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CN113800938A - Preparation method of titanium oxide ceramic ultrafiltration membrane - Google Patents

Preparation method of titanium oxide ceramic ultrafiltration membrane Download PDF

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Publication number
CN113800938A
CN113800938A CN202010539827.5A CN202010539827A CN113800938A CN 113800938 A CN113800938 A CN 113800938A CN 202010539827 A CN202010539827 A CN 202010539827A CN 113800938 A CN113800938 A CN 113800938A
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titanium oxide
sol
ultrafiltration membrane
drying
emulsifier
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CN113800938B (en
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陈云强
洪昱斌
方富林
蓝伟光
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Suntar Membrane Technology Xiamen Co Ltd
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Suntar Membrane Technology Xiamen Co Ltd
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Abstract

The invention discloses a preparation method of a titanium oxide ceramic ultrafiltration membrane. The invention combines a sol-gel method with a microemulsion medium hydrothermal method to prepare titanium oxide nano sol, adds an additive into the titanium oxide sol to prepare a coating liquid, and the coating liquid is dipped on a porous alumina ceramic membrane, dried and calcined to obtain a titanium oxide ultrafiltration membrane layer. The invention prepares the titanium oxide nano sol by adding a specific emulsifier into the titanium oxide sol and carrying out hydrothermal reaction in a shorter time and at a lower temperature, and prepares the titanium oxide ultrafiltration membrane by preparing a membrane coating solution, drying and calcining.

Description

Preparation method of titanium oxide ceramic ultrafiltration membrane
Technical Field
The invention belongs to the technical field of membrane separation, and particularly relates to a preparation method of a titanium oxide ceramic ultrafiltration membrane.
Background
The membrane separation is mainly divided into microfiltration, ultrafiltration, nanofiltration and reverse osmosis. The application field of the membrane separation technology is deep in various aspects of life and production of people, such as chemical industry, environmental protection, electronics, textiles, medicines, foods and the like. The organic membrane is not high temperature resistant, has poor chemical corrosion resistance, is easy to pollute, swells and contracts in a solvent and the like, so that the organic membrane is limited in some separation processes needing special conditions. The inorganic film has the characteristics of good chemical stability, high mechanical strength, high temperature resistance, microbial corrosion resistance, long service life and the like, and can be applied to the fields with harsh conditions.
In the prior art, the preparation method of the nano particles mainly comprises a chemical precipitation method, a sol-gel method, a hydrothermal method, a micro-emulsion method and the like. Wherein the sol-gel method is the most important method for preparing the titanium dioxide ceramic ultrafiltration membrane by the liquid phase method. However, when the ceramic ultrafiltration membrane is prepared from the titanium dioxide nano solution obtained by the sol-gel method, because the titanium dioxide nano solution shrinks seriously in the calcining process, multiple coating is needed, the stability of the prepared sol has a great influence on the coating effect, and the expansion production of the sol-gel method is limited to a certain extent. The hydrothermal method for preparing titanium dioxide can avoid the problem of hard agglomeration possibly generated by high-temperature treatment in wet chemistry, the prepared titanium dioxide has a good crystal structure and a high specific surface area, but the hydrothermal method has high requirements on equipment and can be prepared only under the conditions of high temperature and high pressure.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a preparation method of a titanium oxide ceramic ultrafiltration membrane.
The technical scheme of the invention is as follows:
a preparation method of a titanium oxide ceramic ultrafiltration membrane comprises the following steps:
(1) preparing titanium oxide sol from raw materials including organic titanium salt and a first dispersing agent by a sol-gel method;
(2) adding an emulsifier into the titanium oxide sol, and carrying out hydrothermal reaction for 1-3h at the temperature of 100-150 ℃, wherein the emulsifier consists of cyclohexane, hexanol and OP-10 (a condensation product of alkylphenol and ethylene oxide);
(3) shearing or ultrasonically treating the material obtained in the step (2) to obtain a transparent titanium oxide nano solution;
(4) adding a second dispersing agent, a plasticizer, a binder and a defoaming agent into the titanium oxide nano solution, and fully stirring to obtain a coating solution;
(5) and coating the coating liquid on a support, and sequentially drying, calcining and naturally cooling to obtain the titanium oxide ceramic ultrafiltration membrane.
In a preferred embodiment of the present invention, the molar ratio of cyclohexane, n-hexanol and OP-10 is 7-9: 2: 1.
Further preferably, the emulsifier is added in an amount of 1 to 5 wt% of the titania sol.
In a preferred embodiment of the present invention, the organic titanium salt is n-butyl titanate or isopropyl titanate, and the molar ratio of the organic titanium salt to water is preferably 1: 10-50.
In a preferred embodiment of the present invention, the first dispersant is sodium citrate or sodium polyacrylate, the second dispersant is polyethylene glycol, the amount of the first dispersant added is preferably 0.1 to 1 wt% of the titanium oxide sol, and the amount of the second dispersant added is preferably 0.1 to 1 wt% of the titanium oxide nano solution.
In a preferred embodiment of the present invention, the plasticizer is polyvinyl alcohol, and the addition amount thereof is preferably 1 to 5 wt% of the titanium oxide nano solution.
In a preferred embodiment of the present invention, the binder is hydroxyethyl cellulose, and the addition amount thereof is preferably 0.1 to 5 wt% of the titanium oxide nano solution.
In a preferred embodiment of the present invention, the defoaming agent is a silicone defoaming agent, and the addition amount thereof is preferably 0.01 to 0.1 wt% of the titanium oxide nano solution.
In a preferred embodiment of the invention, the drying is carried out at a temperature of from 80 to 120 ℃ for a period of from 2 to 5 hours.
In a preferred embodiment of the present invention, the temperature of the calcination is 350-500 ℃ and the time is 2-5 h. .
The invention has the beneficial effects that:
1. the invention combines a sol-gel method with a microemulsion medium hydrothermal method to prepare titanium oxide nano sol, adds an additive into the titanium oxide sol to prepare a coating liquid, and the coating liquid is dipped on a porous alumina ceramic membrane, dried and calcined to obtain a titanium oxide ultrafiltration membrane layer.
2. The method comprises the steps of adding a specific emulsifier into titanium oxide sol, preparing titanium oxide nano sol under the hydrothermal reaction of shorter time and lower temperature, preparing coating liquid, drying and calcining, and preparing the defect-free high-quality titanium oxide ultrafiltration membrane without coating for many times.
Drawings
FIG. 1 is a scanning electron micrograph of a comparative film obtained in comparative example 1 of the present invention.
FIG. 2 is a scanning electron micrograph of a comparative film obtained according to comparative example 2 of the present invention.
FIG. 3 is a scanning electron micrograph of a titania ceramic ultrafiltration membrane prepared in examples 1 to 3 of the present invention.
Detailed Description
The technical solution of the present invention will be further illustrated and described below with reference to the accompanying drawings by means of specific embodiments.
Comparative example 1
(1) Mixing n-butyl titanate and water in a molar ratio of 1: 10 to perform sol-gel reaction, adding acid to perform dispergation, wherein the pH of the dispergated material is 3, then adding 1 wt% of sodium citrate, and uniformly mixing to obtain well-dispersed titanium oxide sol;
(2) adding 0.5 wt% of emulsifier (the molar ratio of cyclohexane, n-hexanol and OP-10 is 8: 2: 1) into the titanium oxide sol, and carrying out hydrothermal reaction for 3h at 100 ℃;
(3) naturally cooling the material obtained in the step (2), and then shearing or ultrasonically treating to obtain a semitransparent titanium oxide nano solution;
(4) adding 1 wt% of polyethylene glycol, 3 wt% of polyvinyl alcohol and 0.3 wt% of hydroxyethyl cellulose into the titanium oxide nano solution, fully and uniformly mixing, adding 0.01 wt% of organic silicon defoamer, and fully stirring to obtain a coating solution;
(5) coating the film coating liquid on a porous ceramic film support with the average pore diameter of 0.1um in an immersion manner, and sequentially drying, calcining and naturally cooling to obtain a contrast film; wherein,
the drying comprises the following steps: heating to 120 ℃ at the speed of 3 ℃/min, and keeping the temperature and drying for 5 hours;
the calcination is as follows: heating to 350 ℃ at the speed of 3 ℃/min, and carrying out heat preservation and calcination for 3 h.
The comparative membrane prepared in this comparative example is shown in FIG. 1, and the membrane layer is split, and the rejection rate of 2g/L glucan (molecular weight: 2 ten thousand) is 0%.
Comparative example 2
(1) Mixing n-butyl titanate and water in a molar ratio of 1: 10 to perform sol-gel reaction, adding acid to perform dispergation, wherein the pH of the dispergated material is 3, then adding 1 wt% of sodium polyacrylate, and uniformly mixing to obtain well-dispersed titanium oxide sol;
(2) adding 7 wt% of emulsifier (the molar ratio of cyclohexane, n-hexanol and OP-10 is 8: 2: 1) into the titanium oxide sol, and carrying out hydrothermal reaction for 3h at 100 ℃;
(3) naturally cooling the material obtained in the step (2), and then shearing or ultrasonically treating to obtain a semitransparent titanium oxide nano solution;
(4) adding 1 wt% of polyethylene glycol, 3 wt% of polyvinyl alcohol and 0.3 wt% of hydroxyethyl cellulose into the titanium oxide nano solution, fully and uniformly mixing, adding 0.01 wt% of organic silicon defoamer, and fully stirring to obtain a coating solution;
(5) coating the film coating liquid on a porous ceramic film support with the average pore diameter of 0.1um in an immersion manner, and sequentially drying, calcining and naturally cooling to obtain a contrast film; wherein,
the drying comprises the following steps: heating to 120 ℃ at the speed of 3 ℃/min, and keeping the temperature and drying for 5 hours;
the calcination is as follows: heating to 350 ℃ at the speed of 3 ℃/min, and carrying out heat preservation and calcination for 3 h.
The comparative membrane prepared in this comparative example is shown in FIG. 2, in which the membrane layer is split and the rejection rate for 2g/L of glucan (molecular weight: 2 ten thousand) is 15%.
Example 1
(1) Mixing n-butyl titanate and water in a molar ratio of 1: 10 to perform sol-gel reaction, adding acid to perform dispergation, wherein the pH of the dispergated material is 3, then adding 1 wt% of sodium citrate, and uniformly mixing to obtain well-dispersed titanium oxide sol;
(2) adding 1 wt% of emulsifier (the molar ratio of cyclohexane, n-hexanol and OP-10 is 8: 2: 1) into the titanium oxide sol, and carrying out hydrothermal reaction for 3h at 100 ℃;
(3) naturally cooling the material obtained in the step (2), and then shearing or ultrasonically treating to obtain a semitransparent titanium oxide nano solution;
(4) adding 1 wt% of polyethylene glycol, 3 wt% of polyvinyl alcohol and 0.3 wt% of hydroxyethyl cellulose into the titanium oxide nano solution, fully and uniformly mixing, adding 0.01 wt% of organic silicon defoamer, and fully stirring to obtain a coating solution;
(5) dipping the coating liquid on a porous ceramic membrane support with the average pore diameter of 0.1um, and sequentially drying, calcining and naturally cooling to obtain a titanium oxide ceramic ultrafiltration membrane; wherein,
the drying comprises the following steps: heating to 120 ℃ at the speed of 3 ℃/min, and keeping the temperature and drying for 5 hours;
the calcination is as follows: heating to 350 ℃ at the speed of 3 ℃/min, and carrying out heat preservation and calcination for 3 h.
As shown in FIG. 3, the titanium oxide ceramic ultrafiltration membrane prepared in this example has a complete membrane layer and a retention rate of 94% for 2g/L dextran (molecular weight: 2 ten thousand).
Example 2
(1) Mixing n-butyl titanate and water in a molar ratio of 1: 10 to perform sol-gel reaction, adding acid to perform dispergation, wherein the pH of the dispergated material is 3, then adding 1 wt% of sodium citrate, and uniformly mixing to obtain well-dispersed titanium oxide sol;
(2) adding 3 wt% of emulsifier (the molar ratio of cyclohexane, n-hexanol and OP-10 is 8: 2: 1) into the titanium oxide sol, and carrying out hydrothermal reaction for 3h at 100 ℃;
(3) naturally cooling the material obtained in the step (2), and then shearing or ultrasonically treating to obtain a semitransparent titanium oxide nano solution;
(4) adding 1 wt% of polyethylene glycol, 3 wt% of polyvinyl alcohol and 0.3 wt% of hydroxyethyl cellulose into the titanium oxide nano solution, fully and uniformly mixing, adding 0.01 wt% of organic silicon defoamer, and fully stirring to obtain a coating solution;
(5) dipping the coating liquid on a porous ceramic membrane support with the average pore diameter of 0.1um, and sequentially drying, calcining and naturally cooling to obtain a titanium oxide ceramic ultrafiltration membrane; wherein,
the drying comprises the following steps: heating to 120 ℃ at the speed of 3 ℃/min, and keeping the temperature and drying for 5 hours;
the calcination is as follows: heating to 350 ℃ at the speed of 3 ℃/min, and carrying out heat preservation and calcination for 3 h.
As shown in FIG. 3, the titanium oxide ceramic ultrafiltration membrane prepared in this example has a complete membrane layer and a retention rate of 95% for 2g/L dextran (molecular weight: 2 ten thousand).
Example 3
(1) Mixing n-butyl titanate and water in a molar ratio of 1: 50 to perform sol-gel reaction, adding acid to perform dispergation, wherein the pH of the dispergated material is 3, then adding 1 wt% of sodium polyacrylate, and uniformly mixing to obtain well-dispersed titanium oxide sol;
(2) adding 3 wt% of emulsifier (the molar ratio of cyclohexane, n-hexanol and OP-10 is 8: 2: 1) into the titanium oxide sol, and carrying out hydrothermal reaction for 1h at 150 ℃;
(3) naturally cooling the material obtained in the step (2), and then shearing or ultrasonically treating to obtain a semitransparent titanium oxide nano solution;
(4) adding 1 wt% of polyethylene glycol, 5 wt% of polyvinyl alcohol and 1 wt% of hydroxyethyl cellulose into the titanium oxide nano solution, fully and uniformly mixing, adding 0.1 wt% of organic silicon defoamer, and fully stirring to obtain a coating solution;
(5) dipping the coating liquid on a porous ceramic membrane support with the average pore diameter of 0.1um, and sequentially drying, calcining and naturally cooling to obtain a titanium oxide ceramic ultrafiltration membrane; wherein,
the drying comprises the following steps: heating to 120 ℃ at the speed of 1 ℃/min, and keeping the temperature and drying for 5 hours;
the calcination is as follows: heating to 450 ℃ at the speed of 5 ℃/min, and carrying out heat preservation and calcination for 5 h.
As shown in FIG. 3, the titanium oxide ceramic ultrafiltration membrane prepared in this example has a complete membrane layer and a retention rate of 90% for 2g/L dextran (molecular weight: 2 ten thousand).
The above description is only a preferred embodiment of the present invention, and therefore should not be taken as limiting the scope of the invention, which is defined by the appended claims.

Claims (10)

1. A preparation method of a titanium oxide ceramic ultrafiltration membrane is characterized by comprising the following steps: the method comprises the following steps:
(1) preparing titanium oxide sol from raw materials including organic titanium salt and a first dispersing agent by a sol-gel method;
(2) adding an emulsifier into the titanium oxide sol, and carrying out hydrothermal reaction for 1-3h at the temperature of 100-150 ℃, wherein the emulsifier consists of cyclohexane, hexanol and OP-10;
(3) shearing or ultrasonically treating the material obtained in the step (2) to obtain a transparent titanium oxide nano solution;
(4) adding a second dispersing agent, a plasticizer, a binder and a defoaming agent into the titanium oxide nano solution, and fully stirring to obtain a coating solution;
(5) and coating the coating liquid on a support, and sequentially drying, calcining and naturally cooling to obtain the titanium oxide ceramic ultrafiltration membrane.
2. The method of claim 1, wherein: the molar ratio of the cyclohexane to the hexanol to the OP-10 is 7-9: 2: 1.
3. The method of claim 2, wherein: the addition amount of the emulsifier is 1-5 wt% of the titanium oxide sol.
4. The method of claim 1, wherein: the organic titanium salt is n-butyl titanate or isopropyl titanate.
5. The method of claim 1, wherein: the first dispersing agent is sodium citrate or sodium polyacrylate, and the second dispersing agent is polyethylene glycol.
6. The method of claim 1, wherein: the plasticizer is polyvinyl alcohol.
7. The method of claim 1, wherein: the binder is hydroxyethyl cellulose.
8. The method of claim 1, wherein: the defoaming agent is an organic silicon defoaming agent.
9. The production method according to any one of claims 1 to 8, characterized in that: the drying temperature is 80-120 ℃, and the drying time is 2-5 h.
10. The production method according to any one of claims 1 to 8, characterized in that: the calcining temperature is 350-500 ℃, and the time is 2-5 h.
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