Disclosure of Invention
The invention aims to solve the technical problem of providing a production method of phosphorus-containing high-magnetic-induction non-oriented silicon steel, which improves iron loss and magnetic induction performance or mechanical performance.
In order to achieve the purpose, the invention adopts the following technical scheme:
a method for producing non-oriented silicon steel with phosphorus-containing high magnetic induction comprises the following chemical components: 0.0035 to 0.0080 percent; si: 0.15% -1.70%, Als: 0.10-0.5%, Mn: 0.10 to 0.60 percent of Fe, 0.050 to 0.25 percent of P, less than or equal to 0.0050 percent of S, less than or equal to 0.0020 percent of N, 0.020 to 0.055 percent of Cu or the condition that Cu percent is (10S percent +0.2P percent), less than or equal to 0.0050 percent of Ti + V + Nb, and the balance of Fe and inevitable residual elements; the process route is as follows: the method comprises the following steps of molten iron desulphurization, converter smelting, RH refining, continuous casting, hot rolling, acid cleaning, cold rolling, continuous furnace annealing, coating, performance inspection and packaging, and specifically comprises the following steps:
1) smelting the molten steel to a target component, and then casting the molten steel into a blank in a continuous casting mode;
2) the slab temperature of a soaking section of a hot-rolled slab heating furnace is 950-1050 ℃, the finishing temperature is controlled to be 780-830 ℃, and the coiling temperature is 600-680 ℃;
3) cold rolling is carried out after acid washing, the integral reduction rate of the cold rolling is controlled to be more than 80 percent until the thickness of a finished product is reached, and the structure of a shear band is increased;
4) setting the temperature of a rapid heating section of the continuous annealing furnace to be 1000-1150 ℃, and increasing texture tissue nucleation; the temperature of the soaking section is set to be 750-830 ℃, the protection is carried out in the dry atmosphere of full nitrogen, the speed of the annealing process is 110-150 m/min, and the grain size is 8-4 grade.
The components have the following functions:
c: proper amount of carbon inhibits the phosphorus segregation of matrix structure, improves the hot rolling and cold rolling processability, promotes the energy storage of texture components, and shortens the refining decarburization time;
s: refining desulfurization is avoided, refining treatment time is shortened, and coarsening of a sulfide is promoted;
cu: the precipitation and coarsening of sulfides are promoted, the hot rolling and cold rolling processability is improved, and the energy storage of unfavorable texture components is reduced;
ti + V + Nb: the clean steel is controlled to play the role of the designed elements of phosphorus and copper.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention improves the iron loss, improves the magnetic induction performance and improves the mechanical performance under the condition of reducing the addition of silicon, aluminum and manganese alloy.
2. In the traditional silicon steel cleanliness control technology, non-ultra-low carbon and ultra-low sulfur control reduces the refining difficulty, shortens the refining time and reduces the process cost.
3. The requirements of hydrogen and nitrogen protective gas and the wet atmosphere decarburization in the traditional heat treatment process are changed, and the process cost is reduced; and the control of a relatively fine grain structure improves the operating efficiency of the unit.
4. The phosphorus and copper element is focused in the grain boundary, so that the residual carbon precipitation is reduced, the grain boundary is partially polymerized with phosphorus element to promote the grain boundary carbon to escape, and the magnetic aging requirement of the product is met.
Detailed Description
The invention is further illustrated by the following examples:
the following examples describe the invention in detail. These examples are merely illustrative of the best embodiments of the present invention and do not limit the scope of the invention.
A production method of phosphorus-containing high-magnetic-induction non-oriented silicon steel comprises the following chemical components: 0.0035 to 0.0080 percent; si: 0.15% -1.70%, Als: 0.10-0.5%, Mn: 0.10 to 0.60 percent of Fe, 0.050 to 0.25 percent of P, less than or equal to 0.0050 percent of S, less than or equal to 0.0020 percent of N, 0.020 to 0.055 percent of Cu or the condition that Cu percent is (10S percent +0.2P percent), less than or equal to 0.0050 percent of Ti + V + Nb, and the balance of Fe and inevitable residual elements; the process route is as follows: the method comprises the following steps of molten iron desulphurization, converter smelting, RH refining, continuous casting, hot rolling, acid cleaning, cold rolling, continuous furnace annealing, coating, performance inspection and packaging, and specifically comprises the following steps:
1) smelting the molten steel to a target component, and then casting the molten steel into a blank in a continuous casting mode;
2) the slab temperature of a soaking section of a hot-rolled slab heating furnace is 950-1050 ℃, the finish rolling temperature is controlled to be 780-830 ℃, the coiling temperature is 600-680 ℃, the deformation structure is controlled, and the high finish rolling temperature is beneficial to improving the recrystallization structure of the hot-rolled slab;
3) cold rolling is carried out after acid washing, the integral reduction rate of the cold rolling is controlled to be more than 80 percent, until the thickness of a finished product is reached, the structure of a shear band is increased, the deformation structure can be increased under the large reduction of the cold rolling, namely the structure of the shear band, and the silicon steel is favorable for the formation of texture components in the shear band in priority;
4) setting the temperature of a rapid heating section of the continuous annealing furnace to be 1000-1150 ℃, and increasing texture tissue nucleation; the temperature of the soaking section is set to be 750-830 ℃, the protection is carried out in the dry atmosphere of full nitrogen, the speed of the annealing process is 110-150 m/min, and the grain size is 8-4 grade.
Example 1:
a production method of phosphorus-containing high-magnetic-induction non-oriented silicon steel comprises the following chemical components in percentage by mass: c: 0.005%, Si: 0.60%, Mn: 0.25%, P: 0.11%, S: 0.0045%, Als: 0.20%, N: 0.0015%, Cu 0.045%, Ti + V + Nb: 0.0050% and the balance of iron and inevitable impurity elements. The production method comprises the following process steps:
a) smelting and continuous casting: smelting in a converter, carrying out RH vacuum refining treatment, controlling the components of molten steel according to the requirements, and casting into a plate blank with the thickness of 230 mm;
b) the soaking temperature of the hot-rolled plate blank is 1030 ℃, and the hot-rolled plate blank enters a finishing mill group for rolling after being initially rolled to 40 mm. The start rolling temperature of finish rolling is 980 ℃, the finish rolling temperature is 810 ℃, the coiling temperature is 660 ℃, and the thickness of a hot rolled plate is 3.0 mm;
c) cold rolling to 0.50mm after acid cleaning;
d) the temperature of a continuous annealing rapid heating section after cold rolling is 1060 ℃, the temperature of a soaking section is 790 ℃, the temperature is protected by total nitrogen, the process speed is 140m/min, the continuous annealing is carried out, and the grade of the grain structure is 6.5.
The product is suitable for annealing after punching by users, is used for motor stator and rotor, keeps the temperature at 750 ℃ for 2 hours, has the iron loss improvement rate of more than 15 percent, reduces the magnetic induction by 0.01T, and keeps the stator and rotor teeth from being broken.
Example 2:
a production method of phosphorus-containing high-magnetic-induction non-oriented silicon steel comprises the following chemical components in percentage by mass: c: 0.0052%, Si: 0.58%, Mn: 0.36%, P: 0.15%, S: 0.0040%, Als: 0.25%, N: 0.0018%, Cu 0.070%, Ti + V + Nb: 0.0050% and the balance of iron and inevitable impurity elements. The production method comprises the following process steps:
a) smelting and continuous casting: smelting in a converter, carrying out RH vacuum refining treatment, controlling the components of molten steel according to the requirements, and casting into a plate blank with the thickness of 230 mm;
b) the soaking temperature of the hot-rolled plate blank is 1020 ℃, the hot-rolled plate blank enters a finishing mill group for rolling after being initially rolled to 40 mm. The finish rolling start temperature is 990 ℃, the finish rolling temperature is 820 ℃, the coiling temperature is 670 ℃ and the thickness of the hot rolled plate is 3.0 mm;
c) cold rolling to 0.50mm after acid cleaning;
d) after cold rolling, the temperature of a continuous annealing rapid heating section is 1050 ℃, the temperature of a soaking section is 800 ℃, the temperature is protected by total nitrogen, the process speed is 145m/min, the continuous annealing is carried out, and the grade of the grain structure is 6.0.
The product is suitable for annealing after punching by users, is used for motor stator and rotor, keeps the temperature at 750 ℃ for 2 hours, has the iron loss improvement rate of more than 15 percent, reduces the magnetic induction by 0.01T, and keeps the stator and rotor teeth from being broken.
Example 3:
a production method of phosphorus-containing high-magnetic-induction non-oriented silicon steel comprises the following chemical components in percentage by mass: c: 0.006%, Si: 0.25%, Mn: 0.30%, P: 0.18%, S: 0.0040%, Als: 0.15%, N: 0.0018%, Cu 0.035%, Ti + V + Nb: 0.0045% balance iron and inevitable impurity elements. The production method comprises the following process steps:
a) smelting and continuous casting: smelting in a converter, carrying out RH vacuum refining treatment, controlling the components of molten steel according to the requirements, and casting into a plate blank with the thickness of 230 mm;
b) the soaking temperature of the hot-rolled plate blank is 1000 ℃, and the hot-rolled plate blank enters a finishing mill group for rolling after being initially rolled to 40 mm. The finish rolling temperature is 960 ℃, the finish rolling temperature is 780 ℃, the coiling temperature is 680 ℃, and the thickness of the hot rolled plate is 3.2 mm;
c) cold rolling to 0.50mm after acid cleaning;
d) after cold rolling, the temperature of a continuous annealing rapid heating section is 1080 ℃, the temperature of a soaking section is 800 ℃, the temperature is protected by total nitrogen, the process speed is 150m/min, the continuous annealing is carried out, and the grade of the grain structure is 6.0.
Example 4:
a production method of phosphorus-containing high-magnetic-induction non-oriented silicon steel comprises the following chemical components in percentage by mass: c: 0.006%, Si: 0.30%, Mn: 0.31%, P: 0.20%, S: 0.0028%, Als: 0.14%, N: 0.0017%, Cu 0.068%, Ti + V + Nb: 0.0045 percent, and the balance of iron and inevitable impurity elements. The production method comprises the following process steps:
a) smelting and continuous casting: smelting in a converter, carrying out RH vacuum refining treatment, controlling the components of molten steel according to the requirements, and casting into a plate blank with the thickness of 230 mm;
b) the soaking temperature of the hot-rolled plate blank is 1010 ℃, the hot-rolled plate blank enters a finishing mill group for rolling after being initially rolled to 40 mm. The start rolling temperature of finish rolling is 970 ℃, the finish rolling temperature is 790 ℃, the coiling temperature is 690 ℃, and the thickness of the hot rolled plate is 3.2 mm;
c) cold rolling to 0.50mm after acid cleaning;
d) the temperature of a continuous annealing rapid heating section after cold rolling is 1070 ℃, the temperature of a soaking section is 810 ℃, the total nitrogen protection is carried out, the process speed is 150m/min, the continuous annealing is carried out, and the grade of the grain structure is 6.0.
Comparative example 1
The steel grade comprises the following chemical components in percentage by mass: c: 0.025%, Si: 0.75%, Mn: 030%, P: 0.012%, S: 0.004%, Als: 0.30%, N: 0.0015 percent, and the balance of iron and inevitable impurity elements.
Smelting in a converter, carrying out RH vacuum refining treatment, controlling the components of molten steel according to the requirements, and casting into a plate blank with the thickness of 230 mm; the soaking temperature of the hot-rolled plate blank is 1130 ℃, the hot-rolled plate blank is rolled in a finishing mill set after being initially rolled to 40mm, the finishing rolling starting temperature is 1020 ℃, the finishing rolling temperature is 860 ℃, the coiling temperature is 700 ℃, and the thickness of the hot-rolled plate is 2.3 mm; cold rolling is directly carried out on the steel strip with the thickness of 0.5mm, the annealing temperature of the finished product is 1050 ℃ and 900 ℃, hydrogen and nitrogen protection is carried out, the process speed is 130m/min, continuous annealing is carried out, and the grade of the grain structure is 5.5.
Comparative example 2
The steel grade comprises the following chemical components in percentage by mass: c: 0.025%, Si: 0.35%, Mn: 0.28%, P: 0.020%, S: 0.0045%, Als: 0.30%, N: 0.0018 percent, and the balance of iron and inevitable impurity elements.
Smelting in a converter, carrying out RH vacuum refining treatment, controlling the components of molten steel according to the requirements, and casting into a plate blank with the thickness of 230 mm; the soaking temperature of the hot-rolled plate blank is 1130 ℃, the hot-rolled plate blank is rolled in a finishing mill set after being initially rolled to 40mm, the finishing rolling starting temperature is 1020 ℃, the finishing rolling temperature is 860 ℃, the coiling temperature is 700 ℃, and the thickness of the hot-rolled plate is 2.5 mm; cold rolling is directly carried out on the steel strip with the thickness of 0.5mm, the annealing temperature of the finished product is 1050 ℃ and 880 ℃, hydrogen and nitrogen protection is carried out, the process speed is 130m/min, continuous annealing is carried out, and the grade of the grain structure is 6.0.
The properties of the examples and comparative examples are shown in tables 1 and 2 below;
table 1:
table 2: