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CN113782655A - A kind of light-emitting diode and preparation method thereof - Google Patents

A kind of light-emitting diode and preparation method thereof Download PDF

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Publication number
CN113782655A
CN113782655A CN202110893890.3A CN202110893890A CN113782655A CN 113782655 A CN113782655 A CN 113782655A CN 202110893890 A CN202110893890 A CN 202110893890A CN 113782655 A CN113782655 A CN 113782655A
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layer
insulating
electrode
light
emitting diode
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黄敏
刘小亮
彭康伟
林素慧
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Xiamen Sanan Optoelectronics Technology Co Ltd
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Xiamen Sanan Optoelectronics Technology Co Ltd
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/84Coatings, e.g. passivation layers or antireflective coatings
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/01Manufacture or treatment
    • H10H20/011Manufacture or treatment of bodies, e.g. forming semiconductor layers
    • H10H20/013Manufacture or treatment of bodies, e.g. forming semiconductor layers having light-emitting regions comprising only Group III-V materials
    • H10H20/0137Manufacture or treatment of bodies, e.g. forming semiconductor layers having light-emitting regions comprising only Group III-V materials the light-emitting regions comprising nitride materials
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/84Coatings, e.g. passivation layers or antireflective coatings
    • H10H20/841Reflective coatings, e.g. dielectric Bragg reflectors
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/01Manufacture or treatment
    • H10H20/034Manufacture or treatment of coatings

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Abstract

本发明提供一种发光二极管及其制备方法,该发光二极管包括发光外延层,所述发光外延层包括第一台面和第二台面,形成在第一台面和所述第二台面的表面以及侧面上的绝缘保护层,绝缘保护层包括含Al的绝缘层,并且可以形成单层或者多层堆叠结构。采用含Al的绝缘保护层可以减少外延层中的Al离子被置换,同时可以有效补偿芯片制程中外延层缺失的Al离子,且不会影响外延层中的Si掺杂,从而不会损伤外延层,避免外延层老化失效。含Al的绝缘保护层在紫外波段的吸收率较低,同时形成多层结构的含Al绝缘层时,可以形成高低折射率的绝缘膜层叠结构,由此可达到提亮的目的。

Figure 202110893890

The present invention provides a light-emitting diode and a method for preparing the same. The light-emitting diode includes a light-emitting epitaxial layer, and the light-emitting epitaxial layer includes a first mesa and a second mesa and is formed on the surfaces and side surfaces of the first mesa and the second mesa The insulating protective layer includes an Al-containing insulating layer, and can form a single-layer or multi-layer stack structure. The use of an insulating protective layer containing Al can reduce the replacement of Al ions in the epitaxial layer, and at the same time can effectively compensate for the missing Al ions in the epitaxial layer in the chip manufacturing process, and will not affect the Si doping in the epitaxial layer, so that the epitaxial layer will not be damaged. , to avoid the aging failure of the epitaxial layer. The Al-containing insulating protective layer has a low absorption rate in the ultraviolet band, and at the same time, when the Al-containing insulating layer with a multilayer structure is formed, a layered structure of insulating films with high and low refractive indices can be formed, thereby achieving the purpose of brightening.

Figure 202110893890

Description

Light emitting diode and preparation method thereof
The application is a divisional application of an invention patent with the application number of 2019107041772 and the invention name of 'an ultraviolet LED chip and a preparation method thereof' filed by 'Xiamensan Ann photoelectric Co Ltd' on 2019.
Technical Field
The invention relates to the technical field of semiconductor lighting, in particular to a light-emitting diode and a preparation method thereof.
Background
A Light Emitting Diode (LED) is a semiconductor device that emits light by releasing energy when carriers are combined. The huge application value of ultraviolet light LEDs (uv LEDs), especially deep ultraviolet light LEDs, has attracted people's high attention and become a new research hotspot.
The insulating protective layer of the UV LED product on the market at present usually adopts SiO2. In the process of depositing the insulating protective layer, the insulating protective layer covers not only the P-AlGaN and the metal contact layer thereof, but also the cutting channel and the quantum hydrazine. Thus, in depositing SiO2In the process (no matter PECVD or ALD is used), the deposition temperature needs to reach over 240 ℃ so as to achieve the purpose of high density, and because the content proportion of Si in the deposition process is far lower than that of Si in quantum hydrazine (if the content proportion of Si in the deposition process is consistent with that of Si in the quantum hydrazine, SiO is added2The Si content of the film layer becomes larger, the absorption rate of the film layer becomes higher, and brightness loss is caused), so the Si in the quantum hydrazine is replaced out to enter the SiO by the diffusion principle2The Si content in the quantum hydrazine of the film layer is changed, so that EPI (light-emitting epitaxial layer) is damaged in the deposition process, and the EPI is easy to lose efficacy in the aging process. This theory has been verified on blue GaN and FC. In other publications it is proposed to use SiO2Are laminated, i.e. high and low refractive index, to achieve the brightening effect, but SiO2When the Si content is more, the refractive index of the film becomes larger, and the film is stacked with other high-refractive-index film layers, so that the brightening effect is greatly reduced. And SiO2The thermal conductivity is only 1.4W/m.k, the thicker the film thickness,the poorer the heat dissipation, the more it will fail due to thermal effects during aging. In addition, SiO2The material is hydrophilic, the water vapor entering time is only delayed by adjusting the recipe proportion or increasing the thickness of the material, the water vapor entering cannot be avoided essentially, and the high-humidity aging resistance of the material is weak due to the characteristic.
Disclosure of Invention
Aiming at the defects of an insulating protection layer of an ultraviolet LED chip in the prior art, the invention provides the ultraviolet LED chip and the preparation method thereof. Meanwhile, the insulating layer containing Al is adopted, Al ions missing from the luminous epitaxial layer in the chip preparation process can be compensated, and the purpose of protecting the luminous epitaxial layer is achieved.
According to a first aspect of the present invention, there is provided an ultraviolet LED chip comprising:
the light-emitting epitaxial layer comprises a first table top and a second table top, the first table top comprises a first semiconductor layer, the second table top comprises an active layer formed on the first semiconductor layer and a second semiconductor layer formed above the active layer and having the opposite conductivity type to that of the first semiconductor layer; and
and the insulating protective layer is formed above the light-emitting epitaxial layer, formed on the surfaces and the side surfaces of the first table board and the second table board and comprises an insulating layer containing Al.
Optionally, the insulating protection layer comprises at least one insulating layer, wherein the underlying insulating layer in direct contact with the light emitting epitaxial layer comprises an Al-containing insulating layer. Optionally, the insulating protection layer includes at least one insulating layer, and the at least one insulating layer includes an Al-containing insulating layer.
Optionally, the insulating protective layer is made of Al2O3AlN, AlON and AlF3At least one of (a).
Optionally, the insulating protection layer has an electrode through hole, the ultraviolet LED chip further includes a first electrode and a second electrode formed through the electrode through hole, the first electrode is electrically connected to the first semiconductor layer, and the second electrode is electrically connected to the second semiconductor layer.
Optionally, the first electrode includes a first metal contact layer formed over the first semiconductor layer and a first electrode layer formed in the electrode via and covering the electrode via and connected to the first metal contact layer; the second electrode comprises a metal reflecting layer formed above the second semiconductor layer and a second electrode layer formed in the electrode through hole and covering the electrode through hole and the metal reflecting layer.
Optionally, the insulating protection layer includes a stacked structure formed by alternately forming a first insulating layer and a second insulating layer, wherein a refractive index of the first insulating layer is smaller than a refractive index of the second insulating layer, and the stacked structure of the insulating protection layer forms a reflective structure of the ultraviolet LED chip.
Optionally, the first insulating layer comprises AlF3And the second insulating layer comprises AlN.
According to a second aspect of the present invention, the present invention provides a method for preparing an ultraviolet LED chip, comprising the steps of:
forming a light-emitting epitaxial layer, and sequentially depositing a first semiconductor layer, an active layer and a second semiconductor layer with the conductivity type opposite to that of the first semiconductor layer, wherein the first semiconductor layer forms a first table top of the light-emitting epitaxial layer, and the active layer and the second semiconductor layer form a second table top of the light-emitting epitaxial layer;
and forming an insulating protection layer above the light-emitting epitaxial layer, wherein the insulating protection layer covers the surfaces and the side faces of the first mesa and the second mesa, and comprises an insulating layer containing Al.
Optionally, forming an insulating protection layer over the light emitting epitaxial layer comprises sequentially depositing at least one insulating layer over the light emitting epitaxial layer, wherein a bottom insulating layer in direct contact with the light emitting epitaxial layer comprises an insulating layer comprising Al.
Optionally, forming an insulating protection layer over the light emitting epitaxial layer includes sequentially depositing at least one insulating layer over the light emitting epitaxial layer, the at least one insulating layer including an insulating layer containing Al.
Optionally, the insulating protective layer is made of Al2O3AlN, AlON and AlF3At least one of (a).
Optionally, the method for preparing the ultraviolet LED chip further includes the following steps:
forming electrode vias in the insulating protection layer over the first mesa and the second mesa, respectively;
and respectively forming a first electrode and a second electrode in the electrode through holes, wherein the first electrode is electrically connected with the first semiconductor layer, and the second electrode is electrically connected with the second semiconductor layer.
Optionally, the forming of the first electrode and the second electrode in the electrode through hole respectively comprises the steps of:
forming a first metal contact layer above the first semiconductor layer, and forming a first electrode layer connected with the first metal contact layer in and above the electrode through hole;
and forming a metal reflecting layer above the second semiconductor layer, forming a second electrode layer connected with the metal reflecting layer in the electrode through hole and above the electrode through hole, and forming a reflecting structure of the ultraviolet LED chip by the insulating protective layer.
Optionally, sequentially depositing at least one insulating layer over the light emitting epitaxial layer includes alternately depositing a first insulating layer and a second insulating layer, wherein a refractive index of the first insulating layer is smaller than a refractive index of the second insulating layer, and the stacked structure of the insulating protective layer forms a reflection structure of the ultraviolet LED chip.
Optionally, the first insulating layer comprises AlF3And the second insulating layer comprises AlN.
As described above, the ultraviolet LED chip and the method for manufacturing the same of the present invention have the following technical effects:
the ultraviolet LED chip comprises an insulating protection layer formed above a light-emitting epitaxial layer, wherein the insulating protection layer comprises an insulating layer containing Al, such as Al2O3AlN and AlF3And the like, a single-layer structure containing Al may be formed by deposition, and a multilayer structure of stacked layers may also be formed. The adoption of the Al-containing insulating protection layer can reduce the replacement of Al ions in the epitaxial layer, can effectively compensate the Al ions missing from the epitaxial layer in the chip manufacturing process, and can not influence the Si doping in the epitaxial layer, thereby not damaging the epitaxial layer and avoiding the aging failure of the epitaxial layer.
Absorptivity ratio SiO of insulating protective layer containing Al in ultraviolet band2When an Al-containing insulating layer having a multilayer structure is formed with a low content of Si-based materials such as/SiNx, an insulating film having a high and low refractive index can be formed in a laminated structure, thereby achieving the purpose of brightness enhancement.
In addition, for example, Al therein2O3High water resistance and better insulating property than SiO2. Thermal conductivity ratio SiO of Al-containing film layer2The Al-containing insulating protection layer is formed, so that the heat dissipation performance and the moisture resistance of the LED chip can be improved, and the aging failure of the LED chip can be effectively relieved.
Under the condition that the insulating protection layer is of a multilayer structure of insulating layers containing Al, a stacked structure with high and low refractive indexes is formed, and due to the different refractive indexes of different insulating layers to incident light, the effect of improving the brightness of the ultraviolet LED chip can be achieved.
Drawings
The features and advantages of the present invention will be more clearly understood by reference to the accompanying drawings, which are illustrative and not to be construed as limiting the invention in any way, and in which:
fig. 1 is a schematic structural diagram of an ultraviolet LED chip according to an embodiment of the present invention.
Fig. 2 is a schematic structural diagram of an ultraviolet LED chip according to a preferred embodiment of the first embodiment.
Fig. 3 is a schematic structural diagram of an ultraviolet LED chip according to another preferred embodiment of the first embodiment.
Fig. 4 is a schematic flow chart of a method for manufacturing an ultraviolet LED chip according to a second embodiment of the present invention.
Fig. 5 is a schematic view of a light emitting epitaxial layer formed in the method of fig. 4.
Fig. 6 is a schematic view of a structure in which an insulating protective layer is formed on the structure shown in fig. 5.
Fig. 7 is a view showing a structure of forming an electrode via hole in the insulating protective layer shown in fig. 6.
Fig. 8 is a schematic structural view of the insulating protective layer formed in the preferred embodiment of the second embodiment.
Fig. 9 is a schematic structural diagram of an insulating protection layer formed in another preferred embodiment of the second embodiment.
Reference numerals
100 substrate
100-11 light emitting epitaxial layer
100-1 first table top
100-2 second table top
101 first semiconductor layer
102 AlN layer
103 active layer
104 second semiconductor layer
105 insulating protective layer
1051 a first insulating layer
1052 second insulating layer
1053 third insulating layer
1054 electrode via
106 transparent conductive layer
107 metal reflective layer
1081 first electrode
1082 second electrode
109 first metal contact layer
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention.
In the following embodiments of the present invention, words indicating orientations, such as "upper", "lower", "left", "right", "horizontal", "vertical", etc., are referred to only to enable those skilled in the art to better understand the present invention, and should not be construed as limiting the present invention.
Example one
As shown in fig. 1 to 4, a light emitting epitaxial layer 100-11 in the present embodiment is formed over a substrate 100, and includes a first semiconductor layer 102, an active layer 103, and a second semiconductor layer 104 of an opposite conductivity type to the first semiconductor layer, which are sequentially formed over the substrate 100. The first semiconductor layer 102 forms a first mesa 100-1 (shown in fig. 4) of the light emitting epitaxial layer 100-11, and the active layer 103 and the second semiconductor layer 104 form a second mesa 100-2 of the light emitting epitaxial layer 100-11.
In a preferred embodiment of the present embodiment, the substrate may be a sapphire substrate, and the first semiconductor layer 102 may be an N-type semiconductor layer, which may include, for example, an AlN/AlGaN superlattice layer, a heavily doped N-type AlGaN layer, a lightly doped N-type AlGaN layer, and the like, which form a common N-type semiconductor layer of the ultraviolet LED chip. In a preferred embodiment, an AlN layer 101 is also formed between the substrate 100 and the first semiconductor layer 102. The second semiconductor layer 104 is a P-type AlGaN layer.
As shown in fig. 1, the ultraviolet LED chip further includes an insulating protection layer 105 formed on the surfaces and side surfaces of the first mesa 100-1 and the second mesa 100-2. In the present embodiment, the insulating protective layer is formed of an insulating material containing Al.
In the embodiment shown in FIG. 1, the insulating protective layer 105 has a single-layer structure, and the single-layer insulating protective layer may be made of, for example, Al2O3、AlN、AlON、AlF3Etc. For example, the insulating protective layer may be made of Al2O3Form a. Experiments show that Al2O3Has high water resistance and better insulating property than SiO2. Thermal conductivity ratio SiO of Al-containing film layer2High of (2), Al2O330W/m.k, and 150-200W/m.k AlN, so that the aging failure time can be extended.
As shown in fig. 1, the ultraviolet LED chip of the present embodiment further includes a first electrode 1081 and a second electrode 1082. An electrode through hole 1054 (shown with reference to fig. 6) is formed in the insulating protection layer 105, and a first electrode 1081 and a second electrode 1082 are formed in the electrode through hole 1054 and cover the electrode through hole. As shown in fig. 1, the first electrode 1081 includes a first metal contact layer 109 formed over the first semiconductor layer 102, and a first electrode layer (not shown) formed within and covering the electrode via hole. The first electrode 1081 is electrically connected to the first semiconductor layer 102 through the first metal contact layer 109. The second electrode 1082 includes a metal reflective layer 107 formed over the second semiconductor layer, and a second electrode layer (not shown) formed in and covering the electrode via hole. Preferably, a transparent conductive layer 106 may be further formed between the metal reflective layer 107 and the second semiconductor layer, and the transparent conductive layer 106 may be ITO (indium tin oxide). The second electrode 1082 is electrically connected to the second semiconductor layer through the metal reflective layer 107 and the transparent conductive layer 106.
In a preferred embodiment of the present embodiment, the insulating protection layer 105 forms a laminated structure including a plurality of insulating layers. As shown in fig. 2, in the preferred embodiment the insulating protection layer 105 includes a first insulating layer 1051, a second insulating layer 1052 and a third insulating layer 1053 formed in this order from the surface and side edges of the first and second mesas. The first insulating layer 1051, the second insulating layer 1052, and the third insulating layer 1053 are all insulating layers containing Al, for example, Al2O3、AlN、AlON、AlF3And the like. Or in another preferred embodiment, the first insulating layer 1051 in contact with the first and second mesas is an Al-containing insulating layer, and the second insulating layer 1052 and the third insulating layer 1053 formed outside the first insulating layer may be Al-free insulating layers, for example, Si-containing insulating layers SiO2Or SiN, etc.
In a more preferred embodiment, as shown in fig. 3, the insulating protection layer 105 is formed in a stacked structure formed of first insulating layers 1051 and second insulating layers 1052 which are alternately stacked. In the present preferred embodiment, the first insulating layer and the second insulating layer are both insulating layers containing Al, and the refractive index of the first insulating layer is smaller than that of the second insulating layer, whereby the stacked structure of the insulating protective layers forms the reflective structure of the ultraviolet LED chip. In a more preferred embodiment, the first insulating layer 1051 is AlF3The second insulating layer may have a refractive index greater than AlF3Is an AlN layer or Al2O3Layers or AlON layers, etc. The insulating protection layer 105 thus forms a laminated structure with high and low refractive indices due to the different refractive indices of the different insulating layers to the incident light (e.g., AlF)3Has a refractive index of 1.35, Al2O3The refractive index of the aluminum nitride (AlN) is 1.6-1.7, and the refractive index of the AlN is 2.15), so that the effect of improving the brightness of the ultraviolet LED chip can be achieved.
In a more preferred embodiment, in which the first insulating layer 1051 is an Al-containing insulating layer, the second insulating layer 1052 may be an Al-free insulating layer, for example, may be a Si-containing insulating layer SiO2Or SiN, etc.
The insulating protective layer of this embodiment adopts the insulating layer that contains Al, and the Al ion in the reducible epitaxial layer is replaced, and can not influence the Si doping in the epitaxial layer to can not harm the epitaxy, guarantee that the epitaxial layer can not consequently become invalid, and traditional adoption SiO2And the film layer can cause the failure of the epitaxial layer due to the change of the Si doping content in the quantum hydrazine.
In addition, since both the insulating property and the heat dissipation property of the insulating layer containing Al are better than those of the insulating layer containing Si, the insulating protective layer of this embodiment can improve the heat dissipation property of the ultraviolet LED chip while protecting the epitaxial layer.
Example two
The embodiment also provides a method for preparing an ultraviolet LED chip, as shown in fig. 4, the method includes the following steps:
forming a light-emitting epitaxial layer, and sequentially depositing a first semiconductor layer, an active layer and a second semiconductor layer with the conductivity type opposite to that of the first semiconductor layer, wherein the first semiconductor layer forms a first table top of the light-emitting epitaxial layer, and the active layer and the second semiconductor layer form a second table top of the light-emitting epitaxial layer;
and forming an insulating protection layer above the light-emitting epitaxial layer, wherein the insulating protection layer covers the surfaces and the side faces of the first mesa and the second mesa, and comprises an insulating layer containing Al.
The light emitting epitaxial layer may be formed using a method commonly used in the art. As shown in fig. 5, for example, a substrate 100 is provided first, and then a first semiconductor layer 102, an active layer 103 and a second semiconductor layer 104 are sequentially deposited on the substrate 100. And etching the structure to expose the first semiconductor layer 102, thereby forming a first mesa 100-1, and forming a second mesa 100-2 shown in fig. 4 by the rest of the active layer and the second semiconductor layer, so as to form a light emitting epitaxial layer 100-11 of the ultraviolet LED chip. Preferably, the method further comprises forming a first metal contact layer 109 over the exposed first semiconductor layer 102. A metal reflective layer 107 is further formed over the second semiconductor layer 104, and more preferably, a transparent conductive layer 106 may also be deposited between the metal reflective layer and the second semiconductor layer.
In a preferred embodiment of the present embodiment, the substrate may be a sapphire substrate, and the first semiconductor layer 101 may be an N-type semiconductor layer, which may include, for example, an AlN/AlGaN superlattice layer, a heavily doped N-type AlGaN layer, a lightly doped N-type AlGaN layer, and the like, which form a common N-type semiconductor layer of the ultraviolet LED chip. In a preferred embodiment, an AlN layer 101 is also formed between the substrate 100 and the first semiconductor layer 102. The second semiconductor layer 104 is a P-type AlGaN layer, and the transparent conductive layer 106 thereon may be ITO (indium tin oxide).
Then, as shown in fig. 6, an insulating protection layer 105 is formed on the upper surfaces and the side surfaces of the first and second mesas 100-1 and 100-2. As shown in FIG. 5, the insulating protection layer 105 has a single-layer structure, and the single-layer insulating protection layer may be made of, for example, Al2O3、AlN、AlON、AlF3Etc. For example, the insulating protective layer may be made of Al2O3The Deposition can be performed by an ALD (Atomic layer Deposition) process, a PECVD (Plasma Enhanced Chemical Vapor Deposition) process, or a physical Deposition (such as sputtering or electron evaporation), and the reaction temperature of the Deposition is controlled to be below 240 ℃, thereby reducing the displacement of Al particles in the active layer.
In addition, there are experiments to show that Al2O3Has high water resistance and better insulating property than SiO2. Thermal conductivity ratio SiO of Al-containing film layer2High of (2), Al2O330W/m.k, and 150-200W/m.k AlN, so that the aging failure time can be extended.
Thereafter, as shown in fig. 7, electrode holes 1054 are formed in the insulating protective layer 105, and then conductive materials are deposited in the electrode holes 1054 to form the first and second electrodes 1081 and 1082 shown in fig. 1, respectively. The first electrode 1081 and the second electrode 1082 cover the electrode hole 1054.
In a preferred embodiment of the present embodiment, a stacked structure including multiple insulating layers sequentially on the upper surfaces and the side surfaces of the first mesa and the second mesa, that is, in this preferred embodiment, the insulating protection layer 105 forms a stacked structure. As shown in fig. 8, the insulating protection layer 105 in the preferred embodiment includes a first insulating layer 1051, a second insulating layer 1052, and a third insulating layer 1053 formed in this order from the surface and side of the first and second mesas. Similarly, the first insulating layer 1051, the second insulating layer 1052 and the third insulating layer 1053 may be sequentially deposited by an ALD (Atomic layer Deposition) process, a PECVD (Plasma Enhanced Chemical Vapor Deposition) process or a physical Deposition (such as sputtering or electron evaporation).
In a preferred embodiment, the first insulating layer 1051, the second insulating layer 1052, and the third insulating layer 1053 are all Al-containing insulating layers, such as Al2O3、AlN、AlON、AlF3And the like. Or in a further preferred embodiment, with the firstThe first insulating layer 1051 where the mesa and the second mesa are in contact is an Al-containing insulating layer, and the second insulating layer 1052 and the third insulating layer 1053 formed outside the first insulating layer may be Al-free insulating layers, for example, Si-containing insulating layers SiO2Or SiN, etc.
In a more preferred embodiment, as shown in fig. 9, first and second insulating layers 1051 and 1052 are alternately deposited over and laterally to the first and second mesas, and insulating protection layer 105 forms a stacked structure from the alternately deposited first and second insulating layers. In a preferred embodiment of the present embodiment, the first insulating layer and the second insulating layer are both insulating layers containing Al, and the refractive index of the first insulating layer is smaller than that of the second insulating layer, whereby the stacked structure of the insulating protective layers forms a reflective structure of the ultraviolet LED chip. In a more preferred embodiment, the first insulating layer 1051 is AlF3The second insulating layer may be a layer having a refractive index greater than AlF3Is an AlN layer or Al2O3Layers or AlON layers, etc. The insulating protection layer 105 thus forms a laminated structure with high and low refractive indices due to the different refractive indices of the different insulating layers to the incident light (e.g., AlF)3Has a refractive index of 1.35, Al2O3The refractive index of the aluminum nitride (AlN) is 1.6-1.7, and the refractive index of the AlN is 2.15), so that the effect of improving the brightness of the ultraviolet LED chip can be achieved.
Thereafter, as shown in fig. 7, an electrode hole is formed in the insulating protective layer shown in fig. 8 or 9 and a first electrode and a second electrode are formed in the electrode hole (as shown in fig. 2 and 3).
The insulating protective layer of this embodiment adopts the insulating layer that contains Al, and the Al ion in the reducible epitaxial layer is displaced, and can not influence the Si doping in the epitaxial layer to can not harm the epitaxy, guarantee that the epitaxial layer can not consequently become invalid, and traditional LED chip generally adopts SiO2And the film layer can cause the failure of the epitaxial layer due to the change of the Si doping content in the quantum hydrazine.
In addition, since both the insulating property and the heat dissipation property of the insulating layer containing Al are better than those of the insulating layer containing Si, the insulating protective layer of the embodiment of the present year can improve the heat dissipation property of the ultraviolet LED chip while protecting the epitaxial layer.
As described above, the ultraviolet LED chip and the method for manufacturing the same of the present invention have the following technical effects:
the ultraviolet LED chip comprises an insulating protection layer formed above a light-emitting epitaxial layer, wherein the insulating protection layer comprises an insulating layer containing Al, such as Al2O3AlN and AlF3And the like, a single-layer structure containing Al may be formed by deposition, and a multilayer structure of stacked layers may also be formed. The adoption of the Al-containing insulating protection layer can reduce the replacement of Al ions in the epitaxial layer, can effectively compensate the Al ions missing from the epitaxial layer in the chip manufacturing process, and can not influence the Si doping in the epitaxial layer, thereby not damaging the epitaxial layer and avoiding the aging failure of the epitaxial layer.
Absorptivity ratio SiO of insulating protective layer containing Al in ultraviolet band2When an Al-containing insulating layer having a multilayer structure is formed with a low content of Si-based materials such as/SiNx, an insulating film having a high and low refractive index can be formed in a laminated structure, thereby achieving the purpose of brightness enhancement.
In addition, for example, Al therein2O3High water resistance and better insulating property than SiO2. Thermal conductivity ratio SiO of Al-containing film layer2The Al-containing insulating protection layer is formed, so that the heat dissipation performance and the moisture resistance of the LED chip can be improved, and the aging failure of the LED chip can be effectively relieved.
Under the condition that the insulating protection layer is of a multilayer structure of insulating layers containing Al, a stacked structure with high and low refractive indexes is formed, and due to the different refractive indexes of different insulating layers to incident light, the effect of improving the brightness of the ultraviolet LED chip can be achieved.
The foregoing embodiments are merely illustrative of the principles of this invention and its efficacy, rather than limiting it, and various modifications and variations can be made by those skilled in the art without departing from the spirit and scope of the invention, which is defined in the appended claims.

Claims (17)

1.一种发光二极管,其特征在于,包括:1. A light-emitting diode, characterized in that, comprising: 发光外延层,包括第一半导体层,形成在所述第一半导体层上方的有源层,以及形成在所述有源层上方与所述第一半导体层的导电类型相反的第二半导体层;a light-emitting epitaxial layer, comprising a first semiconductor layer, an active layer formed over the first semiconductor layer, and a second semiconductor layer formed over the active layer and having an opposite conductivity type to the first semiconductor layer; 以及至少形成在所述发光外延层侧面的绝缘保护层,所述绝缘保护层至少包括两层绝缘层,靠近所述发光外延层的一层为第一绝缘层,其余绝缘层远离所述发光外延层,其中,所述第一绝缘层的导热系数高于其余绝缘层的导热系数。and an insulating protective layer formed at least on the side of the light-emitting epitaxial layer, the insulating protective layer includes at least two insulating layers, the layer close to the light-emitting epitaxial layer is the first insulating layer, and the remaining insulating layers are far away from the light-emitting epitaxial layer. layer, wherein the thermal conductivity of the first insulating layer is higher than the thermal conductivity of the remaining insulating layers. 2.根据权利要求1所述的发光二极管,其特征在于,所述第一绝缘层与所述发光外延层直接接触。2 . The light emitting diode of claim 1 , wherein the first insulating layer is in direct contact with the light emitting epitaxial layer. 3 . 3.根据权利要求2所述的发光二极管,其特征在于,所述第一绝缘层包含Al元素。3 . The light emitting diode of claim 2 , wherein the first insulating layer contains Al element. 4 . 4.根据权利要求3中所述的发光二极管,其特征在于,所述第一绝缘层由Al2O3、AlN、AlON和AlF3中的至少一种形成。4. The light emitting diode of claim 3, wherein the first insulating layer is formed of at least one of Al 2 O 3 , AlN, AlON and AlF 3 . 5.根据权利要求1所述的发光二极管,其特征在于,形成在所述第一绝缘层外侧的其余绝缘层为不含Al的绝缘层。5 . The light emitting diode according to claim 1 , wherein the remaining insulating layers formed outside the first insulating layer are insulating layers that do not contain Al. 6 . 6.根据权利要求5所述的发光二极管,其特征在于,所述其余绝缘层由SiO2或SiN形成。6. The light emitting diode of claim 5, wherein the remaining insulating layers are formed of SiO2 or SiN. 7.根据权利要求1所述的发光二极管,其特征在于,所述绝缘保护层具有电极通孔,所述紫外LED芯片还包括通过所述电极通孔形成的第一电极和第二电极,所述第一电极与所述第一半导体层电连接,所述第二电极与所述第二半导体层电连接。7 . The light emitting diode according to claim 1 , wherein the insulating protection layer has electrode through holes, and the ultraviolet LED chip further comprises a first electrode and a second electrode formed through the electrode through holes, and the The first electrode is electrically connected to the first semiconductor layer, and the second electrode is electrically connected to the second semiconductor layer. 8.根据权利要求7所述的发光二极管,其特征在于,所述第一电极包括形成在所述第一半导体层上方的第一金属接触层以及形成在所述电极通孔内并覆盖所述电极通孔与所述第一金属接触层连接的第一电极层;所述第二电极包括形成在所述第二半导体层上方的金属反射层以及形成在所述电极通孔内并覆盖所述电极通孔与所述金属反射层连接的第二电极层。8 . The light emitting diode of claim 7 , wherein the first electrode comprises a first metal contact layer formed over the first semiconductor layer and a first metal contact layer formed in the electrode through hole and covering the a first electrode layer in which an electrode through hole is connected to the first metal contact layer; the second electrode includes a metal reflective layer formed above the second semiconductor layer and a metal reflective layer formed in the electrode through hole and covering the The electrode through hole is connected to the second electrode layer of the metal reflective layer. 9.一种发光二极管的制备方法,其特征在于,包括以下步骤:9. A method for preparing a light-emitting diode, comprising the following steps: 形成发光外延层,依次沉积第一半导体层、有源层、与所述第一半导体层导电类型相反的第二半导体层;forming a light-emitting epitaxial layer, and sequentially depositing a first semiconductor layer, an active layer, and a second semiconductor layer of opposite conductivity type to the first semiconductor layer; 在所述发光外延层的侧面形成绝缘保护层,所述绝缘保护层至少包括两层绝缘层,靠近所述发光外延层的一层为第一绝缘层,其余绝缘层远离所述发光外延层,其中所述第一绝缘层的导热系数高于其余绝缘层的导热系数。An insulating protective layer is formed on the side of the light-emitting epitaxial layer, the insulating protective layer includes at least two insulating layers, the layer close to the light-emitting epitaxial layer is a first insulating layer, and the remaining insulating layers are far from the light-emitting epitaxial layer, The thermal conductivity of the first insulating layer is higher than the thermal conductivity of the remaining insulating layers. 10.根据权利要求9所述的发光二极管的制备方法,其特征在于,所述第一绝缘层和其余的绝缘层的制备工艺不同。10 . The method for fabricating a light emitting diode according to claim 9 , wherein the first insulating layer and the remaining insulating layers have different fabrication processes. 11 . 11.根据权利要求9所述的发光二极管的制备方法,其特征在于,采用原子层沉积工艺或者等离子体增强化学气相沉积工艺或物理沉积工艺形成所述绝缘保护层。11 . The method for manufacturing a light emitting diode according to claim 9 , wherein the insulating protective layer is formed by an atomic layer deposition process, a plasma enhanced chemical vapor deposition process, or a physical deposition process. 12 . 12.根据权利要求9所述的发光二极管的制备方法,其特征在于,在所述发光外延层侧面形成绝缘保护层包括与所述发光外延层直接接触的第一绝缘层,所述第一绝缘层包含Al元素。12 . The manufacturing method of a light emitting diode according to claim 9 , wherein forming an insulating protective layer on the side surface of the light emitting epitaxial layer comprises a first insulating layer in direct contact with the light emitting epitaxial layer, and the first insulating layer is in direct contact with the light emitting epitaxial layer. 13 . The layer contains Al element. 13.根据权利要求12中所述的发光二极管的制备方法,其特征在于,与所述发光外延层直接接触的第一绝缘层由Al2O3、AlN、AlON和AlF3中的至少一种形成。13 . The method for preparing a light-emitting diode according to claim 12 , wherein the first insulating layer in direct contact with the light-emitting epitaxial layer is made of at least one of Al 2 O 3 , AlN, AlON and AlF 3 . form. 14.根据权利要求9中所述的发光二极管的制备方法,其特征在于,在所述发光外延层的侧面形成绝缘保护层包括覆盖在第一绝缘层外侧的其余绝缘层,其余绝缘层为不含Al元素的。14. The method for preparing a light-emitting diode according to claim 9, wherein forming an insulating protective layer on the side of the light-emitting epitaxial layer comprises the remaining insulating layers covering the outside of the first insulating layer, and the remaining insulating layers are not. Contains Al element. 15.根据权利要求14所述的发光二极管的制备方法,其特征在于,在所述发光外延层的侧面形成绝缘保护层包括覆盖在第一绝缘层外侧的其余绝缘层,所述其余绝缘层由SiO2或SiN形成。15 . The method for manufacturing a light-emitting diode according to claim 14 , wherein forming an insulating protective layer on the side of the light-emitting epitaxial layer comprises the remaining insulating layers covering the outside of the first insulating layer, and the remaining insulating layers are composed of 15 . SiO2 or SiN formation. 16.根据权利要求9所述的发光二极管的制备方法,其特征在于,还包括以下步骤:16. The method for preparing a light-emitting diode according to claim 9, further comprising the following steps: 分别在所述第一台面和所述第二台面上方的所述绝缘保护层中形成电极通孔;forming electrode through holes in the insulating protection layer above the first mesa and the second mesa, respectively; 在所述电极通孔中分别形成第一电极和第二电极,所述第一电极与所述第一半导体层电连接,所述第二电极与所述第二半导体层电连接。A first electrode and a second electrode are respectively formed in the electrode through holes, the first electrode is electrically connected to the first semiconductor layer, and the second electrode is electrically connected to the second semiconductor layer. 17.根据权利要求16所述的发光二极管的制备方法,其特征在于,在所述电极通孔中分别形成第一电极和第二电极包括以下步骤:17 . The method for manufacturing a light emitting diode according to claim 16 , wherein forming the first electrode and the second electrode in the electrode through hole respectively comprises the following steps: 18 . 在所述第一半导体层上方形成第一金属接触层,在所述电极通孔内及所述电极通孔的上方形成与所述第一金属接触层连接的第一电极层;A first metal contact layer is formed above the first semiconductor layer, and a first electrode layer connected to the first metal contact layer is formed in the electrode through hole and above the electrode through hole; 在所述第二半导体层上方形成金属反射层,在所述电极通孔内及所述电极通孔的上方形成与所述金属反射层连接的第二电极层。A metal reflection layer is formed above the second semiconductor layer, and a second electrode layer connected to the metal reflection layer is formed in the electrode through hole and above the electrode through hole.
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