CN113753307B

CN113753307B - Chinlon DTY yarn spindle parameterization assembling and boxing device and method

Info

Publication number: CN113753307B
Application number: CN202111049599.4A
Authority: CN
Inventors: 梅震; 肖卫民
Original assignee: Fujian Hengshen Synthetic Fiber Technology Co ltd
Current assignee: Fujian Hengshen Synthetic Fiber Technology Co ltd
Priority date: 2021-09-08
Filing date: 2021-09-08
Publication date: 2024-10-25
Anticipated expiration: 2041-09-08
Also published as: CN113753307A

Abstract

The invention provides a parameterized assembling and boxing device and method for chinlon DTY silk ingots, comprising the following steps: a first conveyor line; the number of the silk trays is N1, and N1 is more than or equal to 1; an ID is further arranged on the bottom surface of each chassis, and the IDs of the chassis are different; a first ID reading device; the weight detection devices are provided with N2, N2 is more than or equal to 1, and are respectively used for detecting the weight of equivalent spinning cakes; the second conveying line is connected to the rear of the first conveying line; n3 second ID reading devices are arranged, and N3 is more than or equal to 2; buffer transport lines, N4, n4=n3 or n4=n3+1; the pushing mechanisms are N5, and N5 = N4; and a control device. After the weight of the spinning cake is measured by the weight detection device, the spinning cake is fed back to the control device and can be bound with the ID of the spinning disk, the control device controls the pushing mechanism to push the spinning cake and the spinning disk which are positioned in different weight ranges onto corresponding buffer conveying lines, and therefore the spinning cake is distinguished according to the weight, and classified packaging is achieved.

Description

Chinlon DTY yarn spindle parameterization assembling and boxing device and method

[ Field of technology ]

The invention relates to the technical field of spinning cake boxing, in particular to a nylon DTY yarn spindle parameterization assembling boxing device and method.

[ Background Art ]

Because the novel production manufacturing industry and the output and supply quantity of each production enterprise are gradually increased, the labor cost is also rapidly increased along with the production and supply quantity, the application of the palletizing robot is gradually increased for reducing the production cost and improving the output quality, and particularly in the industries such as textile chemical fiber factories, and the like, the automatic palletizing production line for boxing and palletizing assembly line is used for improving the production efficiency for enterprises, and the production cost is greatly reduced. However, with the popularity of automation projects, the following problems have been found, making automation packaging some forms still a highly human-dependent phenomenon:

1. at present, all automatic packaging in chemical fiber factories adopts the forms of automatic boxing and automatic stacking with fixed grain number and fixed grain weight; often, a group of people beside an automatic packaging line is busy in boxing operations of graded products and cakes with different grain weights, and the automatic packaging line is in strong contrast.

2. The labor can not be optimized and reduced to the greatest extent, so that the higher production cost of the enterprise is caused, and the development of the enterprise is not facilitated.

3. Because of factors such as the existence of grades and the unfixed grain weight in the production site, an automatic packaging line cannot be brought into full play, and resource waste is caused.

[ Invention ]

The technical problem to be solved by the invention is to provide the parameterized assembling and boxing device and the parameterized assembling and boxing method for the nylon DTY silk ingots, so that the classified packaging of silk cakes in different weight ranges can be realized, the dependence of a packaging site on manpower is relieved to a great extent, the labor cost is reduced, and the greater economic benefit is created for enterprises.

The invention is realized in the following way: the utility model provides a vanning device is assembled in parameterization of nylon DTY silk spindle, includes:

The first conveying line is symmetrically provided with first limiting pieces along two sides of the top in the length direction, a clamping groove is formed between the two first limiting pieces and the top of the first conveying line respectively, and opposite side surfaces of the two clamping grooves are open;

The number of the silk trays is N1, N1 is more than or equal to 1, and the silk trays comprise a chassis and a stepped shaft; the stepped shaft comprises a large-diameter section and a small-diameter section; the large-diameter section is fixedly connected to the chassis; the small-diameter section is fixedly connected to the large-diameter section; the chassis, the large-diameter section and the small-diameter section are coaxially arranged; the outer diameter of the small-diameter section is smaller than the inner diameter of the spinning cake core barrel, and the outer diameter of the large-diameter section is larger than the inner diameter of the spinning cake core barrel; the chassis of each wire tray is arranged on the first conveying line, is inserted into the two clamping grooves and is in clearance fit; an ID is further arranged on the bottom surface of each chassis, and the IDs of the chassis are different;

the first ID reading device is fixedly connected to the first conveying line;

the weight detection devices are provided with N2, N2 is more than or equal to 1, are respectively arranged on one side of the first conveying line and are respectively used for detecting the weight of equal quantity of spinning cakes;

the second conveying line is connected to the rear of the first conveying line;

n3 second ID reading devices, wherein N3 is more than or equal to 2 and is fixedly connected to the second conveying line;

The buffer storage conveying lines are N4, N4 = N3 or N4 = N3+1, each buffer storage conveying line is arranged in parallel and is vertically connected to one side of the second conveying line, the second ID reading devices are located in front of the inlets of the buffer storage conveying lines in a one-to-one correspondence mode, and when N4 = N3+1, the second ID reading devices are not arranged in front of the inlets of the last buffer storage conveying line located in the conveying direction of the second conveying line;

the pushing mechanisms are provided with N5, N5 = N4, are arranged on the other side of the second conveying line and face the buffer conveying line in a one-to-one correspondence manner;

And the control device is respectively in communication connection with the first conveying line, the first ID reading device, the weight detection devices, the second conveying line, the second ID reading devices, the buffer conveying lines and the pushing mechanisms.

Further, the ID is an RFID tag; the first ID reading device and the second ID reading device are respectively RFID readers.

Further, each of the pushing mechanisms includes:

The first cylinder is fixedly connected to the other side of the second conveying line and is in communication connection with the control device, and the piston rod faces the buffer conveying line;

the pushing plate is fixedly connected with a piston rod of the first cylinder;

the bottom end of the pushing plate is higher than the top of the second conveying line and lower than the top surface of the large-diameter section.

Further, the first ID reading device is located on the center line of the first conveyor line.

Further, each of the weight detecting devices is arranged in a row in a conveying direction parallel to the first conveying line.

Further, each of the second ID reading devices is arranged in a row along a center line of the second conveyor line.

Further, the device also comprises an inclined boxing mechanism; the inclined boxing mechanism comprises:

The turnover supporting rods are at least two;

The boxing conveying line is arranged at the tail end of the cache conveying line; the top of the boxing conveying line is provided with an avoidance opening along the direction perpendicular to the conveying direction; each overturning supporting rod is respectively arranged in the boxing conveying line, is respectively perpendicular to the conveying direction of the boxing conveying line, is positioned in the avoiding opening, and the right end of each overturning supporting rod is lapped on the right side of the top end of the boxing conveying line;

the side limit baffles are fixedly connected to the right ends of the overturning supporting rods and are parallel to the conveying direction of the boxing conveying line;

The first connecting rods are equal in number to the overturning supporting rods and are correspondingly and movably connected to the bottoms of the overturning supporting rods one by one;

The second connecting rods are fixedly connected with the first connecting rods, and the connecting points are positioned at the left side of the centers of the first connecting rods and below the boxing conveying line;

The overturning driving device is arranged below the boxing conveying line and is movably connected to the center position of the second connecting rod;

the side driving device is arranged at the left side of the boxing conveying line;

The pushing plate is fixedly connected to the output end of the side driving device and is parallel to the side limit baffle; the side driving device drives the push plate to stretch and retract towards the side limit baffle;

The first detection device is fixed on one side of the boxing conveying line, is connected with the control device in a communication manner, and is used for detecting whether the boxes are conveyed to a preset position or not;

wherein, the upset bracing piece has two states:

the first overturning driving device drives the second connecting rods to rise upwards to drive the first connecting rods to overturn to the upper right to a preset position, so that the overturning supporting rods are in an inclined state;

and in a second state, the overturning driving device drives the second connecting rods to retract downwards to a position to drive the first connecting rods to overturn downwards, so that the overturning supporting rods rotate to be horizontal, and the top ends of the overturning supporting rods are not higher than the top surface of the boxing conveying line.

The invention also provides a parameterized assembling and boxing method of the nylon DTY silk spindle, which is used for a control device and comprises the parameterized assembling and boxing device of the nylon DTY silk spindle and two robot workstations, wherein the robot workstations comprise robots and clamps, the clamps are correspondingly arranged on the robots one by one, the clamps and the robots are respectively connected to the control device in a communication way, one robot workstation is arranged on one side of a first conveying line, and the other robot workstation is arranged on one side of a buffer conveying line;

the respective second ID reading devices are preset to correspond to different weight ranges, the method also comprises the following steps:

step one, controlling a first conveying line to work, conveying an empty wire tray, passing through a first ID reading device, then receiving the ID of the bottom of the empty wire tray read by the first ID reading device, and storing the ID; when the IDs of the preset number of wire reels are read, the first conveying line is controlled to stop working;

step two, controlling a robot and a clamp at one side of the first conveying line to work, grabbing a spinning cake, and placing the spinning cake into a weight detection device for weighing;

Step three, receiving the weight of the spinning cake detected by the weight detection device and storing the weight;

Step four, controlling a robot and a clamp at one side of the first conveying line to work, grabbing the spinning cakes, and correspondingly placing the spinning cakes on empty spinning discs one by one; binding the weight of the spinning cake and the ID at the bottom of the empty spinning disk in a one-to-one correspondence manner, and storing;

Step five, controlling the first conveying line to start working, and conveying the yarn disc filled with yarn cakes to the second conveying line;

Step six, controlling a second conveying line to work, conveying the wire tray and the wire cake through a second ID reading device, receiving the ID of the bottom of the wire tray filled with the wire cake read by the second ID reading device, and controlling the second conveying line to stop working and wait;

step seven, according to the received ID read by the second ID reading device, invoking weight data bound with the ID, comparing the weight data with a preset weight range corresponding to the second ID reading device, if the weight of the spinning cake is within the preset weight range, controlling a pushing mechanism to work, pushing a spinning disc and the spinning cake into a buffer conveying line corresponding to the second ID reading device, and after completion, controlling the pushing mechanism to reset and controlling a second conveying line to continue working; otherwise, executing the step eight;

Step eight, directly controlling a second conveying line to continue working, conveying the wire tray and the wire cake to a next second ID reading device, and then repeating the step seven; if the weight of the spinning cake is not in the weight range corresponding to each second ID reading device, when the number of the buffer conveying lines is 1 more than that of the second ID reading devices, controlling the last pushing mechanism to push the spinning disk and the spinning cake into the last buffer conveying line; when the number of the buffer memory conveying lines is equal to that of the second ID reading devices, controlling the second conveying lines to stop working, and controlling the alarm devices to send alarm prompts to wait for processing abnormality;

And step nine, controlling a robot and a clamp on one side of the buffer conveying line to work, and loading spinning cakes on the same buffer conveying line into corresponding boxes for carrying out.

The invention has the advantages that: the utility model provides a vanning device is assembled in parameterization of nylon DTY silk spindle, includes: a first conveyor line; the number of the silk trays is N1, and N1 is more than or equal to 1; an ID is further arranged on the bottom surface of each chassis, and the IDs of the chassis are different; a first ID reading device; the weight detection devices are provided with N2, N2 is more than or equal to 1, and are respectively used for detecting the weight of equivalent spinning cakes; the second conveying line is connected to the rear of the first conveying line; n3 second ID reading devices are arranged, and N3 is more than or equal to 2; buffer transport lines, N4, n4=n3 or n4=n3+1; the pushing mechanisms are N5, and N5 = N4; and a control device. After the weight of the spinning cake is measured by the weight detection device, the spinning cake is fed back to the control device and can be bound with the ID of the spinning disk, the control device controls the pushing mechanism to push the spinning cake and the spinning disk which are positioned in different weight ranges onto corresponding buffer conveying lines, and therefore the spinning cake is distinguished according to the weight, and classified packaging is achieved.

The invention also provides a parameterized assembling and boxing method for the nylon DTY yarn ingots, which can realize the distinction of yarn cakes according to weight and the classification and packaging.

[ Description of the drawings ]

The invention will be further described with reference to examples of embodiments with reference to the accompanying drawings.

Fig. 1 is a plan view of a first conveyor line, a first ID reading device and a weight detecting device of the present invention.

Fig. 2 is a side view of the first conveyor line, the first ID reading device and the weight detecting device of the present invention.

Fig. 3 is a perspective view of the filament tray of the present invention.

FIG. 4 is a perspective view of a yarn tray of the present invention containing yarn cakes.

Fig. 5 is a side view of the robot and gripper of the present invention.

Fig. 6 is a plan view of the second conveyor line, the second ID reading device, and the pushing mechanism of the present invention.

Fig. 7 is a sectional view A-A in fig. 6.

Fig. 8 is a top view of the tilt boxing mechanism of the present invention.

Fig. 9 is a schematic view of a second state of the flip support bar of the present invention.

Fig. 10 is a schematic view of a state one of the flip support bar of the present invention.

Fig. 11 is a side view of the tilt boxing mechanism of the present invention.

Fig. 12 is a schematic view of the turnover support rod, the side limit baffle, the first connecting rod, the second connecting rod and the turnover driving device according to the present invention.

Fig. 13 is a schematic plan layout of an implementation one of the nylon DTY yarn spindle parameterized assembling and boxing device of the invention.

Fig. 14 is a schematic plan layout of an implementation two of the nylon DTY yarn spindle parameterized assembling and boxing device of the invention.

Reference numerals illustrate:

the first conveying line 1, the first limiting piece 11 and the clamping groove 12;

Wire tray 2, chassis 21, stepped shaft 22, large diameter section 221, small diameter section 222, ID23;

the first ID reading means 3,

Weight detecting means 4, a cross plate 41, a bracket 42;

The second conveying line 5, a conveying bracket 51, a middle supporting plate 52, a groove 521 and a roller 53;

a second ID reading device 6;

A buffer transfer line 7;

a pushing mechanism 8, a first cylinder 81, and a pushing plate 82;

the device comprises an inclined boxing mechanism 9, a turnover supporting rod 91, a boxing conveying line 92, an avoidance opening 921, a side limit baffle 93, a first connecting rod 94, a second connecting rod 95, a turnover driving device 96, a side driving device 97, a push plate 98 and a first detection device 99;

a case 10;

a cake 200, a cake core barrel 201;

a robot 300;

The clamping device comprises a clamp 400, a fixing seat 401, a telescopic cylinder 402 and a servo electric clamping jaw 403;

an automatic film laminating machine 500, a third ID reading device 501.

[ Detailed description ] of the invention

In the description of the present invention, it should be understood that the description of indicating the orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is merely for convenience of description and to simplify the description, rather than to indicate or imply that the apparatus or elements referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the scope of protection of the present invention.

In the description of the present invention, it should be noted that, unless explicitly stated and limited otherwise, the terms "disposed," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.

The general concept of the invention is as follows:

(1) The weight detection device 4 can weigh the spinning cake 200;

(2) The ID23 is arranged at the bottom of each yarn tray 2, and can be bound with the weight of the yarn cake 200, so that the yarn cakes 200 positioned in different weight ranges can be conveniently classified subsequently and pushed onto different buffer conveying lines, and the yarn cakes are packaged according to weight classification.

(3) Each buffer conveying line 7 can buffer spinning cakes 200 with different weight ranges, so that weight classification is realized.

(4) The inclined boxing mechanism 9 can incline the box 10 to a preset angle, so that when boxing, the spinning cake 200 inclines to one side, the inclination direction is controllable, the packaging is convenient, and the boxing is not influenced by disordered random overturning.

Please refer to fig. 1 to 14.

Examples:

the utility model provides a vanning device is assembled in parameterization of nylon DTY silk spindle, includes:

The first conveying line 1 is symmetrically provided with first limiting pieces 11 along two sides of the top in the length direction, a clamping groove 12 is formed between the two first limiting pieces 11 and the top of the first conveying line 1 respectively, and opposite side surfaces of the two clamping grooves 12 are open;

The number of filament trays 2 is N1, N1 is more than or equal to 1, and the filament trays comprise a chassis 21 and a stepped shaft 22; the stepped shaft 22 includes a large diameter section 221 and a small diameter section 222; the large diameter section 221 is fixedly connected to the chassis 21; the small-diameter section 222 is fixedly connected to the large-diameter section 221; the chassis 21, the large diameter section 221 and the small diameter section 222 are coaxially arranged; the outer diameter of the small diameter section 222 is smaller than the inner diameter of the spinning cake core barrel 201, so that the spinning cake core barrel 201 can be inserted onto the small diameter section 222, and the outer diameter of the large diameter section 221 is larger than the inner diameter of the spinning cake core barrel 201, so that the bottom end of the spinning cake core barrel 201 can be limited; the chassis 21 of each wire tray 2 is arranged on the first conveying line 1, and is inserted into the two clamping grooves 12 in clearance fit, so that the wire tray 2 can be conveyed on the first conveying line 1, and the first limiting piece 11 limits the chassis 21 to prevent the wire tray 2 from turning over; an ID23 is further arranged on the bottom surface of each chassis 21, the IDs 23 of the chassis are different, the IDs 23 are used for marking each spinning disk 2 and can correspond to the weight of spinning cakes 200 on the spinning disk 2, so that the weight of each spinning cake 200 is marked, and the subsequent spinning cakes are conveniently classified according to weight; in a specific embodiment, the ID23 may be an RFID tag; of course, in other embodiments, identification such as bar codes, two-dimensional codes, etc. may also be employed.

A first ID reader 3 fixedly connected to the first conveyor line 1; the first ID reading device 3 is configured to identify the ID of the bottom of each wire tray 2, and feed back the ID to the control device (not shown). The first ID reading means 3 is matched to the ID23, for example using an RFID reader.

The weight detection devices 4 are provided with N2, N2 is more than or equal to 1, are respectively arranged on one side of the first conveying line 1 and are respectively used for detecting the weight of the equal quantity of spinning cakes 200; in a specific implementation, N2 may be arranged as needed, and in the embodiment shown in fig. 1, n2=6, and 6 spinning cakes 200 may be weighed simultaneously at a time, corresponding to 6 spinning discs 2. In a specific implementation, each weight detecting device 4 may be numbered, for example, sequentially from front to back in the conveying direction, so as to correspond to the wire tray 2; if 1# and 2# … … # correspond to 6 filament trays 2 in sequence, the filament trays 2 are firstly subjected to ID23 reading by the first ID reading device 3 and fed back to the control device (not shown), at this time, the ID of the first identified filament tray 2 corresponds to the weight detecting device 4 of 6#, the ID23 of the second identified filament tray 2 corresponds to the weight detecting device 4 of 5# and so on, and the ID23 of the 6 th identified filament tray 2 corresponds to the weight detecting device 4 of 1 #; the weight detecting devices 4 feed back the weight measured by the spinning cakes 200 to the control device (not shown), and the control device (not shown) combines the weight with the corresponding ID23 in a one-to-one correspondence manner, so that the binding is realized, and the subsequent classification is facilitated. In a specific embodiment, the weight detecting device 4 may be a load cell, which is fixed on a cross plate 41, and the cross plate 41 is fixed on a bracket 42, which is located at one side of the first conveying line 1.

A second conveyor line 5 connected to the rear of the first conveyor line 1;

The second ID reading devices 6 are provided with N3, N3 is more than or equal to 2, are fixedly connected to the second conveying line 5 and are used for reading the ID23 at the bottom of the wire tray 2, so that the weight of the wire cake 200 on the wire tray 2 can be identified, the corresponding pushing mechanism 8 can conveniently push the wire cake onto the corresponding buffer conveying line 7, or defective products are not pushed and are directly conveyed away; the second ID reading device 6 is also matched with the ID23, for example, an RFID reader is used, and the ID23 can be read and identified.

The buffer conveyor lines 7 are N4, where n4=n3 or n4=n3+1, each buffer conveyor line 7 is arranged in parallel and is connected to one side of the second conveyor line 5 vertically, and the second ID reading devices 6 are located in front of the entrance of the buffer conveyor line 7 in a one-to-one correspondence manner, and when n4=n3+1, the second ID reading device 6 is not disposed in front of the entrance of the last buffer conveyor line 7 located in the conveying direction of the second conveyor line 5; at this time, the last buffer conveyor line 7 is used as a conveying channel for defective products, and the spinning cakes 200 which are not in each predetermined weight range are conveyed to the defective product processing station, and if the buffer conveyor line 7 for defective products is not provided, if defective products are found, a recovery device needs to be arranged at the tail end of the second conveyor line 5, the defective products are collected, and then the recovery device needs to be manually conveyed to the predetermined defective product processing station. The remaining buffer conveyor lines 7 correspond to predetermined weight ranges, each corresponding to a weight range, for weight classification.

The pushing mechanisms 8 are provided with N5, N5 = N4, are arranged on the other side of the second conveying line 5, and face the buffer conveying lines 7 in a one-to-one correspondence manner;

a control device (not shown) is communicatively connected to the first conveyor line 1, the first ID reading device 3, the weight detecting devices 4, the second conveyor line 5, the second ID reading devices 6, the buffer conveyor lines 7, and the pushing mechanisms 8, respectively.

The ID23 is an RFID tag; the first ID reading device 3 and the second ID reading device 6 are respectively RFID readers.

Each of the pushing mechanisms 8 includes:

a first cylinder 81 fixedly connected to the other side of the second conveyor 5 and communicatively connected to the control device (not shown), and having a piston rod facing the buffer conveyor line 7;

A pushing plate 82 fixedly connected to a piston rod of the first cylinder 81; in a specific embodiment, the pushing plate 82 is arc-shaped, and because the wire tray 2 is cylindrical, the wire tray 2 can be matched with the outer surface of the wire tray 2, and the contact area is larger, so that the wire tray is not easy to deflect during pushing.

Wherein, the bottom of the pushing plate 82 is higher than the top of the second conveying line 5 and lower than the top surface of the large-diameter section 221.

The first ID reading device 3 is located on the centre line of the first conveyor line 1.

The weight detecting devices 4 are each arranged in a row in parallel to the conveying direction of the first conveyor line 1.

Each of the second ID reading devices 6 is arranged in a row along the center line of the second conveyor line 5.

In a specific embodiment, the second ID reading device 6 may be installed below the second conveying line 5 and located at a gap between the rollers.

Of course, the embodiments shown in the drawings may also be used: the second conveying line 5 comprises a conveying bracket 51, a middle supporting plate 52 and a roller 53; both sides of the intermediate support plate 52 are fixed to the conveying bracket 51; wherein the roller 53 is circularly transported along the upper and lower sides of the middle supporting plate 52 and can be driven by a motor-sprocket-chain mode, the motor is in communication connection with the control device (not shown), two ends of the roller are respectively fixed with the chain, and the chain rotates around the sprocket, so that the roller is driven to rotate around the middle supporting plate 52;

The roller 53 can be removed to leave a gap, the wire tray 2 is placed in the middle, so that the wire tray 2 is limited by the roller 53, at the moment, the wire tray 2 is pushed by the roller 53 to advance instead of being conveyed on the roller 53, and the gap placed by the wire tray 2 is equal to the height of the buffer conveying line 7 on the side adjacent to the buffer conveying line 7; if the wire tray 2 is conveyed on the roller 53, the top surface of the roller 53 is equal to the top surface of the buffer conveying line 7; in the specific implementation, the roller 53 can be changed into a limit rectangular pipe with a square structure, so that the limit is more convenient and the slip is not easy to occur;

the intermediate support plate 52 is provided with a recess 521 at a position opposite to each pushing mechanism 8, the recess 521 being smaller than the outer diameter of the chassis, and the second ID reading device 6 is mounted in the recess 521 so as to read the ID23 at the bottom of the wire tray 2.

The device also comprises an inclined boxing mechanism 9, wherein the inclined boxing mechanism 9 is arranged because the prior art adopts the horizontal placement of boxes for boxing, and the spinning cakes are cylindrical and easy to turn over, and the direction is random uncontrollable, so the inclined boxing mechanism 9 manually tilts the boxes 10 by a certain angle in advance, so that the spinning cakes 200 are filled in the boxes 10, tilt towards the direction of the side plate limit baffle 93 and are convenient for boxing; the inclined boxing mechanism 9 includes:

at least two turnover support rods 91;

a boxing conveyor line 92 provided at the end of the buffer conveyor line 7; the top of the boxing conveying line 92 is provided with an avoidance opening 921 along the direction perpendicular to the conveying direction; each overturning supporting rod 91 is respectively arranged in the boxing conveying line 2, is respectively perpendicular to the conveying direction of the boxing conveying line 92, is positioned in the avoidance opening 921, and has a right end lapped on the right side of the top end of the boxing conveying line 92;

A side limit baffle 93 fixedly connected to the right end of each overturning supporting rod 91 and parallel to the conveying direction of the boxing conveying line 92;

the first connecting rods 94 are equal in number to the overturning supporting rods 91, and are movably connected to the bottoms of the overturning supporting rods 91 in a one-to-one correspondence manner, and can be hinged;

The second connecting rods 95 are fixedly connected with the first connecting rods 94, and the connecting points are located at the left side of the centers of the first connecting rods 94, namely, are eccentrically arranged, so that when the container is turned upwards, the right ends of the turning support rods 91 are lapped on the container conveying line 92, and the left ends of the turning support rods are turned upwards and are located below the container conveying line 92;

the overturning driving device 96 is arranged below the boxing conveying line 92 and is movably connected to the center position of the second connecting rod 95 in a hinged manner; in an implementation, the tumble drive 96 may employ an actuator, such as a cylinder.

A side driving device 97 provided on the left side of the boxing conveying line 92; in an implementation, the side drive 97 may employ an actuator, such as a cylinder.

A push plate 98 fixedly connected to the output end of the side driving device 97 and parallel to the side limit baffle 93; the side driving device 97 drives the push plate 98 to perform telescopic movement towards the side limit baffle 93; for leaning the box 10 against the side limit baffles 93 for positioning;

a first detecting device 99 fixed to one side of the bin feeding line 92, communicatively connected to the control device (not shown), and configured to detect whether the bin 10 is fed to a predetermined position; for example, a position sensor or a photoelectric correlation sensor may be used.

Wherein the flip support bar 91 has two states:

in the first state, the overturning driving device 96 drives the second connecting rods 95 to rise upwards, and drives each first connecting rod 94 to overturn upwards and rightwards to a preset position, so that the overturning supporting rods are in an inclined state;

In the second state, the overturning driving device 96 drives the second connecting rod 95 to retract downwards to a position to drive each first connecting rod 94 to overturn downwards, so that the overturning supporting rods 91 rotate to be horizontal, the top ends of the overturning supporting rods 91 are not higher than the top surface of the boxing conveying line 92, and therefore the boxes 10 can be conveyed away without interference.

The invention also provides a parameterized assembling and boxing method of the nylon DTY wire ingot, which is used for a control device (not shown), and comprises the parameterized assembling and boxing device of the nylon DTY wire ingot, and further comprises two robot workstations, wherein the robot workstations comprise a robot 300 and a clamp 400, in the concrete implementation, the robots 300 of the two robot workstations can be the same or different, the clamp 400 can be the same or different, the existing clamp 400 can be redesigned, the clamp 400 is installed on the robot 300 in a one-to-one correspondence manner, the clamp 400 and the robot 300 are respectively connected with the control device (not shown) in a communication manner, one robot workstation is arranged on one side of a first conveying line 1, and the other robot workstation is arranged on one side of a buffer conveying line 7;

The preset weight ranges corresponding to the second ID reading devices 6 further include the following steps:

Step one, controlling the first conveyor line 1 to work, conveying the empty wire tray 2, passing through the first ID reading device 3, then receiving the ID23 at the bottom of the empty wire tray 2 read by the first ID reading device 3, and storing; when the IDs 23 of the predetermined number of wire reels 2 are read, the first conveyor line 1 is controlled to stop operating;

Step two, controlling the robot 300 and the clamp 400 at one side of the first conveying line 1 to work, grabbing the spinning cake 200, and placing the spinning cake in the weight detecting device 4 for weighing;

Step three, receiving and storing the weight of the spinning cake 200 detected by the weight detecting device 4;

step four, controlling a robot 300 and a clamp 400 on one side of a first conveying line 1 to work, grabbing a spinning cake 200, and placing the spinning cake 200 on empty spinning discs 2 in a one-to-one correspondence manner, wherein the empty spinning discs 2 are the empty spinning discs 2 of which the ID23 is just read by a first ID reading device 3; binding the weight of the spinning cake 200 and the ID23 at the bottom of the empty spinning disk 2 in a one-to-one correspondence manner, and storing;

step five, controlling the first conveying line 1 to start working, and conveying the yarn tray 2 filled with the yarn cakes 200 to the second conveying line 5;

Step six, controlling the second conveying line 5 to work, conveying the wire coil 2 and the wire cake 200 through the second ID reading device 6, receiving the ID23 of the bottom of the wire coil 2 filled with the wire cake 200 read by the second ID reading device 6, and controlling the second conveying line 5 to stop working and wait;

Step seven, according to the received ID23 read by the second ID reading device 6, invoking weight data bound with the ID23, comparing the weight data with a preset weight range corresponding to the second ID reading device 6, if the weight of the spinning cake 200 is within the preset weight range, controlling the pushing mechanism 8 to work, pushing the spinning disk 2 and the spinning cake 200 into a buffer conveyor line 7 corresponding to the second ID reading device 6, and after the completion, controlling the pushing mechanism 8 to reset and controlling the second conveyor line 5 to continue working; otherwise, executing the step eight;

Step eight, directly controlling the second conveying line 5 to continue working, conveying the wire tray 2 and the wire cake 200 to the next second ID reading device 6, and then repeating the step seven; if the weight of the spinning cake 200 is not in the weight range corresponding to each second ID reading device 6, when the number of the buffer conveyor lines 7 is 1 more than that of the second ID reading devices 6, controlling the last pushing mechanism 8 to push the spinning disk 2 and spinning cake 200 onto the last buffer conveyor line 7; when the number of the buffer memory conveying lines 7 and the number of the second ID reading devices 6 are equal, controlling the second conveying lines 5 to stop working, and controlling the alarm devices to send alarm prompts to wait for processing abnormality;

step nine, controlling the robot 300 and the clamp 400 on one side of the buffer conveying line 7 to work, and loading the spinning cakes 200 on the same buffer conveying line 7 into the corresponding boxes 10.

Embodiment one:

as shown in fig. 13, the second conveyor line 5 is vertically disposed at the end of the first conveyor line 1;

n1 is more than 6; n2=6; n3=6; n4=7; n5=7; wherein the front 6 buffer conveyor lines 7 correspond to 6 different weight ranges from front to back along the conveying direction of the second conveyor line 5; and the final 7 th strip is used for conveying defective products.

The control device (not shown) may employ a PLC;

Two spinning cakes 200 are grabbed by a robot workstation, one spinning cake is positioned at the first conveying line 1, and the other spinning cake is positioned between the buffer conveying line 7 and the inclined boxing mechanism 9; the robot workstation includes a robot 300 and a gripper 400; the robot 300 is connected to the control device (not shown) in communication; the fixture 400 comprises a fixing seat 401, a telescopic cylinder 402 and a servo electric clamping jaw 403, wherein the servo electric clamping jaw 403 adopts a servo electric three-jaw with the model of CGC-80. The holder 401 is fixed to the robot 300; the number of the telescopic cylinders 402, the servo electric clamping jaws 403 and the weight detection device 4 are equal, the telescopic cylinders 402 are fixed on the fixing seat 401 in a row, and piston rods are fixedly connected with the servo electric clamping jaws 403 one by one; the telescopic cylinder 402 and the servo-actuated clamping jaw 403 are each communicatively connected to the control device (not shown). The working principle is as follows: the control device (not shown) controls the robot 300 to move to a preset position, then controls the piston rods of the telescopic cylinders 402 to extend, so that the servo electric three-jaw 403 extends into the cake core barrel 201, then controls the servo electric three-jaw to open, tightens the cake core barrel 201, then controls the piston rods of the telescopic cylinders 402 to retract, removes the cake 201 from the cake core barrel 201, then controls the robot 300 to move to a preset position, is positioned above the weight detection device 4, then controls the piston rods of the telescopic cylinders 402 to extend, places the cake 200 on the weight detection device 4, then controls the servo electric three-jaw to close, loosens the cake core barrel 201, controls the piston rods of the telescopic cylinders 402 to retract, so that the servo electric three-jaw withdraws out of the cake core barrel 201, the cake 200 falls on the weight detection device 4 for weighing, and after that, controls the piston rods of the telescopic cylinders 402 to extend again, so that the servo electric three-jaw extends into the cake core barrel 201, controls the servo electric three-jaw to open, and then clamps the cake 200 to be placed on the small diameter section 222 of each wire disc 2.

The weight detection devices 4 are 6, can weigh 6 spinning cakes 200 at the same time, and are arranged on 6 spinning discs 2 at the same time; the center distance of each servo motor three-jaw, the center distance of the weight detecting device 4 and the center distance of the wire tray 2 are equal.

(1) The spinning cake 200 is sleeved with a film in advance;

(2) The empty wire reels 2 are conveyed to the first conveying line 1, the ID23 at the bottom of each wire reel 2 is read through the first ID reading device 3 and fed back to the control device (not shown), when the IDs 23 of the 6 wire reels 2 are read, if the 6 th wire reel 2 can be preset, the interval of several seconds after the 6 th wire reel 2 is read is set in advance, and the preset wire cake loading position is reached; alternatively, a sensor may be provided for detecting whether the first wire reel to be read reaches a predetermined position, and the control device (not shown) may control the first conveyor line 1 to stop operating;

(3) The control device (not shown) controls the robot 300 to work, the weight detection device 4 is placed for weighing after the spinning cake 200 placed at the preset position is grabbed, and the weight of each spinning cake is fed back to the control device (not shown) after the weighing is completed;

(4) On the one hand, the control device (not shown) binds the weight of each spinning cake and the RFID electronic tag of the corresponding spinning disk;

(5) The other side of the control device controls the robot 300 and the clamp 400 to work so as to pick up each weighed cake 200 again and put the cake on 6 yarn trays 2 with ID read;

(6) Controlling the first conveying line 1 to work, and conveying the yarn disc 2 and the yarn cake 200 to the second conveying line 5; and re-reads the IDs of 6 empty wire reels 2;

(7) After the wire tray 2 and the wire cake 200 are conveyed onto the second conveying line 5, a control device (not shown) controls the second conveying line 5 to work, and the second conveying line 5 can be preset to stop conveying for a plurality of seconds for one station;

(8) When the yarn tray 2 with the yarn cake 200 passes through each second ID reading device 6, each second ID reading device 6 sequentially reads the ID at the bottom of the yarn tray 2 and is used for identifying the weight of the yarn cake 200 above;

When a certain second ID reading device 6 recognizes the weight of the spinning cake 200 corresponding to the ID23 at the bottom of the spinning disc 2 and is the weight range corresponding to the second ID reading device 6, a feedback signal is sent to the control device (not shown); the control device (not shown) controls the piston rod of the first cylinder 81 to extend, drives the pushing plate 82 to extend, and pushes the wire tray onto the corresponding buffer conveyor line 7;

when a certain wire tray 2 is read by all the second ID reading devices 6, but the weight of the wire cake 200 does not accord with each preset weight range, a control device (not shown) controls the last first cylinder 81 to work, pushes the wire tray 2 onto the last buffer conveyor line 7 and conveys the wire tray 2 to a defective product processing station;

(9) On the other hand, the control device (not shown) controls the operation of the boxing conveyor line 92, puts empty boxes on the boxing conveyor line 92, feeds back a signal to the control device (not shown) after the empty boxes are conveyed to a preset position and detected by the first detection device 99, and controls the boxing conveyor line 92 to stop operating; then the piston rod of the side driving device 97 is controlled to extend out, and the driving push plate 98 pushes and leans the box 10 against the side plate limiting baffle 93;

The piston rod of the rear control side driving device 97 is reset and retracted, and the piston rod of the rear control overturning driving device 96 extends out to drive the overturning supporting rod 91 to overturn upwards, so that the box 10 is inclined;

the robot workstation positioned at the inclined boxing mechanism 9 works, a control device (not shown) controls the robot 300 and the clamp 400 to work, the spinning cake 200 is grabbed, and the spinning cake 200 on the same buffer conveyor line 7 is put into the same box 10;

(10) After the boxing is completed, the piston rod of the overturning driving device 96 is controlled to reset and retract, the box 10 is horizontal, and the boxing conveying line 92 is controlled to work, so that the box 10 is conveyed to the next process.

Embodiment two:

As shown in fig. 14, the difference from the first embodiment is that: the film coating process of the spinning cake 200 is added, and an automatic film coating machine 500 is arranged between the first conveying line 1 and the second conveying line 5 and is in communication connection with a control device (not shown); the weight detecting means 4 detects the weight of the cake without the mantle.

A third ID reading device 501 may be additionally arranged between the second conveying line 5 and the automatic film sleeving machine 500, and is in communication connection with a control device (not shown), so that the film sleeving situation of each spinning cake 200 can be tracked, for example, a preset interval time is preset, during normal operation, the third ID reading device can read the ID at the bottom of one spinning disc 2 every preset interval time, if the interval time is not read, the problem of the film sleeving process is indicated, and the control device (not shown) can control the alarm device to send an alarm prompt.

The remainder being identical to the first embodiment.

The invention has the beneficial effects that:

1. the mixed loading of the grade products and the silk ingots with different sizes can be realized, the dependence of a packaging site on manpower is relieved to a great extent, the labor cost is reduced, and greater economic benefits are created for enterprises;

2. Not only improves the packaging efficiency, but also ensures that the rigid boxing form of the automatic packaging line is changed into various forms, and meets the business requirements of various boxing modes.

3. The spinning cakes 200 with different weights can be packaged by adopting boxes 10 with more proper specifications, so that the cartons are utilized to the greatest extent, and the consumption of the packaging materials such as the cartons is reduced to a certain extent.

While specific embodiments of the invention have been described above, it will be appreciated by those skilled in the art that the specific embodiments described are illustrative only and not intended to limit the scope of the invention, and that equivalent modifications and variations of the invention in light of the spirit of the invention will be covered by the claims of the present invention.

Claims

1. The utility model provides a vanning device is assembled in nylon DTY silk spindle parameterization which characterized in that: comprising the following steps:

The first ID reading device is fixedly connected to the first conveying line and is positioned on the central line of the first conveying line;

The weight detection devices are provided with N2, N2 is more than or equal to 1, are respectively arranged on one side of the first conveying line and are respectively used for detecting the weight of equal quantity of spinning cakes; each weight detecting device is arranged in a row along the conveying direction parallel to the first conveying line;

The second conveying line is connected to the rear of the first conveying line;

2. The nylon DTY yarn spindle parameterized assembling and boxing device as recited in claim 1, wherein: the ID is an RFID tag; the first ID reading device and the second ID reading device are respectively RFID readers.

3. The nylon DTY yarn spindle parameterized assembling and boxing device as recited in claim 1, wherein: each of the pushing mechanisms includes:

the first air cylinder is fixedly connected to the other side of the second conveying line and is in communication connection with the control device, and the piston rod faces the buffer conveying line;

the pushing plate is fixedly connected with a piston rod of the first cylinder;

4. The nylon DTY yarn spindle parameterized assembling and boxing device as recited in claim 1, wherein: each second ID reading device is arranged in a row along the center line of the second conveying line.

5. The nylon DTY yarn spindle parameterized assembling and boxing device as recited in claim 1, wherein: the device also comprises an inclined boxing mechanism; the inclined boxing mechanism comprises:

The turnover supporting rods are at least two;

wherein, the upset bracing piece has two states:

6. A parameterization assembling and boxing method for nylon DTY yarn ingots is used for a control device and is characterized in that: the parameterized assembling and boxing device for the nylon DTY silk ingots comprises the parameterized assembling and boxing device for the nylon DTY silk ingots, and further comprises two robot workstations, wherein the robot workstations comprise robots and clamps, the clamps are installed on the robots in a one-to-one correspondence manner, the clamps and the robots are respectively connected to a control device in a communication manner, one robot workstation is arranged on one side of a first conveying line, and the other robot workstation is arranged on one side of a buffer conveying line;

Step one, controlling a first conveying line to work, conveying an empty wire tray, passing through a first ID reading device, then receiving the ID of the bottom of the empty wire tray read by the first ID reading device, and storing the ID; when the IDs of the wire reels of the preset number are read, the first conveying line is controlled to stop working;

And step nine, controlling a robot and a clamp at one side of the buffer conveying line to work, and loading spinning cakes on the same buffer conveying line into corresponding boxes.