CN113790508B - APF automatic debugging control method and device, computer equipment and computer readable storage medium - Google Patents
APF automatic debugging control method and device, computer equipment and computer readable storage medium Download PDFInfo
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- 238000005057 refrigeration Methods 0.000 claims abstract description 65
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/30—Control or safety arrangements for purposes related to the operation of the system, e.g. for safety or monitoring
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/50—Control or safety arrangements characterised by user interfaces or communication
- F24F11/56—Remote control
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/62—Control or safety arrangements characterised by the type of control or by internal processing, e.g. using fuzzy logic, adaptive control or estimation of values
- F24F11/63—Electronic processing
- F24F11/64—Electronic processing using pre-stored data
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/62—Control or safety arrangements characterised by the type of control or by internal processing, e.g. using fuzzy logic, adaptive control or estimation of values
- F24F11/63—Electronic processing
- F24F11/65—Electronic processing for selecting an operating mode
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/70—Control systems characterised by their outputs; Constructional details thereof
- F24F11/80—Control systems characterised by their outputs; Constructional details thereof for controlling the temperature of the supplied air
- F24F11/83—Control systems characterised by their outputs; Constructional details thereof for controlling the temperature of the supplied air by controlling the supply of heat-exchange fluids to heat-exchangers
- F24F11/84—Control systems characterised by their outputs; Constructional details thereof for controlling the temperature of the supplied air by controlling the supply of heat-exchange fluids to heat-exchangers using valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/88—Electrical aspects, e.g. circuits
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E40/00—Technologies for an efficient electrical power generation, transmission or distribution
- Y02E40/20—Active power filtering [APF]
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Abstract
Description
技术领域technical field
本发明涉及空调技术领域,具体而言,涉及一种APF自动调试控制方法、装置、计算机设备和计算机可读存储介质。The present invention relates to the technical field of air conditioners, and in particular, to an APF automatic debugging control method, device, computer equipment and computer-readable storage medium.
背景技术Background technique
随着人们生活质量提升,变频空调越来越普及。而变频空调的APF(全称:AnnualPerformance Factor,中文名:全年能源消耗率)测试涉及多个测试项,需要人工进行实验确定,实验过程中,调试变量多,需要多次变更,长时间人工参与,且数据由人工取值,测试效率低,在人员离岗时,样机一直运行,浪费时间。With the improvement of people's quality of life, inverter air conditioners are becoming more and more popular. The APF (full name: Annual Performance Factor, Chinese name: Annual Energy Consumption Rate) test of the inverter air conditioner involves multiple test items, which need to be determined by manual experiments. During the experiment, there are many debugging variables, which need to be changed many times and require long-term manual participation. , and the data is manually valued, and the test efficiency is low. When the personnel leave the post, the prototype runs all the time, wasting time.
发明内容SUMMARY OF THE INVENTION
本发明解决的问题是:现有空调器的APF测试人工参与度高,导致测试效率低的问题。The problem solved by the present invention is that the APF test of the existing air conditioner has a high degree of manual participation, which leads to the problem of low test efficiency.
为解决上述问题,第一方面,本发明提供一种APF自动调试控制方法,APF自动调试控制方法包括:In order to solve the above problems, in the first aspect, the present invention provides an APF automatic debugging control method, and the APF automatic debugging control method includes:
S1:进行最大制冷模式的调试,确定最小阀步;S1: Debug the maximum cooling mode and determine the minimum valve step;
S2:保持最小阀步,进行第一中间制冷模式的调试,确定低温中间制冷模式的最小频率;S2: Keep the minimum valve step, debug the first intermediate cooling mode, and determine the minimum frequency of the low-temperature intermediate cooling mode;
S3:进行低温中间制冷模式调试,确定使APF最大化的低温中间制冷阀步;S3: Debug the low temperature intermediate refrigeration mode, and determine the low temperature intermediate refrigeration valve step that maximizes the APF;
S4:进行额定制冷模式调试,确定兼顾低温中间制冷模式和额定制冷模式的最佳阀步。S4: Debug the rated cooling mode, and determine the best valve step for both the low-temperature intermediate cooling mode and the rated cooling mode.
相比现有技术,本发明提供的APF自动调试控制方法至少具有以下有益效果:Compared with the prior art, the APF automatic debugging control method provided by the present invention has at least the following beneficial effects:
1.该方法可以适用于新国标,可同步计算出新国标的APF,还适用于节流规格确定的空调器,而且针对空调器的各种运行模式,设定了对应的调试逻辑,并且各种运行模式的调试逻辑相互衔接,自动完成,也就是,本发明提供的方法无需人工参与,可以实现APF自动调试,调试效率高;1. This method can be applied to the new national standard, the APF of the new national standard can be calculated synchronously, and it is also suitable for air conditioners whose throttling specifications are determined. The debugging logics of the different operation modes are connected with each other and completed automatically, that is, the method provided by the present invention does not require manual participation, can realize automatic debugging of APF, and has high debugging efficiency;
2.设定了特定的调试顺序,先进行对APF影响权重较大的测试项,再进行对APF影响较小的测试项,不仅可以确定最佳阀步,还能够最大程度地提高APF;2. A specific debugging sequence is set. Test items that have a greater impact on APF first, and then test items that have less impact on APF, can not only determine the best valve step, but also maximize APF;
3.所采用的调试顺序兼顾相同工况的测试项尽量依次进行,例如对第一中间制冷模式、低温中间制冷模式和额定制冷模式的调试,避免来回切换实验工况,提高测试效率;3. The debugging sequence adopted should take into account the test items under the same working conditions as far as possible, such as the debugging of the first intermediate cooling mode, the low temperature intermediate cooling mode and the rated cooling mode, to avoid switching back and forth between the experimental conditions and improve the test efficiency;
4.首先进行了最大制冷模式的调试,避免其它各测试项完成后,确定的最佳阀步无法使最大制冷模式下的制冷能力不足、造成跳机等情况。4. First, the debugging of the maximum cooling mode is carried out to avoid the situation that the determined optimal valve step cannot make the cooling capacity in the maximum cooling mode insufficient and cause the machine to trip after the completion of other test items.
在可选的实施方式中,S1的步骤包括:In an optional embodiment, the step of S1 includes:
判断调试次数是否大于1;Determine whether the number of debugging is greater than 1;
若调试次数不大于1,则调节频率和阀步,直到频率和阀步稳定,并保持稳定后的阀步;If the number of debugging times is not greater than 1, adjust the frequency and valve step until the frequency and valve step are stable, and keep the stable valve step;
若调试次数大于1,则降低阀步,直到当前阀步稳定,且当前阀步大于上次阀步或排气温度大于预设温度,稳定后的当前阀步即为最小阀步。If the debugging times is greater than 1, reduce the valve step until the current valve step is stable, and the current valve step is greater than the last valve step or the exhaust temperature is greater than the preset temperature, and the current valve step after stabilization is the minimum valve step.
在可选的实施方式中,S2的步骤包括:In an optional embodiment, the step of S2 includes:
保持最小阀步和最大转速;Maintain the minimum valve step and maximum speed;
判断空调器的能力值是否大于能力下限值与第一预设值之和;Determine whether the capacity value of the air conditioner is greater than the sum of the capacity lower limit value and the first preset value;
若能力值不大于能力下限值与第一预设值之和,则降低频率;If the capability value is not greater than the sum of the capability lower limit value and the first preset value, reduce the frequency;
若能力值大于能力下限值与第一预设值之和,则判断能力值是否小于能力下限值;If the capability value is greater than the sum of the capability lower limit value and the first preset value, determine whether the capability value is smaller than the capability lower limit value;
若能力值不小于能力下限值,则升高频率;If the ability value is not less than the lower limit value of the ability, increase the frequency;
若能力值小于能力下限值,则确定低温中间制冷模式的最小频率。If the capacity value is less than the capacity lower limit value, the minimum frequency of the low temperature intermediate cooling mode is determined.
在可选的实施方式中,S3的步骤包括:In an optional embodiment, the step of S3 includes:
判断调试次数是否大于1;Determine whether the number of debugging is greater than 1;
若调试次数不大于1,则保持阀步不变,频率与第一中间制冷模式中的频率相同,直到频率和阀步稳定,并保持稳定后的数据;If the number of debugging is not more than 1, keep the valve step unchanged, and the frequency is the same as the frequency in the first intermediate cooling mode, until the frequency and valve step are stable, and keep the stable data;
若调试次数大于1,则增加阀步,直到APF小于APFMAX与第二预设值之差或APF连续下降至少两次,确定当前阀步为低温中间制冷阀步。If the debugging times are greater than 1, increase the valve step until the APF is less than the difference between the APF MAX and the second preset value or the APF drops at least twice continuously, and the current valve step is determined as the low temperature intermediate refrigeration valve step.
在可选的实施方式中,若调试次数大于1,则增加阀步,直到APF小于APFMAX与第二预设值之差或APF连续下降至少两次,确定当前阀步为低温中间制冷阀步的步骤包括:In an optional embodiment, if the number of debugging times is greater than 1, the valve step is increased until the APF is less than the difference between the APF MAX and the second preset value or the APF drops at least twice in a row, and the current valve step is determined to be the low-temperature intermediate refrigeration valve step. The steps include:
增加阀步,并在稳定后保存数据;Increase valve steps and save data after stabilization;
判断APF是否小于APFMAX与第二预设值之差或APF是否连续下降至少两次;Determine whether the APF is less than the difference between the APF MAX and the second preset value or whether the APF drops at least twice in a row;
若APF不小于APFMAX与第二预设值之差且APF未连续下降至少两次,则继续增加阀步;If the APF is not less than the difference between the APF MAX and the second preset value and the APF does not drop at least twice in a row, continue to increase the valve step;
若APF小于APFMAX与第二预设值之差或APF连续下降至少两次,则确定当前阀步为低温中间制冷阀步。If the APF is less than the difference between the APF MAX and the second preset value or the APF drops at least twice in a row, it is determined that the current valve step is a low temperature intermediate refrigeration valve step.
在可选的实施方式中,S4的步骤包括:In an optional embodiment, the step of S4 includes:
使用低温中间制冷模式的多组阀步分别测试额定制冷模式;Use multiple groups of valve steps in the low temperature intermediate cooling mode to test the rated cooling mode respectively;
将相同阀步的低温中间制冷模式及额定制冷模式的数据计算APF,确定最佳APF对应的阀步,即为最佳阀步。Calculate the APF from the data of the low temperature intermediate cooling mode and the rated cooling mode of the same valve step, and determine the valve step corresponding to the best APF, which is the best valve step.
在可选的实施方式中,APF自动调试控制方法还包括:In an optional implementation manner, the APF automatic debugging control method further includes:
S5:进行第二中间制冷模式调试,使用最佳阀步、最小频率和最大转速进行测试,确定锁频参数。S5: Debug the second intermediate cooling mode, use the best valve step, minimum frequency and maximum speed to test to determine the frequency locking parameters.
在可选的实施方式中,S5的步骤包括:In an optional embodiment, the step of S5 includes:
判断最佳阀步是否与最大制冷阀步相同;Determine whether the optimal valve step is the same as the maximum refrigeration valve step;
若最佳阀步与最大制冷阀步不相同,则使用最佳阀步进行第二中间制冷模式测试,确定锁频参数;If the optimal valve step is different from the maximum refrigeration valve step, use the optimal valve step to test the second intermediate refrigeration mode to determine the frequency-locking parameters;
若最佳阀步与最大制冷阀步相同,则跳过当前的第二中间制冷模式的调试。If the optimum valve step is the same as the maximum cooling valve step, the debugging of the current second intermediate cooling mode will be skipped.
第二方面,本发明提供一种APF自动调试控制装置,APF自动调试控制装置包括:In a second aspect, the present invention provides an APF automatic debugging control device, and the APF automatic debugging control device includes:
最大制冷调试模块,用于执行S1:进行最大制冷模式的调试,确定最小阀步;The maximum cooling debugging module is used to execute S1: Debug the maximum cooling mode and determine the minimum valve step;
第一中间制冷调试模块,用于执行S2:保持最小阀步,进行第一中间制冷模式的调试,确定低温中间制冷模式的最小频率;The first intermediate refrigeration debugging module is used to execute S2: keep the minimum valve step, debug the first intermediate refrigeration mode, and determine the minimum frequency of the low-temperature intermediate refrigeration mode;
低温中间制冷调试模块,用于执行S3:进行低温中间制冷模式调试,确定使APF最大化的低温中间制冷阀步;Low temperature intermediate refrigeration debugging module, used to execute S3: Debug low temperature intermediate refrigeration mode, determine the low temperature intermediate refrigeration valve step that maximizes APF;
额定制冷调试模块,用于执行S4:进行额定制冷模式调试,确定兼顾低温中间制冷模式和额定制冷模式的最佳阀步。The rated cooling debugging module is used to perform S4: Debugging the rated cooling mode, and determine the best valve step that takes into account both the low-temperature intermediate cooling mode and the rated cooling mode.
第三方面,本发明提供一种计算机设备,计算机设备包括:In a third aspect, the present invention provides a computer device, the computer device comprising:
一个或多个处理器;one or more processors;
存储器,用于存储一个或多个程序,当一个或多个程序被一个或多个处理器执行时,使得一个或多个处理器实现如前述实施方式任一项的APF自动调试控制方法。The memory is used to store one or more programs, and when the one or more programs are executed by one or more processors, enables the one or more processors to implement the APF automatic debugging control method according to any one of the foregoing embodiments.
第四方面,本发明提供一种计算机可读存储介质,其上存储有计算机程序,计算机可读存储介质被处理器执行时实现如前述实施方式任一项的APF自动调试控制方法。In a fourth aspect, the present invention provides a computer-readable storage medium on which a computer program is stored, and when the computer-readable storage medium is executed by a processor, implements the APF automatic debugging control method according to any one of the foregoing embodiments.
附图说明Description of drawings
图1为本发明提供的APF自动调试控制方法的应用场景示意图;1 is a schematic diagram of an application scenario of an APF automatic debugging control method provided by the present invention;
图2为本发明提供的计算机设备的方框示意图;2 is a schematic block diagram of a computer device provided by the present invention;
图3为本发明提供的APF自动调试控制方法对各测试项的测试顺序;Fig. 3 is the test sequence of the APF automatic debugging control method provided by the present invention to each test item;
图4为本发明提供的APF自动调试控制方法的流程示意图;4 is a schematic flowchart of an APF automatic debugging control method provided by the present invention;
图5为最大制冷模式调试的具体流程图;Figure 5 is the specific flow chart of the maximum cooling mode debugging;
图6为第一中间制冷模式调试的具体流程图;Fig. 6 is the specific flow chart of the debugging of the first intermediate cooling mode;
图7为低温中间制冷模式调试的具体流程图;Fig. 7 is the specific flow chart of the low temperature intermediate refrigeration mode debugging;
图8为额定制冷模式调试的具体流程图;Fig. 8 is the specific flow chart of the rated cooling mode debugging;
图9为本发明提供的APF自动调试控制装置的方框示意图。FIG. 9 is a schematic block diagram of an APF automatic debugging control device provided by the present invention.
附图标记说明:Description of reference numbers:
10-计算机设备;11-处理器;12-存储器;13-总线;100-APF自动调试控制装置;110-最大制冷调试模块;120-第一中间制冷调试模块;130-低温中间制冷调试模块;140-额定制冷调试模块;150-第二中间制冷调试模块;160-其它模式调试模块。10-computer equipment; 11-processor; 12-memory; 13-bus; 100-APF automatic debugging control device; 110-maximum refrigeration debugging module; 120-first intermediate refrigeration debugging module; 130-low temperature intermediate refrigeration debugging module; 140-rated cooling debugging module; 150-second intermediate cooling debugging module; 160-other mode debugging module.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更为明显易懂,下面结合附图对本发明的具体实施例做详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
请参照图1,图1为本发明提供的APF自动调试控制方法的应用场景示意图,包括计算机设备、测试台及空调器,计算机设备与测试台和空调器均通信连接,空调器放置于测试台上,空调器是指需要进行测试的空调器,也就是被测空调器。Please refer to FIG. 1, FIG. 1 is a schematic diagram of an application scenario of the APF automatic debugging control method provided by the present invention, including computer equipment, a test bench and an air conditioner, the computer equipment and the test bench and the air conditioner are all connected in communication, and the air conditioner is placed on the test bench Above, the air conditioner refers to the air conditioner that needs to be tested, that is, the air conditioner under test.
计算机设备用于对空调器进行自动测试,其预先安装有测试软件及数据库。测试软件具有与测试人员进行人机交互的软件界面,例如,测试人员可以通过该软件界面进行空调器机型设置,也就是通过该软件界面选择或者输入被测空调器的机型,同时,计算机设备可以通过软件界面对被测空调器的测试结果进行显示。The computer equipment is used for automatic testing of the air conditioner, and it is pre-installed with testing software and a database. The test software has a software interface for man-machine interaction with the tester. For example, the tester can set the air conditioner model through the software interface, that is, select or input the model of the air conditioner under test through the software interface. At the same time, the computer The device can display the test results of the air conditioner under test through the software interface.
测试软件包括各种控制算法及测试算法,可以通过运行各种控制算法及测试算法,来控制空调器及测试台的工作状态、以及实现下述实施例介绍的APF自动调试控制方法。The test software includes various control algorithms and test algorithms, and can control the working state of the air conditioner and the test bench by running various control algorithms and test algorithms, and realize the APF automatic debugging control method described in the following embodiments.
数据库中存储有己经完成测试的各种机型空调器的测试数据,例如,被测空调器的历史测试数据、以及与被测空调器的机型类似的其他空调器的测试数据等。Test data of various models of air conditioners that have been tested are stored in the database, for example, historical test data of the air conditioner under test, and test data of other air conditioners similar to the model of the air conditioner under test.
可选地,计算机设备可以是智能手机、平板电脑、便携式笔记本电脑、台式电脑、工控机、服务器等中的任意一种,上述设备都可以用于实现下述实施例介绍的APF自动调试控制方法。Optionally, the computer equipment can be any one of a smart phone, a tablet computer, a portable notebook computer, a desktop computer, an industrial computer, a server, etc., and the above equipment can be used to implement the APF automatic debugging control method described in the following embodiments. .
测试台用于在计算机设备的控制下,按照设定的工况要求进行工作、以及采集测试过程中的环境参数发送给计算机设备。环境参数可以包括,但不限于室内干球温度、室内湿球温度、室外干球温度和室外湿球温度等。The test bench is used to work according to the set working condition requirements under the control of the computer equipment, and to collect the environmental parameters in the test process and send them to the computer equipment. Environmental parameters may include, but are not limited to, indoor dry bulb temperature, indoor wet bulb temperature, outdoor dry bulb temperature, outdoor wet bulb temperature, and the like.
空调器用于在计算机设备的控制下,按照给定的运行参数初始值进行工作、以及采集测试过程中的运行参数实际值发送给计算机设备,运行参数可以包括,但不限于压缩机频率、膨胀阀阀步、室内机实际转速和室外机实际转速等。The air conditioner is used to work under the control of the computer equipment according to the given initial values of the operating parameters, and to collect the actual values of the operating parameters during the testing process and send them to the computer equipment. The operating parameters may include, but are not limited to, compressor frequency, expansion valve Valve step, actual speed of indoor unit and actual speed of outdoor unit, etc.
空调器包括遥控发射模块和通讯模块,计算机设备可以通过遥控发射模块向空调器发送运行指令,使得空调器按照该运行指令进行工作。同时,空调器可以通过通讯模块向计算机设备发送运行参数、故障代码等。The air conditioner includes a remote control launch module and a communication module, and the computer equipment can send an operation command to the air conditioner through the remote control launch module, so that the air conditioner operates according to the operation command. At the same time, the air conditioner can send operating parameters, fault codes, etc. to the computer equipment through the communication module.
请参照图2,图2为本发明提供的计算机设备的方框示意图,计算机设备10包括处理器11、存储器12及总线13,处理器11及存储器12通过总线13连接。Please refer to FIG. 2 , which is a schematic block diagram of a computer device provided by the present invention. The
存储器12用于存储程序,例如图9所示的APF自动调试控制装置100。APF自动调试控制装置100包括至少一个可以软件或固件(firmware)的形式存储于存储器12中或固化在计算机设备10的操作系统(operating system,OS)中的软件功能模块。处理器11在接收到执行指令后,执行程序以实现下述实施例揭示的APF自动调试控制方法。The
处理器11可能是一种集成电路芯片,具有信号的处理能力。在实现过程中,APF自动调试控制方法的各步骤可以通过处理器11中的硬件的集成逻辑电路或者软件形式的指令完成。The processor 11 may be an integrated circuit chip with signal processing capability. In the implementation process, each step of the APF automatic debugging control method can be completed by an integrated logic circuit of hardware in the processor 11 or an instruction in the form of software.
上述的处理器11可以是通用处理器,包括中央处理器(Central ProcessingUnit,简称CPU)、网络处理器(Network Processor,简称NP)等;还可以是数字信号处理器(DSP)、专用集成电路(ASIC)、现成可编程门阵列(FPGA)或者其它可编程逻辑器件、分立门或者晶体管逻辑器件、分立硬件组件。The above-mentioned processor 11 may be a general-purpose processor, including a central processing unit (CPU for short), a network processor (NP for short), etc.; it may also be a digital signal processor (DSP), an application-specific integrated circuit (ASIC). ASIC), off-the-shelf programmable gate array (FPGA) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components.
新国标的APF计算中,部分测试项能效与APF成正比,也有部分项能效与APF成反比。为了适应新国标的计算逻辑,本实施例提供一种APF自动调试控制方法,该控制方法不以单个测试项的能效值为测试目标,而以总体的APF为测试目标。In the APF calculation of the new national standard, the energy efficiency of some test items is proportional to the APF, and some items are inversely proportional to the APF. In order to adapt to the calculation logic of the new national standard, this embodiment provides an APF automatic debugging control method, which does not take the energy efficiency of a single test item as the test target, but takes the overall APF as the test target.
本实施例的存储器12存储的程序中可以将新国标的APF的计算逻辑写入后台代码中,在未进行测试时,暂时使用数据库中铭牌值进行APF计算;每次测试项数据保存后,将该项能力及功率替换该项铭牌值,进行APF计算,算出当前数据的APF,并与之前保存的数据进行对比,若APF升高,则继续当前方向的调试,若AFP降低,则反方向调节。In the program stored in the
同时,为了使自动调试程序也适用于节流规格确定的情况,需实验确认最佳节流规格。一般设计人员需要不断更换节流装置,并兼顾不同测试项锁频测试结果,才能确认最佳节流规格。为了避免更换节流装置,且方便软件自动控制节流规格,优化后的APF自动调试程序使用膨胀阀作为节流装置,以膨胀阀不同阀步模拟不同规格节流装置。At the same time, in order to make the automatic debugging program also applicable to the situation where the throttling specification is determined, it is necessary to confirm the optimal throttling specification through experiments. Generally, designers need to constantly replace the throttling device and take into account the frequency locking test results of different test items in order to confirm the optimal throttling specification. In order to avoid replacing the throttling device and facilitate the software to automatically control the throttling specifications, the optimized APF automatic debugging program uses the expansion valve as the throttling device, and simulates the throttling device of different specifications with different valve steps of the expansion valve.
调试过程中,先进行对APF影响权重较大的测试项,不断调整膨胀阀阀步,以确定最优膨胀阀阀步,即最优节流规格。确定最优膨胀阀阀步后,其他对APF影响权重较小的测试项在最优膨胀阀阀步的基础上,进行频率、转速的最优化调试。APF计算所需的测试项都调试完成后,再根据额定制冷测试出的温度及压力估算出节流规格,可使用经验公式进行估算。下文介绍中,均以膨胀阀阀步代替节流规格。During the commissioning process, the test items that have a greater impact on the APF are firstly carried out, and the valve steps of the expansion valve are continuously adjusted to determine the optimal valve steps of the expansion valve, that is, the optimal throttling specification. After the optimal expansion valve valve step is determined, other test items that have less influence on the APF are optimized and debugged on the basis of the optimal expansion valve valve step for frequency and rotational speed. After the test items required for the APF calculation are all debugged, the throttling specification can be estimated based on the temperature and pressure obtained from the rated refrigeration test, which can be estimated using the empirical formula. In the following introduction, the expansion valve step is used to replace the throttling specification.
在图2所示的计算机设备10的基础上,下面给出一种APF自动调试控制方法的可能的实现方式,具体的,图3为本发明提供的APF自动调试控制方法对各个测试项的测试顺序,也就是说,本发明提供的APF自动调试控制方法的测试顺序为:最大制冷模式、第一中间制冷模式、低温中间制冷模式、额定制冷模式、第二中间制冷模式、25%额定制冷模式、25%低温制冷模式、低温额定制冷模式、额定制热模式、中间制热模式和25%制热模式。On the basis of the
图4为本发明提供的APF自动调试控制方法的一种流程示意图,请参照图3,APF自动调试控制方法可以包括步骤:Fig. 4 is a kind of schematic flow chart of the APF automatic debugging control method provided by the present invention, please refer to Fig. 3, the APF automatic debugging control method may comprise steps:
S1:进行最大制冷模式的调试,确定最小阀步。S1: Debug the maximum cooling mode and determine the minimum valve step.
确认制冷节流装置时,存在最大制冷模式无法满足能力要求或存在排气温度过高的可能性,故本实施例提供的方法先从最大制冷模式开始测试,通过进行最大制冷模式下的频率及阀步调节,确定最小阀步。When confirming the cooling throttling device, there is a possibility that the maximum cooling mode cannot meet the capacity requirements or the exhaust gas temperature is too high. Therefore, the method provided in this embodiment starts the test from the maximum cooling mode, and then tests the frequency and temperature in the maximum cooling mode. Valve step adjustment, determine the minimum valve step.
具体的,请参阅图5,S1的步骤包括:Specifically, please refer to Figure 5, the steps of S1 include:
S11:判断调试次数是否大于1。S11: Determine whether the number of debugging times is greater than 1.
若调试次数不大于1,则进行S12:调节频率和阀步,直到频率和阀步稳定,并保持稳定后的阀步。If the number of debugging is not greater than 1, go to S12: adjust the frequency and valve steps until the frequency and valve steps are stable, and keep the stable valve steps.
若调试次数大于1,则进行S13:降低阀步,直到当前阀步稳定,并保存当前阀步及排气温度。If the debugging times are greater than 1, go to S13: reduce the valve step until the current valve step is stable, and save the current valve step and exhaust temperature.
S14:判断当前阀步是否大于上次阀步或排气温度是否大于预设温度。S14: Determine whether the current valve step is greater than the last valve step or whether the exhaust gas temperature is greater than the preset temperature.
其中,预设温度的范围可以是:110℃~115℃,具体可以取值112℃。The range of the preset temperature may be: 110°C to 115°C, and the specific value may be 112°C.
若当前阀步不大于上次阀步且排气温度不大于预设温度,则返回进行S13。If the current valve step is not greater than the previous valve step and the exhaust gas temperature is not greater than the preset temperature, return to S13.
若当前阀步大于上次阀步或排气温度大于预设温度,则进行S15:稳定后的当前阀步即为最小阀步。If the current valve step is greater than the previous valve step or the exhaust gas temperature is greater than the preset temperature, perform S15: the current valve step after stabilization is the minimum valve step.
S2:保持最小阀步,进行第一中间制冷模式的调试,确定低温中间制冷模式的最小频率。S2: Keep the minimum valve step, debug the first intermediate cooling mode, and determine the minimum frequency of the low-temperature intermediate cooling mode.
因为新国标中,低温中间制冷模式对APF影响权重较大,且APF与低温中间制冷模式的能效成正比,故低温中间制冷模式频率越低,APF越高,需先对低温中间制冷模式进行细调;但因为新国标中要求低温中间制冷模式与第一中间制冷模式的频率相同,而第一中间制冷模式的能力有最小要求,低温中间制冷模式及第一中间制冷模式的频率需要由第一中间制冷模式确定,故低温中间制冷模式调试前,先对第一中间制冷模式的最小频率进行确认。Because in the new national standard, the low temperature intermediate cooling mode has a greater impact on the APF, and the APF is proportional to the energy efficiency of the low temperature intermediate cooling mode. Therefore, the lower the frequency of the low temperature intermediate cooling mode, the higher the APF, and the low temperature intermediate cooling mode needs to be refined first. However, because the new national standard requires the frequency of the low-temperature intermediate cooling mode and the first intermediate cooling mode to be the same, and the capacity of the first intermediate cooling mode has a minimum requirement, the frequency of the low-temperature intermediate cooling mode and the first intermediate cooling mode needs to be determined by the first intermediate cooling mode. The intermediate cooling mode is determined, so before debugging the low-temperature intermediate cooling mode, first confirm the minimum frequency of the first intermediate cooling mode.
调节第一中间制冷模式时,使用最大制冷模式确定的最小阀步,同时,内外电机按最大转速运行,调节频率,确定满足第一中间制冷模式的下限能力的最小频率。When adjusting the first intermediate cooling mode, the minimum valve step determined by the maximum cooling mode is used. At the same time, the internal and external motors run at the maximum speed, and the frequency is adjusted to determine the minimum frequency that meets the lower limit capacity of the first intermediate cooling mode.
具体的,请参阅图6,S2的步骤包括:Specifically, please refer to Figure 6, the steps of S2 include:
S21:保持最小阀步和最大转速。S21: Keep the minimum valve step and maximum speed.
S22:判断空调器的能力值是否大于能力下限值与第一预设值之和。S22: Determine whether the capacity value of the air conditioner is greater than the sum of the capacity lower limit value and the first preset value.
其中,第一预设值的取值可以为50。The value of the first preset value may be 50.
若能力值不大于能力下限值与第一预设值之和,则进行S23:降低频率。If the capability value is not greater than the sum of the capability lower limit value and the first preset value, proceed to S23: reduce the frequency.
若能力值大于能力下限值与第一预设值之和,则进行S24:判断能力值是否小于能力下限值。If the capability value is greater than the sum of the capability lower limit value and the first preset value, proceed to S24: determine whether the capability value is smaller than the capability lower limit value.
若能力值不小于能力下限值,则进行S25:升高频率。If the capability value is not less than the capability lower limit value, proceed to S25: increase the frequency.
若能力值小于能力下限值,则进行S26:确定低温中间制冷模式的最小频率。If the capacity value is less than the capacity lower limit value, proceed to S26: determine the minimum frequency of the low-temperature intermediate cooling mode.
S3:进行低温中间制冷模式调试,确定使APF最大化的低温中间制冷阀步。S3: Debug the low-temperature intermediate cooling mode, and determine the low-temperature intermediate cooling valve step that maximizes the APF.
低温中间制冷模式在最小阀步及最小频率下运行,稳定后保存数据,进行下一组增加阀步测试,运行稳定后,保存数据,对比当前APF与最佳APF的大小,若当前APF上升,继续增加阀步,否则,结束阀步调节,确定最佳低温中间制冷模式的阀步。The low-temperature intermediate cooling mode runs at the minimum valve step and minimum frequency, saves the data after stabilization, and performs the next set of additional valve step tests. After the operation is stable, save the data, and compare the size of the current APF and the optimal APF. If the current APF rises, Continue to increase the valve step, otherwise, end the valve step adjustment, and determine the valve step of the optimal low temperature intermediate cooling mode.
因低温中间制冷模式的流量较小,阀步比较小时,APF较高。但制冷工况中,除了低温中间制冷模式外,额定制冷模式对APF影响也较大,而额定制冷模式的制冷剂流量大,阀步增大一点,APF会升高。为了中和两种工况,确定最佳制冷阀步,在最佳的低温中间制冷阀步基础上再增加两组阀步,进行低温中间制冷模式及额定制冷模式的测试,根据APF最佳值,确定制冷最佳阀步。Because the flow rate of the low temperature intermediate cooling mode is small, the valve step is relatively small, and the APF is high. However, in the cooling condition, in addition to the low temperature intermediate cooling mode, the rated cooling mode also has a greater impact on the APF, and the rated cooling mode has a large refrigerant flow, and the valve step increases a little, and the APF will increase. In order to neutralize the two working conditions, determine the optimal refrigeration valve step, add two more valve steps on the basis of the optimal low temperature intermediate refrigeration valve step, and test the low temperature intermediate refrigeration mode and the rated refrigeration mode, according to the best value of APF , to determine the optimal valve step for cooling.
具体的,请参阅图7,S3的步骤包括:Specifically, please refer to Fig. 7, the steps of S3 include:
S31:判断调试次数是否大于1。S31: Determine whether the number of debugging times is greater than 1.
若调试次数不大于1,则进行S32:保持阀步不变,频率与第一中间制冷模式中的频率相同,直到频率和阀步稳定,并保持稳定后的数据。If the number of debugging is not greater than 1, go to S32: keep the valve step unchanged, and the frequency is the same as the frequency in the first intermediate cooling mode, until the frequency and valve step are stable, and keep the stable data.
若调试次数大于1,则进行S33:增加阀步,并在稳定后保存数据。If the number of debugging is greater than 1, go to S33: increase the valve step, and save the data after stabilization.
S34:判断APF是否小于APFMAX与第二预设值之差或APF是否连续下降至少两次。S34: Determine whether the APF is less than the difference between the APF MAX and the second preset value or whether the APF drops continuously for at least two times.
其中,第二预设值可以是0.001。Wherein, the second preset value may be 0.001.
若APF不小于APFMAX与第二预设值之差且APF未连续下降至少两次,则返回进行S33。If the APF is not less than the difference between the APF MAX and the second preset value and the APF does not drop at least twice in a row, the process returns to S33.
若APF小于APFMAX与第二预设值之差或APF连续下降至少两次,则进行S35:确定当前阀步为低温中间制冷阀步。If the APF is smaller than the difference between the APF MAX and the second preset value or the APF drops at least twice in a row, then go to S35 : determine that the current valve step is a low temperature intermediate refrigeration valve step.
S36:将阀步升高预设比例,测试两组。其中,预设比例可以是3%。S36: Increase the valve step by a preset ratio, and test two groups. Wherein, the preset ratio may be 3%.
S4:进行额定制冷模式调试,确定兼顾低温中间制冷模式和额定制冷模式的最佳阀步。S4: Debug the rated cooling mode, and determine the best valve step for both the low-temperature intermediate cooling mode and the rated cooling mode.
额定制冷模式的测试过程中,分别使用上述低温中间制冷模式的三个阀步进行测试,测试完成后,将相同阀步的低温中间制冷模式及额定制冷模式的数据带入APF计算中,确认最佳APF对应的阀步,即为最佳阀步。During the test of the rated cooling mode, use the three valve steps of the above-mentioned low-temperature intermediate cooling mode to perform the test respectively. The valve step corresponding to the best APF is the best valve step.
具体的,请参阅图8,S4的步骤包括:Specifically, please refer to Fig. 8, the steps of S4 include:
S41:使用低温中间制冷模式的三组阀步分别测试额定制冷模式。S41: Use the three groups of valve steps of the low temperature intermediate cooling mode to test the rated cooling mode respectively.
S42:将相同阀步的低温中间制冷模式及额定制冷模式的数据计算APF。S42: Calculate the APF from the data of the low temperature intermediate cooling mode and the rated cooling mode of the same valve step.
S43:确定最佳APF对应的阀步,即为最佳阀步。S43: Determine the valve step corresponding to the optimal APF, which is the optimal valve step.
S5:进行第二中间制冷模式调试,使用最佳阀步、最小频率和最大转速进行测试,确定锁频参数。S5: Debug the second intermediate cooling mode, use the best valve step, minimum frequency and maximum speed to test to determine the frequency locking parameters.
具体的,S5的步骤包括:Specifically, the steps of S5 include:
判断最佳阀步是否与最大制冷阀步相同;若最佳阀步与最大制冷阀步不相同,则使用最佳阀步进行第二中间制冷模式测试,确定锁频参数;若最佳阀步与最大制冷阀步相同,则跳过当前的第二中间制冷模式的调试。Determine whether the optimal valve step is the same as the maximum refrigeration valve step; if the optimal valve step is not the same as the maximum refrigeration valve step, use the optimal valve step to perform the second intermediate refrigeration mode test to determine the frequency locking parameters; The same as the maximum cooling valve step, the debugging of the current second intermediate cooling mode is skipped.
S6:依次进行其它各测试项的测试。S6: Perform tests of other test items in sequence.
其它测试项均使用最佳阀步进行测试,然后进行频率及转速调节,与常规方法基本相同,这里不再赘述。Other test items are tested with the best valve step, and then the frequency and rotational speed are adjusted, which is basically the same as the conventional method, and will not be repeated here.
为了执行上述实施例及各个可能的实施方式中的相应步骤,下面给出一种APF自动调试控制装置的实现方式。请参照图9,为本发明所提供的APF自动调试控制装置100的功能模块示意图。需要说明的是,本实施例的APF自动调试控制装置100,其基本原理及产生的技术效果与前述方法实施例相同,为简要描述,本实施例中未提及部分,可参考前述方法实施例的相应内容。APF自动调试控制装置100应用于计算机设备10,下面结合图9对APF自动调试控制装置100进行介绍,APF自动调试控制装置100包括:最大制冷调试模块110、第一中间制冷调试模块120、低温中间制冷调试模块130、额定制冷调试模块140、第二中间制冷调试模块150及其它模式调试模块160。In order to execute the corresponding steps in the above embodiments and possible implementation manners, an implementation manner of an APF automatic debugging control apparatus is given below. Please refer to FIG. 9 , which is a schematic diagram of functional modules of the APF automatic
最大制冷调试模块110用于执行S1:进行最大制冷模式的调试,确定最小阀步。The maximum cooling debugging module 110 is used for executing S1: debugging the maximum cooling mode, and determining the minimum valve step.
第一中间制冷调试模块120用于执行S2:保持最小阀步,进行第一中间制冷模式的调试,确定低温中间制冷模式的最小频率。The first intermediate
低温中间制冷调试模块130用于执行S3:进行低温中间制冷模式调试,确定使APF最大化的低温中间制冷阀步。The low-temperature intermediate
额定制冷调试模块140用于执行S4:进行额定制冷模式调试,确定兼顾低温中间制冷模式和额定制冷模式的最佳阀步。The rated
第二中间制冷调试模块150用于执行S5:进行第二中间制冷模式调试,使用最佳阀步、最小频率和最大转速进行测试,确定锁频参数。The second intermediate
其它模式调试模块160用于执行S6:依次进行其它各测试项的测试。The other
相比现有技术,本发明提供的APF自动调试控制方法、装置、计算机设备和计算机可读存储介质至少具有以下有益效果:Compared with the prior art, the APF automatic debugging control method, device, computer equipment and computer-readable storage medium provided by the present invention have at least the following beneficial effects:
1.该方法可以适用于新国标,可同步计算出新国标的APF,还适用于节流规格确定的空调器,而且针对空调器的各种运行模式,设定了对应的调试逻辑,并且各种运行模式的调试逻辑相互衔接,自动完成,也就是,本发明提供的方法无需人工参与,可以实现APF自动调试,调试效率高;1. This method can be applied to the new national standard, the APF of the new national standard can be calculated synchronously, and it is also suitable for air conditioners whose throttling specifications are determined. The debugging logics of the different operation modes are connected with each other and completed automatically, that is, the method provided by the present invention does not require manual participation, can realize automatic debugging of APF, and has high debugging efficiency;
2.设定了特定的调试顺序,先进行对APF影响权重较大的测试项,再进行对APF影响较小的测试项,不仅可以确定最佳阀步,还能够最大程度地提高APF;2. A specific debugging sequence is set. Test items that have a greater impact on APF first, and then test items that have less impact on APF, can not only determine the best valve step, but also maximize APF;
3.所采用的调试顺序兼顾相同工况的测试项尽量依次进行,例如对第一中间制冷模式、低温中间制冷模式和额定制冷模式的调试,避免来回切换实验工况,提高测试效率;3. The debugging sequence adopted should take into account the test items under the same working conditions as far as possible, such as the debugging of the first intermediate cooling mode, the low temperature intermediate cooling mode and the rated cooling mode, to avoid switching back and forth between the experimental conditions and improve the test efficiency;
4.首先进行了最大制冷模式的调试,避免其它各测试项完成后,确定的最佳阀步无法使最大制冷模式下的制冷能力不足、造成跳机等情况;4. First, the debugging of the maximum cooling mode is carried out to avoid the situation that the determined optimal valve step cannot make the cooling capacity in the maximum cooling mode insufficient and cause the machine to trip after the completion of other test items;
5.APF自动调试控制方法可以根据新国标的逻辑计算APF,根据APF的升降趋势确定下一步调试的方向,可调试出最佳的锁频参数,且同步得出APF,无需人工再通过其它计算软件进行计算,简单高效。5. The APF automatic debugging control method can calculate the APF according to the logic of the new national standard, and determine the direction of the next debugging according to the rising and falling trend of the APF. The software performs the calculation, which is simple and efficient.
虽然本发明披露如上,但本发明并非限定于此。任何本领域技术人员,在不脱离本发明的精神和范围内,均可作各种更动与修改,因此本发明的保护范围应当以权利要求所限定的范围为准。Although the present invention is disclosed above, the present invention is not limited thereto. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention should be based on the scope defined by the claims.
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