Detailed Description
It should be noted that, without conflict, the embodiments of the present application and features of the embodiments may be combined with each other. The application will be described in detail below with reference to the drawings in connection with embodiments.
As shown in fig. 1 to 4, the present invention provides an encoder including a circuit board 1 and a magnetic member 3 movable relative to the circuit board 1, the circuit board 1 including: at least one light sensing module 6 for sensing the change of the optical signal of the encoder to generate an optical code signal to obtain the relative position of the encoder at the current moment; wherein the circuit board 1 further comprises: at least two first magnetic induction modules 4 for inducing the change of the magnetic signal of the magnetic component 3 to generate a first magnetic encoding signal so as to obtain a first running direction of the encoder, and determining a first circle value of the magnetic signal at the current moment of the encoder through the level change of the first magnetic induction modules; at least one second magnetic induction module 5 for inducing a change in the magnetic signal of the magnetic component 3 to generate a second magnetic encoded signal to obtain a first absolute position of the current moment of the encoder; or, at least two third magnetic induction modules for inducing the change of the magnetic signal of the magnetic component 3 to generate a third magnetic encoding signal so as to obtain a second circle value of the magnetic signal at the current moment of the encoder; at least one fourth magnetic induction module for inducing a change in the magnetic signal of the magnetic component 3 to generate a fourth magnetic encoding signal, and obtaining a second absolute position and a second running direction of the current time of the encoder through the third magnetic encoding signal and the fourth magnetic encoding signal; or, at least two fifth magnetic induction modules are used for inducing the change of the magnetic signal of the magnetic component 3 to generate a fifth magnetic coding signal so as to obtain a third running direction of the encoder, and determining a third circle value of the magnetic signal at the current moment of the encoder through the level change of the fifth magnetic induction modules; at least one sixth magnetic induction module for inducing a change in the magnetic signal of the magnetic component 3 to generate a sixth magnetic encoding signal, and obtaining a third absolute position of the current time of the encoder through the fifth magnetic encoding signal and the sixth magnetic encoding signal; the circuit board 1 further includes a signal processing unit connected to the first magnetic induction module and the second magnetic induction module, or the third magnetic induction module and the fourth magnetic induction module, or the fifth magnetic induction module and the sixth magnetic induction module, and the optical induction module 6, and the signal processing unit determines the position information of the current moment of the encoder according to the relative position of the current moment of the encoder, the first running direction, the first circle of values and the first absolute position, or the second running direction, the second circle of values and the second absolute position, or the third running direction, the third circle of values and the third absolute position.
The present invention provides an encoder comprising a circuit board 1 and a magnetic member 3 movable relative to the circuit board 1, the circuit board 1 comprising: at least one light sensing module 6 for sensing the change of the optical signal of the encoder to generate an optical code signal to obtain the relative position of the encoder at the current moment; wherein the circuit board 1 further comprises: at least two first magnetic induction modules 4 for inducing the change of the magnetic signal of the magnetic component 3 to generate a first magnetic encoding signal so as to obtain a first running direction of the encoder, and determining a first circle value of the magnetic signal at the current moment of the encoder through the level change of the first magnetic induction modules; at least one second magnetic induction module 5 for inducing a change in the magnetic signal of the magnetic component 3 to generate a second magnetic encoded signal to obtain a first absolute position of the current moment of the encoder; or, at least two third magnetic induction modules for inducing the change of the magnetic signal of the magnetic component 3 to generate a third magnetic encoding signal so as to obtain a second circle value of the magnetic signal at the current moment of the encoder; at least one fourth magnetic induction module for inducing a change in the magnetic signal of the magnetic component 3 to generate a fourth magnetic encoding signal, and obtaining a second absolute position and a second running direction of the current time of the encoder through the third magnetic encoding signal and the fourth magnetic encoding signal; or, at least two fifth magnetic induction modules are used for inducing the change of the magnetic signal of the magnetic component 3 to generate a fifth magnetic coding signal so as to obtain a third running direction of the encoder, and determining a third circle value of the magnetic signal at the current moment of the encoder through the level change of the fifth magnetic induction modules; at least one sixth magnetic induction module for inducing a change in the magnetic signal of the magnetic component 3 to generate a sixth magnetic encoding signal, and obtaining a third absolute position of the current time of the encoder through the fifth magnetic encoding signal and the sixth magnetic encoding signal; the circuit board 1 further includes a signal processing unit connected to the first magnetic induction module and the second magnetic induction module, or the third magnetic induction module and the fourth magnetic induction module, or the fifth magnetic induction module and the sixth magnetic induction module, and the optical induction module 6, and the signal processing unit determines the position information of the current moment of the encoder according to the relative position of the current moment of the encoder, the first running direction, the first circle of values and the first absolute position, or the second running direction, the second circle of values and the second absolute position, or the third running direction, the third circle of values and the third absolute position. The encoder disclosed by the invention has the advantages of high precision of the photoelectric encoder, and also has the advantages of shock resistance, corrosion resistance, pollution resistance, high reliability and the like of the magnetoelectric encoder, so that the requirements of high precision and high stability of the encoder are met, and the problem that the photoelectric encoder or the magnetoelectric encoder in the prior art cannot meet the requirements of high precision and interference resistance at the same time is solved.
Wherein the circuit board 1 is a PCB circuit board.
In one embodiment of the present invention shown in fig. 1, the encoder is for mounting on a rotary electric machine, the encoder includes a circuit board 1, a bracket 8, and a first magnetic induction module 4, a second magnetic induction module 5, a light induction module 6, etc. provided on the circuit board 1, the rotary electric machine includes an optical member 2 (i.e., a code wheel), a magnetic member 3 (i.e., a magnetic steel or a magnetic ring), and a code wheel support 7, the optical member 2 and the magnetic member 3 are mounted on a rotating shaft of the rotary electric machine through the code wheel support 7 to rotate with the rotating shaft, the circuit board 1 is mounted on the rotary electric machine through the bracket 8, the first magnetic induction module 4, the second magnetic induction module 5, and the light induction module 6 are provided on the circuit board 1, the first magnetic induction module 4 and the second magnetic induction module 5 are provided opposite to the magnetic member 3, and the light induction module 6 is provided opposite to the optical member 2.
Specific embodiments of the encoder of the present invention are as follows:
Example 1
In this embodiment, the present invention provides an encoder including a circuit board 1 and a magnetic member 3 movable relative to the circuit board 1, the circuit board 1 including: at least one light sensing module 6 for sensing the change of the optical signal of the encoder to generate an optical code signal to obtain the relative position of the encoder at the current moment; wherein the circuit board 1 further comprises: at least two first magnetic induction modules 4 for inducing the change of the magnetic signal of the magnetic component 3 to generate a first magnetic encoding signal so as to obtain a first running direction of the encoder, and determining a first circle value of the magnetic signal at the current moment of the encoder through the level change of the first magnetic induction modules; at least one second magnetic induction module 5 for inducing a change in the magnetic signal of the magnetic component 3 to generate a second magnetic encoded signal to obtain a first absolute position of the current moment of the encoder; the circuit board 1 further comprises a signal processing unit connected with the first magnetic induction module, the second magnetic induction module and the light induction module 6, and the signal processing unit determines the position information of the current moment of the encoder according to the relative position of the current moment of the encoder, the first running direction, the first circle of numerical values and the first absolute position.
Example two
The present embodiment differs from the first embodiment in the manner of obtaining the running direction, the number of turns, and the absolute position of the encoder at the present time, and in the present embodiment, the present invention provides an encoder including a circuit board 1 and a magnetic member 3 movable relative to the circuit board 1, the circuit board 1 including: at least one light sensing module 6 for sensing the change of the optical signal of the encoder to generate an optical code signal to obtain the relative position of the encoder at the current moment; wherein the circuit board 1 further comprises: at least two third magnetic induction modules for inducing a change in the magnetic signal of the magnetic component 3 to generate a third magnetic encoded signal to obtain a second circle value of the magnetic signal at the current time of the encoder; at least one fourth magnetic induction module for inducing a change in the magnetic signal of the magnetic component 3 to generate a fourth magnetic encoding signal, and obtaining a second absolute position and a second running direction of the current time of the encoder through the third magnetic encoding signal and the fourth magnetic encoding signal; the circuit board 1 further comprises a signal processing unit connected with the third magnetic induction module, the fourth magnetic induction module and the light induction module 6, and the signal processing unit determines the position information of the current moment of the encoder according to the relative position of the current moment of the encoder, the second running direction, the second circle value and the second absolute position.
Example III
The present embodiment differs from the first and second embodiments in the manner in which the running direction, the number of turns, and the absolute position of the encoder at the present time are obtained, and in the present embodiment, the present invention provides an encoder including a circuit board 1 and a magnetic member 3 movable relative to the circuit board 1, the circuit board 1 including: at least one light sensing module 6 for sensing the change of the optical signal of the encoder to generate an optical code signal to obtain the relative position of the encoder at the current moment; wherein the circuit board 1 further comprises: at least two fifth magnetic induction modules for inducing the change of the magnetic signal of the magnetic component 3 to generate a fifth magnetic encoding signal so as to obtain a third running direction of the encoder, and determining a third circle value of the magnetic signal at the current moment of the encoder through the level change of the fifth magnetic induction modules; at least one sixth magnetic induction module for inducing a change in the magnetic signal of the magnetic component 3 to generate a sixth magnetic encoding signal, and obtaining a third absolute position of the current time of the encoder through the fifth magnetic encoding signal and the sixth magnetic encoding signal; the circuit board 1 further comprises a signal processing unit connected with the fifth magnetic induction module, the sixth magnetic induction module and the light induction module 6, and the signal processing unit determines the position information of the current moment of the encoder according to the relative position, the third running direction, the third circle value and the third absolute position of the current moment of the encoder.
Example IV
The present embodiment is further limited to one of the first to third embodiments, in which at least two first magnetic induction modules 4 or at least two third magnetic induction modules or at least two fifth magnetic induction modules output at least one first square wave signal group, and in one mechanical period, the first square wave signal group includes N periods of first square wave signals and N periods of second square wave signals, where N is greater than or equal to 1 and N is an integer.
In this way, in one mechanical period, the first square wave signals and the second square wave signals output by the two first magnetic induction modules 4 or the at least two third magnetic induction modules or the at least two fifth magnetic induction modules are in one-to-one correspondence with the circle value of the magnetic signal at the current moment of the encoder and the running direction of the encoder, so the circle value of the magnetic signal at the current moment of the encoder and the running direction of the encoder can be directly obtained by calculating the first square wave signals and the second square wave signals of the two first magnetic induction modules 4 or the at least two third magnetic induction modules or the at least two fifth magnetic induction modules.
When the encoder is mounted in the rotary electric machine, in one mechanical cycle, the first square wave signal group includes N cycles of first square wave signals and N cycles of second square wave signals means: every time the magnetic component 3 rotates one turn (i.e., 360 degrees) along with the rotor of the rotating electrical machine, the two first magnetic induction modules 4 or the at least two third magnetic induction modules or the at least two fifth magnetic induction modules output N periodic first square wave signals and N periodic second square wave signals.
When the encoder is installed in the drum motor, the first square wave signal group includes N periods of first square wave signals and N periods of second square wave signals in one mechanical period means: every time the magnetic component 3 rotates with the rotor of the roller motor for one circle (namely 360 degrees), the two first magnetic induction modules 4 or at least two third magnetic induction modules or at least two fifth magnetic induction modules output N periodic first square wave signals and N periodic second square wave signals.
When the encoder is installed in the linear motor, in one mechanical period, the first square wave signal group includes N periods of first square wave signals and N periods of second square wave signals means: each time the circuit board 1 moves along with the rotor of the linear motor by one stroke, the two first magnetic induction modules 4 or at least two third magnetic induction modules or at least two fifth magnetic induction modules output N periodic first square wave signals and N periodic second square wave signals.
Example five
The present embodiment is further limited to the fourth embodiment, and in the present embodiment, the phase difference between the first square wave signal and the second square wave signal of each first square wave signal group at the same time is 90 degrees.
Example six
The present embodiment is further defined as one of the first to third embodiments, wherein the second magnetic encoded signal or the fourth magnetic encoded signal or the sixth magnetic encoded signal comprises at least one first sine-cosine signal group, and wherein the first sine-cosine signal group comprises a first sine signal of one period and a first cosine signal of one period within one mechanical period.
In this way, in one mechanical period, the first sine and cosine signals output by the second magnetic induction module 5 or the fourth magnetic induction module or the sixth magnetic induction module are in one-to-one correspondence with the absolute position of the current moment of the encoder, so the absolute position of the current moment of the encoder can be directly obtained by calculating the sine and cosine signals of the second magnetic induction module 5 or the fourth magnetic induction module or the sixth magnetic induction module.
When the encoder is mounted in the rotary electric machine, in one mechanical cycle, the first sine-cosine signal group includes a first sine signal of one cycle and a first cosine signal of one cycle means: the second magnetic induction module 5 or the fourth magnetic induction module or the sixth magnetic induction module outputs a first sine signal of one period and a first cosine signal of one period every time the magnetic member 3 rotates one turn (i.e., 360 degrees) with the rotor of the rotary electric machine.
When the encoder is installed in the drum motor, in one mechanical cycle, the first sine-cosine signal group includes a first sine signal of one cycle and a first cosine signal of one cycle means: the second magnetic induction module 5 or the fourth magnetic induction module or the sixth magnetic induction module outputs a first sine signal of one period and a first cosine signal of one period every time the magnetic component 3 rotates one turn (i.e., 360 degrees) with the mover of the drum motor.
When the encoder is installed in the linear motor, in one mechanical period, the first sine-cosine signal group includes a first sine signal of one period and a first cosine signal of one period means: each time the circuit board 1 moves along with the rotor of the linear motor by one stroke, the second magnetic induction module 5 or the fourth magnetic induction module or the sixth magnetic induction module outputs a first sine signal of one period and a first cosine signal of one period.
Example seven
The present embodiment is a further limitation of one of the first to third embodiments, and the difference between the present embodiment and the sixth embodiment is that the specific waveforms of the second magnetic encoded signal or the fourth magnetic encoded signal or the sixth magnetic encoded signal are different, in the present embodiment, the second magnetic encoded signal or the fourth magnetic encoded signal or the sixth magnetic encoded signal includes at least one second sine-cosine signal group, and in one mechanical period, the second sine-cosine signal group includes two periods of the second sine signal and two periods of the second cosine signal.
In this way, in one mechanical period, the second sine and cosine signals output by the second magnetic induction module 5 or the fourth magnetic induction module or the sixth magnetic induction module are in one-to-one correspondence with the absolute position of the current moment of the encoder, so the absolute position of the current moment of the encoder can be directly obtained by calculating the sine and cosine signals of the second magnetic induction module 5 or the fourth magnetic induction module or the sixth magnetic induction module.
When the encoder is mounted in the rotary electric machine, in one mechanical period, the second sine-cosine signal group includes two periods of second sine signals and two periods of second cosine signals means: the second magnetic induction module 5 or the fourth magnetic induction module or the sixth magnetic induction module outputs a second sine signal of two periods and a second cosine signal of two periods every time the magnetic member 3 rotates one turn (i.e., 360 degrees) with the rotor of the rotary electric machine.
When the encoder is installed in the drum motor, in one mechanical cycle, the second sine-cosine signal group includes two periods of second sine signals and two periods of second cosine signals means: the second magnetic induction module 5 or the fourth magnetic induction module or the sixth magnetic induction module outputs a second sine signal of two periods and a second cosine signal of two periods every time the magnetic component 3 rotates one turn (i.e., 360 degrees) along with the rotor of the drum motor.
When the encoder is mounted in the linear motor, in one mechanical period, the second sine-cosine signal group includes two periods of second sine signals and two periods of second cosine signals means: each time the circuit board 1 moves along with the rotor of the linear motor, the second magnetic induction module 5 or the fourth magnetic induction module or the sixth magnetic induction module outputs a second sine signal with two periods and a second cosine signal with two periods.
Example eight
The present embodiment is further defined as one of the first to third embodiments, and the difference between the present embodiment and the sixth and seventh embodiments is that the specific waveforms of the second magnetic encoded signal or the fourth magnetic encoded signal or the sixth magnetic encoded signal are different, in the present embodiment, the second magnetic encoded signal includes at least one third sine and cosine signal group, and in one mechanical period, the third sine and cosine signal group includes a third sine signal of M periods and a third cosine signal of M periods, where M is equal to or greater than 3, and M is an integer.
In this way, in one mechanical period, the first sine and cosine signals output by the second magnetic induction module 5 or the fourth magnetic induction module or the sixth magnetic induction module are in one-to-one correspondence with the absolute position of the current moment of the encoder, so the absolute position of the current moment of the encoder can be directly obtained by calculating the sine and cosine signals of the second magnetic induction module 5 or the fourth magnetic induction module or the sixth magnetic induction module.
When the encoder is mounted in the rotary electric machine, in one mechanical period, the third sine-cosine signal group includes M periods of third sine signals and M periods of third cosine signals means: the second magnetic induction module 5 or the fourth magnetic induction module or the sixth magnetic induction module outputs a third sine signal of M periods and a third cosine signal of M periods every time the magnetic member 3 rotates one turn (i.e., 360 degrees) with the rotor of the rotary electric machine.
When the encoder is installed in the drum motor, in one mechanical period, the third sine-cosine signal group includes M periods of third sine signals and M periods of third cosine signals means: the second magnetic induction module 5 or the fourth magnetic induction module or the sixth magnetic induction module outputs a third sine signal of M periods and a third cosine signal of M periods every time the magnetic component 3 rotates one turn (i.e., 360 degrees) with the mover of the drum motor.
When the encoder is installed in the linear motor, in one mechanical period, the third sine-cosine signal group includes M periods of third sine signals and M periods of third cosine signals means: the second magnetic induction module 5 or the fourth magnetic induction module or the sixth magnetic induction module outputs a third sine signal of M periods and a third cosine signal of M periods each time the circuit board 1 moves along with the rotor of the linear motor by one stroke.
Example nine
The present embodiment is a further limitation of one of the first to third embodiments, and the difference between the present embodiment and the sixth to eighth embodiments is that the specific waveform of the second magnetic encoded signal or the fourth magnetic encoded signal or the sixth magnetic encoded signal is different, and in the present embodiment, the second magnetic encoded signal or the fourth magnetic encoded signal or the sixth magnetic encoded signal includes a digital signal of at least one period.
Examples ten
This embodiment is a further limitation of one of the first to third embodiments, and the difference between this embodiment and the sixth to ninth embodiments is that the specific waveform of the second magnetic encoding signal or the fourth magnetic encoding signal or the sixth magnetic encoding signal is different, and in this embodiment, the second magnetic encoding signal or the fourth magnetic encoding signal or the sixth magnetic encoding signal includes at least one PWM signal that varies periodically with the angular position.
Example eleven
The present embodiment is a further limitation of one of the first to third embodiments, and the difference between the present embodiment and the sixth to tenth embodiments is that the specific waveform of the second magnetic encoded signal or the fourth magnetic encoded signal or the sixth magnetic encoded signal is different, and in the present embodiment, the second magnetic encoded signal or the fourth magnetic encoded signal or the sixth magnetic encoded signal includes a triangular wave signal of at least one period.
Example twelve
The present embodiment is a further limitation of one of the first to third embodiments, and the difference between the present embodiment and the sixth to eleventh embodiments is that the specific waveform of the second magnetic encoded signal or the fourth magnetic encoded signal or the sixth magnetic encoded signal is different, and in the present embodiment, the second magnetic encoded signal or the fourth magnetic encoded signal or the sixth magnetic encoded signal includes a trapezoidal wave signal of at least four periods.
Example thirteen
The present embodiment is further defined by any one of embodiments one to three, wherein the optical coding signal includes at least one second square wave signal group, and the second square wave signal group includes a third square wave signal of H periods and a fourth square wave signal of H periods, where H is greater than or equal to 1, and H is an integer.
Thus, in one mechanical cycle, the third and fourth square wave signals output by the light sensing module 6 are in one-to-one correspondence with the relative positions, and therefore, the relative positions of the circuit board 1 with respect to the optical component 2 can be directly obtained by calculating the third and fourth square wave signals of the light sensing module 6.
When the encoder is mounted in the rotary electric machine, in one mechanical period, the second square wave signal group includes the third square wave signal of H periods and the fourth square wave signal of H periods means: the light sensing module 6 outputs a third square wave signal of H periods and a fourth square wave signal of H periods every time the optical member 2 rotates one turn (i.e., 360 degrees) with the rotor of the rotary electric machine.
When the encoder is installed in the drum motor, in one mechanical period, the second square wave signal group includes the third square wave signal of H periods and the fourth square wave signal of H periods means: the optical component 2 rotates one circle (namely 360 degrees) along with the rotor of the roller motor, and the light sensing module 6 outputs a third square wave signal of H periods and a fourth square wave signal of H periods.
When the encoder is installed in the linear motor, in one mechanical period, the second square wave signal group includes the third square wave signal of H periods and the fourth square wave signal of H periods means: the light sensing module 6 outputs a third square wave signal of H periods and a fourth square wave signal of H periods every time the circuit board 1 moves one stroke along with the rotor of the linear motor.
Examples fourteen
The present embodiment is further defined as any one of the first to third embodiments, and the difference between the present embodiment and the thirteenth embodiment is that the specific waveform of the optical code signal is different, in the present embodiment, the optical code signal includes at least one fourth sine-cosine signal group, and in one mechanical period, the fourth sine-cosine signal group includes K cycles of sine signals and K cycles of cosine signals, where K is greater than or equal to 1, and K is an integer.
Thus, in one mechanical period, the fourth sine and cosine signals output by the light sensing module 6 are in one-to-one correspondence with the relative positions, so that the relative positions of the circuit board 1 relative to the optical component 2 can be directly obtained by calculating the sine and cosine signals of the light sensing module 6.
When the encoder is mounted in the rotary electric machine, in one mechanical period, the fourth sine-cosine signal group including the fourth sine signals of K periods and the fourth cosine signals of K periods means: the light sensing module 6 outputs a fourth sine signal of K periods and a fourth cosine signal of K periods every time the optical member 2 rotates one turn (i.e., 360 degrees) with the rotor of the rotary electric machine.
When the encoder is installed in the drum motor, in one mechanical period, the fourth sine-cosine signal group includes a fourth sine signal of K periods and a fourth cosine signal of K periods means: the optical component 2 rotates with the rotor of the roller motor once (namely 360 degrees), and the light sensing module 6 outputs a fourth sine signal of K periods and a fourth cosine signal of K periods.
When the encoder is mounted in the linear motor, in one mechanical period, the fourth sine-cosine signal group includes a fourth sine signal of K periods and a fourth cosine signal of K periods means: the circuit board 1 moves along with the rotor of the linear motor by one stroke, and the light sensing module 6 outputs a fourth sine signal of K periods and a fourth cosine signal of K periods.
Example fifteen
This embodiment is further defined as the thirteenth embodiment, and in this embodiment, the phase difference between the third square wave signal and the fourth square wave signal of each second square wave signal group at the same time is 90 degrees.
Examples sixteen
The present embodiment is further limited to any one of the first to fifteenth embodiments, in which the encoder includes a code disc provided with code tracks, and the light sensing module 6 is configured to sense a change of an optical signal of the code disc to generate an optical code signal, where the code track is in a ring shape, and includes a grating line formed by a plurality of reflective metal sheets.
Example seventeen
This embodiment is a further limitation of any one of embodiments one to fifteen, and differs from embodiment sixteen in the kind of optical component that reflects or transmits the optical signal, and in this embodiment, the encoder includes a ring grating provided with code tracks, and the light sensing module 6 is configured to sense a change in the optical signal of the ring grating to generate an optical coded signal.
Example eighteen
This embodiment is a further limitation of embodiments one to fifteen, and differs from embodiments sixteen and seventeen in the kind of optical components that reflect or transmit the optical signal, and in this embodiment, the encoder includes a drum grating provided with code tracks, and the light sensing module 6 is configured to sense a change in the optical signal of the drum grating to generate the optical coded signal.
Examples nineteenth
This embodiment is a further limitation of any one of embodiments one to fifteen, and differs from embodiments sixteen to eighteen in the kind of optical component that reflects or transmits the optical signal, in this embodiment, the encoder includes a code wheel provided with code tracks and a ring grating provided with code tracks, and the light sensing module 6 is configured to sense changes in the optical signals of the code wheel and the ring grating to generate the optical coded signal.
Example twenty
This embodiment is a further limitation of any one of embodiments one to fifteen, and differs from embodiments sixteen to nineteenth in the kind of optical component that reflects or transmits an optical signal, and in this embodiment, the encoder includes a code wheel provided with code tracks, a ring grating provided with code tracks, and a drum grating provided with code tracks, and the light sensing module 6 is configured to sense changes in the optical signals of the code wheel, the ring grating, and the drum grating to generate an optical coded signal.
Example twenty-one
This embodiment is a further limitation of any one of embodiments one to fifteen, and differs from embodiments sixteen to twenty in the kind of optical component that reflects or transmits the optical signal, in this embodiment, the encoder includes a code wheel provided with code tracks and a drum grating provided with code tracks, and the light sensing module 6 is configured to sense a change in the optical signal of the code wheel and the drum grating to generate an optical coded signal.
Examples twenty two
This embodiment is a further limitation of any one of embodiments one to fifteen, and differs from embodiments sixteen to twenty one in the kind of optical component that reflects or transmits the optical signal, in which the encoder includes a ring grating provided with code tracks and a drum grating provided with code tracks, and the light sensing module 6 is configured to sense the change of the optical signals of the ring grating and the drum grating to generate an optical coded signal.
Examples twenty-three
The present embodiment is a further limitation of any one of the first to fifteenth embodiments, and the difference between the present embodiment and the sixteenth to twenty-second embodiments is that the types of optical components that reflect or transmit the optical signal are different, and in the present embodiment, the encoder includes a grating scale provided with code tracks, and the light sensing module 6 is configured to sense a change of the optical signal of the grating scale to generate the optical coded signal.
Examples twenty-four
The present embodiment is further limited to any one of the sixteenth to twenty-third embodiments, in which the light emitted by the light sensing module 6 is received again by the light sensing module 6 after being reflected by the code channel.
Examples twenty-five
The present embodiment is further defined as any one of the fourteenth to twenty-fourth embodiments, and the difference between the present embodiment and the twenty-fourth embodiment is that the optical component feeds back the optical information, and in the present embodiment, the encoder further includes a light source for emitting light, and the light emitted by the light source is received by the light sensing module 6 after being reflected or transmitted by the code track.
Examples twenty-six
The present embodiment is further defined as one of the first to third embodiments, in which the encoder includes magnetic steel, and the first magnetic induction module 4 or the third magnetic induction module or the fifth magnetic induction module is configured to induce a magnetic field change of the magnetic steel to generate a first magnetic encoding signal or a third magnetic encoding signal or a fifth magnetic encoding signal, and the second magnetic induction module 5 or the fourth magnetic induction module or the sixth magnetic induction module is configured to induce a magnetic field change of the magnetic steel to generate a second magnetic encoding signal or a fourth magnetic encoding signal or a sixth magnetic encoding signal.
As shown in fig. 2, the magnetic steel is a disc-shaped structure for being disposed at the center of the end of the rotating spindle, wherein the magnetic steel includes a semicircular N-pole and a semicircular S-pole.
Examples twenty-seven
The present embodiment is a further limitation of one of the first to third embodiments, and the twenty-sixth embodiment is different from the first embodiment in that the magnetic component generating the magnetic signal is of a different type, in the present embodiment, the encoder includes a magnetic ring, the first magnetic induction module 4 or the third magnetic induction module or the fifth magnetic induction module is configured to induce a magnetic field change of the magnetic ring to generate the first magnetic encoding signal or the third magnetic encoding signal or the fifth magnetic encoding signal, and the second magnetic induction module 5 or the fourth magnetic induction module or the sixth magnetic induction module is configured to induce a magnetic field change of the magnetic ring to generate the second magnetic encoding signal or the fourth magnetic encoding signal or the sixth magnetic encoding signal.
Examples twenty-eight
This embodiment is a further limitation of one of the first to third embodiments, and differs from the twenty-sixth and twenty-seventh embodiments in that the magnetic component generating the magnetic signal is of a different kind, and in this embodiment, the encoder includes a drum, the first magnetic induction module 4 or the third magnetic induction module or the fifth magnetic induction module is configured to induce a magnetic field change of the drum to generate the first magnetic encoding signal or the third magnetic encoding signal or the fifth magnetic encoding signal, and the second magnetic induction module 5 or the fourth magnetic induction module or the sixth magnetic induction module is configured to induce a magnetic field change of the drum to generate the second magnetic encoding signal or the fourth magnetic encoding signal or the sixth magnetic encoding signal.
Examples twenty-nine
The present embodiment is a further limitation of one of the first to third embodiments, and the difference between the twenty-sixth to twenty-eighth embodiments is that the kind of the magnetic component generating the magnetic signal is different, in the present embodiment, the encoder includes a magnetic steel and a magnetic ring, the first magnetic induction module 4 or the third magnetic induction module or the fifth magnetic induction module is used for inducing a magnetic field change of the magnetic steel and the magnetic ring to generate a first magnetic encoding signal or a third magnetic encoding signal or a fifth magnetic encoding signal, and the second magnetic induction module 5 or the fourth magnetic induction module or the sixth magnetic induction module is used for inducing a magnetic field change of the magnetic steel and the magnetic ring to generate a second magnetic encoding signal or a fourth magnetic encoding signal or a sixth magnetic encoding signal.
Example thirty
This embodiment is a further limitation of one of the first to third embodiments, and differs from the twenty-sixth to twenty-ninth embodiments in the kind of magnetic components that generate the magnetic signals, in this embodiment, the encoder includes a magnetic steel and a magnetic drum, the first magnetic induction module 4 or the third magnetic induction module or the fifth magnetic induction module is configured to induce a magnetic field change of the magnetic steel and the magnetic drum to generate the first magnetic encoding signal or the third magnetic encoding signal or the fifth magnetic encoding signal, and the second magnetic induction module 5 or the fourth magnetic induction module or the sixth magnetic induction module is configured to induce a magnetic field change of the magnetic steel and the magnetic drum to generate the second magnetic encoding signal or the fourth magnetic encoding signal or the sixth magnetic encoding signal.
Example thirty-one
This embodiment is a further limitation of one of the first to third embodiments, and differs from the twenty-sixth to thirty embodiments in the kind of magnetic components that generate the magnetic signals, in this embodiment, the encoder includes a magnetic ring and a magnetic drum, the first magnetic induction module 4 or the third magnetic induction module or the fifth magnetic induction module is configured to induce a magnetic field change of the magnetic ring and the magnetic drum to generate the first magnetic encoding signal or the third magnetic encoding signal or the fifth magnetic encoding signal, and the second magnetic induction module 5 or the fourth magnetic induction module or the sixth magnetic induction module is configured to induce a magnetic field change of the magnetic ring and the magnetic drum to generate the second magnetic encoding signal or the fourth magnetic encoding signal or the sixth magnetic encoding signal.
Example thirty-two
This embodiment is a further limitation of any one of the first to third embodiments, and the difference between this embodiment and the twenty-sixth to thirty-first embodiments is that the kind of the magnetic component generating the magnetic signal is different, in this embodiment, the encoder includes a magnetic steel, a magnetic ring, and a magnetic drum, the first magnetic induction module 4 or the third magnetic induction module or the fifth magnetic induction module is configured to induce a magnetic field change of the magnetic steel, the magnetic ring, and the magnetic drum to generate the first magnetic encoding signal or the third magnetic encoding signal or the fifth magnetic encoding signal, and the second magnetic induction module 5 or the fourth magnetic induction module or the sixth magnetic induction module is configured to induce a magnetic field change of the magnetic steel, the magnetic ring, and the magnetic drum to generate the second magnetic encoding signal or the fourth magnetic encoding signal or the sixth magnetic encoding signal.
Example thirty-three
The present embodiment is a further limitation of one of the first to third embodiments, and the difference between the present embodiment and the twenty-sixth to thirty-second embodiments is that the kind of the magnetic component generating the magnetic signal is different, in the present embodiment, the encoder includes a magnetic scale, the first magnetic induction module 4 or the third magnetic induction module or the fifth magnetic induction module is used for inducing the magnetic field change of the magnetic scale to generate the first magnetic encoding signal or the third magnetic encoding signal or the fifth magnetic encoding signal, and the second magnetic induction module 5 or the fourth magnetic induction module or the sixth magnetic induction module is used for inducing the magnetic field change of the magnetic scale to generate the second magnetic encoding signal or the fourth magnetic encoding signal or the sixth magnetic encoding signal.
Example thirty-four
This embodiment is a further limitation of one of the first to third embodiments, in which the first magnetic induction module 4 or the second magnetic induction module 5 or the third magnetic induction module or the fourth magnetic induction module or the fifth magnetic induction module or the sixth magnetic induction module comprises a hall switch.
Example thirty-five
This embodiment is a further limitation of one of the first to third embodiments, and the difference between this embodiment and the thirty-fourth embodiment is that the first magnetic induction module 4 or the second magnetic induction module 5 or the third magnetic induction module or the fourth magnetic induction module or the fifth magnetic induction module or the sixth magnetic induction module is different in specific kind, and in this embodiment, the first magnetic induction module 4 or the second magnetic induction module 5 or the third magnetic induction module or the fourth magnetic induction module or the fifth magnetic induction module or the sixth magnetic induction module includes a magnetic induction chip including at least one of TMR, GMR and AMR.
Example thirty-six
This embodiment is a further limitation of one of the first to third embodiments, and the difference between the present embodiment and the thirty-fourth and thirty-fifth embodiments is that the specific kind of the first magnetic induction module 4 or the second magnetic induction module 5 or the third magnetic induction module or the fourth magnetic induction module or the fifth magnetic induction module or the sixth magnetic induction module is different, and in the present embodiment, the first magnetic induction module 4 or the second magnetic induction module 5 or the third magnetic induction module or the fourth magnetic induction module or the fifth magnetic induction module or the sixth magnetic induction module includes a hall switch and a magnetic induction chip, and the magnetic induction chip includes at least one of TMR, GMR and AMR.
Example thirty-seven
The present embodiment is further defined as one of the first to third embodiments, wherein the optical code signal further includes at least one Z pulse signal, and the signal processing unit receives and processes the Z pulse signal to obtain an optical signal circle value of the current time of the encoder.
Examples thirty-eight
The present embodiment is further limited to one of the first to third embodiments, in which the number of the first magnetic induction modules 4 or the third magnetic induction modules or the fifth magnetic induction modules is two, and the included angle between the center lines of the two first magnetic induction modules 4 or the third magnetic induction modules or the fifth magnetic induction modules is a mechanical angle of 90 degrees;
Specifically, as shown in fig. 5, for example, on a plane P perpendicular to the rotation axis L of the magnetic component 3, the center line of the first magnetic induction module 4 is a connecting line OO1 between a projection point O1 of the center of the first magnetic induction module 4 on the plane P and a projection point O of the rotation axis L of the magnetic component 3 on the plane P, the center line of the second first magnetic induction module 4 is a connecting line OO2 between a projection point O2 of the center of the first magnetic induction module 4 on the plane P and a projection point O of the rotation axis L of the magnetic component 3 on the plane P, and an angle between the center line of the first magnetic induction module 4 and the center line of the first magnetic induction module 4 is an angle α between OO1 and OO 2.
Examples thirty-nine
The present embodiment is further defined as one of the first to third embodiments, and the difference between the present embodiment and the thirty-eighth embodiment is that the relative positions of the two first magnetic induction modules or the third magnetic induction modules or the fifth magnetic induction modules are different, and in the present embodiment, the number of the first magnetic induction modules 4 or the third magnetic induction modules or the fifth magnetic induction modules is two, and the included angle between the center lines of the two first magnetic induction modules 4 or the third magnetic induction modules or the fifth magnetic induction modules is 270 degrees.
Specifically, as shown in fig. 6, for example, on a plane P perpendicular to the rotation axis L of the magnetic component 3, the center line of the first magnetic induction module 4 is a connecting line OO3 between a projection point O3 of the center of the first magnetic induction module 4 on the plane P and a projection point O of the rotation axis L of the magnetic component 3 on the plane P, the center line of the second first magnetic induction module 4 is a connecting line OO4 between a projection point O4 of the center of the first magnetic induction module 4 on the plane P and a projection point O of the rotation axis L of the magnetic component 3 on the plane P, and an angle between the center line of the first magnetic induction module 4 and the center line of the first magnetic induction module 4 is an angle β between OO3 and OO 4.
Examples forty
The present embodiment is further defined as one of the first to third embodiments, and the difference between the present embodiment and the thirty-eighth embodiment is that the number of the first magnetic induction modules 4 or the third magnetic induction modules or the fifth magnetic induction modules is different, in the present embodiment, the number of the first magnetic induction modules 4 or the third magnetic induction modules or the fifth magnetic induction modules is H, where H is an integer equal to or greater than 3, and the H first magnetic induction modules 4 or the third magnetic induction modules or the fifth magnetic induction modules are equally spaced around the rotation axis of the encoder, and the included angle between the center lines of any two adjacent first magnetic induction modules 4 or the third magnetic induction modules or the fifth magnetic induction modules is a mechanical angle of 180 degrees/H.
Specifically, as shown in fig. 7, for example, on a plane P perpendicular to the rotation axis L of the magnetic member 3, the center line of the first one of any adjacent two first magnetic induction modules 4 is a connecting line OO5 between a projection point O5 of the center of the first one first magnetic induction module 4 on the plane P and a projection point O of the rotation axis L of the magnetic member 3 on the plane P; the central line of the second first magnetic induction module 4 in any two adjacent first magnetic induction modules 4 is a connecting line OO6 between a projection point O6 of the center of the first magnetic induction module 4 on the plane P and a projection point O of the rotation axis L of the magnetic component 3 on the plane P; the included angle between the central lines of any two adjacent first magnetic induction modules 4 is the included angle gamma between the OO5 and the OO 6.
Examples forty-one
The present embodiment is further defined as one of the first to third embodiments, and the forty differences between the present embodiment and the embodiment are that the relative positions of the H first magnetic induction modules 4 or the third magnetic induction modules or the fifth magnetic induction modules are different, in the present embodiment, the number of the first magnetic induction modules 4 or the third magnetic induction modules or the fifth magnetic induction modules is H, where H is an integer equal to or greater than 3, the H first magnetic induction modules 4 or the third magnetic induction modules or the fifth magnetic induction modules are arranged at equal intervals around the rotation axis of the encoder, and the included angle between the center lines of any two adjacent first magnetic induction modules 4 or the third magnetic induction modules or the fifth magnetic induction modules is a mechanical angle of 360 degrees/H.
Specifically, as shown in fig. 8, for example, on a plane P perpendicular to the rotation axis L of the magnetic member 3, the center line of the first one of any adjacent two first magnetic induction modules 4 is a connecting line OO7 between a projection point O7 of the center of the first one first magnetic induction module 4 on the plane P and a projection point O of the rotation axis L of the magnetic member 3 on the plane P; the central line of the second first magnetic induction module 4 in any two adjacent first magnetic induction modules 4 is a connecting line OO8 between a projection point O8 of the center of the first magnetic induction module 4 on the plane P and a projection point O of the rotation axis L of the magnetic component 3 on the plane P; the included angle between the central lines of any two adjacent first magnetic induction modules 4 is the included angle theta between the OO7 and the OO 8.
Examples forty-two
The present embodiment is further limited to any one of the sixteenth to twenty-second embodiments, wherein the track is a cursor code track.
Examples forty-three
The present embodiment is further limited to any one of the sixteenth to twenty-second embodiments, and the difference between the present embodiment and the forty-second embodiment is that the code channels are different in kind, and in the present embodiment, the code channels are gray code channels.
Examples forty-four
The present embodiment is further limited to any one of the sixteenth to twenty-third embodiments, and the difference between the present embodiment and the forty-second and forty-third embodiments is that the types of the code channels are different, and in the present embodiment, the code channels are M-sequence code channels.
Examples forty-five
The present embodiment is further limited to any one of the sixty-twenty-four embodiments, and the difference between the present embodiment and the forty-two-forty-four embodiments is the type of the code track, in the present embodiment, the code track is a single-turn code track.
The invention provides a motor, which comprises an encoder, wherein the encoder is the encoder.
The invention also provides an automatic device, which comprises a motor, wherein the motor is the motor.
From the above description, it can be seen that the above embodiments of the present invention achieve the following technical effects:
The present invention provides an encoder comprising a circuit board 1 and a magnetic member 3 movable relative to the circuit board 1, the circuit board 1 comprising: at least one light sensing module 6 for sensing the change of the optical signal of the encoder to generate an optical code signal to obtain the relative position of the encoder at the current moment; wherein the circuit board 1 further comprises: at least two first magnetic induction modules 4 for inducing the change of the magnetic signal of the magnetic component 3 to generate a first magnetic encoding signal so as to obtain a first running direction of the encoder, and determining a first circle value of the magnetic signal at the current moment of the encoder through the level change of the first magnetic induction modules; at least one second magnetic induction module 5 for inducing a change in the magnetic signal of the magnetic component 3 to generate a second magnetic encoded signal to obtain a first absolute position of the current moment of the encoder; or, at least two third magnetic induction modules for inducing the change of the magnetic signal of the magnetic component 3 to generate a third magnetic encoding signal so as to obtain a second circle value of the magnetic signal at the current moment of the encoder; at least one fourth magnetic induction module for inducing a change in the magnetic signal of the magnetic component 3 to generate a fourth magnetic encoding signal, and obtaining a second absolute position and a second running direction of the current time of the encoder through the third magnetic encoding signal and the fourth magnetic encoding signal; or, at least two fifth magnetic induction modules are used for inducing the change of the magnetic signal of the magnetic component 3 to generate a fifth magnetic coding signal so as to obtain a third running direction of the encoder, and determining a third circle value of the magnetic signal at the current moment of the encoder through the level change of the fifth magnetic induction modules; at least one sixth magnetic induction module for inducing a change in the magnetic signal of the magnetic component 3 to generate a sixth magnetic encoding signal, and obtaining a third absolute position of the current time of the encoder through the fifth magnetic encoding signal and the sixth magnetic encoding signal; the circuit board 1 further includes a signal processing unit connected to the first magnetic induction module and the second magnetic induction module, or the third magnetic induction module and the fourth magnetic induction module, or the fifth magnetic induction module and the sixth magnetic induction module, and the optical induction module 6, and the signal processing unit determines the position information of the current moment of the encoder according to the relative position of the current moment of the encoder, the first running direction, the first circle of values and the first absolute position, or the second running direction, the second circle of values and the second absolute position, or the third running direction, the third circle of values and the third absolute position. The encoder disclosed by the invention has the advantages of high precision of the photoelectric encoder, and also has the advantages of shock resistance, corrosion resistance, pollution resistance, high reliability and the like of the magnetoelectric encoder, so that the requirements of high precision and high stability of the encoder are met, and the problem that the photoelectric encoder or the magnetoelectric encoder in the prior art cannot meet the requirements of high precision and interference resistance at the same time is solved.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of exemplary embodiments according to the present application. As used herein, the singular is also intended to include the plural unless the context clearly indicates otherwise, and furthermore, it is to be understood that the terms "comprises" and/or "comprising" when used in this specification are taken to specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof.
The relative arrangement of the components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present application unless it is specifically stated otherwise. Meanwhile, it should be understood that the sizes of the respective parts shown in the drawings are not drawn in actual scale for convenience of description. Techniques, methods, and apparatus known to one of ordinary skill in the relevant art may not be discussed in detail, but should be considered part of the specification where appropriate. In all examples shown and discussed herein, any specific values should be construed as merely illustrative, and not a limitation. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further discussion thereof is necessary in subsequent figures.
In the description of the present application, it should be understood that the azimuth or positional relationships indicated by the azimuth terms such as "front, rear, upper, lower, left, right", "lateral, vertical, horizontal", and "top, bottom", etc., are generally based on the azimuth or positional relationships shown in the drawings, merely to facilitate description of the present application and simplify the description, and these azimuth terms do not indicate and imply that the apparatus or elements referred to must have a specific azimuth or be constructed and operated in a specific azimuth, and thus should not be construed as limiting the scope of protection of the present application; the orientation word "inner and outer" refers to inner and outer relative to the contour of the respective component itself.
Spatially relative terms, such as "above … …," "above … …," "upper surface on … …," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial location relative to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "above" or "over" other devices or structures would then be oriented "below" or "beneath" the other devices or structures. Thus, the exemplary term "above … …" may include both orientations "above … …" and "below … …". The device may also be positioned in other different ways (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
In addition, the terms "first", "second", etc. are used to define the components, and are only for convenience of distinguishing the corresponding components, and the terms have no special meaning unless otherwise stated, and therefore should not be construed as limiting the scope of the present application.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.