CN113801774B - Thallus culture equipment and method - Google Patents
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- 240000004808 Saccharomyces cerevisiae Species 0.000 description 10
- 239000012531 culture fluid Substances 0.000 description 10
- 230000003698 anagen phase Effects 0.000 description 7
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- 240000006024 Lactobacillus plantarum Species 0.000 description 4
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Abstract
Description
技术领域Technical field
本发明属于菌体培养技术领域,具体涉及一种菌体培养设备及方法。The invention belongs to the technical field of bacterial culture, and specifically relates to a bacterial culture equipment and method.
背景技术Background technique
菌体培养设备是根据生物发酵原理为菌体生长提供适宜环境的设施装备。目前,人们更多的采用高密度培养的方法,即优化培养条件、补加营养物质与氧气、或者去除抑制因子,来提高单批发酵中菌体的量,以获得更高的基质利用效率或产物得率。Bacteria culture equipment is a facility and equipment that provides a suitable environment for the growth of bacteria based on the principle of biological fermentation. At present, people are using more high-density culture methods, that is, optimizing culture conditions, adding nutrients and oxygen, or removing inhibitory factors, to increase the amount of bacteria in a single batch of fermentation to obtain higher substrate utilization efficiency or Product yield.
由于发酵过程中从发酵罐内将菌体及时分离,可以减少对营养物质的过度消耗和废物的产生,延长菌体的生长时间,获得高效的发酵效果,因此菌体培养设备除包括发酵罐和搅拌装置外,通常还包括有离心装置。例如:授权公告号为CN213624107U的中国实用新型专利,其公开了一种酵母发酵分离装置,包括发酵罐和旋沉罐,其中发酵罐通过循环管与旋沉罐连接,在循环管上分别设有离心泵和旋沉进料阀,在离心泵与旋沉进料阀之间的循环管上连接有进气管和发酵回流管,发酵回流管的另一端与发酵罐的上部连接,在发酵回流阀与发酵罐之间的发酵回流管上连接有离心清液管和旋沉回流管,离心清液管的另一端连接有固液离心机,旋沉回流管的另一端与旋沉罐连接;旋沉罐的底部通过沉淀物料阀与固液离心机连接,在固液离心机的底部设有浓缩酵母阀。Since the timely separation of bacteria from the fermentation tank during the fermentation process can reduce the excessive consumption of nutrients and the generation of waste, extend the growth time of the bacteria, and obtain efficient fermentation effects, so the bacterial culture equipment includes fermentation tanks and In addition to the stirring device, a centrifugal device is usually included. For example: the Chinese utility model patent with the authorization announcement number CN213624107U discloses a yeast fermentation separation device, which includes a fermentation tank and a vortex tank. The fermentation tank is connected to the vortex tank through a circulation pipe, and there are respectively provided on the circulation pipes. The centrifugal pump and the vortex feed valve are connected to the circulation pipe between the centrifugal pump and the vortex feed valve with an air inlet pipe and a fermentation reflux pipe. The other end of the fermentation reflux pipe is connected to the upper part of the fermentation tank. The fermentation reflux valve The fermentation reflux pipe between the fermentation tank and the fermentation tank is connected to a centrifugal clear liquid pipe and a vortex sink reflux pipe. The other end of the centrifugal clear liquid pipe is connected to a solid-liquid centrifuge, and the other end of the vortex sink reflux pipe is connected to the vortex sink tank; The bottom of the sinking tank is connected to the solid-liquid centrifuge through the sedimentation material valve, and a concentrated yeast valve is provided at the bottom of the solid-liquid centrifuge.
虽然上述的酵母发酵分离装置可充分利用离心泵的运转,驱动发酵液在旋沉罐内进行预分离,使得离心机运行时间大大降低,从而节约运行费用,降低了酵母的生产成本,同时还提高了发酵的效果;但是其增加了旋沉罐、离心泵和循环管,且将菌体分离时,需要将发酵液泵入旋沉罐内,发酵液在旋沉罐中沉淀后将沉淀物排入离心机的同时使上清液回流入发酵罐,不仅装置结构复杂,而且菌体培养和分离分开进行,无法实现菌体的在线分离,导致菌体分离不及时,不利于菌体活性的保持。Although the above-mentioned yeast fermentation separation device can make full use of the operation of the centrifugal pump to drive the fermentation liquid to pre-separate in the vortex tank, which greatly reduces the running time of the centrifuge, thus saving operating costs and reducing the production cost of yeast, it also increases the cost of yeast production. The effect of fermentation is improved; however, it adds a vortex tank, a centrifugal pump and a circulation pipe, and when separating the bacteria, the fermentation liquid needs to be pumped into the vortex tank. After the fermentation liquid settles in the vortex tank, the sediment is discharged. While entering the centrifuge, the supernatant liquid flows back into the fermentation tank. Not only is the device structure complex, but the cultivation and separation of bacterial cells are carried out separately, making it impossible to achieve online separation of bacterial cells, resulting in delayed separation of bacterial cells, which is not conducive to maintaining the activity of bacterial cells. .
发明内容Contents of the invention
本发明提供了一种菌体培养设备,旨在解决现有的菌体培养设备结构复杂且不利于菌体及时分离的问题。The present invention provides a bacterial culture equipment, aiming to solve the problem that the existing bacterial culture equipment has a complicated structure and is not conducive to the timely separation of bacterial cells.
本发明解决其技术问题所采用的技术方案是:菌体培养设备,包括发酵罐、搅拌装置和离心装置,还包括浊度检测装置;所述发酵罐具有从上往下依次连接的第一腔室、第二腔室和第三腔室,所述第三腔室的下端设有排液口;所述搅拌装置设置在发酵罐上,其搅拌桨处于第一腔室和第二腔室中;所述浊度检测装置设置在第三腔室中,所述离心装置的进液口通过竖直管道与排液口连接。The technical solution adopted by the present invention to solve the technical problem is: bacterial culture equipment, including a fermentation tank, a stirring device and a centrifugal device, and also includes a turbidity detection device; the fermentation tank has first chambers connected in sequence from top to bottom. chamber, a second chamber and a third chamber, the lower end of the third chamber is provided with a drain port; the stirring device is arranged on the fermentation tank, and its stirring paddle is located in the first chamber and the second chamber. ; The turbidity detection device is arranged in the third chamber, and the liquid inlet of the centrifugal device is connected to the liquid outlet through a vertical pipe.
进一步的是,所述搅拌装置包括竖直设置在发酵罐上并伸入第一腔室和第二腔室中的搅拌轴,设置在搅拌轴上的搅拌桨叶,以及设置在发酵罐上并与搅拌轴传动连接的搅拌电机;所述搅拌轴和搅拌桨叶共同组成搅拌装置的搅拌桨。Further, the stirring device includes a stirring shaft arranged vertically on the fermentation tank and extending into the first chamber and the second chamber, a stirring blade arranged on the stirring shaft, and a stirring blade arranged on the fermentation tank and extending into the first chamber and the second chamber. A stirring motor is drivingly connected to the stirring shaft; the stirring shaft and the stirring blades together constitute the stirring blade of the stirring device.
进一步的是,所述竖直管道上设置有阀门。Further, the vertical pipeline is provided with a valve.
进一步的是,所述离心装置为碟式离心机。Further, the centrifugal device is a disc centrifuge.
进一步的是,所述第一腔室的容积为发酵罐总容积的65~75%,所述第二腔室的容积为发酵罐总容积的20~30%,所述第三腔室的容积为发酵罐总容积的2~5%。Further, the volume of the first chamber is 65-75% of the total volume of the fermentation tank, the volume of the second chamber is 20-30% of the total volume of the fermentation tank, and the volume of the third chamber is It is 2 to 5% of the total volume of the fermentation tank.
进一步的是,所述第一腔室包括圆筒形主体和设在圆筒形主体下端的倒圆锥形底部,所述第二腔室和第三腔室均为倒圆锥形结构,且第一腔室、第二腔室和第三腔室同轴设置。Further, the first chamber includes a cylindrical body and an inverted conical bottom provided at the lower end of the cylindrical body, the second chamber and the third chamber are both inverted conical structures, and the first chamber The chamber, the second chamber and the third chamber are coaxially arranged.
进一步的是,所述第一腔室与第二腔室连接处的直径为第一腔室的圆筒形主体直径的40~50%,所述第二腔室与第三腔室连接处的直径为第三腔室上端直径的30~40%。Further, the diameter of the connection between the first chamber and the second chamber is 40-50% of the diameter of the cylindrical body of the first chamber, and the diameter of the connection between the second chamber and the third chamber is The diameter is 30-40% of the diameter of the upper end of the third chamber.
进一步的是,所述第三腔室的锥度为0.7:1~1.2:1。Further, the taper of the third chamber is 0.7:1˜1.2:1.
本发明还提供了一种可提高底物利用率和产物得率的菌体培养方法,该方法采用上述的菌体培养设备生产菌体。The invention also provides a bacterial culture method that can improve substrate utilization and product yield. The method uses the above bacterial culture equipment to produce bacterial cells.
进一步的是,上述方法包括发酵步骤、沉降步骤和分离步骤;Further, the above method includes a fermentation step, a sedimentation step and a separation step;
发酵步骤:先将灭菌后的培养基通过第一腔室添加入发酵罐中,再将菌体种子液通过第一腔室添加入发酵罐中,同时启动搅拌装置进行搅拌发酵;沉降步骤:当菌体种子发酵达到对数生长期后,停止搅拌装置;3~8min后,再启动搅拌装置以2~10rpm的转速搅拌0.5~2min,使部分菌体沉降入第三腔室中;之后,按发酵步骤的搅拌方式继续进行搅拌发酵;Fermentation step: first add the sterilized culture medium into the fermentation tank through the first chamber, then add the bacterial seed liquid into the fermentation tank through the first chamber, and start the stirring device for stirring and fermentation at the same time; settling step: When the bacterial seed fermentation reaches the logarithmic growth phase, stop the stirring device; after 3 to 8 minutes, start the stirring device again and stir at a speed of 2 to 10 rpm for 0.5 to 2 minutes to allow part of the bacterial cells to settle into the third chamber; after that, Continue stirring and fermenting according to the stirring method of the fermentation step;
分离步骤:按沉降步骤循环操作,当浊度检测装置检测到第三腔室内液体的浊度超过设定数值后,通过竖直管道向离心装置排放物料,排出物料的体积为第三腔室容积的80~150%;排放物料后向第一腔室中补加培养液,补加培养液的体积与排出物料的体积相等;排入离心装置中的物料,在离心装置以10000~20000rpm的转速下进行离心分离,得到菌体活性泥。Separation step: Follow the sedimentation step cycle operation. When the turbidity detection device detects that the turbidity of the liquid in the third chamber exceeds the set value, the material is discharged to the centrifuge device through the vertical pipe. The volume of the discharged material is the volume of the third chamber. 80~150%; after discharging the material, replenish the culture solution into the first chamber, and the volume of the added culture solution is equal to the volume of the discharged material; the material discharged into the centrifuge device is rotated in the centrifuge device at a speed of 10000~20000rpm Centrifuge under the conditions to obtain active bacterial slime.
本发明的有益效果是:该菌体培养设备通过在发酵罐内开设从上往下依次连接的第一腔室、第二腔室和第三腔室,利用第二腔室能够富集第一腔室中发酵得到的菌体,利用第三腔室能够使第二腔室中富集的菌体充分聚集沉降,因此无需增设旋沉罐、循环泵和循环管等装置就可将菌体集中起来,简化了设备结构,提高了设备操控的便利性和生产效率;同时,通过使搅拌装置的搅拌桨处于第一腔室和第二腔室中,一方面可对添加入第一腔室中的培养基和菌体种子液搅拌,以使菌体种子充分吸收营养,达到良好的发酵培养效果,另一方面可对第二腔室中富集的菌体进行搅拌,以保持菌体的活性;另外,通过在第三腔室中设置浊度检测装置,利于实时检测第三腔室中液体的浊度,并通过竖直管道将离心装置的进液口与第三腔室下端的排液口连接,利于在满足浊度要求后及时将物料排放至离心装置中,以将物料快速离心分离得到菌体活性泥。该菌体培养方法通过采用上述的菌体培养设备生产菌体,在排出物料后补加同等体积的培养液继续培养,保证菌体的培养和分离能同时进行,不仅延长了发酵时长,进一步提高了底物的利用率,提高了产物得率,而且可实现了菌体的在线分离,利于菌体及时分离并保持良好的活性。The beneficial effects of the present invention are: the bacterial culture equipment establishes a first chamber, a second chamber and a third chamber connected in sequence from top to bottom in the fermentation tank, and the second chamber can be used to enrich the first chamber. The bacterial cells fermented in the chamber can be fully aggregated and settled by using the third chamber to fully accumulate and settle the bacterial cells enriched in the second chamber. Therefore, the bacterial cells can be concentrated without the need for additional devices such as vortex tanks, circulation pumps, and circulation pipes. Up, the equipment structure is simplified, and the convenience of equipment control and production efficiency are improved; at the same time, by placing the stirring paddle of the stirring device in the first chamber and the second chamber, on the one hand, the addition into the first chamber can be The culture medium and bacterial cell seed liquid are stirred so that the bacterial cells fully absorb nutrients and achieve good fermentation culture results. On the other hand, the enriched bacterial cells in the second chamber can be stirred to maintain the activity of the bacterial cells. ; In addition, by arranging a turbidity detection device in the third chamber, it is convenient to detect the turbidity of the liquid in the third chamber in real time, and the liquid inlet of the centrifugal device and the drainage at the lower end of the third chamber are connected through a vertical pipe. The port connection is conducive to promptly discharging the material to the centrifugal device after meeting the turbidity requirements, so that the material can be quickly centrifuged to obtain bacterial active mud. This bacterial culture method uses the above-mentioned bacterial culture equipment to produce bacterial cells, and after discharging the materials, an equal volume of culture fluid is added to continue culturing, ensuring that the cultivation and separation of bacterial cells can be carried out at the same time, which not only extends the fermentation time, but also further improves It improves substrate utilization, improves product yield, and enables online separation of bacteria, which is beneficial to timely separation of bacteria and maintaining good activity.
附图说明Description of the drawings
图1是本发明中菌体培养设备的实施结构示意图;Figure 1 is a schematic structural diagram of the bacterial culture equipment in the present invention;
图中标记为:第一腔室1、第二腔室2、第三腔室3、搅拌装置4、浊度检测装置5、排液口6、竖直管道7、阀门8、离心装置9。Marked in the figure are: first chamber 1, second chamber 2, third chamber 3, stirring device 4, turbidity detection device 5, drain port 6, vertical pipe 7, valve 8, centrifugal device 9.
具体实施方式Detailed ways
下面结合附图和实施例对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and examples.
如图1所示,菌体培养设备,包括发酵罐、搅拌装置4和离心装置9,还包括浊度检测装置5;所述发酵罐具有从上往下依次连接的第一腔室1、第二腔室2和第三腔室3,所述第三腔室3的下端设有排液口6;所述搅拌装置4设置在发酵罐上,其搅拌桨处于第一腔室1和第二腔室2中;所述浊度检测装置5设置在第三腔室3中,所述离心装置9的进液口通过竖直管道7与排液口6连接。As shown in Figure 1, the bacterial culture equipment includes a fermentation tank, a stirring device 4 and a centrifugal device 9, and also includes a turbidity detection device 5; the fermentation tank has a first chamber 1 and a third chamber connected in sequence from top to bottom. There are two chambers 2 and a third chamber 3. The lower end of the third chamber 3 is provided with a drain port 6; the stirring device 4 is arranged on the fermentation tank, and its stirring paddle is located in the first chamber 1 and the second chamber 3. In the chamber 2; the turbidity detection device 5 is arranged in the third chamber 3, and the liquid inlet of the centrifugal device 9 is connected to the liquid outlet 6 through a vertical pipe 7.
该菌体培养设备通过在发酵罐内开设从上往下依次连接的第一腔室1、第二腔室2和第三腔室3,利用第一腔室1能够发酵培养菌体,利用第二腔室2能够富集菌体,利用第三腔室3能够使菌体充分聚集沉降,减少物料排出时带出培养液的体积,因此无需增设旋沉罐、循环泵和循环管等装置就可将菌体集中起来,简化了设备结构,提高了设备操控的便利性和生产效率;同时,通过使搅拌装置4的搅拌桨处于第一腔室1和第二腔室2中,一方面可对添加入第一腔室1中的培养基和菌体种子液搅拌,以使菌体种子充分吸收营养,达到良好的发酵培养效果,另一方面可对第二腔室2中富集的菌体进行搅拌,以保持菌体的活性;另外,通过在第三腔室3中设置浊度检测装置5,利于实时检测第三腔室3中液体的浊度,并通过竖直管道7将离心装置9的进液口与第三腔室3下端的排液口6连接,利于在满足浊度要求后及时将物料排放至离心装置9中,以将物料快速离心分离得到菌体活性泥,利于菌体活性的保持。This bacterial cell culture equipment establishes a first chamber 1, a second chamber 2 and a third chamber 3 connected in sequence from top to bottom in the fermentation tank. The first chamber 1 can be used to ferment and culture the bacterial cells, and the first chamber 1 can be used to ferment and culture the bacterial cells. The second chamber 2 can enrich the bacterial cells, and the third chamber 3 can fully aggregate and settle the bacterial cells, reducing the volume of the culture solution brought out when the materials are discharged. Therefore, there is no need to add devices such as vortex sinks, circulation pumps, and circulation pipes. The bacterial cells can be concentrated, simplifying the equipment structure, and improving the convenience of equipment control and production efficiency; at the same time, by placing the stirring paddle of the stirring device 4 in the first chamber 1 and the second chamber 2, on the one hand, The culture medium and bacterial seed liquid added to the first chamber 1 are stirred so that the bacterial seeds can fully absorb nutrients and achieve a good fermentation culture effect. On the other hand, the bacteria enriched in the second chamber 2 can be stirred. The body is stirred to maintain the activity of the bacteria; in addition, by setting the turbidity detection device 5 in the third chamber 3, it is convenient to detect the turbidity of the liquid in the third chamber 3 in real time, and centrifuge the liquid through the vertical pipe 7 The liquid inlet of the device 9 is connected to the liquid outlet 6 at the lower end of the third chamber 3, which is conducive to promptly discharging the material into the centrifugal device 9 after meeting the turbidity requirements, so as to quickly centrifuge the material to obtain active bacterial mud, which is conducive to Maintenance of bacterial activity.
其中,发酵罐为该菌体培养设备的主要部件,其具有的第一腔室1为发酵罐菌体培养的主体部分,第一腔室1通常需保证足够大的容积,优选使第一腔室1的容积占发酵罐总容积的65~75%;发酵罐具有的第二腔室2主要用作菌体的沉降室,第二腔室2需要小于第一腔室1以达到富集菌体的目的,同时第二腔室2的体积需要能够容纳伸入其内的搅拌桨,以方便进行搅拌来保持菌体的活性,优选使第二腔室2的容积占发酵罐总容积的20~30%;发酵罐具有的第三腔室3主要用于使菌体充分聚集沉降,第三腔室3的容积应当足够小以减少菌体排出时带出培养液的体积,优选使第三腔室3的容积占发酵罐总容积的2~5%;第三腔室3下端开设的排液口6主要用于外排菌体充分聚集沉降后形成的物料,在排液口6处通常设有用于开闭排液口6的控制开关。Among them, the fermentation tank is the main component of the bacterial culture equipment. The first chamber 1 it has is the main part of the fermentation tank bacterial culture. The first chamber 1 usually needs to ensure a large enough volume. It is preferable to make the first chamber 1 The volume of chamber 1 accounts for 65 to 75% of the total volume of the fermentation tank; the second chamber 2 of the fermentation tank is mainly used as a sedimentation chamber for bacteria. The second chamber 2 needs to be smaller than the first chamber 1 to achieve enrichment of bacteria. At the same time, the volume of the second chamber 2 needs to be able to accommodate the stirring paddle extending into it to facilitate stirring and maintain the activity of the bacterial cells. It is preferred that the volume of the second chamber 2 accounts for 20% of the total volume of the fermentation tank. ~30%; the third chamber 3 of the fermentation tank is mainly used to fully gather and settle the bacterial cells. The volume of the third chamber 3 should be small enough to reduce the volume of the culture liquid brought out when the bacterial cells are discharged. It is preferable to make the third chamber 3 The volume of chamber 3 accounts for 2 to 5% of the total volume of the fermentation tank; the drain port 6 opened at the lower end of the third chamber 3 is mainly used to discharge the material formed after the bacteria have fully accumulated and settled. The drain port 6 is usually A control switch for opening and closing the drain port 6 is provided.
为了方便菌体的发酵培养、富集和沉降,优选再如图1所示,所述第一腔室1包括圆筒形主体和设在圆筒形主体下端的倒圆锥形底部,所述第二腔室2和第三腔室3均为倒圆锥形结构,且第一腔室1、第二腔室2和第三腔室3同轴设置。第一腔室1的圆筒形主体利于搅拌,能够为菌体生长提供适宜的环境;第一腔室1的倒圆锥形底部利于长成的菌体朝第二腔室2流动;倒圆锥形结构的第二腔室2利于菌体的富集,并利于富集的菌体朝向第三腔室3流动;倒圆锥形结构的第三腔室3利于富集菌体的沉降,保证外排物料时仅带出少量的培养液。In order to facilitate the fermentation culture, enrichment and sedimentation of bacterial cells, preferably as shown in Figure 1, the first chamber 1 includes a cylindrical body and an inverted conical bottom located at the lower end of the cylindrical body. The second chamber 2 and the third chamber 3 are both inverted conical structures, and the first chamber 1, the second chamber 2 and the third chamber 3 are coaxially arranged. The cylindrical main body of the first chamber 1 is conducive to stirring and can provide a suitable environment for the growth of bacterial cells; the inverted conical bottom of the first chamber 1 is conducive to the flow of the grown bacterial cells towards the second chamber 2; the inverted conical shape The second chamber 2 of the structure is conducive to the enrichment of bacterial cells and facilitates the flow of enriched bacterial cells towards the third chamber 3; the third chamber 3 of the inverted conical structure is conducive to the settlement of enriched bacterial cells and ensures efflux. Only a small amount of culture fluid is taken out when feeding materials.
在上述基础上,为了进一步优化发酵罐的结构,使第一腔室1与第二腔室2连接处的直径为第一腔室1的圆筒形主体直径的40~50%,以保证第二腔室2中的菌体不会轻易返回第一腔室1,且有利于第一腔室1中的空气进入第二腔室2;使第二腔室2与第三腔室3连接处的直径为第三腔室3上端直径的30~40%,以保证第三腔室3能够对菌体充分富集沉降,进一步防止外排物料时排出过多的培养液;使第三腔室3的锥度为0.7:1~1.2:1,以保证菌体充分沉降在第三腔室3的底部,并使第三腔室3具有足够的高度,减轻漏斗流动,且有利于安装浊度检测装置5,方便清洗。On the basis of the above, in order to further optimize the structure of the fermentation tank, the diameter of the connection between the first chamber 1 and the second chamber 2 is 40 to 50% of the diameter of the cylindrical body of the first chamber 1 to ensure that the The bacteria in the second chamber 2 will not easily return to the first chamber 1, and it is conducive to the air in the first chamber 1 entering the second chamber 2; making the connection between the second chamber 2 and the third chamber 3 The diameter is 30 to 40% of the diameter of the upper end of the third chamber 3 to ensure that the third chamber 3 can fully enrich and settle the bacteria, and further prevent excessive discharge of culture fluid when discharging materials; making the third chamber The taper of 3 is 0.7:1 ~ 1.2:1 to ensure that the bacteria fully settle at the bottom of the third chamber 3, and to make the third chamber 3 have a sufficient height to reduce the flow of the funnel and facilitate the installation of turbidity detection Device 5, convenient for cleaning.
搅拌装置4主要用于对添加入第一腔室1中的培养基和菌体种子液搅拌,以使菌体种子充分吸收营养,达到良好的发酵培养效果;搅拌装置4还能够对第二腔室2中富集的菌体进行搅拌,以保持菌体的活性;搅拌装置4一般包括竖直设置在发酵罐上并伸入第一腔室1和第二腔室2中的搅拌轴,设置在搅拌轴上的搅拌桨叶,以及设置在发酵罐上并与搅拌轴传动连接的搅拌电机;所述搅拌轴和搅拌桨叶共同组成搅拌装置4的搅拌桨。搅拌电机用于驱使搅拌轴转动,其优选为伺服电机。The stirring device 4 is mainly used to stir the culture medium and bacterial seed liquid added into the first chamber 1 so that the bacterial seeds can fully absorb nutrients and achieve good fermentation and culture effects; the stirring device 4 can also stir the second chamber The enriched bacterial cells in chamber 2 are stirred to maintain the activity of the bacterial cells; the stirring device 4 generally includes a stirring shaft installed vertically on the fermentation tank and extending into the first chamber 1 and the second chamber 2. The stirring blades on the stirring shaft, and the stirring motor arranged on the fermentation tank and drivingly connected to the stirring shaft; the stirring shaft and the stirring blades together form the stirring blade of the stirring device 4 . The stirring motor is used to drive the stirring shaft to rotate, and is preferably a servo motor.
浊度检测装置5主要用于检测第三腔室3中液体的浊度,以便工作人员判断其内菌体的浓度;浊度检测装置5可以为多种,例如:浊度检测仪、浊度检测传感器等。The turbidity detection device 5 is mainly used to detect the turbidity of the liquid in the third chamber 3, so that the staff can judge the concentration of bacteria in it; the turbidity detection device 5 can be of many types, such as: turbidity detector, turbidity detector, etc. Detection sensors, etc.
竖直管道7为竖直设置的输送管道,其主要用于输送发酵罐排放的物料;为了进行输送控制,通常在竖直管道7上设置有阀门8,阀门8可以为多种,例如:手动阀、电磁阀等。The vertical pipeline 7 is a vertically arranged transportation pipeline, which is mainly used to transport materials discharged from fermentation tanks; for transportation control, a valve 8 is usually provided on the vertical pipeline 7, and the valve 8 can be of various types, such as: manual valves, solenoid valves, etc.
离心装置9主要用于将物料中的菌体分离出来,其通常选用固液离心机,优选为碟式离心机。The centrifugal device 9 is mainly used to separate the bacterial cells in the material. It usually uses a solid-liquid centrifuge, preferably a disc centrifuge.
本发明还提供了一种可提高底物利用率和产物得率的菌体培养方法,该方法采用上述的菌体培养设备生产菌体。The invention also provides a bacterial culture method that can improve substrate utilization and product yield. The method uses the above bacterial culture equipment to produce bacterial cells.
具体的,上述方法包括发酵步骤、沉降步骤和分离步骤;Specifically, the above method includes a fermentation step, a sedimentation step and a separation step;
发酵步骤:先将灭菌后的培养基通过第一腔室1添加入发酵罐中,再将菌体种子液通过第一腔室1添加入发酵罐中,同时启动搅拌装置4进行搅拌发酵;该步骤中搅拌装置4的搅拌转速一般以能够使菌体种子悬浮在培养基中为准;菌体种子液中菌体种子的接种密度通常为1×105~5×105CFU/mL;Fermentation step: first add the sterilized culture medium into the fermentation tank through the first chamber 1, then add the bacterial seed liquid into the fermentation tank through the first chamber 1, and start the stirring device 4 at the same time for stirring and fermentation; The stirring speed of the stirring device 4 in this step is generally such that the bacterial seeds can be suspended in the culture medium; the inoculation density of the bacterial seeds in the bacterial seed liquid is usually 1×10 5 to 5×10 5 CFU/mL;
沉降步骤:按沉降步骤循环操作,当菌体种子发酵达到对数生长期后,停止搅拌装置4;3~8min后,再启动搅拌装置4以2~10rpm的转速搅拌0.5~2min,使部分菌体沉降入第三腔室3中;之后,按发酵步骤的搅拌方式继续进行搅拌发酵;对数生长期为微生物发酵体系增殖时,生长一定时间后,比生长速度达到最大的阶段;Sedimentation step: According to the sedimentation step cycle operation, when the bacterial seed fermentation reaches the logarithmic growth phase, stop the stirring device 4; after 3 to 8 minutes, start the stirring device 4 again to stir for 0.5 to 2 minutes at a speed of 2 to 10 rpm, so that part of the bacteria The body settles into the third chamber 3; after that, the stirring fermentation is continued according to the stirring method of the fermentation step; the logarithmic growth phase is when the microbial fermentation system proliferates, and after a certain period of growth, the specific growth rate reaches the maximum stage;
分离步骤:当浊度检测装置5检测到第三腔室3内液体的浊度超过设定数值后,通过竖直管道7向离心装置9排放物料,排出物料的体积为第三腔室3容积的80~150%;排放物料后向第一腔室1中补加培养液,补加培养液的体积与排出物料的体积相等;排入离心装置9中的物料,在离心装置9以10000~20000rpm的转速下进行离心分离,得到菌体活性泥;该步骤中排放物料的次数比补加培养液的次数多一次,即最后一次排放物料后不再补加培养液,通常排放物料2~5次。浊度检测装置5中设定的数值一般根据培养菌体的类型进行设定,通常设为7000~10000NTU。Separation step: When the turbidity detection device 5 detects that the turbidity of the liquid in the third chamber 3 exceeds the set value, the material is discharged to the centrifuge device 9 through the vertical pipe 7, and the volume of the discharged material is the volume of the third chamber 3. 80~150% of the material; after discharging the material, replenish the culture fluid in the first chamber 1, and the volume of the added culture fluid is equal to the volume of the discharged material; the material discharged into the centrifuge device 9 is discharged in the centrifuge device 9 at a temperature of 10000~ Centrifuge at a speed of 20,000 rpm to obtain active bacterial mud; in this step, the number of times the material is discharged is one more than the number of times the culture solution is added, that is, no more culture solution is added after the last time the material is discharged, and the material is usually discharged 2 to 5 times Second-rate. The value set in the turbidity detection device 5 is generally set according to the type of cultured bacteria, and is usually set to 7000 to 10000 NTU.
该菌体培养方法通过采用上述的菌体培养设备生产菌体,并有效控制搅拌转速和沉降时间,利于培养菌体并使之有效沉降至第三腔室3中,有效降低发酵中的菌体量,提高底物利用率;另外,在排出物料后补加同等体积的培养液继续培养,保证菌体的培养和分离的同时进行,不仅延长了发酵时长,进一步提高了底物的利用率,提高了产物得率,而且可实现了菌体的在线分离,利于菌体及时分离并保持良好的活性。This bacterial culture method uses the above bacterial culture equipment to produce bacterial cells, and effectively controls the stirring speed and settling time, which is beneficial to cultivating the bacterial cells and allowing them to effectively settle into the third chamber 3, and effectively reduces the number of bacterial cells during fermentation. amount to improve substrate utilization; in addition, the same volume of culture fluid is added after the material is discharged to continue culturing to ensure that the culture and separation of bacteria are carried out at the same time, which not only extends the fermentation time, but also further improves substrate utilization. The product yield is improved, and the online separation of bacterial cells can be realized, which is conducive to timely separation of bacterial cells and maintaining good activity.
实施例1Example 1
利用本发明提供的菌体培养设备和菌体培养设备方法,连续培养酵母菌;Utilize the bacterial culture equipment and bacterial culture equipment method provided by the present invention to continuously cultivate yeast;
本实施例中,所使用的发酵罐的总容积约为650L,第一腔室1的圆筒形主体的高度为75cm、直径为80cm,第一腔室1的倒圆锥形底部的高度为20cm、下端直径为35cm;倒圆锥形的第二腔室2的高度为100cm、上下端直径分别为80cm和10cm;倒圆锥形的第三腔室3的高度为53cm、上端直径为42cm;第一腔室1、第二腔室2、第三腔室3各自的容积分别约占发酵罐总容积的66%、30%、4%。In this embodiment, the total volume of the fermentation tank used is about 650L. The height of the cylindrical body of the first chamber 1 is 75cm and the diameter is 80cm. The height of the inverted conical bottom of the first chamber 1 is 20cm. , the lower end diameter is 35cm; the height of the inverted conical second chamber 2 is 100cm, and the upper and lower end diameters are 80cm and 10cm respectively; the height of the inverted conical third chamber 3 is 53cm, and the upper end diameter is 42cm; the first The respective volumes of chamber 1, second chamber 2, and third chamber 3 account for approximately 66%, 30%, and 4% of the total volume of the fermentation tank, respectively.
培养时,先将500L酵母麦芽汁培养基泵入发酵罐中,并进行灭菌,再将鲁氏结合酵母(Zygosaccharomyces rouxii)种子液接入发酵罐中,接种密度为105CFU/mL,接种后在30℃环境中培养,同时启动搅拌装置4以200rpm的转速进行搅拌发酵;When cultivating, first pump 500L yeast wort culture medium into the fermentation tank and sterilize it, then add Zygosaccharomyces rouxii seed liquid into the fermentation tank, with an inoculation density of 10 5 CFU/mL, and inoculate Then culture it in a 30°C environment, and start the stirring device 4 at the same time to perform stirring and fermentation at a rotation speed of 200 rpm;
培养到24h后达到对数生长期,停止搅拌,使发酵液静置5min;然后再启动搅拌装置4以5rpm的转速搅拌1min,使部分菌体沉降入第三腔室3中;之后,将搅拌装置4调控至200rpm,继续搅拌发酵;继续培养5h后再次达到对数生长期,停止搅拌,使发酵液静置5min;然后再启动搅拌装置4以5rpm的转速搅拌1min,使部分菌体沉降入第三腔室3中,如此往复循环操作;After cultivating for 24 hours, the logarithmic growth phase is reached. Stop stirring and let the fermentation liquid stand for 5 minutes. Then start the stirring device 4 to stir for 1 minute at a speed of 5 rpm to allow part of the bacterial cells to settle into the third chamber 3. After that, stir The device 4 is adjusted to 200rpm, and the stirring and fermentation are continued; after the culture is continued for 5 hours, the logarithmic growth phase is reached again, the stirring is stopped, and the fermentation liquid is allowed to stand for 5 minutes; then the stirring device 4 is started to stir for 1 minute at a speed of 5 rpm to allow part of the bacteria to settle into the In the third chamber 3, the reciprocating operation is performed like this;
当浊度检测装置5检测到第三腔室3内液体的浊度达到10000NTU时,打开阀门8通过竖直管道7向离心装置9排放物料,排出物料的体积约为30L;排放物料后通过发酵罐的进料口向第一腔室1中补加质量浓度为3%的葡萄糖溶液,补加葡萄糖溶液的体积与排出物料的体积相等;排入离心装置9中的物料,在离心装置9以10000rpm的转速下进行离心分离,得到酵母菌活性菌泥。When the turbidity detection device 5 detects that the turbidity of the liquid in the third chamber 3 reaches 10,000 NTU, the valve 8 is opened to discharge the material to the centrifuge device 9 through the vertical pipe 7. The volume of the discharged material is about 30L; after the material is discharged, it is fermented The feed port of the tank adds a glucose solution with a mass concentration of 3% into the first chamber 1, and the volume of the added glucose solution is equal to the volume of the discharged material; the material discharged into the centrifuge device 9 is Centrifuge at a rotation speed of 10,000 rpm to obtain active yeast slime.
继续进行前述培养操作进行连续培养,直至补加2次葡萄糖溶液后排出所有物料,结束本次生产。Continue the aforementioned culture operation for continuous culture until all materials are discharged after adding glucose solution twice, ending this production.
经验证,本实施例所培养的鲁氏接合酵母,每100L培养液可以获得2~2.5kg酵母菌菌泥,与传统方法所培养的鲁氏接合酵母(每100L培养液可以获得1.8~2kg酵母菌菌泥)相比,产量显著提高,添加保护剂制作活性冻干菌粉,其活菌数较传统方法无显著差异。It has been verified that the Zygosaccharomyces ruckeri cultured in this embodiment can obtain 2 to 2.5 kg of yeast mud per 100L of culture fluid, which is the same as the Zygosaccharomyces ruckeri cultured by the traditional method (1.8 to 2kg of yeast can be obtained per 100L of culture fluid). Compared with bacteria mud), the yield is significantly increased. Adding protective agents to make active freeze-dried bacteria powder has no significant difference in the number of viable bacteria compared with traditional methods.
实施例2Example 2
利用本发明提供的菌体培养设备和菌体培养设备方法,连续培养植物乳杆菌;Utilize the bacterial culture equipment and bacterial culture equipment method provided by the present invention to continuously cultivate Lactobacillus plantarum;
本实施例中,所使用的发酵罐的总容积约为2500L,第一腔室1的圆筒形主体的高度为1m、直径为1.36cm,第一腔室1的倒圆锥形底部的高度为30cm、下端直径为43cm;倒圆锥形的第二腔室2的高度为107cm、上下端直径分别为136cm和36.5cm;倒圆锥形的第三腔室3的高度为57cm、上端直径为57cm;第一腔室1、第二腔室2、第三腔室3各自的容积分别约占发酵罐总容积的68%、30%、2%。In this embodiment, the total volume of the fermentation tank used is about 2500L. The height of the cylindrical body of the first chamber 1 is 1 m and the diameter is 1.36 cm. The height of the inverted conical bottom of the first chamber 1 is 30cm, the lower end diameter is 43cm; the height of the inverted conical second chamber 2 is 107cm, and the upper and lower diameters are 136cm and 36.5cm respectively; the height of the inverted conical third chamber 3 is 57cm, and the upper end diameter is 57cm; The respective volumes of the first chamber 1, the second chamber 2, and the third chamber 3 respectively account for approximately 68%, 30%, and 2% of the total volume of the fermentation tank.
培养时,先将2000LMRS培养基泵入发酵罐中,并进行灭菌,再将植物乳杆菌(Lactobacillus plantarum)种子液接入发酵罐中,接种密度为105CFU/mL,接种后在37℃环境中培养,同时启动搅拌装置4以100rpm的转速进行搅拌发酵;When cultivating, first pump 2000 LMRS culture medium into the fermentation tank and sterilize it, then add the Lactobacillus plantarum seed liquid into the fermentation tank with an inoculation density of 10 5 CFU/mL. After inoculation, incubate at 37°C Cultivate in the environment, and at the same time start the stirring device 4 to perform stirring and fermentation at a rotation speed of 100 rpm;
培养到24h后达到对数生长期,停止搅拌,使发酵液静置8min;然后再启动搅拌装置4以2rpm的转速搅拌30s,使部分菌体沉降入第三腔室3中;之后,将搅拌装置4调控至100rpm,继续搅拌发酵;继续培养5h后再次达到对数生长期,停止搅拌,使发酵液静置8min;然后再启动搅拌装置4以2rpm的转速搅拌30s,使部分菌体沉降入第三腔室3中,如此往复循环操作;After cultivating for 24 hours, the logarithmic growth phase is reached. Stop stirring and let the fermentation liquid stand for 8 minutes. Then start the stirring device 4 to stir for 30 seconds at a speed of 2 rpm to allow part of the bacterial cells to settle into the third chamber 3. After that, stir The device 4 is adjusted to 100 rpm, and the stirring and fermentation are continued; after continuing to culture for 5 hours, the logarithmic growth phase is reached again, the stirring is stopped, and the fermentation liquid is allowed to stand for 8 minutes; then the stirring device 4 is started to stir for 30 seconds at a speed of 2 rpm to allow part of the bacterial cells to settle into the In the third chamber 3, the reciprocating operation is performed like this;
当浊度检测装置5检测到第三腔室3内液体的浊度达到7000NTU时,打开阀门8通过竖直管道7向离心装置9排放物料,排出物料的体积约为40L;排放物料后通过发酵罐的进料口向第一腔室1中补加质量浓度为5%的葡萄糖溶液,补加葡萄糖溶液的体积与排出物料的体积相等;排入离心装置9中的物料,在离心装置9以15000rpm的转速下进行离心分离,得到乳酸菌活性菌泥。When the turbidity detection device 5 detects that the turbidity of the liquid in the third chamber 3 reaches 7000NTU, the valve 8 is opened to discharge the material to the centrifuge device 9 through the vertical pipe 7. The volume of the discharged material is about 40L; after the material is discharged, it is fermented The feed port of the tank adds a glucose solution with a mass concentration of 5% into the first chamber 1, and the volume of the added glucose solution is equal to the volume of the discharged material; the material discharged into the centrifuge device 9 is discharged from the centrifuge device 9 Centrifuge at a rotation speed of 15,000 rpm to obtain active lactic acid bacteria mud.
继续进行前述培养操作进行连续培养,直至补加3次葡萄糖溶液后排出所有物料,结束本次生产。Continue the aforementioned culture operation for continuous culture until all materials are discharged after adding glucose solution 3 times to end this production.
经验证,本实施例所培养的植物乳杆菌,每100L培养液可以获得1.2~1.8kg乳酸菌菌泥,与传统方法所培养的植物乳杆菌(每100L培养液可以获得1~1.5kg乳酸菌菌泥)相比,产量显著提高,添加保护剂制作活性冻干菌粉,其活菌数较传统方法无显著差异。It has been verified that the Lactobacillus plantarum cultured in this embodiment can obtain 1.2-1.8kg of lactic acid bacteria mud per 100L of culture fluid, which is the same as the Lactobacillus plantarum cultured by the traditional method (1-1.5kg of lactic acid bacteria mud can be obtained per 100L of culture fluid). ), the yield is significantly increased. Adding a protective agent to make active freeze-dried bacteria powder has no significant difference in the number of viable bacteria compared with the traditional method.
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