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CN113774505B - Polypropylene fiber, preparation method and sweeping brush - Google Patents

Polypropylene fiber, preparation method and sweeping brush Download PDF

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Publication number
CN113774505B
CN113774505B CN202111073425.1A CN202111073425A CN113774505B CN 113774505 B CN113774505 B CN 113774505B CN 202111073425 A CN202111073425 A CN 202111073425A CN 113774505 B CN113774505 B CN 113774505B
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polypropylene
fiber
parts
fibers
temperature
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CN113774505A (en
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袁松
文军
张琼
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Xuzhou Construction Machinery Group Co Ltd XCMG
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Xuzhou Construction Machinery Group Co Ltd XCMG
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/44Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds as major constituent with other polymers or low-molecular-weight compounds
    • D01F6/46Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds as major constituent with other polymers or low-molecular-weight compounds of polyolefins
    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D1/00Bristles; Selection of materials for bristles
    • A46D1/02Bristles details
    • A46D1/0207Bristles characterised by the choice of material, e.g. metal
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/12Stretch-spinning methods
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Artificial Filaments (AREA)

Abstract

本发明涉及一种聚丙烯纤维,包括以下成分:聚丙烯150份;增韧剂5~20份;填充剂5~30份;成核剂0.5~3份;内润滑剂1~10份;以及外润滑剂0.5~5份。

The invention relates to a polypropylene fiber, which comprises the following components: 150 parts of polypropylene; 5-20 parts of toughening agent; 5-30 parts of filler; 0.5-3 parts of nucleating agent; 1-10 parts of internal lubricant; 0.5-5 parts of external lubricant.

Description

一种聚丙烯纤维及制备方法及扫刷A kind of polypropylene fiber and preparation method and brush

技术领域technical field

本发明属于高分子材料领域,具体涉及一种聚丙烯纤维及制备方法及扫刷。The invention belongs to the field of polymer materials, and in particular relates to a polypropylene fiber, a preparation method and a brush.

背景技术Background technique

扫刷是环卫车的清扫集尘装置,具有力清扫清除地面粘着物、扰动垃圾给以动能送至吸口、拾遗补漏及提高作业能力的作用,其作业性能的优劣对环卫车整机性能举足轻重。The sweeping brush is the cleaning and dust collection device of the sanitation vehicle. It has the functions of powerfully cleaning and removing the sticky matter on the ground, disturbing the garbage and sending it to the suction port with kinetic energy, picking up omissions and improving the operation ability. .

目前扫路刷、扫雪刷的刷丝主要为聚丙烯材质,因其成本低、加工性能优异而被广泛应用。但聚丙烯存在着耐磨性能较差、低温下易开叉断裂等缺点,导致扫刷作业环境受限以及使用寿命短等问题。因此,需要提升聚丙烯刷丝的性能。At present, the brush filaments of road sweeping brushes and snow sweeping brushes are mainly made of polypropylene, which is widely used because of its low cost and excellent processing performance. However, polypropylene has disadvantages such as poor wear resistance and easy splitting and fracture at low temperatures, which lead to problems such as limited cleaning environment and short service life. Therefore, there is a need to improve the performance of polypropylene brush filaments.

发明内容Contents of the invention

面对上述问题,本发明提供一种新型聚丙烯纤维,该聚丙烯纤维具有改善的耐磨性、更低的脆化温度和较高的结晶度。该聚丙烯纤维适合用作扫刷刷丝。In view of the above problems, the present invention provides a novel polypropylene fiber having improved abrasion resistance, lower embrittlement temperature and higher crystallinity. The polypropylene fibers are suitable for use as sweeping filaments.

在一些方面,本公开提供一种聚丙烯纤维,包括以下成分:In some aspects, the present disclosure provides a polypropylene fiber comprising the following components:

聚丙烯150份;150 parts of polypropylene;

增韧剂5~20份(例如5~10份、10~15份);5-20 parts of toughening agent (for example, 5-10 parts, 10-15 parts);

填充剂5~30份(例如10~15份,15~20份,20~25份);5-30 parts of filler (for example, 10-15 parts, 15-20 parts, 20-25 parts);

成核剂0.5~3份(例如1~1.5份,2.5~2份,2~2.5份);0.5-3 parts of nucleating agent (for example, 1-1.5 parts, 2.5-2 parts, 2-2.5 parts);

内润滑剂1~10份(例如2~4份,3~5份,4~6份,5~7份,6~8份,7~9份);以及1-10 parts of internal lubricant (for example, 2-4 parts, 3-5 parts, 4-6 parts, 5-7 parts, 6-8 parts, 7-9 parts); and

外润滑剂0.5~5份(例如1~2份,2~3份,3~4份)。0.5-5 parts of external lubricant (for example, 1-2 parts, 2-3 parts, 3-4 parts).

在一些实施方案中,聚丙烯均聚物为中国台湾永嘉1124聚丙烯。In some embodiments, the polypropylene homopolymer is Taiwan Yongjia 1124 polypropylene.

在一些实施方案中,聚丙烯均聚物性能如下:拉伸强度38~42MPa,拉伸弹性模量标称值为210~230MPa,简支梁缺口冲击强度为2.8~3.2kg·cm/cm(依据ASTM D-256),熔体质量流动速率为14~16g/10min,其试验条件为:温度230℃,负荷2.16kg。In some embodiments, the properties of the polypropylene homopolymer are as follows: the tensile strength is 38-42 MPa, the nominal value of the tensile elastic modulus is 210-230 MPa, and the Charpy notched impact strength is 2.8-3.2 kg cm/cm ( According to ASTM D-256), the melt mass flow rate is 14-16g/10min, and the test conditions are: temperature 230°C, load 2.16kg.

在一些实施方案中,聚丙烯共聚物为中国台湾永嘉3015聚丙烯。In some embodiments, the polypropylene copolymer is Taiwan Yongjia 3015 polypropylene.

在一些实施方案中,聚丙烯供聚物性能如下:拉伸强度26~30MPa,拉伸弹性模量标称值为110~120MPa,简支梁缺口冲击强度为40~50kg·cm/cm(依据ASTM D-256),熔体质量流动速率为2.8~2.2g/10min,其试验条件为:温度230℃,负荷2.16kg。In some embodiments, the properties of the polypropylene donor polymer are as follows: the tensile strength is 26-30 MPa, the nominal value of the tensile elastic modulus is 110-120 MPa, and the Charpy notched impact strength is 40-50 kg cm/cm (according to ASTM D-256), the melt mass flow rate is 2.8-2.2g/10min, and the test conditions are: temperature 230°C, load 2.16kg.

在一些实施方案中,聚丙烯纤维还包括以下成分:In some embodiments, the polypropylene fiber also includes the following components:

抗氧化剂0.5~1份(例如1~1.5份,2.5~2份,2~2.5份);和/或0.5 to 1 part of antioxidant (for example, 1 to 1.5 parts, 2.5 to 2 parts, 2 to 2.5 parts); and/or

紫外线吸收剂0.5~1份(例如0.7~0.9份)。0.5-1 part of ultraviolet absorber (for example, 0.7-0.9 part).

在一些实施方案中,以聚丙烯的总重量为100%,所述聚丙烯包括:In some embodiments, based on the total weight of polypropylene as 100%, the polypropylene comprises:

聚丙烯均聚物60~70%(例如66%~67%);Polypropylene homopolymer 60-70% (for example, 66%-67%);

聚丙烯共聚物30~40%(例如33%~34%)。30-40% (for example, 33%-34%) of polypropylene copolymer.

在一些实施方案中,所述增韧剂选自乙烯-醋酸乙烯共聚物(EVA)、聚乙烯辛烯共弹性体(POE)、三元乙丙橡胶(EPDM)中的一种或多种。In some embodiments, the toughening agent is selected from one or more of ethylene-vinyl acetate copolymer (EVA), polyethylene octene co-elastomer (POE), and ethylene-propylene-diene rubber (EPDM).

在一些实施方案中,所述填充剂选自碳酸钙、硫酸钙晶须、纳米二氧化硅中的一种或多种。In some embodiments, the filler is selected from one or more of calcium carbonate, calcium sulfate whiskers, and nano-silica.

在一些实施方案中,所述填充剂为改性填充剂,改性方法选自硅烷偶联剂改性、铝酸酯偶联剂改性或钛酸酯偶联剂改性。In some embodiments, the filler is a modified filler, and the modification method is selected from modification with a silane coupling agent, modification with an aluminate coupling agent, or modification with a titanate coupling agent.

在一些实施方案中,所述成核剂选自苯二甲酸环己酰胺、萘二甲酸环己酰胺中的一种或多种。In some embodiments, the nucleating agent is selected from one or more of cyclohexyl phthalate and cyclohexanamide naphthalene dicarboxylate.

在一些实施方案中,所述内润滑剂为硬脂酸钙,所述外润滑剂为石蜡。In some embodiments, the internal lubricant is calcium stearate and the external lubricant is paraffin.

在一些实施方案中,所述抗氧化剂选自抗氧化剂1010、抗氧化剂626、抗氧化剂168中的一种或多种。In some embodiments, the antioxidant is selected from one or more of antioxidant 1010, antioxidant 626, and antioxidant 168.

在一些实施方案中,所述紫外线吸收剂选自紫外线吸收剂UV531、紫外线吸收剂UV770中的一种或多种。In some embodiments, the ultraviolet absorber is selected from one or more of ultraviolet absorber UV531 and ultraviolet absorber UV770.

在一些方面,本公开提供一种制备如上述任一项所述的聚丙烯纤维的方法,包括:In some aspects, the present disclosure provides a method of preparing polypropylene fibers according to any one of the above, comprising:

a)按所述聚丙烯纤维的成分配方混合原料;a) mixing raw materials according to the composition formula of the polypropylene fiber;

b)将原料加入挤出机,从挤出机挤出,经第一牵引装置牵引形成纤维,纤维进入第一烘箱加热,第一加热温度160℃~200℃,获得第一纤维;b) adding the raw materials into the extruder, extruding from the extruder, drawing the fibers through the first drawing device, and heating the fibers in the first oven at a first heating temperature of 160°C to 200°C to obtain the first fibers;

c)第一纤维进入第二牵引装置牵引并拉伸,拉伸比为4:1~6:1,进入第二烘箱加热,第二加热温度为100℃~150℃,获得第二纤维;c) the first fiber enters the second drawing device for drawing and stretching, the drawing ratio is 4:1-6:1, enters the second oven for heating, the second heating temperature is 100°C-150°C, and obtains the second fiber;

d)第二纤维进入冷却水槽,冷却水温度为10℃以下,冷却后的纤维经第三牵引装置牵引并拉伸,拉伸比为1:1~1:1.25,获得第三纤维。d) The second fiber enters the cooling water tank, the temperature of the cooling water is below 10°C, the cooled fiber is pulled and drawn by the third pulling device, and the drawing ratio is 1:1-1:1.25, and the third fiber is obtained.

在一些实施方案中,丙烯纤维生产系统的第一烘箱和第二牵引装置之间还设置有剪切力施加装置,所述剪切力施加装置向进入第二牵引装置的纤维施加剪切力,所述剪切力选自径向剪切力、周向剪切力或其组合。In some embodiments, a shearing force applying device is further provided between the first oven and the second drawing device of the propylene fiber production system, and the shearing force applying device applies a shearing force to the fibers entering the second drawing device, The shearing force is selected from radial shearing force, circumferential shearing force or a combination thereof.

在一些实施方案中,剪切力施加装置包括:超声振动装置、旋转剪切装置、等离子体溅射装置中的一种或几种。In some embodiments, the shearing force applying device includes: one or more of an ultrasonic vibration device, a rotary shearing device, and a plasma sputtering device.

在一些实施方案中,剪切力施加装置为超声振动装置,超声振动装置使聚丙烯纤维沿径向振动。振动的频率例如30~50kHz,例如是40kHz。振动的幅度例如是0.01cm~0.5cm。In some embodiments, the shear force applying device is an ultrasonic vibrating device that vibrates the polypropylene fibers in a radial direction. The frequency of the vibration is, for example, 30 to 50 kHz, for example, 40 kHz. The amplitude of the vibration is, for example, 0.01 cm to 0.5 cm.

在一些实施方案中,等离子体溅射装置(例如二氧化碳等离子溅射装置)以等离子体(如CO2等离子体)沿径向溅射聚丙烯纤维。等离子体放电电压例如是40V~80V。In some embodiments, a plasma sputtering device (eg, a carbon dioxide plasma sputtering device) radially sputters polypropylene fibers with a plasma (eg, CO2 plasma). The plasma discharge voltage is, for example, 40V to 80V.

在一些实施方案中,剪切力施加装置为旋转剪切装置。旋转剪切装置向聚丙烯纤维施加旋转剪切力(周向剪切力),剪切力的值为5~15N,例如8~12N。In some embodiments, the shearing force applying device is a rotary shearing device. The rotary shearing device applies a rotary shearing force (circumferential shearing force) to the polypropylene fiber, and the value of the shearing force is 5-15N, for example, 8-12N.

在一些实施方案中,所述挤出机和第一牵引装置之间设置还有第一冷却水槽,冷却水温度为20~30℃(例如25℃)。In some embodiments, a first cooling water tank is provided between the extruder and the first pulling device, and the temperature of the cooling water is 20-30° C. (for example, 25° C.).

在一些实施方案中,所述第二烘箱和第三牵引装置之间还设置有第二冷却水槽,冷却水温度为10℃以下。In some embodiments, a second cooling water tank is further provided between the second oven and the third pulling device, and the temperature of the cooling water is below 10°C.

在一些实施方案中,按照从进料端到出料端的顺序,所述挤出机依次包括以下六个温度区:In some embodiments, the extruder sequentially includes the following six temperature zones in order from the feed end to the discharge end:

第一温度区:165~175℃(例如170℃);The first temperature zone: 165-175°C (for example, 170°C);

第二温度区:180~190℃(例如185℃);Second temperature zone: 180-190°C (eg 185°C);

第三温度区:195~205℃(例如200℃);The third temperature zone: 195~205°C (for example, 200°C);

第四温度区:195~205℃(例如200℃);The fourth temperature zone: 195-205°C (eg 200°C);

第五温度区:205~215℃(例如210℃);Fifth temperature zone: 205-215°C (eg 210°C);

第六温度区:205~215℃(例如210℃)。Sixth temperature zone: 205-215°C (for example, 210°C).

在一些实施方案中,聚丙烯纤维的直径为1~5cm,例如1.5~3.5cm。In some embodiments, the polypropylene fibers have a diameter of 1-5 cm, such as 1.5-3.5 cm.

在一些方面,本公开提供一种扫刷,包括刷丝,所述刷丝的材质为上述任一项所述的聚丙烯纤维。In some aspects, the present disclosure provides a brush, including brush filaments, and the material of the brush filaments is the polypropylene fiber described in any one of the above.

在本发明中,除非另有说明,否则本文中使用的科学和技术名词具有本领域技术人员所通常理解的含义。并且,本文中所涉及的实验室操作步骤均为相应领域内广泛使用的常规步骤。同时,为了更好地理解本发明,下面提供相关术语的定义和解释。In the present invention, unless otherwise specified, the scientific and technical terms used herein have the meanings commonly understood by those skilled in the art. Moreover, the laboratory operation steps involved in this article are all routine steps widely used in the corresponding fields. Meanwhile, in order to better understand the present invention, definitions and explanations of relevant terms are provided below.

术语“聚丙烯均聚物”是指由丙烯一种单体聚合而成的聚合物。The term "polypropylene homopolymer" means a polymer polymerized from one monomer, propylene.

术语“聚丙烯共聚物”是指分子链结构除丙烯单体外还含有其它单体分子,例如乙烯、丁烯。聚丙烯共聚物可以是丙烯乙烯共聚物或丙烯丁烯共聚物。The term "polypropylene copolymer" means that the molecular chain structure contains other monomer molecules besides propylene monomer, such as ethylene and butene. The polypropylene copolymer may be a propylene ethylene copolymer or a propylene butene copolymer.

有益效果Beneficial effect

本公开一个或多个实施方案具有以下一个或多个有益效果:One or more embodiments of the present disclosure have one or more of the following beneficial effects:

a)使用聚丙烯均聚物和聚丙烯共聚物共混的方式,使聚丙烯纤维兼具高强度及高韧性,从而使聚丙烯纤维具有良好的机械性能;a) The polypropylene homopolymer and polypropylene copolymer are blended to make the polypropylene fiber have both high strength and high toughness, so that the polypropylene fiber has good mechanical properties;

b)配方中含有成核剂(苯二甲酸环己酰胺或萘二甲酸环己酰胺等)组分,可提高聚丙烯的结晶度,优化β晶型比率,提高聚丙烯纤维的耐磨性能;b) The formula contains a nucleating agent (cyclohexyl phthalate or cyclohexyl naphthalene dicarbamide, etc.) components, which can increase the crystallinity of polypropylene, optimize the β crystal ratio, and improve the wear resistance of polypropylene fibers;

c)配方中含有增韧剂组分(入EVA、POE或EPDM等),可提升聚丙烯纤维的耐低温性能;c) The formula contains toughening agent components (incorporating EVA, POE or EPDM, etc.), which can improve the low temperature resistance of polypropylene fibers;

d)配方中含有润滑剂(石蜡、硬脂酸钙等),优化了聚丙烯纤维的加工性能,增加聚丙烯纤维表面的光洁度,降低聚丙烯纤维与地面的摩擦系数;d) The formulation contains lubricants (paraffin, calcium stearate, etc.), which optimize the processing performance of polypropylene fibers, increase the surface finish of polypropylene fibers, and reduce the friction coefficient between polypropylene fibers and the ground;

e)制备方法中,采用三段拉伸的方式,提高了聚丙烯纤维的硬度及刚度,提高聚丙烯纤维的耐磨性能;e) In the preparation method, the hardness and rigidity of the polypropylene fiber are improved by adopting a three-stage stretching method, and the wear resistance of the polypropylene fiber is improved;

f)制备方法中,为聚丙烯纤维提供剪切力的装置优化了聚丙烯纤维在垂直于拉伸方向上的结晶度,使聚丙烯纤维在两个方向同时产生结晶,改善了聚丙烯纤维工作时开叉及断裂的问题。f) In the preparation method, the device that provides shear force for the polypropylene fiber optimizes the crystallinity of the polypropylene fiber in the direction perpendicular to the stretching direction, so that the polypropylene fiber crystallizes in two directions at the same time, which improves the work of the polypropylene fiber The problem of splitting and breaking.

附图说明Description of drawings

图1为一个制备聚丙烯纤维的系统的示意图。Figure 1 is a schematic diagram of a system for producing polypropylene fibers.

图2为一个聚丙烯纤维被剪切力施加装置处理的示意图。Figure 2 is a schematic view of a polypropylene fiber being treated by a shear force application device.

图3为又一个聚丙烯纤维被剪切力施加装置处理的示意图。Fig. 3 is a schematic diagram of yet another polypropylene fiber being treated by a shear force applying device.

具体实施方式Detailed ways

下面将结合实施例对本发明的实施方案进行详细描述,但是本领域技术人员将会理解,下列实施例仅用于说明本发明,而不应视为限定本发明的范围。实施例中未注明具体条件者,根据常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市购获得的常规产品。Embodiments of the present invention will be described in detail below in conjunction with examples, but those skilled in the art will understand that the following examples are only used to illustrate the present invention, and should not be considered as limiting the scope of the present invention. Those who do not indicate specific conditions in the examples are carried out according to conventional conditions or the conditions suggested by the manufacturer. The reagents or instruments used were not indicated by the manufacturer, and they were all commercially available conventional products.

以下实施例使用的原料如下表所示:The raw materials used in the following examples are shown in the table below:

如图1所示,一个制备聚丙烯纤维的系统。如图所示,在一个制备聚丙烯纤维的实施方案中,首先将用于制备聚丙烯纤维的原料加入单螺杆挤出机1,原料在单螺杆挤出机1内熔融,熔融的树脂经挤出机机头2被挤出,被挤出的材料经第一冷却水槽3冷却,然后进入第一牵引装置4,第一牵引装置4输出的聚丙烯纤维经第一烘箱5加热后,进入第二牵引装置7,第二牵引装置7的入口前设置有剪切力施加装置6,第二牵引装置7输出的纤进入第二烘箱8加热,加热后的纤维进入第二冷却水槽9冷却,冷却后的纤维经第三牵引装置10牵引拉伸,第三牵引装置10输出的纤维进入定长裁断设备11,经定长裁断后获得聚丙烯纤维产品12。As shown in Figure 1, a system for preparing polypropylene fibers. As shown in the figure, in an embodiment of preparing polypropylene fibers, firstly, the raw materials for preparing polypropylene fibers are fed into the single-screw extruder 1, and the raw materials are melted in the single-screw extruder 1, and the molten resin is extruded The extruded head 2 is extruded, and the extruded material is cooled by the first cooling water tank 3, and then enters the first traction device 4, and the polypropylene fiber output by the first traction device 4 is heated by the first oven 5, and then enters the first Two traction devices 7, a shearing force applying device 6 is arranged before the entrance of the second traction device 7, and the fiber output by the second traction device 7 enters the second oven 8 for heating, and the heated fiber enters the second cooling water tank 9 for cooling, and The final fiber is drawn and stretched by the third drawing device 10, and the fiber output by the third drawing device 10 enters the cut-to-length device 11, and the polypropylene fiber product 12 is obtained after cutting to length.

图2为一个聚丙烯纤维被剪切力施加装置处理的示意图。如图所示,本实施例的剪切力施加装置为径向剪切力施加装置210。径向剪切力施加装置210向纤维200的径向方向施加径剪切力,剪切力方向如箭头所示。Figure 2 is a schematic view of a polypropylene fiber being treated by a shear force application device. As shown in the figure, the shearing force applying device in this embodiment is a radial shearing force applying device 210 . The radial shearing force applying device 210 applies radial shearing force to the radial direction of the fiber 200, and the direction of the shearing force is shown by the arrow.

图3为又一个聚丙烯纤维被剪切力施加装置处理的示意图。如图所示,本实施例的剪切力施加装置为周向剪切力施加装置220。周向剪切力施加装置220向纤维200的周向方向施加周向径剪切力(例如旋转剪切力),剪切力方向如箭头所示。Fig. 3 is a schematic diagram of yet another polypropylene fiber being treated by a shear force applying device. As shown in the figure, the shearing force applying device in this embodiment is a circumferential shearing force applying device 220 . The circumferential shearing force applying device 220 applies circumferential radial shearing force (for example, rotational shearing force) to the circumferential direction of the fiber 200, and the direction of the shearing force is shown by the arrow.

以下通过具体实施例进一步详述制备聚丙烯纤维的工艺步骤。The process steps for preparing polypropylene fibers are further described in detail below through specific examples.

实施例1Example 1

1)按照重量份,称取聚丙烯均聚物100份,聚丙烯共聚物50份,EPDM 5份,改性碳酸钙15份,苯二甲酸环己酰胺0.6份,硬脂酸钙3份,石蜡1份,抗氧化剂1010取0.5份,抗氧化剂168取0.5份,紫外线吸收剂UV531取0.5份;1) According to parts by weight, take 100 parts of polypropylene homopolymer, 50 parts of polypropylene copolymer, 5 parts of EPDM, 15 parts of modified calcium carbonate, 0.6 part of cyclohexanamide phthalate, 3 parts of calcium stearate, 1 part of paraffin, 0.5 part of antioxidant 1010, 0.5 part of antioxidant 168, 0.5 part of ultraviolet absorber UV531;

2)将称好的原料混合均匀后加入单螺杆挤出机挤出,挤出机一区至六区各段的温度设定为:170℃,185℃,200℃,200℃,210℃,210℃;2) Mix the weighed raw materials evenly and add them to the single-screw extruder for extrusion. The temperature of each section from the first zone to the sixth zone of the extruder is set as: 170°C, 185°C, 200°C, 200°C, 210°C, 210°C;

3)物料经过滤、计量、增压后从机头模具孔中挤出纤维;3) After the material is filtered, measured and pressurized, the fiber is extruded from the die hole of the machine head;

4)挤出的纤维经第一冷却水槽冷却后进入第一牵引装置均匀牵引,牵引速度为10m/min;4) After being cooled by the first cooling water tank, the extruded fiber enters the first traction device for uniform traction, and the traction speed is 10m/min;

5)刷丝通过第一牵引装置后进入第一烘箱加热,烘箱温度设定为180℃,加热后的纤维进入第二牵引装置拉伸,拉伸比为5:1;5) After the brush filament passes through the first drawing device, it enters the first oven for heating, and the temperature of the oven is set at 180°C. The heated fiber enters the second drawing device for stretching, and the drawing ratio is 5:1;

6)第二牵引装置装置入口前设置有剪切力施加装置(超声振动装置),其频率设定为40kHz。经过第二牵引装置后的纤维,通过第二烘箱,烘箱的温度设定为150℃,经第二冷却水槽到达第三牵引装置,第二冷却水槽的水温为10℃,第三牵引装置与第二牵引装置的拉伸比为1.25:1,刷丝最后通过第三牵引装置后的定长裁断机,裁剪至所需尺寸,获得聚丙烯纤维产品(直径为2.5cm)。6) A shearing force applying device (ultrasonic vibration device) is provided in front of the entrance of the second traction device, and its frequency is set to 40 kHz. The fiber after the second drawing device passes through the second oven, the temperature of the oven is set at 150°C, and reaches the third drawing device through the second cooling water tank, the water temperature of the second cooling water tank is 10°C, the third drawing device and the first drawing device The draw ratio of the second drawing device is 1.25:1, and the brush filaments finally pass through the cut-to-length cutting machine after the third drawing device, and are cut to the required size to obtain polypropylene fiber products (2.5 cm in diameter).

实施例2Example 2

1)按照重量份,称取聚丙烯均聚物100份,聚丙烯共聚物50份,EVA5份,改性碳酸钙15份,苯二甲酸环己酰胺0.5份,硬脂酸钙3份,石蜡1份,抗氧化剂1010取0.5份,抗氧化剂168取0.5份,紫外线吸收剂UV531取0.5份;1) According to parts by weight, weigh 100 parts of polypropylene homopolymer, 50 parts of polypropylene copolymer, 5 parts of EVA, 15 parts of modified calcium carbonate, 0.5 part of cyclohexanamide phthalate, 3 parts of calcium stearate, paraffin wax 1 part, 0.5 part of antioxidant 1010, 0.5 part of antioxidant 168, 0.5 part of ultraviolet absorber UV531;

2)将称好的原料混合均匀后加入单螺杆挤出机挤出,挤出机一区至六区各段的温度设定为:170℃,185℃,200℃,200℃,210℃,210℃;2) Mix the weighed raw materials evenly and add them to the single-screw extruder for extrusion. The temperature of each section from the first zone to the sixth zone of the extruder is set as: 170°C, 185°C, 200°C, 200°C, 210°C, 210°C;

3)物料经过滤、计量、增压后从机头模具孔中挤出纤维;3) After the material is filtered, measured and pressurized, the fiber is extruded from the die hole of the machine head;

4)挤出的纤维经第一冷却水槽冷却后进入第一牵引装置均匀牵引,牵引速度为10m/min;4) After being cooled by the first cooling water tank, the extruded fiber enters the first traction device for uniform traction, and the traction speed is 10m/min;

5)刷丝通过第一牵引装置后进入第一烘箱加热,烘箱温度设定为180℃,加热后的纤维进入第二牵引装置拉伸,拉伸比为5:1;5) After the brush filament passes through the first drawing device, it enters the first oven for heating, and the temperature of the oven is set at 180°C. The heated fiber enters the second drawing device for stretching, and the drawing ratio is 5:1;

6)第二牵引装置入口前设置有剪切力施加装置(旋转剪切装置),该装置在垂直于刷丝拉伸方向的周向方向,向纤维施加给予10N的旋转剪切力。经过第二牵引装置后的纤维,通过第二烘箱,烘箱的温度设定为150℃,经第二冷却水槽到达第三牵引装置,第二冷却水槽的水温为10℃,第三牵引装置与第二牵引装置的拉伸比为1.25:1,纤维最后通过第三牵引装置后的定长裁断机,裁剪至所需尺寸,获得聚丙烯纤维产品(直径为2.3cm)。6) A shearing force applying device (rotary shearing device) is provided in front of the entrance of the second pulling device, which applies a rotational shearing force of 10N to the fibers in the circumferential direction perpendicular to the drawing direction of the brush filaments. The fiber after the second drawing device passes through the second oven, the temperature of the oven is set at 150°C, and reaches the third drawing device through the second cooling water tank, the water temperature of the second cooling water tank is 10°C, the third drawing device and the first drawing device The drawing ratio of the second drawing device is 1.25:1, and the fiber finally passes through the cut-to-length cutting machine after the third drawing device, and is cut to the required size to obtain a polypropylene fiber product (2.3 cm in diameter).

实施例3Example 3

1)按照重量份,称取聚丙烯均聚物100份,聚丙烯共聚物50份,EVA5份,改性碳酸钙15份,苯二甲酸环己酰胺0.5份,硬脂酸钙3份,石蜡1份,抗氧化剂1010取0.5份,抗氧化剂168取0.5份,紫外线吸收剂UV531取0.5份;1) According to parts by weight, weigh 100 parts of polypropylene homopolymer, 50 parts of polypropylene copolymer, 5 parts of EVA, 15 parts of modified calcium carbonate, 0.5 part of cyclohexanamide phthalate, 3 parts of calcium stearate, paraffin wax 1 part, 0.5 part of antioxidant 1010, 0.5 part of antioxidant 168, 0.5 part of ultraviolet absorber UV531;

2)将称好的原料混合均匀后加入单螺杆挤出机挤出,挤出机一区至六区各段的温度设定为:170℃,185℃,200℃,200℃,210℃,210℃;2) Mix the weighed raw materials evenly and add them to the single-screw extruder for extrusion. The temperature of each section from the first zone to the sixth zone of the extruder is set as: 170°C, 185°C, 200°C, 200°C, 210°C, 210°C;

3)物料经过滤、计量、增压后从机头模具孔中挤出纤维;3) After the material is filtered, measured and pressurized, the fiber is extruded from the die hole of the machine head;

4)挤出的纤维经第一冷却水槽冷却后进入第一牵引装置均匀牵引,牵引速度为10m/min;4) After being cooled by the first cooling water tank, the extruded fiber enters the first traction device for uniform traction, and the traction speed is 10m/min;

5)纤维通过第一牵引装置后进入第一烘箱加热,烘箱温度设定为180℃,加热后的纤维进入第二牵引装置拉伸,拉伸比为5:1;5) After passing through the first drawing device, the fiber enters the first oven for heating, and the temperature of the oven is set at 180°C, and the heated fiber enters the second drawing device for stretching, and the drawing ratio is 5:1;

6)第二牵引装置的入口前设置有剪切力施加装置(等离子体发生装置),该装置在垂直于纤维拉伸方向(径向)给予纤维持续二氧化碳等离子体溅射处理。经过第二牵引装置后的纤维,通过第二烘箱,烘箱的温度设定为150℃,经第二冷却水槽到达第三牵引装置,第二冷却水槽的水温为10℃,第三牵引装置与第二牵引装置的拉伸比为1.25:1,纤维最后通过第三牵引装置后的定长裁断机,裁剪至所需尺寸,获得聚丙烯纤维产品(直径为2.5cm)。6) Before the entrance of the second drawing device, a shearing force applying device (plasma generating device) is arranged, and this device gives the fiber continuous carbon dioxide plasma sputtering treatment perpendicular to the fiber drawing direction (radial direction). The fiber after the second drawing device passes through the second oven, the temperature of the oven is set at 150°C, and reaches the third drawing device through the second cooling water tank, the water temperature of the second cooling water tank is 10°C, the third drawing device and the first drawing device The drawing ratio of the second drawing device is 1.25:1, and the fiber finally passes through the cut-to-length cutting machine after the third drawing device, and is cut to the required size to obtain a polypropylene fiber product (2.5 cm in diameter).

实施例4Example 4

1)按照重量份,称取聚丙烯均聚物100份,聚丙烯共聚物50份,EVA5份,改性碳酸钙15份,苯二甲酸环己酰胺0.5份,硬脂酸钙3份,石蜡1份,抗氧化剂1010取0.5份,抗氧化剂168取0.5份,紫外线吸收剂UV531取0.5份;1) According to parts by weight, weigh 100 parts of polypropylene homopolymer, 50 parts of polypropylene copolymer, 5 parts of EVA, 15 parts of modified calcium carbonate, 0.5 part of cyclohexanamide phthalate, 3 parts of calcium stearate, paraffin wax 1 part, 0.5 part of antioxidant 1010, 0.5 part of antioxidant 168, 0.5 part of ultraviolet absorber UV531;

2)将称好的原料混合均匀后加入单螺杆挤出机挤出,挤出机一区至六区各段的温度设定为:170℃,185℃,200℃,200℃,210℃,210℃;2) Mix the weighed raw materials evenly and add them to the single-screw extruder for extrusion. The temperature of each section from the first zone to the sixth zone of the extruder is set as: 170°C, 185°C, 200°C, 200°C, 210°C, 210°C;

3)物料经过滤、计量、增压后从机头模具孔中挤出纤维;3) After the material is filtered, measured and pressurized, the fiber is extruded from the die hole of the machine head;

4)挤出的纤维经第一冷却水槽(温度25℃)冷却后进入第一牵引装置均匀牵引,牵引速度为10m/min;4) The extruded fibers are cooled by the first cooling water tank (temperature 25°C), and then enter the first traction device for uniform traction, and the traction speed is 10m/min;

5)刷丝通过第一牵引装置后进入第一烘箱加热,烘箱温度设定为180℃,加热后的纤维进入第二牵引装置拉伸,拉伸比为5:1;5) After the brush filament passes through the first drawing device, it enters the first oven for heating, and the temperature of the oven is set at 180°C. The heated fiber enters the second drawing device for stretching, and the drawing ratio is 5:1;

6)经过第二牵引装置后的纤维,通过第二烘箱,烘箱的温度设定为150℃,经第二冷却水槽到达第三牵引装置,第二冷却水槽的水温为10℃,第三牵引装置与第二牵引装置的拉伸比为1.25:1,刷丝最后通过第三牵引装置后的定长裁断机,裁剪至所需尺寸,获得聚丙烯纤维产品(直径为2.5cm)。6) The fiber after the second drawing device passes through the second oven, the temperature of the oven is set at 150°C, and reaches the third drawing device through the second cooling water tank, the water temperature of the second cooling water tank is 10°C, and the third drawing device The drawing ratio with the second drawing device is 1.25:1, and the brush filament finally passes through the cut-to-length cutting machine after the third drawing device, and is cut to the required size to obtain a polypropylene fiber product (2.5 cm in diameter).

对比例1Comparative example 1

1)按照重量份,称取聚丙烯均聚物100份,抗氧化剂1010取0.5份,抗氧化剂168取0.5份,紫外线吸收剂UV531取0.5份;1) According to parts by weight, weigh 100 parts of polypropylene homopolymer, 0.5 part of antioxidant 1010, 0.5 part of antioxidant 168, and 0.5 part of ultraviolet absorber UV531;

2)将称好的原料混合均匀后加入单螺杆挤出机挤出,挤出机一区至六区各段的温度设定为:170℃,185℃,200℃,200℃,210℃,210℃;2) Mix the weighed raw materials evenly and add them to the single-screw extruder for extrusion. The temperature of each section from the first zone to the sixth zone of the extruder is set as: 170°C, 185°C, 200°C, 200°C, 210°C, 210°C;

3)物料经过滤、计量、增压后从机头模具孔中挤出纤维;3) After the material is filtered, measured and pressurized, the fiber is extruded from the die hole of the machine head;

4)挤出的纤维经第一冷却水槽冷却后进入第一牵引装置均匀牵引,牵引速度为10m/min;4) After being cooled by the first cooling water tank, the extruded fiber enters the first traction device for uniform traction, and the traction speed is 10m/min;

5)纤维通过第一牵引装置后进入第一烘箱加热,烘箱温度设定为180℃,加热后的纤维进入第二牵引装置拉伸,拉伸比为5:1;5) After passing through the first drawing device, the fiber enters the first oven for heating, and the temperature of the oven is set at 180°C, and the heated fiber enters the second drawing device for stretching, and the drawing ratio is 5:1;

6)经过第二牵引装置后的纤维,通过第二烘箱,烘箱的温度设定为150℃,经第二冷却水槽到达第三牵引装置,第二冷却水槽的水温为10℃,第三牵引装置与第二牵引装置的拉伸比为1.25:1,纤维最后通过第三牵引装置后的定长裁断机,裁剪至所需尺寸,获得聚丙烯纤维产品(直径为2.6cm)。6) The fiber after the second drawing device passes through the second oven, the temperature of the oven is set at 150°C, and reaches the third drawing device through the second cooling water tank, the water temperature of the second cooling water tank is 10°C, and the third drawing device The draw ratio with the second drawing device is 1.25:1, and the fiber finally passes through the cut-to-length machine after the third drawing device, and is cut to the required size to obtain a polypropylene fiber product (2.6 cm in diameter).

将实施例1~4与对比例制备的纤维进行如下测试:The fibers prepared in Examples 1-4 and Comparative Examples were tested as follows:

(1)在磨损试验台上进行磨损试验;(1) Carry out wear test on the wear test bench;

(2)按GB/T5740-2008进行脆化温度的测定;(2) Determination of embrittlement temperature according to GB/T5740-2008;

(3)使用差示扫描量热仪测试纤维的结晶度。(3) The crystallinity of the fiber was tested using a differential scanning calorimeter.

结果如表1所示。The results are shown in Table 1.

表1实施例与对比例测试值汇总表Table 1 embodiment and comparative example test value summary table

编号serial number 磨损量(g)Abrasion (g) 脆化温度(℃)Embrittlement temperature (°C) 结晶度(%)Crystallinity (%) 实施例1Example 1 23twenty three -42-42 38.538.5 实施例2Example 2 2626 -45-45 40.340.3 实施例3Example 3 1818 -50-50 39.839.8 实施例4Example 4 5959 -32-32 34.734.7 对比例1Comparative example 1 120120 -23-twenty three 32.632.6

由表1的实验数据可知:It can be seen from the experimental data in Table 1 that:

相较于对比例1,对于实施例1~4的方案,a)使用聚丙烯均聚物和聚丙烯共聚物共混的方式,使聚丙烯纤维兼具高强度及高韧性,从而使聚丙烯纤维具有良好的机械性能;b)加入苯二甲酸环己酰胺成核剂组分,提高了聚丙烯的结晶度,优化β晶型比率,提高聚丙烯纤维的耐磨性能;c)加入了增韧剂组分(EVA、EPDM等),提升了聚丙烯纤维的耐低温性能;d)加入了润滑剂(石蜡、硬脂酸钙等),优化了聚丙烯纤维的加工性能,增加聚丙烯纤维表面的光洁度,降低聚丙烯纤维与地面的摩擦系数;e)采用三段拉伸的方式,提高了聚丙烯纤维的硬度及刚度,提高聚丙烯纤维的耐磨性能。Compared with Comparative Example 1, for the schemes of Examples 1 to 4, a) the blending of polypropylene homopolymer and polypropylene copolymer is used to make the polypropylene fiber have both high strength and high toughness, so that the polypropylene The fiber has good mechanical properties; b) adding cyclohexanamide phthalate nucleating agent component improves the crystallinity of polypropylene, optimizes the β crystal ratio, and improves the wear resistance of polypropylene fiber; c) adds Toughener components (EVA, EPDM, etc.) improve the low temperature resistance of polypropylene fibers; d) add lubricants (paraffin, calcium stearate, etc.) to optimize the processing performance of polypropylene fibers and increase the The smoothness of the surface reduces the coefficient of friction between the polypropylene fiber and the ground; e) the three-stage stretching method is used to improve the hardness and stiffness of the polypropylene fiber and improve the wear resistance of the polypropylene fiber.

相较于实施例4,实施例1~3进一步采用了聚丙烯纤维提供剪切力的装置,优化了聚丙烯纤维在垂直于拉伸方向上的结晶度,使聚丙烯纤维在两个方向同时产生结晶,改善了聚丙烯纤维工作时开叉及断裂的问题。Compared with Example 4, Examples 1 to 3 further adopted a device for providing shear force of polypropylene fibers, which optimized the crystallinity of polypropylene fibers perpendicular to the stretching direction, so that the polypropylene fibers could be stretched in two directions at the same time. Crystallization occurs, which improves the problem of splitting and breaking of polypropylene fibers during work.

综上,本发明通过上述方法得到的一种耐磨耐低温聚丙烯纤维,具有优异的耐低温性能和耐磨性能,特别适合用作刷丝。In summary, the wear-resistant and low-temperature resistant polypropylene fiber obtained by the above method in the present invention has excellent low-temperature resistance and wear resistance, and is particularly suitable for use as brush filaments.

尽管本发明的具体实施方式已经得到详细的描述,但本领域技术人员将理解:根据已经公开的所有教导,可以对细节进行各种修改和变动,并且这些改变均在本发明的保护范围之内。本发明的全部范围由所附权利要求及其任何等同物给出。Although the specific implementation of the present invention has been described in detail, those skilled in the art will understand that: according to all the teachings that have been disclosed, various modifications and changes can be made to the details, and these changes are all within the protection scope of the present invention . The full scope of the invention is given by the appended claims and any equivalents thereof.

Claims (9)

1. A method of making polypropylene fibers comprising:
a) The raw materials are mixed according to the component formula of the polypropylene fiber, and the polypropylene fiber comprises the following components:
150 parts of polypropylene, wherein the polypropylene comprises, based on 100% of the total weight of the polypropylene: 60-70% of polypropylene homopolymer and 30-40% of polypropylene copolymer;
5-20 parts of toughening agent, wherein the toughening agent is selected from one or more of ethylene-vinyl acetate copolymer (EVA) and Ethylene Propylene Diene Monomer (EPDM);
5-30 parts of filler, wherein the filler is calcium carbonate;
0.5-3 parts of nucleating agent which is cyclohexane phthalic acid amide;
1-10 parts of an internal lubricant, wherein the internal lubricant is calcium stearate;
0.5-5 parts of external lubricant, wherein the external lubricant is paraffin;
0.5-1 part of an antioxidant, wherein the antioxidant is selected from one or more of an antioxidant 1010 and an antioxidant 168;
0.5-1 part of ultraviolet absorber, wherein the ultraviolet absorber is selected from one or more of ultraviolet absorber UV531 and ultraviolet absorber UV 770;
b) Providing a polypropylene fiber production system, wherein the production system comprises an extruder, a first traction device, a first oven, a second traction device, a second oven and a third traction device;
c) Adding raw materials into an extruder, extruding from the extruder, drawing by a first drawing device to form fibers, heating the fibers in a first oven at a first heating temperature of 160-200 ℃ to obtain first fibers;
d) The first fiber enters a second traction device for traction and stretching, the stretching ratio is 4:1-6:1, the first fiber enters a second oven for heating, the second heating temperature is 100-150 ℃, and the second fiber is obtained;
e) Drawing and stretching the second fiber by a third drawing device, wherein the drawing ratio is 1:1-1:1.25, and obtaining a third fiber;
wherein a shear force application device is further disposed between the first oven and the second traction device of the propylene fiber production system, the shear force application device applying a shear force to the fibers entering the second traction device, the shear force selected from the group consisting of radial shear force, circumferential shear force, or a combination thereof.
2. The method of claim 1, the shear force application device comprising: one or more of an ultrasonic vibration device, a rotary shearing device and a plasma generating device.
3. The method of claim 2, wherein the ultrasonic vibration device radially applies vibration to the fibers at a frequency of 30-50 kHz.
4. The method of claim 2, the rotary shearing device applying a circumferential shear force to the fibers of 5 to 15N.
5. The method according to claim 1, characterized by one or more of the following:
a first cooling water tank is arranged between the extruder and the first traction device, and the temperature of the cooling water is 20-30 ℃;
and a second cooling water tank is also arranged between the second oven and the third traction device, and the temperature of the cooling water is below 10 ℃.
6. The process according to claim 1, wherein the extruder comprises, in order from the feed end to the discharge end, the following six temperature zones,
first temperature zone: 165-175 ℃;
second temperature zone: 180-190 ℃;
third temperature zone: 195-205 ℃;
fourth temperature zone: 195-205 ℃;
fifth temperature zone: 205-215 ℃;
sixth temperature zone: 205-215 ℃.
7. The method of claim 1, wherein the filler is a modified filler, the modification method selected from the group consisting of silane coupling agent modification, aluminate coupling agent modification, and titanate coupling agent modification.
8. A polypropylene fiber obtainable by the process of any one of claims 1 to 7.
9. A broom comprising brush filaments, said brush filaments being made of the polypropylene fibers of claim 8.
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