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CN113816107B - A fully automatic garlic precision posture adjustment conveying device and garlic conveying method - Google Patents

A fully automatic garlic precision posture adjustment conveying device and garlic conveying method Download PDF

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Publication number
CN113816107B
CN113816107B CN202111077419.3A CN202111077419A CN113816107B CN 113816107 B CN113816107 B CN 113816107B CN 202111077419 A CN202111077419 A CN 202111077419A CN 113816107 B CN113816107 B CN 113816107B
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garlic
conveying
fixed
transmission mechanism
push plate
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CN113816107A (en
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姚坤
陈建能
赵润茂
周乔君
赵华成
周赟
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Zhejiang Sci Tech University ZSTU
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Zhejiang Sci Tech University ZSTU
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/24Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G17/00Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/12Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface comprising a series of individual load-carriers fixed, or normally fixed, relative to traction element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G17/00Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/30Details; Auxiliary devices
    • B65G17/32Individual load-carriers
    • B65G17/36Individual load-carriers having concave surfaces, e.g. buckets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G29/00Rotary conveyors, e.g. rotating discs, arms, star-wheels or cones
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)

Abstract

The invention discloses a full-automatic garlic precise posture adjusting and conveying device and a garlic conveying method thereof. The plurality of conveying push plates are driven by the chain transmission mechanism to synchronously and intermittently move; n garlic accommodating grooves vertical to the conveying direction of the chain are formed in the conveying push plate; n steering mechanisms are arranged in the space between the two supporting plates fixed on the rack, and respectively realize steering of one garlic corresponding to the conveying push plate; the industrial camera is positioned above the steering mechanism; the connecting rod assembly is positioned above the chain transmission mechanism and comprises a stepping motor I, a belt transmission mechanism, a swing rod, a driving shaft, a crank, a V-shaped rod and a U-shaped deflector rod, and the garlic deflected by the steering mechanism is subjected to posture straightening so that the garlic rods are upwards output. The invention automatically adjusts and conveys the posture of the garlic, outputs the garlic with the garlic clove root disc downward, supplies materials for the subsequent automatic cutting of the garlic root disc, finally realizes the automation of the whole process of conveying the garlic to the root disc cutting, and greatly improves the production efficiency and the accuracy of the garlic.

Description

一种全自动大蒜精准调姿输送装置及其大蒜输送方法A fully automatic garlic precision posture adjustment conveying device and garlic conveying method

技术领域technical field

本发明属于农业生产设备领域,具体涉及一种全自动大蒜精准调姿输送装置及其大蒜输送方法。The invention belongs to the field of agricultural production equipment, and in particular relates to a fully automatic garlic precision posture adjustment conveying device and a garlic conveying method.

背景技术Background technique

大蒜是我国各种菜系中不可缺少的调料,大蒜特有的调香、提味效果使其受到了各家庭的青睐。我国是一个产蒜、用蒜大国,中国的大蒜种植面积达70万公顷左右,占全球大蒜种植面积的60%以上。Garlic is an indispensable condiment in various cuisines in our country. The unique fragrance and flavor enhancing effects of garlic make it favored by every family. my country is a large garlic-producing and garlic-consuming country. The garlic planting area in China is about 700,000 hectares, accounting for more than 60% of the global garlic planting area.

目前用户在市场上购买的大蒜基本上都是经过剥皮清洗后的蒜瓣,特别对于一些餐馆来说,购买回来的蒜瓣还需要进行切除根盘加工。而目前切除根盘绝大多数是人工进行,也有少量机器加工,但机器加工时必须将根盘朝上或者朝下进行输送,因而在机器加工时需要人工上料输送,从而限制了整个切除根盘的效率。因此,很有必要提出一种自动将蒜瓣根盘朝上或者朝下调整输送的输送装置,来提高大蒜加工的效率。At present, the garlic purchased by users in the market is basically peeled and cleaned garlic cloves. Especially for some restaurants, the purchased garlic cloves still need to be processed by removing the root plate. At present, the vast majority of excision root discs are carried out manually, and there are also a small amount of machine processing, but the root discs must be transported upwards or downwards during machine processing, so manual feeding and transportation are required during machine processing, thus limiting the entire excised root disc. disk efficiency. Therefore, it is very necessary to propose a conveying device that automatically adjusts and conveys the garlic clove root plate upwards or downwards, so as to improve the efficiency of garlic processing.

发明内容Contents of the invention

本发明的目的在于提供一种全自动大蒜精准调姿输送装置及其大蒜输送方法,能够以流水线形式自动对大蒜进行姿态的调整与输送,输出蒜瓣根盘朝下的大蒜,为后续的大蒜根盘全自动切除供料,最终实现从大蒜输送到根盘切除全程自动化。The purpose of the present invention is to provide a fully automatic garlic precise posture adjustment conveying device and its garlic conveying method, which can automatically adjust and convey the posture of garlic in the form of an assembly line, and output the garlic with the garlic root plate facing down as the subsequent garlic root Fully automatic disc removal and feeding, and finally realize the full automation from garlic transportation to root disc removal.

本发明提供的一种全自动大蒜精准调姿输送装置,包括输送调姿模块和送料机构;所述的送料机构包括链传动机构、输送推板和支撑板;多块输送推板沿链传动机构的链条输送方向依次排列成环形,各输送推板由链传动机构驱动同步且间歇性运动;所述的输送推板上设有垂直于链条输送方向的n个大蒜容纳槽,n≥3;两块支撑板沿链条输送方向间距固定在机架上,且均位于链传动机构上顶部工位处的输送推板底部。A fully automatic garlic precision attitude adjustment conveying device provided by the present invention includes a conveying attitude adjustment module and a feeding mechanism; the feeding mechanism includes a chain transmission mechanism, a conveying push plate and a support plate; a chain transmission mechanism for multiple conveying push plates The conveying direction of the chain is arranged in a ring in turn, and each conveying push plate is driven by the chain transmission mechanism to move synchronously and intermittently; the conveying push plate is provided with n garlic storage grooves perpendicular to the conveying direction of the chain, n≥3; The first support plate is fixed on the frame at intervals along the chain conveying direction, and is all located at the bottom of the conveying push plate at the top station of the chain transmission mechanism.

所述的输送调姿模块包括调姿安装架、工业相机和调姿机构;所述的调姿机构包括转向组件、连杆组件和拨杆安装架;所述的转向组件包括转向盘电机安装板和置于两块支撑板间距内的n个转向机构;所述的转向盘电机安装板与机架固定;n个转向机构沿垂直于链传动机构的链条输送方向排布,且与输送推板的n个大蒜容纳槽一一对齐;所述的转向机构包括转向盘和转向盘电机;所述的转向盘固定在转向盘电机的输出轴上,转向盘电机的底座固定在转向盘电机安装板上;转向盘的顶面与支撑板的顶面平齐;所述的调姿安装架固定在机架上;所述的工业相机固定在调姿安装架顶部;工业相机位于转向组件上方;连杆组件比转向组件靠近链条的输出端设置,位于送料机构上方,包括步进电机一、带传动机构、摆杆、主动轴、曲柄、V型杆和U型拨杆;所述步进电机一的底座固定在拨杆安装架上;拨杆安装架固定在调姿安装架上;步进电机一的输出轴与主动轴通过带传动机构连接;所述的主动轴与拨杆安装架构成转动副;所述曲柄的一端与主动轴固定;所述摆杆的一端与轴承座一构成转动副,轴承座一固定在拨杆安装架上;所述V型杆的中部与摆杆的另一端铰接,V型杆的一端与曲柄的另一端铰链;所述的U型拨杆固定在V型杆另一端;连杆组件设有沿垂直于链传动机构的链条输送方向排布的n个,且n个连杆组件与输送推板的n个大蒜容纳槽一一对齐,每个连杆组件单独运行进行大蒜姿态的调整。The conveying attitude adjustment module includes an attitude adjustment mounting frame, an industrial camera and an attitude adjustment mechanism; the attitude adjustment mechanism includes a steering assembly, a connecting rod assembly and a lever mounting frame; the steering assembly includes a steering wheel motor mounting plate and n steering mechanisms placed within the distance between the two support plates; the steering wheel motor mounting plate is fixed to the frame; n steering mechanisms are arranged along the chain conveying direction perpendicular to the chain transmission mechanism, and are connected with the conveying push plate The n garlic receiving slots are aligned one by one; the steering mechanism includes a steering wheel and a steering wheel motor; the steering wheel is fixed on the output shaft of the steering wheel motor, and the base of the steering wheel motor is fixed on the steering wheel motor mounting plate above; the top surface of the steering wheel is flush with the top surface of the support plate; the attitude adjustment mounting frame is fixed on the frame; the industrial camera is fixed on the top of the attitude adjustment mounting frame; the industrial camera is located above the steering assembly; The rod assembly is arranged closer to the output end of the chain than the steering assembly, and is located above the feeding mechanism, including a stepper motor, a belt transmission mechanism, a pendulum, a drive shaft, a crank, a V-shaped rod and a U-shaped driving rod; The base is fixed on the lever mounting frame; the lever mounting frame is fixed on the attitude adjustment mounting frame; the output shaft of the stepping motor 1 is connected with the drive shaft through a belt transmission mechanism; the driving shaft and the lever mounting frame form a rotation pair; one end of the crank is fixed with the driving shaft; one end of the swing rod and the bearing seat one form a revolving pair, and the bearing seat one is fixed on the driving rod mounting frame; the middle part of the V-shaped bar and the other end of the swing rod Hinged, one end of the V-shaped rod is hinged with the other end of the crank; the U-shaped driving rod is fixed on the other end of the V-shaped rod; the connecting rod assembly is provided with n pieces arranged along the chain conveying direction perpendicular to the chain transmission mechanism, And the n connecting rod assemblies are aligned with the n garlic receiving grooves of the conveying push plate one by one, and each connecting rod assembly operates independently to adjust the posture of the garlic.

优选地,所述的链传动机构包括输送轴、链轮和链条;两根输送轴间距布置,其中一根输送轴两端与固定在两个可调轴承座安装板上的两个轴承座二分别构成转动副,另一根输送轴与固定在两个固定轴承座安装板上的两个轴承座二分别构成转动副;每根输送轴两端均固定一个链轮,两根输送轴上同一端位置的每两个链轮通过一条链条连接;所述的可调轴承座安装板与机架上沿链条输送方向布置的滑槽构成滑动副,并与滑槽通过螺栓和螺母连接;所述的固定轴承座安装板固定在机架上;和两个轴承座二构成转动副的输送轴与步进电机二的输出轴通过联轴器连接,步进电机二固定在步进电机固定座上,步进电机固定座固定在固定轴承座安装板上;步进电机二由控制器控制;所述输送推板的两端与两条链条位置对应的两个链节分别固定。Preferably, the chain transmission mechanism includes a conveying shaft, a sprocket and a chain; the distance between the two conveying shafts is arranged, and the two ends of one conveying shaft are connected to the two bearing seats fixed on the two adjustable bearing seat mounting plates. Respectively form a rotating pair, and the other conveying shaft and two bearing seats fixed on the two fixed bearing seat mounting plates form a rotating pair respectively; a sprocket is fixed at both ends of each conveying shaft, and the same sprocket is fixed on the two conveying shafts Every two sprockets at the end position are connected by a chain; the adjustable bearing seat mounting plate and the chute arranged on the frame along the chain conveying direction constitute a sliding pair, and are connected with the chute by bolts and nuts; The fixed bearing seat mounting plate of the fixed bearing seat is fixed on the frame; the transmission shaft of the rotating pair formed by the two bearing seats is connected with the output shaft of the stepping motor 2 through a coupling, and the stepping motor 2 is fixed on the stepping motor fixing seat , the stepping motor fixing seat is fixed on the fixed bearing seat mounting plate; the stepping motor two is controlled by the controller; the two ends of the conveying push plate are respectively fixed to the two chain links corresponding to the positions of the two chains.

更优选地,所述的链传动机构还包括接近开关;所述的接近开关固定在接近开关安装架上,接近开关的信号输出端接控制器;接近开关安装架固定在轴承座二上。More preferably, the chain transmission mechanism further includes a proximity switch; the proximity switch is fixed on the proximity switch mounting frame, and the signal output terminal of the proximity switch is connected to the controller; the proximity switch mounting frame is fixed on the second bearing seat.

优选地,所述的输送调姿模块还包括补光灯;所述的补光灯位于转向组件上方,并固定在调姿安装架顶部,与工业相机位于调姿安装架的同一侧。Preferably, the conveying attitude adjustment module further includes a supplementary light; the supplementary light is located above the steering assembly and fixed on the top of the attitude adjustment installation frame, and is located on the same side of the attitude adjustment installation frame as the industrial camera.

优选地,所述的带传动机构包括两个同步带轮和连接两个同步带轮的同步带;两个同步带轮分别固定在步进电机一的输出轴和主动轴上。Preferably, the belt transmission mechanism includes two synchronous pulleys and a synchronous belt connecting the two synchronous pulleys; the two synchronous pulleys are respectively fixed on the output shaft and the driving shaft of the stepping motor one.

该全自动大蒜精准调姿输送装置的大蒜输送方法,具体步骤如下:The specific steps of the garlic delivery method of the automatic garlic precision posture adjustment delivery device are as follows:

步骤一、上一道工序间歇性输出沿垂直链传动机构输送方向并排排布且数量与输送推板的大蒜容纳槽数量相等的一排需整理的大蒜,链传动机构输入端的输送推板的每个大蒜容纳槽均落入一个大蒜。Step 1. The previous process intermittently outputs a row of garlic that needs to be arranged side by side along the conveying direction of the vertical chain transmission mechanism and the number is equal to the number of garlic storage tanks on the conveying push plate. Each of the conveying push plates at the input end of the chain drive mechanism The garlic holding slots are filled with one garlic.

步骤二、链传动机构驱动装有大蒜的输送推板运动,下一个空载的输送推板经过接近开关时,链传动机构停止运动;待上一道工序向接近开关位置处的输送推板投递完大蒜后,链传动机构继续运动。Step 2. The chain transmission mechanism drives the conveying push plate equipped with garlic to move. When the next unloaded conveying push plate passes the proximity switch, the chain transmission mechanism stops moving; after the previous process is delivered to the conveying push plate at the position of the proximity switch After garlic, the chain transmission mechanism continues to move.

步骤三、当装有大蒜的输送推板被输送到转向组件上方时,输送推板的各大蒜容纳槽内大蒜分别位于对应一个转向机构的转向盘上,工业相机采集输送推板的各大蒜容纳槽内大蒜姿态信息并传送到控制器进行处理,控制器根据输送推板的每个大蒜容纳槽内大蒜姿态信息控制对应位置的各转向机构旋转,使输送推板的每个大蒜容纳槽内大蒜进行姿态角度调整,让各个大蒜的蒜杆朝向与链传动机构输送方向相反的方向摆放。Step 3. When the conveying push plate with garlic is conveyed to the top of the steering assembly, the garlic in each garlic storage tank of the conveying push plate is respectively located on the steering wheel of a corresponding steering mechanism, and the industrial camera collects the garlic contained in each conveying push plate. The posture information of the garlic in the tank is sent to the controller for processing. The controller controls the rotation of each steering mechanism at the corresponding position according to the garlic posture information in each garlic storage tank of the delivery push plate, so that the garlic in each garlic storage tank of the delivery push plate Adjust the attitude angle so that the garlic stalks of each garlic are placed in the direction opposite to the conveying direction of the chain drive mechanism.

步骤四、当装有经姿态角度调整后大蒜的输送推板被进一步输送到连杆组件下方时,输送推板的每个大蒜容纳槽上方对应的一个连杆组件对该大蒜容纳槽内的大蒜进行姿态拨正,使得该大蒜容纳槽内的大蒜蒜杆朝上,具体如下:连杆组件的步进电机一经带传动机构带动曲柄转动,曲柄再带动V型杆和摆杆运动,从而带动V型杆上的U型拨杆拨正大蒜,使得大蒜的蒜杆垂直朝上摆放。Step 4. When the conveying push plate with the garlic adjusted by the posture angle is further conveyed to the bottom of the connecting rod assembly, a corresponding connecting rod assembly above each garlic containing groove of the conveying push plate will have the same effect on the garlic contained in the garlic containing groove. Correct the posture so that the garlic stem in the garlic storage tank faces upwards, as follows: once the stepper motor of the connecting rod assembly drives the crank to rotate through the belt transmission mechanism, the crank drives the V-shaped rod and the swing rod to move, thereby driving the V-shaped rod and the swing rod to move. The U-shaped lever on the shaped bar straightens the garlic so that the garlic stalk of the garlic is placed vertically upwards.

优选地,U型拨杆的运动轨迹为封闭曲线,且U型拨杆在运动轨迹的底部曲线段由链传动机构输入端至输出端运动时拨正大蒜。Preferably, the movement track of the U-shaped driving lever is a closed curve, and the U-shaped driving lever straightens the garlic when the bottom curved section of the moving track moves from the input end to the output end of the chain transmission mechanism.

优选地,转向组件和连杆组件沿链传动机构输送方向错位的距离等于输送推板的宽度。Preferably, the misalignment distance of the steering assembly and the connecting rod assembly along the conveying direction of the chain transmission mechanism is equal to the width of the conveying push plate.

优选地,装有经姿态拨正大蒜的输送推板被进一步向前输送,将姿态拨正后的大蒜输出给下一道工序。Preferably, the conveying push plate equipped with the garlic whose posture has been corrected is further conveyed forward, and the garlic whose posture has been corrected is output to the next process.

本发明具有的有益效果是:The beneficial effects that the present invention has are:

1、本发明实现全自动输送大蒜过程中对大蒜姿态进行精准调整。当装有大蒜的输送推板经过工业相机下方时,工业相机对大蒜姿态进行数据采集并传给控制器进行分析,再控制转向组件进行大蒜姿态角度的调整,最后利用连杆组件实现大蒜姿态的拨正,使得该大蒜容纳槽内的大蒜蒜杆朝上,从而解决大蒜在根盘切除时由于初步调姿不能将蒜瓣根盘精确朝上或者朝下调整输送的问题。其中,转向组件和连杆组件分级调整,提高了大蒜姿态调整的精确度。1. The present invention realizes the precise adjustment of the posture of garlic during the automatic garlic transportation process. When the conveying push plate with garlic passes under the industrial camera, the industrial camera collects data on the garlic posture and transmits it to the controller for analysis, then controls the steering assembly to adjust the garlic posture angle, and finally uses the connecting rod assembly to realize the garlic posture. Straighten it so that the garlic stem in the garlic storage tank faces upwards, thereby solving the problem that the root plate of garlic cloves cannot be accurately adjusted upwards or downwards to be transported due to preliminary posture adjustment when the root plate is removed. Among them, the steering assembly and connecting rod assembly are adjusted in stages, which improves the accuracy of garlic posture adjustment.

2、本发明通过工业相机进行视觉信息采集,可实现大蒜姿态信息精准采集,保证了送料机构中每块输送推板上的大蒜姿态均能够被准确调整,大大提高了大蒜调姿信息采集的准确性。2. The present invention collects visual information through an industrial camera, which can realize accurate collection of garlic posture information, ensures that the garlic posture on each conveying push plate in the feeding mechanism can be accurately adjusted, and greatly improves the accuracy of garlic posture adjustment information collection sex.

3、本发明能够以流水线形式自动对大蒜进行姿态的调整与输送,输出蒜瓣根盘朝下的大蒜,为后续的大蒜根盘全自动切除供料,最终实现从大蒜输送到根盘切除全程自动化,大大提高了大蒜生产、加工的效率与准确性。3. The present invention can automatically adjust and convey the posture of garlic in the form of an assembly line, and output the garlic with the root plate of the garlic cloves facing down, which is used for the subsequent automatic removal of the garlic root plate, and finally realizes the whole process of automation from garlic transportation to root plate removal , greatly improving the efficiency and accuracy of garlic production and processing.

附图说明Description of drawings

图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;

图2为本发明中输送调姿模块的结构示意图;Fig. 2 is the structural representation of conveying attitude adjustment module among the present invention;

图3为本发明中连杆组件和拨杆安装架的装配示意图;Fig. 3 is the schematic diagram of assembly of the connecting rod assembly and the lever mounting bracket in the present invention;

图4为本发明中连杆组件的结构示意图;Fig. 4 is the structural representation of connecting rod assembly among the present invention;

图5为本发明中连杆组件的运动轨迹示意图;Fig. 5 is a schematic diagram of the movement trajectory of the connecting rod assembly in the present invention;

图6为本发明中转向组件的结构示意图;Fig. 6 is a schematic structural view of the steering assembly in the present invention;

图7为本发明中送料机构的结构示意图;Fig. 7 is the structural representation of feeding mechanism among the present invention;

图8为本发明的控制流程图。Fig. 8 is a control flowchart of the present invention.

具体实施方式detailed description

以下结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with accompanying drawing.

如图1所示,一种全自动大蒜精准调姿输送装置,包括输送调姿模块1和送料机构2;如图7所示,送料机构2包括链传动机构、输送推板30和支撑板34;多块输送推板30沿链传动机构的链条39输送方向依次排列成环形,各输送推板30由链传动机构驱动同步且间歇性运动;输送推板30上设置有垂直于链条39输送方向的三个大蒜容纳槽;两块支撑板34沿链条39输送方向间距固定在机架3上,且均位于链传动机构上顶部工位处的输送推板30底部,支撑板34为大蒜提供支撑。As shown in Figure 1, a fully automatic garlic precision attitude adjustment conveying device includes a conveying attitude adjustment module 1 and a feeding mechanism 2; as shown in Figure 7, the feeding mechanism 2 includes a chain transmission mechanism, a conveying push plate 30 and a support plate 34 Many pieces of conveying push pedals 30 are arranged in a ring successively along the chain 39 conveying directions of the chain transmission mechanism, and each conveying push pedal 30 is driven synchronously and intermittently by the chain transmission mechanism; Three garlic holding tanks; two support plates 34 are fixed on the frame 3 along the distance of the chain 39 conveying direction, and are all located at the bottom of the conveying push plate 30 at the top station of the chain transmission mechanism, and the support plates 34 provide support for the garlic .

如图2、图3、图4和图6所示,输送调姿模块1包括调姿安装架6、工业相机7和调姿机构8;调姿机构8包括转向组件9、连杆组件10和拨杆安装架11;转向组件9包括转向盘电机安装板23和置于两块支撑板34之间的三个转向机构;转向盘电机安装板23通过电机安装板垫块24与连接板25固定,连接板25与机架3固定;三个转向机构沿垂直于链传动机构的链条39输送方向排布,且与输送推板30的三个大蒜容纳槽一一对齐;转向机构包括转向盘22和转向盘电机26;转向盘22固定在转向盘电机26的输出轴上,转向盘电机26的底座固定在转向盘电机安装板23上;转向盘22的顶面与支撑板34的顶面平齐;调姿安装架6固定在机架3上;工业相机7固定在相机安装板4上,相机安装板4固定在调姿安装架6顶部;工业相机7位于转向组件9上方;连杆组件10比转向组件9靠近链条39的输出端设置,位于送料机构2上方,包括步进电机一12、带传动机构、摆杆16、主动轴18、曲柄19、V型杆20和U型拨杆21;步进电机一12的底座固定在步进电机座13上,步进电机座13固定在拨杆安装架11上;拨杆安装架11固定在调姿安装架6上;步进电机一12的输出轴与主动轴18通过带传动机构连接;主动轴18与拨杆安装架11构成转动副;曲柄19的一端与主动轴18固定;摆杆16的一端与轴承座一15构成转动副,轴承座一15固定在拨杆安装架11上;V型杆20的中部与摆杆16的另一端铰接,V型杆20的一端与曲柄19的另一端铰链;U型拨杆21固定在V型杆20另一端;连杆组件10设有沿垂直于链传动机构的链条39输送方向排布的三个,且三个连杆组件10与输送推板30的三个大蒜容纳槽一一对齐,每个连杆组件10单独运行进行大蒜姿态的调整。As shown in Figure 2, Figure 3, Figure 4 and Figure 6, the conveying attitude adjustment module 1 includes an attitude adjustment mounting frame 6, an industrial camera 7 and an attitude adjustment mechanism 8; the attitude adjustment mechanism 8 includes a steering assembly 9, a connecting rod assembly 10 and The lever mounting frame 11; the steering assembly 9 includes a steering wheel motor mounting plate 23 and three steering mechanisms placed between two support plates 34; the steering wheel motor mounting plate 23 is fixed to the connecting plate 25 through the motor mounting plate spacer 24 , the connecting plate 25 is fixed with the frame 3; the three steering mechanisms are arranged along the chain 39 conveying direction perpendicular to the chain transmission mechanism, and are aligned with the three garlic receiving grooves of the conveying push plate 30; the steering mechanism includes a steering wheel 22 and the steering wheel motor 26; the steering wheel 22 is fixed on the output shaft of the steering wheel motor 26, and the base of the steering wheel motor 26 is fixed on the steering wheel motor mounting plate 23; the top surface of the steering wheel 22 is flat with the top surface of the support plate 34 Qi; the attitude adjustment mounting frame 6 is fixed on the frame 3; the industrial camera 7 is fixed on the camera mounting plate 4, and the camera mounting plate 4 is fixed on the top of the attitude adjustment mounting frame 6; the industrial camera 7 is located above the steering assembly 9; the connecting rod assembly The 10 ratio steering assembly 9 is arranged near the output end of the chain 39, and is located above the feeding mechanism 2, including a stepping motor 12, a belt transmission mechanism, a fork 16, a driving shaft 18, a crank 19, a V-shaped bar 20 and a U-shaped driving bar 21; the base of the stepping motor 12 is fixed on the stepping motor base 13, and the stepping motor base 13 is fixed on the lever mounting frame 11; the lever mounting frame 11 is fixed on the attitude adjustment mounting frame 6; the stepping motor 1 The output shaft of 12 is connected with driving shaft 18 by a belt transmission mechanism; driving shaft 18 and driving rod mounting frame 11 constitute a revolving pair; one end of crank 19 is fixed with driving shaft 18; one end of fork 16 and bearing seat 15 constitute a revolving pair , the bearing seat one 15 is fixed on the lever mounting frame 11; the middle part of the V-shaped lever 20 is hinged with the other end of the swing lever 16, and one end of the V-shaped lever 20 is hinged with the other end of the crank 19; the U-shaped lever 21 is fixed on The other end of the V-shaped bar 20; the connecting rod assembly 10 is provided with three arranged along the chain 39 conveying direction perpendicular to the chain transmission mechanism, and the three connecting rod assemblies 10 and the three garlic receiving grooves of the conveying push plate 30 one by one Alignment, each link assembly 10 runs independently and carries out the adjustment of garlic posture.

其中,转向盘电机26和步进电机一12均由控制器控制,工业相机7的信号输出端接控制器。Wherein, the steering wheel motor 26 and the stepper motor 12 are both controlled by the controller, and the signal output terminal of the industrial camera 7 is connected to the controller.

作为一个优选实施例,如图7所示,链传动机构包括输送轴35、链轮38和链条39;两根输送轴35间距布置,其中一根输送轴35两端与固定在两个可调轴承座安装板36上的两个轴承座二33分别构成转动副,另一根输送轴35与固定在两个固定轴承座安装板37上的两个轴承座二33分别构成转动副;每根输送轴35两端均固定一个链轮38,两根输送轴35上同一端位置的每两个链轮38通过一条链条39连接;可调轴承座安装板36与机架3上沿链条39输送方向布置的滑槽构成滑动副,并与滑槽通过螺栓和螺母连接,拧松螺栓和螺母,可以调节可调轴承座安装板36在滑槽中的位置,从而对链条39起到张紧作用;固定轴承座安装板37固定在机架3上;和两个轴承座二33构成转动副的输送轴35与步进电机二27的输出轴通过联轴器28连接,步进电机二27固定在步进电机固定座29上,步进电机固定座29固定在固定轴承座安装板37上;步进电机二27由控制器控制;输送推板30的两端与两条链条39位置对应的两个链节40分别固定。As a preferred embodiment, as shown in Figure 7, the chain transmission mechanism includes a delivery shaft 35, a sprocket 38 and a chain 39; Two bearing seats 33 on the bearing seat mounting plate 36 respectively constitute a rotating pair, and another conveying shaft 35 and two bearing seats 33 fixed on two fixed bearing seat mounting plates 37 constitute a rotating pair respectively; A sprocket 38 is fixed at both ends of the conveying shaft 35, and every two sprockets 38 at the same end position on the two conveying shafts 35 are connected by a chain 39; The chute arranged in the direction constitutes a sliding pair, and is connected with the chute through bolts and nuts. Loosening the bolts and nuts can adjust the position of the adjustable bearing seat mounting plate 36 in the chute, thereby tensioning the chain 39 The fixed bearing seat mounting plate 37 is fixed on the frame 3; The delivery shaft 35 and the output shaft of the stepping motor two 27 are connected by the coupling 28 with two bearing blocks two 33 forming the revolving pair, and the two stepping motors 27 are fixed On the stepper motor holder 29, the stepper motor holder 29 is fixed on the fixed bearing seat mounting plate 37; the second stepper motor 27 is controlled by the controller; The two chain links 40 are respectively fixed.

作为一个更优选实施例,如图7所示,链传动机构还包括接近开关31;接近开关31固定在接近开关安装架32上,接近开关31的信号输出端接控制器;接近开关安装架32固定在轴承座二33上。As a more preferred embodiment, as shown in Figure 7, the chain transmission mechanism also includes a proximity switch 31; the proximity switch 31 is fixed on the proximity switch mounting frame 32, and the signal output terminal of the proximity switch 31 is connected to the controller; the proximity switch mounting frame 32 Be fixed on the bearing seat two 33.

作为一个优选实施例,如图2所示,输送调姿模块1还包括补光灯5;补光灯5位于转向组件9上方,并固定在调姿安装架6顶部,与工业相机7位于调姿安装架6的同一侧。As a preferred embodiment, as shown in Figure 2, the transport attitude adjustment module 1 also includes a supplementary light 5; the supplementary light 5 is located above the steering assembly 9, and is fixed on the top of the attitude adjustment installation frame 6, and is positioned at the adjustment position with the industrial camera 7. The same side of the posture mounting bracket 6.

作为一个优选实施例,如图4所示,带传动机构包括两个同步带轮17和连接两个同步带轮17的同步带14;两个同步带轮17分别固定在步进电机一12的输出轴和主动轴18上。As a preferred embodiment, as shown in Figure 4, the belt drive mechanism includes two synchronous pulleys 17 and the synchronous belt 14 that connects two synchronous pulleys 17; On the output shaft and the driving shaft 18.

如图8所示,该全自动大蒜精准调姿输送装置的大蒜输送方法,具体步骤如下:As shown in Figure 8, the garlic delivery method of the automatic garlic precision posture adjustment delivery device, the specific steps are as follows:

步骤一、上一道工序间歇性输出沿垂直链传动机构输送方向并排排布且数量与输送推板30的大蒜容纳槽数量相等的一排需整理的大蒜,链传动机构输入端的输送推板30的每个大蒜容纳槽均落入一个大蒜;进入输送推板30的大蒜在各大蒜容纳槽内处于姿态无序分布的状态。Step 1, the last process intermittently outputs a row of garlic that needs to be arranged side by side along the conveying direction of the vertical chain transmission mechanism and the number is equal to the number of garlic storage tanks of the conveying push plate 30, and the conveying push plate 30 of the chain transmission mechanism input end Each garlic storage tank all falls into a garlic; The garlic entering the conveying push plate 30 is in a state of disorderly distribution in each garlic storage tank.

步骤二、链传动机构驱动装有大蒜的输送推板30运动,下一个空载的输送推板30经过接近开关31时,链传动机构停止运动,实现输送推板30的间歇运动;待上一道工序向接近开关31位置处的输送推板30投递完大蒜(链传动机构停止运动后等待预设时间,通常设置为2-3秒,即认为投递完)后,链传动机构继续运动。Step 2, the chain transmission mechanism drives the conveying push pedal 30 with garlic to move, and when the next unloaded conveying push pedal 30 passes the proximity switch 31, the chain transmission mechanism stops moving to realize the intermittent movement of the conveying push pedal 30; After the operation has delivered the garlic to the conveying push plate 30 at the proximity switch 31 position (the chain drive mechanism stops moving and waits for the preset time, usually set to 2-3 seconds, it is considered that the delivery has been completed), the chain drive mechanism continues to move.

步骤三、当装有大蒜的输送推板30被输送到转向组件9上方时,输送推板30的各大蒜容纳槽内大蒜分别位于对应一个转向机构的转向盘22上,工业相机7采集输送推板30的各大蒜容纳槽内大蒜姿态信息并传送到控制器进行处理,控制器根据输送推板30的每个大蒜容纳槽内大蒜姿态信息控制对应位置的各转向机构旋转,使输送推板30的每个大蒜容纳槽内大蒜进行姿态角度调整,让各个大蒜的蒜杆朝向与链传动机构输送方向相反的方向摆放。Step 3, when the conveying push plate 30 with garlic is transported to the top of the steering assembly 9, the garlic in each garlic receiving tank of the conveying push plate 30 is respectively located on the steering wheel 22 of a corresponding steering mechanism, and the industrial camera 7 collects and conveys the push plate 30. The posture information of garlic in each garlic storage tank of the plate 30 is sent to the controller for processing, and the controller controls the rotation of each steering mechanism at the corresponding position according to the garlic posture information in each garlic storage tank of the delivery push plate 30, so that the delivery push plate 30 The garlic in each garlic holding tank is adjusted in posture angle, so that the garlic stems of each garlic are placed in the direction opposite to the chain transmission mechanism conveying direction.

步骤四、当装有经姿态角度调整后大蒜的输送推板30被进一步输送到连杆组件10下方时,输送推板30的每个大蒜容纳槽上方对应的一个连杆组件10对该大蒜容纳槽内的大蒜进行姿态拨正,使得该大蒜容纳槽内的大蒜蒜杆朝上,具体如下:连杆组件10的步进电机一12经带传动机构带动曲柄19转动,曲柄19再带动V型杆20和摆杆16运动,从而带动V型杆20上的U型拨杆21拨正大蒜,使得大蒜的蒜杆垂直朝上摆放。Step 4. When the conveying push plate 30 with the garlic adjusted by the posture angle is further conveyed to the bottom of the connecting rod assembly 10, a corresponding connecting rod assembly 10 above each garlic containing groove of the conveying push plate 30 accommodates the garlic. The garlic in the groove is adjusted in posture so that the garlic garlic rod in the garlic containing groove is upward, as follows: the stepper motor-12 of the connecting rod assembly 10 drives the crank 19 to rotate through the belt transmission mechanism, and the crank 19 drives the V-shaped The bar 20 and the fork 16 move, thereby driving the U-shaped lever 21 on the V-shaped bar 20 to straighten the garlic, so that the garlic bar of the garlic is placed vertically upwards.

作为一个优选实施例,如图5所示,U型拨杆21的运动轨迹为封闭曲线,且U型拨杆21在运动轨迹的底部曲线段由链传动机构输入端至输出端运动时拨正大蒜。As a preferred embodiment, as shown in FIG. 5 , the trajectory of the U-shaped driving lever 21 is a closed curve, and the U-shaped driving lever 21 straightens the garlic when the bottom curve section of the trajectory moves from the input end to the output end of the chain transmission mechanism.

作为一个优选实施例,如图1和2所示,转向组件9和连杆组件10沿链传动机构输送方向错位的距离等于输送推板30的宽度。As a preferred embodiment, as shown in FIGS. 1 and 2 , the misalignment distance between the steering assembly 9 and the connecting rod assembly 10 along the conveying direction of the chain transmission mechanism is equal to the width of the conveying push plate 30 .

作为一个优选实施例,装有经姿态拨正大蒜的输送推板30被进一步向前输送,将姿态拨正后的大蒜输出给下一道工序。As a preferred embodiment, the conveying push plate 30 equipped with the garlic whose posture has been corrected is further transported forward, and the garlic after the posture is corrected is output to the next process.

Claims (9)

1. The utility model provides an accurate appearance conveyor that transfers of full-automatic garlic, transfers appearance module and feeding mechanism, its characterized in that including carrying: the feeding mechanism comprises a chain transmission mechanism, a conveying push plate and a supporting plate; the conveying push plates are sequentially arranged in a ring shape along the conveying direction of the chain transmission mechanism, and each conveying push plate is driven by the chain transmission mechanism to synchronously and intermittently move; the conveying push plate is provided with n garlic accommodating grooves vertical to the conveying direction of the chain, and n is more than or equal to 3; the two supporting plates are fixed on the rack at intervals along the conveying direction of the chain and are positioned at the bottom of the conveying push plate at the top station on the chain transmission mechanism;
the conveying and posture adjusting module comprises a posture adjusting mounting frame, an industrial camera and a posture adjusting mechanism; the posture adjusting mechanism comprises a steering assembly, a connecting rod assembly and a deflector rod mounting frame; the steering assembly comprises a steering wheel motor mounting plate and n steering mechanisms arranged in the space between the two supporting plates; the steering wheel motor mounting plate is fixed with the frame; the n steering mechanisms are arranged along the chain conveying direction vertical to the chain transmission mechanism and are aligned with the n garlic accommodating grooves of the conveying push plate one by one; the steering mechanism comprises a steering wheel and a steering wheel motor; the steering wheel is fixed on an output shaft of the steering wheel motor, and a base of the steering wheel motor is fixed on a steering wheel motor mounting plate; the top surface of the steering wheel is flush with the top surface of the support plate; the posture adjusting mounting frame is fixed on the rack; the industrial camera is fixed at the top of the posture adjusting mounting frame; the industrial camera is positioned above the steering assembly; the connecting rod assembly is arranged closer to the output end of the chain than the steering assembly, is positioned above the feeding mechanism, and comprises a first stepping motor, a belt transmission mechanism, a swing rod, a driving shaft, a crank, a V-shaped rod and a U-shaped deflector rod; the base of the first stepping motor is fixed on the deflector rod mounting frame; the deflector rod mounting frame is fixed on the posture adjusting mounting frame; an output shaft of the stepping motor I is connected with a driving shaft through a belt transmission mechanism; the driving shaft and the deflector rod mounting frame form a revolute pair; one end of the crank is fixed with the driving shaft; one end of the swing rod and the first bearing seat form a rotating pair, and the first bearing seat is fixed on the deflector rod mounting frame; the middle part of the V-shaped rod is hinged with the other end of the swing rod, and one end of the V-shaped rod is hinged with the other end of the crank; the U-shaped deflector rod is fixed at the other end of the V-shaped rod; the connecting rod assemblies are provided with n connecting rod assemblies which are arranged along the conveying direction of the chain perpendicular to the chain transmission mechanism, the n connecting rod assemblies are aligned with the n garlic containing grooves of the conveying push plate one by one, and each connecting rod assembly operates independently to adjust the garlic postures.
2. The accurate appearance conveyor that transfers of full-automatic garlic according to claim 1, its characterized in that: the chain transmission mechanism comprises a conveying shaft, a chain wheel and a chain; two conveying shafts are arranged at intervals, two ends of one conveying shaft and two bearing blocks II fixed on the two adjustable bearing block mounting plates respectively form a revolute pair, and the other conveying shaft and two bearing blocks II fixed on the two fixed bearing block mounting plates respectively form a revolute pair; two ends of each conveying shaft are respectively fixed with a chain wheel, and each two chain wheels at the same end position on the two conveying shafts are connected through a chain; the adjustable bearing seat mounting plate and a sliding chute arranged on the rack along the conveying direction of the chain form a sliding pair and are connected with the sliding chute through bolts and nuts; the fixed bearing seat mounting plate is fixed on the frame; a conveying shaft forming a revolute pair with the two bearing blocks II is connected with an output shaft of the stepping motor II through a coupler, the stepping motor II is fixed on a stepping motor fixing seat, and the stepping motor fixing seat is fixed on a fixed bearing block mounting plate; the second stepping motor is controlled by the controller; and two ends of the conveying push plate are respectively fixed with the two chain links corresponding to the two chains.
3. The full-automatic garlic accurate posture adjusting and conveying device according to claim 2, characterized in that: the chain transmission mechanism also comprises a proximity switch; the proximity switch is fixed on the proximity switch mounting frame, and the signal output end of the proximity switch is connected with the controller; the proximity switch mounting rack is fixed on the second bearing seat.
4. The full-automatic garlic accurate posture adjusting and conveying device according to claim 1, characterized in that: the conveying posture adjusting module further comprises a light supplementing lamp; the light supplementing lamp is located above the steering assembly, fixed to the top of the posture adjusting mounting frame and located on the same side of the posture adjusting mounting frame as the industrial camera.
5. The full-automatic garlic accurate posture adjusting and conveying device according to claim 1, characterized in that: the belt transmission mechanism comprises two synchronous belt wheels and a synchronous belt for connecting the two synchronous belt wheels; and the two synchronous belt wheels are respectively fixed on an output shaft and a driving shaft of the first stepping motor.
6. The garlic conveying method of the full-automatic garlic accurate posture adjusting conveying device according to claim 3, characterized in that: the method comprises the following specific steps:
step one, intermittently outputting a row of garlic to be finished, wherein the garlic to be finished is arranged side by side in the conveying direction of the chain transmission mechanism and the number of the garlic is equal to that of the garlic containing grooves of the conveying push plate in the last procedure, and each garlic containing groove of the conveying push plate at the input end of the chain transmission mechanism falls into one garlic;
secondly, the chain transmission mechanism drives the conveying push plate filled with garlic to move, and when the next no-load conveying push plate passes through the proximity switch, the chain transmission mechanism stops moving; after the garlic is delivered to the conveying push plate close to the position of the switch in the previous process, the chain transmission mechanism continues to move;
step three, when the conveying push plate with the garlic is conveyed to the upper part of the steering assembly, the garlic in each garlic accommodating groove of the conveying push plate is respectively positioned on a steering wheel corresponding to one steering mechanism, the industrial camera collects the garlic posture information in each garlic accommodating groove of the conveying push plate and transmits the garlic posture information to the controller for processing, and the controller controls each steering mechanism at the corresponding position to rotate according to the garlic posture information in each garlic accommodating groove of the conveying push plate, so that the garlic in each garlic accommodating groove of the conveying push plate is subjected to posture angle adjustment, and the garlic rods of the garlic are placed towards the direction opposite to the conveying direction of the chain transmission mechanism;
step four, when the transport push pedal that is equipped with garlic after posture angle adjustment is further carried link assembly below, carry a link assembly that each garlic holding tank top of push pedal corresponds and carry out the gesture to the garlic in this garlic holding tank and dial rightly for the garlic pole in this garlic holding tank is up, specifically as follows: the first stepping motor of the connecting rod assembly drives the crank to rotate through the belt transmission mechanism, and the crank drives the V-shaped rod and the oscillating rod to move, so that the U-shaped deflector rod on the V-shaped rod is driven to deflect the garlic, and the garlic rod of the garlic is vertically placed upwards.
7. The garlic conveying method of the full-automatic garlic posture-adjusting conveying device according to claim 6, characterized in that: the motion trail of the U-shaped deflector rod is a closed curve, and the U-shaped deflector rod is used for straightening the garlic when the U-shaped deflector rod moves from the input end to the output end of the chain transmission mechanism at the bottom curve section of the motion trail.
8. The garlic conveying method of the full-automatic garlic accurate posture adjusting conveying device according to claim 6, characterized in that: the dislocation distance of the steering assembly and the connecting rod assembly along the conveying direction of the chain transmission mechanism is equal to the width of the conveying push plate.
9. The garlic conveying method of the full-automatic garlic posture-adjusting conveying device according to claim 6, characterized in that: the conveying push plate with the garlic which is subjected to posture correction is further conveyed forwards, and the garlic subjected to posture correction is output to the next procedure.
CN202111077419.3A 2021-09-15 2021-09-15 A fully automatic garlic precision posture adjustment conveying device and garlic conveying method Active CN113816107B (en)

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CN203461481U (en) * 2013-09-05 2014-03-05 绵阳福德机器人有限责任公司 Automatic posture-adjusting and discharging mechanism for garlic
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CN111386834A (en) * 2020-04-05 2020-07-10 黄琦 Onion root cutting and soil clearing device
CN111941504A (en) * 2020-07-07 2020-11-17 赖日隆 Agricultural garlic auxiliary cutting device
CN112913399A (en) * 2021-01-18 2021-06-08 山东农业大学 Garlic directional sowing device and method based on machine vision
CN113060505A (en) * 2021-03-22 2021-07-02 杭州职业技术学院 A fully automatic inclination adjustable garlic directional and orderly feeding and conveying device and method
CN113367363A (en) * 2021-04-30 2021-09-10 程雷超 Automatic system for removing roots and stems of garlic

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1156329A (en) * 1997-08-26 1999-03-02 Chiyoda Kiko Kk Spherical crop supply device
CN203461481U (en) * 2013-09-05 2014-03-05 绵阳福德机器人有限责任公司 Automatic posture-adjusting and discharging mechanism for garlic
CN105619489A (en) * 2015-12-29 2016-06-01 济南华庆铸造有限公司 Full-automatic garlic root cutting machine
CN106973590A (en) * 2017-04-10 2017-07-25 滨州学院 Multifunctional garlic planting machine
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CN111386834A (en) * 2020-04-05 2020-07-10 黄琦 Onion root cutting and soil clearing device
CN111941504A (en) * 2020-07-07 2020-11-17 赖日隆 Agricultural garlic auxiliary cutting device
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