[go: up one dir, main page]

CN113718238A - Anticorrosive environment-friendly phosphating agent and preparation method thereof - Google Patents

Anticorrosive environment-friendly phosphating agent and preparation method thereof Download PDF

Info

Publication number
CN113718238A
CN113718238A CN202110864402.6A CN202110864402A CN113718238A CN 113718238 A CN113718238 A CN 113718238A CN 202110864402 A CN202110864402 A CN 202110864402A CN 113718238 A CN113718238 A CN 113718238A
Authority
CN
China
Prior art keywords
agent
acid
water
phosphating
phosphating agent
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202110864402.6A
Other languages
Chinese (zh)
Inventor
段国发
胡国辉
刘腾
赵强
周晗
陈鹏
彭小明
蒲伟
向彬
张志强
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chongqing Jialing Special Equipment Co ltd
Original Assignee
Chongqing Jialing Special Equipment Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chongqing Jialing Special Equipment Co ltd filed Critical Chongqing Jialing Special Equipment Co ltd
Priority to CN202110864402.6A priority Critical patent/CN113718238A/en
Publication of CN113718238A publication Critical patent/CN113718238A/en
Pending legal-status Critical Current

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/07Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing phosphates
    • C23C22/08Orthophosphates
    • C23C22/22Orthophosphates containing alkaline earth metal cations

Landscapes

  • Chemical & Material Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Treatment Of Metals (AREA)

Abstract

The invention discloses an anticorrosive environment-friendly phosphating agent and a preparation method thereof, and the phosphating agent comprises the following components in parts by mass per liter: 140-150 g of zinc oxide, 170-190 g of nitric acid, 110-130 g of phosphoric acid, 15-30 g of calcium nitrate, 1.5-2 g of sodium tetraborate, 3-4 g of stabilizer, 1-1.7 g of complexing agent, 2-4 g of assistant and the balance of water. The preparation method comprises the following steps: firstly, mixing zinc oxide into paste by using part of water, adding nitric acid and phosphoric acid into the paste, stirring and dissolving, when the temperature is reduced to be below 45 ℃, sequentially adding calcium nitrate and sodium tetraborate, sequentially adding the stabilizer, the complexing agent and the auxiliary agent, and finally adding the rest water. The invention has the technical effects that: the phosphating agent does not need to be analyzed and adjusted in the using process, and is simple and convenient to operate and applicable; and the phosphorization sediment can be reduced, the generated phosphorization film is uniform and compact, the crystal of the phosphorization film is columnar, and the corrosion resistance is higher.

Description

Anticorrosive environment-friendly phosphating agent and preparation method thereof
Technical Field
The invention belongs to the technical field of surface treatment, and particularly relates to a phosphating agent pretreated before painting and a preparation method of the phosphating agent.
Background
The metal matrix needs to be subjected to conversion film treatment on the surface in the aspects of coating, rust prevention, wear resistance, lubrication and the like, so that the metal surface characteristics are changed, the process requirements are met, the phosphating film has a certain thickness and microscopic gaps, the rust prevention, wear resistance and lubrication effects can be obtained through post-treatment, and the adhesive force of a paint film on the metal surface can be effectively increased due to the increase of the specific surface area of the surface of the metal matrix, so that the corrosion resistance of the metal is improved, and the service life of a product is prolonged.
At present, the surface of a metal workpiece is mostly chemically treated by a phosphating agent, so that a phosphate conversion film with a certain thickness, namely a phosphating film, is formed on the surface of the metal workpiece. But the phosphating agent in the market needs to control the acid ratio, the total acidity and the free acidity, and the accelerator needs to be added for frequent adjustment and analysis in the using process, so that a large amount of sediments can be generated in the process, irregular groove inversion is used for cleaning precipitates, the use is unstable and inconvenient, and the labor intensity is high.
Disclosure of Invention
Aiming at the problems of the existing phosphating agent, the invention aims to provide an anticorrosive environment-friendly phosphating agent which does not need to be analyzed and adjusted in the using process, can be normally produced and used by being prepared by water according to requirements and being heated to a specified temperature, and is simple and convenient to operate and applicable; and can reduce the phosphorization sediment. The invention also provides a preparation method of the phosphating agent.
In order to solve the technical problems, the invention provides an anticorrosive environment-friendly phosphating agent which comprises the following components in parts by mass per liter: 140-150 g of zinc oxide, 170-190 g of nitric acid, 110-130 g of phosphoric acid, 15-30 g of calcium nitrate, 1.5-2 g of sodium tetraborate, 3-4 g of stabilizer, 1-2 g of complexing agent, 2-4 g of assistant and the balance of water.
The stabilizer is protocatechuic acid. The stabilizer can stabilize acidity, and is favorable for stably controlling the acid ratio of the phosphating agent.
The complexing agent is a mixture of citric acid and tartaric acid or a mixture of citrate and tartrate. The complexing agent has the advantages of refining phosphorized crystal grains, improving the corrosion resistance of a phosphorized film and greatly reducing the generation of sediments.
The auxiliary agent is dimethyl urea or a derivative thereof. The assistant is adsorbed on the metal surface to diffuse the phosphorized crystal nucleus to four sides, which is favorable for forming columnar crystal.
The preparation method of the phosphating agent comprises the steps of firstly mixing zinc oxide into paste by using part of water, adding nitric acid and phosphoric acid into the paste, stirring and dissolving, then sequentially adding calcium nitrate and sodium tetraborate when the temperature is reduced to be below 45 ℃, then sequentially adding the stabilizing agent, the complexing agent and the auxiliary agent, adding a specified amount of material after adding one raw material and stirring to dissolve, and finally adding the rest water and stirring to obtain the phosphating agent.
The invention has the technical effects that:
because the phosphating agent has the stabilizer, the acid ratio and the acidity do not need to be analyzed and controlled in the using process when the phosphating agent is used in the phosphating part of a workpiece, so that the phosphating sediments are greatly reduced, and the adverse effect of the phosphating sediments on the environment is reduced; heavy metals such as nickel, copper and the like are not used, so that the method is safe and environment-friendly; and because the phosphating agent of the invention has the auxiliary agent, the generated phosphating film is uniform and compact, and the crystal of the phosphating film is columnar and has higher corrosion resistance.
Drawings
The drawings of the invention are illustrated as follows:
FIG. 1 is a graph comparing the effect of low temperature phosphatizing agents on the surface of a workpiece in accordance with an embodiment of the present invention;
(A) example 1 phosphorus effect diagram;
(B) example 2 phosphorus effect diagram;
(C) example 3 phosphorus effect diagram;
(D) example 4 phosphorus effect diagram;
(E) and the phosphorization effect diagram of the existing low-temperature phosphorization agent.
Detailed Description
The invention is further illustrated by the following examples and figures:
example 1
The weight of each component is as follows according to 1 liter volume: 140g of zinc oxide, 175g of nitric acid, 110g of phosphoric acid, 15g of calcium nitrate, 2g of sodium tetraborate, 4g of a stabilizer (protocatechuic acid), 1g of a complexing agent (citric acid), 2g of an auxiliary agent (dimethyl urea), and the balance of water.
Firstly, mixing zinc oxide into paste by using part of water, adding nitric acid and phosphoric acid into the paste, stirring and dissolving, when the temperature is reduced to below 45 ℃, sequentially adding calcium nitrate and sodium tetraborate, then sequentially adding the stabilizing agent, the complexing agent and the auxiliary agent, adding a next specified amount of material after adding one raw material and stirring to dissolve, finally adding the rest water, continuously stirring for 1h, and filtering to obtain the phosphating agent.
Example 2
The weight of each component is as follows according to 1 liter volume: 150g of zinc oxide, 190g of nitric acid, 130g of phosphoric acid, 20g of calcium nitrate, 2g of sodium tetraborate, 4g of stabilizer (protocatechuic acid), 1.5g of complexing agent (tartaric acid), 4g of auxiliary agent (dimethyl urea) and the balance of water.
Firstly, mixing zinc oxide into paste by using part of water, adding nitric acid and phosphoric acid into the paste, stirring and dissolving, when the temperature is reduced to below 45 ℃, sequentially adding calcium nitrate and sodium tetraborate, then sequentially adding the stabilizing agent, the complexing agent and the auxiliary agent, adding a next specified amount of material after adding one raw material and stirring to dissolve, finally adding the rest water, continuously stirring for 1h, and filtering to obtain the phosphating agent.
Example 3
The weight of each component is as follows according to 1 liter volume: 140g of zinc oxide, 180g of nitric acid, 120 g of phosphoric acid, 30g of calcium nitrate, 2g of sodium tetraborate, 4g of a stabilizer (protocatechuic acid), 1.2 g of a complexing agent (a mixture of citric acid and tartaric acid), 3g of an auxiliary agent (dimethyl urea) and the balance of water.
Firstly, mixing zinc oxide into paste by using part of water, adding nitric acid and phosphoric acid into the paste, stirring and dissolving, when the temperature is reduced to below 45 ℃, sequentially adding calcium nitrate and sodium tetraborate, then sequentially adding the stabilizing agent, the complexing agent and the auxiliary agent, adding a next specified amount of material after adding one raw material and stirring to dissolve, finally adding the rest water, continuously stirring for 1h, and filtering to obtain the phosphating agent.
Example 4
The weight of each component is as follows according to 1 liter volume: 145g of zinc oxide, 170g of nitric acid, 125g of phosphoric acid, 25g of calcium nitrate, 1.5g of sodium tetraborate, 3g of a stabilizer (protocatechuic acid), 1.7g of a complexing agent (a mixture of citrate and tartrate), 4g of an auxiliary agent (dimethyl urea) and the balance of water.
Firstly, mixing zinc oxide into paste by using part of water, adding nitric acid and phosphoric acid into the paste, stirring and dissolving, when the temperature is reduced to below 45 ℃, sequentially adding calcium nitrate and sodium tetraborate, then sequentially adding the stabilizing agent, the complexing agent and the auxiliary agent, adding a next specified amount of material after adding one raw material and stirring to dissolve, finally adding the rest water, continuously stirring for 1h, and filtering to obtain the phosphating agent.
Comparative testing of Performance test
1. Appearance of phosphating film
The phosphating agents of examples 1 to 4 and commercial low-temperature phosphating agents were diluted 5 times with water as they were, the surfaces of metal workpieces were treated according to the standard GB/T6807-2001, the quality of the phosphating films was examined, and the color, uniformity, crystal morphology, corrosion resistance and the like of the phosphating films were tested.
The phosphorization process parameters are as follows: the phosphating workpiece is made of Q235, the phosphating temperature is 35-45 ℃, and the phosphating time is 10-15 min. The phosphating effect of the workpiece surface is shown in figure 1.
As seen from fig. 1: after the stabilizer and the assistant are used, the phosphating film on the workpiece is uniform and compact and is columnar crystal, so that the adhesion of a paint film is facilitated, and the corrosion resistance of the paint film is greatly improved.
2. Stability of phosphating agent
The phosphating agents of examples 1 to 4 and commercially available low-temperature phosphating agents were placed in closed containers, and after 24 hours at 40 ℃, the solutions were observed for changes in appearance, delamination, clarity and transparency.
3. Corrosion resistance
The phosphating agents of examples 1 to 4 and commercially available low-temperature phosphating agents were diluted 5 times with water as they were, respectively subjected to phosphating treatment, and subjected to sealing treatment with the same type of sealing agent. The brine solution with the concentration of 3.5 percent is at the temperature of 20-25 ℃.
Remarking: and testing a saline-resistant phosphating sample, and sealing by using an LD-2711 aqueous sealant after phosphating.
The results of the performance comparison test are shown in table 1:
TABLE 1 test results
Technical project Appearance of phosphating film Stability of phosphating agent Salt water resistance
Example 1 Middle gray, uniform and dense, columnar crystal Clear, transparent, without delamination and turbidity No rust spot for 3h and slight rust for 4h
Example 2 Middle gray, uniform and dense, columnar crystal Clear, transparent, without delamination and turbidity No rust spot for 4h and slight rust for 5h
Example 3 Middle gray, uniform and dense, columnar crystal Clear, transparent, without delamination and turbidity 5h no rust spot
Example 4 Middle gray, uniform and dense, columnar crystal Clear, transparent, without delamination and turbidity No rust spot for 4h and slight rust for 5h
Commercial phosphating agent Light gray, uniform and dense, flaky crystal Turbidity, no demixing and little precipitation Slight rust in 2h
As seen from table 1: the phosphating agent prepared by the invention can greatly reduce the precipitation of phosphating slag in the use process, does not contain heavy metal ions such as nickel, copper and the like, and reduces the pollution to the environment. The components of the phosphating agent prepared by the invention are single components, can be used after being diluted by water, does not need to analyze and adjust the acid ratio and the acidity, does not generate the phenomena of layering, turbidity and the like after being stored for a long time, and ensures the effectiveness and the quality stability of the phosphating agent.
The phosphating agent is used for pretreatment before cathodic electrophoretic painting of workpieces, has stable and reliable quality, does not need to adjust acid ratio, total acidity and free acidity in the production and application process, only needs to be added according to a specified proportion and heated to meet the process requirement, directly performs phosphating according to specified time to obtain a high-quality pretreated phosphating film, and the phosphating film is naturally stored indoors for 3 months without rusting; the phosphatized product is directly subjected to cathodic electrophoretic painting, and the paint film adhesion is 0 grade.

Claims (9)

1. An anticorrosive environment-friendly phosphating agent is characterized in that: the weight of each component is as follows according to the volume of each liter: 140-150 g of zinc oxide, 170-190 g of nitric acid, 110-130 g of phosphoric acid, 15-30 g of calcium nitrate, 1.5-2 g of sodium tetraborate, 3-4 g of stabilizer, 1-2 g of complexing agent, 2-4 g of assistant and the balance of water.
2. The corrosion-resistant environment-friendly phosphating agent as claimed in claim 1, which is characterized in that: the stabilizer is protocatechuic acid.
3. The corrosion-resistant environment-friendly phosphating agent as claimed in claim 1, which is characterized in that: the complexing agent is a mixture of citric acid and tartaric acid or a mixture of citrate and tartrate.
4. The corrosion-resistant environment-friendly phosphating agent as claimed in claim 1, which is characterized in that: the auxiliary agent is dimethyl urea and derivatives thereof.
5. The corrosion-resistant environment-friendly phosphating agent as claimed in claim 1, which is characterized in that the mass of each component is as follows by 1 liter: 140g of zinc oxide, 175g of nitric acid, 110g of phosphoric acid, 15g of calcium nitrate, 2g of sodium tetraborate, 4g of protocatechuic acid, 1g of citric acid, 2g of dimethyl urea and the balance of water.
6. The corrosion-resistant environment-friendly phosphating agent as claimed in claim 1, which is characterized in that the mass of each component is as follows by 1 liter: 150g of zinc oxide, 190g of nitric acid, 130g of phosphoric acid, 20g of calcium nitrate, 2g of sodium tetraborate, 4g of protocatechuic acid, 1.5g of tartaric acid, 4g of dimethyl urea and the balance of water.
7. The corrosion-resistant environment-friendly phosphating agent as claimed in claim 1, which is characterized in that the mass of each component is as follows by 1 liter: 140g of zinc oxide, 180g of nitric acid, 120 g of phosphoric acid, 30g of calcium nitrate, 2g of sodium tetraborate, 4g of protocatechuic acid, 1.2 g of a mixture of citric acid and tartaric acid, 3g of dimethyl urea and the balance of water.
8. The corrosion-resistant environment-friendly phosphating agent as claimed in claim 1, which is characterized in that the mass of each component is as follows by 1 liter: 145g of zinc oxide, 170g of nitric acid, 125g of phosphoric acid, 25g of calcium nitrate, 1.5g of sodium tetraborate, 3g of protocatechuic acid, 1.7g of a mixture of citrate and tartrate, 4g of dimethyl urea and the balance of water.
9. A method for preparing the corrosion-resistant environment-friendly phosphating agent as claimed in any one of claims 1 to 8, which is characterized by comprising the following steps: firstly, mixing zinc oxide into paste by using part of water, adding nitric acid and phosphoric acid into the paste, stirring and dissolving, when the temperature is reduced to below 45 ℃, sequentially adding calcium nitrate and sodium tetraborate, then sequentially adding the stabilizing agent, the complexing agent and the auxiliary agent, adding the next specified amount of material after adding one raw material and stirring to dissolve, and finally adding the rest water and stirring to obtain the phosphating agent.
CN202110864402.6A 2021-07-29 2021-07-29 Anticorrosive environment-friendly phosphating agent and preparation method thereof Pending CN113718238A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110864402.6A CN113718238A (en) 2021-07-29 2021-07-29 Anticorrosive environment-friendly phosphating agent and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110864402.6A CN113718238A (en) 2021-07-29 2021-07-29 Anticorrosive environment-friendly phosphating agent and preparation method thereof

Publications (1)

Publication Number Publication Date
CN113718238A true CN113718238A (en) 2021-11-30

Family

ID=78674282

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110864402.6A Pending CN113718238A (en) 2021-07-29 2021-07-29 Anticorrosive environment-friendly phosphating agent and preparation method thereof

Country Status (1)

Country Link
CN (1) CN113718238A (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4451301A (en) * 1982-03-18 1984-05-29 Chemische Werke Huels Ag Organic phosphating solution for the phosphating of metallic surfaces
CN102121103A (en) * 2010-01-11 2011-07-13 张华斌 Low-temperature slag-free zinc bonderite as well as preparation method and applications thereof
CN102167968A (en) * 2011-03-01 2011-08-31 无锡和荣科技有限公司 Method for nuisanceless resourceful treatment of waste mortar from silicon chip cutting

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4451301A (en) * 1982-03-18 1984-05-29 Chemische Werke Huels Ag Organic phosphating solution for the phosphating of metallic surfaces
CN102121103A (en) * 2010-01-11 2011-07-13 张华斌 Low-temperature slag-free zinc bonderite as well as preparation method and applications thereof
CN102167968A (en) * 2011-03-01 2011-08-31 无锡和荣科技有限公司 Method for nuisanceless resourceful treatment of waste mortar from silicon chip cutting

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
中国科学院兰州图书馆资料室: "《资料选编(金属的防腐与焊接)》", vol. 1, 中国科学院兰州图书馆资料室, pages: 159 *

Similar Documents

Publication Publication Date Title
JP5462467B2 (en) Chemical treatment solution for metal material and treatment method
CN109518237B (en) Zinc-nickel-phosphorus electroplating solution, preparation method thereof and electroplating method
JPH10183364A (en) Protective film forming agent for metal and treatment thereof
CN103484847B (en) A kind of phosphating solution and phosphating method
CN1847455A (en) A kind of zinc-nickel-manganese ternary phosphating solution
CN101851755B (en) Magnesium alloy chromium-free fluorine-free phosphorization solution and phosphorization method
RU2698874C1 (en) Liquid with trivalent chromium for chemical conversion treatment of a base from zinc or zinc alloy and a chemical conversion treatment method using
CN106245071A (en) Acid non-cyanide plating cadmium additive, plating solution preparation and electroplating technology
US4470897A (en) Method of electroplating a corrosion-resistant zinc-containing deposit
JP2604387B2 (en) Method of forming phosphate film on metal surface
CN102102200A (en) Phosphorization solution for cathode electrophoresis
KR102077559B1 (en) Coloured trivalent chromate corrosion-resistant enhancer agent for Zinc plating having glossy stability and Surface treatment of Zinc plating layer using the same
CN104073796A (en) Metal plating passivation solution and preparation method thereof
US9206321B2 (en) Trivalent chromium-conversion processing solution containing aluminum-modified colloidal silica
JPH08501829A (en) Method for phosphating steel with zinc coating on one side
CN108796486A (en) A kind of zinc electroplating with black chromate conversion coating agent and Zincing passivation method
CN1131444A (en) Phosphate treatment process for steel strip with one galvanised surface
CN101857965B (en) Method for depositing zinc and zinc-nickel alloy on surface of magnesium alloy without cyanogen or fluorine
CN113718238A (en) Anticorrosive environment-friendly phosphating agent and preparation method thereof
CN103668148B (en) High anti-corrosion Phosphating Solution of middle temperature zinc cathode and preparation method thereof
EP0061911A1 (en) Process and composition for treating phosphated metal surfaces
CN110359036A (en) A kind of phosphating process of steel pipe
RU2437967C1 (en) Procedure for sedimentation of composite coating nickel-vanadium-phosphorus-boron nitride
CN110079795B (en) Galvanized part surface treating agent and preparation method thereof
CN112813471A (en) Green electroplating process for door and window hardware

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication

Application publication date: 20211130

RJ01 Rejection of invention patent application after publication