove 107, and after solidification, the packaging part 1 is formed, and a through hole of the packaging part 1 is formed corresponding to the position of the bump 105. The bump 105 has an inclined outer surface 1051, thereby forming the inner surface of the packaging part 1 extending integrally.
然而在一体封装工艺中,流体状的该封装材料可能会进入该感光芯片3和该凸块105的底表面之间,从而导致该封装材料到达该感光芯片3的感光区域,形成“飞边”,从而影响该感光芯片3的感光效果。而且在该感光芯片3和该凸块105的倾斜的外表面1051之间在该槽107底侧形成有一填充槽1071,在该一体封装工艺中,该封装材料进入该填充槽1071,而且倾斜延伸的该凸块105的该倾斜的外表面1051趋向于导引该封装材料进入该填充槽1071,导致该填充槽1071具有较大的容积,并且流体状的该封装材料产生较大的压力和压强,从而增大了该封装材料进入该感光芯片3和该凸块105的底表面之间的机率,这样该封装材料容易对该感光芯片3的感光区域产生污染,而影响该感光芯片3的感光性能。而且,如果为了减少“飞边”的产生,增大该凸块105压合在该感光芯片3上的压力,则又可能导致该感光芯片3的损坏。However, in the integrated packaging process, the fluid packaging material may enter between the photosensitive chip 3 and the bottom surface of the bump 105, so that the packaging material reaches the photosensitive area of the photosensitive chip 3, forming a "flash", thereby affecting the photosensitive effect of the photosensitive chip 3. In addition, a filling groove 1071 is formed at the bottom side of the groove 107 between the photosensitive chip 3 and the inclined outer surface 1051 of the bump 105. In the integrated packaging process, the packaging material enters the filling groove 1071, and the inclined outer surface 1051 of the bump 105 extending obliquely tends to guide the packaging material into the filling groove 1071, resulting in a larger volume of the filling groove 1071, and the fluid packaging material generates a larger pressure and pressure, thereby increasing the probability of the packaging material entering between the photosensitive chip 3 and the bottom surface of the bump 105, so that the packaging material is easy to contaminate the photosensitive area of the photosensitive chip 3, thereby affecting the photosensitive performance of the photosensitive chip 3. Furthermore, if the pressure of the bump 105 pressed onto the photosensitive chip 3 is increased in order to reduce the generation of “flash”, the photosensitive chip 3 may be damaged.
发明内容Summary of the invention
本发明的一个目的在于提供一摄像模组及其感光组件和制造方法,其中在一感光组件的一拼板的制造方法中,模塑工艺中模塑材料能够充满一成型模具内的一基座拼板成型导槽,避免感光组件不良品的产生。One object of the present invention is to provide a camera module, a photosensitive component and a manufacturing method thereof, wherein in a manufacturing method of a puzzle panel of a photosensitive component, the molding material in the molding process can fill a base puzzle panel molding guide groove in a molding mold to avoid the production of defective photosensitive components.
本发明的一个目的在于提供一摄像模组及其感光组件和制造方法,其中在模塑工艺中,所述模塑材料能够在一电路板拼板上形成一连体模塑基座,并且所述连体模塑基座在对应每个感光元件的位置都能形成四周封闭的一光窗,从而在将形成的连体的感光组件拼板切割后,在每个电路板和对应的所述感光元件上形成具有所述光窗的模塑基座,防止所述模塑基座的局部形成开口而将所述光窗连通至所述模塑基座的外部。One object of the present invention is to provide a camera module, its photosensitive component and manufacturing method, wherein in the molding process, the molding material can form a one-piece molded base on a circuit board panel, and the one-piece molded base can form a light window closed on all sides at the position corresponding to each photosensitive element, so that after the formed one-piece photosensitive component panel is cut, a molding base with the light window is formed on each circuit board and the corresponding photosensitive element, preventing the local formation of an opening on the molding base and connecting the light window to the outside of the molding base.
本发明的一个目的在于提供一摄像模组及其感光组件和制造方法,其中所述基座拼板成型导槽用于在一列电路板上形成所述连体模塑基座,其具有两侧的两个导流槽,以及位于两个导流槽之间的横向延伸的多个填充槽,所述模塑材料在所述导流槽和所述填充槽中流动并固化,其中两个导流槽的侧壁设计为使得导流槽的容积增大,从而使所述模塑材料能够从两个所述导流槽的进料端向前流动并且充满整个所述基座拼板成型导槽的所述导流槽和所述填充槽。One object of the present invention is to provide a camera module, its photosensitive component and manufacturing method, wherein the base panel forming guide groove is used to form the one-piece molded base on a row of circuit boards, which has two guide grooves on both sides, and a plurality of filling grooves extending laterally between the two guide grooves, and the molding material flows and solidifies in the guide grooves and the filling grooves, wherein the side walls of the two guide grooves are designed to increase the volume of the guide grooves, so that the molding material can flow forward from the feed ends of the two guide grooves and fill the guide grooves and the filling grooves of the entire base panel forming guide groove.
本发明的一个目的在于提供一摄像模组及其感光组件和制造方法,其中所述基座拼板成型导槽用于在刚性区域一体结合的两列相邻的电路板上形成所述连体模塑基座,其具有两侧的两个第一导流槽,中间的第二导流槽,以及分别位于两个第一导流槽和所述第二导流槽之间的多个填充槽,所述模塑材料在所述导流槽和所述填充槽中流动并固化,其中两个所述第一导流槽和所述第二导流槽侧壁设计为使得导流槽的容积增大,从而使所述模塑材料能够从两个所述导流槽的进料端向前流动并且充满整个所述基座拼板成型导槽的所述导流槽和所述填充槽。One object of the present invention is to provide a camera module, its photosensitive component and manufacturing method, wherein the base panel forming guide groove is used to form the one-piece molded base on two adjacent rows of circuit boards integrated in a rigid area, which has two first guide grooves on both sides, a second guide groove in the middle, and a plurality of filling grooves respectively located between the two first guide grooves and the second guide grooves, the molding material flows and solidifies in the guide grooves and the filling grooves, wherein the side walls of the two first guide grooves and the second guide grooves are designed to increase the volume of the guide grooves, so that the molding material can flow forward from the feed ends of the two guide grooves and fill the guide grooves and the filling grooves of the entire base panel forming guide groove.
本发明的一个目的在于提供一摄像模组及其感光组件和制造方法,其中在所述导流槽的尺寸较小以用来形成小型化的所述感光组件时,通过设置导流槽的侧壁形状设计为使得导流槽的容积增大,使得小尺寸的所述导流槽如上述第一导流槽底端宽度小于1毫米时,仍然在模塑工艺中将整个所述基座拼板成型导槽填满。One object of the present invention is to provide a camera module, a photosensitive component and a manufacturing method thereof, wherein when the size of the guide groove is small to form a miniaturized photosensitive component, the side wall shape of the guide groove is designed to increase the volume of the guide groove, so that when the bottom width of the small-sized guide groove, such as the first guide groove mentioned above, is less than 1 mm, the entire base panel forming guide groove can still be filled in the molding process.
本发明的一个目的在于提供一摄像模组及其感光组件和制造方法,其中在所述模塑材料的粘度达到较高值并且固化之前,所述模塑材料就能将所述基座拼板成型导槽填满,从而防止所述电路板和所述感光元件之间的连接线被向前流动的粘度较高的模塑材料损坏。One object of the present invention is to provide a camera module, a photosensitive component and a manufacturing method thereof, wherein before the viscosity of the molding material reaches a higher value and solidifies, the molding material can fill the base panel forming guide groove, thereby preventing the connecting line between the circuit board and the photosensitive element from being damaged by the higher viscosity molding material flowing forward.
本发明的一个目的在于提供一摄像模组及其感光组件和制造方法,其中所述导流槽的侧壁设计为使得导流槽的容积增大,使得在模塑工艺中所述模塑材料能够从各个所述导流槽的进料端到达其末端,防止某一导流槽中的所述模塑材料流至另一导流槽而阻碍该另一导流槽中所述模塑材料向前流动。One object of the present invention is to provide a camera module, a photosensitive component and a manufacturing method thereof, wherein the side walls of the guide groove are designed to increase the volume of the guide groove so that during the molding process, the molding material can reach the end of each guide groove from the feed end thereof, thereby preventing the molding material in a certain guide groove from flowing to another guide groove and hindering the forward flow of the molding material in the other guide groove.
本发明的一个目的在于提供一摄像模组及其感光组件和制造方法,其中所述模塑工艺能够一次性在具有多个电路板的一列电路板和一列感光元件上形成所述连体模塑基座,从而通过拼板工艺制作形成一列多个感光组件,如优选2-12个所述感光组件。One object of the present invention is to provide a camera module, a photosensitive component and a manufacturing method thereof, wherein the molding process is capable of forming the integrated molded base on a column of circuit boards having multiple circuit boards and a column of photosensitive elements at one time, thereby forming a column of multiple photosensitive components through a panelization process, such as preferably 2-12 photosensitive components.
本发明的一个目的在于提供一摄像模组及其感光组件和制造方法,其中所述感光组件包括一体地模塑于一感光元件和一电路板的一模塑基座,其中在一体模塑工艺形成所述模塑基座的过程中,模塑形成所述模塑基座的一模塑材料不容易进入所述感光元件和一成型模具的一光窗成型部的底表面之间而形成“飞边”,从而减小所述感光元件的一感光区被污染的可能性。One object of the present invention is to provide a camera module, its photosensitive component and manufacturing method, wherein the photosensitive component includes a molded base integrally molded on a photosensitive element and a circuit board, wherein in the process of forming the molded base by an integrated molding process, a molding material molded to form the molded base is not easy to enter between the photosensitive element and the bottom surface of a light window molding part of a molding mold to form "flash", thereby reducing the possibility of a photosensitive area of the photosensitive element being contaminated.
本发明的一个目的在于提供一摄像模组及其感光组件和制造方法,其中通过减小所述感光元件和所述光窗成型部的外表面之间的一填充槽的容积,减小进入所述填充槽的所述模塑材料产生的压力和压强,从而减小所述模塑材料进入所述感光元件和所述光窗成型部的底表面之间而形成“飞边”的可能性。One object of the present invention is to provide a camera module, its photosensitive component and manufacturing method, wherein the pressure and pressure intensity generated by the molding material entering the filling groove are reduced by reducing the volume of a filling groove between the photosensitive element and the outer surface of the light window molding part, thereby reducing the possibility of the molding material entering between the photosensitive element and the bottom surface of the light window molding part to form "flash".
本发明的一个目的在于提供一摄像模组及其感光组件和制造方法,其中所述光窗成型部的外表面具有不同方向延伸的外表面,其顶侧的外表面与所述感光组件的光轴之间的夹角小于底侧的外表面与光轴之间的夹角,从而减小所述光窗成型部的所述底侧外表面和所述感光元件之间形成的所述填充槽的容积,从而减小“飞边”的产生的可能性。One object of the present invention is to provide a camera module, a photosensitive component and a manufacturing method thereof, wherein the outer surface of the light window molding part has outer surfaces extending in different directions, and the angle between the outer surface of the top side and the optical axis of the photosensitive component is smaller than the angle between the outer surface of the bottom side and the optical axis, thereby reducing the volume of the filling groove formed between the bottom side outer surface of the light window molding part and the photosensitive element, thereby reducing the possibility of generating "flash".
本发明的一个目的在于提供一摄像模组及其感光组件和制造方法,其中所述光窗成型部所述顶侧的外表面以与光轴之间较小夹角的方向延伸,从而在一定程度上减缓进入所述填充槽的所述模塑材料的流速,减小所述模塑材料进入所述填充槽而产生的压力,从而减小“飞边”的产生的可能性。One object of the present invention is to provide a camera module, a photosensitive component and a manufacturing method thereof, wherein the outer surface of the top side of the light window molding portion extends in a direction with a smaller angle with the optical axis, thereby slowing down the flow rate of the molding material entering the filling groove to a certain extent, reducing the pressure generated by the molding material entering the filling groove, and thus reducing the possibility of the generation of "flash".
本发明的一个目的在于提供一摄像模组及其感光组件和制造方法,其中因为在一体模塑工艺中所述模塑材料不容易形成“飞边”,从而所述光窗成型部不需要以较大的压力压合于所述感光元件上,从而避免所述感光元件被压坏。One object of the present invention is to provide a camera module, a photosensitive component and a manufacturing method thereof, wherein because the molding material is not easy to form "flash" in the one-piece molding process, the light window molding part does not need to be pressed onto the photosensitive element with a large pressure, thereby avoiding the photosensitive element from being crushed.
本发明的一个目的在于提供一摄像模组及其感光组件和制造方法,其中所述成型模具的所述光窗成型部外表面与光轴之间形成两个角度,其中底侧外表面具有一倾斜角度,并且倾斜延伸的底侧外表面具有高度为0.05毫米以上,以防止覆盖在所述光窗成型部上的弹性覆膜在模塑工艺过程中不容易被刺破。One object of the present invention is to provide a camera module, a photosensitive component and a manufacturing method thereof, wherein two angles are formed between the outer surface of the light window molding part of the molding mold and the optical axis, wherein the bottom outer surface has an inclination angle, and the inclined extended bottom outer surface has a height of more than 0.05 mm to prevent the elastic coating covering the light window molding part from being easily punctured during the molding process.
本发明的一个目的在于提供一摄像模组及其感光组件和制造方法,其中所述模塑基座具有一体延伸的多个内表面,并且其顶侧的内表面和光轴之间相对于底侧的内表面和光轴之间具有较小的夹角,使所述模塑基座内表面转折地延伸,其底侧的内表面和所述感光元件之间具有较小尺寸的所述模塑材料,从而所述模塑材料不容易在所述感光元件上形成“飞边”。One object of the present invention is to provide a camera module, its photosensitive component and manufacturing method, wherein the molding base has multiple inner surfaces extending integrally, and the inner surface of the top side and the optical axis have a smaller angle than the inner surface of the bottom side and the optical axis, so that the inner surface of the molding base extends in a turning manner, and there is a smaller size of the molding material between the inner surface of the bottom side and the photosensitive element, so that the molding material is not easy to form "flash" on the photosensitive element.
本发明的一个目的在于提供一摄像模组及其感光组件和制造方法,其中所述模塑基座包括一体延伸的一感光元件结合部和一顶侧延伸部,其内表面具有不同的延伸角度,其中所述顶侧延伸部与光轴之间具有较小夹角,从而增大所述顶侧延伸部的顶表面的面积,从而为所述摄像模组上方的镜头或滤光元件支架或镜头组件提供更大面积的安装面,以用于稳固地安装所述镜头,所述滤光元件支架或所述镜头组件。One object of the present invention is to provide a camera module, a photosensitive component and a manufacturing method thereof, wherein the molded base includes a photosensitive element combining portion and a top side extension portion extending integrally, and the inner surface of the molded base has different extension angles, wherein the top side extension portion has a smaller angle with the optical axis, thereby increasing the area of the top surface of the top side extension portion, thereby providing a larger mounting surface for the lens or filter element holder or lens assembly above the camera module, so as to stably mount the lens, the filter element holder or the lens assembly.
本发明的一个目的在于提供一摄像模组及其感光组件和制造方法,其中所述模塑基座的所述感光元件结合部的内表面倾斜地延伸从而方便模塑工艺中脱模操作和减小到达所述感光元件的杂散光,而所述顶侧延伸部的内表面从所述感光元件结合部的内表面一体地转折地延伸从而所述感光元件结合部和所述顶侧延伸部相配合,以在减小杂散光的情况下尽量增大所述模塑基座的顶表面的面积。One object of the present invention is to provide a camera module, its photosensitive component and manufacturing method, wherein the inner surface of the photosensitive element coupling portion of the molding base extends obliquely to facilitate the demolding operation in the molding process and reduce stray light reaching the photosensitive element, and the inner surface of the top side extension portion extends integrally from the inner surface of the photosensitive element coupling portion so that the photosensitive element coupling portion and the top side extension portion cooperate to maximize the area of the top surface of the molding base while reducing stray light.
本发明的一个目的在于提供一摄像模组及其感光组件和制造方法,其中所述顶侧延伸部的内表面一体地转折地从所述感光元件结合部延伸,以避免在模塑工艺中一成型模具的一光窗成型部压在所述感光元件和所述电路板相连接的连接线上,造成所述连接线的损坏。One object of the present invention is to provide a camera module, a photosensitive component and a manufacturing method thereof, wherein the inner surface of the top side extension portion extends from the photosensitive element coupling portion in an integral manner to avoid a light window molding portion of a molding mold pressing on a connecting line connecting the photosensitive element and the circuit board during the molding process, causing damage to the connecting line.
本发明的一个目的在于提供一摄像模组及其感光组件和制造方法,其中所述顶侧延伸部与光轴之间具有较小夹角,从而能够减小所述滤光元件的面积。One object of the present invention is to provide a camera module, a photosensitive component and a manufacturing method thereof, wherein a smaller angle is formed between the top side extension portion and the optical axis, thereby reducing the area of the filter element.
本发明的一个目的在于提供一摄像模组及其感光组件和制造方法,其中所述摄像模组的所述感光组件的一滤光元件的一滤光元件主体的设置有一遮光层,从而使所述滤光元件主体的中央区域形成一有效的透光区域,以减少到达一模塑基座内部的杂散光。One object of the present invention is to provide a camera module, its photosensitive component and manufacturing method, wherein a filter element body of a filter element of the photosensitive component of the camera module is provided with a light-shielding layer, so that the central area of the filter element body forms an effective light-transmitting area to reduce stray light reaching the interior of a molded base.
本发明的一个目的在于提供一摄像模组及其感光组件和制造方法,其中在一些实施例中,所述遮光层设置在所述滤光元件主体的底侧,以减小入射至所述顶侧延伸部的内表面的光线,从而防止入射至所述顶侧延伸部的内表面被反射而到达所述感光元件而形成杂散光而影响所述摄像模组的成像质量。One object of the present invention is to provide a camera module, its photosensitive component and manufacturing method, wherein in some embodiments, the shading layer is arranged on the bottom side of the filter element body to reduce the light incident on the inner surface of the top side extension portion, thereby preventing the light incident on the inner surface of the top side extension portion from being reflected and reaching the photosensitive element to form stray light and affect the imaging quality of the camera module.
为达到以上至少一发明目的,本发明提供一摄像模组的感光组件的制造方法,其包括如下步骤:In order to achieve at least one of the above invention objectives, the present invention provides a method for manufacturing a photosensitive component of a camera module, which comprises the following steps:
(a)固定一电路板拼板于一成型模具的一第二模具,其中所述电路板拼板包括一列或多列电路板,每列电路板包括一个或多个并排排列的电路板,各个所述电路板包括相结合的一刚性区域和一柔性区域,并且各个所述电路板可工作地连接有一感光元件;(a) fixing a circuit board panel to a second mold of a molding mold, wherein the circuit board panel comprises one or more rows of circuit boards, each row of circuit boards comprises one or more circuit boards arranged side by side, each of the circuit boards comprises a rigid region and a flexible region combined, and each of the circuit boards is operably connected to a photosensitive element;
(b)合模所述第二模具与一第一模具,填充熔化的模塑材料于所述成型模具内的一基座拼板成型导槽内,其中对应于至少一光窗成型部的位置被阻止填充所述模塑材料;以及(b) closing the second mold and a first mold, filling molten molding material into a base panel molding guide groove in the molding mold, wherein a position corresponding to at least one light window molding portion is blocked from being filled with the molding material; and
(c)固化所述基座拼板成型导槽内的所述模塑材料从而在对应于所述基座拼板成型导槽的位置形成连体模塑基座,其中所述连体模塑基座一体成型于对应于的一列或多列所述电路板和一列或多列所述感光元件以形成感光组件拼板并在对应于所述光窗成型部的位置形成为各个所述感光元件提供光线通路的光窗,其中所述基座拼板成型导槽具有对应于所述连体模塑基座邻近所述柔性区域的第一端侧的第一导流槽和对应于所述连体模塑基座远离所述柔性区域的第二导流槽,以及延伸在所述第一导流槽和所述第二导流槽之间的多个填充槽,其中所述第一导流槽具有朝向所述光窗的第一侧表面,所述第二导流槽具有朝向所述光窗的第二侧表面,其中所述第一侧表面包括邻近所述感光元件设置的第一部分表面和与第一部分表面相连接的第二部分表面,所述第二侧表面具有邻近所述感光元件设置的第三部分表面和与第三部分表面相连接的第四部分表面,其中所述第一部分表面相对于摄像模组的光轴的第一角度大于所述第二部分表面相对于所述光轴的第二角度,且所述第三部分表面相对于所述光轴的第三角度大于所述第四部分表面相对于所述光轴的第四角度。(c) curing the molding material in the base panel molding guide groove to form a one-piece molded base at a position corresponding to the base panel molding guide groove, wherein the one-piece molded base is integrally formed corresponding to one or more columns of the circuit boards and one or more columns of the photosensitive elements to form a photosensitive component panel and forms a light window providing a light path for each of the photosensitive elements at a position corresponding to the light window molding portion, wherein the base panel molding guide groove has a first guide groove corresponding to a first end side of the one-piece molded base adjacent to the flexible region and a second guide groove corresponding to the one-piece molded base away from the flexible region, as well as a plurality of guide grooves extending between the first guide groove and the second guide groove. A filling groove, wherein the first guide groove has a first side surface facing the light window, the second guide groove has a second side surface facing the light window, wherein the first side surface includes a first partial surface arranged adjacent to the photosensitive element and a second partial surface connected to the first partial surface, the second side surface includes a third partial surface arranged adjacent to the photosensitive element and a fourth partial surface connected to the third partial surface, wherein a first angle of the first partial surface relative to the optical axis of the camera module is greater than a second angle of the second partial surface relative to the optical axis, and a third angle of the third partial surface relative to the optical axis is greater than a fourth angle of the fourth partial surface relative to the optical axis.
所述感光组件拼板用于制造多个所述感光组件,其中所述方法还包括步骤:还包括步骤:切割所述感光组件拼板以得到多个感光组件,其中每个所述感光组件包括所述电路板、所述感光元件和所述模塑基座,其中所述模塑基座一体地成型于所述电路板和所述感光元件并形成为所述感光元件提供光线通路的所述光窗。The photosensitive component panel is used to manufacture a plurality of the photosensitive components, wherein the method further includes the steps of: cutting the photosensitive component panel to obtain a plurality of photosensitive components, wherein each of the photosensitive components includes the circuit board, the photosensitive element and the molded base, wherein the molded base is integrally formed with the circuit board and the photosensitive element and forms the light window that provides a light path for the photosensitive element.
根据本发明的另外一方面,本发明提供一摄像模组的感光组件,其包括:According to another aspect of the present invention, the present invention provides a photosensitive component of a camera module, comprising:
一电路板,其包括相结合的一刚性区域和一柔性区域;A circuit board comprising a rigid region and a flexible region combined;
一感光元件;以及a photosensitive element; and
一模塑基座,其中所述模塑基座一体地成型于所述电路板和所述感光元件并形成为所述感光元件提供光线通路的一光窗;其中对应于所述模塑基座邻近所述柔性区域的第一端侧具有朝向光窗的第一侧表面,所述第一侧表面包括邻近所述感光元件设置的第一部分表面和与第一部分表面相连接的第二部分表面,且所述第一部分表面相对于所述摄像模组的光轴的第一角度大于所述第二部分表面相对于所述光轴的第二角度;对应于所述模塑基座远离所述柔性区域的相反的第二端侧具有朝向光窗的第二侧表面,所述第二侧表面包括邻近所述感光元件设置的第三部分表面和与第三部分表面相连接的第四部分表面,且所述第三部分表面相对于所述光轴的第三角度大于所述第四部分表面相对于所述光轴的第四角度。A molded base, wherein the molded base is integrally formed with the circuit board and the photosensitive element and forms a light window that provides a light path for the photosensitive element; wherein the molded base has a first side surface facing the light window corresponding to the first end side adjacent to the flexible area of the molded base, the first side surface includes a first partial surface arranged adjacent to the photosensitive element and a second partial surface connected to the first partial surface, and a first angle of the first partial surface relative to the optical axis of the camera module is greater than a second angle of the second partial surface relative to the optical axis; the molded base has a second side surface facing the light window corresponding to the second end side opposite to the flexible area away from the flexible area, the second side surface includes a third partial surface arranged adjacent to the photosensitive element and a fourth partial surface connected to the third partial surface, and a third angle of the third partial surface relative to the optical axis is greater than a fourth angle of the fourth partial surface relative to the optical axis.
根据本发明的另外一方面,本发明还提供一摄像模组的感光组件拼板,其包括:According to another aspect of the present invention, the present invention also provides a photosensitive component panel of a camera module, which includes:
一列或多列电路板,每列电路板包括一个或多个并排排列的电路板,各个所述电路板包括相结合的刚性区域和柔性区域;One or more columns of circuit boards, each column of circuit boards comprising one or more circuit boards arranged side by side, each of the circuit boards comprising a combined rigid region and a flexible region;
一列或多列感光元件;以及one or more arrays of photosensitive elements; and
一个或多个连体模塑基座,各个所述连体模塑基座一体地形成于一列所述电路板和一列所述感光元件并形成为各个所述感光元件提供光线通路的光窗;其中对应于所述连体模塑基座邻近所述柔性区域的第一端侧具有朝向光窗的第一侧表面,所述第一侧表面包括邻近所述感光元件设置的第一部分表面和与第一部分表面相连接的第二部分表面,且所述第一部分表面相对于所述摄像模组的光轴的第一角度大于所述第二部分表面相对于所述光轴的第二角度;对应于所述连体模塑基座远离所述柔性区域的相反的第二端侧具有朝向光窗的第二侧表面,所述第二侧表面包括邻近所述感光元件设置的第三部分表面和与第三部分表面相连接的第四部分表面,且所述第三部分表面相对于所述光轴的第三角度大于所述第四部分表面相对于所述光轴的第四角度。One or more one-piece molded bases, each of which is integrally formed on a row of circuit boards and a row of photosensitive elements and forms a light window that provides a light path for each of the photosensitive elements; wherein the one-piece molded base has a first side surface facing the light window at the first end side adjacent to the flexible area, the first side surface includes a first partial surface arranged adjacent to the photosensitive element and a second partial surface connected to the first partial surface, and a first angle of the first partial surface relative to the optical axis of the camera module is greater than a second angle of the second partial surface relative to the optical axis; the one-piece molded base has a second side surface facing the light window at the second end side opposite to the flexible area away from the flexible area, the second side surface includes a third partial surface arranged adjacent to the photosensitive element and a fourth partial surface connected to the third partial surface, and a third angle of the third partial surface relative to the optical axis is greater than a fourth angle of the fourth partial surface relative to the optical axis.
根据本发明的另外一方面,本发明还提供一摄像模组的感光组件拼板,其包括:According to another aspect of the present invention, the present invention also provides a photosensitive component panel of a camera module, which includes:
多列电路板,每列电路板包括一个或多个并排排列的电路板,各个所述电路板包括相结合的一刚性区域和一柔性区域;A plurality of rows of circuit boards, each row of circuit boards comprising one or more circuit boards arranged side by side, each of the circuit boards comprising a rigid region and a flexible region combined;
多列感光元件;以及A plurality of arrays of light sensing elements; and
一个或多个连体模塑基座,各个所述连体模塑基座一体地形成于两列相邻的所述电路板和两列相邻的所述感光元件并形成为各个所述感光元件提供光线通路的一光窗,并且所述两列相邻的所述电路板布置成其柔性区域互相远离而其刚性区域互相邻近,使各个所述连体模塑基座具有邻近所述柔性区域的两个端侧;其中对应于所述连体模塑基座邻近所述柔性区域的第一端侧具有朝向光窗的第一侧表面,所述第一侧表面包括邻近所述感光元件设置的第一部分表面和与第一部分表面相连接的第二部分表面,且所述第一部分表面相对于所述摄像模组的光轴的第一角度大于所述第二部分表面相对于所述光轴的第二角度;所述连体模塑基座延伸至位于所述两列相邻的所述感光元件之间的第二端侧具有朝向光窗的第二侧表面,所述第二侧表面包括邻近所述感光元件设置的第三部分表面和与第三部分表面相连接的第四部分表面,且所述第三部分表面相对于所述光轴的第三角度大于所述第四部分表面相对于所述光轴的第四角度。One or more one-piece molded bases, each of which is integrally formed on two adjacent columns of the circuit boards and two adjacent columns of the photosensitive elements and forms a light window that provides a light path for each of the photosensitive elements, and the two adjacent columns of the circuit boards are arranged so that their flexible areas are far away from each other and their rigid areas are adjacent to each other, so that each of the one-piece molded bases has two end sides adjacent to the flexible area; wherein the first end side corresponding to the one-piece molded base adjacent to the flexible area has a first side surface facing the light window, the first side surface includes a first partial surface arranged adjacent to the photosensitive element and a second partial surface connected to the first partial surface, and a first angle of the first partial surface relative to the optical axis of the camera module is greater than a second angle of the second partial surface relative to the optical axis; the one-piece molded base extends to a second end side located between the two adjacent columns of the photosensitive elements and has a second side surface facing the light window, the second side surface includes a third partial surface arranged adjacent to the photosensitive element and a fourth partial surface connected to the third partial surface, and a third angle of the third partial surface relative to the optical axis is greater than a fourth angle of the fourth partial surface relative to the optical axis.
根据本发明的另外一方面,本发明还提供摄像模组,其包括:According to another aspect of the present invention, the present invention also provides a camera module, which includes:
一镜头;One shot;
一电路板,其包括相结合的一刚性区域和一柔性区域;A circuit board comprising a rigid region and a flexible region combined;
一感光元件;以及a photosensitive element; and
一模塑基座,其中所述模塑基座一体地成型于所述电路板和所述感光元件并形成为所述感光元件提供光线通路的一光窗,其中所述镜头位于所述感光元件的感光路径;其中对应于所述模塑基座邻近所述柔性区域的第一端侧具有朝向光窗的第一侧表面,所述第一侧表面包括邻近所述感光元件设置的第一部分表面和与第一部分表面相连接的第二部分表面,且所述第一部分表面相对于所述光轴的第一角度大于所述第二部分表面相对于所述光轴的第二角度;对应于所述模塑基座远离所述柔性区域的相反的第二端侧具有朝向光窗的第二侧表面,所述第二侧表面包括邻近所述感光元件设置的第三部分表面和与第三部分表面相连接的第四部分表面,且所述第三部分表面相对于所述光轴的第三角度大于所述第四部分表面相对于所述光轴的第四角度。A molded base, wherein the molded base is integrally formed on the circuit board and the photosensitive element and forms a light window that provides a light path for the photosensitive element, wherein the lens is located in the light sensing path of the photosensitive element; wherein a first side surface facing the light window is provided at a first end side of the molded base adjacent to the flexible area, the first side surface includes a first partial surface arranged adjacent to the photosensitive element and a second partial surface connected to the first partial surface, and a first angle of the first partial surface relative to the optical axis is greater than a second angle of the second partial surface relative to the optical axis; a second side surface facing the light window is provided at a second end side opposite to the flexible area of the molded base, the second side surface includes a third partial surface arranged adjacent to the photosensitive element and a fourth partial surface connected to the third partial surface, and a third angle of the third partial surface relative to the optical axis is greater than a fourth angle of the fourth partial surface relative to the optical axis.
根据本发明的另外一方面,本发明还提供一成型模具,以制作应用于摄像模组的感光组件拼板,其包括适于相分开和相密合的一第一模具和一第二模具,其中所述第一和第二模具在相密合时形成一成型腔,并且所述成型模具在所述成型腔内配置有至少一光窗成型部和形成位于所述光窗成型部周围的一基座拼板成型导槽并且所述成型腔内适于固定一电路板拼板,其中该电路板拼板包括一列或多列电路板,每列电路板包括一个或多个并排排列的电路板,各个该电路板包括相结合的一刚性区域和一柔性区域,并且各个该电路板可工作地连接有一感光元件,所述基座拼板成型导槽适于填充该模塑材料从而在对应于所述基座拼板成型导槽的位置形成连体模塑基座,其中该连体模塑基座一体成型于对应于的每列该电路板和每列该感光元件以形成该感光组件拼板并在对应于所述光窗成型部的位置形成为各个该感光元件提供光线通路的光窗,其中所述基座拼板成型导槽具有对应于该连体模塑基座邻近该柔性区域的第一端侧的第一导流槽和对应于该连体模塑基座远离该柔性区域的第二导流槽,以及延伸在所述第一导流槽和所述第二导流槽之间的多个填充槽,其中各个所述光窗成型部位于相邻的两个所述填充槽之间,其中所述第一导流槽具有朝向所述光窗的第一侧表面,所述第二导流槽具有朝向所述光窗的第二侧表面,其中所述第一侧表面包括邻近所述感光元件设置的第一部分表面和与第一部分表面相连接的第二部分表面,所述第二侧表面具有邻近所述感光元件设置的第三部分表面和与第三部分表面相连接的第四部分表面,其中所述第一部分表面相对于所述光轴的第一角度大于所述第二部分表面相对于所述光轴的第二角度,且所述第三部分表面相对于所述光轴的第三角度大于所述第四部分表面相对于所述光轴的第四角度。According to another aspect of the present invention, the present invention also provides a molding mold to produce a photosensitive component puzzle for use in a camera module, which includes a first mold and a second mold suitable for being separated and tightly fitted together, wherein the first and second molds form a molding cavity when they are tightly fitted together, and the molding mold is provided with at least one light window molding portion and a base puzzle molding guide groove formed around the light window molding portion in the molding cavity, and the molding cavity is suitable for fixing a circuit board puzzle, wherein the circuit board puzzle includes one or more columns of circuit boards, each column of circuit boards includes one or more circuit boards arranged side by side, each of the circuit boards includes a rigid area and a flexible area combined, and each of the circuit boards is operably connected to a photosensitive element, the base puzzle molding guide groove is suitable for filling the molding material to form a one-piece molded base at a position corresponding to the base puzzle molding guide groove, wherein the one-piece molded base is integrally molded with each column of the circuit boards and each column of the photosensitive elements to form the photosensitive component puzzle and is formed as each of the photosensitive elements at a position corresponding to the light window molding portion. A light window is provided for providing a light passage, wherein the base panel forming guide groove has a first guide groove corresponding to the first end side of the one-piece molded base adjacent to the flexible region and a second guide groove corresponding to the one-piece molded base away from the flexible region, and a plurality of filling grooves extending between the first guide groove and the second guide groove, wherein each light window forming portion is located between two adjacent filling grooves, wherein the first guide groove has a first side surface facing the light window, and the second guide groove has a second side surface facing the light window, wherein the first side surface includes a first partial surface arranged adjacent to the photosensitive element and a second partial surface connected to the first partial surface, and the second side surface includes a third partial surface arranged adjacent to the photosensitive element and a fourth partial surface connected to the third partial surface, wherein a first angle of the first partial surface relative to the optical axis is greater than a second angle of the second partial surface relative to the optical axis, and a third angle of the third partial surface relative to the optical axis is greater than a fourth angle of the fourth partial surface relative to the optical axis.
根据本发明的另外一方面,本发明还提供一成型模具,以制作应用于摄像模组的感光组件拼板,其包括适于相分开和相密合的一第一模具和一第二模具,其中所述第一和第二模具在相密合时形成一成型腔,并且所述成型模具在所述成型腔内配置有光窗成型部和形成位于所述光窗成型部周围的基座拼板成型导槽并且所述成型腔内适于固定一电路板拼板,其中该电路板拼板包括多列电路板,每列电路板包括一个或多个并排排列的电路板,各个该电路板是包括相结合的一刚性区域和一柔性区域,并且各个该电路板可工作地连接有一感光元件,其中所述基座拼板成型导槽适于填充模塑材料从而在对应于所述基座拼板成型导槽的位置形成连体模塑基座,其中该连体模塑基座一体成型于相邻的两列该电路板和相邻的两列该感光元件以形成该感光组件拼板并在对应于所述光窗成型部的位置形成为各个该感光元件提供光线通路的光窗,其中该两列相邻的该电路板布置成其柔性区域互相远离而其刚性区域互相邻近,其中所述基座拼板成型导槽具有对应于该连体模塑基座邻近该柔性区域的两个端侧的两个第一导流槽和对应于该两列相邻的该感光元件之间的区域的第二导流槽,以及延伸在两个所述第一导流槽和所述第二导流槽之间的多个填充槽,其中各个所述光窗成型部位于相邻的两个所述填充槽之间,其中所述第一导流槽具有朝向所述光窗的第一侧表面,所述第二导流槽具有朝向所述光窗的第二侧表面,其中所述第一侧表面包括邻近所述感光元件设置的第一部分表面和与第一部分表面相连接的第二部分表面,所述第二侧表面具有邻近所述感光元件设置的第三部分表面和与第三部分表面相连接的第四部分表面,其中所述第一部分表面相对于所述光轴的第一角度大于所述第二部分表面相对于所述光轴的第二角度,且所述第三部分表面相对于所述光轴的第三角度大于所述第四部分表面相对于所述光轴的第四角度。According to another aspect of the present invention, the present invention also provides a molding mold to produce a photosensitive component panel for use in a camera module, which includes a first mold and a second mold suitable for being separated and tightly fitted together, wherein the first and second molds form a molding cavity when they are tightly fitted together, and the molding mold is provided with a light window molding portion and a base panel molding guide groove formed around the light window molding portion in the molding cavity, and the molding cavity is suitable for fixing a circuit board panel, wherein the circuit board panel includes a plurality of columns of circuit boards, each column of circuit boards includes one or more circuit boards arranged side by side, each of the circuit boards includes a rigid area and a flexible area combined, and each of the circuit boards is operably connected to a photosensitive element, wherein the base panel molding guide groove is suitable for filling molding material to form a one-piece molded base at a position corresponding to the base panel molding guide groove, wherein the one-piece molded base is integrally molded with two adjacent columns of the circuit boards and two adjacent columns of the photosensitive elements to form the photosensitive component panel and forms a light window that provides a light path for each of the photosensitive elements at a position corresponding to the light window molding portion, wherein the two adjacent columns of the circuit boards Arranged with their flexible areas far away from each other and their rigid areas adjacent to each other, wherein the base panel forming guide groove has two first guide grooves corresponding to the two end sides of the one-piece molded base adjacent to the flexible area and a second guide groove corresponding to the area between the two adjacent columns of the photosensitive elements, and a plurality of filling grooves extending between the two first guide grooves and the second guide grooves, wherein each of the light window forming parts is located between two adjacent filling grooves, wherein the first guide groove has a first side surface facing the light window, and the second guide groove has a second side surface facing the light window, wherein the first side surface includes a first partial surface arranged adjacent to the photosensitive element and a second partial surface connected to the first partial surface, and the second side surface has a third partial surface arranged adjacent to the photosensitive element and a fourth partial surface connected to the third partial surface, wherein a first angle of the first partial surface relative to the optical axis is greater than a second angle of the second partial surface relative to the optical axis, and a third angle of the third partial surface relative to the optical axis is greater than a fourth angle of the fourth partial surface relative to the optical axis.
本发明还提供一感光组件,其包括:The present invention also provides a photosensitive component, which includes:
一电路板;a circuit board;
一感光元件,所述感光元件可工作地连接于所述电路板;和a photosensitive element, the photosensitive element being operatively connected to the circuit board; and
一模塑基座,所述模塑基座一体地结合于所述电路板和所述感光元件并形成一光窗,其中所述模塑基座具有邻近所述感光元件的一个或多个第一部分内表面和远离所述感光元件的连接于所述第一部分内表面的一个或多个第二部分内表面,其中所述第一部分内表面和所述感光组件的光轴之间具有夹角α,所述第二部分内表面和所述感光组件的光轴之间具有夹角β,其中β<α。A molded base, which is integrally combined with the circuit board and the photosensitive element to form a light window, wherein the molded base has one or more first portion inner surfaces adjacent to the photosensitive element and one or more second portion inner surfaces connected to the first portion inner surfaces away from the photosensitive element, wherein an angle α is formed between the first portion inner surfaces and the optical axis of the photosensitive component, and an angle β is formed between the second portion inner surfaces and the optical axis of the photosensitive component, wherein β<α.
根据本发明的另外一方面,本发明还提供一摄像模组,其特包括:According to another aspect of the present invention, the present invention also provides a camera module, which specifically includes:
一镜头;One shot;
一电路板;a circuit board;
一感光元件,所述感光元件可工作地连接于所述电路板,所述镜头位于所述感光元件的感光路径;和a photosensitive element, the photosensitive element being operatively connected to the circuit board, the lens being located in a light sensing path of the photosensitive element; and
一模塑基座,所述模塑基座一体地结合于所述电路板和所述感光元件并形成光窗,其中所述模塑基座具有邻近所述感光元件的第一部分内表面和远离所述感光元件的连接于所述第一部分内表面的第二部分内表面,其中所述第一部分内表面和所述的摄像模组的光轴之间具有夹角α,所述第二部分内表面和所述的摄像模组的光轴之间具有夹角β,其中β<α。A molded base, which is integrally combined with the circuit board and the photosensitive element to form a light window, wherein the molded base has a first portion inner surface adjacent to the photosensitive element and a second portion inner surface connected to the first portion inner surface away from the photosensitive element, wherein an angle α is formed between the first portion inner surface and the optical axis of the camera module, and an angle β is formed between the second portion inner surface and the optical axis of the camera module, wherein β<α.
根据本发明的另外一方面,本发明还提供一成型模具,以制作应用于摄像模组的至少一感光组件,所述感光组件包括一电路板,一感光元件和一模塑基座,其中所述模塑基座一体地成型于所述电路板和所述感光元件并形成一光窗,其中所述成型模具包括适于相分开和相密合的第一模具和第二模具,并且内配置有至少一光窗成型部和形成位于所述光窗成型部周围的一基座成型导槽,连接有该感光元件的该电路板被放置于所述成型模具内并且所述第一和第二模具相密合时,将一熔化的模塑材料填充进入所述基座成型导槽并经固化后形成该模塑基座,对应所述光窗成型部的位置形成该光窗,其中所述光窗成型部从底侧朝向顶侧方向具有至少一第一部分外表面和至少一第二部分外表面,其分别与垂直于该感光元件的光轴之间形成夹角α和β,并且α>β。According to another aspect of the present invention, the present invention also provides a molding mold to produce at least one photosensitive component used in a camera module, wherein the photosensitive component includes a circuit board, a photosensitive element and a molded base, wherein the molded base is integrally molded with the circuit board and the photosensitive element to form a light window, wherein the molding mold includes a first mold and a second mold suitable for being separated and tightly fitted, and is provided with at least one light window molding part and a base molding guide groove formed around the light window molding part, when the circuit board connected with the photosensitive element is placed in the molding mold and the first and second molds are tightly fitted, a molten molding material is filled into the base molding guide groove and formed into the molded base after solidification, and the light window is formed corresponding to the position of the light window molding part, wherein the light window molding part has at least one first portion of the outer surface and at least one second portion of the outer surface from the bottom side toward the top side, which respectively form angles α and β with the optical axis perpendicular to the photosensitive element, and α>β.
根据本发明的另外一方面,本发明还提供一电子设备,其包括上述的一个或多个所述摄像模组。所述电子设备包括但不限于手机、电脑、电视机、智能可穿载设备、交通工具、照相机和监控装置。According to another aspect of the present invention, the present invention also provides an electronic device, which includes one or more of the above-mentioned camera modules. The electronic device includes but is not limited to mobile phones, computers, televisions, smart wearable devices, vehicles, cameras and monitoring devices.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1A是现有一体封装工艺封装得到感光组件的成型模具的结构示意图。FIG. 1A is a schematic diagram of the structure of a molding die for encapsulating a photosensitive component using an existing integrated packaging process.
图1B是现有一体封装工艺形成一体封装组件的成型过程示意图。FIG. 1B is a schematic diagram of a molding process of forming an integrated packaging component using a conventional integrated packaging process.
图1C是示意现有的一体封装工艺中封装材料沿着两个流道向前流动的放大结构示意图。FIG. 1C is an enlarged structural schematic diagram showing the forward flow of packaging materials along two flow channels in a conventional integrated packaging process.
图1D是示意现有一体封装工艺中局部未充满封装材料的放大结构示意图。FIG. 1D is a schematic diagram showing an enlarged structure in which a part is not filled with packaging material in a conventional integrated packaging process.
图1E模塑材料在固化时间内粘度的变化趋势示意图。FIG. 1E is a schematic diagram showing the viscosity variation trend of the molding material during the curing time.
图1F示意现有一体封装工艺封装得到的感光组件制成的摄像模组的结构示意图。FIG. 1F is a schematic diagram showing the structure of a camera module made of a photosensitive component encapsulated by a conventional integrated packaging process.
图2是根据本发明的第一个优选实施例的摄像模组的感光组件拼板的制造设备的框图示意图。Figure 2 is a block diagram of a manufacturing device for a photosensitive component panel of a camera module according to a first preferred embodiment of the present invention.
图3A是根据本发明的上述第一个优选实施例的摄像模组的感光组件拼板的制造设备的成型模具的结构示意图。3A is a schematic structural diagram of a molding die of a manufacturing device for a photosensitive component panel of a camera module according to the first preferred embodiment of the present invention.
图3B是根据本发明的上述第一个优选实施例的摄像模组的感光组件拼板的制造设备的成型模具的第一模具的局部区域A的放大结构示意图。Figure 3B is an enlarged structural schematic diagram of a local area A of the first mold of the molding mold of the manufacturing equipment for the photosensitive component panel of the camera module according to the above-mentioned first preferred embodiment of the present invention.
图4是根据本发明的上述第一个优选实施例的摄像模组的感光组件拼板的结构示意图。FIG. 4 is a schematic diagram of the structure of the photosensitive component panel of the camera module according to the first preferred embodiment of the present invention.
图5A是根据本发明的上述第一个优选实施例的摄像模组的感光组件的放大结构示意图。FIG5A is a schematic diagram of the enlarged structure of the photosensitive component of the camera module according to the first preferred embodiment of the present invention.
图5B是根据本发明的上述第一个优选实施例的摄像模组的感光组件的放大附视结构示意图。FIG5B is an enlarged schematic diagram of the structure of the photosensitive component of the camera module according to the first preferred embodiment of the present invention.
图6A是根据本发明的上述第一个优选实施例的摄像模组的感光组件的沿图5中C-C线的剖视图。Figure 6A is a cross-sectional view of the photosensitive component of the camera module according to the above-mentioned first preferred embodiment of the present invention along the C-C line in Figure 5.
图6B是根据本发明的上述第一个优选实施例的摄像模组的感光组件的第二端侧进一步地被切割后的剖视图。6B is a cross-sectional view of the second end side of the photosensitive component of the camera module according to the first preferred embodiment of the present invention after being further cut.
图7A示意根据本发明的上述第一个优选实施例的所述感光组件拼板的所述成型模具中将熔化的模塑材料推进基座拼板成型导槽时的剖视图,其中该剖视图是对应于图4中示意的A-A线方向的剖视图。Figure 7A illustrates a cross-sectional view of pushing the molten molding material into the base panel molding guide groove in the molding mold of the photosensitive component panel according to the above-mentioned first preferred embodiment of the present invention, wherein the cross-sectional view corresponds to the cross-sectional view in the direction of the A-A line illustrated in Figure 4.
图7B是图7A中B处的局部放大示意图。FIG. 7B is a partial enlarged schematic diagram of point B in FIG. 7A .
图8示意根据本发明的上述第一个优选实施例的所述感光组件拼板的所述成型模具中将熔化的模塑材料充满基座拼板成型导槽时的剖视图,其中该剖视图是对应于图4中示意的A-A线方向的剖视图。Figure 8 illustrates a cross-sectional view of the molding mold of the photosensitive component panel according to the first preferred embodiment of the present invention when the molten molding material fills the base panel molding guide groove, wherein the cross-sectional view corresponds to the cross-sectional view in the direction of the A-A line shown in Figure 4.
图9示意根据本发明的上述第一个优选实施例的所述感光组件拼板的所述成型模具中将熔化的模塑材料充满基座拼板成型导槽时的剖视图,其中该剖视图是对应于图4中示意的B-B线方向的剖视图FIG9 is a cross-sectional view showing the molding die of the photosensitive component assembly according to the first preferred embodiment of the present invention when the molten molding material fills the base assembly assembly molding guide groove, wherein the cross-sectional view corresponds to the cross-sectional view along the B-B line shown in FIG4.
图10示意根据本发明的上述第一个优选实施例的所述感光组件拼板的所述成型模具中执行脱模步骤而形成连体模塑基座的对应于图4中A-A线方向的剖视图。Figure 10 illustrates a cross-sectional view corresponding to the A-A line direction in Figure 4 of a one-piece molded base formed by performing a demolding step in the molding mold of the photosensitive component panel according to the above-mentioned first preferred embodiment of the present invention.
图11示意根据本发明的上述第一个优选实施例的摄像模组的立体结构示意图。FIG. 11 is a schematic diagram of the three-dimensional structure of a camera module according to the first preferred embodiment of the present invention.
图12示意根据本发明的上述第一个优选实施例的摄像模组的分解结构示意图。FIG. 12 is a schematic diagram showing the exploded structure of a camera module according to the first preferred embodiment of the present invention.
图13A示意根据本发明的上述第一个优选实施例的摄像模组的沿图12中D-D线的剖视图。Figure 13A shows a cross-sectional view of the camera module along the D-D line in Figure 12 according to the above-mentioned first preferred embodiment of the present invention.
图13B示意根据本发明的上述第一个优选实施例的摄像模组的沿图12中E-E线的剖视图。Figure 13B shows a cross-sectional view of the camera module along the E-E line in Figure 12 according to the above-mentioned first preferred embodiment of the present invention.
图14示意根据本发明的上述第一个优选实施例的摄像模组一个变形实施方式的剖视图。FIG. 14 illustrates a cross-sectional view of a modified embodiment of a camera module according to the first preferred embodiment of the present invention.
图15示意根据本发明的上述第一个优选实施例的摄像模组的另一变形实施方式的摄像模组的剖视图。FIG15 illustrates a cross-sectional view of a camera module according to another modified implementation manner of the camera module of the above-mentioned first preferred embodiment of the present invention.
图16示意根据本发明的上述第一个优选实施例的摄像模组的另一变形实施方式的摄像模组的剖视图。FIG16 illustrates a cross-sectional view of a camera module according to another modified implementation manner of the camera module of the first preferred embodiment of the present invention.
图17A是根据本发明的第二个优选实施例的摄像模组的感光组件拼板的制造设备的成型模具的结构示意图。Figure 17A is a structural schematic diagram of a molding die of a manufacturing device for a photosensitive component panel of a camera module according to a second preferred embodiment of the present invention.
图17B是根据本发明的上述第二个优选实施例的摄像模组的感光组件拼板的制造设备的成型模具的第一模具的局部C处放大结构示意图。Figure 17B is a schematic diagram of the enlarged structure of a part C of the first mold of the molding mold of the manufacturing equipment for the photosensitive component panel of the camera module according to the above-mentioned second preferred embodiment of the present invention.
图18是根据本发明的上述第二个优选实施例的摄像模组的感光组件拼板的结构示意图。FIG. 18 is a schematic diagram of the structure of the photosensitive component panel of the camera module according to the above-mentioned second preferred embodiment of the present invention.
图19A是根据本发明的上述第二个优选实施例的摄像模组的感光组件拼板的D处的放大结构示意图。Figure 19A is an enlarged structural schematic diagram of point D of the photosensitive component panel of the camera module according to the above-mentioned second preferred embodiment of the present invention.
图19B是根据本发明的上述第二个优选实施例的摄像模组的感光组件拼板的相邻两个感光组件的放大附视结构示意图。Figure 19B is an enlarged schematic diagram of the structure of two adjacent photosensitive components of the photosensitive component panel of the camera module according to the above-mentioned second preferred embodiment of the present invention.
图20A是根据本发明的上述第二个优选实施例的摄像模组的感光组件拼板的沿图19A中H-H线的剖视图。Figure 20A is a cross-sectional view of the photosensitive component panel of the camera module according to the above-mentioned second preferred embodiment of the present invention along the H-H line in Figure 19A.
图20B是根据本发明的上述第二个优选实施例的摄像模组的感光组件拼板被切割得到两个感光组件的结构示意图。Figure 20B is a schematic structural diagram of the photosensitive component panel of the camera module according to the above-mentioned second preferred embodiment of the present invention, in which two photosensitive components are obtained by cutting.
图21A示意根据本发明的上述第二个优选实施例的所述感光组件拼板的所述成型模具中将熔化的模塑材料推进基座拼板成型导槽时的剖视图,其中该剖视图是对应于图18中示意的F-F线方向的剖视图。Figure 21A illustrates a cross-sectional view of the case where the molten molding material is pushed into the base panel molding guide groove in the molding mold of the photosensitive component panel according to the above-mentioned second preferred embodiment of the present invention, wherein the cross-sectional view corresponds to the cross-sectional view in the direction of the F-F line illustrated in Figure 18.
图21B是图21A中E处的局部放大示意图。FIG. 21B is a partial enlarged schematic diagram of point E in FIG. 21A .
图22示意根据本发明的上述第二个优选实施例的所述感光组件拼板的所述成型模具中将熔化的模塑材料充满基座拼板成型导槽时的剖视图,其中该剖视图是对应于图18中示意的F-F线方向的剖视图。Figure 22 illustrates a cross-sectional view of the molding mold of the photosensitive component panel according to the above-mentioned second preferred embodiment of the present invention when the molten molding material fills the base panel molding guide groove, wherein the cross-sectional view corresponds to the cross-sectional view in the direction of the F-F line shown in Figure 18.
图23示意根据本发明的上述第二个优选实施例的所述感光组件拼板的所述成型模具中将熔化的模塑材料充满基座拼板成型导槽时的剖视图,其中该剖视图是对应于图18中示意的G-G线方向的剖视图。Figure 23 illustrates a cross-sectional view of the base panel molding guide groove when the molten molding material is filled in the molding mold of the photosensitive component panel according to the above-mentioned second preferred embodiment of the present invention, wherein the cross-sectional view corresponds to the cross-sectional view in the direction of the G-G line shown in Figure 18.
图24示意根据本发明的上述第二个优选实施例的所述感光组件拼板的所述成型模具中执行脱模步骤而形成连体模塑基座的对应于图18中F-F线方向的剖视图。Figure 24 illustrates a cross-sectional view corresponding to the F-F line direction in Figure 18 of a one-piece molded base formed by performing a demolding step in the molding mold of the photosensitive component panel according to the above-mentioned second preferred embodiment of the present invention.
图25A至25C是分别示意根据本发明的上述第一个和第二个优选实施例的一个变形实施方式的感光组件拼板剖视图以及切割得到的感光组件的放大结构示意图。Figures 25A to 25C respectively illustrate a cross-sectional view of a photosensitive component panel according to a modified implementation of the above-mentioned first and second preferred embodiments of the present invention and an enlarged structural schematic diagram of the photosensitive component obtained by cutting.
图26A是示意根据本发明的上述第二个优选实施例的另一个变形实施方式的感光组件拼板的结构示意图。Figure 26A is a schematic diagram of the structure of a photosensitive component panel according to another variant implementation of the above-mentioned second preferred embodiment of the present invention.
图26B是示意根据本发明的上述第二个优选实施例的另一变形实施方式的感光组件的放大结构示意图。Figure 26B is an enlarged structural schematic diagram of a photosensitive component according to another variant implementation of the above-mentioned second preferred embodiment of the present invention.
图27是示意根据本发明的上述第二个优选实施例的另一变形实施方式的感光组件沿图26中I-I线的剖视图。Figure 27 is a cross-sectional view along the I-I line in Figure 26 of a photosensitive component according to another variant implementation of the above-mentioned second preferred embodiment of the present invention.
图28是根据本发明的第三个优选实施例的摄像模组的立体分解示意图。FIG. 28 is a schematic diagram of a three-dimensional exploded view of a camera module according to a third preferred embodiment of the present invention.
图29A是根据本发明的第三个优选实施例的摄像模组的结构示意图。FIG. 29A is a schematic diagram of the structure of a camera module according to a third preferred embodiment of the present invention.
图29B是图29A中J处的放大结构示意图。FIG. 29B is a schematic diagram of the enlarged structure of point J in FIG. 29A .
图30是示意根据本发明的上述第三个优选实施例的摄像模组的感光组件底侧贴遮光层有效减少反射至感光元件的杂散光的示意图。Figure 30 is a schematic diagram showing that a light shielding layer is attached to the bottom side of the photosensitive component of the camera module according to the third preferred embodiment of the present invention to effectively reduce the stray light reflected to the photosensitive element.
图31A是示意根据本发明的上述第三个优选实施例的模塑工艺中成型模具中将熔化的模塑材料推进基座成型导槽时的剖视图。31A is a cross-sectional view illustrating the process of pushing molten molding material into the base molding guide groove in the molding mold in the molding process according to the above-mentioned third preferred embodiment of the present invention.
图31B示意根据本发明的上述第三个优选实施例中将熔化的模塑材料充满基座成型导槽时的剖视图。FIG. 31B is a cross-sectional view showing a state in which the molten molding material fills the base molding guide groove according to the third preferred embodiment of the present invention.
图31C示意根据本发明的上述第三个优选实施例的执行脱模步骤而形成模塑基座的剖视图。FIG. 31C is a cross-sectional view showing a mold base formed by performing a demolding step according to the third preferred embodiment of the present invention.
图32A是示意根据本发明的上述第三个优选实施例的一个变形实施例的感光组件两侧贴遮光层从而有效减少杂散光的示意图。Figure 32A is a schematic diagram showing a variant embodiment of the third preferred embodiment of the present invention in which light-shielding layers are attached to both sides of the photosensitive component to effectively reduce stray light.
图32B示意根据本发明的上述第三个优选实施例的另一个变形实施方式的摄像模组的剖视图。Figure 32B shows a cross-sectional view of a camera module according to another variant implementation of the third preferred embodiment of the present invention.
图33是示意根据本发明的上述第三个优选实施例的另一个变形实施例的摄像模组的剖视图。Figure 33 is a cross-sectional view of a camera module according to another variant embodiment of the third preferred embodiment of the present invention.
图34示意根据本发明的上述第三个优选实施例的另一个变形实施方式的摄像模组的剖视图。Figure 34 shows a cross-sectional view of a camera module according to another variant implementation of the third preferred embodiment of the present invention.
图35是示意根据本发明的第四个优选实施例的摄像模组的立体分解示意图。Figure 35 is a schematic diagram of a three-dimensional decomposition of a camera module according to the fourth preferred embodiment of the present invention.
图36A是根据本发明的上述第四个优选实施例的摄像模组沿图35中K-K线方向的剖视图。Figure 36A is a cross-sectional view of the camera module according to the above-mentioned fourth preferred embodiment of the present invention along the K-K line direction in Figure 35.
图36B是图36A中L处的放大示意图。FIG. 36B is an enlarged schematic diagram of point L in FIG. 36A .
图37是示意根据本发明的上述第四个优选实施例的摄像模组的感光组件底侧贴遮光层有效减少反射至感光元件的杂散光的示意图。Figure 37 is a schematic diagram showing that a light shielding layer is attached to the bottom side of the photosensitive component of the camera module according to the fourth preferred embodiment of the present invention to effectively reduce the stray light reflected to the photosensitive element.
图38是根据本发明的上述第四个优选实施例的一个变形实施方式的摄像模组的剖视图。Figure 38 is a cross-sectional view of a camera module according to a modified implementation of the above-mentioned fourth preferred embodiment of the present invention.
图39是根据本发明的第五个优选实施例的摄像模组的立体分解示意图。Figure 39 is a schematic diagram of a three-dimensional decomposition of a camera module according to the fifth preferred embodiment of the present invention.
图40是根据本发明的上述第五个优选实施例的摄像模组的沿图39中M-M线方向的剖视图。Figure 40 is a cross-sectional view of the camera module according to the fifth preferred embodiment of the present invention along the M-M line in Figure 39.
图41是示意根据本发明的上述第五个优选实施例的摄像模组的感光组件底侧贴遮光层有效减少反射至感光元件的杂散光的示意图。Figure 41 is a schematic diagram showing that a light shielding layer is attached to the bottom side of the photosensitive component of the camera module according to the fifth preferred embodiment of the present invention to effectively reduce the stray light reflected to the photosensitive element.
图42是示意根据本发明的上述第五个优选实施例的一个变形实施方式摄像模组的剖视图。Figure 42 is a cross-sectional view of a camera module according to a modified embodiment of the fifth preferred embodiment of the present invention.
图43是示意根据本发明的上述第五个优选实施例的另一个变形实施方式摄像模组的剖视图。Figure 43 is a cross-sectional view of a camera module according to another modified embodiment of the fifth preferred embodiment of the present invention.
图44是根据本发明的上述摄像模组应用于智能电子设备的结构示意图。FIG44 is a schematic diagram of the structure of the camera module according to the present invention applied to an intelligent electronic device.
具体实施方式Detailed ways
以下描述用于揭露本发明以使本领域技术人员能够实现本发明。以下描述中的优选实施例只作为举例,本领域技术人员可以想到其他显而易见的变型。在以下描述中界定的本发明的基本原理可以应用于其他实施方案、变形方案、改进方案、等同方案以及没有背离本发明的精神和范围的其他技术方案。The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art can think of other obvious variations. The basic principles of the present invention defined in the following description can be applied to other embodiments, variations, improvements, equivalents, and other technical solutions that do not deviate from the spirit and scope of the present invention.
本领域技术人员应理解的是,在本发明的揭露中,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系是基于附图所示的方位或位置关系,其仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此上述术语不能理解为对本发明的限制。Those skilled in the art should understand that, in the disclosure of the present invention, the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the above terms should not be understood as limiting the present invention.
可以理解的是,术语“一”应理解为“至少一”或“一个或多个”,即在一个实施例中,一个元件的数量可以为一个,而在另外的实施例中,该元件的数量可以为多个,术语“一”不能理解为对数量的限制。It is to be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.
如图2至图14所示是根据本发明的第一个优选实施例的摄像模组100和感光组件10及其制造方法。所述摄像模组100可以被应用于各种电子设备300,所述电子设备300包括设备主体301和安装于所述设备主体301的一个或多个所摄像模组100,如图44所示,所述电子设备30举例地但不限于智能手机、可穿戴设备、电脑设备、电视机、交通工具、照相机、监控装置等,所述摄像模组配合所述电子设备实现对目标对象的图像采集和再现。As shown in Figures 2 to 14, the camera module 100 and the photosensitive component 10 and the manufacturing method thereof according to the first preferred embodiment of the present invention are shown. The camera module 100 can be applied to various electronic devices 300, and the electronic device 300 includes a device body 301 and one or more camera modules 100 installed on the device body 301, as shown in Figure 44, the electronic device 30 is exemplified but not limited to a smart phone, a wearable device, a computer device, a television, a vehicle, a camera, a monitoring device, etc., and the camera module cooperates with the electronic device to realize image acquisition and reproduction of the target object.
更具体地,图中示意了所述摄像模组100的一感光组件10及其制造设备200。所述感光组件10包括一电路板11,一模塑基座12和一感光元件13,所述模塑基座12一体地成型于所述电路板11和所述感光元件13并形成给所述感光元件13提供光线通路的光窗122。其中本发明的所述模塑基座12通过所述制造设备200经由模塑工艺,更具体地是传递模塑工艺,一体模塑成型于所述电路板11和所述感光元件13,从而所述模塑基座12能够替换传统摄像模组的镜座或支架,并且不需要类似传统封装工艺中需要将镜座或支架通过胶水贴附于所述电路板11。More specifically, the figure illustrates a photosensitive component 10 of the camera module 100 and a manufacturing device 200 thereof. The photosensitive component 10 includes a circuit board 11, a molded base 12 and a photosensitive element 13, wherein the molded base 12 is integrally formed with the circuit board 11 and the photosensitive element 13 and forms a light window 122 that provides a light path for the photosensitive element 13. The molded base 12 of the present invention is integrally molded with the circuit board 11 and the photosensitive element 13 by the manufacturing device 200 through a molding process, more specifically a transfer molding process, so that the molded base 12 can replace the lens holder or bracket of the traditional camera module, and there is no need to attach the lens holder or bracket to the circuit board 11 by glue as in the traditional packaging process.
更进一步地,参考图2-4和7A至10,本发明通过所述制造设备200制造一感光组件拼板1000,即通过拼板工艺制作具有多个感光组件10的所述感光组件拼板1000。所述感光组件拼板1000包括一电路板拼板1100和一个或多个连体模塑基座1200。所述电路板拼板1100包括多列电路板,如图4中示意的4列电路板,每列电路板包括多个电路板11,如2-12个所述电路板11,图中示意为6个所述电路板11,各个所述电路板11可工作地连接一感光元件13。各个所述连体模塑基座1200形成于一列所述电路板并且一体地成型于一列所述感光元件13的每个所述感光元件13的至少一部分非感光区132并露出所述感光元件13的感光区131。各个所述连体模塑基座1200具有多个光窗122,各个所述光窗122的位置对应于各个所述感光元件13,以用于为对应的所述感光元件13提供光线通路。Further, referring to FIGS. 2-4 and 7A to 10, the present invention manufactures a photosensitive component panel 1000 through the manufacturing equipment 200, that is, the photosensitive component panel 1000 having multiple photosensitive components 10 is manufactured through a panelization process. The photosensitive component panel 1000 includes a circuit board panel 1100 and one or more one-piece molded bases 1200. The circuit board panel 1100 includes multiple columns of circuit boards, such as the four columns of circuit boards shown in FIG. 4, each column of circuit boards includes multiple circuit boards 11, such as 2-12 circuit boards 11, and 6 circuit boards 11 are shown in the figure, and each circuit board 11 can be operatively connected to a photosensitive element 13. Each one-piece molded base 1200 is formed on a column of the circuit boards and is integrally formed on at least a portion of the non-photosensitive area 132 of each of the photosensitive elements 13 in a column of the photosensitive elements 13 and exposes the photosensitive area 131 of the photosensitive element 13. Each of the integrated molded bases 1200 has a plurality of light windows 122 , and the position of each of the light windows 122 corresponds to each of the photosensitive elements 13 , so as to provide a light passage for the corresponding photosensitive element 13 .
其中所述摄像模组100的所述感光组件拼板1000的制造设备200包括一成型模具210,一模塑材料供料机构220,一模具固定装置230,一温控装置250和一控制器260,所述模塑材料供料机构220用于向一基座拼板成型导槽215提供一模塑材料14。所述模具固定装置230用于控制所述成型模具210的开模与合模,所述温控装置250用于对热固性的所述模塑材料14进行加热,所述控制器260在模塑工艺中用于自动控制所述模塑材料供料机构220,所述模具固定装置230,和所述温控装置250的操作。The manufacturing equipment 200 of the photosensitive component panel 1000 of the camera module 100 includes a molding mold 210, a molding material feeding mechanism 220, a mold fixing device 230, a temperature control device 250 and a controller 260. The molding material feeding mechanism 220 is used to provide a molding material 14 to a base panel molding guide groove 215. The mold fixing device 230 is used to control the opening and closing of the molding mold 210, the temperature control device 250 is used to heat the thermosetting molding material 14, and the controller 260 is used to automatically control the operation of the molding material feeding mechanism 220, the mold fixing device 230, and the temperature control device 250 during the molding process.
所述成型模具210包括在所述模具固定装置230的作用下能够开模和合模的一第一模具211和一第二模具212,即所述模具固定装置230能够将所述第一模具211和所述第二模具212相分开和相密合形成一成型腔213,在合模时,所述电路板拼板1100固定于所述成型腔213内,并且流体状的所述模塑材料14进入所述成型腔213,从而一体成型于每列所述电路板11和对应的每列所述感光元件13上,并且经固化以后形成一体成型于每列所述电路板11和每列所述感光元件13上的所述连体模塑基座1200。The molding mold 210 includes a first mold 211 and a second mold 212 which can be opened and closed under the action of the mold fixing device 230, that is, the mold fixing device 230 can separate and close the first mold 211 and the second mold 212 to form a molding cavity 213. When closing the mold, the circuit board panel 1100 is fixed in the molding cavity 213, and the fluid molding material 14 enters the molding cavity 213, so as to be integrally molded on each column of the circuit boards 11 and each corresponding column of the photosensitive elements 13, and after curing, the integrated molding base 1200 integrally molded on each column of the circuit boards 11 and each column of the photosensitive elements 13 is formed.
更具体地,所述成型模组210进一步具有一个或多个基座拼板成型导槽215以及包括位于所述基座拼板成型导槽215内的多个光窗成型部214。在所述第一和第二模具211和212合模时,所述光窗成型部214和所述基座拼板成型导槽215延伸在所述成型腔213内,并且流体状的所述模塑材料14被填充进入所述基座拼板成型导槽215,而对应所述光窗成型部214的位置不能填充流体状的所述模塑材料14,从而在对应所述基座拼板成型导槽215的位置,流体状的所述模塑材料14经固化以后可以形成所述连体模塑基座1200,其包括对应各个所述感光组件10的所述模塑基座12的环形的模塑主体121,而在对应所述光窗成型部214的位置会形成所述模塑基座12的所述光窗122。所述模塑材料14可以选择但不限于尼龙、LCP(Liquid Crystal Polymer,液晶高分子聚合物)、PP(Polypropylene,聚丙烯)、环氧树脂等。More specifically, the molding module 210 further has one or more base panel molding guide grooves 215 and a plurality of light window molding parts 214 located in the base panel molding guide grooves 215. When the first and second molds 211 and 212 are molded together, the light window molding parts 214 and the base panel molding guide grooves 215 extend in the molding cavity 213, and the fluid molding material 14 is filled into the base panel molding guide grooves 215, while the position corresponding to the light window molding part 214 cannot be filled with the fluid molding material 14, so that at the position corresponding to the base panel molding guide grooves 215, the fluid molding material 14 can form the one-piece molding base 1200 after solidification, which includes the annular molding body 121 of the molding base 12 corresponding to each of the photosensitive components 10, and the light window 122 of the molding base 12 is formed at the position corresponding to the light window molding part 214. The molding material 14 may be selected from, but not limited to, nylon, LCP (Liquid Crystal Polymer), PP (Polypropylene), epoxy resin, and the like.
所述第一和第二模具211和212可以是能够产生相对移动两个模具,如两个模具中的其中一个固定,另一个可移动;或者两个模具都可移动,本发明在这方面并不受到限制。在本发明的这个实施例的示例中,所述第一模具211具体地实施为一固定上模,而所述第二模具212实施为一可移动下模。所述固定上模和所述可移动下模共轴地设置,如所述可移动下模可以沿着多个定位轴向上滑动,在与所述固定上模合模时能够形成紧密闭合的所述成型腔213。The first and second molds 211 and 212 can be two molds that can produce relative movement, such as one of the two molds is fixed and the other is movable; or both molds are movable, and the present invention is not limited in this regard. In the example of this embodiment of the present invention, the first mold 211 is specifically implemented as a fixed upper mold, and the second mold 212 is implemented as a movable lower mold. The fixed upper mold and the movable lower mold are coaxially arranged, such as the movable lower mold can slide upward along multiple positioning axes, and can form a tightly closed molding cavity 213 when it is molded with the fixed upper mold.
所述第二模具212即所述下模可以具有一电路板定位槽2121,其可以呈凹槽状或由定位柱形成,以用于安装和固定所述电路板11,而所述光窗成型部214和所述基座拼板成型导槽215可以形成在所述第一模具211,即形成在所述上模,当所述第一和第二模具211和212合模时,形成所述成型腔213。并且流体状的所述模塑材料14注入至所述电路板拼板1100的顶侧的所述基座拼板成型导槽215,从而在每列所述电路板11和每列所述感光元件13的顶侧形成所述连体模塑基座1200。The second mold 212, i.e., the lower mold, may have a circuit board positioning groove 2121, which may be in the shape of a groove or formed by a positioning column, for installing and fixing the circuit board 11, and the light window molding portion 214 and the base panel molding guide groove 215 may be formed in the first mold 211, i.e., in the upper mold, and when the first and second molds 211 and 212 are molded together, the molding cavity 213 is formed. And the fluid molding material 14 is injected into the base panel molding guide groove 215 on the top side of the circuit board panel 1100, so as to form the integrated molded base 1200 on the top side of each column of the circuit board 11 and each column of the photosensitive element 13.
可以理解的是,所述电路板定位槽2121也可以设置于所述第一模具211即所述上模,用于安装和固定所述电路板拼板1100,而所述光窗成型部214和所述基座拼板成型导槽215可以形成在所述第二模具211,当所述第一和第二模具211和212合模时,形成所述成型腔213。所述电路板拼板1100在所述上模中可以正面朝向地布置,并且流体状的所述模塑材料14注入至倒置的所述电路板拼板1100的底侧的所述基座拼板成型导槽215,从而在倒置的所述电路板拼板1100的底侧形成所述连体模塑基座1200。It is understandable that the circuit board positioning groove 2121 can also be set in the first mold 211, i.e., the upper mold, for installing and fixing the circuit board panel 1100, and the light window molding portion 214 and the base panel molding guide groove 215 can be formed in the second mold 211, and when the first and second molds 211 and 212 are molded together, the molding cavity 213 is formed. The circuit board panel 1100 can be arranged in the upper mold with the front facing, and the fluid molding material 14 is injected into the base panel molding guide groove 215 on the bottom side of the inverted circuit board panel 1100, so as to form the one-piece molded base 1200 on the bottom side of the inverted circuit board panel 1100.
更具体地,在所述第一和第二模具211和212合模并执行模塑步骤时,所述光窗成型部214叠合于所述感光元件13的顶表面并紧密贴合,从而流体状的所述模塑材料14被阻止进入所述电路板11上的所述感光元件13的顶表面131的感光区域1311,从而在对应所述光窗成型部214的位置能够最终形成所述连体模塑基座1200的所述光窗122。可以理解的是所述光窗成型部214可以是实心结构,也可以是如图中所示的内部具有凹槽形状的结构。More specifically, when the first and second molds 211 and 212 are combined and the molding step is performed, the light window molding portion 214 is overlapped and closely attached to the top surface of the photosensitive element 13, so that the fluid molding material 14 is prevented from entering the photosensitive area 1311 of the top surface 131 of the photosensitive element 13 on the circuit board 11, so that the light window 122 of the integrated molded base 1200 can be finally formed at the position corresponding to the light window molding portion 214. It can be understood that the light window molding portion 214 can be a solid structure, or a structure with a groove shape inside as shown in the figure.
可以理解的是,所述第一模具211形成所述基座拼板成型导槽215的成型面可以构造成平整面,并且处于同样的平面,这样当所述模塑基座12固化成型时,所述模塑基座12的顶表面较为平整,从而为所述摄像模组100的所述感光组件10上方的光学部件如驱动器、镜头、固定镜筒提供平整的安装条件,减小组装后的所述摄像模组100的倾斜误差。It can be understood that the molding surface of the first mold 211 that forms the base panel molding guide groove 215 can be constructed as a flat surface and be in the same plane, so that when the molded base 12 is solidified, the top surface of the molded base 12 is relatively flat, thereby providing a flat installation condition for the optical components above the photosensitive component 10 of the camera module 100, such as the driver, lens, and fixed lens barrel, thereby reducing the tilt error of the assembled camera module 100.
值得一提的是,所述基座拼板成型导槽215和所述光窗成型部214可以一体地成型于所述第一模具211。也可以是,所述第一模具211进一步地包括可拆卸的成型结构,所述成型结构形成有所述基座拼板成型导槽215和所述光窗成型部214。这样,根据不同的所述感光组件10的形状和尺寸要求如所述模塑基座的直径和厚度等,可以设计不同形状和尺寸的所述基座拼板成型导槽215和所述光窗成型部214。这样,只需要替换不同的成型结构,即可以使所述制造设备适合应用于不同规格要求的所述感光组件10。可以理解的是,所述第二模具212相应地也可以包括可拆卸的固定块,以提供不同形状和尺寸的所述凹槽2121,从而方便更换适应不同形状和尺寸的所述电路板11。It is worth mentioning that the base panel forming guide groove 215 and the light window forming part 214 can be integrally formed in the first mold 211. Alternatively, the first mold 211 further includes a detachable forming structure, and the forming structure is formed with the base panel forming guide groove 215 and the light window forming part 214. In this way, according to the different shape and size requirements of the photosensitive component 10, such as the diameter and thickness of the molded base, the base panel forming guide groove 215 and the light window forming part 214 of different shapes and sizes can be designed. In this way, only different molding structures need to be replaced to make the manufacturing equipment suitable for the photosensitive component 10 with different specifications. It can be understood that the second mold 212 can also include a detachable fixing block to provide the groove 2121 of different shapes and sizes, so as to facilitate the replacement of the circuit board 11 adapted to different shapes and sizes.
可以理解的是,所述模塑材料14是热固性材料,通过将呈固态的热固性材料加热熔化变成流体状的所述模塑材料14。在所述模塑成型的过程中,热固性的所述模塑材料14经过进一步地加热过程而固化,并且在固化后不再能熔化,从而形成所述连体模塑基座1200。It is understood that the molding material 14 is a thermosetting material, which is heated and melted to become a fluid molding material 14. During the molding process, the thermosetting molding material 14 is further heated to solidify, and can no longer be melted after solidification, thereby forming the one-piece molding base 1200.
可以理解的是,在本发明的所述模塑工艺中,所述模塑材料14可以是块状,颗粒状,也可以是粉末状,其经加热作用后在所述成型模具210内变成流体,然后再经固化从而形成所述连体模塑基座1200。It can be understood that in the molding process of the present invention, the molding material 14 can be in block, granular or powder form, which becomes fluid in the molding mold 210 after being heated, and then solidifies to form the integrated molding base 1200.
更具体地,本发明的各个所述基座拼板成型导槽215具有大致平行的第一导流槽2151和第二导流槽2152,以及延伸在所述第一导流槽2151和所述第二导流槽2152之间的多个填充槽2153,其中相邻的两个所述光窗成型部214之间形成有所述填充槽2153,如图中示意,所述基座拼板成型导槽215具有7个所述填充槽2153,6个所述光窗成型部214分别位于相邻的两个所述填充槽2153之间。所述模塑材料14沿着所述第一导流槽2151和所述第二导流槽2152从其进料端215A向着其末端215B流动,并且所述模塑材料14能够充满各个所述填充槽2153,从而在所述模塑材料14固化后形成所述连体模塑基座1200。More specifically, each of the base panel forming guide grooves 215 of the present invention has a substantially parallel first guide groove 2151 and a second guide groove 2152, and a plurality of filling grooves 2153 extending between the first guide groove 2151 and the second guide groove 2152, wherein the filling groove 2153 is formed between two adjacent light window forming parts 214. As shown in the figure, the base panel forming guide groove 215 has seven filling grooves 2153, and six light window forming parts 214 are respectively located between two adjacent filling grooves 2153. The molding material 14 flows along the first guide groove 2151 and the second guide groove 2152 from its feed end 215A to its end 215B, and the molding material 14 can fill each of the filling grooves 2153, so as to form the one-piece molding base 1200 after the molding material 14 is solidified.
如图7A至图10所示,所示是根据本发明的这个优选实施例的所述摄像模组100的所述感光组件拼板1000的制造过程示意图,如图7A所示,所述成型模具210处于合模状态,待模塑的所述电路板拼板1100和固态的所述模塑材料14准备就位,固态的所述模塑材料14被加热,从而将所述模塑材料14熔化为流体状态或半固体半流体状态时被送入所述基座拼板成型导槽215,沿着所述第一导流槽2151和所述第二导流槽2152向前流动并填充在相邻的两个所述光窗成型部214之间的填充槽2153。As shown in Figures 7A to 10, it is a schematic diagram of the manufacturing process of the photosensitive component panel 100 of the camera module 100 according to this preferred embodiment of the present invention. As shown in Figure 7A, the molding mold 210 is in a mold closing state, the circuit board panel 1100 to be molded and the solid molding material 14 are ready in place, the solid molding material 14 is heated, and the molding material 14 is melted into a fluid state or a semi-solid and semi-fluid state and is fed into the base panel molding guide groove 215, flows forward along the first guide groove 2151 and the second guide groove 2152 and fills the filling groove 2153 between the two adjacent light window molding parts 214.
如图8和图9所示,当所述基座拼板成型导槽215内全部填充有流体状的所述模塑材料14时,再经过固化过程使流体状的所述模塑材料14固化成型为一体成型于每列所述电路板11和每列所述感光元件13的所述连体模塑基座1200。As shown in Figures 8 and 9, when the base panel forming guide groove 215 is completely filled with the fluid molding material 14, the fluid molding material 14 is solidified and formed into the one-piece molded base 1200 integrally formed with each column of the circuit board 11 and each column of the photosensitive element 13 through a curing process.
如图10所示,所述模塑材料14固化形成所述连体模塑基座1200后,执行本发明的脱模过程,即所述模具固定装置230使所述第一和第二模具211和212相互远离,这样所述光窗成型部214离开所述连体模塑基座1200,使所述连体模塑基座1200内形成对应各个所述感光元件13的所述光窗122。As shown in Figure 10, after the molding material 14 is solidified to form the one-piece molding base 1200, the demolding process of the present invention is performed, that is, the mold fixing device 230 moves the first and second molds 211 and 212 away from each other, so that the light window molding part 214 leaves the one-piece molding base 1200, so that the light windows 122 corresponding to each of the photosensitive elements 13 are formed in the one-piece molding base 1200.
如图4至图6所示,制得所述感光组件拼板1000可以进一步地被切割,从而制得单个的所述感光组件10。每个所述感光组件10包括至少一所述电路板11,至少一所述感光元件13和一体模塑成型于所述电路板11和所述感光元件13的所述模塑基座12。各个所述电路板11包括相结合的一刚性区域111和一柔性区域112,也就是说,各个所述电路板11在本发明的这个实施例中可以实施为软硬结合板。其中所述模塑基座12一体地成型所述电路板11的所述刚性区域111和所述感光元件13的至少一部分非感光区132,并形成为所述感光元件13的所述感光区131提供光线通路的所述光窗122。As shown in Figures 4 to 6, the obtained photosensitive component panel 1000 can be further cut to obtain individual photosensitive components 10. Each of the photosensitive components 10 includes at least one circuit board 11, at least one photosensitive element 13 and a molded base 12 integrally molded on the circuit board 11 and the photosensitive element 13. Each circuit board 11 includes a rigid area 111 and a flexible area 112 combined together, that is, each circuit board 11 can be implemented as a hard-soft board in this embodiment of the present invention. The molded base 12 integrally molds the rigid area 111 of the circuit board 11 and at least a portion of the non-photosensitive area 132 of the photosensitive element 13, and forms the light window 122 that provides a light path for the photosensitive area 131 of the photosensitive element 13.
值得一提的是,本发明的所述感光组件拼板1000的制造方法适合于制作小尺寸的所述感光组件10。因此,在模塑工艺中,所述第一导流槽2151和所述第二导流槽2152的容积较小。从图7A到图10可以看到,所述第一导流槽2151和所述第二导流槽2152的截面基本上为梯形形状。其中,所述第一导流槽2151和所述第二导流槽2152的底端的宽度受限于尺寸,无法进行拓宽。It is worth mentioning that the manufacturing method of the photosensitive component panel 1000 of the present invention is suitable for making the photosensitive component 10 of small size. Therefore, in the molding process, the volume of the first guide groove 2151 and the second guide groove 2152 is small. From Figure 7A to Figure 10, it can be seen that the cross-section of the first guide groove 2151 and the second guide groove 2152 is basically trapezoidal. Among them, the width of the bottom end of the first guide groove 2151 and the second guide groove 2152 is limited by the size and cannot be widened.
因此,根据本发明实施例,对连体模塑基座1200朝向光窗122的内表面,即第一导流槽2151的第一侧表面1201和第二导流槽2152的第二侧表面1202设置为两端式的结构。Therefore, according to an embodiment of the present invention, the inner surface of the one-piece molded base 1200 facing the light window 122, that is, the first side surface 1201 of the first guide groove 2151 and the second side surface 1202 of the second guide groove 2152 is set to a two-end structure.
具体来说,如图6A和图6B所示,所述第一侧表面1201包括邻近所述感光元件13设置的第一部分表面1203和与第一部分表面相连接的第二部分表面1204,且所述第一部分表面1203相对于所述摄像模组的光轴的第一角度大于所述第二部分1204表面相对于所述光轴的第二角度。也就是说,从图6A和图6B来看,第一部分表面1203和第二部分表面1204沿从下往上的方向延伸,且第一部分表面1203的倾斜程度要大于第二部分表面1204的倾斜程度。这样,由于第二部分表面1204相对于第一部分表面1203向着光窗方向倾斜,使得第一导流槽2151的截面积增大,从而进一步使得第一导流槽2151的容积增大。Specifically, as shown in FIG. 6A and FIG. 6B , the first side surface 1201 includes a first partial surface 1203 disposed adjacent to the photosensitive element 13 and a second partial surface 1204 connected to the first partial surface, and the first angle of the first partial surface 1203 relative to the optical axis of the camera module is greater than the second angle of the second partial surface 1204 relative to the optical axis. In other words, from FIG. 6A and FIG. 6B , the first partial surface 1203 and the second partial surface 1204 extend in a direction from bottom to top, and the inclination of the first partial surface 1203 is greater than the inclination of the second partial surface 1204. In this way, since the second partial surface 1204 is inclined toward the light window relative to the first partial surface 1203, the cross-sectional area of the first guide groove 2151 is increased, thereby further increasing the volume of the first guide groove 2151.
同样,所述第二侧表面1202包括邻近所述感光元件13设置的第三部分表面1205和与第三部分表面相连接的第四部分表面1206,且所述第三部分表面1205相对于所述摄像模组的光轴的第三角度大于所述第四表面部分1206相对于所述光轴的第四角度。也就是说,从图6A和图6B来看,第三部分表面1205和第四部分表面1206沿从下往上的方向延伸,且第三部分表面1205的倾斜程度要大于第四部分表面1206的倾斜程度。这样,由于第四部分表面1206相对于第三部分表面1205向着光窗方向倾斜,使得第二导流槽2152的截面积增大,从而进一步使得第二导流槽2152的容积增大。Similarly, the second side surface 1202 includes a third partial surface 1205 disposed adjacent to the photosensitive element 13 and a fourth partial surface 1206 connected to the third partial surface, and the third angle of the third partial surface 1205 relative to the optical axis of the camera module is greater than the fourth angle of the fourth surface portion 1206 relative to the optical axis. In other words, from FIG. 6A and FIG. 6B , the third partial surface 1205 and the fourth partial surface 1206 extend in a direction from bottom to top, and the inclination of the third partial surface 1205 is greater than the inclination of the fourth partial surface 1206. In this way, since the fourth partial surface 1206 is inclined toward the light window relative to the third partial surface 1205, the cross-sectional area of the second guide groove 2152 is increased, thereby further increasing the volume of the second guide groove 2152.
优选地,在本发明实施例中,第一导流槽2151和第二导流槽2152的截面设计具有对称性,即,所述第一部分表面1203的第一角度等于所述第三部分表面1205的第三角度,且所述第二部分表面1204的第二角度等于所述第四部分表面1206的第四角度。Preferably, in an embodiment of the present invention, the cross-sectional design of the first guide groove 2151 and the second guide groove 2152 is symmetrical, that is, the first angle of the first partial surface 1203 is equal to the third angle of the third partial surface 1205, and the second angle of the second partial surface 1204 is equal to the fourth angle of the fourth partial surface 1206.
考虑摄像模组的杂散光的影响,所述第一角度和所述第三角度设置为3°~80°。并且,考虑模组工艺的其它因素以及摄像模组的模塑基座的结构和材料特性,将第二角度和第四角度设置为0°~20°。Considering the influence of stray light of the camera module, the first angle and the third angle are set to 3° to 80°. In addition, considering other factors of the module process and the structure and material properties of the molding base of the camera module, the second angle and the fourth angle are set to 0° to 20°.
这里,需要注意的是,本发明实施例中的第二角度和第四角度进一步优选地设置为0度,即,第二部分表面1204和第四部分表面1206相对于感光元件13的表面向上垂直延伸,一方面能够最大程度地增大导流槽的截面积,另一方面不会对摄像模组的入射到感光芯片上的光线造成影响。Here, it should be noted that the second angle and the fourth angle in the embodiment of the present invention are further preferably set to 0 degrees, that is, the second partial surface 1204 and the fourth partial surface 1206 extend vertically upward relative to the surface of the photosensitive element 13, which can maximize the cross-sectional area of the guide groove on the one hand, and will not affect the light incident on the photosensitive chip of the camera module on the other hand.
本领域技术人员可以理解,导流槽的截面形状一方面会对模塑材料的流动产生影响,另一方面也直接决定了产生的模塑基座的截面形状。Those skilled in the art will appreciate that the cross-sectional shape of the guide groove will affect the flow of the molding material on the one hand, and directly determine the cross-sectional shape of the resulting molding base on the other hand.
通过第一侧表面1201和第二侧表面1202的两段式设计,即,通过第二部分表面1204相对于第一部分表面1203的较小倾斜,以及第四部分表面1206相对于第三部分表面1205的较小倾斜,可以进一步增大模塑基座的上表面的面积,从而便于承载镜座等摄像模组的其它元件。Through the two-section design of the first side surface 1201 and the second side surface 1202, that is, through the smaller inclination of the second part surface 1204 relative to the first part surface 1203, and the smaller inclination of the fourth part surface 1206 relative to the third part surface 1205, the area of the upper surface of the molding base can be further increased, thereby facilitating the support of other components of the camera module such as the lens holder.
因此,在本发明实施例中,除了考虑具体的形状尺寸因素对于导流槽的截面形状的影响外,也需要进一步考虑该形状尺寸因素对于模塑基座的形状的影响。Therefore, in the embodiment of the present invention, in addition to considering the influence of specific shape and size factors on the cross-sectional shape of the guide groove, it is also necessary to further consider the influence of the shape and size factors on the shape of the molding base.
具体来说,由于模塑基座需要覆盖连接线15,因此需要进一步限定第一侧表面1201和第二侧表面1202在垂直于感光元件13的表面的方向上的高度。Specifically, since the molded base needs to cover the connecting line 15 , it is necessary to further define the heights of the first side surface 1201 and the second side surface 1202 in a direction perpendicular to the surface of the photosensitive element 13 .
优选地,在本发明实施例中,第一部分表面1203和第三部分表面1205分别在垂直于感光元件13的表面的方向上的第一高度和第三高度是0.05毫米~0.7毫米。这样,可以保证形成的模塑基座能够较好地覆盖连接线15。此外,考虑模塑基座作为整体覆盖连接线15,以及进一步承载镜座的结构因素,第二部分表面1204和第四部分表面1206分别在垂直于感光元件13表面的方向上的第二高度和第四高度是0.02毫米~0.6毫米。Preferably, in the embodiment of the present invention, the first and third heights of the first partial surface 1203 and the third partial surface 1205 in the direction perpendicular to the surface of the photosensitive element 13 are 0.05 mm to 0.7 mm, respectively. In this way, it can be ensured that the formed molded base can better cover the connecting line 15. In addition, considering the structural factors that the molded base covers the connecting line 15 as a whole and further supports the lens holder, the second and fourth heights of the second partial surface 1204 and the fourth partial surface 1206 in the direction perpendicular to the surface of the photosensitive element 13 are 0.02 mm to 0.6 mm, respectively.
通过第二部分表面1204和第四部分表面1206,可以进一步增加模组基座的高度,避免了在安装摄像模组的其它元件,例如镜座时压迫连接线15,从而影响摄像模组的性能。The height of the module base can be further increased through the second partial surface 1204 and the fourth partial surface 1206, thereby avoiding compression of the connecting line 15 when installing other components of the camera module, such as the lens mount, thereby affecting the performance of the camera module.
这样,通过将导流槽的侧表面设置为两段式的形状,可以保证作为流体的模塑材料在导流槽中的顺畅流动,具体来说,流体状的所述模塑材料14能够沿着所述第一导流槽2151和所述第二导流槽2152向前流动并且在所述模塑材料14固化前将整个所述基座拼板成型导槽215充满所述模塑材料14。In this way, by setting the side surface of the guide groove to a two-section shape, the molding material as a fluid can flow smoothly in the guide groove. Specifically, the fluid molding material 14 can flow forward along the first guide groove 2151 and the second guide groove 2152 and fill the entire base panel forming guide groove 215 with the molding material 14 before the molding material 14 solidifies.
相应地,本发明的模塑工艺得到所述感光组件拼板1000,其包括:一列或多列所述电路板11、一列或多列所述感光元件13和一个或多个所述连体模塑基座1200。每列所述电路板11包括一个或多个并排排列的所述电路板11,各个所述电路板11包括相结合的所述刚性区域111和所述柔性区域112。各个所述连体模塑基座1200一体地形成于一列所述电路板11和一列所述感光元件13并形成为各个所述感光元件13提供光线通路的所述光窗122。其中对应于所述连体模塑基座1200邻近所述柔性区域112的第一端侧的所述连体模塑基座的部分1200A,其具有第一侧表面1201,所述第一侧表面1201包括邻近所述感光元件13设置的第一部分表面1203和与第一部分表面相连接的第二部分表面1204,且所述第一部分表面1203相对于所述摄像模组的光轴的第一角度大于所述第二部分1204表面相对于所述光轴的第二角度;对应于所述连体模塑基座1200远离所述柔性区域112的相反的第二端侧的所述连体模塑基座的部分1200B具有第二侧表面1202,所述第二侧表面1202包括邻近所述感光元件13设置的第三部分表面1205和与第三部分表面相连接的第四部分表面1206,且所述第三部分表面1205相对于所述摄像模组的光轴的第三角度大于所述第四表面部分1206相对于所述光轴的第四角度。其中所述连体模塑基座1200的所述第一端侧对应于所述电路板11的所述刚性区域111和所述柔性区域112的相结合侧,即邻近所述柔性区域112的近端侧;所述连体模塑基座1200的所述第二端侧对应于所述电路板11远离所述柔性区域112的远端侧。Accordingly, the molding process of the present invention obtains the photosensitive component panel 1000, which includes: one or more columns of the circuit boards 11, one or more columns of the photosensitive elements 13, and one or more one-piece molded bases 1200. Each column of the circuit boards 11 includes one or more circuit boards 11 arranged side by side, and each circuit board 11 includes the rigid area 111 and the flexible area 112 combined. Each one-piece molded base 1200 is integrally formed with a column of the circuit boards 11 and a column of the photosensitive elements 13 and forms the light window 122 that provides a light path for each of the photosensitive elements 13. Among them, the part 1200A of the one-piece molded base corresponding to the first end side of the one-piece molded base 1200 adjacent to the flexible area 112 has a first side surface 1201, the first side surface 1201 includes a first partial surface 1203 arranged adjacent to the photosensitive element 13 and a second partial surface 1204 connected to the first partial surface, and the first angle of the first partial surface 1203 relative to the optical axis of the camera module is greater than the second angle of the second partial surface 1204 relative to the optical axis; the part 1200B of the one-piece molded base corresponding to the second end side opposite to the one-piece molded base 1200 away from the flexible area 112 has a second side surface 1202, the second side surface 1202 includes a third partial surface 1205 arranged adjacent to the photosensitive element 13 and a fourth partial surface 1206 connected to the third partial surface, and the third angle of the third partial surface 1205 relative to the optical axis of the camera module is greater than the fourth angle of the fourth surface part 1206 relative to the optical axis. The first end side of the one-piece molded base 1200 corresponds to the combined side of the rigid area 111 and the flexible area 112 of the circuit board 11, that is, the proximal side adjacent to the flexible area 112; the second end side of the one-piece molded base 1200 corresponds to the distal side of the circuit board 11 away from the flexible area 112.
在所述感光组件拼板1000切割以后可以得到单个的所述感光组件10,其中在切割步骤中可以在所述连体模塑基座1200除了所述第一端侧和所述第二端侧的两个翼侧切割,从而得到所述模塑基座12,而对应的所述第二端侧的所述模塑基座的部分1200B不切割,这样得到在一对相反的翼侧具有所述连体模塑基座的部分1200C的所述感光组件10。After the photosensitive component panel 1000 is cut, a single photosensitive component 10 can be obtained, wherein in the cutting step, the one-piece molded base 1200 can be cut except for the two wing sides of the first end side and the second end side, thereby obtaining the molded base 12, while the corresponding part 1200B of the molded base on the second end side is not cut, thereby obtaining the photosensitive component 10 having the part 1200C of the one-piece molded base on a pair of opposite wing sides.
如图6A所示,相应地,所述感光组件10包括所述电路板11,所述感光元件13和所述模塑基座12。其中所述电路板11包括相结合的所述刚性区域111和所述柔性区域112。所述模塑基座12一体地成型于所述电路板11和所述感光元件13并形成为所述感光元件13提供光线通路的所述光窗122。所述电路板11和所述感光元件13通过一系列连接线15相连接。对应于所述模塑基座12邻近所述柔性区域112的第一端侧的所述模塑基座的部分12A,其具有第一侧表面1201,所述第一侧表面1201包括邻近所述感光元件13设置的第一部分表面1203和与第一部分表面相连接的第二部分表面1204,且所述第一部分表面1203相对于所述摄像模组的光轴的第一角度大于所述第二部分1204表面相对于所述光轴的第二角度;对应于所述模塑基座12远离所述柔性区域112的相反的第二端侧的所述模塑基座的部分12B,其具有第二侧表面1202,所述第二侧表面1202包括邻近所述感光元件13设置的第三部分表面1205和与第三部分表面相连接的第四部分表面1206,且所述第三部分表面1205相对于所述摄像模组的光轴的第三角度大于所述第四表面部分1206相对于所述光轴的第四角度。As shown in FIG6A , the photosensitive component 10 includes the circuit board 11, the photosensitive element 13 and the molded base 12. The circuit board 11 includes the rigid region 111 and the flexible region 112 combined. The molded base 12 is integrally formed with the circuit board 11 and the photosensitive element 13 and forms the light window 122 for providing a light path for the photosensitive element 13. The circuit board 11 and the photosensitive element 13 are connected by a series of connecting wires 15. The portion 12A of the molded base corresponding to the first end side of the molded base 12 adjacent to the flexible region 112 has a first side surface 1201, wherein the first side surface 1201 includes a first partial surface 1203 arranged adjacent to the photosensitive element 13 and a second partial surface 1204 connected to the first partial surface, and a first angle of the first partial surface 1203 relative to the optical axis of the camera module is greater than a second angle of the second partial surface 1204 relative to the optical axis; the portion 12B of the molded base corresponding to the second end side opposite to the molded base 12 away from the flexible region 112 has a second side surface 1202, wherein the second side surface 1202 includes a third partial surface 1205 arranged adjacent to the photosensitive element 13 and a fourth partial surface 1206 connected to the third partial surface, and a third angle of the third partial surface 1205 relative to the optical axis of the camera module is greater than a fourth angle of the fourth surface portion 1206 relative to the optical axis.
如图6B所示,相应地,为了将所述感光组件10的尺寸进一步地减小,所述模塑基座12远离所述柔性区域112的相反的第二端侧的所述感光组件10的至少一部分适合于被去除,如用刀具切割、或被磨除。这里,本领域技术人员可以理解,其侧表面的设置于如上图6A所示的相同,这里就不再赘述。As shown in FIG6B , accordingly, in order to further reduce the size of the photosensitive component 10, at least a portion of the photosensitive component 10 on the opposite second end side of the molded base 12 away from the flexible region 112 is suitable for being removed, such as being cut with a knife or being ground off. Here, those skilled in the art can understand that the arrangement of the side surface is the same as that shown in FIG6A above, and will not be repeated here.
通过模塑材料14在导流槽中的顺畅流动,在模塑工艺中,所述模塑材料14能够在所述电路板拼板1100上形成所述连体模塑基座1200,并且所述连体模塑基座1200在对应每个所述感光元件13的位置都能形成四周封闭的所述光窗122,从而在将形成的连体的所述感光组件拼板1200切割后,在每个电路板11和对应的所述感光元件13上形成具有所述光窗122的模塑基座12,防止所述模塑基座的局部形成类似图1C中的开口而将所述光窗122连通至所述模塑基座12的外部。Through the smooth flow of the molding material 14 in the guide groove, during the molding process, the molding material 14 can form the integrated molding base 1200 on the circuit board panel 1100, and the integrated molding base 1200 can form the light window 122 closed on all sides at the position corresponding to each of the photosensitive elements 13, so that after the formed integrated photosensitive component panel 1200 is cut, a molding base 12 with the light window 122 is formed on each circuit board 11 and the corresponding photosensitive element 13, preventing the local formation of the molding base like the opening in Figure 1C and connecting the light window 122 to the outside of the molding base 12.
也就是说,本发明的所述模塑材料14能够从两个所述导流槽2151和2152的进料端215A向前流动并且充满整个所述基座拼板成型导槽215的所述导流槽2151和2152和所述填充槽2153。所述模塑材料14在固化之前能够沿着两个所述导流槽2151和2152从其进料端215A流至末端215B。并且在所述模塑材料14的粘度达到较高值并且固化之前,所述模塑材料14就能将所述基座拼板成型导槽215填满,从而防止所述电路板11和所述感光元件13之间的所述连接线15被向前流动的粘度较高的所述模塑材料14损坏。并且,通过两个所述导流槽2151和2152的对称设计,所述两个导流槽2151和2152中的流体基本以相同的步辐向前流动,两股流体基本在所述填充槽2153中汇合,避免某一导流槽中的所述模塑材料14流至另一导流槽而阻碍该另一导流槽中所述模塑材料14向前流动。而且也不会产生紊流和乱流,导致连接所述电路板11和所述感光元件13的所述连接线15不规则的摆动而导致变形和损坏。That is, the molding material 14 of the present invention can flow forward from the feed ends 215A of the two guide grooves 2151 and 2152 and fill the guide grooves 2151 and 2152 and the filling groove 2153 of the entire base panel forming guide groove 215. Before solidification, the molding material 14 can flow from its feed end 215A to the end 215B along the two guide grooves 2151 and 2152. And before the viscosity of the molding material 14 reaches a higher value and solidifies, the molding material 14 can fill the base panel forming guide groove 215, thereby preventing the connection line 15 between the circuit board 11 and the photosensitive element 13 from being damaged by the molding material 14 with a higher viscosity flowing forward. Furthermore, through the symmetrical design of the two guide grooves 2151 and 2152, the fluids in the two guide grooves 2151 and 2152 flow forward at substantially the same pace, and the two fluids converge substantially in the filling groove 2153, thereby preventing the molding material 14 in one guide groove from flowing to the other guide groove and hindering the molding material 14 in the other guide groove from flowing forward. Furthermore, no turbulence or turbulent flow will be generated, which will cause the connection line 15 connecting the circuit board 11 and the photosensitive element 13 to swing irregularly and thus be deformed and damaged.
相应地,本发明的所述模塑材料14也得以可以选择粘度范围相对较高的材料,从而避免选择粘度范围较小的材料时,所述模塑材料14在模塑工艺中容易进入所述感光元件13的所述感光区域131而形成飞边。Accordingly, the molding material 14 of the present invention can also select a material with a relatively high viscosity range, thereby avoiding the molding material 14 from easily entering the photosensitive area 131 of the photosensitive element 13 during the molding process and forming burrs when selecting a material with a smaller viscosity range.
另外,值得一提的是,如图7B所示,为方便脱模以及对所述电路板11的所述刚性区域111的压合,所述第一模具211进一步一包括多个压合块216,所述模塑基座12的所述外边缘1201与所述电路板11的所述刚性区域111的外边沿会形成一压合边1111,即在模朔工艺中,适合所述压合块216压合在所述电路板11的所述刚性区域111上的区域。所述压合块216进一步地压合在每列所述电路板11的所述柔性区域112的上方,防止模塑材料14流向所述柔性区域112。另外,每列所述电路板11的所述刚性区域111一体成型而形成整体的刚性区域拼板110,从而方便所述第一模具对每列所述电路板11的压合。如图7A中所示,在邻近所述柔性区域112的那一侧,所述第一导流槽2151底端宽度W为0.2毫米至1毫米,从而适合于制造小尺寸的所述感光组件10。相应地,制作得到的所述感光组件10,其在邻近所述柔性区域112的一侧的所述模塑基座的部分12A,其内边缘和外边缘之间距离W是0.2毫米至1毫米。In addition, it is worth mentioning that, as shown in FIG. 7B , in order to facilitate demoulding and pressing the rigid area 111 of the circuit board 11, the first mold 211 further includes a plurality of pressing blocks 216, and the outer edge 1201 of the molding base 12 and the outer edge of the rigid area 111 of the circuit board 11 will form a pressing edge 1111, that is, in the molding process, the pressing block 216 is suitable for pressing the rigid area 111 of the circuit board 11. The pressing block 216 is further pressed above the flexible area 112 of each column of the circuit board 11 to prevent the molding material 14 from flowing to the flexible area 112. In addition, the rigid area 111 of each column of the circuit board 11 is integrally formed to form an integral rigid area panel 110, so as to facilitate the pressing of each column of the circuit board 11 by the first mold. As shown in FIG7A , the bottom width W of the first guide groove 2151 on the side adjacent to the flexible region 112 is 0.2 mm to 1 mm, which is suitable for manufacturing a small-sized photosensitive component 10. Accordingly, the photosensitive component 10 manufactured has a portion 12A of the molded base on the side adjacent to the flexible region 112, and a distance W between the inner edge and the outer edge thereof is 0.2 mm to 1 mm.
相应地,本发明提供了所述摄像模组100的所述感光组件12的制造方法,其包括如下步骤:Accordingly, the present invention provides a method for manufacturing the photosensitive component 12 of the camera module 100, which comprises the following steps:
将所述电路板拼板1100固定于所述成型模具210的所述第二模具212,其中所述电路板拼板1100包括一列或多列电路板,每列电路板包括一个或多个并排排列的电路板11,各个所述电路板11包括相结合的刚性区域111和柔性区域112,并且各个所述电路板111可工作地连接有所述感光元件13;Fixing the circuit board panel 1100 to the second mold 212 of the molding mold 210, wherein the circuit board panel 1100 includes one or more rows of circuit boards, each row of circuit boards includes one or more circuit boards 11 arranged side by side, each circuit board 11 includes a rigid region 111 and a flexible region 112 combined, and each circuit board 111 is operably connected to the photosensitive element 13;
通过所述模具固定装置213将所述第二模具212与所述第一模具211合模,填充熔化的所述模塑材料14于所述成型模具210内的所述基座拼板成型导槽215内,其中对应于所述光窗成型部214的位置被阻止填充所述模塑材料14;The second mold 212 is molded together with the first mold 211 by the mold fixing device 213, and the molten molding material 14 is filled into the base panel forming guide groove 215 in the forming mold 210, wherein the position corresponding to the light window forming portion 214 is blocked from being filled with the molding material 14;
所述基座拼板成型导槽215内的所述模塑材料14经历固化过程从而在对应于所述基座拼板成型导槽215的位置形成所述连体模塑基座1200,其中所述连体模塑基座1200一体成型于对应于的每列所述电路板11和每列所述感光元件13以形成感光组件拼板1000并在对应于所述光窗成型部214的位置形成为各个所述感光元件13提供光线通路的所述光窗122,其中所述基座拼板成型导槽215具有对应于所述连体模塑基座1200邻近所述柔性区域112的第一端侧的第一导流槽2151和对应于所述连体模塑基座1200远离所述柔性区域112的第二导流槽2152,以及延伸在所述第一导流槽2151和所述第二导流槽2152之间用于向每列所述感光元件13中相邻的两个所述感光元件13之间填充所述模塑材料14的位于相邻两个所述光窗成型部214之间的填充槽2153,其中所述第一导流槽2151具有朝向所述光窗的第一侧表面1201,所述第二导流槽2152具有朝向所述光窗的第二侧表面1202,其中所述第一侧表面包括邻近所述感光元件13设置的第一部分表面1203和与第一部分表面1203相连接的第二部分表面1204,所述第二侧表面1202具有邻近所述感光元件13设置的第三部分表面1205和与第三部分表面1205相连接的第四部分表面1206,其中所述第一部分表面1203相对于摄像模组的光轴的第一角度大于所述第二部分表面1204相对于所述光轴的第二角度,且所述第三部分表面1205相对于所述光轴的第三角度大于所述第四部分表面1206相对于所述光轴的第四角度,从而所述第一导流槽2151和所述第二导流槽2152的截面形状使所述第一导流槽2151和所述第二导流槽2152在形成所述连体模塑基座1200的模塑工艺中所述模塑材料14能够充满所述基座拼板成型导槽215并且所述模塑材料14从所述第一导流槽2151和所述第二导流槽2152的进料端215A能够分别到达所述第一导流槽2151和所述第二导流槽2152的末端215B;The molding material 14 in the base panel molding guide groove 215 undergoes a curing process to form the one-piece molded base 1200 at a position corresponding to the base panel molding guide groove 215, wherein the one-piece molded base 1200 is integrally molded corresponding to each column of the circuit board 11 and each column of the photosensitive element 13 to form a photosensitive component panel 1000 and forms the light window 122 for providing a light path for each photosensitive element 13 at a position corresponding to the light window molding portion 214, wherein the base panel molding guide groove 215 has a flexible area adjacent to the one-piece molded base 1200. The first guide groove 2151 at the first end side of the one-piece molded base 1200 and the second guide groove 2152 corresponding to the one-piece molded base 1200 away from the flexible area 112, and a filling groove 2153 extending between the first guide groove 2151 and the second guide groove 2152 for filling the molding material 14 between two adjacent photosensitive elements 13 in each column of the photosensitive elements 13 and located between two adjacent light window molding parts 214, wherein the first guide groove 2151 has a first side surface 1201 facing the light window, and the second guide groove 2152 has a second side surface 1202 facing the light window. The first side surface 1202 includes a first partial surface 1203 disposed adjacent to the photosensitive element 13 and a second partial surface 1204 connected to the first partial surface 1203, the second side surface 1202 includes a third partial surface 1205 disposed adjacent to the photosensitive element 13 and a fourth partial surface 1206 connected to the third partial surface 1205, wherein a first angle of the first partial surface 1203 relative to the optical axis of the camera module is greater than a second angle of the second partial surface 1204 relative to the optical axis, and a first angle of the third partial surface 1205 relative to the optical axis is greater than a second angle of the third partial surface 1205 relative to the optical axis. The third angle is greater than the fourth angle of the fourth partial surface 1206 relative to the optical axis, so that the cross-sectional shapes of the first guide groove 2151 and the second guide groove 2152 enable the molding material 14 to fill the base panel forming guide groove 215 during the molding process of forming the one-piece molded base 1200, and the molding material 14 can reach the end 215B of the first guide groove 2151 and the second guide groove 2152 from the feeding end 215A of the first guide groove 2151 and the second guide groove 2152 respectively;
切割所述感光组件拼板1000以得到多个所述感光组件10,其中每个所述感光组件10包括所述电路板11、所述感光元件13和所述模塑基座12,其中所述模塑基座12一体地成型于所述电路板11和所述感光元件13并形成为所述感光元件13提供光线通路的所述光窗122。The photosensitive component panel 1000 is cut to obtain a plurality of the photosensitive components 10, wherein each of the photosensitive components 10 includes the circuit board 11, the photosensitive element 13 and the molded base 12, wherein the molded base 12 is integrally formed with the circuit board 11 and the photosensitive element 13 to form the light window 122 that provides a light passage for the photosensitive element 13.
并且,所述方法还可包括步骤:切割对应于所述模塑基座12远离所述柔性区域112的相反的第二端侧的所述感光组件的部分,即模塑基座的部分12B的一部分和所述电路板11的一部分,以使所述模塑基座12B在远离所述柔性区域112的相反的第二端侧具有切割面125。Furthermore, the method may further include the step of cutting a portion of the photosensitive component corresponding to the second end side opposite to the molded base 12 away from the flexible region 112, that is, a portion of portion 12B of the molded base and a portion of the circuit board 11, so that the molded base 12B has a cutting surface 125 on the second end side opposite to the flexible region 112.
如图5A至图6B所示,所述电路板11包括形成于所述刚性区域111如通过SMT工艺贴装的多个电子元器件113,所述电子元器件113包括但不限于电阻、电容、驱动器件等。在本发明的这个实施例中,所述模塑基座12一体地包覆于所述电子元器件113,从而防止类似传统摄像模组中灰尘、杂物粘附在所述电子元器件113上,并且进一步地污染所述感光元件13,从而影响成像效果。另外,优选地,所述多个电子元器件113设置在除了邻近所述柔性区域112和远离所述柔性区域112的所述电路板11的所述刚性区域111的第一端侧11A和第二端侧11B、所述刚性区域111上的位于所述感光元件11两侧的至少一翼侧11C,其中所述模塑基座12一体地包埋所述电子元器件113。As shown in FIGS. 5A to 6B, the circuit board 11 includes a plurality of electronic components 113 formed on the rigid region 111, such as those mounted by SMT process, and the electronic components 113 include but are not limited to resistors, capacitors, drive devices, etc. In this embodiment of the present invention, the molded base 12 is integrally coated on the electronic components 113, thereby preventing dust and debris similar to those in traditional camera modules from adhering to the electronic components 113, and further contaminating the photosensitive element 13, thereby affecting the imaging effect. In addition, preferably, the plurality of electronic components 113 are arranged on the first end side 11A and the second end side 11B of the rigid region 111 of the circuit board 11, except for the first end side 11A and the second end side 11B of the rigid region 111 of the circuit board 11 adjacent to the flexible region 112 and away from the flexible region 112, and at least one wing side 11C on both sides of the photosensitive element 11 on the rigid region 111, wherein the molded base 12 integrally embeds the electronic components 113.
也就是说,参照图8和图9中所示,在对应所述第一导流槽2151和所述第二导流槽2152内,没有所述电子元器件113,所述电子元器件113可以集中设置在所述填充槽2153中,从而在模塑工艺中,所述第一导流槽2151和所述第二导流槽2152内不会有任何阻挡,从而不会影响所述模塑材料14沿着所述第一导流槽2151和所述第二导流槽2152向前流动,从而使所述模塑材料14尽量在较短时间内从其进料端215A流至其末端215B。That is to say, as shown in Figures 8 and 9, there are no electronic components 113 in the corresponding first guide groove 2151 and the second guide groove 2152, and the electronic components 113 can be concentrated in the filling groove 2153, so that in the molding process, there will be no obstruction in the first guide groove 2151 and the second guide groove 2152, thereby not affecting the forward flow of the molding material 14 along the first guide groove 2151 and the second guide groove 2152, so that the molding material 14 can flow from its feed end 215A to its end 215B in a shorter time as possible.
可以理解的是,所述连接线15可以设置在所述感光元件13的四侧,也可以集中设置在所述电路板11的所述刚性区域111的两翼侧11C,从而在模塑工艺中也集中位于所述填充槽2153内,从而不影响所述模塑材料14沿着所述第一导流槽2151和所述第二导流槽2152向前流动。It can be understood that the connecting line 15 can be arranged on the four sides of the photosensitive element 13, or it can be concentrated on the two wing sides 11C of the rigid area 111 of the circuit board 11, so that it is also concentrated in the filling groove 2153 during the molding process, thereby not affecting the forward flow of the molding material 14 along the first guide groove 2151 and the second guide groove 2152.
如图11至图14是本发明的所述感光组件10应用于制作的所述摄像模组100。所述摄像模组包括一所述感光组件10,一镜头20和一滤光组件30。所述感光组件10包括所述电路板11、所述模塑基座12和所述感光元件13。所述镜头20包括一结构件21和容纳于所述结构件21内的一个或多个镜片22。所述滤光组件30包括一滤光元件镜座31和一滤光元件32,所述滤光元件镜座31组装于所述模塑基座12的顶侧,所述镜头20直接组装于所述滤光元件镜座31的顶侧以形成一定焦摄像模组。其中在这个实施例中,所述模塑基座12顶侧是一平面,所述滤光元件镜座31组装于所述模塑基座12呈平面的顶表面,所述滤光元件32,起到过滤穿过所述镜头20的光线的作用,如可以实施为过滤红外线的滤光片,其位于所述镜头20和所述感光元件13之间。这样,穿过所述镜头30的光线能够穿过所述滤光元件32,并且经由所述光窗122到达所述感光元件13,从而经过光电转化作用后能够使所述摄像模组100得以提供光学图像。As shown in Figures 11 to 14, the photosensitive component 10 of the present invention is used to manufacture the camera module 100. The camera module includes the photosensitive component 10, a lens 20 and a filter component 30. The photosensitive component 10 includes the circuit board 11, the molded base 12 and the photosensitive element 13. The lens 20 includes a structural member 21 and one or more lenses 22 accommodated in the structural member 21. The filter component 30 includes a filter element lens holder 31 and a filter element 32, the filter element lens holder 31 is assembled on the top side of the molded base 12, and the lens 20 is directly assembled on the top side of the filter element lens holder 31 to form a fixed-focus camera module. In this embodiment, the top side of the molded base 12 is a plane, and the filter element lens holder 31 is assembled on the plane top surface of the molded base 12. The filter element 32 plays a role in filtering the light passing through the lens 20, such as being implemented as a filter for filtering infrared rays, and is located between the lens 20 and the photosensitive element 13. In this way, the light passing through the lens 30 can pass through the filter element 32 and reach the photosensitive element 13 via the light window 122, so that the camera module 100 can provide an optical image after the photoelectric conversion.
如图13A中所示,所述摄像模组100的所述感光组件10中,对应于所述模塑基座12邻近所述柔性区域112的第一端侧的所述模塑基座的部分12A具有朝向所述光窗的第一侧表面1201,对应于所述模塑基座12远离所述柔性区域112的相反的第二端侧的所述模塑基座的部分12B具有朝向所述光窗的第二侧表面1202,其中所述第一侧表面包括邻近所述感光元件13设置的第一部分表面1203和与第一部分表面1203相连接的第二部分表面1204,所述第二侧表面1202具有邻近所述感光元件13设置的第三部分表面1205和与第三部分表面1205相连接的第四部分表面1206,其中所述第一部分表面1203相对于摄像模组的光轴的第一角度大于所述第二部分表面1204相对于所述光轴的第二角度,且所述第三部分表面1205相对于所述光轴的第三角度大于所述第四部分表面1206相对于所述光轴的第四角度,从而能够得到小尺寸的所述感光组件10,以使整个所述摄像模组100的尺寸也进一步地减小。可以理解的是,所述模塑基座12远离所述柔性区域112的相反的第二端侧的可以进一步进切割侧,从而使所述模塑基座12被切割后的剩余部分具有切割面125,如图14中所示。另外,如图13B中所示,可以看出,所述电子元器件113可集中设置在所述感光组件10的两个翼侧中至少一侧,如可以是集中在两个翼侧。As shown in FIG13A, in the photosensitive component 10 of the camera module 100, a portion 12A of the molded base corresponding to the first end side of the molded base 12 adjacent to the flexible region 112 has a first side surface 1201 facing the light window, and a portion 12B of the molded base corresponding to the second end side opposite to the molded base 12 away from the flexible region 112 has a second side surface 1202 facing the light window, wherein the first side surface includes a first partial surface 1203 arranged adjacent to the photosensitive element 13 and a second partial surface 1204 connected to the first partial surface 1203. The second side surface 1202 has a third partial surface 1205 disposed adjacent to the photosensitive element 13 and a fourth partial surface 1206 connected to the third partial surface 1205, wherein the first angle of the first partial surface 1203 relative to the optical axis of the camera module is greater than the second angle of the second partial surface 1204 relative to the optical axis, and the third angle of the third partial surface 1205 relative to the optical axis is greater than the fourth angle of the fourth partial surface 1206 relative to the optical axis, so that a small-sized photosensitive component 10 can be obtained, so that the size of the entire camera module 100 is further reduced. It can be understood that the mold base 12 can be further cut away from the second end side opposite to the flexible area 112, so that the remaining part of the mold base 12 after being cut has a cutting surface 125, as shown in Figure 14. In addition, as shown in Figure 13B, it can be seen that the electronic components 113 can be concentrated on at least one of the two wing sides of the photosensitive component 10, such as being concentrated on the two wing sides.
可以理解的是,在另外的变形实施例中,也可以没有所述滤光元件镜座31,所述滤光元件32可以直接组装于所述模塑基座12,或者所述滤光元件32组装于所述镜头20,或者所述滤光元件32组装于所述镜头20的承载件如驱动器或固定镜筒。It is understandable that, in other modified embodiments, the filter element holder 31 may be absent, and the filter element 32 may be directly assembled to the molded base 12, or the filter element 32 may be assembled to the lens 20, or the filter element 32 may be assembled to a carrier of the lens 20 such as a driver or a fixed lens barrel.
如图15所示,所述摄像模组100可以包括一承载件40,其是一驱动器或一固定镜筒,在这个图中示意是一驱动器,如音圈马达、压电马达等,以形成一动焦摄像模组,所述镜头20安装于所述驱动器。所述模塑基座12顶侧具有凹槽123,可以用于安装所述滤光元件镜座31,所述驱动器可以直接装于所述模塑基座12的顶侧。可以理解的是,在另外的变形实施方式中,所述承载件40也可以装在所述滤光元件镜座31上,或者一部分装在所述滤光元件镜座31,另一部分装在所述模塑基座12上。As shown in FIG. 15 , the camera module 100 may include a carrier 40, which is a driver or a fixed lens barrel. In this figure, it is illustrated as a driver, such as a voice coil motor, a piezoelectric motor, etc., to form a dynamic focus camera module, and the lens 20 is mounted on the driver. The top side of the molded base 12 has a groove 123, which can be used to install the filter element lens holder 31, and the driver can be directly mounted on the top side of the molded base 12. It can be understood that in other modified embodiments, the carrier 40 can also be mounted on the filter element lens holder 31, or a part of it can be mounted on the filter element lens holder 31, and the other part can be mounted on the molded base 12.
如图16中所示,在本发明的这个实施例中以及附图中,所述摄像模组100可以包括一承载件40,其是一固定镜筒,所述镜头20安装于所述固定镜筒。所述模塑基座12顶侧具有凹槽123,可以用于安装所述滤光元件镜座31,所述固定镜筒安装于所述模塑基座12的顶侧。As shown in Fig. 16, in this embodiment of the present invention and in the accompanying drawings, the camera module 100 may include a carrier 40, which is a fixed lens barrel, and the lens 20 is mounted on the fixed lens barrel. The top side of the molded base 12 has a groove 123, which can be used to install the filter element lens holder 31, and the fixed lens barrel is mounted on the top side of the molded base 12.
如图17A至图24所示是根据本发明的第二个实施例的所述摄像模组100的所述感光组件10及其制造过程。在这个实施例,同样通过拼板作业的方式制作一感光组件拼板1000,然后切割得到所述感光组件10。其中在图2至图16中所示的实施例中,多列电路板中,一列电路板的所述刚性区域111邻近另一列电路板的所述柔性区域112的方式排列。而在这个实施例中,相邻的两列电路板可以使所述刚性区域111邻近地布置,而使对应的所述柔性区域112相远离。更优选地,相邻的两列电路板的所述刚性区域111一体成型从而相邻的两列电路板的中间形成整体的刚性区域。As shown in Figures 17A to 24, the photosensitive component 10 of the camera module 100 according to the second embodiment of the present invention and its manufacturing process. In this embodiment, a photosensitive component panel 1000 is also made by panelization, and then the photosensitive component 10 is cut. In the embodiments shown in Figures 2 to 16, in a plurality of columns of circuit boards, the rigid area 111 of one column of circuit boards is arranged adjacent to the flexible area 112 of another column of circuit boards. In this embodiment, the two adjacent columns of circuit boards can arrange the rigid areas 111 adjacent to each other, while the corresponding flexible areas 112 are far away from each other. More preferably, the rigid areas 111 of the two adjacent columns of circuit boards are integrally formed so that an integral rigid area is formed in the middle of the two adjacent columns of circuit boards.
相应地,更具体地,所述成型模具210在合模时形成一成型腔213,并且提供多个光窗成型部214和一个或多个基座拼板成型导槽215,各个所述基座拼板成型导槽215包括位于两端的大致平行的沿纵向方向排列的第一导流槽2151、位于两个所述第一导流槽2151中间的第二导流槽2152,以及延伸在两个所述第一导流槽2151和所述第二导流槽2152之间的横向排列的多个填充槽2153,其中两列所述填充槽2153分别延伸在两个所述第一导流槽2151和所述第二导流槽2152之间。Correspondingly, more specifically, the molding mold 210 forms a molding cavity 213 when the mold is closed, and provides a plurality of light window molding parts 214 and one or more base panel molding guide grooves 215, each of the base panel molding guide grooves 215 includes a first guide groove 2151 arranged in the longitudinal direction and approximately parallel at both ends, a second guide groove 2152 located between the two first guide grooves 2151, and a plurality of filling grooves 2153 arranged laterally and extending between the two first guide grooves 2151 and the second guide grooves 2152, wherein two columns of the filling grooves 2153 extend between the two first guide grooves 2151 and the second guide grooves 2152, respectively.
例如在这个实施例中,所述电路板拼板1100包括4列所述电路板11,并且两列所述电路板11作为一组,每组所述电路板11的两列所述电路板11的所述刚性区域111位于中间并一体成型,如每列所述电路板11具有6个所述电路板,其刚性区域111一体成型。所述成型模具210具有两个所述基座拼板成型导槽215,每个所述基座拼板成型导槽215在各个所述第一导流槽2151和所述第二导流槽2152之间具有7个所述填充槽2153,相邻两个光窗成型部214之间具有所述填充槽2153,各个所述光窗成型部214位于相邻的两个所述填充槽2153之间。所述模塑材料14沿着两个所述第一导流槽2151和中间的所述第二导流槽2152从其进料端215A向着其末端215B流动,并且在所述第一导流槽2151和所述第二导流槽2152的朝着光窗的侧表面采用两段式设计,所述模塑材料14能够充满各个所述填充槽2153,从而在所述模塑材料14固化后形成所述连体模塑基座1200。For example, in this embodiment, the circuit board panel 1100 includes 4 columns of circuit boards 11, and two columns of circuit boards 11 are grouped together. The rigid regions 111 of the two columns of circuit boards 11 in each group of circuit boards 11 are located in the middle and are integrally formed, such as each column of circuit boards 11 has 6 circuit boards, and the rigid regions 111 thereof are integrally formed. The molding mold 210 has two base panel molding guide grooves 215, and each base panel molding guide groove 215 has 7 filling grooves 2153 between each of the first guide grooves 2151 and the second guide grooves 2152, and has a filling groove 2153 between two adjacent light window molding parts 214, and each light window molding part 214 is located between two adjacent filling grooves 2153. The molding material 14 flows from its feed end 215A toward its end 215B along the two first guide grooves 2151 and the middle second guide groove 2152, and a two-stage design is adopted on the side surfaces of the first guide grooves 2151 and the second guide grooves 2152 facing the light window. The molding material 14 can fill each of the filling grooves 2153, thereby forming the integrated molding base 1200 after the molding material 14 is solidified.
在本发明的这个实施例中,所述连体模塑基座1200一体成型于相邻的两列所述电路板11和相邻的两列所述感光元件13以形成感光组件拼板1000并在对应于所述光窗成型部214的位置形成为各个所述感光元件13提供光线通路的光窗122。In this embodiment of the present invention, the one-piece molded base 1200 is integrally formed with two adjacent columns of the circuit boards 11 and two adjacent columns of the photosensitive elements 13 to form a photosensitive component panel 1000 and a light window 122 is formed at a position corresponding to the light window molding portion 214 to provide a light path for each of the photosensitive elements 13 .
如图21A至图24所示,所示是根据本发明的这个优选实施例的所述摄像模组100的所述感光组件拼板1000的制造过程示意图,如图21A所示,所述成型模具210处于合模状态,待模塑的所述电路板11和固态的所述模塑材料14准备就位,固态的所述模塑材料14被加热,从而将所述模塑材料14熔化为流体状态或半固体半流体状态时被送入所述基座拼板成型导槽215,沿着所述第一导流槽2151和所述第二导流槽2152向前流动并填充在相邻的两个所述光窗成型部214之间的所述填充槽2153。另外,为了所述第一模具211的成型面与所述电路板11和所述感光元件13紧密贴合以及方便脱模,。As shown in Figures 21A to 24, it is a schematic diagram of the manufacturing process of the photosensitive component panel 100 of the camera module 100 according to this preferred embodiment of the present invention. As shown in Figure 21A, the molding mold 210 is in a mold-closing state, the circuit board 11 to be molded and the solid molding material 14 are ready, the solid molding material 14 is heated, and the molding material 14 is melted into a fluid state or a semi-solid semi-fluid state and then fed into the base panel molding guide groove 215, flows forward along the first guide groove 2151 and the second guide groove 2152 and fills the filling groove 2153 between the two adjacent light window molding parts 214. In addition, in order to make the molding surface of the first mold 211 fit closely with the circuit board 11 and the photosensitive element 13 and facilitate demolding,.
如图22和图23所示,当所述基座拼板成型导槽215的两个所述第一导流槽2151、所述第二导流槽2152和所述填充槽2153内全部填充有流体状的所述模塑材料14时,再经过固化过程使流体状的所述模塑材料14固化成型为一体成型于相邻的两列所述电路板11和两列所述感光元件13的所述连体模塑基座1200。As shown in Figures 22 and 23, when the two first guide grooves 2151, the second guide groove 2152 and the filling groove 2153 of the base panel forming guide groove 215 are all filled with the fluid molding material 14, the fluid molding material 14 is solidified and formed into the one-piece molded base 1200 integrally formed with the two adjacent rows of circuit boards 11 and the two rows of photosensitive elements 13 through a curing process.
如图24所示,所述模塑材料14固化形成所述连体模塑基座1200后,执行本发明的脱模过程,即所述模具固定装置230使所述第一和第二模具211和212相互远离,这样所述光窗成型部214离开所述连体模塑基座1200,使所述连体模塑基座1200内形成对应各个所述感光元件13的两列所述光窗122。As shown in Figure 24, after the molding material 14 is solidified to form the one-piece molding base 1200, the demolding process of the present invention is performed, that is, the mold fixing device 230 moves the first and second molds 211 and 212 away from each other, so that the light window forming part 214 leaves the one-piece molding base 1200, so that two rows of light windows 122 corresponding to each of the photosensitive elements 13 are formed in the one-piece molding base 1200.
如图20B所示,制得所述感光组件拼板1000可以进一步地被切割,从而制得单个的所述感光组件10。每个所述感光组件10包括至少一所述电路板11,至少一所述感光元件13和一体模塑成型于所述电路板11和所述感光元件13的所述模塑基座12。如图19A至图20B中所示,相邻的两列所述电路板11之间一体成型的刚性区域111被分开,使各个所述电路板11包括相结合的所述刚性区域111和所述柔性区域112。所述模塑基座12一体地成型所述电路板11的所述刚性区域111和所述感光元件13的至少一部分非感光区132,并形成为所述感光元件13的所述感光区131提供光线通路的所述光窗122。As shown in FIG. 20B , the obtained photosensitive component panel 1000 can be further cut to obtain individual photosensitive components 10. Each of the photosensitive components 10 includes at least one circuit board 11, at least one photosensitive element 13, and the molded base 12 integrally molded on the circuit board 11 and the photosensitive element 13. As shown in FIGS. 19A to 20B , the rigid regions 111 integrally molded between two adjacent rows of circuit boards 11 are separated so that each circuit board 11 includes the rigid region 111 and the flexible region 112 combined. The molded base 12 integrally molds the rigid region 111 of the circuit board 11 and at least a portion of the non-photosensitive region 132 of the photosensitive element 13, and forms the light window 122 that provides a light path for the photosensitive region 131 of the photosensitive element 13.
值得一提的是,所述感光组件拼板1000经切割制作得到的单体的各个所述感光组件10用于制作动焦摄像模组即自动对焦摄像模组时,所述成型模具210进一步地提供有多个驱动器引脚槽成型块218,各个所述驱动器引脚槽成型块218延伸进入所述基座拼板成型导槽215的所述填充槽2153,从而不影响三个所述导流槽2151,2152和2153中的所述模塑材料14的流动,并且在模塑成型过程中,流体状的所述模塑材料14不会填充对应各个所述驱动器引脚槽成型块218的位置,从而在固化步骤之后,在所述感光组件拼板1000的所述连体模塑基座1200中形成多个所述光窗122以及多个驱动器引脚槽124,经切割制作得到的单体的各个所述感光组件10的所述模塑基座12得以配置有所述驱动器引脚槽124,从而在制作所述动焦摄像模组100时,驱动器的引脚得以通过焊接或导电胶贴附等方式连接于所述感光组件10的所述电路板11。It is worth mentioning that when the individual photosensitive components 10 obtained by cutting the photosensitive component puzzle 1000 are used to make a dynamic focus camera module, i.e., an automatic focus camera module, the molding mold 210 is further provided with a plurality of driver pin groove molding blocks 218, each of which extends into the filling groove 2153 of the base puzzle molding guide groove 215, so as not to affect the flow of the molding material 14 in the three guide grooves 2151, 2152 and 2153, and during the molding process, the fluid molding material 14 is The material 14 will not fill the positions corresponding to the respective driver pin slot forming blocks 218, so that after the curing step, a plurality of light windows 122 and a plurality of driver pin slots 124 are formed in the integrated molded base 1200 of the photosensitive component panel 1000, and the molded base 12 of each of the single photosensitive components 10 obtained by cutting is provided with the driver pin slots 124, so that when manufacturing the dynamic focus camera module 100, the driver pins can be connected to the circuit board 11 of the photosensitive component 10 by welding or conductive adhesive bonding.
值得一提的是,本发明的所述感光组件拼板1000的制造方法适合于制作小尺寸的所述感光组件10。在模塑工艺中,各个所述第一导流槽2151具有朝向所述光窗的第一侧表面1201,所述第二导流槽2152具有朝向所述光窗的第二侧表面1202,其中所述第一侧表面包括邻近所述感光元件13设置的第一部分表面1203和与第一部分表面1203相连接的第二部分表面1204,所述第二侧表面1202具有邻近所述感光元件13设置的第三部分表面1205和与第三部分表面1205相连接的第四部分表面1206,其中所述第一部分表面1203相对于摄像模组的光轴的第一角度大于所述第二部分表面1204相对于所述光轴的第二角度,且所述第三部分表面1205相对于所述光轴的第三角度大于所述第四部分表面1206相对于所述光轴的第四角度。这样,流体状的所述模塑材料14能够沿着外侧的两个所述第一导流槽2151和中间的所述第二导流槽2152向前流动并且在所述模塑材料14固化前将整个所述基座拼板成型导槽215充满所述模塑材料14。It is worth mentioning that the manufacturing method of the photosensitive component panel 1000 of the present invention is suitable for making the photosensitive component 10 of small size. In the molding process, each of the first guide grooves 2151 has a first side surface 1201 facing the light window, and the second guide grooves 2152 have a second side surface 1202 facing the light window, wherein the first side surface includes a first partial surface 1203 arranged adjacent to the photosensitive element 13 and a second partial surface 1204 connected to the first partial surface 1203, and the second side surface 1202 has a third partial surface 1205 arranged adjacent to the photosensitive element 13 and a fourth partial surface 1206 connected to the third partial surface 1205, wherein the first angle of the first partial surface 1203 relative to the optical axis of the camera module is greater than the second angle of the second partial surface 1204 relative to the optical axis, and the third angle of the third partial surface 1205 relative to the optical axis is greater than the fourth angle of the fourth partial surface 1206 relative to the optical axis. In this way, the fluid molding material 14 can flow forward along the two first guide grooves 2151 on the outside and the second guide groove 2152 in the middle and fill the entire base panel forming guide groove 215 with the molding material 14 before the molding material 14 solidifies.
相应地,本发明的模塑工艺得到所述感光组件拼板1000,其包括:一列或多列所述电路板11、一列或多列所述感光元件13和一个或多个所述连体模塑基座1200。每列所述电路板11包括一个或多个并排排列的所述电路板11,各个所述电路板11包括相结合的所述刚性区域111和所述柔性区域112。各个所述连体模塑基座1200一体地形成于两列相邻的所述电路板11和两列相邻的所述感光元件13并形成为各个所述感光元件13提供光线通路的光窗122,并且所述两列相邻的所述电路板11布置成其柔性区域112互相远离而其刚性区域11互相邻近,使各个所述连体模塑基座1200具有邻近所述柔性区域112的两个端侧;其中对应于所述连体模塑基座1200邻近所述柔性区域112的各个端侧的所述连体模塑基座的部分1200A,其具有朝向所述光窗的第一侧表面1201,所述连体模塑基座1200延伸至位于所述两列相邻的所述感光元件13之间的部分1200B,其具有朝向所述光窗的第二侧表面1202,其中所述第一侧表面包括邻近所述感光元件13设置的第一部分表面1203和与第一部分表面1203相连接的第二部分表面1204,所述第二侧表面1202具有邻近所述感光元件13设置的第三部分表面1205和与第三部分表面1205相连接的第四部分表面1206,其中所述第一部分表面1203相对于摄像模组的光轴的第一角度大于所述第二部分表面1204相对于所述光轴的第二角度,且所述第三部分表面1205相对于所述光轴的第三角度大于所述第四部分表面1206相对于所述光轴的第四角度。其中所述连体模塑基座1200的各个所述端侧对应于所述电路板11的所述刚性区域111和所述柔性区域112的相结合侧,即邻近所述柔性区域112的近端侧;所述连体模塑基座1200对应于所述电路板11远离所述柔性区域112的远端侧延伸在两列相邻的所述感光元件13之间。Accordingly, the molding process of the present invention obtains the photosensitive component panel 1000, which includes: one or more rows of the circuit boards 11, one or more rows of the photosensitive elements 13, and one or more integrated molded bases 1200. Each row of the circuit boards 11 includes one or more circuit boards 11 arranged side by side, and each circuit board 11 includes the rigid area 111 and the flexible area 112 combined. Each of the one-piece molded bases 1200 is integrally formed on two adjacent columns of the circuit boards 11 and two adjacent columns of the photosensitive elements 13 to form a light window 122 that provides a light path for each of the photosensitive elements 13, and the two adjacent columns of the circuit boards 11 are arranged so that their flexible regions 112 are far away from each other and their rigid regions 11 are adjacent to each other, so that each of the one-piece molded bases 1200 has two end sides adjacent to the flexible region 112; wherein a portion 1200A of the one-piece molded base corresponding to each end side of the one-piece molded base 1200 adjacent to the flexible region 112 has a first side surface 1201 facing the light window, and the one-piece molded base 1200 extends to a portion located between the two adjacent columns of the photosensitive elements 13. Part 1200B, which has a second side surface 1202 facing the light window, wherein the first side surface includes a first partial surface 1203 arranged adjacent to the photosensitive element 13 and a second partial surface 1204 connected to the first partial surface 1203, and the second side surface 1202 has a third partial surface 1205 arranged adjacent to the photosensitive element 13 and a fourth partial surface 1206 connected to the third partial surface 1205, wherein a first angle of the first partial surface 1203 relative to the optical axis of the camera module is greater than a second angle of the second partial surface 1204 relative to the optical axis, and a third angle of the third partial surface 1205 relative to the optical axis is greater than a fourth angle of the fourth partial surface 1206 relative to the optical axis. Each end side of the one-piece molded base 1200 corresponds to the combined side of the rigid region 111 and the flexible region 112 of the circuit board 11, that is, the proximal side adjacent to the flexible region 112; the one-piece molded base 1200 corresponds to the distal side of the circuit board 11 away from the flexible region 112 and extends between two adjacent columns of the photosensitive elements 13.
在所述感光组件拼板1000切割以后可以得到单个的所述感光组件10,其中在切割步骤中可以在所述连体模塑基座1200除了所述端侧的部分1200A的其他侧切割,从而得到所述模塑基座12,其中对应相邻两列所述感光元件13之间的所述模塑基座的部分1200B也被切割。After the photosensitive component panel 1000 is cut, a single photosensitive component 10 can be obtained, wherein in the cutting step, the other sides of the integrated molded base 1200 except the end side portion 1200A can be cut to obtain the molded base 12, wherein the portion 1200B of the molded base corresponding to the photosensitive elements 13 in two adjacent columns is also cut.
相应地,如图20B所示,切割后得到的所述感光组件10,其包括所述电路板11,所述感光元件13和所述模塑基座12。其中所述电路板11包括相结合的所述刚性区域111和所述柔性区域112。所述模塑基座12一体地成型于所述电路板11和所述感光元件13并形成为所述感光元件13提供光线通路的所述光窗122。所述电路板11和所述感光元件13通过一系列连接线15相连接。切割所述感光组件拼板1000以后,使各个所述感光组件10类似上述实施例地具有没有切割的第一端侧和切割得到的第二端侧。对应于所述模塑基座12邻近所述柔性区域112的第一端侧的所述模塑基座的部分12A,其具有朝向所述光窗的第一侧表面1201,对应于所述模塑基座12远离所述柔性区域112的相反的第二端侧的所述模塑基座的部分12B,其具有朝向所述光窗的第二侧表面1202,其中所述第一侧表面包括邻近所述感光元件13设置的第一部分表面1203和与第一部分表面1203相连接的第二部分表面1204,所述第二侧表面1202具有邻近所述感光元件13设置的第三部分表面1205和与第三部分表面1205相连接的第四部分表面1206,其中所述第一部分表面1203相对于摄像模组的光轴的第一角度大于所述第二部分表面1204相对于所述光轴的第二角度,且所述第三部分表面1205相对于所述光轴的第三角度大于所述第四部分表面1206相对于所述光轴的第四角度。这样,截面的形状设置使得模塑工艺中所述模塑材料14能够充满所述基座拼板成型导槽215,避免感光组件不良品的产生。Correspondingly, as shown in FIG20B , the photosensitive component 10 obtained after cutting includes the circuit board 11, the photosensitive element 13 and the molded base 12. The circuit board 11 includes the rigid area 111 and the flexible area 112 combined. The molded base 12 is integrally formed with the circuit board 11 and the photosensitive element 13 and forms the light window 122 that provides a light path for the photosensitive element 13. The circuit board 11 and the photosensitive element 13 are connected by a series of connecting lines 15. After cutting the photosensitive component panel 1000, each of the photosensitive components 10 has a first end side that is not cut and a second end side obtained by cutting, similar to the above-mentioned embodiment. The portion 12A of the molded base corresponding to the first end side of the molded base 12 adjacent to the flexible region 112 has a first side surface 1201 facing the light window, and the portion 12B of the molded base corresponding to the opposite second end side of the molded base 12 away from the flexible region 112 has a second side surface 1202 facing the light window, wherein the first side surface includes a first partial surface 1203 arranged adjacent to the photosensitive element 13 and a second partial surface 1204 connected to the first partial surface 1203, and the second side surface 1202 has a third partial surface 1205 arranged adjacent to the photosensitive element 13 and a fourth partial surface 1206 connected to the third partial surface 1205, wherein a first angle of the first partial surface 1203 relative to the optical axis of the camera module is greater than a second angle of the second partial surface 1204 relative to the optical axis, and a third angle of the third partial surface 1205 relative to the optical axis is greater than a fourth angle of the fourth partial surface 1206 relative to the optical axis. In this way, the shape of the cross section is set so that the molding material 14 can fill the base panel forming guide groove 215 during the molding process, thereby avoiding the production of defective photosensitive components.
也就是说,本发明的这个实施例中,所述模塑材料14能够从三个所述导流槽2151和2152的进料端215A向前流动并且充满整个所述基座拼板成型导槽215的所述导流槽2151和2152和所述填充槽2153。所述模塑材料14在固化之前能够沿着三个所述导流槽2151和2152从其进料端215A流至末端215B。并且在所述模塑材料14的粘度达到较高值并且固化之前,所述模塑材料14就能将所述基座拼板成型导槽215填满,从而防止所述电路板11和所述感光元件13之间的所述连接线15被向前流动的粘度较高的所述模塑材料14损坏。并且三个所述导流槽2151和2152中的流体基本以相同的步辐向前流动,避免某一导流槽中的所述模塑材料14流至另一导流槽而阻碍该另一导流槽中所述模塑材料14向前流动。而且也不会产生紊流和乱流,导致连接所述电路板11和所述感光元件13的所述连接线15不规则的摆动而导致变形和损坏。That is to say, in this embodiment of the present invention, the molding material 14 can flow forward from the feed end 215A of the three guide grooves 2151 and 2152 and fill the guide grooves 2151 and 2152 and the filling groove 2153 of the entire base panel forming guide groove 215. The molding material 14 can flow from its feed end 215A to the end 215B along the three guide grooves 2151 and 2152 before solidification. And before the viscosity of the molding material 14 reaches a higher value and solidifies, the molding material 14 can fill the base panel forming guide groove 215, thereby preventing the connecting line 15 between the circuit board 11 and the photosensitive element 13 from being damaged by the molding material 14 with higher viscosity flowing forward. And the fluids in the three guide grooves 2151 and 2152 flow forward at basically the same pace, so as to prevent the molding material 14 in a certain guide groove from flowing to another guide groove and hindering the molding material 14 in the other guide groove from flowing forward. Furthermore, no turbulence or turbulence will be generated, which may cause the connection line 15 connecting the circuit board 11 and the photosensitive element 13 to swing irregularly and thus be deformed or damaged.
如图21B所示,为方便脱模以及对所述电路板11的所述刚性区域111的压合,所述第一模具211进一步一包括多个压合块216,所述模塑基座12的所述外边缘1201与所述电路板11的所述刚性区域111的外边沿会形成一压合边1111,即在模朔工艺中,两个所述压合块216分别压合在两列所述电路板11的所述刚性区域111上的区域。两个所述压合块216压合在相邻两列所述电路板11的各组所述柔性区域112的上方,防止模塑材料14流向所述柔性区域112。另外,相邻两列所述电路板11的所述刚性区域111一体成型而形成整体的刚性区域拼板110,两个所述压合块216分别压合在整体的刚性区域拼板110的两个端侧,从而方便所述第一模具211对相邻两列所述电路板11的压合。另外,所述第一导流槽2151底端宽度W是0.2毫米至1毫米,从而适合于制造小尺寸的所述感光组件。相应地,制作得到的所述感光组件10,其在邻近所述柔性区域112的一侧的所述模塑基座的部分12A,其内边缘和外边缘之间距离W是0.2毫米至1毫米。As shown in FIG. 21B , in order to facilitate demoulding and laminating the rigid region 111 of the circuit board 11, the first mold 211 further includes a plurality of laminating blocks 216. The outer edge 1201 of the molding base 12 and the outer edge of the rigid region 111 of the circuit board 11 form a laminating edge 1111, that is, in the molding process, two laminating blocks 216 are respectively laminating the regions on the rigid regions 111 of the two columns of the circuit board 11. The two laminating blocks 216 are laminating above each group of the flexible regions 112 of the two adjacent columns of the circuit board 11 to prevent the molding material 14 from flowing to the flexible regions 112. In addition, the rigid regions 111 of the two adjacent columns of the circuit board 11 are integrally formed to form an integral rigid region panel 110, and the two laminating blocks 216 are respectively laminating the two end sides of the integral rigid region panel 110, thereby facilitating the laminating of the two adjacent columns of the circuit board 11 by the first mold 211. In addition, the bottom width W of the first guide groove 2151 is 0.2 mm to 1 mm, which is suitable for manufacturing a small-sized photosensitive component. Accordingly, the photosensitive component 10 manufactured has a portion 12A of the molded base on one side adjacent to the flexible area 112, and a distance W between the inner edge and the outer edge thereof is 0.2 mm to 1 mm.
相应地,本发明的这个实施例提供了所述摄像模组100的所述感光组件12的制造方法,其包括如下步骤:Accordingly, this embodiment of the present invention provides a method for manufacturing the photosensitive component 12 of the camera module 100, which comprises the following steps:
将所述电路板拼板1100固定于所述成型模具210的所述第二模具212,其中所述电路板拼板1100包括一列或多列电路板,每列电路板包括一个或多个并排排列的电路板11,各个所述电路板11包括相结合的刚性区域111和柔性区域112,并且各个所述电路板111可工作地连接有所述感光元件13;Fixing the circuit board panel 1100 to the second mold 212 of the molding mold 210, wherein the circuit board panel 1100 includes one or more rows of circuit boards, each row of circuit boards includes one or more circuit boards 11 arranged side by side, each circuit board 11 includes a rigid region 111 and a flexible region 112 combined, and each circuit board 111 is operably connected to the photosensitive element 13;
通过所述模具固定装置213将所述第二模具212与所述第一模具211合模,填充熔化的所述模塑材料14于所述成型模具210内的所述基座拼板成型导槽215内,其中对应于所述光窗成型部214的位置被阻止填充所述模塑材料14;The second mold 212 is molded together with the first mold 211 by the mold fixing device 213, and the melted molding material 14 is filled into the base panel forming guide groove 215 in the forming mold 210, wherein the position corresponding to the light window forming portion 214 is blocked from being filled with the molding material 14;
固化所述基座拼板成型导槽215内的所述模塑材料14从而在对应于所述基座拼板成型导槽215的位置形成连体模塑基座1200,其中所述连体模塑基座1200一体成型于相邻的两列所述电路板11和相邻的两列所述感光元件13以形成感光组件拼板1000并在对应于所述光窗成型部214的位置形成为各个所述感光元件13提供光线通路的光窗122,其中所述两列相邻的所述电路板12布置成其柔性区域112互相远离而其刚性区域11互相邻近,其中所述基座拼板成型导槽215具有对应于所述连体模塑基座1200邻近所述柔性区域112的两个端侧的两个第一导流槽2151和对应于所述两列相邻的所述感光元件13之间的区域的第二导流槽2152,以及延伸在两个所述第一导流槽2151和所述第二导流槽2152之间用于向每列所述感光元件13的相邻的两个所述感光元件13之间填充所述模塑材料14并位于相邻两个所述光窗成型部214之间的填充槽2153,其中所述第一导流槽2151具有朝向所述光窗的第一侧表面1201,所述第二导流槽2152具有朝向所述光窗的第二侧表面1202,其中所述第一侧表面包括邻近所述感光元件13设置的第一部分表面1203和与第一部分表面1203相连接的第二部分表面1204,所述第二侧表面1202具有邻近所述感光元件13设置的第三部分表面1205和与第三部分表面1205相连接的第四部分表面1206,其中所述第一部分表面1203相对于摄像模组的光轴的第一角度大于所述第二部分表面1204相对于所述光轴的第二角度,且所述第三部分表面1205相对于所述光轴的第三角度大于所述第四部分表面1206相对于所述光轴的第四角度。The molding material 14 in the base panel molding guide groove 215 is solidified to form a one-piece molded base 1200 at a position corresponding to the base panel molding guide groove 215, wherein the one-piece molded base 1200 is integrally molded on two adjacent columns of the circuit boards 11 and two adjacent columns of the photosensitive elements 13 to form a photosensitive component panel 1000 and forms a light window 122 at a position corresponding to the light window molding portion 214 to provide a light path for each of the photosensitive elements 13, wherein the two adjacent columns of the circuit boards 12 are arranged so that their flexible regions 112 are far away from each other and their rigid regions 11 are adjacent to each other, wherein the base panel molding guide groove 215 has two first guide grooves 2151 corresponding to the two end sides of the one-piece molded base 1200 adjacent to the flexible region 112 and a second guide groove 2152 corresponding to the region between the two adjacent columns of the photosensitive elements 13, as well as a second guide groove 2152 extending between the two first guide grooves 2151 and the second guide groove 2152 for providing light to each column of the photosensitive elements 13 A filling groove 2153 is filled with the molding material 14 between two adjacent photosensitive elements 13 and is located between two adjacent light window molding parts 214, wherein the first guide groove 2151 has a first side surface 1201 facing the light window, and the second guide groove 2152 has a second side surface 1202 facing the light window, wherein the first side surface includes a first partial surface 1203 arranged adjacent to the photosensitive element 13 and a second partial surface 1204 connected to the first partial surface 1203, and the second side surface 1202 has a third partial surface 1205 arranged adjacent to the photosensitive element 13 and a fourth partial surface 1206 connected to the third partial surface 1205, wherein a first angle of the first partial surface 1203 relative to the optical axis of the camera module is greater than a second angle of the second partial surface 1204 relative to the optical axis, and a third angle of the third partial surface 1205 relative to the optical axis is greater than a fourth angle of the fourth partial surface 1206 relative to the optical axis.
切割所述感光组件拼板1000以得到多个所述感光组件10,其中每个所述感光组件10包括所述电路板11、所述感光元件13和所述模塑基座12,其中所述模塑基座12一体地成型于所述电路板11和所述感光元件13并形成为所述感光元件13提供光线通路的所述光窗122。The photosensitive component panel 1000 is cut to obtain a plurality of the photosensitive components 10, wherein each of the photosensitive components 10 includes the circuit board 11, the photosensitive element 13 and the molded base 12, wherein the molded base 12 is integrally formed with the circuit board 11 and the photosensitive element 13 to form the light window 122 that provides a light passage for the photosensitive element 13.
并且,所述方法还可包括步骤:切割位于所述相邻的两列所述感光元件13之间的所述感光组件10的部分,以得到对应于所述模塑基座12远离所述柔性区域112的相反的另一端侧的所述模塑基座的部分12B。即从所述相邻的两列所述感光元件13之间的所述感光组件10的所述模塑基座12和所述电路板11的所述刚性区域111适于被切割,以使相邻的两列所述感光组件10远离所述柔性区域112的远端侧分别是切割侧,并且分别形成切割面125。Furthermore, the method may further include the step of cutting a portion of the photosensitive component 10 between the two adjacent columns of the photosensitive elements 13 to obtain a portion 12B of the molded base corresponding to the other end side of the molded base 12 away from the flexible region 112. That is, the molded base 12 of the photosensitive component 10 between the two adjacent columns of the photosensitive elements 13 and the rigid region 111 of the circuit board 11 are suitable for being cut so that the distal ends of the two adjacent columns of the photosensitive components 10 away from the flexible region 112 are respectively the cutting sides, and the cutting surfaces 125 are respectively formed.
所述电路板11包括形成于所述刚性区域111如通过SMT工艺贴装的多个电子元器件113,在对应的两个所述第一导流槽2151和所述第二导流槽2152内,没有所述电子元器件113,所述电子元器件113可以集中设置在所述填充槽2153中,从而在模塑工艺中,两个所述第一导流槽2151和所述第二导流槽2152内不会有任何阻挡,从而不会影响所述模塑材料14沿着两个所述第一导流槽2151和所述第二导流槽2152向前流动,从而使所述模塑材料14尽量在相对较短时间内从其进料端215A流至其末端215B。The circuit board 11 includes a plurality of electronic components 113 formed in the rigid area 111, such as those mounted by the SMT process. In the corresponding two first guide grooves 2151 and the second guide grooves 2152, there are no electronic components 113. The electronic components 113 can be concentrated in the filling grooves 2153, so that in the molding process, there will be no obstruction in the two first guide grooves 2151 and the second guide grooves 2152, thereby not affecting the forward flow of the molding material 14 along the two first guide grooves 2151 and the second guide grooves 2152, so that the molding material 14 can flow from its feed end 215A to its end 215B as soon as possible in a relatively short time.
在制作单体的所述感光组件10的步骤中:可以将所述感光组件拼板1000切割以得到多个独立的所述感光组件10,以用于制作单体的摄像模组。也可以将一体连接的两个或多个所述感光组件10从所述感光组件拼板1000切割分离,以用于制作分体式的阵列摄像模组,即所述阵列摄像模组的各个所述摄像模组各自具有独立的所述感光组件10,其中两个或多个所述感光组件10分别可以连接至同一电子设备的控制主板,这样两个或多个所述感光组件10制作得到的阵列摄像模组可以将多个摄像模组拍摄的图像传送至所述控制主板进行图像信息处理。In the step of making the single photosensitive component 10: the photosensitive component panel 1000 can be cut to obtain multiple independent photosensitive components 10 for making a single camera module. Two or more photosensitive components 10 connected as one can also be cut and separated from the photosensitive component panel 1000 to make a split array camera module, that is, each camera module of the array camera module has an independent photosensitive component 10, wherein two or more photosensitive components 10 can be connected to the control motherboard of the same electronic device, so that the array camera module made of two or more photosensitive components 10 can transmit the images taken by multiple camera modules to the control motherboard for image information processing.
如图25A中所示,是根据本发明的基于第一个实施例的另外一种变形实施方式的感光组件拼板1000,其包括发明的模塑工艺得到所述感光组件拼板1000,其包括:一列或多列所述电路板11、一列或多列所述感光元件13、一列或多列保护框16和一个或多个所述连体模塑基座1200。每列所述电路板11包括一个或多个并排排列的所述电路板11,各个所述电路板11包括相结合的所述刚性区域111和所述柔性区域112。各个所述保护框16形成于所述感光元件13并位于所述感光元件13的所述非感光区132,即其位于所述感光区131的外侧,各个所述连体模塑基座1200一体地形成于一列所述电路板11、一列所述感光元件13和一列所述保护框16并形成为各个所述感光元件13提供光线通路的所述光窗122。As shown in FIG. 25A , a photosensitive component panel 1000 according to another variant implementation of the first embodiment of the present invention is shown, which includes the photosensitive component panel 1000 obtained by the inventive molding process, and includes: one or more rows of circuit boards 11, one or more rows of photosensitive elements 13, one or more rows of protection frames 16, and one or more one-piece molded bases 1200. Each row of circuit boards 11 includes one or more circuit boards 11 arranged side by side, and each circuit board 11 includes the rigid area 111 and the flexible area 112 combined. Each protection frame 16 is formed on the photosensitive element 13 and is located in the non-photosensitive area 132 of the photosensitive element 13, that is, it is located outside the photosensitive area 131. Each one-piece molded base 1200 is integrally formed on a row of circuit boards 11, a row of photosensitive elements 13, and a row of protection frames 16 and forms the light window 122 that provides a light path for each photosensitive element 13.
也就是说,在模塑形成所述连体模塑基座1200之前,各个所述感光元件13上预先形成所述保护框16,其可以是不同于所述模塑材料14的另外的材料形成,如可以是涂覆于所述感光元件13的所述非感光区132的胶水,或者可以是硬性框架,并且通过胶水贴装于所述感光元件13的所述非感光区132。从而在模塑形成所述连体模塑基座1200的工艺中,所述光窗成型部214压合于具有预定硬度的所述保护框16,流体状的所述模塑材料14进入所述基座拼板成型导槽215时,能够防止流体状的模塑材料14流入所述感光元件13的所述感光区131,从而形成模塑飞边。例如在一个具体示例中,所述保护框16由胶水形成,其具有预定弹性和硬度,并且可以进一步实施为在固化之后仍然具有粘性,从而用于粘附制作得到的摄像模组的所述感光组件10内的尘粒。更具体地,在一些实施例,所述保护框16的邵氏硬度的范围为A50-A80,弹性模量范围为0.1Gpa-1Gpa。That is, before molding the one-piece molded base 1200, the protective frame 16 is pre-formed on each of the photosensitive elements 13, and the protective frame 16 may be formed of another material different from the molding material 14, such as glue applied to the non-photosensitive area 132 of the photosensitive element 13, or a hard frame and attached to the non-photosensitive area 132 of the photosensitive element 13 by glue. Therefore, in the process of molding the one-piece molded base 1200, the light window molding portion 214 is pressed against the protective frame 16 with a predetermined hardness, and when the fluid molding material 14 enters the base panel molding guide groove 215, the fluid molding material 14 can be prevented from flowing into the photosensitive area 131 of the photosensitive element 13, thereby forming a molding flash. For example, in a specific example, the protective frame 16 is formed of glue, which has predetermined elasticity and hardness, and can be further implemented to still have stickiness after curing, so as to be used to adhere to the dust particles in the photosensitive component 10 of the manufactured camera module. More specifically, in some embodiments, the Shore hardness of the protective frame 16 ranges from A50 to A80, and the elastic modulus ranges from 0.1 Gpa to 1 Gpa.
类似地,对应于所述连体模塑基座1200邻近所述柔性区域112的第一端侧的所述连体模塑基座的部分1200A具有朝向所述光窗的第一侧表面1201;对应于所述连体模塑基座1200远离所述柔性区域112的相反的第二端侧的所述连体模塑基座的部分1200B具有朝向所述光窗的第二侧表面1202。其中所述第一侧表面包括邻近所述感光元件13设置的第一部分表面1203和与第一部分表面1203相连接的第二部分表面1204,所述第二侧表面1202具有邻近所述感光元件13设置的第三部分表面1205和与第三部分表面1205相连接的第四部分表面1206,其中所述第一部分表面1203相对于摄像模组的光轴的第一角度大于所述第二部分表面1204相对于所述光轴的第二角度,且所述第三部分表面1205相对于所述光轴的第三角度大于所述第四部分表面1206相对于所述光轴的第四角度。其中所述连体模塑基座1200的所述第一端侧对应于所述电路板11的所述刚性区域111和所述柔性区域112的相结合侧,即邻近所述柔性区域112的近端侧;所述连体模塑基座1200的所述第二端侧对应于所述电路板11远离所述柔性区域112的远端侧。Similarly, a portion 1200A of the one-piece molded base corresponding to the first end side of the one-piece molded base 1200 adjacent to the flexible region 112 has a first side surface 1201 facing the light window; a portion 1200B of the one-piece molded base corresponding to the second end side opposite to the one-piece molded base 1200 away from the flexible region 112 has a second side surface 1202 facing the light window. The first side surface includes a first partial surface 1203 disposed adjacent to the photosensitive element 13 and a second partial surface 1204 connected to the first partial surface 1203, and the second side surface 1202 includes a third partial surface 1205 disposed adjacent to the photosensitive element 13 and a fourth partial surface 1206 connected to the third partial surface 1205, wherein a first angle of the first partial surface 1203 relative to the optical axis of the camera module is greater than a second angle of the second partial surface 1204 relative to the optical axis, and a third angle of the third partial surface 1205 relative to the optical axis is greater than a fourth angle of the fourth partial surface 1206 relative to the optical axis. The first end side of the one-piece molded base 1200 corresponds to the combined side of the rigid region 111 and the flexible region 112 of the circuit board 11, that is, the proximal side adjacent to the flexible region 112; the second end side of the one-piece molded base 1200 corresponds to the distal side of the circuit board 11 away from the flexible region 112.
在所述感光组件拼板1000切割以后可以得到单个的所述感光组件10,如图25C中所示,其中在切割步骤中可以在所述连体模塑基座1200除了所述第一端侧和所述第二端侧的两个翼侧切割,从而得到所述模塑基座12,而对应的所述第二端侧的所述模塑基座的部分1200B不切割,这样得到在一对相反的翼侧具有所述连体模塑基座的部分1200C的所述感光组件10。After the photosensitive component panel 1000 is cut, a single photosensitive component 10 can be obtained, as shown in FIG25C , wherein in the cutting step, the one-piece molded base 1200 can be cut except for the two wing sides of the first end side and the second end side, thereby obtaining the molded base 12, while the corresponding portion 1200B of the molded base on the second end side is not cut, thereby obtaining the photosensitive component 10 having a portion 1200C of the one-piece molded base on a pair of opposite wing sides.
相应地,所述感光组件10包括所述电路板11,所述感光元件13,所述保护框16和所述模塑基座12。其中所述电路板11包括相结合的所述刚性区域111和所述柔性区域112。所述模塑基座12一体地成型于所述电路板11,所述感光元件13和所述保护框16并形成为所述感光元件13提供光线通路的所述光窗122。所述电路板11和所述感光元件13通过一系列连接线15相连接。所述保护框16可以位于所述连接线15的内侧,也可以包覆所述连接线15的至少一部分。所述对应于所述模塑基座12邻近所述柔性区域112的第一端侧的所述模塑基座的部分12A具有第一侧表面1201;对应于所述模塑基座12远离所述柔性区域112的相反的第二端侧的所述模塑基座的部分12B具有第二侧表面1202。其中所述第一侧表面包括邻近所述感光元件13设置的第一部分表面1203和与第一部分表面1203相连接的第二部分表面1204,所述第二侧表面1202具有邻近所述感光元件13设置的第三部分表面1205和与第三部分表面1205相连接的第四部分表面1206,其中所述第一部分表面1203相对于摄像模组的光轴的第一角度大于所述第二部分表面1204相对于所述光轴的第二角度,且所述第三部分表面1205相对于所述光轴的第三角度大于所述第四部分表面1206相对于所述光轴的第四角度。Accordingly, the photosensitive component 10 includes the circuit board 11, the photosensitive element 13, the protective frame 16 and the mold base 12. The circuit board 11 includes the rigid area 111 and the flexible area 112 combined. The mold base 12 is integrally formed on the circuit board 11, and the photosensitive element 13 and the protective frame 16 form the light window 122 that provides a light path for the photosensitive element 13. The circuit board 11 and the photosensitive element 13 are connected by a series of connecting wires 15. The protective frame 16 can be located inside the connecting wires 15, or can cover at least a part of the connecting wires 15. The part 12A of the mold base corresponding to the first end side of the mold base 12 adjacent to the flexible area 112 has a first side surface 1201; the part 12B of the mold base corresponding to the second end side of the mold base 12 away from the flexible area 112 has a second side surface 1202. The first side surface includes a first partial surface 1203 arranged adjacent to the photosensitive element 13 and a second partial surface 1204 connected to the first partial surface 1203, and the second side surface 1202 has a third partial surface 1205 arranged adjacent to the photosensitive element 13 and a fourth partial surface 1206 connected to the third partial surface 1205, wherein a first angle of the first partial surface 1203 relative to the optical axis of the camera module is greater than a second angle of the second partial surface 1204 relative to the optical axis, and a third angle of the third partial surface 1205 relative to the optical axis is greater than a fourth angle of the fourth partial surface 1206 relative to the optical axis.
如图25C所示,相应地,为了将所述感光组件10的尺寸进一步地减小,所述模塑基座12远离所述柔性区域112的相反的第二端侧的所述感光组件10的至少一部分适合于被去除,形成切割面125。As shown in Figure 25C, accordingly, in order to further reduce the size of the photosensitive component 10, at least a portion of the photosensitive component 10 on the second end side opposite to the molded base 12 away from the flexible area 112 is suitable for being removed to form a cutting surface 125.
如图25B所示,是本发明的上述第二个实施例的变形实施方式通过模塑工艺得到所述感光组件拼板1000,其包括:一列或多列所述电路板11、一列或多列所述感光元件13、一列或多列保护框16和一个或多个所述连体模塑基座1200,各个所述保护框16形成于对应的所述感光元件13上。每列所述电路板11包括一个或多个并排排列的所述电路板11,各个所述电路板11包括相结合的所述刚性区域111和所述柔性区域112。各个所述连体模塑基座1200一体地形成于两列相邻的所述电路板11、两列相邻的所述感光元件13、两列相邻的所述保护框16并形成为各个所述感光元件13提供光线通路的光窗122,并且所述两列相邻的所述电路板11布置成其柔性区域112互相远离而其刚性区域11互相邻近,使各个所述连体模塑基座1200具有邻近所述柔性区域112的两个端侧;其中对应于所述连体模塑基座1200邻近所述柔性区域112的各个端侧的所述连体模塑基座的部分1200A,其具有第一侧表面1201;所述连体模塑基座1200延伸至位于所述两列相邻的所述感光元件13之间并且具有第二侧表面1202。其中所述第一侧表面包括邻近所述感光元件13设置的第一部分表面1203和与第一部分表面1203相连接的第二部分表面1204,所述第二侧表面1202具有邻近所述感光元件13设置的第三部分表面1205和与第三部分表面1205相连接的第四部分表面1206,其中所述第一部分表面1203相对于摄像模组的光轴的第一角度大于所述第二部分表面1204相对于所述光轴的第二角度,且所述第三部分表面1205相对于所述光轴的第三角度大于所述第四部分表面1206相对于所述光轴的第四角度。其中所述连体模塑基座1200的各个所述端侧对应于所述电路板11的所述刚性区域111和所述柔性区域112的相结合侧,即邻近所述柔性区域112的近端侧;所述连体模塑基座1200对应于所述电路板11远离所述柔性区域112的远端侧延伸在两列相邻的所述感光元件13之间。As shown in FIG. 25B , the modified implementation of the second embodiment of the present invention is to obtain the photosensitive component panel 1000 through a molding process, which includes: one or more rows of circuit boards 11, one or more rows of photosensitive elements 13, one or more rows of protection frames 16, and one or more one-piece molded bases 1200, each of which is formed on the corresponding photosensitive element 13. Each row of circuit boards 11 includes one or more circuit boards 11 arranged side by side, and each circuit board 11 includes the rigid region 111 and the flexible region 112 combined. Each of the one-piece molded bases 1200 is integrally formed on two adjacent columns of the circuit boards 11, two adjacent columns of the photosensitive elements 13, and two adjacent columns of the protective frames 16 to form a light window 122 that provides a light path for each of the photosensitive elements 13, and the two adjacent columns of the circuit boards 11 are arranged so that their flexible areas 112 are far away from each other and their rigid areas 11 are adjacent to each other, so that each of the one-piece molded bases 1200 has two end sides adjacent to the flexible area 112; wherein the part 1200A of the one-piece molded base corresponding to each end side of the one-piece molded base 1200 adjacent to the flexible area 112 has a first side surface 1201; the one-piece molded base 1200 extends to between the two adjacent columns of the photosensitive elements 13 and has a second side surface 1202. The first side surface includes a first partial surface 1203 disposed adjacent to the photosensitive element 13 and a second partial surface 1204 connected to the first partial surface 1203, and the second side surface 1202 includes a third partial surface 1205 disposed adjacent to the photosensitive element 13 and a fourth partial surface 1206 connected to the third partial surface 1205, wherein the first angle of the first partial surface 1203 relative to the optical axis of the camera module is greater than the second angle of the second partial surface 1204 relative to the optical axis, and the third angle of the third partial surface 1205 relative to the optical axis is greater than the fourth angle of the fourth partial surface 1206 relative to the optical axis. Each end side of the one-piece molded base 1200 corresponds to the combined side of the rigid region 111 and the flexible region 112 of the circuit board 11, that is, the proximal side adjacent to the flexible region 112; the one-piece molded base 1200 corresponds to the distal side of the circuit board 11 away from the flexible region 112 and extends between two adjacent rows of the photosensitive elements 13.
在所述感光组件拼板1000切割以后可以得到单个的所述感光组件10,其中在切割步骤中可以在所述连体模塑基座1200除了所述端侧的部分1200A的其他侧切割,从而得到所述模塑基座12,其中对应相邻两列所述感光元件13之间的所述模塑基座的部分1200B也被切割,这样得到在一对相反的翼侧具有所述连体模塑基座的部分1200C的所述感光组件10。对应于所述模塑基座12邻近所述柔性区域112的第一端侧的所述模塑基座的部分12A具有第一侧表面1201;对应于所述模塑基座12远离所述柔性区域112的相反的第二端侧的所述模塑基座的部分12B具有第二侧表面1202。其中所述第一侧表面包括邻近所述感光元件13设置的第一部分表面1203和与第一部分表面1203相连接的第二部分表面1204,所述第二侧表面1202具有邻近所述感光元件13设置的第三部分表面1205和与第三部分表面1205相连接的第四部分表面1206,其中所述第一部分表面1203相对于摄像模组的光轴的第一角度大于所述第二部分表面1204相对于所述光轴的第二角度,且所述第三部分表面1205相对于所述光轴的第三角度大于所述第四部分表面1206相对于所述光轴的第四角度,如图25C中所示。After the photosensitive component panel 1000 is cut, a single photosensitive component 10 can be obtained, wherein in the cutting step, the other sides of the one-piece molded base 1200 except the end side portion 1200A can be cut to obtain the molded base 12, wherein the portion 1200B of the molded base corresponding to the photosensitive elements 13 between two adjacent rows is also cut, so as to obtain the photosensitive component 10 having the one-piece molded base portion 1200C on a pair of opposite wing sides. The portion 12A of the molded base corresponding to the first end side of the molded base 12 adjacent to the flexible region 112 has a first side surface 1201; the portion 12B of the molded base corresponding to the second opposite end side of the molded base 12 away from the flexible region 112 has a second side surface 1202. The first side surface includes a first partial surface 1203 arranged adjacent to the photosensitive element 13 and a second partial surface 1204 connected to the first partial surface 1203, and the second side surface 1202 has a third partial surface 1205 arranged adjacent to the photosensitive element 13 and a fourth partial surface 1206 connected to the third partial surface 1205, wherein a first angle of the first partial surface 1203 relative to the optical axis of the camera module is greater than a second angle of the second partial surface 1204 relative to the optical axis, and a third angle of the third partial surface 1205 relative to the optical axis is greater than a fourth angle of the fourth partial surface 1206 relative to the optical axis, as shown in FIG. 25C .
如图26A至图27所示,所述拼板作业的模塑工艺也可以用来制作具有两个或多个所述光窗122的感光组件10,其中这样的所述感光组件10可以用来制作共用基板的阵列摄像模组。也就是说,以制作双摄模组的所述感光组件10为例,所述电路板拼板1100的各个电路板11在模塑成型工艺中,一个所述电路板基板111对应地设置有两个所述光窗成型部214,这样在模塑工艺并完成切割以后,各个所述电路板11形成共用一个所述电路板11的具有两个所述光窗122的模塑基座12,对应安装两个所述感光元件13和两个所述镜头30。并且所述电路板11可以连接至一电子设备的控制主板,这样这个实施例中制作得到的阵列摄像模组可以将多个摄像模组拍摄的图像传送至所述控制主板进行图像信息处理。As shown in Figures 26A to 27, the molding process of the panelization operation can also be used to make a photosensitive component 10 with two or more light windows 122, wherein such a photosensitive component 10 can be used to make an array camera module with a common substrate. That is to say, taking the photosensitive component 10 for making a dual-camera module as an example, in the molding process of each circuit board 11 of the circuit board panelization 1100, one circuit board substrate 111 is correspondingly provided with two light window molding parts 214, so that after the molding process and the cutting is completed, each circuit board 11 forms a molding base 12 with two light windows 122 sharing one circuit board 11, and two photosensitive elements 13 and two lenses 30 are correspondingly installed. And the circuit board 11 can be connected to the control motherboard of an electronic device, so that the array camera module made in this embodiment can transmit the images taken by multiple camera modules to the control motherboard for image information processing.
如图28至图31C所示是根据本发明的第三个优选实施例的摄像模组100及其感光组件410。所述摄像模组400可以被应用于各种电子设备300,如图44中所示,所述电子设备300包括设备主体301和安装于所述设备主体301的一个或多个所述摄像模组,所述电子设备300举例地但不限于智能手机、可穿戴设备、电脑设备、电视机、交通工具、照相机、监控装置等,所述摄像模组配合所述电子设备实现对目标对象的图像采集和再现。As shown in Figures 28 to 31C, a camera module 100 and a photosensitive component 410 thereof according to the third preferred embodiment of the present invention are shown. The camera module 400 can be applied to various electronic devices 300. As shown in Figure 44, the electronic device 300 includes a device body 301 and one or more camera modules installed on the device body 301. The electronic device 300 includes, for example but not limited to, a smart phone, a wearable device, a computer device, a television, a vehicle, a camera, a monitoring device, etc. The camera module cooperates with the electronic device to realize image acquisition and reproduction of the target object.
更具体地,图中示意的所述摄像模组400包括所述感光组件410和一镜头430。所述感光组件410包括一电路板411,一模塑基座412,一感光元件413和一滤光元件414,所述模塑基座412包括一基座主体4121,其一体地成型于所述电路板411和所述感光元件413并形成一光窗4122,所述光窗4122是一封闭空间,并且给所述感光元件413提供光线通路。其中本发明的所述模塑基座412经由模塑工艺,例如是传递模塑工艺,一体模塑成型于所述电路板411和所述感光元件413,从而所述模塑基座412能够替换传统摄像模组的镜座或支架,并且不需要类似传统封装工艺中需要将镜座或支架通过胶水贴附于所述电路板411。所述滤光元件414,如可以是红外滤光元件,组装于所述模塑基座412的顶侧,位于所述感光元件413和所述镜头430之间,以将穿过所述镜头430的红外光线过滤。More specifically, the camera module 400 shown in the figure includes the photosensitive component 410 and a lens 430. The photosensitive component 410 includes a circuit board 411, a molded base 412, a photosensitive element 413 and a filter element 414. The molded base 412 includes a base body 4121, which is integrally molded with the circuit board 411 and the photosensitive element 413 and forms a light window 4122. The light window 4122 is a closed space and provides a light path for the photosensitive element 413. The molded base 412 of the present invention is integrally molded with the circuit board 411 and the photosensitive element 413 through a molding process, such as a transfer molding process, so that the molded base 412 can replace the lens holder or bracket of the traditional camera module, and there is no need to attach the lens holder or bracket to the circuit board 411 by glue as in the traditional packaging process. The filter element 414 , which may be an infrared filter element, is assembled on the top side of the molded base 412 and located between the photosensitive element 413 and the lens 430 to filter the infrared light passing through the lens 430 .
所述电路板411可以是硬板、软软、软硬结合板、陶瓷基板等。在这个实施例中,所述电路板411是软硬结合板,其包括基板4111和形成于所述基板4111如通过SMT工艺贴装的多个电子元器件4112,所述电子元器件4112包括但不限于电阻、电容、驱动器件等。在本发明的这个实施例中,所述模塑基座412一体地包覆于所述电子元器件4112,从而防止类似传统摄像模组中灰尘、杂物粘附在所述电子元器件4112上并且进一步地污染所述感光元件413,从而影响成像效果。可以理解的是,所述电路板411也可能没有所述电子元器件4112,所述电子元器件4112可以贴装于所述基板4111顶表面,也可能是贴装于所述基板4111的底表面,或者可能内埋所述基板4111中。当设置在所述基板4111顶表面时,所述电子元器件4112可以设置在所述感光元件413的周围,并且位于所述感光元件413的多个侧面,例如所述电子元器件4112可以设置在所述感光元件413的两对相反侧,也可以在所述电子元器件4112一对相反侧。The circuit board 411 can be a hard board, a soft-soft board, a hard-soft board, a ceramic substrate, etc. In this embodiment, the circuit board 411 is a hard-soft board, which includes a substrate 4111 and a plurality of electronic components 4112 formed on the substrate 4111 such as those mounted by SMT technology, and the electronic components 4112 include but are not limited to resistors, capacitors, drive devices, etc. In this embodiment of the present invention, the molded base 412 is integrally coated with the electronic components 4112, thereby preventing dust and debris similar to those in traditional camera modules from adhering to the electronic components 4112 and further contaminating the photosensitive element 413, thereby affecting the imaging effect. It is understandable that the circuit board 411 may also not have the electronic components 4112, and the electronic components 4112 may be mounted on the top surface of the substrate 4111, or may be mounted on the bottom surface of the substrate 4111, or may be embedded in the substrate 4111. When arranged on the top surface of the substrate 4111, the electronic component 4112 can be arranged around the photosensitive element 413 and located on multiple sides of the photosensitive element 413. For example, the electronic component 4112 can be arranged on two pairs of opposite sides of the photosensitive element 413 or on a pair of opposite sides of the electronic component 4112.
所述电路板411和所述感光元件413可工作地连接,如图中所示,所述电路板411和所述感光元件413表面各自具有电连接元件,如焊盘,并且两者通过一组或多组连接线415相连接,所述模塑基座412一体地包埋所述连接线415。The circuit board 411 and the photosensitive element 413 are operatively connected. As shown in the figure, the circuit board 411 and the photosensitive element 413 each have an electrical connection element, such as a solder pad, on their surfaces, and the two are connected via one or more groups of connecting wires 415. The molded base 412 integrally embeds the connecting wires 415.
在本发明的这个优选实施例中,所述摄像模组400包括所述感光组件410,所述镜头430和一镜头承载元件440。所述镜头430组装于所述镜头承载元件440,以形成一镜头组件。所述镜头承载元件440可以是一驱动器或一固定镜筒。在这个实施例中,所述镜头承载元件是一驱动器,所述驱动器可以实施为音圈马达、压电马达、热力学驱动器、微机电驱动器等,以实现自动对焦功能,从而形成一自动对焦摄像模组。可以理解的是,在另外的实施例中,所述镜头430可以直接组装于所述感光组件410的所述模塑基座412。In this preferred embodiment of the present invention, the camera module 400 includes the photosensitive component 410, the lens 430 and a lens bearing element 440. The lens 430 is assembled to the lens bearing element 440 to form a lens assembly. The lens bearing element 440 can be a driver or a fixed lens barrel. In this embodiment, the lens bearing element is a driver, and the driver can be implemented as a voice coil motor, a piezoelectric motor, a thermodynamic driver, a micro-electromechanical driver, etc. to achieve an auto-focus function, thereby forming an auto-focus camera module. It is understandable that in other embodiments, the lens 430 can be directly assembled to the molded base 412 of the photosensitive component 410.
所述滤光元件414包括一滤光元件主体4141和一遮光层4142,所述遮光层4142位于所述滤光元件主体4141的底侧并且位于所述滤光元件主体4141和所述模塑基座412之间,所述遮光层4142是吸光材料,其使所述滤光元件主体4141形成中间的有效透光区域41411和周围区域41412,穿过所述镜头430的光线只能透过所述有效透光区域41411才能到达所述模塑基座412的内部,所述滤光元件主体141材料可以包括IR膜(红外截止膜)、AR膜(减反射镀膜)、白玻璃、蓝玻璃、树脂材料、涂布复合式材料、水晶等。所述遮光层4142,其为环形结构,中间形成开窗,也就是说,所述遮光层4142形成用于使光线进入所述光窗4122继而到达所述感光元件413的光线通路41420并且减少到达所述感光元件413的杂散光。The filter element 414 includes a filter element body 4141 and a shading layer 4142. The shading layer 4142 is located on the bottom side of the filter element body 4141 and between the filter element body 4141 and the molded base 412. The shading layer 4142 is a light-absorbing material, which enables the filter element body 4141 to form an effective light-transmitting area 41411 in the middle and a surrounding area 41412. The light passing through the lens 430 can only pass through the effective light-transmitting area 41411 to reach the interior of the molded base 412. The filter element body 141 material may include IR film (infrared cutoff film), AR film (anti-reflection coating), white glass, blue glass, resin material, coated composite material, crystal, etc. The light-shielding layer 4142 is an annular structure with a window formed in the middle. That is, the light-shielding layer 4142 forms a light passage 41420 for allowing light to enter the light window 4122 and then reach the photosensitive element 413 and reduces stray light reaching the photosensitive element 413.
所述感光元件413具有中间的一感光区4131和位于所述感光区4131周围的一非感光区4132,所述遮光层4142具有一内边缘41421和一外边缘41422。所述遮光层4142的所述内边缘41421与光轴X之间的距离大于等于,或略小于所述感光区4131的外边缘41311与光轴X之间的距离。The photosensitive element 413 has a photosensitive area 4131 in the middle and a non-photosensitive area 4132 located around the photosensitive area 4131, and the light shielding layer 4142 has an inner edge 41421 and an outer edge 41422. The distance between the inner edge 41421 of the light shielding layer 4142 and the optical axis X is greater than or equal to, or slightly less than, the distance between the outer edge 41311 of the photosensitive area 4131 and the optical axis X.
所述遮光层4142的外边缘41422位于所述模塑基座412的顶表面4124的内边缘41241的外侧,即所述模塑基座412的所述顶表面4124的所述内边缘41241和所述遮光层4142的所述外边缘41422之间不会形成透光区。The outer edge 41422 of the shading layer 4142 is located outside the inner edge 41241 of the top surface 4124 of the molding base 412, that is, no light-transmitting area is formed between the inner edge 41241 of the top surface 4124 of the molding base 412 and the outer edge 41422 of the shading layer 4142.
在本发明的这个实施例中,所述模塑基座412的所述基座主体4121内表面沿其环绕方向具有多段内表面,例如可以是四段内表面,每段内表面包括沿不同方向延伸的多个部分,例如所述模塑基座412的所述基座主体4121包括三部分,即图29A中所示的位于所述光窗4122周围的一感光元件结合部41211和一顶侧延伸部41212,以及位于所述感光元件413周围的一体结合于所述感光元件413外周面和所述电路板411的顶表面的一电路板结合部41213,这三部分一体地延伸而形成整体的结构。所述感光元件结合部41211和所述感光元件结合部41211具有从所述感光元件413一体延伸的内表面,其中从所述感光元件413一体延伸的环绕内表面中的至少一段内表面定义为所述模塑基座412的第一部分内表面41231,所述顶侧延伸部41212具有从所述感光元件结合部41211一体的延伸的内表面,其形成所述模塑基座412的第二部分内表面41232,所述第二部分内表面41232一体地延伸于所述第一部分内表面41231。可以理解的是,各个所述第一部分内表面41231和所述第二部分内表面41232是所述座主体4121的环绕内表面某一段内表面;或者多段内表面都具有相同构造的所述第一部分内表面41231和所述第二部分内表面41232;或者所有内表面都具有所述第一部分内表面41231和所述第二部分内表面41232。In this embodiment of the present invention, the inner surface of the base body 4121 of the molded base 412 has multiple sections of inner surfaces along its circumferential direction, for example, it can be four sections of inner surfaces, each section of the inner surface includes multiple parts extending along different directions, for example, the base body 4121 of the molded base 412 includes three parts, namely, a photosensitive element combining portion 41211 and a top side extension portion 41212 located around the light window 4122 as shown in Figure 29A, and a circuit board combining portion 41213 located around the photosensitive element 413 and integrally combined with the outer peripheral surface of the photosensitive element 413 and the top surface of the circuit board 411, these three parts extend integrally to form an integral structure. The photosensitive element combining part 41211 and the photosensitive element combining part 41211 have inner surfaces integrally extending from the photosensitive element 413, wherein at least one section of the inner surfaces integrally extending from the photosensitive element 413 is defined as the first section inner surface 41231 of the mold base 412, and the top side extension part 41212 has an inner surface integrally extending from the photosensitive element combining part 41211, which forms the second section inner surface 41232 of the mold base 412, and the second section inner surface 41232 integrally extends from the first section inner surface 41231. It can be understood that each of the first section inner surface 41231 and the second section inner surface 41232 is a certain section of the inner surface of the surrounding inner surface of the seat body 4121; or multiple sections of the inner surface have the first section inner surface 41231 and the second section inner surface 41232 of the same structure; or all the inner surfaces have the first section inner surface 41231 and the second section inner surface 41232.
所述感光元件结合部41211和所述顶侧延伸部41212各自的内表面41231和41232分别以不同斜率延伸,所述顶侧延伸部41212的所述第二部分内表面41232相对于所述感光元件结合部41211的所述第一部分内表面41231以更大的斜率向上延伸,或者所述顶侧延伸部41212的所述第二部分内表面41232接近没有斜率地向上延伸,即所述顶侧延伸部41212的所述第二部分内表面41232基本垂直于所述感光元件413的顶表面地延伸,所述顶侧延伸部41212成为一垂直延伸部,从而使所述顶侧延伸部41212顶表面的面积能够相对较大,即所述顶侧延伸部41212顶表面决定所述模塑基座412的所述顶表面4124的面积,所述感光元件结合部41211和所述顶侧延伸部41212这样的延伸结构,能够增大所述模塑基座412的所述顶表面4124的面积,从而能够为所述感光组件410上方的镜头或镜头组件提供更大的安装面积,以更稳固地安装上方的镜头或镜头组件,并且能够减小所述滤光元件414的面积。The inner surfaces 41231 and 41232 of the photosensitive element combining portion 41211 and the top side extending portion 41212 extend at different slopes, respectively. The second inner surface 41232 of the top side extending portion 41212 extends upward at a greater slope than the first inner surface 41231 of the photosensitive element combining portion 41211, or the second inner surface 41232 of the top side extending portion 41212 extends upward with almost no slope, that is, the second inner surface 41232 of the top side extending portion 41212 extends substantially perpendicular to the top surface of the photosensitive element 413, and the top side extending portion 41212 extends upward at a greater slope than the first inner surface 41231 of the photosensitive element combining portion 41211. The extension portion 41212 becomes a vertical extension portion, so that the area of the top surface of the top side extension portion 41212 can be relatively large, that is, the top surface of the top side extension portion 41212 determines the area of the top surface 4124 of the molded base 412. The extension structure such as the photosensitive element combining portion 41211 and the top side extension portion 41212 can increase the area of the top surface 4124 of the molded base 412, thereby providing a larger installation area for the lens or lens assembly above the photosensitive component 410, so as to more stably install the upper lens or lens assembly, and can reduce the area of the filter element 414.
也就是说,为方便模塑工艺的脱模以及防止杂散光,所述感光元件结合部41211形成的结构为其内表面定义的所述第一部分内表面41231以相对较小斜率倾斜地从所述感光元件413向上延伸,所述顶侧延伸部41212的内表面定义的所述第二部分内表面41232从所述第一部分内表面41231转折地一体地延伸,并且以相对较大斜率或没有斜率地向上延伸,即所述模塑基座412的所述第二部分内表面41232和所述第一部分内表面41231之间形成了夹角,从而相对于以固定斜率倾斜向上延伸,能够有效地增加所述模塑基座412的所述顶表面4124的面积尺寸。That is to say, in order to facilitate demolding during the molding process and prevent stray light, the structure formed by the photosensitive element combining portion 41211 is that the first portion inner surface 41231 defined by its inner surface extends upward from the photosensitive element 413 at a relatively small slope, and the second portion inner surface 41232 defined by the inner surface of the top side extension portion 41212 extends integrally from the first portion inner surface 41231 in a turning manner, and extends upward at a relatively large slope or without a slope, that is, an angle is formed between the second portion inner surface 41232 and the first portion inner surface 41231 of the molding base 412, thereby effectively increasing the area size of the top surface 4124 of the molding base 412 relative to extending upward at a fixed slope.
如图29B所示,所述感光元件结合部41211的内表面定义的所述第一部分内表面41231与所述摄像模组400的光轴X之间的夹角为α,所述顶侧延伸部41212的内表面定义的所述第二部分内表面41232与所述摄像模组400的光轴X之间的夹角为β,其中α的数值范围为3°~80°,β的数值范围为0°~10°,并且α>β。例如在一个具体实施例中,α的数值为3°,β的数值为0°;在一个具体实施例中,α的数值为30°,β的数值为0°;在一个具体实施例中,α的数值为60°,β的数值为0°;在一个具体实施例中,α的数值为45°,β的数值为5°;在一个具体实施例中,α的数值为80°,β的数值为10°。As shown in FIG. 29B , the angle between the first part inner surface 41231 defined by the inner surface of the photosensitive element combining portion 41211 and the optical axis X of the camera module 400 is α, and the angle between the second part inner surface 41232 defined by the inner surface of the top side extending portion 41212 and the optical axis X of the camera module 400 is β, wherein the value range of α is 3° to 80°, the value range of β is 0° to 10°, and α>β. For example, in a specific embodiment, the value of α is 3°, and the value of β is 0°; in a specific embodiment, the value of α is 30°, and the value of β is 0°; in a specific embodiment, the value of α is 60°, and the value of β is 0°; in a specific embodiment, the value of α is 45°, and the value of β is 5°; in a specific embodiment, the value of α is 80°, and the value of β is 10°.
也就是说,所述顶侧延伸部41212的内表面定义的所述第二部分内表面41232与所述摄像模组400的光轴X之间的夹角β相对于所述感光元件结合部41211的内表面定义的所述第一部分内表面41231与所述摄像模组400的光轴X之间的夹角α具有更小的角度,从而使得所述顶侧延伸部41212的所述第二部分内表面41232以更大的斜率或沿垂直于所述感光元件413的方向地向上延伸,从而增大所述模塑基座412的所述顶表面4124的面积。That is to say, the angle β between the second-part inner surface 41232 defined by the inner surface of the top side extension portion 41212 and the optical axis X of the camera module 400 is smaller than the angle α between the first-part inner surface 41231 defined by the inner surface of the photosensitive element combining portion 41211 and the optical axis X of the camera module 400, so that the second-part inner surface 41232 of the top side extension portion 41212 extends upward with a larger slope or in a direction perpendicular to the photosensitive element 413, thereby increasing the area of the top surface 4124 of the molded base 412.
如图29B所示,在本发明的这个优选实施例中,优选地,所述感光元件结合部41211的厚度H1数值范围为0.05毫米~0.7毫米,所述顶侧延伸部41212的厚度H2数值范围为0.02毫米~0.6毫米。例如在一个具体实施例中,所述感光元件结合部41211的厚度H1数值范围为0.08毫米,所述顶侧延伸部41212的厚度H2数值范围为0.5毫米;在一个具体实施例中,所述感光元件结合部41211的厚度H1数值范围为0.4毫米,所述顶侧延伸部41212的厚度H2数值范围为0.3毫米;在一个具体实施例中,所述感光元件结合部41211的厚度H1数值范围为0.5毫米,所述顶侧延伸部41212的厚度H2数值范围为0.1毫米。As shown in FIG. 29B , in this preferred embodiment of the present invention, preferably, the thickness H1 of the photosensitive element combining portion 41211 has a value range of 0.05 mm to 0.7 mm, and the thickness H2 of the top side extending portion 41212 has a value range of 0.02 mm to 0.6 mm. For example, in a specific embodiment, the thickness H1 of the photosensitive element combining portion 41211 has a value range of 0.08 mm, and the thickness H2 of the top side extending portion 41212 has a value range of 0.5 mm; in a specific embodiment, the thickness H1 of the photosensitive element combining portion 41211 has a value range of 0.4 mm, and the thickness H2 of the top side extending portion 41212 has a value range of 0.3 mm; in a specific embodiment, the thickness H1 of the photosensitive element combining portion 41211 has a value range of 0.5 mm, and the thickness H2 of the top side extending portion 41212 has a value range of 0.1 mm.
可以理解的是,所述顶侧延伸部41212的所述第二部分内表面41232从所述第一部分内表面41231转折而以与光轴X之间更小角度的方向延伸,从而使得在模塑工艺中能够使压合于所述感光元件413的压头能够避开所述电路板411和所述感光元件413之间的所述连接线415,从而防止将所述连接线415压坏。也就是说,在一些情况中,如果要形成的所述模塑基座412以相对较小的固定斜率延伸时,如内表面与光轴X之间夹角为45°~80°,在模塑工艺中压合于所述感光元件413的压头可能会碰到所述连接线415而导致所述连接线415的损坏。It is understandable that the second inner surface 41232 of the top extension 41212 turns from the first inner surface 41231 and extends in a direction with a smaller angle with the optical axis X, so that the pressing head pressed on the photosensitive element 413 can avoid the connecting wire 415 between the circuit board 411 and the photosensitive element 413 during the molding process, thereby preventing the connecting wire 415 from being crushed. That is, in some cases, if the mold base 412 to be formed extends at a relatively small fixed slope, such as an angle of 45° to 80° between the inner surface and the optical axis X, the pressing head pressed on the photosensitive element 413 during the molding process may touch the connecting wire 415 and cause damage to the connecting wire 415.
如图30中所示,所述感光元件结合部41211的内表面定义的所述第一部分内表面41231与所述摄像模组400的光轴X之间的夹角α可以相对较大,这样入射至所述第一部分内表面41231的光线L12便不会被直接反射至所述感光元件413而形成杂散光。也就是说,所述感光元件结合部41211和所述顶侧延伸部41212互相配合,所述感光元件结合部41211的结构方便脱模和减小杂散光,所述顶侧延伸部41212用来增大所述模塑基座412的所述顶表面4124的面积和所述顶侧延伸部41212这样的结构避免模塑工艺所述连接线415被压头压坏。As shown in FIG. 30 , the angle α between the first part inner surface 41231 defined by the inner surface of the photosensitive element combination part 41211 and the optical axis X of the camera module 400 can be relatively large, so that the light L12 incident on the first part inner surface 41231 will not be directly reflected to the photosensitive element 413 to form stray light. In other words, the photosensitive element combination part 41211 and the top side extension part 41212 cooperate with each other, the structure of the photosensitive element combination part 41211 facilitates demoulding and reduces stray light, the top side extension part 41212 is used to increase the area of the top surface 4124 of the molding base 412, and the structure of the top side extension part 41212 prevents the connecting line 415 from being crushed by the pressure head during the molding process.
即优选地,如图29B中所示,所述第一部分内表面41231和所述第二部分内表面41232相连接的位置41230位于所述感光元件413的外边缘41321的内侧,即所述第一部分内表面41231和所述第二部分内表面41232相连接的位置41230与光轴X之间的距离D1小于所述感光元件413的所述非感光区4132的外边缘41321与光轴X之间的距离D2,从而使得所述感光元件结合部41211与所述感光元件413之间的部分的尺寸较小,从而在模塑工艺中减小所述模塑材料416产生“飞边”的可能性。That is, preferably, as shown in Figure 29B, the position 41230 where the inner surface 41231 of the first part and the inner surface 41232 of the second part are connected is located on the inner side of the outer edge 41321 of the photosensitive element 413, that is, the distance D1 between the position 41230 where the inner surface 41231 of the first part and the inner surface 41232 of the second part and the optical axis X is smaller than the distance D2 between the outer edge 41321 of the non-photosensitive area 4132 of the photosensitive element 413 and the optical axis X, so that the size of the portion between the photosensitive element combining portion 41211 and the photosensitive element 413 is smaller, thereby reducing the possibility of the molding material 416 generating "flash" during the molding process.
进一步优选地,所述第一部分内表面41231和所述第二部分内表面41232相连接的位置41230位于所述连接线415的内侧,所述第一部分内表面41231和所述第二部分内表面41232相连接的位置41230与光轴X之间的距离D1小于所述连接线415与光轴X之间的距离D3。所述感光元件结合部41211和所述顶侧延伸部41212之间的转折点不超过所述连接线415所在的位置,即所述感光元件结合部41211在还没延伸至所述连接线415的位置前即完成向所述顶侧延伸部41212的过渡,从而避免所述连接线415在模塑工艺被压头压坏。例如所述顶侧延伸部41212是一垂直延伸部时,所述模塑基座412的所述顶表面4124的内边缘41241的位置与所述摄像模组400的光轴X之间的距离不小于所述连接线415与所述摄像模组的光轴X之间的距离,从而使所述顶侧延伸部41212增大所述模塑基座412的所述顶表面4124的面积,并且一体地将所述连接线415包埋并不损坏所述连接线415。Further preferably, the position 41230 where the first portion inner surface 41231 and the second portion inner surface 41232 are connected is located inside the connecting line 415, and the distance D1 between the position 41230 where the first portion inner surface 41231 and the second portion inner surface 41232 are connected and the optical axis X is less than the distance D3 between the connecting line 415 and the optical axis X. The turning point between the photosensitive element coupling portion 41211 and the top side extension portion 41212 does not exceed the position where the connecting line 415 is located, that is, the photosensitive element coupling portion 41211 completes the transition to the top side extension portion 41212 before extending to the position of the connecting line 415, thereby preventing the connecting line 415 from being crushed by the pressing head during the molding process. For example, when the top side extension portion 41212 is a vertical extension portion, the distance between the position of the inner edge 41241 of the top surface 4124 of the molded base 412 and the optical axis X of the camera module 400 is not less than the distance between the connecting line 415 and the optical axis X of the camera module, so that the top side extension portion 41212 increases the area of the top surface 4124 of the molded base 412, and integrally buries the connecting line 415 without damaging the connecting line 415.
可以理解的是,所述模塑基座412的所述感光元件结合部41211的内表面41231倾斜地延伸从而方便模塑工艺中脱模操作和减小到达所述感光元件413的杂散光,而所述顶侧延伸部41212的内表面41232从所述感光元件结合部41211的内表面41231一体地转折地延伸从而所述感光元件结合部41211和所述顶侧延伸部41212相配合,以在减小杂散光的情况下尽量增大所述模塑基座412的顶表面的面积。It can be understood that the inner surface 41231 of the photosensitive element combining portion 41211 of the molding base 412 extends obliquely so as to facilitate the demolding operation in the molding process and reduce the stray light reaching the photosensitive element 413, and the inner surface 41232 of the top side extension portion 41212 extends integrally from the inner surface 41231 of the photosensitive element combining portion 41211 so that the photosensitive element combining portion 41211 and the top side extension portion 41212 cooperate to maximize the area of the top surface of the molding base 412 while reducing the stray light.
另外,所述滤光元件414在底侧设置有所述遮光层4142时,如图30中所示,入射至所述滤光元件414的所述滤光元件主体4141上表面的部分杂散光线L11被所述滤光元件主体4141的上表面反射而不会进入所述模塑基座412的所述光窗4122,并且折射进入所述遮光层4142上方的所述透光区域41411外侧的周围区域41412时,会被所述遮光层4142吸收而不能进入所述模塑基座412内部的所述光窗4122,从而起到阻挡一部分杂散光的目的。In addition, when the filter element 414 is provided with the shading layer 4142 on the bottom side, as shown in FIG30 , part of the stray light L11 incident on the upper surface of the filter element body 4141 of the filter element 414 is reflected by the upper surface of the filter element body 4141 and does not enter the light window 4122 of the molded base 412, and when it is refracted into the surrounding area 41412 outside the light-transmitting area 41411 above the shading layer 4142, it is absorbed by the shading layer 4142 and cannot enter the light window 4122 inside the molded base 412, thereby achieving the purpose of blocking part of the stray light.
当另一部分杂散光L12穿过所述滤光元件主体4141的所述有效透光区域41411而入射至所述第一部分内表面41231时,会被所述模塑基座412的倾斜的所述第一部分内表面41231向上反射至所述遮光层4142或经进一步被所述第二部分内表面41232进一步反射至所述遮光层4142,从而被所述遮光层4142吸收,从而不会进一步被反射而到达所述感光元件413,影响所述摄像模组400的成像质量。When another part of the stray light L12 passes through the effective light-transmitting area 41411 of the filter element body 4141 and is incident on the first part inner surface 41231, it will be reflected upward to the shading layer 4142 by the inclined first part inner surface 41231 of the molded base 412 or further reflected to the shading layer 4142 by the second part inner surface 41232, thereby being absorbed by the shading layer 4142 and will not be further reflected to reach the photosensitive element 413, affecting the imaging quality of the camera module 400.
相应地,所述遮光层4142和所述模塑基座412的所述第二部分内表面41232相邻近,所述模塑基座412的所述第二部分内表面41232自所述遮光层4142向下延伸,并且在所述遮光层4142,所述第一部分内表面41231和第二部分内表面41232之间,所述光窗4122的外侧部分形成一抑光槽41221,所述抑光槽41221是一个用来抑止杂散光射出的空间。更具体地,如图30所示,杂散光L12进入所述抑光槽41221之中,从而不能在所述抑光槽41221中射出。Correspondingly, the light shielding layer 4142 and the second inner surface 41232 of the mold base 412 are adjacent to each other, the second inner surface 41232 of the mold base 412 extends downward from the light shielding layer 4142, and a light suppression groove 41221 is formed at the outer portion of the light window 4122 between the light shielding layer 4142, the first inner surface 41231 and the second inner surface 41232, and the light suppression groove 41221 is a space for suppressing the emission of stray light. More specifically, as shown in FIG30 , the stray light L12 enters the light suppression groove 41221, and thus cannot be emitted from the light suppression groove 41221.
可以理解的是,因为所述遮光层4142和所述模塑基座412的所述第二部分内表面41232相邻近,从而所述遮光层4142有效地减小穿过所述滤光元件主体4141而到达所述第二部分内表面41232的光线,从而避免入射至所述第二部分内表面41232的光线被所述第二部分内表面41232反射而到达所述感光元件413形成杂散光并影响所述摄像模组400的成像质量。如图30中所示,所述第二部分内表面41232自所述遮光层4142延伸向下延伸,所述遮光层4142自所述第二部分内表面41232水平方向延伸,所述遮光层4142和所述第二部分内表面41232之间形成夹角γ,夹角γ是锐角或直角,从而形成的这样结构的所述抑光槽41221避免入射至所述内表面4123的光线被反射向所述感光元件413而形成杂散光。It can be understood that, because the light shielding layer 4142 and the second portion inner surface 41232 of the mold base 412 are adjacent, the light shielding layer 4142 effectively reduces the light that passes through the filter element body 4141 and reaches the second portion inner surface 41232, thereby preventing the light incident on the second portion inner surface 41232 from being reflected by the second portion inner surface 41232 and reaching the photosensitive element 413 to form stray light and affect the imaging quality of the camera module 400. As shown in FIG. 30 , the second portion inner surface 41232 extends downward from the light shielding layer 4142, and the light shielding layer 4142 extends horizontally from the second portion inner surface 41232, and an angle γ is formed between the light shielding layer 4142 and the second portion inner surface 41232, and the angle γ is an acute angle or a right angle, so that the light suppression groove 41221 with such a structure prevents the light incident on the inner surface 4123 from being reflected toward the photosensitive element 413 to form stray light.
所述滤光元件4141可以贴装于所述模塑基座412的所述顶表面4124,如通过胶水粘合于所述模塑基座412的所述顶表面4124。所述遮光层4142,其是黑色吸光不透光性材料,可以以各种方式形成在所述滤光元件主体4141的底表面,如贴合于所述滤光元件主体4141的底表面,或者采用黄光制程或丝印工艺将所述遮光层4142形成在所述滤光元件主体4141的底表面。The filter element 4141 can be attached to the top surface 4124 of the mold base 412, such as being bonded to the top surface 4124 of the mold base 412 by glue. The light shielding layer 4142, which is a black light-absorbing and light-impermeable material, can be formed on the bottom surface of the filter element body 4141 in various ways, such as being attached to the bottom surface of the filter element body 4141, or being formed on the bottom surface of the filter element body 4141 by a yellow light process or a silk screen process.
如图31A至图31C是根据本发明的所述感光组件410的一体成型的所述电路板411,所述模塑基座412和所述感光元件413的一体组件的制造过程示意图。其制造设备4200包括一成型模具4210,所述成型模具4210包括能够开模和合模的一第一模具4211和一第二模具4212,即一模具固定装置能够将所述第一模具4211和所述第二模具4212相分开和相密合形成一成型腔4213,在合模时,连接在所述感光元件413的所述电路板411固定于所述成型腔4213内,并且流体状的所述模塑材料416进入所述成型腔4213,从而一体成型于所述电路板411和所述感光元件413上,并且经固化以后形成一体成型于所述电路板411和所述感光元件413上的所述模塑基座412。可以理解的是,在生产工艺中,通常以拼板的方式生成上述一体组件,即在电路板拼板上形成连体模塑基座,然而经切割而形成本发明的所述一体组件。在图31A至图31C中,以示意一个所述一体组件的形成过程为例说明。As shown in FIG. 31A to FIG. 31C, it is a schematic diagram of the manufacturing process of the integrated component of the integrated circuit board 411, the molding base 412 and the photosensitive element 413 of the photosensitive component 410 according to the present invention. Its manufacturing equipment 4200 includes a molding mold 4210, and the molding mold 4210 includes a first mold 4211 and a second mold 4212 that can be opened and closed, that is, a mold fixing device can separate and close the first mold 4211 and the second mold 4212 to form a molding cavity 4213. When the mold is closed, the circuit board 411 connected to the photosensitive element 413 is fixed in the molding cavity 4213, and the fluid molding material 416 enters the molding cavity 4213, so as to be integrally molded on the circuit board 411 and the photosensitive element 413, and after being cured, the molding base 412 integrally molded on the circuit board 411 and the photosensitive element 413 is formed. It is understandable that in the production process, the above-mentioned integrated component is usually produced by paneling, that is, a one-piece molded base is formed on the circuit board panel, and then the integrated component of the present invention is formed by cutting. In Figures 31A to 31C, the formation process of an integrated component is illustrated as an example.
更具体地,所述成型模具4210进一步具有一基座成型导槽4215以及包括位于所述基座成型导槽4215内的一光窗成型部4214。在所述第一和第二模具4211和4212合模时,所述光窗成型部4214和所述基座成型导槽4215延伸在所述成型腔4213内,并且流体状的所述模塑材料416被填充进入所述基座成型导槽4215,而对应所述光窗成型部4214的位置不能填充流体状的所述模塑材料416,从而在对应所述基座成型导槽4215的位置,流体状的所述模塑材料416经固化以后可以形成所述模塑基座412,其包括对应各个所述感光组件410的所述模塑基座412的环形的模塑基座主体4121,而在对应所述光窗成型部4214的位置会形成所述模塑基座412的所述光窗4122。所述模塑材料416可以选择但不限于尼龙、LCP(Liquid Crystal Polymer,液晶高分子聚合物)、PP(Polypropylene,聚丙烯)、环氧树脂等。More specifically, the molding die 4210 further has a base molding guide groove 4215 and a light window molding portion 4214 located in the base molding guide groove 4215. When the first and second molds 4211 and 4212 are molded together, the light window molding portion 4214 and the base molding guide groove 4215 extend in the molding cavity 4213, and the fluid molding material 416 is filled into the base molding guide groove 4215, while the position corresponding to the light window molding portion 4214 cannot be filled with the fluid molding material 416, so that at the position corresponding to the base molding guide groove 4215, the fluid molding material 416 can form the molding base 412 after solidification, which includes an annular molding base body 4121 of the molding base 412 corresponding to each of the photosensitive components 410, and the light window 4122 of the molding base 412 is formed at the position corresponding to the light window molding portion 4214. The molding material 416 may be selected from, but not limited to, nylon, LCP (Liquid Crystal Polymer), PP (Polypropylene), epoxy resin, and the like.
更具体地,在所述第一和第二模具4211和4212合模并执行模塑步骤时,所述光窗成型部4214叠合于所述感光元件413的顶表面并紧密贴合,从而流体状的所述模塑材料416被阻止进入所述电路板411上的所述感光元件413的所述感光区4131,从而在对应所述光窗成型部4214的位置能够最终形成所述模塑基座412的所述光窗4122。可以理解的是所述光窗成型部4214可以是实心结构,也可以是如图中所示的内部具有凹槽形状的结构。可以理解的是,在另外的变形中,所述第一模具4211底侧还可设置一弹性膜4217,提供缓冲和方便模塑工艺之后脱模。More specifically, when the first and second molds 4211 and 4212 are molded together and the molding step is performed, the light window molding part 4214 is superimposed on the top surface of the photosensitive element 413 and fits tightly, so that the fluid molding material 416 is prevented from entering the photosensitive area 4131 of the photosensitive element 413 on the circuit board 411, so that the light window 4122 of the molding base 412 can be finally formed at the position corresponding to the light window molding part 4214. It is understandable that the light window molding part 4214 can be a solid structure, or a structure with a groove shape inside as shown in the figure. It is understandable that in another variation, an elastic film 4217 can also be set on the bottom side of the first mold 4211 to provide buffering and facilitate demolding after the molding process.
如图31A至图31C中所示,所述光窗成型部4214压合于所述感光元件413,为对应形成所述模塑基座412的所述感光元件结合部41211和所述顶侧延伸部41212,所述光窗成型部4214具有一底侧成型部42141和一顶侧成型部42142,所述底侧成型部42141是锥台形结构,其从底侧朝向顶侧方向具有渐大的内径。其中所述底侧成型部42141的外表面421411与垂直于所述感光元件413的光轴X(图中示意的垂直方向)之间形成夹角α,顶侧成型部42142的外表面421421与垂直于所述感光元件413的光轴X之间形成夹角β。相应地,α的数值范围为3°~80°,β的数值范围为0°~10°,并且α>β。所述顶侧成型部42142从所述底侧成型部42141转向地延伸,在模塑工艺中不会压到所述连接线415而造成所述连接线415的损坏。所述底侧成型部42141外表面411411倾斜地延伸,而不是直接形成尖锐直角,其高度至少0.05毫米,从而在模塑工艺中,防止弹性膜4217被刺破。As shown in FIG. 31A to FIG. 31C , the light window molding part 4214 is pressed on the photosensitive element 413 to form the photosensitive element coupling part 41211 and the top side extension part 41212 of the mold base 412. The light window molding part 4214 has a bottom side molding part 42141 and a top side molding part 42142. The bottom side molding part 42141 is a frustum-shaped structure with a gradually increasing inner diameter from the bottom side toward the top side. The outer surface 421411 of the bottom side molding part 42141 forms an angle α with the optical axis X (vertical direction shown in the figure) perpendicular to the photosensitive element 413, and the outer surface 421421 of the top side molding part 42142 forms an angle β with the optical axis X perpendicular to the photosensitive element 413. Accordingly, the numerical range of α is 3° to 80°, the numerical range of β is 0° to 10°, and α>β. The top molding part 42142 extends in a diagonal manner from the bottom molding part 42141, and will not press the connection line 415 during the molding process to cause damage to the connection line 415. The outer surface 411411 of the bottom molding part 42141 extends obliquely instead of directly forming a sharp right angle, and its height is at least 0.05 mm, thereby preventing the elastic film 4217 from being punctured during the molding process.
所述光窗成型部4214从底侧朝向顶侧方向具有第一部分外表面421411和第二部分外表面421421,其分别与垂直于所述感光元件413的光轴X之间形成夹角α和β,α的数值范围为3°~80°,β的数值范围为0°~10°,并且α>β。从而在模塑工艺之后,使所述模塑基座412形成所述感光元件结合部41211和所述顶侧延伸部41212,并且使所述感光元件结合部41211形成的结构为其内表面定义的所述第一部分内表面41231以相对较小斜率倾斜地从所述感光元件413向上延伸,所述顶侧延伸部41212的内表面定义的所述第二部分内表面41232从所述第一部分内表面41231转折地一体地延伸,并且以相对较大斜率或没有斜率地向上延伸。即所述感光元件结合部41211的内表面定义的所述第一部分内表面41231与所述摄像模组400的光轴X之间的夹角为α,所述顶侧延伸部41212的内表面定义的所述第二部分内表面41232与所述摄像模组400的光轴X之间的夹角为β,其中α的数值范围为3°~80°,β的数值范围为0°~10°,并且α>β。可以理解的是,所述光窗成型部4214这样转折延伸的结构,在模塑工艺中可以减小进入所述感光元件413的所述非感光区4132和所述光窗成型部4214的所述第一部分外表面421411的所述基座成型导槽4215的底侧部分的空间41251的所述模塑材料416,从而该空间内所述模塑材料416的体积较小,产生的压力和压强较小,从而不容易进入所述感光元件413的所述感光区4131,即避免“飞边”的产生。The light window molding part 4214 has a first part outer surface 421411 and a second part outer surface 421421 from the bottom side to the top side, which respectively form angles α and β with the optical axis X perpendicular to the photosensitive element 413, wherein the numerical range of α is 3° to 80°, the numerical range of β is 0° to 10°, and α>β. Thus, after the molding process, the molding base 412 forms the photosensitive element combining part 41211 and the top side extending part 41212, and the structure formed by the photosensitive element combining part 41211 is such that the first part inner surface 41231 defined by the inner surface thereof extends upward from the photosensitive element 413 at a relatively small slope, and the second part inner surface 41232 defined by the inner surface of the top side extending part 41212 extends from the first part inner surface 41231 in a turning manner and extends upward at a relatively large slope or without a slope. That is, the angle between the first part inner surface 41231 defined by the inner surface of the photosensitive element combining part 41211 and the optical axis X of the camera module 400 is α, and the angle between the second part inner surface 41232 defined by the inner surface of the top side extension part 41212 and the optical axis X of the camera module 400 is β, wherein the numerical range of α is 3° to 80°, the numerical range of β is 0° to 10°, and α>β. It can be understood that the structure of the light window molding part 4214 with such a turning and extension can reduce the amount of the molding material 416 that enters the non-photosensitive area 4132 of the photosensitive element 413 and the space 41251 on the bottom side of the base molding guide groove 4215 of the first part outer surface 421411 of the light window molding part 4214 during the molding process, so that the volume of the molding material 416 in the space is smaller, and the pressure and pressure generated are smaller, making it less likely to enter the photosensitive area 4131 of the photosensitive element 413, thereby avoiding the generation of "flash".
在本发明的这个模塑工艺中,所述基座成型导槽4215的底侧位于所述感光元件413和所述模塑基座412的所述第一部分外表面421411之间的部分形成一填充槽42151。模塑形成所述模塑基座412的所述模塑材料416不容易进入所述感光元件413和所述光窗成型部4214的底表面之间而形成“飞边”,从而减小所述感光元件413的所述感光区4131被污染的可能性。更具体地,通过减小所述感光元件413和所述光窗成型部4214的第一部分外表面421411之间的所述填充槽42151的容积,减小进入所述填充槽42151的所述模塑材料416产生的压力和压强,从而减小所述模塑材料416进入所述感光元件413和所述光窗成型部4214的底表面之间而形成“飞边”的可能性。In this molding process of the present invention, the bottom side of the base molding guide groove 4215 is located between the photosensitive element 413 and the first part outer surface 421411 of the molding base 412 to form a filling groove 42151. The molding material 416 molded to form the molding base 412 is not easy to enter between the photosensitive element 413 and the bottom surface of the light window molding part 4214 to form "flash", thereby reducing the possibility of the photosensitive area 4131 of the photosensitive element 413 being contaminated. More specifically, by reducing the volume of the filling groove 42151 between the photosensitive element 413 and the first part outer surface 421411 of the light window molding part 4214, the pressure and pressure generated by the molding material 416 entering the filling groove 42151 are reduced, thereby reducing the possibility of the molding material 416 entering between the photosensitive element 413 and the bottom surface of the light window molding part 4214 to form "flash".
在本发明的这个优选实施例中,所述光窗成型部4214的外表面具有不同方向延伸的外表面,其顶侧的外表面即第二部分外表面421421与所述感光组件的光轴X之间的夹角小于底侧的外表面即第一部分外表面421411与光轴X之间的夹角,从而减小所述光窗成型部4214的所述第一部分外表面421411和所述感光元件413之间形成的所述填充槽42151的容积,从而减小“飞边”的产生的可能性。In this preferred embodiment of the present invention, the outer surface of the light window molding portion 4214 has outer surfaces extending in different directions, and the angle between the outer surface of the top side, i.e., the second part outer surface 421421, and the optical axis X of the photosensitive component is smaller than the angle between the outer surface of the bottom side, i.e., the first part outer surface 421411, and the optical axis X, thereby reducing the volume of the filling groove 42151 formed between the first part outer surface 421411 of the light window molding portion 4214 and the photosensitive element 413, thereby reducing the possibility of generating "flash".
另外,所述光窗成型部所述顶侧的第二部分外表面421421以与光轴X之间较小夹角的方向延伸,从而不像图1B中示意的倾斜外表面方便导引封装材料进入该填充槽,本发明的这个实施例中,所述光窗成型部所述顶侧的第二部分外表面421421能够起到一定程度的阻挡效果,即因为其从所述第一部分外表面421411转折地一体延伸,不是类似图1B中线性倾斜延伸的导引面结构,从而在一定程度上减缓进入所述填充槽42151的所述模塑材料416的流速,减小所述模塑材料416进入所述填充槽42151而产生的压力,从而减小“飞边”的产生的可能性。而且因为在一体模塑工艺中所述模塑材料416不容易形成“飞边”,从而所述光窗成型部4214不需要以较大的压力压合于所述感光元件413上,从而避免所述感光元件413被压坏。如图32A所示,根据本发明的上述第三个优选实施例的一个变形实施方式,在这个实施例中,所述滤光元件主体4141的顶表面还设置有一顶侧遮光层4143,从而所述顶侧遮光层4143和所述遮光层4142配合增强减小杂散光的效果。更具体地,入射至所述顶侧遮光层4143的光线L21被所述顶侧遮光层4143吸收,光线L22会被所述遮光层4142吸收。可以理解的的是,上述第三个优选实施例也可以设置有所述顶侧遮光层4143。In addition, the second portion outer surface 421421 of the top side of the light window molding portion extends in a direction with a smaller angle with the optical axis X, so that it is not as convenient as the inclined outer surface shown in FIG. 1B to guide the packaging material into the filling groove. In this embodiment of the present invention, the second portion outer surface 421421 of the top side of the light window molding portion can play a certain degree of blocking effect, that is, because it is turned and integrally extended from the first portion outer surface 421411, it is not a linearly inclined extending guide surface structure similar to FIG. 1B, so that the flow rate of the molding material 416 entering the filling groove 42151 is slowed down to a certain extent, and the pressure generated by the molding material 416 entering the filling groove 42151 is reduced, thereby reducing the possibility of "flash" generation. In addition, because the molding material 416 is not easy to form "flash" in the integral molding process, the light window molding portion 4214 does not need to be pressed on the photosensitive element 413 with a large pressure, thereby preventing the photosensitive element 413 from being crushed. As shown in FIG32A , according to a variant implementation of the third preferred embodiment of the present invention, in this embodiment, a top side light shielding layer 4143 is further provided on the top surface of the filter element body 4141, so that the top side light shielding layer 4143 and the light shielding layer 4142 cooperate to enhance the effect of reducing stray light. More specifically, the light L21 incident on the top side light shielding layer 4143 is absorbed by the top side light shielding layer 4143, and the light L22 is absorbed by the light shielding layer 4142. It is understandable that the third preferred embodiment may also be provided with the top side light shielding layer 4143.
如图32B所示,根据本发明的上述第三个优选例的一个变形实施方式,所述摄像模组400包括所述感光组件410,所述镜头430和一镜头承载元件440。所述镜头430组装于所述镜头承载元件440,以形成一镜头组件。所述镜头承载元件440可以是一固定镜筒,从而形成一定焦摄像模组。As shown in FIG32B , according to a modified implementation of the third preferred embodiment of the present invention, the camera module 400 includes the photosensitive component 410, the lens 430 and a lens bearing element 440. The lens 430 is assembled to the lens bearing element 440 to form a lens assembly. The lens bearing element 440 can be a fixed lens barrel, thereby forming a fixed-focus camera module.
对应地,所述感光组件410包括一电路板411,一模塑基座412,一感光元件413和一滤光元件414,所述模塑基座412包括一基座主体4121,其一体地成型于所述电路板411和所述感光元件413并形成一光窗4122,所述光窗4122是一封闭空间,并且给所述感光元件413提供光线通路。所述滤光元件414包括一滤光元件主体4141和一遮光层4142,所述遮光层4142是吸光不透光材料,其位于所述滤光元件主体4141的底侧并且位于所述滤光元件主体4141和所述模塑基座412之间。Correspondingly, the photosensitive component 410 includes a circuit board 411, a molded base 412, a photosensitive element 413 and a filter element 414. The molded base 412 includes a base body 4121, which is integrally formed with the circuit board 411 and the photosensitive element 413 and forms a light window 4122. The light window 4122 is a closed space and provides a light path for the photosensitive element 413. The filter element 414 includes a filter element body 4141 and a light shielding layer 4142. The light shielding layer 4142 is a light-absorbing and light-impermeable material, which is located at the bottom side of the filter element body 4141 and between the filter element body 4141 and the molded base 412.
其中所述模塑基座412在其顶侧具有一顶侧凹槽4125,所述顶侧凹槽4125用于组装所述滤光元件414。也就是说,在本发明的这个实施例中,所述模塑基座412的顶表面4124可以是多级台阶面,所述顶表面4124分成不共面的多部分顶表面,如一第一部分顶表面4124a和一第二部分顶表面4124b,所述第一部分顶表面4124a相对于所述第二部分顶表面4124b朝向所述感光元件413的方向凹进,这样在所述第一部分顶表面4124a顶侧形成所述顶侧凹槽4125,所述滤光元件414组装于所述顶侧凹槽4125。The mold base 412 has a top side groove 4125 on its top side, and the top side groove 4125 is used to assemble the filter element 414. That is, in this embodiment of the present invention, the top surface 4124 of the mold base 412 can be a multi-step surface, and the top surface 4124 is divided into multiple non-coplanar top surface parts, such as a first part top surface 4124a and a second part top surface 4124b, and the first part top surface 4124a is recessed relative to the second part top surface 4124b toward the direction of the photosensitive element 413, so that the top side groove 4125 is formed on the top side of the first part top surface 4124a, and the filter element 414 is assembled in the top side groove 4125.
所述模塑基座412的所述顶侧延伸部41212相应地呈两段式,并且在其顶侧形成所述顶侧凹槽4125。所述模塑基座412的内表面4123相应包括所述感光元件结合部41211的所述第一部分内表面41231以及所述顶侧延伸部41212形成的第二部分内表面41232和第三部分内表面41233,所述遮光层4142和所述模塑基座412的所述第二部分内表面41232相邻近,并且与所述第一部分内表面41231以及所述第二部分内表面41232之间形成上述抑光槽41221,从而形成一个抑止杂散光射出的空间。即入射至所述第一部分内表面41231的光线被直接反射至所述遮光层4142或进一步被所述第二部分内表面41232反射至所述遮光层4142从而被所述遮光层4142吸收,从而减少杂散光。所述滤光元件414顶侧也设置有所述顶侧遮光层4143,增强消除杂散光的效果。The top extension 41212 of the mold base 412 is correspondingly in two sections, and the top groove 4125 is formed on the top side thereof. The inner surface 4123 of the mold base 412 includes the first inner surface 41231 of the photosensitive element combination portion 41211 and the second inner surface 41232 and the third inner surface 41233 formed by the top extension 41212. The light shielding layer 4142 is adjacent to the second inner surface 41232 of the mold base 412, and the light suppression groove 41221 is formed between the first inner surface 41231 and the second inner surface 41232, thereby forming a space to suppress the emission of stray light. That is, the light incident on the first portion inner surface 41231 is directly reflected to the light shielding layer 4142 or further reflected to the light shielding layer 4142 by the second portion inner surface 41232 and then absorbed by the light shielding layer 4142, thereby reducing stray light. The top side light shielding layer 4143 is also provided on the top side of the filter element 414 to enhance the effect of eliminating stray light.
可以理解的是,上述图28至图33的实施例中,所述连接线415的打线方向是从所述感光元件413至所述电路板411,即即通过在所述感光元件413上设置所述感光元件连接盘,打线治具先在所述感光元件连接盘的顶端打线形成连接至所述感光元件连接盘的所述连接线415的第一端,然后会抬高预设位置,然后朝向电路板上的电路板连接盘方向移动并再下降以在所述电路板连接盘的顶端形成连接至所述电路板连接盘的所述连接线415的第二端。It can be understood that in the embodiments of Figures 28 to 33 above, the bonding direction of the connecting wire 415 is from the photosensitive element 413 to the circuit board 411, that is, by setting the photosensitive element connecting disk on the photosensitive element 413, the bonding jig first bonds at the top of the photosensitive element connecting disk to form the first end of the connecting wire 415 connected to the photosensitive element connecting disk, then raises the preset position, and then moves toward the circuit board connecting disk on the circuit board and then descends to form the second end of the connecting wire 415 connected to the circuit board connecting disk at the top of the circuit board connecting disk.
如图33所示,根据本发明的上述第三个优选例的另一个变形实施方式,所述摄像模组400的所述感光组件410的所述电路板411的所述电子元器件4112贴装在其底侧,相应地所述感光组件410还包括一个或多个底侧模塑部419,其一体地包埋所述电子元器件4112。即所述电路板411顶侧没有贴装所述电子元器件4112,这些电子元器件4112被设置在所述电路板411的底侧,并通过所述底侧模塑部419,其可以是多个独立部分,也可以形成一个整体模塑底座,将所述电子元器件4112包埋并形成底侧平整支撑面。所述底侧模塑部419和所述模塑基座412可以分别独立地形成,也可能是在一次模塑工艺中形成,如所述电路板411可以具有穿孔,所述模塑材料416在模塑工艺中可以到达所述电路板411的两侧。As shown in FIG. 33 , according to another variant implementation of the third preferred example of the present invention, the electronic components 4112 of the circuit board 411 of the photosensitive component 410 of the camera module 400 are mounted on the bottom side thereof, and accordingly, the photosensitive component 410 further includes one or more bottom side molding parts 419, which integrally embed the electronic components 4112. That is, the electronic components 4112 are not mounted on the top side of the circuit board 411, and these electronic components 4112 are arranged on the bottom side of the circuit board 411, and through the bottom side molding part 419, which can be multiple independent parts or form an integral molding base, the electronic components 4112 are embedded and the bottom side flat support surface is formed. The bottom side molding part 419 and the molding base 412 can be formed separately and independently, or they can be formed in a single molding process, such as the circuit board 411 can have perforations, and the molding material 416 can reach both sides of the circuit board 411 during the molding process.
可以理解的是,所述感光元件413下方的所述电路板411底侧的空间也能被用来布置所述电子元器件4112,从而不像上述实施例中将所述电子元器件4112需要布置在所述感光元件413的四周,这个实施例中,所述电路板411的面积尺寸得以显著减小。It can be understood that the space on the bottom side of the circuit board 411 below the photosensitive element 413 can also be used to arrange the electronic components 4112, so that unlike the above embodiment, the electronic components 4112 need to be arranged around the photosensitive element 413. In this embodiment, the area size of the circuit board 411 can be significantly reduced.
相应地,所述模塑基座412包括所述感光元件结合部41211以及所述顶侧延伸部41212,这样在所述感光组件410的尺寸进一步减小情况下,通过所述顶侧延伸部41212转折地延伸,增大所述模塑基座412所述顶表面4124的面积,以提供更大的安装面给所述镜头承载元件440和所述滤光元件414。并且所述滤光元件414包括设置在所述滤光元件主体4141两侧的底侧遮光层4142和顶侧遮光层4143,从而增强消除杂散光的效果。Accordingly, the mold base 412 includes the photosensitive element combining portion 41211 and the top extension portion 41212, so that when the size of the photosensitive component 410 is further reduced, the top extension portion 41212 is extended in a turning manner to increase the area of the top surface 4124 of the mold base 412, so as to provide a larger mounting surface for the lens bearing element 440 and the filter element 414. In addition, the filter element 414 includes a bottom light shielding layer 4142 and a top light shielding layer 4143 arranged on both sides of the filter element body 4141, so as to enhance the effect of eliminating stray light.
如图34中所示,所述感光元件413和所述电路板411之间的打线连接方式是从所述电路板411至所述感光元件413。即通过在所述电路板411的上设置所述电路板连接盘,打线治具先在所述电路板连接盘的顶端打线形成连接至所述电路板连接盘的所述连接线415的第二端,然后会抬高预设位置,然后朝向电路板连接盘方向平移并在所述电感光元件连接盘的顶端形成连接至感光元件连接盘的所述连接线415的相反的第一端,这样所述连接线415呈弯曲状地延伸,并且导致所述连接线415的顶端高度h2比图28至图33的实施例中,以图33中为例,连接线顶端的高度h1低,从而在模塑工艺中,所述成型模具4210的所述光窗成型部4214需要避让所述连接线415的空间减小,从而所述所述顶侧延伸部41212的高度可以更高。As shown in FIG34 , the wire bonding connection between the photosensitive element 413 and the circuit board 411 is from the circuit board 411 to the photosensitive element 413. That is, by setting the circuit board connection plate on the circuit board 411, the wire bonding jig firstly forms the second end of the connection line 415 connected to the circuit board connection plate by bonding at the top of the circuit board connection plate, and then raises the preset position, and then translates toward the circuit board connection plate and forms the opposite first end of the connection line 415 connected to the photosensitive element connection plate at the top of the electric photosensitive element connection plate, so that the connection line 415 extends in a curved shape, and the height h2 of the top of the connection line 415 is lower than that of the embodiment of FIG28 to FIG33 , taking FIG33 as an example, the height h1 of the top of the connection line is lower, so that in the molding process, the space that the light window molding part 4214 of the molding mold 4210 needs to avoid the connection line 415 is reduced, so that the height of the top side extension part 41212 can be higher.
如图35至图37所示是根据本发明的第四个优选实施例的摄像模组400,其中所述摄像模组400包括一感光组件410和一镜头430。所述镜头430组装于所述感光组件形成一定焦摄像模组。可以理解的是,在另外的变形实施方式中,所述镜头也可以设置于一驱动器或一固定镜筒而形成一镜头组件,所述镜头组件组装于所述感光组件。As shown in Figures 35 to 37, a camera module 400 according to a fourth preferred embodiment of the present invention is shown, wherein the camera module 400 includes a photosensitive component 410 and a lens 430. The lens 430 is assembled to the photosensitive component to form a fixed-focus camera module. It is understood that in other variant implementations, the lens can also be arranged on a driver or a fixed lens barrel to form a lens assembly, and the lens assembly is assembled to the photosensitive component.
对应地,所述感光组件410包括一电路板411,一模塑基座412,一感光元件413,一滤光元件414和一滤光元件支架417,所述模塑基座412包括一基座主体4121,其一体地成型于所述电路板411和所述感光元件413并形成一光窗4122,所述光窗4122是一封闭空间,并且给所述感光元件413提供光线通路。Correspondingly, the photosensitive component 410 includes a circuit board 411, a molded base 412, a photosensitive element 413, a filter element 414 and a filter element bracket 417. The molded base 412 includes a base body 4121, which is integrally molded with the circuit board 411 and the photosensitive element 413 to form a light window 4122. The light window 4122 is a closed space and provides a light path for the photosensitive element 413.
所述滤光元件支架417组装于所述模塑基座412,并且具有底侧的开窗4171和顶侧安装槽4172,所述滤光元件414组装于所述顶侧安装槽4172,从而所述滤光元件414组装于所述滤光元件支架417相对于直接组装于所述模塑基座412更不容易损坏。The filter element bracket 417 is assembled on the molded base 412 and has a bottom window 4171 and a top mounting groove 4172. The filter element 414 is assembled in the top mounting groove 4172, so that the filter element 414 assembled on the filter element bracket 417 is less likely to be damaged than being directly assembled on the molded base 412.
所述滤光元件414包括一滤光元件主体4141,一底侧的遮光层4142和一顶侧遮光层4143,所述遮光层4142位于所述滤光元件主体4141的底侧并且位于所述滤光元件主体4141和所述滤光元件支架417的内侧顶表面之间,所述遮光层4142是吸光材料,其使所述滤光元件主体4141形成中间的有效透光区域41411和周围区域41412,穿过所述镜头430的光线只能透过所述有效透光区域41411才能到达所述模塑基座412的内部。所述遮光层4142,其为环形结构,中间形成开窗,也就是说,所述遮光层4142形成用于使光线进入所述光窗4122的光线通路41420并且减少到达所述感光元件413的杂散光,所述顶侧遮光层4143能增强减小杂散光的效果。The filter element 414 includes a filter element body 4141, a bottom light shielding layer 4142 and a top light shielding layer 4143. The light shielding layer 4142 is located at the bottom of the filter element body 4141 and between the filter element body 4141 and the inner top surface of the filter element support 417. The light shielding layer 4142 is a light absorbing material, which forms an effective light transmission area 41411 and a surrounding area 41412 in the middle of the filter element body 4141. The light passing through the lens 430 can only pass through the effective light transmission area 41411 to reach the inside of the mold base 412. The light shielding layer 4142 is an annular structure with a window formed in the middle. That is, the light shielding layer 4142 forms a light passage 41420 for allowing light to enter the light window 4122 and reduce stray light reaching the photosensitive element 413. The top light shielding layer 4143 can enhance the effect of reducing stray light.
所述感光元件413具有中间的一感光区4131和位于所述感光区4131周围的一非感光区4132,所述遮光层4142具有一内边缘41421和一外边缘41422。所述遮光层4142的所述内边缘41421与光轴X之间的距离大于等于,或略小于所述感光区4131的外边缘41311与光轴X之间的距离。The photosensitive element 413 has a photosensitive area 4131 in the middle and a non-photosensitive area 4132 located around the photosensitive area 4131, and the light shielding layer 4142 has an inner edge 41421 and an outer edge 41422. The distance between the inner edge 41421 of the light shielding layer 4142 and the optical axis X is greater than or equal to, or slightly less than, the distance between the outer edge 41311 of the photosensitive area 4131 and the optical axis X.
所述遮光层4142的外边缘41422位于所述滤光元件支架417的顶表面的内边缘41701的外侧,即所述滤光元件支架417的所述顶表面的所述内边缘和所述遮光层4142的所述外边缘41422之间不会形成透光区。The outer edge 41422 of the shading layer 4142 is located outside the inner edge 41701 of the top surface of the filter element holder 417 , that is, no light-transmitting area is formed between the inner edge of the top surface of the filter element holder 417 and the outer edge 41422 of the shading layer 4142 .
在本发明的这个实施例中,所述模塑基座412的所述基座主体4121包括环绕方向的多段内表面,每段内表面具有沿不同方向延伸的多个部分,例如所述模塑基座412的所述基座主体4121包括三部分,即图36A和图36B中所示的位于所述光窗4122周围的一感光元件结合部41211和一顶侧延伸部41212,以及所述感光元件结合部41211底侧的一电路板结合部41213。所述感光元件结合部41211具有从所述感光元件413一体延伸的内表面,其中至少一段从所述感光元件413一体延伸的内表面定义为所述模塑基座412的第一部分内表面41231,所述顶侧延伸部41212具有从所述感光元件结合部41211一体的延伸的内表面,并形成所述模塑基座412的第二部分内表面41232,所述第二部分内表面41232一体地延伸于所述第一部分内表面41231。可以理解的是,各个所述第一部分内表面41231和所述第二部分内表面41232是所述座主体4121的环绕内表面某一段内表面;或者多段内表面都具有相同构造的所述第一部分内表面41231和所述第二部分内表面41232;或者所有内表面都具有所述第一部分内表面41231和所述第二部分内表面41232。In this embodiment of the present invention, the base body 4121 of the molded base 412 includes multiple inner surface sections in a circumferential direction, and each inner surface section has multiple parts extending along different directions. For example, the base body 4121 of the molded base 412 includes three parts, namely, a photosensitive element combining portion 41211 and a top side extension portion 41212 located around the light window 4122 as shown in Figures 36A and 36B, and a circuit board combining portion 41213 on the bottom side of the photosensitive element combining portion 41211. The photosensitive element coupling portion 41211 has an inner surface integrally extending from the photosensitive element 413, wherein at least one section of the inner surface integrally extending from the photosensitive element 413 is defined as a first portion inner surface 41231 of the mold base 412, and the top side extension portion 41212 has an inner surface integrally extending from the photosensitive element coupling portion 41211, and forms a second portion inner surface 41232 of the mold base 412, and the second portion inner surface 41232 integrally extends from the first portion inner surface 41231. It can be understood that each of the first portion inner surface 41231 and the second portion inner surface 41232 is a certain section of the inner surface of the surrounding inner surface of the seat body 4121; or multiple sections of the inner surface have the first portion inner surface 41231 and the second portion inner surface 41232 of the same structure; or all the inner surfaces have the first portion inner surface 41231 and the second portion inner surface 41232.
所述感光元件结合部41211和所述顶侧延伸部41212各自的内表面41231和41232分别以不同斜率延伸,所述顶侧延伸部41212的所述第二部分内表面41232相对于所述感光元件结合部41211的所述第一部分内表面41231以更大的斜率向上延伸,或者所述顶侧延伸部41212的所述第二部分内表面41232接近没有斜率地向上延伸,即所述顶侧延伸部41212的所述第二部分内表面41232基本垂直于所述感光元件413的顶表面地延伸,从而使所述顶侧延伸部41212顶表面的面积能够相对较大,即所述顶侧延伸部41212顶表面决定所述模塑基座412的所述顶表面4124的面积,所述感光元件结合部41211和所述顶侧延伸部41212这样的延伸结构,能够增大所述模塑基座412的所述顶表面4124的面积,从而能够为所述感光组件410上方的镜头或镜头组件或所述滤光元件支架417提供更大的安装面积,例如在这个实施例中,所述模塑基座412的所述顶表面4124得以更稳固地安装上方的所述滤光元件支架417。并且这样的结构能够减小所述滤光元件414的面积。The inner surfaces 41231 and 41232 of the photosensitive element combining portion 41211 and the top side extending portion 41212 extend at different slopes, respectively. The second inner surface 41232 of the top side extending portion 41212 extends upward at a greater slope than the first inner surface 41231 of the photosensitive element combining portion 41211, or the second inner surface 41232 of the top side extending portion 41212 extends upward almost without a slope, that is, the second inner surface 41232 of the top side extending portion 41212 extends substantially perpendicular to the top surface of the photosensitive element 413, so that the top side extending portion 41212 is substantially perpendicular to the top surface of the photosensitive element 413, so that the second inner surface 41232 of the top side extending portion 41212 extends upward at a greater slope than the first inner surface 41231 of the photosensitive element combining portion 41211. The area of the top surface of the extension part 41212 can be relatively large, that is, the top surface of the top side extension part 41212 determines the area of the top surface 4124 of the mold base 412. The extension structure of the photosensitive element combining part 41211 and the top side extension part 41212 can increase the area of the top surface 4124 of the mold base 412, thereby providing a larger installation area for the lens or lens assembly or the filter element bracket 417 above the photosensitive component 410. For example, in this embodiment, the top surface 4124 of the mold base 412 can more stably install the filter element bracket 417 above. And such a structure can reduce the area of the filter element 414.
也就是说,为方便模塑工艺的脱模以及防止杂散光,所述感光元件结合部41211形成的结构为其内表面定义的所述第一部分内表面41231以相对较小斜率倾斜地从所述感光元件413向上延伸,所述顶侧延伸部41212的内表面定义的所述第二部分内表面41232从所述第一部分内表面41231转折地一体地延伸,并且以相对较大斜率或没有斜率地向上延伸,即所述模塑基座412的所述第二部分内表面41232和所述第一部分内表面41231之间形成了夹角,从而相对于以固定斜率倾斜向上延伸,能够有效地增加所述模塑基座412的所述顶表面4124的面积尺寸。可以理解的是,所述模塑基座412的环绕方向延伸的内表面可以都具有上述第一部分内表面41231和上述第二部分内表面41232,这些第一部分内表面41231可以夹角α相同,也可以不同。这些第二部分内表面41232可以夹角β相同,也可以不同。That is, in order to facilitate demoulding in the molding process and prevent stray light, the structure formed by the photosensitive element combining part 41211 is that the first part inner surface 41231 defined by the inner surface thereof extends upward from the photosensitive element 413 at a relatively small slope, and the second part inner surface 41232 defined by the inner surface of the top side extending part 41212 extends from the first part inner surface 41231 in a turning manner and extends upward at a relatively large slope or without a slope, that is, an angle is formed between the second part inner surface 41232 and the first part inner surface 41231 of the molding base 412, so that the area size of the top surface 4124 of the molding base 412 can be effectively increased relative to the upward extension at a fixed slope. It can be understood that the inner surface extending in the circumferential direction of the molding base 412 can all have the first part inner surface 41231 and the second part inner surface 41232, and these first part inner surfaces 41231 can have the same angle α or different angles α. The included angles β of the second portion inner surfaces 41232 may be the same or different.
如图36B所示,所述感光元件结合部41211的内表面定义的所述第一部分内表面41231与所述摄像模组400的光轴X之间的夹角为α,所述顶侧延伸部41212的内表面定义的所述第二部分内表面41232与所述摄像模组400的光轴X之间的夹角为β,其中α的数值范围为3°~80°,β的数值范围为0°~10°,并且α>β。As shown in Figure 36B, the angle between the first part inner surface 41231 defined by the inner surface of the photosensitive element combining part 41211 and the optical axis X of the camera module 400 is α, and the angle between the second part inner surface 41232 defined by the inner surface of the top side extension part 41212 and the optical axis X of the camera module 400 is β, wherein the numerical range of α is 3° to 80°, the numerical range of β is 0° to 10°, and α>β.
也就是说,所述顶侧延伸部41212的内表面定义的所述第二部分内表面41232与所述摄像模组400的光轴X之间的夹角β相对于所述感光元件结合部41211的内表面定义的所述第一部分内表面41231与所述摄像模组400的光轴X之间的夹角α具有更小的角度,从而使得所述顶侧延伸部41212的所述第二部分内表面41232以更大的斜率或沿垂直于所述感光元件413的方向地向上延伸,从而增大所述模塑基座412的所述顶表面4124的面积,减小所述滤光元件的面积,并且减小模塑工艺中模塑材料416产生“飞边”的可能性。That is to say, the angle β between the second-part inner surface 41232 defined by the inner surface of the top side extension portion 41212 and the optical axis X of the camera module 400 is smaller than the angle α between the first-part inner surface 41231 defined by the inner surface of the photosensitive element combining portion 41211 and the optical axis X of the camera module 400, so that the second-part inner surface 41232 of the top side extension portion 41212 extends upward with a larger slope or in a direction perpendicular to the photosensitive element 413, thereby increasing the area of the top surface 4124 of the molding base 412, reducing the area of the filter element, and reducing the possibility of "flash" generated by the molding material 416 during the molding process.
如图36B所示,在本发明的这个优选实施例中,优选地,所述感光元件结合部41211的厚度H1数值范围为0.05毫米~0.7毫米,所述顶侧延伸部41212的厚度H2数值范围为0.02毫米~0.6毫米。As shown in FIG. 36B , in this preferred embodiment of the present invention, preferably, the thickness H1 of the photosensitive element combining portion 41211 has a value ranging from 0.05 mm to 0.7 mm, and the thickness H2 of the top side extending portion 41212 has a value ranging from 0.02 mm to 0.6 mm.
另外,所述滤光元件414在设置有所述遮光层4142和所述顶侧遮光层4143,如图37中所示,入射至所述滤光元件414的所述滤光元件主体4141上表面的部分杂散光线L31被所述顶侧遮光层4143吸收,从而起到阻挡一部分杂散光的目的。In addition, the filter element 414 is provided with the shading layer 4142 and the top shading layer 4143, as shown in FIG37 , part of the stray light L31 incident on the upper surface of the filter element body 4141 of the filter element 414 is absorbed by the top shading layer 4143, thereby achieving the purpose of blocking part of the stray light.
当另一部分杂散光L32穿过所述滤光元件主体4141的所述有效透光区域41411而入射至所述第一部分内表面41231时,会被所述模塑基座412的倾斜的所述第一部分内表面41231向上反射至所述遮光层4142或经进一步被所述第二部分内表面41232进一步反射至所述遮光层4142,从而被所述遮光层4142吸收,从而不会进一步被反射而到达所述感光元件413,影响所述摄像模组400的成像质量。When another part of the stray light L32 passes through the effective light-transmitting area 41411 of the filter element body 4141 and is incident on the first part inner surface 41231, it will be reflected upward to the shading layer 4142 by the inclined first part inner surface 41231 of the molded base 412 or further reflected to the shading layer 4142 by the second part inner surface 41232, thereby being absorbed by the shading layer 4142 and will not be further reflected to reach the photosensitive element 413, affecting the imaging quality of the camera module 400.
相应地,所述遮光层4142和所述滤光元件支架417位于所述滤光元件下方的内表面41702相邻近,所述滤光元件支架417位于所述滤光元件下方的内表面41702自所述遮光层4142向下延伸,并且在所述遮光层4142,所述滤光元件支架417的位于所述滤光元件下方的内表面41702,所述第一部分内表面41231和第二部分内表面41232之间,所述光窗4122的外侧部分形成一抑光槽41221,所述抑光槽41221是一个用来抑止杂散光射出的空间。更具体地,如图37所示,杂散光L32进入所述抑光槽41221之中,从而不能在所述抑光槽41221中射出。Correspondingly, the light shielding layer 4142 and the inner surface 41702 of the filter element holder 417 located below the filter element are adjacent to each other, the inner surface 41702 of the filter element holder 417 located below the filter element extends downward from the light shielding layer 4142, and between the light shielding layer 4142, the inner surface 41702 of the filter element holder 417 located below the filter element, the first inner surface 41231 and the second inner surface 41232, the outer portion of the light window 4122 forms a light suppression groove 41221, and the light suppression groove 41221 is a space for suppressing the emission of stray light. More specifically, as shown in FIG37 , the stray light L32 enters the light suppression groove 41221, and thus cannot be emitted from the light suppression groove 41221.
如图38中所示,根据本发明的上述第四个优选实施例的一个变形实施方式,所述模塑基座412顶侧形成有顶侧凹槽4125,所述滤光元件支架417组装于所述顶侧凹槽4125,以使其位置下移,并且所述镜头430可以组装于所述模塑基座412顶侧。即所述模塑基座412通过多段式延伸而增大的所述顶表面4124用于组装所述滤光元件支架417和所述镜头430。As shown in FIG38 , according to a modified implementation of the fourth preferred embodiment of the present invention, a top side groove 4125 is formed on the top side of the mold base 412, the filter element holder 417 is assembled in the top side groove 4125 to move its position downward, and the lens 430 can be assembled on the top side of the mold base 412. That is, the top surface 4124 of the mold base 412, which is enlarged by multi-stage extension, is used to assemble the filter element holder 417 and the lens 430.
如图39至图41所示是是根据本发明的第五个优选实施例的摄像模组400,其结构与上述第四个优选实施例类似,所述摄像模组400包括一感光组件410和一镜头430。所述镜头430组装于所述感光组件形成一定焦摄像模组。可以理解的是,在另外的变形实施方式中,所述镜头也可以设置于一驱动器或一固定镜筒而形成一镜头组件,所述镜头组件组装于所述感光组件。As shown in Figures 39 to 41, a camera module 400 according to the fifth preferred embodiment of the present invention is shown. Its structure is similar to that of the fourth preferred embodiment. The camera module 400 includes a photosensitive component 410 and a lens 430. The lens 430 is assembled to the photosensitive component to form a fixed-focus camera module. It is understood that in other variant embodiments, the lens can also be set in a driver or a fixed lens barrel to form a lens assembly, and the lens assembly is assembled to the photosensitive component.
对应地,所述感光组件410包括一电路板411,一模塑基座412,一感光元件413,一滤光元件414和一滤光元件支架417,所述模塑基座412包括一基座主体4121,其一体地成型于所述电路板411和所述感光元件413并形成一光窗4122,所述光窗4122是一封闭空间,并且给所述感光元件413提供光线通路。所述模塑基座412包括位于所述光窗4122周围的一感光元件结合部41211和一顶侧延伸部41212,其呈多段式延伸,并且内表面41231和41232分别沿不同方向延伸,用来减小杂散光和增大所述模塑基座412的顶表面4124的面积。Correspondingly, the photosensitive component 410 includes a circuit board 411, a molded base 412, a photosensitive element 413, a filter element 414 and a filter element bracket 417. The molded base 412 includes a base body 4121, which is integrally formed with the circuit board 411 and the photosensitive element 413 and forms a light window 4122. The light window 4122 is a closed space and provides a light path for the photosensitive element 413. The molded base 412 includes a photosensitive element combining portion 41211 and a top side extending portion 41212 located around the light window 4122, which extends in multiple sections, and the inner surfaces 41231 and 41232 extend in different directions respectively, so as to reduce stray light and increase the area of the top surface 4124 of the molded base 412.
所述滤光元件支架417组装于所述模塑基座412,并且具有顶侧的开窗4171和一底侧安装槽4173,所述滤光元件414以倒贴方式组装于所述底侧安装槽4173。所述滤光元件414包括一滤光元件主体4141和一遮光层4142,所述遮光层4142设置于所述滤光元件主体4141的底侧。从而类似地,所述遮光层4142能够起到减小到达所述感光元件413的杂散光的作用。The filter element bracket 417 is assembled on the mold base 412 and has a top window 4171 and a bottom mounting groove 4173. The filter element 414 is assembled in the bottom mounting groove 4173 in an inverted manner. The filter element 414 includes a filter element body 4141 and a light shielding layer 4142. The light shielding layer 4142 is arranged on the bottom side of the filter element body 4141. Thus, similarly, the light shielding layer 4142 can play a role in reducing stray light reaching the photosensitive element 413.
另外,所述镜头430包括承载件431和组装于所述承载件431的一个或多个镜片432,其中因为所述滤光元件414倒装于所述滤光元件支架417,使得所述滤光元件414不会凸起于所述滤光元件支架417上表面,所述镜头430的所述一个或多个镜片432中最底侧的镜片可以位置相对下移,从而减小与所述感光元件413之间的距离,从而能够减小所述摄像模组400的后焦距。In addition, the lens 430 includes a carrier 431 and one or more lenses 432 assembled on the carrier 431, wherein because the filter element 414 is inverted on the filter element bracket 417, the filter element 414 does not protrude from the upper surface of the filter element bracket 417, and the bottommost lens among the one or more lenses 432 of the lens 430 can be relatively moved downward, thereby reducing the distance between the lens and the photosensitive element 413, thereby reducing the back focal length of the camera module 400.
所述滤光元件414在底侧设置有所述遮光层4142时,如图41中所示,入射至所述滤光元件支架417上表面的部分杂散光线L41被反射而不会进入所述模塑基座412的所述光窗4122,从而起到阻挡一部分杂散光的目的。When the light-shielding layer 4142 is provided on the bottom side of the filter element 414, as shown in FIG41, part of the stray light L41 incident on the upper surface of the filter element bracket 417 is reflected and does not enter the light window 4122 of the molded base 412, thereby achieving the purpose of blocking part of the stray light.
当另一部分杂散光L42穿过所述滤光元件主体4141的所述有效透光区域41411而入射至所述第一部分内表面41231时,会被所述模塑基座412的倾斜的所述第一部分内表面41231向上反射至所述遮光层4142或经进一步被所述第二部分内表面41232进一步反射至所述遮光层4142,从而被所述遮光层4142吸收,从而不会进一步被反射而到达所述感光元件413,影响所述摄像模组400的成像质量。When another part of the stray light L42 passes through the effective light-transmitting area 41411 of the filter element body 4141 and is incident on the first part inner surface 41231, it will be reflected upward to the shading layer 4142 by the inclined first part inner surface 41231 of the molded base 412 or further reflected to the shading layer 4142 by the second part inner surface 41232, thereby being absorbed by the shading layer 4142 and will not be further reflected to reach the photosensitive element 413, thereby affecting the imaging quality of the camera module 400.
相应地,所述遮光层4142和所述模塑基座412的所述第二部分内表面41232相邻近,所述模塑基座412的所述第二部分内表面41232自所述遮光层4142向下延伸,并且在所述遮光层4142,所述第一部分内表面41231和第二部分内表面41232之间,所述光窗4122的外侧部分形成一抑光槽41221,所述抑光槽41221是一个用来抑止杂散光射出的空间。更具体地,如图41所示,杂散光L42进入所述抑光槽41221之中,从而不能在所述抑光槽41221中射出。Correspondingly, the light shielding layer 4142 and the second inner surface 41232 of the mold base 412 are adjacent, the second inner surface 41232 of the mold base 412 extends downward from the light shielding layer 4142, and between the light shielding layer 4142, the first inner surface 41231 and the second inner surface 41232, a light suppression groove 41221 is formed at the outer portion of the light window 4122, and the light suppression groove 41221 is a space for suppressing the emission of stray light. More specifically, as shown in FIG41 , the stray light L42 enters the light suppression groove 41221, and thus cannot be emitted from the light suppression groove 41221.
并且,可以理解的是,因为所述遮光层4142和所述模塑基座412的所述第二部分内表面41232,从而所述遮光层4142有效地减小穿过所述滤光元件主体4141而到达所述第二部分内表面41232的光线,从而避免入射至所述第二部分内表面41232的光线被反射而到达所述感光元件413形成杂散光并影响所述摄像模组400的成像质量。Furthermore, it can be understood that, because of the shading layer 4142 and the second portion inner surface 41232 of the molded base 412, the shading layer 4142 effectively reduces the light that passes through the filter element body 4141 and reaches the second portion inner surface 41232, thereby preventing the light incident on the second portion inner surface 41232 from being reflected and reaching the photosensitive element 413 to form stray light and affect the imaging quality of the camera module 400.
如图42所示,根据本发明的上述第五个实施例的另外一个变形实施方式,所述连接线415打线方向是从所述电路板411至所述感光元件413,从而使模塑工艺中所述光窗成型部4214尽量不需要给所述连接线415提供的避让空间,并且使所述顶侧延伸部41212具有较大高度,以增大所述模塑基座412的所述顶表面4124的面积。As shown in Figure 42, according to another variant implementation of the above-mentioned fifth embodiment of the present invention, the wiring direction of the connecting wire 415 is from the circuit board 411 to the photosensitive element 413, so that the light window molding part 4214 in the molding process does not need to provide avoidance space for the connecting wire 415 as much as possible, and the top side extension part 41212 has a larger height to increase the area of the top surface 4124 of the molding base 412.
另外,所述滤光元件支架417顶侧形成一开窗4171,所述滤光元件支架417顶侧部分4174向内延伸的长度可以大于或等于所述遮光层4142向内延伸的长度,这样,所述开窗4171的面积可以不大于所述光线通路41420的面积,这样所述滤光元件支架417顶表面起到阻挡一部分杂散光L51的效果,从而不需要在所述滤光元件414顶侧设置所述顶侧遮光层4143。杂散光L52可以通过所述遮光层4142吸收。In addition, a window 4171 is formed on the top side of the filter element holder 417, and the length of the top side portion 4174 of the filter element holder 417 extending inwardly may be greater than or equal to the length of the light shielding layer 4142 extending inwardly, so that the area of the window 4171 may not be greater than the area of the light passage 41420, so that the top surface of the filter element holder 417 has the effect of blocking a part of the stray light L51, and thus it is not necessary to set the top side light shielding layer 4143 on the top side of the filter element 414. The stray light L52 can be absorbed by the light shielding layer 4142.
如图43所示,根据本发明的上述第五个实施例的另外一个变形实施方式,所述感光组件410包括一电路板411,一模塑基座412,一感光元件413,一滤光元件414,一滤光元件支架417和一挡框418。所述模塑基座412与所述电路板,所述感光元件413和所述挡框418一体结合,所述滤光元件414组装于所述滤光元件支架417,所述滤光元件支架417组装于所述模塑基座412的顶侧。所述滤光元件414的所述遮光层4142,与上述第三个优选实施例类似,设置于其滤光元件主体142的底侧,能起到减小杂散光的作用。As shown in FIG43, according to another variant implementation of the fifth embodiment of the present invention, the photosensitive component 410 includes a circuit board 411, a molded base 412, a photosensitive element 413, a filter element 414, a filter element bracket 417 and a stop frame 418. The molded base 412 is integrated with the circuit board, the photosensitive element 413 and the stop frame 418, the filter element 414 is assembled to the filter element bracket 417, and the filter element bracket 417 is assembled to the top side of the molded base 412. The light shielding layer 4142 of the filter element 414 is similar to the third preferred embodiment, and is arranged on the bottom side of the filter element body 142 thereof, which can play a role in reducing stray light.
环形的所述挡框418被设置于所述感光元件413上,用于在模塑工艺中使所述光窗成型部4214压合于所述挡框418,防止流体的所述模塑材料416流入至所述感光元件413的所述感光区4131,其中所述模塑基座412一体成型于所述电路板,所述感光元件413和所述挡框418,所述挡框418在优选实施例可以是胶水,其可以具有预定弹性,如弹性模量范围为0.1Gpa-1Gpa。The annular baffle frame 418 is disposed on the photosensitive element 413, and is used to press the light window molding portion 4214 onto the baffle frame 418 during the molding process to prevent the fluid molding material 416 from flowing into the photosensitive area 4131 of the photosensitive element 413, wherein the molding base 412 is integrally formed with the circuit board, the photosensitive element 413 and the baffle frame 418. In a preferred embodiment, the baffle frame 418 may be glue, which may have a predetermined elasticity, such as an elastic modulus range of 0.1Gpa-1Gpa.
所述模塑基座412的一基座主体4121包括位于所述光窗4122周围的一感光元件结合部41211和一顶侧延伸部41212,以及所述感光元件结合部41211底侧所述感光元件413周围和所述电路板411顶侧的一电路板结合部41213。所述感光元件结合部41211一体地结合于所述电路板411,所述感光元件413和所述挡框418,并且具有从所述挡框418倾斜延伸的第一部分内表面41231,所述顶侧延伸部41212具有从所述第一部分内表面41231转向地延伸的第二部分内表面41232,从而这样的结构使倾斜的所述第一部分内表面41231的反光作用能够减少杂散光,转向地延伸的第二部分表面1232使得所述顶侧延伸部41212的顶表面具有更大安装面积,减小所述滤光元件414的面积,以及避免所述模塑材料416在模塑工艺中形成“飞边,并且两部分内表面与光轴X之间的夹角与前述实施例类似。可以理解的是,这个实施例的所述挡框418也可以应用至本发明的其他实施例中。A base body 4121 of the molded base 412 includes a photosensitive element combining portion 41211 and a top side extension portion 41212 located around the light window 4122 , and a circuit board combining portion 41213 around the photosensitive element 413 on the bottom side of the photosensitive element combining portion 41211 and on the top side of the circuit board 411 . The photosensitive element combining portion 41211 is integrally combined with the circuit board 411, the photosensitive element 413 and the blocking frame 418, and has a first portion inner surface 41231 extending obliquely from the blocking frame 418, and the top side extension portion 41212 has a second portion inner surface 41232 extending in a direction from the first portion inner surface 41231, so that such a structure enables the reflective effect of the inclined first portion inner surface 41231 to reduce stray light, and the second portion surface 1232 extending in a direction enables the top surface of the top side extension portion 41212 to have a larger installation area, reducing the area of the filter element 414, and preventing the molding material 416 from forming "flash" during the molding process, and the angle between the two portions of the inner surface and the optical axis X is similar to that of the aforementioned embodiment. It can be understood that the blocking frame 418 of this embodiment can also be applied to other embodiments of the present invention.
本领域的技术人员应理解,上述描述及附图中所示的本发明的实施例只作为举例而并不限制本发明。本发明的目的已经完整并有效地实现。本发明的功能及结构原理已在实施例中展示和说明,在没有背离所述原理下,本发明的实施方式可以有任何变形或修改。It should be understood by those skilled in the art that the embodiments of the present invention described above and shown in the accompanying drawings are only examples and do not limit the present invention. The purpose of the present invention has been fully and effectively achieved. The functional and structural principles of the present invention have been demonstrated and explained in the embodiments, and the embodiments of the present invention may be deformed or modified in any way without departing from the principles.
Claims (17)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202111364368.2A CN113823653B (en) | 2017-09-28 | 2018-09-19 | Photosensitive components and camera modules |
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2017108959104 | 2017-09-28 | ||
CN201710895910.4A CN109585464B (en) | 2017-09-28 | 2017-09-28 | Camera module, photosensitive component and manufacturing method thereof |
CN202111364368.2A CN113823653B (en) | 2017-09-28 | 2018-09-19 | Photosensitive components and camera modules |
CN201880056738.6A CN111133742B (en) | 2017-09-28 | 2018-09-19 | Camera module, photosensitive component, photosensitive component panel, forming mold and manufacturing method thereof |
PCT/CN2018/106351 WO2019062609A1 (en) | 2017-09-28 | 2018-09-19 | Camera module, photosensitive component, photosensitive-component joined panel, and forming die thereof and manufacturing method thereof |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201880056738.6A Division CN111133742B (en) | 2017-09-28 | 2018-09-19 | Camera module, photosensitive component, photosensitive component panel, forming mold and manufacturing method thereof |
Publications (2)
Publication Number | Publication Date |
---|---|
CN113823653A CN113823653A (en) | 2021-12-21 |
CN113823653B true CN113823653B (en) | 2024-06-14 |
Family
ID=65912642
Family Applications (3)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201710895910.4A Active CN109585464B (en) | 2017-09-28 | 2017-09-28 | Camera module, photosensitive component and manufacturing method thereof |
CN202111364368.2A Active CN113823653B (en) | 2017-09-28 | 2018-09-19 | Photosensitive components and camera modules |
CN201880056738.6A Active CN111133742B (en) | 2017-09-28 | 2018-09-19 | Camera module, photosensitive component, photosensitive component panel, forming mold and manufacturing method thereof |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201710895910.4A Active CN109585464B (en) | 2017-09-28 | 2017-09-28 | Camera module, photosensitive component and manufacturing method thereof |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201880056738.6A Active CN111133742B (en) | 2017-09-28 | 2018-09-19 | Camera module, photosensitive component, photosensitive component panel, forming mold and manufacturing method thereof |
Country Status (1)
Country | Link |
---|---|
CN (3) | CN109585464B (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109585464B (en) * | 2017-09-28 | 2024-10-15 | 宁波舜宇光电信息有限公司 | Camera module, photosensitive component and manufacturing method thereof |
CN110412540B (en) * | 2019-07-30 | 2022-05-13 | Oppo广东移动通信有限公司 | Light emitting module, time-of-flight camera and electronic device |
TWI747017B (en) * | 2019-07-31 | 2021-11-21 | 廣州立景創新科技有限公司 | Camera device |
CN110646875A (en) * | 2019-09-26 | 2020-01-03 | 东莞市微科光电科技有限公司 | Optical filter manufacturing method |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102646690A (en) * | 2011-02-18 | 2012-08-22 | 索尼公司 | solid state imaging device |
JP2014217018A (en) * | 2013-04-30 | 2014-11-17 | 株式会社ニコン | Imaging unit and imaging device |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008219854A (en) * | 2007-02-05 | 2008-09-18 | Matsushita Electric Ind Co Ltd | Optical device, optical device wafer, method for manufacturing them, and camera module and endoscope module equipped with optical device |
JP2015099262A (en) * | 2013-11-19 | 2015-05-28 | ソニー株式会社 | Solid-state imaging device, camera module, and electronic device |
US9258467B2 (en) * | 2013-11-19 | 2016-02-09 | Stmicroelectronics Pte Ltd. | Camera module |
WO2016180378A2 (en) * | 2015-05-14 | 2016-11-17 | 宁波舜宇光电信息有限公司 | Image capturing module and assembly method therefor |
US9955055B2 (en) * | 2016-02-18 | 2018-04-24 | Ningbo Sunny Opotech Co., Ltd. | Array imaging module and molded photosensitive assembly, circuit board assembly and manufacturing methods thereof for electronic device |
CN105681637B (en) * | 2016-03-15 | 2019-12-31 | 宁波舜宇光电信息有限公司 | Array camera module and photosensitive assembly and manufacturing method thereof |
CN206210795U (en) * | 2016-08-12 | 2017-05-31 | 宁波舜宇光电信息有限公司 | Camera module and its molding photosensory assembly and electronic equipment |
CN206060924U (en) * | 2016-04-19 | 2017-03-29 | 深圳市成像通科技有限公司 | A kind of anti-astigmatism camera module |
CN206302476U (en) * | 2016-08-01 | 2017-07-04 | 宁波舜宇光电信息有限公司 | Camera module and its molded circuit board component and mould and electronic equipment |
CN205961279U (en) * | 2016-08-01 | 2017-02-15 | 宁波舜宇光电信息有限公司 | Module of making a video recording and photosensitive assembly and forming die are moulded to mould thereof |
CN109585464B (en) * | 2017-09-28 | 2024-10-15 | 宁波舜宇光电信息有限公司 | Camera module, photosensitive component and manufacturing method thereof |
CN207765446U (en) * | 2017-09-28 | 2018-08-24 | 宁波舜宇光电信息有限公司 | Camera module and its photosensory assembly and electronic equipment |
-
2017
- 2017-09-28 CN CN201710895910.4A patent/CN109585464B/en active Active
-
2018
- 2018-09-19 CN CN202111364368.2A patent/CN113823653B/en active Active
- 2018-09-19 CN CN201880056738.6A patent/CN111133742B/en active Active
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102646690A (en) * | 2011-02-18 | 2012-08-22 | 索尼公司 | solid state imaging device |
JP2014217018A (en) * | 2013-04-30 | 2014-11-17 | 株式会社ニコン | Imaging unit and imaging device |
Also Published As
Publication number | Publication date |
---|---|
CN109585464B (en) | 2024-10-15 |
CN109585464A (en) | 2019-04-05 |
CN113823653A (en) | 2021-12-21 |
CN111133742B (en) | 2021-10-19 |
CN111133742A (en) | 2020-05-08 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
TWI734028B (en) | Camera module, photosensitive component, penalization of photosensitive component, mold of the penalization and manufacturing method | |
US11824071B2 (en) | Camera module and molded photosensitive assembly and manufacturing method thereof, and electronic device | |
CN113823653B (en) | Photosensitive components and camera modules | |
EP3484139B1 (en) | Photosensitive component, and camera module | |
JP7508380B2 (en) | Integrated packaging process-based camera module, integrated base part thereof, and manufacturing method thereof | |
WO2017157015A1 (en) | Array camera module, moulded photosensitive assembly and manufacturing method therefor, and electronic device | |
CN108124082B (en) | Sinking type camera module, sinking type photosensitive assembly and manufacturing method thereof | |
TWI706180B (en) | Camera module for reducing stray light, photosensitive component thereof and electronic device | |
US20220362978A1 (en) | Camera module, and photosensitive component, electronic device, forming mold and manufacturing method thereof | |
CN109891870B (en) | Camera module and array camera module based on integrated packaging technology | |
CN109495671B (en) | Image pickup module, photosensitive assembly thereof and manufacturing method |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |