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CN113740430A - Ultrasonic detector with automatic wire winding and unwinding functions and control method - Google Patents

Ultrasonic detector with automatic wire winding and unwinding functions and control method Download PDF

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Publication number
CN113740430A
CN113740430A CN202111037214.2A CN202111037214A CN113740430A CN 113740430 A CN113740430 A CN 113740430A CN 202111037214 A CN202111037214 A CN 202111037214A CN 113740430 A CN113740430 A CN 113740430A
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pay
wire
take
assembly
ultrasonic detector
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Inventor
张喻
王承成
杨涛
黄帅
刘敏杰
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Y Link Wuhan Technology Co ltd
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Y Link Wuhan Technology Co ltd
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Priority to CN202111037214.2A priority Critical patent/CN113740430A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/04Analysing solids
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/22Details, e.g. general constructional or apparatus details
    • G01N29/26Arrangements for orientation or scanning by relative movement of the head and the sensor
    • G01N29/265Arrangements for orientation or scanning by relative movement of the head and the sensor by moving the sensor relative to a stationary material
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2291/00Indexing codes associated with group G01N29/00
    • G01N2291/02Indexing codes associated with the analysed material
    • G01N2291/023Solids
    • G01N2291/0232Glass, ceramics, concrete or stone

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  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
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  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Acoustics & Sound (AREA)
  • Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)

Abstract

本发明涉及一种具备自动收放线功能的超声波检测仪,包括:第一支撑件固定设置在固定件上;第二支撑件转动设置在固定件上;多个收放线组包括两个法兰和一个绕线盘,绕线盘设置在两个法兰之间,一个绕线盘与两个法兰之间通过螺栓和螺母固定连接形成收放线组,相邻两个收放线组的法兰与第一联轴器之间通过螺栓和螺母固定连接形成收放线组件,收放线组件的一端转动设置在第一支撑件上,收放线组件的另一端选择性的转动设置在第二支撑件上;动力组件为收放线组件提供动力;线缆一端固定连接在绕线盘上,另一端设置在声测管内;多个计数器用以测量线缆在声测管的位移值;超声波换能器固定连接在线缆上,以解决需要多次检测基桩的技术问题。

Figure 202111037214

The invention relates to an ultrasonic detector with automatic wire retraction and payout function, which comprises: a first support member is fixedly arranged on the fixing member; Lan and a winding reel, the winding reel is arranged between the two flanges, a winding reel and the two flanges are fixedly connected by bolts and nuts to form a take-up and pay-out group, and two adjacent take-up and pay-out groups The flange and the first coupling are fixedly connected by bolts and nuts to form a take-up and pay-off assembly, one end of the take-up and pay-off assembly is rotated and arranged on the first support, and the other end of the take-up and pay-out assembly is selectively rotated and set On the second support; the power assembly provides power for the take-up and pay-out assembly; one end of the cable is fixedly connected to the reel, and the other end is set in the acoustic tube; a plurality of counters are used to measure the displacement of the cable in the acoustic tube value; the ultrasonic transducer is fixedly connected to the cable to solve the technical problem that the foundation pile needs to be detected multiple times.

Figure 202111037214

Description

Ultrasonic detector with automatic wire winding and unwinding functions and control method
Technical Field
The invention belongs to the technical field of geotechnical engineering detection, and particularly relates to an ultrasonic detector with an automatic pay-off and take-up function and a control method.
Background
Chinese patent CN200910061991.3 discloses a device and method for synchronously winding and unwinding cables, wherein a driving device is fixedly connected with a rotating shaft, the rotating shaft is fixed on a bracket through a bracket bearing, one end of a torque limiter is fixed on the rotating shaft, the other end is sleeved with a reel bearing, and the cables are wound on the reel; the signal switching box is fixed on the bracket and is electrically connected with a cable wound on the reel by adopting a double-electric-brush structure. The method comprises the following steps: A. loosening the movable bolt; B. synchronously pulling the cable to the required length; C. inserting a movable bolt; D. the torque limiter is engaged; E. synchronously pulling the cable through the encoder positioning device; F. rotating a winding wheel to take up the wire; G. the cable is between the encoder positioning device and the reel. The method comprises the following steps that a plurality of cables are synchronously wound and unwound for detecting the integrity of a foundation pile, the cables are respectively placed into a plurality of sounding pipes, and the pulled cables are synchronously retracted and wound onto respective reels in the detection process;
although the technical problem that a manual pay-off and take-up device in the prior art is very inconvenient can be solved, in the actual operation process, the device can only detect concrete in two adjacent acoustic pipes, when 4-5 acoustic pipes are usually pre-embedded in a foundation pile, the detection needs to be carried out for many times, so that the detection time is greatly prolonged, the labor cost is increased, and the construction efficiency is reduced;
therefore, the problems of the prior art are urgently needed to be solved.
Disclosure of Invention
In order to solve the above technical problems, an object of the present invention is to provide an ultrasonic testing apparatus with an automatic line winding and unwinding function and a control method thereof, so as to solve the technical problem that a foundation pile needs to be tested many times.
In order to achieve the above object, an aspect of the present invention provides an ultrasonic testing apparatus with an automatic line winding and unwinding function, for testing a foundation pile, in which a sounding pipe is disposed, including:
a fixing member;
the first supporting piece is fixedly arranged on the fixing piece;
the second supporting piece is rotatably arranged on the fixed piece;
the plurality of wire winding and unwinding groups comprise two flanges and a wire winding disc, the wire winding disc is arranged between the two flanges, one wire winding disc is fixedly connected with the two flanges through bolts and nuts to form the wire winding and unwinding groups, the flanges of the two adjacent wire winding and unwinding groups are fixedly connected with a first coupler through bolts and nuts to form a wire winding and unwinding assembly, one end of the wire winding and unwinding assembly is rotatably arranged on the first supporting piece, and the other end of the wire winding and unwinding assembly is selectively and rotatably arranged on the second supporting piece;
the power assembly provides power for the wire retracting assembly;
one end of the cable is fixedly connected to the wire spool, and the other end of the cable is arranged in the acoustic pipe;
a plurality of counters for measuring displacement values of the cable at the sounding pipe;
and the ultrasonic transducer is fixedly connected to the cable positioned in the acoustic pipe.
As a further description of the above technical solution:
the fixing piece comprises a frame and universal wheels, the universal wheels are arranged at the bottom of the frame, the first supporting piece is fixedly arranged on the frame, and the second supporting piece is rotatably arranged on the frame.
As a further description of the above technical solution:
the first supporting piece comprises a first fixing seat, the first fixing seat is fixedly connected with the fixing piece, a first arc blind hole is formed in the first fixing seat, and the first arc blind hole is matched with the pipeline of the flange.
As a further description of the above technical solution:
the second support piece comprises a second fixing seat, a rotating shaft is fixedly arranged at the bottom of the second fixing seat, the rotating shaft is rotatably arranged on the fixing piece, a second arc blind hole is formed in the second fixing seat, the second arc blind hole is matched with the pipeline of the flange, and the second fixing seat is selectively connected with the fixing piece in a detachable mode.
As a further description of the above technical solution:
the counter comprises a shell, a rotating roller and an encoder, wherein a wire outlet is formed in the bottom of the shell, the rotating roller is rotatably arranged in the shell, the output end of the encoder is fixedly connected with the rotating roller, one end of a cable is fixed on the wire spool, the other end of the cable is wound on the rotating roller and penetrates through the wire outlet which is arranged in the sounding pipe, and the wire outlet is arranged above the sounding pipe.
As a further description of the above technical solution:
the power assembly is a servo motor.
As a further description of the above technical solution:
the servo motor power is connected with the power shaft, the power shaft is connected with the rotary rod through the second coupler, the rotary rod is connected with the first chain wheel through a key, the flange at one end of the wire take-up and pay-off assembly is connected with the second chain wheel through a key, and the first chain wheel is connected with the second chain wheel through a chain wheel.
As a further description of the above technical solution:
the handle is rotatably arranged on the fixing piece, a first gear is connected to the handle through a key, a second gear is connected to the flange at one end of the wire take-up and pay-off assembly through a key, and the first gear is meshed with the second gear.
As a further description of the above technical solution:
and the fixed piece is fixedly connected with a sound wave probe sleeve.
The invention also provides a control method of the ultrasonic detector with the automatic wire winding and unwinding function, which comprises the following steps:
s1: paying off, wherein a tester firstly puts counters of ultrasonic transducers into orifices of a sound measuring tube respectively, then puts signal lines of the ultrasonic transducers and control lines of an ultrasonic detector into an operation screen of a host computer, operates an automatic paying off button, puts the ultrasonic transducers into the sound measuring tube at a constant speed by the ultrasonic detector, and stops paying off until the ultrasonic transducers are put at the bottom of the sound measuring tube;
s2, setting parameters: the detection personnel operate the host operating screen and set related engineering information and the rotating speed of the wire take-up and pay-off assembly;
s3, detection: a detector operates the host operating screen to start collecting echo signals of the ultrasonic transducer, and the wire winding and unwinding assembly rotates at a set speed;
s4, data collection and classification: the host machine operation screen automatically stores detection data and uploads the detection data to the remote server, then, a detector puts the ultrasonic transducer into a sound wave probe sleeve of the ultrasonic detector in order, and detection is finished.
Compared with the prior art, the invention has the beneficial effects that:
(I): the wire collecting and releasing assemblies are connected through the first couplers among the plurality of wire collecting and releasing assemblies, so that the detachable connection among the wire collecting and releasing assemblies is realized, the equivalent wire collecting and releasing assemblies are matched according to the number of the sounding pipes detected according to actual needs, and the condition that the wire collecting and releasing assemblies of the ultrasonic detector are too much (not easy to move) or too little (not meeting the detection requirement) can be prevented;
the detection principle of the ultrasonic transducer can be seen in chinese patent CN202010709631.6, which discloses the detection principle of the ultrasonic transducer, and is not set forth herein too much.
(II): set up the universal wheel and play the purpose that conveniently promotes this ultrasonic detector, conveniently detect the completion back as a foundation pile, be convenient for promote this ultrasonic detector and detect on the next foundation pile.
(III): set up the encoder and play the convenient displacement volume of reading ultrasonic transducer in the acoustic survey pipe, particularly, the encoder is through reading the rotation number of turns of live-rollers, thereby can convert the number of turns of live-rollers into the displacement volume of ultrasonic transducer in the acoustic survey pipe, the outlet sets up the top at the acoustic survey pipe, thereby make the condition that can not appear rocking of rising that the process of receiving the line can be stable, finally influence the reading of ultrasonic detector's host computer operation screen, the live-rollers plays the purpose of adjusting the interior cable length of acoustic survey pipe.
(IV): servo motor has corotation and function of reversal to can satisfy the requirement of receiving the line and unwrapping wire of receiving and releasing the line subassembly in the acoustic survey intraductal, set up the purpose that the second shaft coupling played protection servo motor's power shaft, thereby prolong servo motor's life, the power principle: servo motor drive power shaft is rotatory, and rotatory power shaft passes through the second coupling and makes the rotary rod rotatory, and then makes the cover change the first sprocket on the rotary rod rotatory, and first sprocket passes through the sprocket and makes the second sprocket rotatory, and rotatory second sprocket drive flange is rotatory, and then has realized the rotation of receiving and releasing line subassembly, has realized promptly that automatic at the uniform velocity receives and releases the line.
(V): the handle is arranged to perform winding and unwinding in a manual mode when the servo motor stops moving due to unexpected work.
(VI): the sound wave probe sleeve is arranged to fulfill the aim of containing the ultrasonic transducer.
Drawings
FIG. 1 is a perspective view of an ultrasonic testing apparatus with an automatic wire winding and unwinding function according to the present invention;
FIG. 2 is a perspective view of a second support of the ultrasonic testing apparatus with the function of automatic wire winding and unwinding;
FIG. 3 is a perspective view of the power principle of an ultrasonic testing apparatus with an automatic wire winding and unwinding function according to the present invention;
FIG. 4 is a perspective view of a counter of an ultrasonic testing machine with an automatic wire take-up and pay-off function according to the present invention;
FIG. 5 is a schematic layout view of an ultrasonic testing apparatus with an automatic wire winding and unwinding function according to the present invention;
FIG. 6 is a schematic view of a wire retracting assembly of an ultrasonic testing apparatus with an automatic wire retracting and releasing function according to the present invention.
In the figure: 1. foundation piles; 2. a sound detection tube; 3. a fixing member; 31. a frame; 32. a universal wheel; 33. a sonic probe sleeve; 4. a first support member; 5. a second support member; 51. a second fixed seat; 511. a second arc blind hole; 52. a rotating shaft; 6. a wire take-up and pay-off assembly; 61. coiling and uncoiling the wire set; 611. a flange; 612. a wire spool; 62. a coupling; 63. a second sprocket; 64. a second gear; 7. a power assembly; 71. a servo motor; 72. a power shaft; 73. a second coupling; 74. rotating the rod; 75. a first sprocket; 76. a chain; 8. a counter; 81. a housing; 811. an outlet; 82. a rotating roller; 9. a handle; 91. a first gear.
Detailed Description
To explain the technical content, structural features, attained objects and effects of the present invention in detail, embodiments are described below in detail with reference to the accompanying drawings.
In the description of the present invention, it is to be understood that the terms "central", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations and positional relationships based on the drawings, are used for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be taken as limiting the scope of the present invention.
To achieve the above object, one aspect of the present invention provides an embodiment:
the invention provides an ultrasonic detector with an automatic wire winding and unwinding function, which comprises:
the first supporting member 4, please refer to fig. 1, includes a first fixing base, wherein a first arc blind hole is formed on a right side of the first fixing base.
Referring to fig. 2, the second supporting member 5 includes a second fixing seat 51, wherein a second arc blind hole 511 is formed on a front side of the second fixing seat 51, and a rotating shaft 52 is integrally formed at a bottom of the second fixing seat 51.
Referring to fig. 3, the power assembly 7 includes a servo motor 71, wherein the servo motor 71 is connected to a power shaft 72, the power shaft 72 is connected to a rotating rod 74 through a second coupler 7362, the rotating rod 74 is connected to a first sprocket 75 by a key, and the first sprocket 75 is connected to the second sprocket 63 by a chain 76.
Referring to fig. 4, the counter 8 includes a housing 81, a rotating roller 82 and an encoder, a wire outlet 811 is provided at the bottom of the housing 81, the rotating roller 82 is rotatably disposed in the housing 81, an output end of the encoder is fixedly connected to the rotating roller 82, wherein the encoder is in the prior art, and in the present application, only the number of rotation turns of the rotating roller 82 needs to be converted into a digital parameter, so that no more statements are made, and it is worth noting that: set up the encoder and play the displacement volume with ultrasonic transducer in sounding pipe 2 of convenient reading, particularly, the encoder is through reading the rotation number of turns of live-rollers 82, thereby can convert the number of turns of live-rollers 82 into the displacement volume of ultrasonic transducer in sounding pipe 2, outlet 811 sets up the top at sounding pipe 2, thereby make the condition that the rising that the process of receiving the line can be stable can not appear rocking, finally influence the reading of ultrasonic testing appearance's host computer operation screen, live-rollers 82 in its counter 8 still plays the purpose of adjusting the cable length in sounding pipe 2.
Fixing piece 3, including frame 31 and universal wheel 32, universal wheel 32 sets up in the bottom of frame 31, sets up universal wheel 32 and plays the purpose that conveniently promotes this ultrasonic detector, and the convenience is convenient for promote this ultrasonic detector and detect on next foundation pile 1 when foundation pile 1 detects the completion back.
The ultrasonic transducer and the detection principle of the ultrasonic transducer can be seen in chinese patent CN202010709631.6, which discloses the detection principle of the ultrasonic transducer, and not too much stated herein, specifically, the PST series of the rock joining technology ltd is selected.
The wire retracting and releasing assembly 6, please refer to fig. 6, includes a plurality of wire retracting and releasing assemblies 61 combined with a plurality of first couplers 62, wherein the plurality of wire retracting and releasing assemblies 61 are composed of two flanges 611 and a wire spool 612, one end of a bolt sequentially passes through one flange 611, the wire spool 612 and the other flange 611 to be fixedly connected with a nut thread, so as to form the wire retracting and releasing assemblies 61, the wire retracting and releasing assemblies 61 are connected through the first couplers 62, and finally the wire retracting and releasing assembly 6 is formed.
The cable, the handle 9 (the handle 9 is arranged to perform winding and unwinding in a manual mode when the servo motor 71 stops moving due to unexpected work), the first gear 91, the second gear 64 and the sound wave probe cover 33 (the sound wave probe cover 33 is arranged to perform the purpose of containing the ultrasonic transducer) are all the prior art, and therefore, too much description is not provided herein.
In another aspect, the present invention provides a method for installing an ultrasonic testing apparatus with an automatic wire winding and unwinding function, referring to fig. 1, including the following steps:
s1: assembling the fixing piece 3: four universal wheels 32 are respectively arranged at the bottom of the frame 31;
s2: the first support 4, the second support 5 and the acoustic wave probe covers 33 are installed, a first fixed seat of the first support 4 is fixedly connected to the top of the left side of the frame 31 through bolts, the left side of a second fixed seat 51 of the second support 5 is connected to the top of the rear part of the right side of the frame 31 through a rotating shaft 52, and the acoustic wave probe covers 33 are fixedly connected to the rear part of the frame 31 through bolts;
s3: mounting of the handle 9: the handle 9 is arranged at the left side of the frame 31, the first gear 91 is sleeved on the handle 9, and the handle 9 is connected with the first gear 91 through a connecting key;
s4: assembling the take-up and pay-off assembly 6: installing corresponding quantity of retractable wire sets 61 according to actual test requirements;
s5: mounting of the second gear 64 and the second sprocket 63: the flange 611 on the left side of the take-up and pay-off assembly 6 is respectively connected with the second gear 64 and the second chain wheel 63 through connecting keys, so that the second gear 64 and the second chain wheel 63 are fixedly installed;
s6: assembling the power assembly 7: the rotating rod 74 is connected with the power shaft 72 of the servo motor 71 through a second coupling 7362, and the first chain wheel 75 is connected with the rotating rod 74 through a connecting key;
s7: connection of the power assembly 7: the servo motor 71 is fixedly bolted to the frame 31, the first sprocket 75 is connected to the second sprocket 63 via a chain, and the first gear 91 and the second gear 64 are engaged with each other, so that the ultrasonic testing apparatus is mounted.
It should be noted that, because there are only 4-5 sounding pipes 2 in the actual operation process, the corresponding wire spool 612 can be selected only in 4-5, when the ultrasonic detector is set up, if only 4 wire spools 612 are needed, the flange 611 on the rightmost side is connected with the connecting rod through the first coupler 62, so as to satisfy that, when the right side of the second support member 5 rotates to the front right side of the frame 31, the connecting rod on the right side can be located in the first arc blind hole of the first support member 4 and the left flange 611 of the take-up and pay-off assembly 6 can be located in the second arc blind hole 511 of the second support member 5.
Referring to fig. 5, the ultrasonic testing apparatus with automatic take-up and pay-off function is pushed to the outside of a pipe pile to be tested, then counters 8 are respectively placed above sounding pipes 2 of the pipe pile to be tested, wherein wire outlets 811 of the counters 8 are aligned with the sounding pipes 2, then wires on a wire reel 612 are pulled out and wound on rotating rollers 82 of the counters 8, the wires at the wire outlets 811 of the counters 8 are preliminarily placed into the sounding pipes 2 so that the wires in each sounding pipe 2 are immersed into the bottom of the sounding pipe 2 (at this time, the immersed length of the wires in some sounding pipes 2 is too long, and needs to be adjusted to be equal to the immersed length of each sounding pipe 2, so that the measurement error is not affected), and then the wires with too long length are wound on the rotating rollers 82 of the corresponding counters 8, thereby reach the length of submerging of the cable in each sounding pipe 2 and equal, after the regulation is accomplished, with 8 bolted connection of counter on the tubular pile, test.
A control method of an ultrasonic detector with an automatic wire winding and unwinding function comprises the following steps:
s1: paying off, wherein a tester firstly puts counters 8 of ultrasonic transducers into orifices of a sound measuring tube 2 respectively, then puts ultrasonic transducer signal lines and ultrasonic detector control lines into a host operating screen, operates an automatic paying off button, puts all the ultrasonic transducers into the sound measuring tube 2 at a constant speed by an ultrasonic detector, and stops paying off until the ultrasonic transducers are put at the bottom of the sound measuring tube 2, so that the paying off action is avoided needing to be completed manually;
s2, setting parameters: the detection personnel operate the host machine operation screen, and set up the relevant engineering information and the rotating speed of the take-up and pay-off assembly 6;
s3, detection: a tester operates the host operation screen to start collecting echo signals of the ultrasonic transducer, and simultaneously the wire take-up and pay-off assembly 6 performs constant-speed wire take-up according to a set rotating speed, so that the trouble that the ultrasonic transducer shakes in the acoustic detection tube 2 to generate abnormal waveforms to cause subsequent analysis and interpretation in the prior art in a mode of manually pulling a cable of the ultrasonic transducer is avoided;
s4, data collection and classification: the host machine operation screen automatically stores detection data and uploads the detection data to the remote server, then, a detector puts the ultrasonic transducer into the sound wave probe sleeve 33 of the ultrasonic detector in order, after detection is finished, the next measuring point is integrally transferred, detection of the next measuring point can be started, transfer can be carried out after manual take-up is not needed, and therefore detection efficiency and user experience are greatly improved.
The working principle is as follows: the retractable wire assembly 6 is connected by the first couplings 62 among the retractable wire sets 61, thereby realizing the detachable connection among the retractable wire sets 61, the equivalent winding and unwinding sets 61 are adapted according to the number of the sounding pipes 2 to be detected, so that the excessive (difficult to move) or insufficient (insufficient detection requirement) winding and unwinding sets 61 of the ultrasonic detector can be prevented, when the detection is needed, the second supporting piece 5 is fixedly connected with the fixed piece 3, at the moment, the first supporting piece 4 and the second supporting piece 5 play the role of a bearing, namely, the wire take-up and pay-off assembly 6 is supported, the rotation of the wire take-up and pay-off assembly 6 is more stable, when the wire take-up and pay-off set 61 needs to be mounted or dismounted, the second support member 5 is dismounted from the fixing member 3, and the second support member 5 is rotated, then the retractable cord set 61 can be added or detached, the operation is simple, and the replacement is convenient.
The principle of a power system is as follows: referring to fig. 3, the servo motor 71 has the function of forward rotation and reverse rotation, so as to meet the requirements of the wire take-up and pay-off assembly 6 in the sounding pipe 2, and the second coupling 7362 is provided to protect the power shaft 72 of the servo motor 71, so as to prolong the service life of the servo motor 71, and the power principle: servo motor 71 drives power shaft 72 rotatory, and rotatory power shaft 72 makes the rotary rod 74 rotatory through second shaft coupling 7362, and then makes the cover change the first sprocket 75 on rotary rod 74 rotatory, and first sprocket 75 makes second sprocket 63 rotatory through the sprocket, and rotatory second sprocket 63 drives flange 611 rotatory, and then has realized the rotation of taking up and paying off subassembly 6, has realized automatic at the uniform velocity promptly and has received and pay off.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.

Claims (10)

1.一种具备自动收放线功能的超声波检测仪,用以基桩(1)检测,所述基桩(1)内设有声测管(2),其特征在于,包括:1. An ultrasonic detector with automatic retraction and release function is used to detect the foundation pile (1), which is provided with an acoustic measuring tube (2) in the foundation pile (1), and is characterized in that, comprising: 固定件(3);Fixing piece (3); 第一支撑件(4),固定设置在固定件(3)上;The first support member (4) is fixedly arranged on the fixing member (3); 第二支撑件(5),转动设置在所述固定件(3)上;a second support member (5), rotatably arranged on the fixing member (3); 多个收放线组(61),包括两个法兰(611)和一个绕线盘(612),所述绕线盘(612)设置在两个法兰(611)之间,一个所述绕线盘(612)与两个所述法兰(611)之间通过螺栓和螺母固定连接形成所述收放线组(61),相邻两个所述收放线组(61)的所述法兰(611)与第一联轴器(62)之间通过螺栓和螺母固定连接形成收放线组件(6),所述收放线组件(6)的一端转动设置在所述第一支撑件(4)上,所述收放线组件(6)的另一端选择性的转动设置在所述第二支撑件(5)上;A plurality of take-up and pay-out wire sets (61), including two flanges (611) and a wire winding reel (612), the wire winding reel (612) is arranged between the two flanges (611), and one of the wire reels (612) The winding reel (612) and the two flanges (611) are fixedly connected by bolts and nuts to form the take-up and pay-off group (61), and all the adjacent two take-up and pay-off groups (61) are connected. The flange (611) and the first coupling (62) are fixedly connected by bolts and nuts to form a wire take-up and pay-off assembly (6), and one end of the wire take-up and pay-off assembly (6) is rotatably arranged on the first shaft. On the support (4), the other end of the wire take-up and pay-out assembly (6) is selectively rotatably arranged on the second support (5); 动力组件(7),为所述收放线组件(6)的旋转提供动力;a power assembly (7), which provides power for the rotation of the take-up and pay-out assembly (6); 线缆,一端固定连接在所述绕线盘(612)上,另一端设置在所述声测管(2)内;a cable, one end of which is fixedly connected to the reel (612), and the other end is arranged in the acoustic tube (2); 多个计数器(8),用以测量所述线缆在所述声测管(2)的位移值;a plurality of counters (8) for measuring the displacement value of the cable in the acoustic tube (2); 超声波换能器,固定连接在位于所述声测管(2)内的所述线缆上。The ultrasonic transducer is fixedly connected to the cable located in the acoustic tube (2). 2.根据权利要求1所述的一种具备自动收放线功能的超声波检测仪,其特征在于:所述固定件(3)包括框架(31)和万向轮(32),所述万向轮(32)设置在所述框架(31)的底部,所述第一支撑件(4)固定设置在所述框架(31)上,所述第二支撑件(5)转动设置在所述框架(31)上。2 . The ultrasonic detector with automatic wire retracting function according to claim 1 , wherein the fixing member ( 3 ) comprises a frame ( 31 ) and a universal wheel ( 32 ). The wheel (32) is arranged at the bottom of the frame (31), the first support (4) is fixedly arranged on the frame (31), and the second support (5) is rotatably arranged on the frame (31) on. 3.根据权利要求1所述的一种具备自动收放线功能的超声波检测仪,其特征在于:所述第一支撑件(4)包括第一固定座,所述第一固定座与所述固定件(3)固定连接,所述第一固定座上开设有第一圆弧盲孔,所述第一圆弧盲孔与所述法兰(611)的管道相互匹配。3 . The ultrasonic detector with automatic wire retraction function according to claim 1 , wherein the first support member ( 4 ) comprises a first fixing seat, and the first fixing seat is connected to the The fixing member (3) is fixedly connected, the first fixing seat is provided with a first circular arc blind hole, and the first circular arc blind hole and the pipeline of the flange (611) are matched with each other. 4.根据权利要求1所述的一种具备自动收放线功能的超声波检测仪,其特征在于:所述第二支撑件(5)包括第二固定座(51),所述第二固定座(51)的底部固定设有转轴(52),所述转轴(52)转动设置在所述固定件(3)上,所述第二固定座(51)上开设有第二圆弧盲孔(511),所述第二圆弧盲孔(511)与所述法兰(611)的管道相互匹配,所述第二固定座(51)选择性与所述固定件(3)拆卸式连接。4. The ultrasonic detector with automatic wire retraction and payout function according to claim 1, wherein the second support member (5) comprises a second fixing seat (51), and the second fixing seat The bottom of (51) is fixedly provided with a rotating shaft (52), the rotating shaft (52) is rotatably arranged on the fixing member (3), and the second fixing seat (51) is provided with a second arc blind hole ( 511), the second circular arc blind hole (511) is matched with the pipeline of the flange (611), and the second fixing seat (51) is selectively detachable connection with the fixing member (3). 5.根据权利要求1所述的一种具备自动收放线功能的超声波检测仪,其特征在于:所述计数器(8)包括壳体(81)、转动辊(82)和编码器,所述壳体(81)的底部开设有出线口(811),所述转动辊(82)转动设置在所述壳体(81)内,所述编码器的输出端与所述转动辊(82)固定连接,所述线缆一端固定在所述绕线盘(612)上,另一端缠绕在所述转动辊(82)上,并穿过所述出线口(811)设置在所述声测管(2)内,所述出线口(811)设置在所述声测管(2)的上方。5. The ultrasonic detector with automatic wire retraction and payout function according to claim 1, characterized in that: the counter (8) comprises a casing (81), a rotating roller (82) and an encoder, the The bottom of the casing (81) is provided with a wire outlet (811), the rotating roller (82) is rotatably arranged in the casing (81), and the output end of the encoder is fixed to the rotating roller (82). One end of the cable is fixed on the reel (612), the other end is wound on the rotating roller (82), and is set on the acoustic tube (811) through the wire outlet (811). 2), the wire outlet (811) is arranged above the acoustic tube (2). 6.根据权利要求1所述的一种具备自动收放线功能的超声波检测仪,其特征在于:所述动力组件(7)为伺服电机(71)。6 . The ultrasonic detector with automatic wire retraction function according to claim 1 , wherein the power component ( 7 ) is a servo motor ( 71 ). 7 . 7.根据权利要求6所述的一种具备自动收放线功能的超声波检测仪,其特征在于:所述伺服电机(71)动力连接有动力轴(72),所述动力轴(72)通过第二联轴器(73)连接有旋转杆(74),所述旋转杆(74)键连接有第一链轮(75),所述收放线组件(6)的一端的所述法兰(611)上键连接有第二链轮(63),所述第一链轮(75)与所述第二链轮(63)之间通过链条(76)连接。7 . The ultrasonic detector with automatic wire retracting function according to claim 6 , wherein the servo motor ( 71 ) is powered with a power shaft ( 72 ), and the power shaft ( 72 ) passes through the power shaft ( 72 ). The second coupling (73) is connected with a rotating rod (74), the rotating rod (74) is keyed with a first sprocket (75), and the flange at one end of the wire take-up and pay-off assembly (6) The upper key (611) is connected with a second sprocket (63), and the first sprocket (75) and the second sprocket (63) are connected by a chain (76). 8.根据权利要求1所述的一种具备自动收放线功能的超声波检测仪,其特征在于:还包括把手(9),所述把手(9)转动设置在所述固定件(3)上,所述把手(9)上键连接有第一齿轮(91),所述收放线组件(6)的一端的所述法兰(611)上键连接有第二齿轮(64),所述第一齿轮(91)与所述第二齿轮(64)相互啮合。8. The ultrasonic detector with automatic wire retraction function according to claim 1, characterized in that it further comprises a handle (9), and the handle (9) is rotatably arranged on the fixing member (3) , a first gear (91) is keyed on the handle (9), a second gear (64) is keyed on the flange (611) at one end of the take-up and pay-out assembly (6), and the The first gear (91) meshes with the second gear (64). 9.根据权利要求1所述的一种具备自动收放线功能的超声波检测仪,其特征在于:所述固定件(3)上固定连接有声波探头套(33)。9 . The ultrasonic detector with the function of automatically retracting and releasing lines according to claim 1 , wherein an acoustic wave probe cover ( 33 ) is fixedly connected to the fixing member ( 3 ). 10 . 10.利用权利要求1所述的一种具备自动收放线功能的超声波检测仪的控制方法,其特征在于:包括以下步骤:10. Utilize the control method of a kind of ultrasonic detector with automatic retraction and release function according to claim 1, it is characterized in that: comprise the following steps: S1:放线,检测人员首先将超声波换能器的计数器(8)分别放入声测管(2)孔口,再将超声换能器信号线和超声波检测仪控制线接入主机操作屏上,操作自动放线按钮,超声波检测仪匀速的将各超声波换能器放入声测管(2),直到超声波换能器放到声测管(2)底部时,停止放线;S1: Paying off, the inspectors first put the counter (8) of the ultrasonic transducer into the orifice of the acoustic measuring tube (2), and then connect the signal line of the ultrasonic transducer and the control line of the ultrasonic detector to the operation screen of the host computer , Operate the automatic pay-off button, and the ultrasonic detector puts each ultrasonic transducer into the acoustic measuring tube (2) at a constant speed, until the ultrasonic transducer is placed at the bottom of the acoustic measuring tube (2), stop paying off; S2、参数设置:检测人员操作主机操作屏,设置相关工程信息及收放线组件(6)的转动速度;S2. Parameter setting: the inspector operates the operation screen of the main unit, and sets the relevant engineering information and the rotation speed of the take-up and pay-out assembly (6); S3、检测:检测人员操作主机操作屏,开始采集超声波换能器回波信号,同时收放线组件(6)按照设定的转动速度;S3. Detection: The inspector operates the operation screen of the host computer, starts to collect the echo signal of the ultrasonic transducer, and at the same time, the retracting and releasing line assembly (6) rotates according to the set rotation speed; S4、数据收集归类:主机操作屏自动保存检测数据并上传远程服务器,接着,检测人员将超声波换能器有序放入超声波检测仪的声波探头套(33)中,检测完毕。S4. Data collection and classification: The host operation screen automatically saves the test data and uploads it to the remote server. Then, the test personnel put the ultrasonic transducer into the sound wave probe cover (33) of the ultrasonic tester in an orderly manner, and the test is completed.
CN202111037214.2A 2021-09-06 2021-09-06 Ultrasonic detector with automatic wire winding and unwinding functions and control method Pending CN113740430A (en)

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