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CN113722831B - Beam bending energy absorption analysis method for multi-cell thin wall of two-end fixedly supported Z-direction rib plate - Google Patents

Beam bending energy absorption analysis method for multi-cell thin wall of two-end fixedly supported Z-direction rib plate Download PDF

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CN113722831B
CN113722831B CN202111037185.XA CN202111037185A CN113722831B CN 113722831 B CN113722831 B CN 113722831B CN 202111037185 A CN202111037185 A CN 202111037185A CN 113722831 B CN113722831 B CN 113722831B
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张君媛
谢坚
郑丹枫
陆炳全
张天麒
余雪婷
车文传
邸春赫
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Abstract

本发明公开了一种两端固支Z向肋板多胞薄壁的梁弯曲吸能分析方法,包括如下步骤:步骤一、以锤头在两端固支Z向肋板多胞薄壁梁的中间进行加载且所述多胞薄壁梁的截面在弯矩和轴力的共同作用下进入完全塑性状态时,获得两个阶段的屈服准则;步骤二、简化所述多胞薄壁梁的变形和受力,获得塑性铰处的轴力和截面形心轴线的位移间的关系;步骤三、根据所述屈服准则、平衡方程及塑性铰处的轴力和截面形心轴线的位移间的关系获得薄壁梁可承受的外力与之间的关系。本发明具有提高计算多胞薄壁梁弯曲吸能特性的准确性、缩短开发周期和降低设计成本的特点。

The invention discloses a bending energy absorption analysis method for a multi-cell thin-walled beam with Z-direction ribs supported at both ends. When loading is performed and the cross section of the multicellular thin-walled beam enters a completely plastic state under the joint action of bending moment and axial force, the two-stage yield criterion is obtained; Step 2: Simplify the deformation and stress of the multicellular thin-walled beam, and obtain The relationship between the axial force at the plastic hinge and the displacement of the section centroid axis; Step 3: Obtain the bearable load of the thin-walled beam based on the yield criterion, the equilibrium equation and the relationship between the axial force at the plastic hinge and the displacement of the section centroid axis The relationship between external forces and. The invention has the characteristics of improving the accuracy of calculating the bending energy absorption characteristics of multi-cell thin-walled beams, shortening the development cycle and reducing design costs.

Description

一种两端固支Z向肋板多胞薄壁的梁弯曲吸能分析方法A bending energy absorption analysis method for multi-cell thin-walled beams with Z-direction ribs fixed at both ends

技术领域Technical field

本发明涉及汽车被动安全性研究技术领域,更具体的是,本发明涉及一种两端固支Z向肋板多胞薄壁的梁弯曲吸能分析方法。The present invention relates to the technical field of automobile passive safety research. More specifically, the present invention relates to a bending energy absorption analysis method of a multi-cell thin-walled beam with Z-direction ribs fixed at both ends.

背景技术Background technique

薄壁梁结构作为常见的承载和吸能部件在汽车、船舶、航空和航天等领域被广泛应用。车身上的薄壁梁结构在碰撞过程中常常受到横向载荷的作用而发生弯曲变形,如侧面碰撞事故中的B柱、正面柱碰工况中的保险杠横梁等,薄壁梁结构在发生弯曲变形时的能量吸收效果受到研究人员的广泛关注。Thin-walled beam structures are widely used as common load-bearing and energy-absorbing components in automobiles, ships, aviation and aerospace. The thin-walled beam structure on the car body is often subjected to lateral loads during collisions and undergoes bending deformation, such as the B-pillar in side collision accidents, the bumper beam in frontal pillar collision conditions, etc. The energy of the thin-walled beam structure when bending deformation occurs The absorption effect has received widespread attention from researchers.

目前对于薄壁梁的抗撞性设计主要研究方法是采用实验和有限元分析相结合,通过利用大变形非线性有限元软件对薄壁梁结构进行仿真计算及结构优化设计,再利用实验对设计优化的结果进行验证,但对于概念设计阶段时期,各结构设计方案频繁变更,使用有限元分析方法需要频繁更改有限元模型,消耗大量人力和时间。At present, the main research method for the anti-collision design of thin-walled beams is to use a combination of experiments and finite element analysis. By using large deformation nonlinear finite element software to simulate and optimize the thin-walled beam structure, experiments are then used to analyze the design optimization results. Verification, but during the conceptual design stage, each structural design plan changes frequently, and using the finite element analysis method requires frequent changes to the finite element model, which consumes a lot of manpower and time.

随着人们的安全意识的不断加深和安全法规的不断强化,如何提升汽车的抗撞性能成为重要的研究课题。多胞薄壁梁相比矩形薄壁梁具有更出色的能量吸收效果,被用于车身结构中的保险杠横梁和B柱等典型薄壁梁安全构件,以提升车身结果的抗撞性。With the continuous deepening of people's safety awareness and the continuous strengthening of safety regulations, how to improve the anti-collision performance of automobiles has become an important research topic. Polycellular thin-walled beams have better energy absorption effects than rectangular thin-walled beams, and are used in typical thin-walled beam safety components such as bumper beams and B-pillars in the body structure to improve the crash resistance of the body.

当前对于多胞薄壁梁在弯曲变形时的能量吸收机制的理论研究,主要集中于多胞薄壁梁在纯弯工况或两端受到简单支撑的三点弯工况下的能量吸收效果。由于车身上的B柱或保险杠横梁等构件两端与车身上其他部件相连接,在弯曲变形时将受到轴力的影响。轴力和弯矩共同作用于多胞薄壁梁的两端固支工况下,多胞薄壁梁的弯曲吸能行为更加复杂。同时经有限元计算和实验研究可知,在两端固支工况下,肋板沿Z方向的多胞薄壁梁比肋板沿Y方向的多胞薄壁梁能够吸收更多能量。因此,可以在肋板沿Z方向的多胞薄壁梁在两端固支下发生横向弯曲变形时的能量吸收进行研究。Current theoretical research on the energy absorption mechanism of multicellular thin-walled beams during bending deformation mainly focuses on the energy absorption effect of multicellular thin-walled beams under pure bending conditions or three-point bending conditions with simple supports at both ends. Since both ends of components such as B-pillars or bumper beams on the vehicle body are connected to other components on the vehicle body, they will be affected by axial force when bending and deforming. When the axial force and bending moment jointly act on the two ends of the multicellular thin-walled beam, the bending energy absorption behavior of the multicellular thin-walled beam is more complicated. At the same time, finite element calculations and experimental studies show that under the conditions of fixed support at both ends, multi-cell thin-walled beams with ribs along the Z direction can absorb more energy than multi-cell thin-walled beams with ribs along the Y direction. Therefore, the energy absorption when the multi-cell thin-walled beam with ribs along the Z direction undergoes transverse bending deformation under fixed support at both ends can be studied.

发明内容Contents of the invention

本发明的目的是设计开发了一种两端固支Z向肋板多胞薄壁的梁弯曲吸能分析方法,建立了肋板沿Z方向的多胞薄壁梁在弯矩和轴力共同作用下发生横向弯曲变形时的能量吸收模型,并结合薄壁梁的多种参数,能够准确预测两端固支Z向肋板多胞薄壁的梁弯曲吸能特性。The purpose of this invention is to design and develop a bending energy absorption analysis method for multi-cell thin-walled beams with Z-direction ribs fixed at both ends, and to establish the multi-cell thin-walled beam with ribs along the Z-direction under the combined action of bending moment and axial force. The energy absorption model when transverse bending deformation occurs, combined with various parameters of thin-walled beams, can accurately predict the bending energy absorption characteristics of multi-cell thin-walled beams with Z-direction ribs fixed at both ends.

本发明提供的技术方案为:The technical solution provided by the invention is:

一种两端固支Z向肋板多胞薄壁的梁弯曲吸能分析方法,包括如下步骤:A bending energy absorption analysis method for multi-cell thin-walled beams with Z-direction ribs fixed at both ends, including the following steps:

步骤一、以锤头在两端固支Z向肋板多胞薄壁梁的中间进行加载且所述多胞薄壁梁的截面在弯矩和轴力的共同作用下进入完全塑性状态时,获得多胞薄壁梁的截面的屈服准则:Step 1: Use a hammer head to load the middle of the multi-cellular thin-walled beam with Z-direction ribs fixed at both ends, and when the cross-section of the multi-cellular thin-walled beam enters a completely plastic state under the combined action of bending moment and axial force, a multi-cellular thin-walled beam is obtained. The yield criterion of the section:

时,所述多胞薄壁梁的截面的屈服准则满足:when When , the yield criterion of the cross-section of the multicellular thin-walled beam satisfies:

时,所述多胞薄壁梁的截面的屈服准则满足:when When , the yield criterion of the cross-section of the multicellular thin-walled beam satisfies:

式中,a表示第一系数,H表示截面的高度,表示截面的中性轴与截面的形心轴间的距离,t表示多胞薄壁梁的壁厚,α1表示第二系数,M表示截面弯矩,M0表示截面的塑性极限弯矩,N表示截面轴力,N0表示截面的塑性极限轴力,α2表示第三系数;In the formula, a represents the first coefficient, H represents the height of the section, represents the distance between the neutral axis of the section and the centroidal axis of the section, t represents the wall thickness of the multicellular thin-walled beam, α 1 represents the second coefficient, M represents the section bending moment, M 0 represents the plastic limit bending moment of the section, and N represents Section axial force, N 0 represents the plastic limit axial force of the section, α 2 represents the third coefficient;

步骤二、简化所述多胞薄壁梁的变形和受力,获得塑性铰处的轴力和截面形心轴线的位移间的关系:Step 2: Simplify the deformation and stress of the polycellular thin-walled beam and obtain the relationship between the axial force at the plastic hinge and the displacement of the section centroid axis:

式中,w表示截面形心轴线的位移,B表示截面的宽度,n表示薄壁梁中沿Z向的肋板数量;In the formula, w represents the displacement of the section centroid axis, B represents the width of the section, and n represents the number of ribs along the Z direction in the thin-walled beam;

步骤三、根据所述屈服准则、平衡方程及塑性铰处的轴力和截面形心轴线的位移间的关系获得薄壁梁可承受的外力与锤头位移之间的关系:Step 3: Obtain the relationship between the external force that the thin-walled beam can withstand and the displacement of the hammer head based on the yield criterion, the equilibrium equation, and the relationship between the axial force at the plastic hinge and the displacement of the section centroid axis:

式中,P表示锤头的作用力,L表示薄壁梁的长度,wp表示锤头位移,k表示第四系数。In the formula, P represents the force of the hammer head, L represents the length of the thin-walled beam, w p represents the displacement of the hammer head, and k represents the fourth coefficient.

优选的是,所述截面的塑性极限弯矩满足:Preferably, the plastic limit bending moment of the section satisfies:

式中,σ0表示薄壁梁的流动应力。In the formula, σ 0 represents the flow stress of the thin-walled beam.

优选的是,所述截面的塑性极限轴力满足:Preferably, the plastic limit axial force of the section satisfies:

N0=σ0t[2B+(2+n)(H-2t)];N 00 t[2B+(2+n)(H-2t)];

式中,N0表示截面的塑性极限轴力。In the formula, N 0 represents the plastic limit axial force of the section.

优选的是,所述薄壁梁的流动应力满足:Preferably, the flow stress of the thin-walled beam satisfies:

式中,σy表示薄壁梁的屈服应力,σu表示薄壁梁的极限应力。In the formula, σ y represents the yield stress of the thin-walled beam, and σ u represents the ultimate stress of the thin-walled beam.

优选的是,所述截面弯矩满足:Preferably, the cross-sectional bending moment satisfies:

优选的是,所述截面轴力满足:Preferably, the cross-sectional axial force satisfies:

N=(2+n)aHtσ0N=(2+n)aHtσ 0 .

优选的是,根据所述屈服准则和正交法则获得广义应变率:Preferably, the generalized strain rate is obtained according to the yield criterion and the orthogonal law:

时,所述广义应变率满足:when When , the generalized strain rate satisfies:

时,所述广义应变率满足:when When , the generalized strain rate satisfies:

式中,表示膜应变率,/>为曲率变化率;In the formula, represents the membrane strain rate,/> is the curvature change rate;

根据薄壁梁变形过程中塑性铰处的速度场,获得广义应变率和位移之间的关系:According to the velocity field at the plastic hinge during the deformation process of the thin-walled beam, the relationship between the generalized strain rate and displacement is obtained:

优选的是,所述平衡方程为:Preferably, the equilibrium equation is:

优选的是,所述截面形心轴线的位移与锤头位移之间的关系满足:Preferably, the relationship between the displacement of the section centroid axis and the displacement of the hammer head satisfies:

w=kwpw=kw p .

优选的是,所述第四系数与薄壁梁中沿Z向的肋板数量之间的关系满足:Preferably, the relationship between the fourth coefficient and the number of ribs along the Z direction in the thin-walled beam satisfies:

本发明所述的有益效果:Beneficial effects of the present invention:

(1)、本发明设计开发的一种两端固支Z向肋板多胞薄壁的梁弯曲吸能分析方法,建立了肋板沿Z方向的多胞薄壁梁在弯矩和轴力共同作用下发生横向弯曲变形时的能量吸收模型,计算出截面在弯矩和轴力的共同作用下进入完全塑性状态时截面的屈服准则。(1) The bending energy absorption analysis method of a multi-cell thin-walled beam with Z-direction ribs fixed at both ends designed and developed by this invention establishes the joint action of bending moment and axial force on a multi-cell thin-walled beam with ribs along the Z-direction. The energy absorption model when transverse bending deformation occurs is used to calculate the yield criterion of the section when it enters a completely plastic state under the joint action of bending moment and axial force.

(2)、本发明设计开发的一种两端固支Z向肋板多胞薄壁的梁弯曲吸能分析方法,推导了肋板沿Z方向的多胞薄壁梁可承受的外力与锤头位移之间的关系式,得到了肋板沿Z方向的多胞薄壁梁结构参数(截面尺寸、沿Z方向肋板数量)与弯曲性能之间的力学关系,能够准确预测肋板沿Z方向的多胞薄壁梁的弯曲吸能特性。(2) The bending energy absorption analysis method of a multi-cell thin-walled beam with Z-direction ribs fixed at both ends designed and developed by this invention deduces the external force and hammer head displacement that the multi-cell thin-walled beam with ribs in the Z-direction can withstand The relationship between the multi-cell thin-walled beams along the Z direction of the ribs is obtained, and the mechanical relationship between the structural parameters (section size, number of ribs along the Z direction) and the bending performance of the multi-cell thin-walled beams along the Z direction can be accurately predicted. Bending energy absorption properties of thin-walled beams.

(3)、本发明设计开发的一种两端固支Z向肋板多胞薄壁的梁弯曲吸能分析方法,在车身抗撞性概念,只根据给出薄壁梁截面尺寸、沿Z方向肋板数量、薄壁梁材料特性,便可以快速计算肋板沿Z方向的多胞薄壁梁在两端固支下的弯曲性能,相比于有限元仿真计算及实验,可实现对薄壁梁结构的正向设计,大大减少仿真试错及实验次数,缩短开发周期,降低设计开发成本。(3) The bending energy absorption analysis method of a multi-cell thin-walled beam with fixed Z-direction ribs at both ends designed and developed by this invention. In the concept of vehicle body crashworthiness, only the cross-sectional dimensions of the thin-walled beam and the ribs along the Z-direction are given. Based on the number of plates and the material properties of thin-walled beams, the bending performance of multi-cell thin-walled beams with ribs along the Z direction under fixed support at both ends can be quickly calculated. Compared with finite element simulation calculations and experiments, forward design of thin-walled beam structures can be realized. Greatly reduce simulation trial and error and the number of experiments, shorten the development cycle, and reduce design and development costs.

附图说明Description of the drawings

图1为本发明所述两端固支Z向肋板多胞薄壁的梁弯曲吸能分析方法的流程示意图。Figure 1 is a schematic flow chart of the bending energy absorption analysis method of a multi-cell thin-walled beam with Z-direction ribs fixed at both ends according to the present invention.

图2为本发明所述肋板沿Z方向的多胞薄壁梁的结构示意图。Figure 2 is a schematic structural diagram of a multi-cell thin-walled beam with ribs along the Z direction according to the present invention.

图3为本发明所述两端固支Z向肋板多胞薄壁的梁在弯曲过程第一阶段中的截面应力分布示意图。Figure 3 is a schematic diagram of the cross-sectional stress distribution in the first stage of the bending process of the multi-cell thin-walled beam with Z-direction ribs fixed at both ends of the present invention.

图4为本发明所述两端固支Z向肋板多胞薄壁的梁在弯曲过程第二阶段中的截面应力分布示意图。Figure 4 is a schematic diagram of the cross-sectional stress distribution in the second stage of the bending process of a multi-cell thin-walled beam with Z-direction rib plates fixed at both ends according to the present invention.

图5为本发明所述两端固支Z向肋板多胞薄壁的梁的截面屈服曲线示意图。Figure 5 is a schematic diagram of the cross-sectional yield curve of a multi-cell thin-walled beam with Z-direction ribs fixed at both ends according to the present invention.

图6为本发明所述两端固支Z向肋板多胞薄壁的梁的形变和受力简化示意图。Figure 6 is a simplified schematic diagram of the deformation and stress of a multi-cell thin-walled beam with Z-direction ribs fixed at both ends according to the present invention.

图7为本发明所述两端固支Z向肋板多胞薄壁的梁的有限元模型示意图。Figure 7 is a schematic diagram of the finite element model of a multi-cell thin-walled beam with Z-direction ribs fixed at both ends according to the present invention.

图8为本发明所述薄壁梁中沿Z向的肋板数量为1时的两端固支Z向肋板多胞薄壁的梁弯曲吸能分析的理论计算与有限元仿真的载荷位移曲线结果对比示意图。Figure 8 is the load-displacement curve result of the theoretical calculation and finite element simulation of the bending energy absorption analysis of a multi-cell thin-walled beam with fixed Z-direction ribs at both ends when the number of ribs along the Z direction in the thin-walled beam of the present invention is 1. Comparison diagram.

图9为本发明所述薄壁梁中沿Z向的肋板数量为2时的两端固支Z向肋板多胞薄壁的梁弯曲吸能分析的理论计算与有限元仿真的载荷位移曲线结果对比示意图。Figure 9 is the load-displacement curve result of the theoretical calculation and finite element simulation of the bending energy absorption analysis of a multi-cell thin-walled beam with fixed Z-direction ribs at both ends when the number of ribs along the Z direction in the thin-walled beam of the present invention is 2. Comparison diagram.

图10为本发明所述薄壁梁中沿Z向的肋板数量为3时的两端固支Z向肋板多胞薄壁的梁弯曲吸能分析的理论计算与有限元仿真的载荷位移曲线结果对比示意图。Figure 10 is the load-displacement curve result of the theoretical calculation and finite element simulation of the bending energy absorption analysis of a multi-cell thin-walled beam with fixed Z-direction ribs at both ends when the number of ribs along the Z direction in the thin-walled beam of the present invention is 3. Comparison diagram.

图11为本发明所述薄壁梁中沿Z向的肋板数量为4时的两端固支Z向肋板多胞薄壁的梁弯曲吸能分析的理论计算与有限元仿真的载荷位移曲线结果对比示意图。Figure 11 is the load-displacement curve result of the theoretical calculation and finite element simulation of the bending energy absorption analysis of a multi-cell thin-walled beam with fixed Z-direction ribs at both ends when the number of ribs along the Z direction in the thin-walled beam of the present invention is 4. Comparison diagram.

具体实施方式Detailed ways

下面结合对本发明做进一步的详细说明,以令本领域技术人员参照说明书文字能够据以实施。The present invention will be further described in detail below, so that those skilled in the art can implement it according to the text of the description.

如图1所示,本发明提供的一种两端固支Z向肋板多胞薄壁的梁弯曲吸能分析方法,首先利用理想刚塑性模型对材料的应力-应变曲线进行简化,计算出薄壁梁的流动应力,再根据截面的结构参数计算出多胞截面的塑性极限轴力和塑性极限弯矩,接着根据多胞截面的中性轴与截面形心的距离,将多胞截面的屈服准则划分为两个阶段进行求解,在此基础上,对中心加载两端固支的薄壁梁的变形和受力进行简化,分别计算出广义应变率和位移的关系式及塑性铰膜力与锤头位移的关系式,最后结合薄壁梁的屈服准则、几何方程及平衡条件,计算出薄壁梁可承受的外力与锤头位移之间的表达关系式。本发明是基于自然基金项目(项目批准号:51775228,名称:汽车车身多材料复杂断面薄壁梁结构抗撞性理论模型研究)实施的。具体包括:As shown in Figure 1, the present invention provides a bending energy absorption analysis method for a multi-cell thin-walled beam with Z-direction ribs fixed at both ends. First, an ideal rigid-plastic model is used to simplify the stress-strain curve of the material, and the calculation is The flow stress of the thin-walled beam is then calculated based on the structural parameters of the section to calculate the plastic limit axial force and plastic limit bending moment of the multi-cell section. Then based on the distance between the neutral axis of the multi-cell section and the section centroid, the yield criterion of the multi-cell section is calculated. The solution is divided into two stages. On this basis, the deformation and force of the thin-walled beam with central loading and fixed support at both ends are simplified, and the relationship between generalized strain rate and displacement, as well as the plastic hinge force and hammer head displacement are calculated respectively. Finally, combined with the yield criterion, geometric equations and equilibrium conditions of thin-walled beams, the expression relationship between the external force that the thin-walled beam can withstand and the displacement of the hammer head is calculated. The present invention is implemented based on the Natural Science Foundation project (Project Approval Number: 51775228, Name: Research on the Theoretical Model of Collision Resistance of Multi-material Complex Section Thin-walled Beam Structures of Automobile Body). Specifically include:

如图2所示,本发明所述两端固支Z向肋板多胞薄壁梁的材料主要为金属材料,利用理想刚塑性模型对材料的应力-应变曲线进行简化,计算出薄壁的梁的流动应力,具体表达公式如下:As shown in Figure 2, the material of the polycellular thin-walled beam with Z-direction ribs fixed at both ends of the present invention is mainly a metal material. The ideal rigid-plastic model is used to simplify the stress-strain curve of the material, and the stress-strain curve of the thin-walled beam is calculated. Flow stress, the specific expression formula is as follows:

式中:σ0表示薄壁的梁的流动应力,σy表示薄壁梁的屈服应力,σu表示薄壁梁的极限应力。In the formula: σ 0 represents the flow stress of the thin-walled beam, σ y represents the yield stress of the thin-walled beam, and σ u represents the ultimate stress of the thin-walled beam.

如图3、图4所示,在两端固支Z向肋板多胞薄壁梁的截面中利用多胞截面的结构参数,结合多胞薄壁梁的流动应力,计算出多胞截面的塑性极限轴力,表达公式如下:As shown in Figures 3 and 4, in the section of a multicellular thin-walled beam with Z-direction ribs fixed at both ends, the structural parameters of the multicellular section are used, combined with the flow stress of the multicellular thin-walled beam, to calculate the plastic limit axial force of the multicellular section. , the expression formula is as follows:

N0=σ0t[2B+(2+n)(H-2t)] (2)N 00 t[2B+(2+n)(H-2t)] (2)

式中:N0表示截面的塑性极限轴力,t表示多胞薄壁梁的壁厚,B表示截面的宽度,H表示截面的高度,n表示薄壁梁中沿Z向的肋板数量;In the formula: N 0 represents the plastic limit axial force of the section, t represents the wall thickness of the multicellular thin-walled beam, B represents the width of the section, H represents the height of the section, and n represents the number of ribs along the Z direction in the thin-walled beam;

同理,可计算出截面的塑性极限弯矩,表达公式如下:In the same way, the plastic limit bending moment of the section can be calculated, and the expression formula is as follows:

式中,M0表示截面的塑性极限弯矩。In the formula, M 0 represents the plastic limit bending moment of the section.

如图5所示,当截面在弯矩和轴力的共同作用下进入完全塑性状态时,假设截面的中性轴与截面的形心轴间的距离是根据截面的中性轴是否进入截面的底边,将截面的屈服准则划分为两个阶段,分别计算出屈服准则的表达公式;As shown in Figure 5, when the section enters a completely plastic state under the joint action of bending moment and axial force, it is assumed that the distance between the neutral axis of the section and the centroid axis of the section is According to whether the neutral axis of the section enters the bottom edge of the section, the yield criterion of the section is divided into two stages, and the expression formulas of the yield criterion are calculated respectively;

第一阶段:当截面的中性轴与截面形心轴之间的距离为时的截面屈服准则满足:The first stage: when the distance between the neutral axis of the section and the centroidal axis of the section is The cross-section yield criterion satisfies:

如图3所示,为第一阶段的截面应力分布,其中,复合应力为弯曲应力与轴应力的和,且满足当截面弯矩的大小为截面的塑性极限弯矩时,截面轴力的大小为0,可计算出该阶段的屈服准则表达公式如下:As shown in Figure 3, it is the cross-section stress distribution in the first stage, where the composite stress is the sum of the bending stress and the axial stress, and satisfies the cross-section axial force when the cross-section bending moment is the plastic limit bending moment of the cross-section. is 0, the yield criterion expression formula at this stage can be calculated as follows:

式中,a表示第一系数,α1表示第二系数;In the formula, a represents the first coefficient, α 1 represents the second coefficient;

当截面的中性轴位置和截面形心轴之间的距离为时,截面可承受的截面弯矩和截面轴力的表达公式如下:When the distance between the neutral axis position of the section and the centroidal axis of the section is When , the expression formulas for the section bending moment and section axial force that the section can bear are as follows:

N=(2+n)aHtσ0 (6)N=(2+n)aHtσ 0 (6)

根据式(2)(3)(4)(5)(6),可推导出以下无量纲参数,截面弯矩与截面的塑性极限弯矩的比值和截面轴力与截面的塑性极限轴力的比值表达公式如下:According to formula (2)(3)(4)(5)(6), the following dimensionless parameters can be derived, the ratio of the section bending moment to the plastic limit bending moment of the section and the ratio of the section axial force to the plastic limit axial force of the section The ratio expression formula is as follows:

式中:a表示第一系数,且 In the formula: a represents the first coefficient, and

根据式(4)(7)(8),消去第一参数a,可以计算出第二参数α1,表达公式如下:According to formula (4) (7) (8), the second parameter α 1 can be calculated by eliminating the first parameter a, and the expression formula is as follows:

将式(9)代入式(4)中可得这一阶段具体的屈服准则表达式。Substituting Equation (9) into Equation (4), the specific yield criterion expression at this stage can be obtained.

在屈服准则中,广义力和广义应变率是正交的,根据正交性关系,可得截面弯矩和截面轴力对应的广义应变率即曲率变化率和膜应变率的表达公式如下:In the yield criterion, the generalized force and the generalized strain rate are orthogonal. According to the orthogonality relationship, the expression formulas of the generalized strain rate corresponding to the section bending moment and the section axial force, that is, the curvature change rate and the membrane strain rate, are as follows:

第二阶段:当截面的中性轴与截面形心轴线之间的距离为时的截面屈服准则满足:Second stage: When the distance between the neutral axis of the section and the centroid axis of the section is The cross-section yield criterion satisfies:

如图4所示,为第二阶段的截面应力分布,当截面进入塑性轴力状态时,截面轴力的大小为截面的塑性极限轴力时,截面弯矩的大小为0,此阶段的屈服准则表达公式如下:As shown in Figure 4, it is the cross-section stress distribution in the second stage. When the cross-section enters the plastic axial force state, the magnitude of the cross-section axial force is the plastic limit axial force of the cross-section, the magnitude of the cross-section bending moment is 0, and the yield at this stage The criterion expression formula is as follows:

式中,α2表示第三系数;In the formula, α 2 represents the third coefficient;

当aH=H-2t时,截面弯矩和截面轴力的表达公式如下:When aH=H-2t, the expression formulas of section bending moment and section axial force are as follows:

根据式(11)(12)(13),可以计算出第三参数α2,表达公式如下:According to formula (11) (12) (13), the third parameter α 2 can be calculated, and the expression formula is as follows:

同样的,根据正交法则,可以计算出曲率变化率和膜应变率的表达公式如下:Similarly, according to the orthogonal law, the expression formulas of the curvature change rate and membrane strain rate can be calculated as follows:

本发明所讨论的弯曲工况,锤头加载点在薄壁梁的中间位置,在薄壁梁弯曲过程当中,塑性变形主要发生在薄壁梁两端支撑处,以及中间的塑性铰位置,因此,如图6所示,可以将薄壁梁的变形和受力情况做出简化。In the bending condition discussed in this invention, the hammer head loading point is at the middle position of the thin-walled beam. During the bending process of the thin-walled beam, plastic deformation mainly occurs at the supports at both ends of the thin-walled beam and at the plastic hinge position in the middle. Therefore, as shown in Figure 6 , the deformation and stress conditions of thin-walled beams can be simplified.

根据薄壁梁变形过程中塑性铰处的速度场,可以得到广义应变率和位移之间的关系,表达公式如下:According to the velocity field at the plastic hinge during the deformation process of the thin-walled beam, the relationship between the generalized strain rate and displacement can be obtained, and the expression formula is as follows:

式中,w表示截面形心轴线的位移;In the formula, w represents the displacement of the section centroid axis;

根据上述多个公式,可以计算出塑性铰处的轴力大小与截面形心轴线的位移之间的关系,表达公式如下:According to the above formulas, the relationship between the axial force at the plastic hinge and the displacement of the section centroid axis can be calculated. The expression formula is as follows:

根据薄壁梁一端的受力情况,可以列出平衡方程,表达公式如下:According to the stress at one end of the thin-walled beam, the equilibrium equation can be listed, and the expression formula is as follows:

F≈N;F≈N;

由此,获得平衡方程为:From this, the equilibrium equation is obtained:

式中,P表示锤头的作用力,L表示薄壁梁的长度。In the formula, P represents the force of the hammer head, and L represents the length of the thin-walled beam.

考虑到锤头加载处薄壁梁发生局部凹陷,截面形心轴线的位移(向下)将小于锤头位移(向下),设两者位移间的关系式如下:Considering that local depression occurs in the thin-walled beam where the hammer head is loaded, the displacement (downward) of the section centroid axis will be smaller than the displacement (downward) of the hammer head. The relationship between the two displacements is as follows:

w=kwp (19)w=kw p (19)

式中,k表示第四系数。In the formula, k represents the fourth coefficient.

由于第四系数与薄壁梁中沿Z向的肋板数量有关,表达公式如下:Since the fourth coefficient is related to the number of ribs along the Z direction in the thin-walled beam, the expression formula is as follows:

根据薄壁梁的屈服准则、几何方程及平衡条件,可以计算出薄壁梁可承受的外力与锤头位移之间的关系,表达公式如下:According to the yield criterion, geometric equations and equilibrium conditions of thin-walled beams, the relationship between the external force that the thin-walled beam can withstand and the displacement of the hammer head can be calculated. The expression formula is as follows:

实施例Example

在本实施例中,选取的肋板沿Z方向的多胞薄壁梁所使用的材料为铝合金,牌号为Al6063-T5,其材料力学特性如表1所示:In this embodiment, the material used for the multi-cell thin-walled beams with ribs along the Z direction is aluminum alloy, and the grade is Al6063-T5. Its material mechanical properties are as shown in Table 1:

表1 Al6063-T5材料力学特性表格Table 1 Al6063-T5 material mechanical properties table

薄壁梁截面示意图如图3、图4所示,其中多胞截面的结构参数如下:多胞薄壁梁的壁厚t=2mm,截面的宽度B=60mm,截面的高度H=60mm,薄壁梁的长度L=800mm,加载锤头的直径30mm,薄壁梁中沿Z向的肋板数量n=1。The schematic diagram of the thin-walled beam cross-section is shown in Figure 3 and Figure 4. The structural parameters of the multi-cell cross-section are as follows: the wall thickness of the multi-cell thin-walled beam t=2mm, the width of the cross-section B=60mm, the height of the cross-section H=60mm, and the length of the thin-walled beam L= 800mm, the diameter of the loaded hammer head is 30mm, and the number of ribs along the Z direction in the thin-walled beam is n=1.

1.根据式(1),代入σy=145MPa,σu=201MPa,计算出薄壁梁的流动应力σ0=171MPa;1. According to equation (1), substitute σ y =145MPa, σ u =201MPa, and calculate the flow stress of the thin-walled beam σ 0 =171MPa;

2.根据式(2)(3),代入薄壁梁的流动应力σ0=171MPa,多胞薄壁梁的壁厚t=2mm,截面的宽度B=60mm,截面的高度H=60mm,薄壁梁中沿Z向的肋板数量n=1,计算出截面的塑性极限轴力N0=98496N,截面的塑性极限弯矩M0=2035584N·mm;2. According to equations (2) and (3), substitute the flow stress σ 0 of the thin-walled beam = 171MPa, the wall thickness of the multi-cell thin-walled beam t = 2mm, the width of the section B = 60mm, the height of the section H = 60mm, and the thickness of the thin-walled beam along the Z direction The number of ribs n = 1, the plastic limit axial force of the section N 0 = 98496N, and the plastic limit bending moment M 0 of the section = 2035584N·mm;

3.根据式(4)(9)和式(11)(14),代入截面的塑性极限轴力N0=98496N,截面的塑性极限弯矩M0=2035584N·mm,分别计算出多胞截面的两个阶段的屈服准则;3. According to equations (4) (9) and (11) (14), substitute the plastic limit axial force N 0 of the section = 98496N and the plastic limit bending moment M 0 = 2035584N·mm to calculate the multicellular section respectively. The two-stage yield criterion;

4.根据式(17),得出塑性铰处的轴力大小与截面形心轴位移之间的关系式;4. According to equation (17), the relationship between the axial force at the plastic hinge and the displacement of the cross-section centroid is obtained;

5.根据式(21),代入薄壁梁的长度L=800mm,计算出薄壁梁可承受的外力与锤头位移之间的关系式;5. According to equation (21), substitute the length L of the thin-walled beam = 800mm, and calculate the relationship between the external force that the thin-walled beam can withstand and the displacement of the hammer head;

采用同样的步骤对沿Z方向肋板数量n分别为2、3、4的三组多胞薄壁梁进行薄壁梁载荷位移曲线的理论计算,同时,如图7所示,利用商用有限元软件Ls-dyna,使用Belytschko-Tsay壳单元将薄壁梁划分为2×2mm2尺寸的网格,在厚度方向设置5个积分点,并使用基于刚度的沙漏控制,选用MAT_123号材料模*MAT_MODIFIED_PIECEWISE_LINEAR_PLASTICITY模型模拟铝合金Al6063-T5的本构关系,建立起肋板沿Z方向的多胞薄壁梁在两端固支工况下的有限元模型。如图8-11所示,为有限元分析与理论计算得到的载荷位移曲线,在薄壁梁的塑性变形阶段,理论预测与仿真模型最大的误差为4.7%,理论预测的载荷位移曲线均与仿真保持高度一致。通过有限元仿真分析验证了本发明所述的肋板沿Z方向的多胞薄壁梁在两端固支下弯曲吸能特性分析方法的有效性。The same steps were used to theoretically calculate the load-displacement curves of thin-walled beams for three groups of multi-cell thin-walled beams with the number n of ribs along the Z direction being 2, 3, and 4 respectively. At the same time, as shown in Figure 7, the commercial finite element software Ls-dyna was used. , use the Belytschko-Tsay shell element to divide the thin-walled beam into a 2×2mm 2 -size grid, set 5 integration points in the thickness direction, and use stiffness-based hourglass control, and select the MAT_123 material model *MAT_MODIFIED_PIECEWISE_LINEAR_PLASTICITY model to simulate the aluminum alloy Al6063- The constitutive relationship of T5 establishes the finite element model of the multi-cell thin-walled beam with ribs along the Z direction under the condition of fixed support at both ends. As shown in Figure 8-11, it is the load-displacement curve obtained by finite element analysis and theoretical calculation. During the plastic deformation stage of the thin-walled beam, the maximum error between the theoretical prediction and the simulation model is 4.7%. The theoretically predicted load-displacement curve is consistent with the simulation. Highly consistent. The effectiveness of the method for analyzing the bending energy absorption characteristics of multi-cell thin-walled beams with ribs along the Z direction under fixed support at both ends according to the present invention has been verified through finite element simulation analysis.

本发明设计开发的一种两端固支Z向肋板多胞薄壁的梁弯曲吸能分析方法,建立了肋板沿Z方向的多胞薄壁梁在弯矩和轴力共同作用下发生横向弯曲变形时的能量吸收模型,计算出截面在弯矩和轴力的共同作用下进入完全塑性状态时截面的屈服准则,推导了肋板沿Z方向的多胞薄壁梁可承受的外力与锤头位移之间的关系式,得到了肋板沿Z方向的多胞薄壁梁结构参数(截面尺寸、沿Z方向肋板数量)与弯曲性能之间的力学关系,在车身抗撞性概念,只根据给出薄壁梁截面尺寸、沿Z方向肋板数量、薄壁梁材料特性,便可以快速计算肋板沿Z方向的多胞薄壁梁在两端固支下的弯曲性能,能够准确预测肋板沿Z方向的多胞薄壁梁的弯曲吸能特性,相比于有限元仿真计算及实验,可实现对薄壁梁结构的正向设计,大大减少仿真试错及实验次数,缩短开发周期,降低设计开发成本。This invention designs and develops a bending energy absorption analysis method for multi-cell thin-walled beams with Z-direction ribs fixed at both ends. It establishes the transverse bending of multi-cell thin-walled beams with ribs along the Z-direction under the combined action of bending moment and axial force. The energy absorption model during deformation was used to calculate the yield criterion of the section when it enters a completely plastic state under the joint action of bending moment and axial force, and the relationship between the external force that the multi-cell thin-walled beam with ribs along the Z direction can withstand and the displacement of the hammer head was derived. Through the relational expression between By using the cross-sectional size, the number of ribs along the Z direction, and the material properties of thin-walled beams, the bending performance of multi-cell thin-walled beams with ribs along the Z-direction under fixed support at both ends can be quickly calculated, and the bending properties of multi-cell thin-walled beams with ribs along the Z-direction can be accurately predicted. Compared with finite element simulation calculations and experiments, the bending energy absorption characteristics can realize forward design of thin-walled beam structures, greatly reduce simulation trial and error and the number of experiments, shorten the development cycle, and reduce design and development costs.

尽管本发明的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用,它完全可以被适用于各种适合本发明的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本发明并不限于特定的细节和这里示出与描述的实施例。Although the embodiments of the present invention have been disclosed above, they are not limited to the applications listed in the description and embodiments. They can be applied to various fields suitable for the present invention. For those familiar with the art, they can easily Additional modifications may be made, and the invention is therefore not limited to the specific details and embodiments shown and described herein without departing from the general concept defined by the claims and equivalent scope.

Claims (10)

1.一种两端固支Z向肋板多胞薄壁的梁弯曲吸能分析方法,其特征在于,包括如下步骤:1. A bending energy absorption analysis method for multi-cell thin-walled beams with Z-direction ribs fixed at both ends, which is characterized by including the following steps: 步骤一、以锤头在两端固支Z向肋板多胞薄壁梁的中间进行加载且所述多胞薄壁梁的截面在弯矩和轴力的共同作用下进入完全塑性状态时,获得多胞薄壁梁的截面的屈服准则:Step 1: Use a hammer head to load the middle of the multi-cellular thin-walled beam with Z-direction ribs fixed at both ends, and when the cross-section of the multi-cellular thin-walled beam enters a completely plastic state under the combined action of bending moment and axial force, a multi-cellular thin-walled beam is obtained. The yield criterion of the section: 时,所述多胞薄壁梁的截面的屈服准则满足:when When , the yield criterion of the cross-section of the multicellular thin-walled beam satisfies: 时,所述多胞薄壁梁的截面的屈服准则满足:when When , the yield criterion of the cross-section of the multicellular thin-walled beam satisfies: 式中,a表示第一系数,H表示截面的高度,表示截面的中性轴与截面的形心轴间的距离,t表示多胞薄壁梁的壁厚,α1表示第二系数,M表示截面弯矩,M0表示截面的塑性极限弯矩,N表示截面轴力,N0表示截面的塑性极限轴力,α2表示第三系数;In the formula, a represents the first coefficient, H represents the height of the section, represents the distance between the neutral axis of the section and the centroidal axis of the section, t represents the wall thickness of the multicellular thin-walled beam, α 1 represents the second coefficient, M represents the section bending moment, M 0 represents the plastic limit bending moment of the section, and N represents Section axial force, N 0 represents the plastic limit axial force of the section, α 2 represents the third coefficient; 步骤二、简化所述多胞薄壁梁的变形和受力,获得塑性铰处的轴力和截面形心轴线的位移间的关系:Step 2: Simplify the deformation and stress of the polycellular thin-walled beam and obtain the relationship between the axial force at the plastic hinge and the displacement of the section centroid axis: 式中,w表示截面形心轴线的位移,B表示截面的宽度,n表示薄壁梁中沿Z向的肋板数量;In the formula, w represents the displacement of the section centroid axis, B represents the width of the section, and n represents the number of ribs along the Z direction in the thin-walled beam; 步骤三、根据所述屈服准则、平衡方程及塑性铰处的轴力和截面形心轴线的位移间的关系获得薄壁梁可承受的外力与锤头位移之间的关系:Step 3: Obtain the relationship between the external force that the thin-walled beam can withstand and the displacement of the hammer head based on the yield criterion, the equilibrium equation, and the relationship between the axial force at the plastic hinge and the displacement of the section centroid axis: 式中,P表示锤头的作用力,L表示薄壁梁的长度,wp表示锤头位移,k表示第四系数。In the formula, P represents the force of the hammer head, L represents the length of the thin-walled beam, w p represents the displacement of the hammer head, and k represents the fourth coefficient. 2.如权利要求1所述的两端固支Z向肋板多胞薄壁的梁弯曲吸能分析方法,其特征在于,所述截面的塑性极限弯矩满足:2. The bending energy absorption analysis method for multi-cell thin-walled beams with Z-direction ribs fixed at both ends as claimed in claim 1, characterized in that the plastic limit bending moment of the section satisfies: 式中,σ0表示薄壁梁的流动应力。In the formula, σ 0 represents the flow stress of the thin-walled beam. 3.如权利要求2所述的两端固支Z向肋板多胞薄壁的梁弯曲吸能分析方法,其特征在于,所述截面的塑性极限轴力满足:3. The bending energy absorption analysis method for multi-cell thin-walled beams with Z-direction ribs fixed at both ends as claimed in claim 2, characterized in that the plastic limit axial force of the section satisfies: N0=σ0t[2B+(2+n)(H-2t)];N 00 t[2B+(2+n)(H-2t)]; 式中,N0表示截面的塑性极限轴力。In the formula, N 0 represents the plastic limit axial force of the section. 4.如权利要求3所述的两端固支Z向肋板多胞薄壁的梁弯曲吸能分析方法,其特征在于,所述薄壁梁的流动应力满足:4. The bending energy absorption analysis method for multi-cell thin-walled beams with Z-direction ribs fixed at both ends as claimed in claim 3, characterized in that the flow stress of the thin-walled beam satisfies: 式中,σy表示薄壁梁的屈服应力,σu表示薄壁梁的极限应力。In the formula, σ y represents the yield stress of the thin-walled beam, and σ u represents the ultimate stress of the thin-walled beam. 5.如权利要求4所述的两端固支Z向肋板多胞薄壁的梁弯曲吸能分析方法,其特征在于,所述截面弯矩满足:5. The bending energy absorption analysis method for multi-cell thin-walled beams with Z-direction ribs fixed at both ends as claimed in claim 4, characterized in that the cross-sectional bending moment satisfies: 6.如权利要求5所述的两端固支Z向肋板多胞薄壁的梁弯曲吸能分析方法,其特征在于,所述截面轴力满足:6. The bending energy absorption analysis method for multi-cell thin-walled beams with Z-direction ribs fixed at both ends as claimed in claim 5, characterized in that the cross-sectional axial force satisfies: N=(2+n)aHtσ0N=(2+n)aHtσ 0 . 7.如权利要求6所述的两端固支Z向肋板多胞薄壁的梁弯曲吸能分析方法,其特征在于,根据所述屈服准则和正交法则获得广义应变率:7. The bending energy absorption analysis method for multicellular thin-walled beams with Z-direction ribs fixed at both ends as claimed in claim 6, characterized in that the generalized strain rate is obtained according to the yield criterion and the orthogonal law: 时,所述广义应变率满足:when When , the generalized strain rate satisfies: 时,所述广义应变率满足:when When , the generalized strain rate satisfies: 式中,表示膜应变率,/>为曲率变化率;In the formula, represents the membrane strain rate,/> is the curvature change rate; 根据薄壁梁变形过程中塑性铰处的速度场,获得广义应变率和位移之间的关系:According to the velocity field at the plastic hinge during the deformation process of the thin-walled beam, the relationship between the generalized strain rate and displacement is obtained: 8.如权利要求7所述的两端固支Z向肋板多胞薄壁的梁弯曲吸能分析方法,其特征在于,所述平衡方程为:8. The bending energy absorption analysis method for multi-cell thin-walled beams with Z-direction ribs fixed at both ends as claimed in claim 7, characterized in that the balance equation is: 9.如权利要求8所述的两端固支Z向肋板多胞薄壁的梁弯曲吸能分析方法,其特征在于,所述截面形心轴线的位移与锤头位移之间的关系满足:9. The bending energy absorption analysis method for multi-cell thin-walled beams with Z-direction ribs fixed at both ends as claimed in claim 8, characterized in that the relationship between the displacement of the section centroid axis and the displacement of the hammer head satisfies : w=kwpw=kw p . 10.如权利要求9所述的两端固支Z向肋板多胞薄壁的梁弯曲吸能分析方法,其特征在于,所述第四系数与薄壁梁中沿Z向的肋板数量之间的关系满足:10. The bending energy absorption analysis method for multi-cell thin-walled beams with fixed Z-direction ribs at both ends as claimed in claim 9, characterized in that the relationship between the fourth coefficient and the number of ribs along the Z-direction in the thin-walled beam is The relationship satisfies:
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