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CN113757384B - Magnetic fluid sealing device with axial through hole structure magnetic source - Google Patents

Magnetic fluid sealing device with axial through hole structure magnetic source Download PDF

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CN113757384B
CN113757384B CN202111044178.2A CN202111044178A CN113757384B CN 113757384 B CN113757384 B CN 113757384B CN 202111044178 A CN202111044178 A CN 202111044178A CN 113757384 B CN113757384 B CN 113757384B
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magnetic
ring
pole shoe
permanent magnet
axial
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CN113757384A (en
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刘嘉伟
李德才
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Tsinghua University
Beijing Jiaotong University
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Beijing Jiaotong University
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/16Sealings between relatively-moving surfaces
    • F16J15/40Sealings between relatively-moving surfaces by means of fluid
    • F16J15/43Sealings between relatively-moving surfaces by means of fluid kept in sealing position by magnetic force

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  • Sealing Using Fluids, Sealing Without Contact, And Removal Of Oil (AREA)

Abstract

本发明涉及一种带有轴向通孔结构磁源的磁流体密封,包括外壳、左极靴环、右极靴环和永久磁铁环。本发明解决了磁性液体密封常用的环形磁体存在的数据收集、定位、连通、永久磁铁环难加工等难题,工程中可以在通孔处放置数据监测装置,例如温度传感器、速度传感器等以便进行数据收集;或在通孔处加工螺纹,从而满足环形磁体的固定需要,使得该磁性液体密封一方面很好的解决了工程上存在的上述问题,另一方面使永久磁铁结构变轻,减轻转轴的负荷。

Figure 202111044178

The invention relates to a magnetic fluid seal with an axial through-hole structure magnetic source, which comprises a casing, a left pole shoe ring, a right pole shoe ring and a permanent magnet ring. The invention solves the problems of data collection, positioning, communication, and difficult processing of permanent magnet rings, which are commonly used in magnetic liquid sealing, and can place data monitoring devices, such as temperature sensors, speed sensors, etc. Collect; or process threads at the through holes to meet the fixing needs of the ring magnet, so that the magnetic liquid seal can well solve the above problems in engineering on the one hand, and on the other hand, it makes the permanent magnet structure lighter and reduces the friction of the rotating shaft. load.

Figure 202111044178

Description

带有轴向通孔结构磁源的磁流体密封装置Magnetic fluid sealing device with magnetic source with axial through-hole structure

技术领域technical field

本发明属于机械工程密封领域,具体涉及一种带有轴向通孔结构磁源的磁流体密封装置。The invention belongs to the field of mechanical engineering sealing, in particular to a magnetic fluid sealing device with an axial through-hole structure magnetic source.

背景技术Background technique

磁流体密封是利用永磁体在密封间隙内产生磁场力将磁流体牢牢固定在密封间隙内,抵抗两侧的压差,从而达到密封的效果。Magnetic fluid seal is to use permanent magnets to generate magnetic field force in the sealing gap to firmly fix the magnetic fluid in the sealing gap to resist the pressure difference on both sides, so as to achieve the sealing effect.

在一些密封场合除了需要对密封舱和外界环境进行密封之外,还存在着磁性液体的添加、数据收集、定位、连通的问题,参考机械工程领域,首先想到的办法是在永久磁体上加工连通通孔,但因为永久磁体上的通孔结构会对磁性液体密封装置的耐压能力造成一定程度的削弱,且常用的铷铁硼磁铁是难加工的脆硬材料,对它的过度加工容易导致永久磁体发生断裂,因此磁性液体密封从未有过类似结构。In some sealing occasions, in addition to the need to seal the sealed chamber and the external environment, there are also the problems of adding magnetic liquid, data collection, positioning, and connection. Referring to the field of mechanical engineering, the first method that comes to mind is to process the connection on the permanent magnet. Through hole, but because the through hole structure on the permanent magnet will weaken the pressure resistance of the magnetic liquid sealing device to a certain extent, and the commonly used rubidium iron boron magnet is a brittle and hard material that is difficult to process, its excessive processing is easy to cause The permanent magnets are broken, so the magnetic fluid seal has never had a similar structure.

发明内容SUMMARY OF THE INVENTION

本发明的目的是提供一种带有轴向通孔结构磁源的磁流体密封装置,通孔结构可以作为工作时磁场、温度、速度测量装置的放置位置和磁性液体的添加通道,还可以加工螺纹,既减轻了密封装置的重量,减轻了对转轴的负荷,又解决现有密封装置存在着的磁性液体的添加、数据收集、定位、连通的问题。The purpose of the present invention is to provide a magnetic fluid sealing device with an axial through-hole structure magnetic source, the through-hole structure can be used as the placement position of the magnetic field, temperature, speed measuring device and the addition channel of the magnetic liquid during operation, and can also be processed The thread not only reduces the weight of the sealing device and the load on the rotating shaft, but also solves the problems of adding magnetic liquid, data collection, positioning and communication existing in the existing sealing device.

本专利针对大量磁性液体密封算例进行了有限元仿真,对仿真结果进行分析,提出了通孔结构的尺寸和位置的合理设计方案。In this patent, finite element simulation is carried out for a large number of magnetic liquid sealing examples, the simulation results are analyzed, and a reasonable design scheme for the size and position of the through-hole structure is proposed.

本发明的技术方案如下:所述的带有轴向通孔结构磁源的磁流体密封,包括外壳、左极靴环、右极靴环和永久磁体;所述的左极靴环、右极靴环和永久磁体设于外壳的内壁上,左极靴环、右极靴环的内圆面和轴的外圆面之间留有间距;所述的轴的外圆面设有的极齿,所述的极齿沿径向向左极靴环和右极靴环的内圆面延伸,与之留有间隙,该间隙中填充磁流体进行密封。所述的永久磁体使用烧结钕铁硼制成,其上开有轴向连通通孔,当通孔直径大于永久磁体的径向宽度的三分之二时,耐压值会出现明显的下降,烧结钕铁硼材料属于难加工的脆硬材料,通孔尺寸过大会导致加工困难,永久磁体易断裂,为使磁性液体密封能够提供足够的耐压值,应将轴向连通通孔设置于远离永久磁体径向边缘处,轴向连通通孔直径要小于永久磁体的径向宽度的三分之二。The technical scheme of the present invention is as follows: the magnetic fluid seal with an axial through-hole magnetic source includes a casing, a left pole shoe ring, a right pole shoe ring and a permanent magnet; the left pole shoe ring, the right pole The shoe ring and the permanent magnet are arranged on the inner wall of the casing, and there is a space between the inner circular surface of the left pole shoe ring and the right pole shoe ring and the outer circular surface of the shaft; the outer circular surface of the shaft is provided with pole teeth , the pole teeth extend radially to the inner circular surfaces of the left pole shoe ring and the right pole shoe ring, leaving a gap therebetween, and the gap is filled with magnetic fluid for sealing. The permanent magnet is made of sintered NdFeB, and there are axially communicating through holes on it. When the diameter of the through hole is greater than two-thirds of the radial width of the permanent magnet, the withstand voltage value will drop significantly. Sintered NdFeB materials are brittle and hard materials that are difficult to process. The large size of the through hole will lead to difficult processing and the permanent magnet is easy to break. In order to provide sufficient withstand voltage value for the magnetic liquid seal, the axial communication through hole should be set far away from At the radial edge of the permanent magnet, the diameter of the axial communication through hole is less than two-thirds of the radial width of the permanent magnet.

所述的带有轴向通孔结构磁源的磁流体密封,其特征在于:所述轴的的外圆面设有的极齿的数量为4~10个。The magnetic fluid seal with an axial through-hole structure magnetic source is characterized in that the number of pole teeth provided on the outer circular surface of the shaft is 4-10.

所述的带有轴向通孔结构磁源的磁流体密封,其特征在于:所述的极齿与左极靴环和右极靴环的内圆面之间的间隙的大小为0.05~3mm。The magnetic fluid seal with an axial through-hole structure magnetic source is characterized in that the size of the gap between the pole teeth and the inner circular surfaces of the left pole shoe ring and the right pole shoe ring is 0.05-3 mm .

所述的带有轴向通孔结构磁源的磁流体密封,其特征在于:所述的永久磁体为轴向充磁型永久磁体。The magnetic fluid seal with an axial through-hole structure magnetic source is characterized in that: the permanent magnet is an axially magnetized permanent magnet.

所述的带有轴向通孔结构磁源的磁流体密封,其特征在于:所述的左极靴环、右极靴环的外圆面上设有环槽,所述的环槽内设有密封圈。The magnetic fluid seal with an axial through-hole structure magnetic source is characterized in that: the outer circular surface of the left pole shoe ring and the right pole shoe ring is provided with a ring groove, and the ring groove is provided with a ring groove. Has sealing ring.

所述的带有轴向通孔结构磁源的磁流体密封,其特征在于:还包括左隔磁环、右隔磁环;所述的左隔磁环和右隔磁环设于外壳的内壁上,左隔磁环位于左极靴环的左侧,右隔磁环隔磁环位于右极靴环的右侧。The magnetic fluid seal with an axial through-hole structure magnetic source is characterized in that: it further includes a left magnetic isolation ring and a right magnetic isolation ring; the left magnetic isolation ring and the right magnetic isolation ring are arranged on the inner wall of the casing Above, the left magnetic isolation ring is located on the left side of the left pole shoe ring, and the right magnetic isolation ring is located on the right side of the right pole shoe ring.

所述的带有轴向通孔结构磁源的磁流体密封,其特征在于:还包括左轴承和右轴承,所述的左轴承和右轴承分别套装于轴上,所述的左轴承设于左隔磁环左侧,与左隔磁环接触;所述的右轴承设于右隔磁环的右侧,与右隔磁环接触。The magnetic fluid seal with an axial through-hole magnetic source is characterized in that it further includes a left bearing and a right bearing, the left bearing and the right bearing are respectively sleeved on the shaft, and the left bearing is arranged on the shaft. The left side of the left magnetic isolation ring is in contact with the left magnetic isolation ring; the right bearing is arranged on the right side of the right magnetic isolation ring and is in contact with the right magnetic isolation ring.

本发明使用的是左极靴环、永久磁体和右极靴环依次设于外壳的内壁上的经典磁性液体密封结构,使永久磁体的磁力线经过极靴和轴形成回路,在极齿的作用下,通过对左极靴环、永久磁体和右极靴环结构的设计使永久磁体产生的磁力线通过极靴后尽可能的绝大部分经由极齿到达磁性液体成环处,可以极大程度上减少漏磁的发生。通孔设置于远离转轴的位置,其直径小于磁体径向宽度,这样的结构设计能够保证磁性液体密封有足够的耐压值。The present invention uses the classic magnetic liquid sealing structure in which the left pole shoe ring, the permanent magnet and the right pole shoe ring are sequentially arranged on the inner wall of the casing, so that the magnetic force line of the permanent magnet forms a loop through the pole shoe and the shaft, and under the action of the pole teeth , through the design of the structure of the left pole shoe ring, the permanent magnet and the right pole shoe ring, the magnetic field lines generated by the permanent magnet can pass through the pole shoe as far as possible through the pole teeth to reach the magnetic liquid ring, which can greatly reduce the The occurrence of magnetic flux leakage. The through hole is arranged at a position away from the rotating shaft, and its diameter is smaller than the radial width of the magnet. Such a structural design can ensure that the magnetic liquid seal has a sufficient withstand voltage value.

附图说明Description of drawings

图1为本发明实施例提供的多磁源方型磁流体密封装置的结构示意图;图中各序号标示及对应的名称如下:1-轴、2-外壳、3-左极靴环、4-永久磁体、5-轴向连通通孔、6-右极靴环、7-极齿、8-右轴承、9-右隔磁环、10-密封圈、11-左隔磁环、12-右轴承、13-端盖。1 is a schematic structural diagram of a multi-magnetic source square magnetic fluid sealing device provided by an embodiment of the present invention; each serial number in the figure and the corresponding names are as follows: 1-shaft, 2-shell, 3-left pole shoe ring, 4- Permanent magnet, 5-axial through hole, 6-right pole shoe ring, 7-pole tooth, 8-right bearing, 9-right magnetic isolation ring, 10-sealing ring, 11-left magnetic isolation ring, 12-right Bearing, 13-end cover.

具体实施方式Detailed ways

下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.

如图1所示,所述的一种带有轴向通孔结构磁源的磁流体密封,包括外壳、左极靴环、右极靴环和永久磁体;所述的左极靴环、右极靴环和永久磁体设于外壳的内壁上,左极靴环、右极靴环的内圆面和轴的外圆面之间留有间距;所述的轴的外圆面设有的极齿,所述的极齿沿径向向左极靴环和右极靴环的内圆面延伸,与之留有间隙,该间隙中填充磁流体进行密封。所述的永久磁体使用烧结钕铁硼制成,其上开有轴向连通通孔,当通孔直径大于永久磁体的径向宽度的三分之二时,耐压值会出现明显的下降,烧结钕铁硼材料属于难加工的脆硬材料,通孔尺寸过大会导致加工困难,永久磁体易断裂,为使磁性液体密封能够提供足够的耐压值,应将连通通孔设置于远离永久磁体径向边缘处,连通通孔直径要小于永久磁体的径向宽度的三分之二。As shown in Figure 1, the described magnetic fluid seal with an axial through-hole magnetic source includes a housing, a left pole shoe ring, a right pole shoe ring and a permanent magnet; the left pole shoe ring, right The pole shoe ring and the permanent magnet are arranged on the inner wall of the casing, and there is a space between the inner circular surface of the left and right pole shoe rings and the outer circular surface of the shaft; the outer circular surface of the shaft is provided with a pole The pole teeth extend radially toward the inner circular surfaces of the left pole shoe ring and the right pole shoe ring, leaving a gap therebetween, and the gap is filled with magnetic fluid for sealing. The permanent magnet is made of sintered NdFeB, and there are axially communicating through holes on it. When the diameter of the through hole is greater than two-thirds of the radial width of the permanent magnet, the withstand voltage value will drop significantly. Sintered NdFeB materials are brittle and hard materials that are difficult to process. Excessive through-hole size will lead to difficult processing and permanent magnets are easy to break. In order to provide sufficient withstand voltage for the magnetic liquid seal, the communicating through-holes should be placed far away from the permanent magnets. At the radial edge, the diameter of the communicating through hole should be less than two-thirds of the radial width of the permanent magnet.

所述的带有轴向通孔结构磁源的磁流体密封,其特征在于:所述轴的外圆面设有的极齿的数量为4~10个。The magnetic fluid seal with an axial through-hole structure magnetic source is characterized in that the number of pole teeth provided on the outer circular surface of the shaft is 4-10.

所述的带有轴向通孔结构磁源的磁流体密封,其特征在于:所述的极齿与左极靴环和右极靴环的内圆面之间的间隙的大小为0.05~3mm。The magnetic fluid seal with an axial through-hole structure magnetic source is characterized in that the size of the gap between the pole teeth and the inner circular surfaces of the left pole shoe ring and the right pole shoe ring is 0.05-3 mm .

所述的带有轴向通孔结构磁源的磁流体密封,其特征在于:所述的永久磁体为轴向充磁型永久磁体。The magnetic fluid seal with an axial through-hole structure magnetic source is characterized in that: the permanent magnet is an axially magnetized permanent magnet.

所述的带有轴向通孔结构磁源的磁流体密封,其特征在于:所述的左极靴环、右极靴环的外圆面上设有环槽,所述的环槽内设有密封圈。The magnetic fluid seal with an axial through-hole structure magnetic source is characterized in that: the outer circular surface of the left pole shoe ring and the right pole shoe ring is provided with a ring groove, and the ring groove is provided with a ring groove. Has sealing ring.

所述的带有轴向通孔结构磁源的磁流体密封,其特征在于:还包括左隔磁环、右隔磁环;所述的左隔磁环和右隔磁环设于外壳的内壁上,左隔磁环位于左极靴环的左侧,右隔磁环隔磁环位于右极靴环的右侧。隔磁环位于右极靴环的右侧。The magnetic fluid seal with an axial through-hole structure magnetic source is characterized in that: it further includes a left magnetic isolation ring and a right magnetic isolation ring; the left magnetic isolation ring and the right magnetic isolation ring are arranged on the inner wall of the casing Above, the left magnetic isolation ring is located on the left side of the left pole shoe ring, and the right magnetic isolation ring is located on the right side of the right pole shoe ring. The magnetic isolation ring is located to the right of the right pole shoe ring.

所述的带有轴向通孔结构磁源的磁流体密封,其特征在于:还包括左轴承和右轴承,所述的左轴承和右轴承分别套装于轴上,所述的左轴承设于左隔磁环左侧,与左隔磁环接触;所述的右轴承设于右隔磁环的右侧,与右隔磁环接触。The magnetic fluid seal with an axial through-hole magnetic source is characterized in that it further includes a left bearing and a right bearing, the left bearing and the right bearing are respectively sleeved on the shaft, and the left bearing is arranged on the shaft. The left side of the left magnetic isolation ring is in contact with the left magnetic isolation ring; the right bearing is arranged on the right side of the right magnetic isolation ring and is in contact with the right magnetic isolation ring.

Claims (7)

1.一种带有轴向通孔结构磁源的磁流体密封,包括外壳(2)、左极靴环(3)、永久磁体(4)和右极靴环(6);其特征在于:所述的左极靴环(3)、永久磁体(4)和右极靴环(6)设于外壳(2)的内壁上,左极靴环(3)、右极靴环(6)的内圆面和轴(1)的外圆面之间留有间距;所述的轴(1)的外圆面设有极齿(7),所述的极齿(7)沿径向向左极靴环(3)和右极靴环(6)的内圆面延伸,与之留有间隙,该间隙中填充磁流体进行密封,所述的永久磁体(4)使用烧结钕铁硼制成,其上开有轴向连通通孔(5),当通孔直径大于永久磁体的径向宽度的三分之二时,耐压值会出现明显的下降,烧结钕铁硼材料属于难加工的脆硬材料,通孔尺寸过大会导致加工困难,永久磁体易断裂,为使磁性液体密封能够提供足够的耐压值,应将轴向连通通孔设置于远离永久磁体径向边缘处,轴向连通通孔直径要小于永久磁体的径向宽度的三分之二。1. A magnetic fluid seal with an axial through-hole structure magnetic source, comprising a housing (2), a left pole shoe ring (3), a permanent magnet (4) and a right pole shoe ring (6); it is characterized in that: The left pole shoe ring (3), the permanent magnet (4) and the right pole shoe ring (6) are arranged on the inner wall of the housing (2). There is a space between the inner circular surface and the outer circular surface of the shaft (1); the outer circular surface of the shaft (1) is provided with pole teeth (7), and the pole teeth (7) are radially leftward The inner circular surfaces of the pole shoe ring (3) and the right pole shoe ring (6) extend, leaving a gap therebetween, the gap is filled with magnetic fluid for sealing, and the permanent magnet (4) is made of sintered NdFeB , there is an axial communication through hole (5) on it. When the diameter of the through hole is greater than two-thirds of the radial width of the permanent magnet, the withstand voltage value will drop significantly, and the sintered NdFeB material is difficult to process. Brittle and hard materials, if the size of the through hole is too large, it will be difficult to process, and the permanent magnet is easy to break. In order to provide sufficient pressure resistance for the magnetic liquid seal, the axial communication through hole should be set away from the radial edge of the permanent magnet. The diameter of the communicating through hole is smaller than two-thirds of the radial width of the permanent magnet. 2.如权利要求1所述的带有轴向通孔结构磁源的磁流体密封,其特征在于:所述轴(1)的外圆面设有的极齿(7)的数量为4~10个。2 . The magnetic fluid seal with an axial through-hole magnetic source according to claim 1 , wherein the number of pole teeth ( 7 ) provided on the outer circular surface of the shaft ( 1 ) ranges from 4 to 4 . 10. 3.如权利要求1所述的带有轴向通孔结构磁源的磁流体密封,其特征在于:所述的极齿(7)与左极靴环(3)和右极靴环(6)的内圆面之间的间隙的大小为0.05~3mm。3. The magnetic fluid seal with an axial through-hole structure magnetic source according to claim 1, characterized in that: the pole teeth (7) are connected with the left pole shoe ring (3) and the right pole shoe ring (6). ), the size of the gap between the inner circular surfaces is 0.05 to 3 mm. 4.如权利要求1所述的带有轴向通孔结构磁源的磁流体密封,其特征在于:所述的永久磁体(4)为轴向充磁型永久磁体。4. The magnetic fluid seal with an axial through-hole magnetic source according to claim 1, wherein the permanent magnet (4) is an axially magnetized permanent magnet. 5.如权利要求1所述的带有轴向通孔结构磁源的磁流体密封,其特征在于:所述的左极靴环(3)、右极靴环(6)的外圆面上设有环槽,所述的环槽内设有密封圈(10)。5. The magnetic fluid seal with an axial through-hole structure magnetic source according to claim 1, characterized in that: the outer circular surfaces of the left pole shoe ring (3) and the right pole shoe ring (6) A ring groove is provided, and a sealing ring (10) is arranged in the ring groove. 6.如权利要求1所述的带有轴向通孔结构磁源的磁流体密封,其特征在于:还包括左隔磁环(11)、右隔磁环(9);所述的左隔磁环(11)和右隔磁环(9)设于外壳(2)的内壁上,左隔磁环(11)位于左极靴环(3)的左侧,右隔磁环(9)位于右极靴环(6)的右侧。6. The magnetic fluid seal with an axial through-hole structure magnetic source according to claim 1, characterized in that: further comprising a left magnetic isolation ring (11) and a right magnetic isolation ring (9); The magnetic ring (11) and the right magnetic isolation ring (9) are arranged on the inner wall of the casing (2), the left magnetic isolation ring (11) is located on the left side of the left pole shoe ring (3), and the right magnetic isolation ring (9) is located on the left Right side of right pole shoe ring (6). 7.如权利要求1所述的带有轴向通孔结构磁源的磁流体密封,其特征在于:还包括左轴承(12)和右轴承(8),所述的左轴承(12)和右轴承(8)分别套装于轴(1)上,所述的左轴承(12)设于左隔磁环(11)左侧,与左隔磁环(11)接触;所述的右轴承(8)设于右隔磁环(9)的右侧,与右隔磁环(9)接触。7. The magnetic fluid seal with an axial through-hole structure magnetic source according to claim 1, characterized in that it further comprises a left bearing (12) and a right bearing (8), the left bearing (12) and the The right bearing (8) is respectively sleeved on the shaft (1), the left bearing (12) is arranged on the left side of the left magnetic isolation ring (11), and is in contact with the left magnetic isolation ring (11); the right bearing (12) 8) It is located on the right side of the right magnetic isolation ring (9), and is in contact with the right magnetic isolation ring (9).
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JP2007258573A (en) * 2006-03-24 2007-10-04 Eagle Ind Co Ltd Magnetic fluid sealing device
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CN101749433A (en) * 2010-02-08 2010-06-23 北京交通大学 Biaxial magnetic liquid sealing structure
CN101776149A (en) * 2010-03-01 2010-07-14 北京交通大学 Low-temperature and small-diameter magnetic fluid seal device
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