CN113735433B - A fusion splicing device for optical fiber manufacturing - Google Patents
A fusion splicing device for optical fiber manufacturing Download PDFInfo
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- CN113735433B CN113735433B CN202111032037.9A CN202111032037A CN113735433B CN 113735433 B CN113735433 B CN 113735433B CN 202111032037 A CN202111032037 A CN 202111032037A CN 113735433 B CN113735433 B CN 113735433B
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- 239000013307 optical fiber Substances 0.000 title claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 238000007526 fusion splicing Methods 0.000 title claims abstract 10
- 238000004804 winding Methods 0.000 claims description 20
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 5
- 229910002804 graphite Inorganic materials 0.000 claims description 5
- 239000010439 graphite Substances 0.000 claims description 5
- 230000013011 mating Effects 0.000 claims description 2
- 238000003466 welding Methods 0.000 abstract description 34
- 238000000034 method Methods 0.000 abstract description 23
- 230000004927 fusion Effects 0.000 abstract description 7
- 238000010438 heat treatment Methods 0.000 abstract description 5
- 230000001681 protective effect Effects 0.000 abstract 1
- 230000001133 acceleration Effects 0.000 description 9
- 238000000137 annealing Methods 0.000 description 5
- 238000005491 wire drawing Methods 0.000 description 5
- 238000001816 cooling Methods 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B37/00—Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
- C03B37/01—Manufacture of glass fibres or filaments
- C03B37/02—Manufacture of glass fibres or filaments by drawing or extruding, e.g. direct drawing of molten glass from nozzles; Cooling fins therefor
- C03B37/025—Manufacture of glass fibres or filaments by drawing or extruding, e.g. direct drawing of molten glass from nozzles; Cooling fins therefor from reheated softened tubes, rods, fibres or filaments, e.g. drawing fibres from preforms
- C03B37/027—Fibres composed of different sorts of glass, e.g. glass optical fibres
- C03B37/02718—Thermal treatment of the fibre during the drawing process, e.g. cooling
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B37/00—Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
- C03B37/01—Manufacture of glass fibres or filaments
- C03B37/02—Manufacture of glass fibres or filaments by drawing or extruding, e.g. direct drawing of molten glass from nozzles; Cooling fins therefor
- C03B37/025—Manufacture of glass fibres or filaments by drawing or extruding, e.g. direct drawing of molten glass from nozzles; Cooling fins therefor from reheated softened tubes, rods, fibres or filaments, e.g. drawing fibres from preforms
- C03B37/027—Fibres composed of different sorts of glass, e.g. glass optical fibres
- C03B37/02736—Means for supporting, rotating or feeding the tubes, rods, fibres or filaments to be drawn, e.g. fibre draw towers, preform alignment, butt-joining preforms or dummy parts during feeding
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B2205/00—Fibre drawing or extruding details
- C03B2205/40—Monitoring or regulating the draw tension or draw rate
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B2205/00—Fibre drawing or extruding details
- C03B2205/60—Optical fibre draw furnaces
- C03B2205/62—Heating means for drawing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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Abstract
Description
本申请是申请日为2018年08月08日,申请号为2018108952631,发明名称为“光纤的制造方法”的分案申请。This application is a divisional application with an application date of August 8, 2018, an application number of 2018108952631, and an invention title of "Method for Manufacturing Optical Fiber".
技术领域technical field
本发明涉及光纤领域,具体涉及光纤的制造方法。The invention relates to the field of optical fibers, in particular to a method for manufacturing optical fibers.
背景技术Background technique
光纤制造中,在拉丝工序前需要对预制棒进行火焰研磨操作,在对预制棒进行火焰研磨前,在预制棒的两端分别熔接一根辅助棒,然后两个卡盘分别夹持对应的辅助棒,两个卡盘以相同的速度转动时,带动预制棒和辅助棒转动,通过可移动的喷灯对预制棒进行高温灼烧,喷灯使用氢气作为燃料,能够产生2300°C左右的高温,能够清除预制棒表面的杂质和灰尘,使预制棒表面的细微裂纹愈合,增加光纤在拉丝后的强度,火焰研磨工序通过高温退火过程,减少或消除预制棒内原本分布不均匀的内应力。In optical fiber manufacturing, it is necessary to flame grind the preform before the drawing process. Before the flame grinding of the preform, an auxiliary rod is welded to each end of the preform, and then the two chucks hold the corresponding auxiliary rods respectively. When the two chucks rotate at the same speed, the preform and auxiliary rods are driven to rotate, and the preform is burned at high temperature through a movable blowtorch. The blowtorch uses hydrogen as fuel and can generate a high temperature of about 2300°C. Remove impurities and dust on the surface of the preform, heal the fine cracks on the surface of the preform, and increase the strength of the optical fiber after drawing. The flame grinding process reduces or eliminates the unevenly distributed internal stress in the preform through the high-temperature annealing process.
现有这种操作有以下缺陷:This existing operation has the following defects:
1、平直度不好的预制棒在与辅助棒熔接时,预制棒的端部会晃动,这会严重影响熔接操作。1. When the preform with poor flatness is welded with the auxiliary rod, the end of the preform will shake, which will seriously affect the welding operation.
2、熔接完成后,熔接是否合格主要靠肉眼观察,这种判断形式容易出现失误,如果判断失误,熔接不合格的预制棒在输送或进行拉丝过程中,熔接处会发生断裂,造成较大损失。2. After the welding is completed, whether the welding is qualified mainly depends on the naked eye observation. This form of judgment is prone to mistakes. If the judgment is wrong, the welding part of the unqualified preform will break during the transportation or wire drawing process, resulting in greater losses. .
发明内容Contents of the invention
本发明针对上述问题,克服至少一个不足,提出了一种光纤的制造方法。Aiming at the above problems, the present invention overcomes at least one deficiency and proposes a method for manufacturing an optical fiber.
本发明采取的技术方案如下:The technical scheme that the present invention takes is as follows:
一种光纤的制造方法,包括以下步骤:A method of manufacturing an optical fiber, comprising the steps of:
1)将一根辅助棒夹持住,使其呈竖直状态,将预制棒竖直放置,预制棒的上端与辅助棒的下端对齐;1) Clamp an auxiliary rod so that it is in a vertical state, place the preform vertically, and align the upper end of the preform with the lower end of the auxiliary rod;
2)控制火焰在预制棒与辅助棒的交界处周向往复转动,控制预制棒上升,使预制棒与辅助棒相互挤压熔接成一体;2) Control the flame to reciprocate in the circumferential direction at the junction of the preform rod and the auxiliary rod, control the rise of the preform rod, so that the preform rod and the auxiliary rod are extruded and welded into one body;
3)冷却熔接好的辅助棒和预制棒;3) Cool the welded auxiliary rod and preform;
4) 对辅助棒施加作用力,使辅助棒和预制棒以设定的加速度a运动设定距离或运动设定时间,运动结束后观察熔接处是否开裂或断裂,如果没有开裂或断裂进行下一步工序,如果开裂或断裂,判定熔接失败,将预制棒和辅助棒移至返修区;4) Apply force to the auxiliary rod to make the auxiliary rod and preform move at the set acceleration a for a set distance or for a set time. After the movement is over, observe whether the weld is cracked or broken. If there is no crack or break, proceed to the next step process, if it cracks or breaks, it is judged that the fusion has failed, and the preform and auxiliary rods are moved to the rework area;
5) 对预制棒进行高温退火处理;5) Perform high-temperature annealing treatment on the preform;
6) 将高温退火处理后的预制棒放入拉丝炉,进行拉丝操作。6) Put the high-temperature annealed preform into the wire drawing furnace for wire drawing.
本申请的方法在熔接辅助棒和预制棒时,辅助棒和预制棒不动,火焰在预制棒与辅助棒的交界处周向往复转动,这种加热方式能够熔接辅助棒和平直度不好的预制棒;相对于现有的通过人工观察是否熔接合格而言,通过对辅助棒施加作用力,使辅助棒和预制棒以设定的加速度a运动设定距离或运动设定时间,这种方式能够更为可靠的检测熔接强度。In the method of the present application, when welding the auxiliary rod and the preform rod, the auxiliary rod and the preform rod do not move, and the flame reciprocates circumferentially at the junction of the preform rod and the auxiliary rod. This heating method can weld the auxiliary rod and the poor flatness Prefabricated rod; compared with the existing manual inspection of whether the welding is qualified, by applying force to the auxiliary rod, the auxiliary rod and the preformed rod will move at a set acceleration a for a set distance or for a set time. The welding strength can be detected more reliably.
“如果开裂或断裂,判定熔接失败,将预制棒和辅助棒移至返修区”,指的是将预制棒和辅助棒移动到其他位置,工人会对熔接失败的预制棒和辅助棒进行再处理,后期可以重新进行熔接。"If it is cracked or broken, it is judged that the fusion has failed, and the preform and auxiliary rods are moved to the rework area", which means that the preform and auxiliary rods are moved to other locations, and the workers will reprocess the preform and auxiliary rods that failed to weld , and can be re-spliced later.
实际运用时,加速度a 的范围:1.5~2。In practical application, the range of acceleration a: 1.5~2.
实际运用时,运动距离可以为100mm~500mm。In actual use, the movement distance can be 100mm~500mm.
实际运用时,设定时间可以为1s~3s。In actual use, the setting time can be 1s~3s.
于本发明其中一实施例中,所述步骤1)~步骤4)通过熔接设备进行操作,所述熔接设备包括:In one embodiment of the present invention, the steps 1) to 4) are operated by welding equipment, and the welding equipment includes:
基座,包括水平设置的座体以及固定在座体上的竖板,竖板上具有第一轨道;The base includes a horizontally arranged base body and a riser fixed on the base body, and the riser has a first track;
L形架,包括与第一轨道活动配合的第一部分以及设置在第一部分上端、向外侧延伸的第二部分,所述第二部分设有用于夹持辅助棒的卡盘,所述卡盘的轴线竖直设置;The L-shaped frame includes a first part that is movably matched with the first track and a second part that is arranged on the upper end of the first part and extends outwards, the second part is provided with a chuck for clamping the auxiliary rod, and the chuck has a The axis is set vertically;
两个移动座,滑动安装在所述座体上,且两个移动座分别位于L形架的两侧;Two moving seats are slidably installed on the seat body, and the two moving seats are respectively located on both sides of the L-shaped frame;
第一驱动机构,用于驱动移动座靠近或远离所述L形架;a first driving mechanism, used to drive the moving seat to approach or move away from the L-shaped frame;
喷灯灯座,滑动安装在移动座上,喷灯灯座靠近L形架的一侧具有圆弧形凹口,喷灯灯座上安装有可绕一竖直轴线往复转动的喷灯,两个喷灯灯座相互接近时,两个圆弧形凹口相互配合用于外套在预制棒的外侧壁;The blowtorch lamp holder is slidingly installed on the moving seat. The side of the blowtorch lamp holder near the L-shaped frame has an arc-shaped notch. The blowtorch lamp holder is installed with a blowtorch that can rotate around a vertical axis. When approaching each other, the two arc-shaped notches cooperate with each other to cover the outer wall of the preform;
第二驱动机构,用于驱动喷灯灯座上下往复移动;The second driving mechanism is used to drive the lamp base of the blowtorch to reciprocate up and down;
支撑保护座,通过丝杆机构安装在第一部分,支撑保护座能够沿第一部分上下移动,支撑保护座具有外套在预制棒外侧壁上、用于限定预制棒竖直位置的限位套,还具有用于与预制棒底部配合的柔性垫;The support and protection seat is installed on the first part through the screw mechanism, and the support and protection seat can move up and down along the first part. The support and protection seat has a limit sleeve that is overlaid on the outer wall of the preform rod and used to limit the vertical position of the preform rod. It also has A flexible pad for mating with the bottom of the preform;
第三驱动机构,用于控制L形架相对第一轨道移动;The third drive mechanism is used to control the movement of the L-shaped frame relative to the first track;
锁定机构,用于锁定或解锁第一部分,当锁定第一部分时,第一部分与竖板相对固定,当解锁第一部分时,第一部分能够相对竖板上下移动。The locking mechanism is used to lock or unlock the first part. When the first part is locked, the first part is relatively fixed to the riser. When the first part is unlocked, the first part can move up and down relative to the riser.
熔接设备工作原理和过程:通过卡盘将辅助棒竖直卡住,通过支撑保护座来限位和支撑预制棒,使预制棒竖直设置,通过丝杆机构能够带动支撑保护座和预制棒上移,使预制棒的上端与辅助棒的下端对齐,然后通过第一驱动机构,使两个喷灯灯座相互靠近,两个圆弧形凹口相互配合用于外套在预制棒的外侧壁,通过第二驱动机构调节喷灯灯座的位置,使喷灯位于预制棒和辅助棒交界处,喷灯点火,通过喷灯的往复转动,能够对预制棒和辅助棒的交界处加热,使其呈熔融状态,此时通过丝杆机构带动支撑保护座和预制棒缓慢上移,最终使使预制棒与辅助棒相互挤压熔接成一体,熔接完成后,进行自然冷却。冷却完成后,测试熔接强度,具体过程如下:通过丝杆机构带动支撑保护座下移,此时支撑保护座的柔性垫不再与预制棒接触,锁定机构解锁,第三驱动机构工作,带动L形架相对第一轨道向上移动(以设定的加速度a运动设定距离或运动设定时间),移动结束后,检测熔接处是否开裂或断裂,如果没有开裂或断裂进行下一步工序,如果开裂或断裂,判定熔接失败,将预制棒和辅助棒移至返修区。The working principle and process of welding equipment: the auxiliary rod is clamped vertically by the chuck, and the preform is limited and supported by the support protection seat, so that the preform rod is set vertically, and the support protection seat and the preform rod can be driven by the screw mechanism Move the upper end of the preform rod to align with the lower end of the auxiliary rod, and then use the first driving mechanism to make the two blowtorch lamp holders close to each other, and the two arc-shaped notches cooperate with each other to cover the outer wall of the preform rod. The second driving mechanism adjusts the position of the blowtorch lamp holder so that the blowtorch is located at the junction of the preform rod and the auxiliary rod, the blowtorch is ignited, and through the reciprocating rotation of the blowtorch, the junction of the preform rod and the auxiliary rod can be heated to make it in a molten state. During this process, the screw mechanism drives the supporting protection seat and the preform rod to slowly move up, and finally the preform rod and the auxiliary rod are extruded and welded into one body. After the welding is completed, natural cooling is carried out. After the cooling is completed, test the welding strength. The specific process is as follows: drive the support and protection seat to move down through the screw mechanism. At this time, the flexible pad of the support and protection seat is no longer in contact with the preform. The frame moves upwards relative to the first rail (moving with the set acceleration a to set the distance or the set time of movement), after the movement is over, check whether the weld is cracked or broken, if there is no crack or break, proceed to the next process, if cracked or broken, it is determined that the fusion has failed, and the preform and auxiliary rods are moved to the rework area.
支撑保护座虽然不再支撑预制棒的重量,但在L形架移动时,支撑保护座会同步移动。这样设置,使得即便熔接强度不够,在做加速移动时熔接处断裂,预制棒也不会掉落损坏,预制棒会掉入支撑保护座,预制棒的底部与柔性垫接触。Although the support and protection seat no longer supports the weight of the preform, when the L-shaped frame moves, the support and protection seat can move synchronously. Such arrangement makes the preform rod not drop and damage even if the welding strength is insufficient and the weld part breaks during accelerated movement, the preform rod will fall into the support protection seat, and the bottom of the preform rod contacts the flexible pad.
实际运用时,第一轨道可以为燕尾槽,第一部分可以设置与燕尾槽适配的滑块。In practical application, the first track may be a dovetail groove, and the first part may be provided with a slider adapted to the dovetail groove.
实际运用时,为了适配预制棒,优选的,柔性垫的上部具有内凹的锥状结构。In practice, in order to fit the preform rod, preferably, the upper part of the flexible pad has a concave cone-shaped structure.
于本发明其中一实施例中,所述喷灯灯座包括:In one embodiment of the present invention, the burner lamp holder includes:
灯座本体,灯座本体的上表面邻近圆弧形凹口的部分具有两个间隔分布的圆弧形凹槽,且邻近圆弧形凹口的为第一弧形凹槽,远离圆弧形凹口的为第二弧形凹槽,两个圆弧形凹槽的侧壁的轴线相重合,所述第一弧形凹槽内侧壁设有齿条;The lamp holder body, the part of the upper surface of the lamp holder body adjacent to the arc-shaped notch has two arc-shaped grooves distributed at intervals, and the one adjacent to the arc-shaped notch is the first arc-shaped groove, which is far away from the arc-shaped groove. The notch is a second arc-shaped groove, the axes of the side walls of the two arc-shaped grooves coincide, and the inner wall of the first arc-shaped groove is provided with a rack;
喷灯架,固定安装有第一电机,所述第一电机的输出轴通过齿轮与所述齿条配合,所述喷灯安装在喷灯架上;The torch frame is fixedly equipped with a first motor, the output shaft of the first motor cooperates with the rack through a gear, and the torch is installed on the torch frame;
限位杆,一端与喷灯架相对固定,另一端伸入所述第二弧形凹槽内。One end of the limit rod is relatively fixed to the torch holder, and the other end extends into the second arc-shaped groove.
各灯座本体的圆弧形凹槽的圆弧状侧壁有四个,四个圆弧状侧壁的轴线均重合;侧壁的轴线指的是,侧壁上各点的位置与一直线的距离均相等,这条直线就是侧壁的轴线。喷灯灯座的这种结构形式使得喷灯架能够沿着第一弧形凹槽做往复运动,从而带动喷灯沿预制棒周向往复运动,两个喷灯灯座相互配合,能够实现预制棒周向上的高温熔接操作。There are four arc-shaped side walls in the arc-shaped groove of each lamp holder body, and the axes of the four arc-shaped side walls coincide; the axis of the side walls refers to the position of each point on the side wall and a straight line The distances are equal, this straight line is the axis of the side wall. The structure of the blowtorch holder enables the blowtorch holder to reciprocate along the first arc-shaped groove, thereby driving the blowtorch to reciprocate along the circumferential direction of the preform rod. The two blowtorch lamp holders cooperate with each other to realize the preform circumferential direction. High temperature welding operation.
实际运用时,在熔接结束且测试强度合格后,通过第二驱动机构的驱动,喷灯可以沿着预制棒轴线移动,同时能够绕预制棒轴线转动,即本申请的熔接设备可以对预制棒进行高温退火处理。In actual use, after the welding is completed and the strength of the test is qualified, the blowtorch can move along the axis of the preform and rotate around the axis of the preform through the drive of the second driving mechanism, that is, the welding equipment of the present application can perform high-temperature heating on the preform. Annealing treatment.
于本发明其中一实施例中,所述第一驱动机构为气缸、油缸或者直线电机,所述第二驱动机构为气缸、油缸或者直线电机。In one embodiment of the present invention, the first driving mechanism is an air cylinder, an oil cylinder or a linear motor, and the second driving mechanism is an air cylinder, an oil cylinder or a linear motor.
于本发明其中一实施例中,第三驱动机构包括:In one embodiment of the present invention, the third driving mechanism includes:
转动安装在竖板上端的导向轮;Turn the guide wheel installed on the top of the riser;
设置在竖板下部的收卷轮,收卷轮和L形架分别位于竖板的两侧;The winding wheel is arranged at the lower part of the vertical plate, and the winding wheel and the L-shaped frame are respectively located on both sides of the vertical plate;
收卷电机,用于驱动所述收卷轮转动;A winding motor, used to drive the winding wheel to rotate;
拉索,一端与收卷轮固定,另一端绕过所述导向轮后与L形架的第二部分固定。One end of the drag cable is fixed with the winding wheel, and the other end is fixed with the second part of the L-shaped frame after walking around the guide wheel.
通过收卷电机的驱动,能够将拉索收卷在收卷轮,此时L形架能够被拉动,做加速运动。Driven by the winding motor, the dragline can be wound up on the winding wheel, and at this moment, the L-shaped frame can be pulled for accelerated motion.
于本发明其中一实施例中,所述第一部分具有限位台阶,所述竖板固定有限位板,所述限位板用于与限位台阶配合,限定L形架的最低位置。In one embodiment of the present invention, the first part has a limiting step, the vertical plate is fixed to a limiting plate, and the limiting plate is used to cooperate with the limiting step to limit the lowest position of the L-shaped frame.
设置限位台阶和限位板能够方便L形架的定位。Setting the limit step and the limit plate can facilitate the positioning of the L-shaped frame.
于本发明其中一实施例中,锁定机构包括:In one embodiment of the present invention, the locking mechanism includes:
多个定位孔,上下间隔设置在第一部分的侧壁上;A plurality of positioning holes are arranged at intervals up and down on the side wall of the first part;
固定板,固定在竖板上且位于第一部分的一侧,固定板上设置有通孔;The fixing plate is fixed on the vertical plate and is located on one side of the first part, and a through hole is arranged on the fixing plate;
定位销,活动穿设在所述通孔上,定位销的第一端用于穿入对应的定位孔使竖板和第一部分相对固定住;The positioning pin is movable through the through hole, and the first end of the positioning pin is used to penetrate into the corresponding positioning hole so that the riser and the first part are relatively fixed;
控制气缸,安装在竖板上,控制气缸的活塞杆端部与定位销的第二端固定,控制气缸用于控制定位销往复移动。The control cylinder is installed on the riser, the piston rod end of the control cylinder is fixed to the second end of the positioning pin, and the control cylinder is used to control the reciprocating movement of the positioning pin.
通过控制气缸能够将L形架锁紧或解锁。The L-shaped frame can be locked or unlocked by controlling the cylinder.
于本发明其中一实施例中,所述丝杆机构包括:In one embodiment of the present invention, the screw mechanism includes:
竖直设置的丝杆,转动安装在第一部分;The vertical screw rod is installed in the first part by rotation;
第二轨道,固定在第一部分;The second track, fixed to the first part;
螺母块,外套在丝杆上,与丝杆螺纹配合,螺母块的外侧壁与所述第一轨道滑动配合,所述支撑保护座固定在螺母块上;The nut block is overlaid on the screw rod and threaded with the screw rod, the outer wall of the nut block is slidably matched with the first track, and the support and protection seat is fixed on the nut block;
第二电机,用于驱动所述丝杆转动。The second motor is used to drive the screw to rotate.
通过第二电机的驱动,丝杆转动,能够带动螺母块和支撑保护座上下移动。Driven by the second motor, the screw mandrel rotates, which can drive the nut block and the support protection seat to move up and down.
于本发明其中一实施例中,所述第二轨道为梯形块,所述螺母块具有与梯形块配合的梯形槽。In one embodiment of the present invention, the second track is a trapezoidal block, and the nut block has a trapezoidal groove matching the trapezoidal block.
于本发明其中一实施例中,所述圆弧形凹口侧壁具有石墨层。设置石墨层不会污染预制棒的表面。In one embodiment of the present invention, the sidewall of the arc-shaped recess has a graphite layer. The graphite layer is provided without contaminating the surface of the preform.
本发明的有益效果是:本申请的方法在熔接辅助棒和预制棒时,辅助棒和预制棒不动,火焰在预制棒与辅助棒的交界处周向往复转动,这种加热方式能够熔接辅助棒和平直度不好的预制棒;相对于现有的通过人工观察是否熔接合格而言,通过对辅助棒施加作用力,使辅助棒和预制棒以设定的加速度a运动设定距离或运动设定时间,这种方式能够更为可靠的检测熔接强度。The beneficial effects of the present invention are: when the method of the present application welds the auxiliary rod and the preform rod, the auxiliary rod and the preform rod do not move, and the flame reciprocates circumferentially at the junction of the preform rod and the auxiliary rod. This heating method can weld the auxiliary rod. Rods and preforms with poor straightness; compared with the existing manual inspection of whether the welding is qualified, by applying force to the auxiliary rods, the auxiliary rods and preforms can be moved at a set acceleration a for a set distance or motion Set the time, this way can detect the welding strength more reliably.
附图说明:Description of drawings:
图1是本发明光纤的制造方法的流程图;Fig. 1 is the flowchart of the manufacturing method of optical fiber of the present invention;
图2熔接设备的结构示意图;The schematic diagram of the structure of the welding equipment in Fig. 2;
图3是熔接设备另一角度的示意图;Fig. 3 is a schematic diagram of another angle of the welding equipment;
图4是图2中A处的放大图。Fig. 4 is an enlarged view at A in Fig. 2 .
图中各附图标记为:Each reference mark in the figure is:
1、基座;2、座体;3、竖板;4、L形架;5、第一部分;6、第二部分;7、卡盘;8、辅助棒;9、预制棒;10、移动座;11、第一驱动机构;12、喷灯灯座;13、圆弧形凹口;14、第二驱动机构;15、喷灯;16、支撑保护座;17、限位套;18、柔性垫;19、灯座本体;20、第一弧形凹槽;21、第二弧形凹槽;22、喷灯架;23、限位杆;24、导向轮;25、收卷轮;26、收卷电机;27、拉索;28、限位台阶;29、限位板;30、定位孔;31、固定板;32、定位销;33、控制气缸;34、丝杆;35、第二轨道;36、螺母块;37、第二电机。1. Base; 2. Base body; 3. Riser; 4. L-shaped frame; 5. First part; 6. Second part; 7. Chuck; 8. Auxiliary rod; 9. Prefabricated rod; 10. Moving 11, the first drive mechanism; 12, blowtorch lamp holder; 13, arc-shaped notch; 14, the second drive mechanism; 15, blowtorch; 16, support protection seat; 17, limit sleeve; 18, flexible pad ; 19, the lamp holder body; 20, the first arc groove; 21, the second arc groove; 22, the torch holder; 23, the limit rod; 24, the guide wheel; 25, the winding wheel; 26, the receipt Roller motor; 27, cable; 28, limit step; 29, limit plate; 30, positioning hole; 31, fixed plate; 32, positioning pin; 33, control cylinder; 34, screw mandrel; 35, second track ; 36, the nut block; 37, the second motor.
具体实施方式:Detailed ways:
下面结合各附图,对本发明做详细描述。Below in conjunction with each accompanying drawing, the present invention is described in detail.
如图1所示,一种光纤的制造方法,包括以下步骤:As shown in Figure 1, a kind of manufacturing method of optical fiber comprises the following steps:
1)将一根辅助棒夹持住,使其呈竖直状态,将预制棒竖直放置,预制棒的上端与辅助棒的下端对齐;1) Clamp an auxiliary rod so that it is in a vertical state, place the preform vertically, and align the upper end of the preform with the lower end of the auxiliary rod;
2)控制火焰在预制棒与辅助棒的交界处周向往复转动,控制预制棒上升,使预制棒与辅助棒相互挤压熔接成一体;2) Control the flame to reciprocate in the circumferential direction at the junction of the preform rod and the auxiliary rod, control the rise of the preform rod, so that the preform rod and the auxiliary rod are extruded and welded into one body;
3)冷却熔接好的辅助棒和预制棒;3) Cool the welded auxiliary rod and preform;
4) 对辅助棒施加作用力,使辅助棒和预制棒以设定的加速度a运动设定距离或运动设定时间,运动结束后观察熔接处是否开裂或断裂,如果没有开裂或断裂进行下一步工序,如果开裂或断裂,判定熔接失败,将预制棒和辅助棒移至返修区;4) Apply force to the auxiliary rod to make the auxiliary rod and preform move at the set acceleration a for a set distance or for a set time. After the movement is over, observe whether the weld is cracked or broken. If there is no crack or break, proceed to the next step process, if it cracks or breaks, it is judged that the fusion has failed, and the preform and auxiliary rods are moved to the rework area;
5) 对预制棒进行高温退火处理;5) Perform high-temperature annealing treatment on the preform;
6) 将高温退火处理后的预制棒放入拉丝炉,进行拉丝操作。6) Put the high-temperature annealed preform into the wire drawing furnace for wire drawing.
本申请的方法在熔接辅助棒和预制棒时,辅助棒和预制棒不动,火焰在预制棒与辅助棒的交界处周向往复转动,这种加热方式能够熔接辅助棒和平直度不好的预制棒;相对于现有的通过人工观察是否熔接合格而言,通过对辅助棒施加作用力,使辅助棒和预制棒以设定的加速度a运动设定距离或运动设定时间,这种方式能够更为可靠的检测熔接强度。In the method of the present application, when welding the auxiliary rod and the preform rod, the auxiliary rod and the preform rod do not move, and the flame reciprocates circumferentially at the junction of the preform rod and the auxiliary rod. This heating method can weld the auxiliary rod and the poor flatness Prefabricated rod; compared with the existing manual inspection of whether the welding is qualified, by applying force to the auxiliary rod, the auxiliary rod and the preformed rod will move at a set acceleration a for a set distance or for a set time. The welding strength can be detected more reliably.
“如果开裂或断裂,判定熔接失败,将预制棒和辅助棒移至返修区”,指的是将预制棒和辅助棒移动到其他位置,工人会对熔接失败的预制棒和辅助棒进行再处理,后期可以重新进行熔接。"If it is cracked or broken, it is judged that the fusion has failed, and the preform and auxiliary rods are moved to the rework area", which means that the preform and auxiliary rods are moved to other locations, and the workers will reprocess the preform and auxiliary rods that failed to weld , and can be re-spliced later.
实际运用时,加速度a 的范围:1.5~2。In practical application, the range of acceleration a: 1.5~2.
实际运用时,运动距离可以为100mm~500mm。In actual use, the movement distance can be 100mm~500mm.
实际运用时,设定时间可以为1s~3s。In actual use, the setting time can be 1s~3s.
如图2、3和4所示,于本实施例中,步骤1)~步骤4)通过熔接设备进行操作,熔接设备包括:As shown in Figures 2, 3 and 4, in this embodiment, steps 1) to 4) are operated through welding equipment, and the welding equipment includes:
基座1,包括水平设置的座体2以及固定在座体2上的竖板3,竖板3上具有第一轨道(图中未示出);The base 1 includes a horizontally arranged
L形架4,包括与第一轨道活动配合的第一部分5以及设置在第一部分5上端、向外侧延伸的第二部分6,第二部分6设有用于夹持辅助棒8的卡盘7,卡盘7的轴线竖直设置;The L-shaped
两个移动座10,滑动安装在座体2上,且两个移动座10分别位于L形架4的两侧;Two moving
第一驱动机构11,用于驱动移动座10靠近或远离L形架4;The
喷灯灯座12,滑动安装在移动座10上,喷灯灯座12靠近L形架4的一侧具有圆弧形凹口13,喷灯灯座12上安装有可绕一竖直轴线往复转动的喷灯15,两个喷灯灯座12相互接近时,两个圆弧形凹口13相互配合用于外套在预制棒9的外侧壁;
第二驱动机构14,用于驱动喷灯灯座12上下往复移动;The
支撑保护座16,通过丝杆34机构安装在第一部分5,支撑保护座16能够沿第一部分5上下移动,支撑保护座16具有外套在预制棒9外侧壁上、用于限定预制棒9竖直位置的限位套17,还具有用于与预制棒9底部配合的柔性垫18;The support and
第三驱动机构,用于控制L形架4相对第一轨道移动;The third driving mechanism is used to control the movement of the L-shaped
锁定机构,用于锁定或解锁第一部分5,当锁定第一部分5时,第一部分5与竖板3相对固定,当解锁第一部分5时,第一部分5能够相对竖板3上下移动。The locking mechanism is used to lock or unlock the
熔接设备工作原理和过程:通过卡盘7将辅助棒8竖直卡住,通过支撑保护座16来限位和支撑预制棒9,使预制棒9竖直设置,通过丝杆34机构能够带动支撑保护座16和预制棒9上移,使预制棒9的上端与辅助棒8的下端对齐,然后通过第一驱动机构11,使两个喷灯灯座12相互靠近,两个圆弧形凹口13相互配合用于外套在预制棒9的外侧壁,通过第二驱动机构14调节喷灯灯座12的位置,使喷灯15位于预制棒9和辅助棒8交界处,喷灯15点火,通过喷灯15的往复转动,能够对预制棒9和辅助棒8的交界处加热,使其呈熔融状态,此时通过丝杆34机构带动支撑保护座16和预制棒9缓慢上移,最终使使预制棒9与辅助棒8相互挤压熔接成一体,熔接完成后,进行自然冷却。冷却完成后,测试熔接强度,具体过程如下:通过丝杆34机构带动支撑保护座16下移,此时支撑保护座16的柔性垫18不再与预制棒9接触,锁定机构解锁,第三驱动机构工作,带动L形架4相对第一轨道向上移动(以设定的加速度a运动设定距离或运动设定时间),移动结束后,检测熔接处是否开裂或断裂,如果没有开裂或断裂进行下一步工序,如果开裂或断裂,判定熔接失败,将预制棒9和辅助棒8移至返修区。The working principle and process of the welding equipment: the
支撑保护座16虽然不再支撑预制棒9的重量,但在L形架4移动时,支撑保护座16会同步移动。这样设置,使得即便熔接强度不够,在做加速移动时熔接处断裂,预制棒9也不会掉落损坏,预制棒9会掉入支撑保护座16,预制棒9的底部与柔性垫18接触。Although the support and
实际运用时,第一轨道可以为燕尾槽,第一部分5可以设置与燕尾槽适配的滑块。In practical application, the first track may be a dovetail groove, and the
实际运用时,为了适配预制棒9的底部,优选的,柔性垫18的上部具有内凹的锥状结构。In practice, in order to fit the bottom of the
如图2和4所示,于本实施例中,喷灯灯座12包括:As shown in Figures 2 and 4, in this embodiment, the
灯座本体19,灯座本体19的上表面邻近圆弧形凹口13的部分具有两个间隔分布的圆弧形凹槽,且邻近圆弧形凹口13的为第一弧形凹槽20,远离圆弧形凹口13的为第二弧形凹槽21,两个圆弧形凹槽的侧壁的轴线相重合,第一弧形凹槽20内侧壁设有齿条(图中省略未画出);The
喷灯架22,固定安装有第一电机(图中未画出),第一电机的输出轴通过齿轮与齿条配合,喷灯15安装在喷灯架22上;The
限位杆23,一端与喷灯架22相对固定,另一端伸入第二弧形凹槽21内。One end of the limiting
各灯座本体19的圆弧形凹槽的圆弧状侧壁有四个,四个圆弧状侧壁的轴线均重合;侧壁的轴线指的是,侧壁上各点的位置与一直线的距离均相等,这条直线就是侧壁的轴线。喷灯灯座12的这种结构形式使得喷灯架22能够沿着第一弧形凹槽20做往复运动,从而带动喷灯15沿预制棒9周向往复运动,两个喷灯灯座12相互配合,能够实现预制棒9周向上的高温熔接操作。There are four arc-shaped side walls of the arc-shaped grooves of each
实际运用时,在熔接结束且测试强度合格后,通过第二驱动机构14的驱动,喷灯15可以沿着预制棒9轴线移动,同时能够绕预制棒9轴线转动,即本申请的熔接设备可以对预制棒9进行高温退火处理。In actual use, after the welding is completed and the test strength is qualified, the
于本实施例中,第一驱动机构11为气缸、油缸或者直线电机,第二驱动机构14为气缸、油缸或者直线电机。In this embodiment, the
如图2和3所示,于本实施例中,第三驱动机构包括:As shown in Figures 2 and 3, in this embodiment, the third drive mechanism includes:
转动安装在竖板3上端的导向轮24;Rotate the
设置在竖板3下部的收卷轮25,收卷轮25和L形架4分别位于竖板3的两侧;The winding
收卷电机26,用于驱动收卷轮25转动;Winding
拉索27,一端与收卷轮25固定,另一端绕过导向轮24后与L形架4的第二部分6固定。
通过收卷电机26的驱动,能够将拉索27收卷在收卷轮25,此时L形架4能够被拉动,做加速运动。Driven by the winding
如图2所示,于本实施例中,第一部分5具有限位台阶28,竖板3固定有限位板29,限位板用于与限位台阶28配合,限定L形架4的最低位置。设置限位台阶28和限位板29能够方便L形架4的定位。As shown in Figure 2, in this embodiment, the
如图2所示,于本实施例中,锁定机构包括:As shown in Figure 2, in this embodiment, the locking mechanism includes:
多个定位孔30,上下间隔设置在第一部分5的侧壁上;A plurality of positioning holes 30 are arranged at intervals up and down on the side wall of the
固定板31,固定在竖板3上且位于第一部分5的一侧,固定板31上设置有通孔(图中未标出);The fixing plate 31 is fixed on the
定位销32,活动穿设在通孔上,定位销32的第一端用于穿入对应的定位孔30使竖板3和第一部分5相对固定住;The positioning pin 32 is movable through the through hole, and the first end of the positioning pin 32 is used to penetrate into the
控制气缸33,安装在竖板3上,控制气缸33的活塞杆端部与定位销32的第二端固定,控制气缸33用于控制定位销32往复移动。The
通过控制气缸33能够将L形架4锁紧或解锁。The L-shaped
如图2所示,于本实施例中,丝杆34机构包括:As shown in Figure 2, in the present embodiment, the
竖直设置的丝杆34,转动安装在第一部分5;The
第二轨道35,固定在第一部分5;the
螺母块36,外套在丝杆34上,与丝杆34螺纹配合,螺母块36的外侧壁与第一轨道滑动配合,支撑保护座16固定在螺母块36上;The
第二电机37,用于驱动丝杆34转动。The
通过第二电机37的驱动,丝杆34转动,能够带动螺母块36和支撑保护座16上下移动。Driven by the
于本实施例中,第二轨道35为梯形块,螺母块36具有与梯形块配合的梯形槽。In this embodiment, the
实际运用时,圆弧形凹口13侧壁具有石墨层(图中未画出)。设置石墨层不会污染预制棒9的表面。In actual use, the sidewall of the arc-shaped
以上所述仅为本发明的优选实施例,并非因此即限制本发明的专利保护范围,凡是运用本发明说明书及附图内容所作的等效结构变换,直接或间接运用在其他相关的技术领域,均同理包括在本发明的保护范围内。The above is only a preferred embodiment of the present invention, and does not limit the scope of patent protection of the present invention. Any equivalent structural transformation made by using the description of the present invention and the contents of the accompanying drawings is directly or indirectly used in other related technical fields. All are equally included in the scope of protection of the present invention.
Claims (8)
Priority Applications (1)
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CN202111032037.9A CN113735433B (en) | 2018-08-08 | 2018-08-08 | A fusion splicing device for optical fiber manufacturing |
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CN113636746B (en) * | 2019-07-15 | 2023-05-09 | 富通集团(嘉善)通信技术有限公司 | Fusion welding equipment for optical fiber perform |
CN112479584B (en) * | 2020-11-30 | 2022-07-15 | 浙江富通光纤技术有限公司 | Method for manufacturing optical fiber |
CN114163119B (en) * | 2021-12-10 | 2024-05-17 | 华能(泰安)光电科技有限公司 | Suspension device for optical fiber preform |
CN116425410A (en) * | 2023-05-31 | 2023-07-14 | 徐州恒邦电气有限公司 | An optical fiber drawing tower clamping device |
CN118812147B (en) * | 2024-09-18 | 2024-11-29 | 江苏斯德雷特光纤科技有限公司 | An insensitive optical fiber production annealing device and method |
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