Detailed Description
The invention provides an amorphous polyaryletherketone (sulfone) 3D printing polymer, wherein the structure of the polyaryletherketone and/or polyarylethersulfone polymer is shown as the formula (I):
wherein m + n is 1, m is more than or equal to 0, n is more than 0, and m and n are mole percentages;
ar is selected from one or more than two of the following structures (a) to (d):
the X is selected from one or more than two of the following structures (A) or (B):
the invention also provides a preparation method of the amorphous polyaryletherketone (sulfone) 3D printing polymer, which comprises the following steps: heating bisphenol monomer, 2, 6-dichlorobenzonitrile (when the molar weight is 0, namely the monomer is not added), 4 '-dihalobenzophenone and/or 4, 4' -dihalodiphenylsulfone, a capping agent, a catalyst and a water carrying agent in a solvent for reaction, firstly carrying out condensation reflux by using a condensing device with a water segregator, carrying out condensation reaction by using the water carrying agent to bring water generated in the reaction process out of the reaction device, then heating and carrying out condensation polymerization reaction to obtain amorphous polyaryletherketone and/or amorphous polyarylethersulfone suitable for a 3D printing process;
the bisphenol monomer is selected from one or more than two of the following structures (1) to (4):
according to the invention, the 4,4 ' -dihalobenzophenone is 4,4 ' -difluorobenzophenone and/or 4,4 ' -dichlorobenzophenone; the 4,4 ' -dihalo diphenyl sulfone is 4,4 ' -difluoro diphenyl sulfone and/or 4,4 ' -dichloro diphenyl sulfone; the molar ratio of the total amount of the 4,4 '-dihalobenzophenone (and/or the 4, 4' -dihalodiphenylsulfone) and the 2, 6-dichlorobenzonitrile to the bisphenol monomer is 100 (90-110), preferably 100 (95-105); the molar ratio of the 4,4 '-dihalobenzophenone and/or the 4, 4' -dihalodiphenylsulfone to the 2, 6-dichlorobenzonitrile is 10 (0-990), and preferably 10 (10-90).
According to the invention, the end-capping reagent is one or more than two of 4-fluorobenzophenone, 4-chlorobenzophenone, 4- (p-fluorobenzoyl) biphenyl, 4- (p-chlorobenzoyl) biphenyl, 4- (p-fluorobenzoyl) diphenyl ether and 4- (p-chlorobenzoyl) diphenyl ether; the molar ratio of the bisphenol monomer to the end-capping reagent is 100 (1-10), preferably 100 (2-5); the catalyst is anhydrous potassium carbonate and/or anhydrous sodium carbonate; the molar ratio of the bisphenol monomer to the catalyst is 10 (10-20), preferably 10 (12-15).
According to the invention, the solvent is sulfolane and/or dimethyl sulfoxide; the mass ratio of the monomer raw material to the solvent is 1 (1-20), preferably 1 (2-5); the water-carrying agent is toluene and/or xylene; the ratio of the mass of the solvent to the amount of the water-carrying agent is 10g (1-10) ml, preferably 10g (2-5) ml.
According to the invention, the temperature of the condensation reflux is 130-160 ℃, preferably 140-150 ℃; the reflux time is 2-5 h, preferably 3-4 h; the temperature of the polycondensation reaction is 150-230 ℃, and preferably 200-210 ℃; the polycondensation reaction time is 2-10 h, preferably 3-5 h.
The invention also provides a 3D printing and forming method for 3D printing of the polymer by adopting the amorphous polyaryletherketone (sulfone), which is characterized by comprising the following steps:
the method comprises the following steps: melting and extruding the amorphous polyaryletherketone and/or polyarylethersulfone powder obtained by polymerization in a double screw, and obtaining a 3D printing special wire under the action of a traction device;
step two: drying the special 3D printing wire material in the step one for 12-24 h (preferably 24h) at 120-150 ℃ (preferably 150 ℃), then performing fused deposition forming by discharging the wire through a high-temperature 3D printer nozzle, wherein the printing speed is 30-50 mm/s (preferably 40mm/s), the printing layer thickness is 0.05-0.3 mm (preferably 0.2mm), obtaining an amorphous polyaryletherketone and/or polyarylethersulfone 3D printing product on a printing bottom plate, and completing 3D printing forming.
According to the invention, in the first step, the melt extrusion temperature is 320-360 ℃ (preferably 330-350 ℃), and the screw rotation speed is 60-110 rpm (preferably 80-100 rpm); the diameter of the special wire for 3D printing is 1.7-1.8 mm, and the optimal diameter is 1.75 mm.
In the second step, the temperature of the 3D printing bottom plate is 240-270 ℃, and preferably 250-260 ℃; the temperature of the 3D printing nozzle is 360-420 ℃, and is preferably 380-400 ℃.
The invention is described in further detail below with reference to specific examples, which are intended to be illustrative only and not to limit the scope of the invention, which can be embodied in many different forms and should be construed as being limited only by the claims set forth below.
Example 1
Phenolphthalein (having the structure shown in (1) above, the same below) (400mmol), 2, 6-dichlorobenzonitrile (280mmol), 4' -difluorobenzophenone (120mmol), 4-fluorobenzophenone (12mmol), potassium carbonate (480mmol), sulfolane (600g), and toluene (120ml) were added to a three-necked flask, heating the mixture to 150 ℃ under the protection of nitrogen while stirring for azeotropic dehydration, refluxing at constant temperature for 3h, removing toluene and water, continuing to heat to 210 ℃ for reaction for 3.5h, stopping heating, transferring the reactant into a solution with the volume ratio of ethanol to water of 1:1 for precipitation, filtering and crushing the precipitate, repeatedly boiling and washing with deionized water for 5 times to remove inorganic salt and residual solvent, drying in vacuum oven at 150 deg.C for 24 hr, the polymer powder with the structure (II) is obtained, and the structure is verified by nuclear magnetic hydrogen spectrum and infrared spectrum.
Wherein m is 0.7, n is 0.3, and the number average molecular weight is 6.0 × 104。
And melting and extruding the powder obtained by polymerization in a double screw at 350 ℃, wherein the rotating speed of the screw is 100rpm, and obtaining the 3D printing special wire with the diameter of 1.75mm and uniform thickness under the action of a traction device. Drying the 3D printing special wire material for 24h at 150 ℃, then discharging the wire through a nozzle of a high-temperature 3D printer to perform fused deposition molding, wherein the temperature of the nozzle is 390 ℃, the printing speed is 40mm/s, the thickness of a printing layer is 0.2mm, the temperature of a printing bottom plate is 260 ℃, and obtaining an amorphous polyaryletherketone 3D printing product on the printing bottom plate to finish 3D printing molding.
FIG. 1 shows the NMR spectra of amorphous polyaryletherketones prepared according to example 1 of the present invention; FIG. 2 is an IR spectrum of amorphous polyaryletherketone prepared in example 1 of the present invention; FIG. 3 is an XRD diffraction pattern of amorphous polyaryletherketone prepared according to example 1 of the present invention, no diffraction signal is observed in the range of 5-40 deg., demonstrating that the polymer is amorphous structure.
Example 2
Adding phenolphthalein (400mmol), 2, 6-dichlorobenzonitrile (280mmol), 4' -difluorobenzophenone (120mmol), 4-fluorobenzophenone (15mmol), potassium carbonate (480mmol), sulfolane (600g) and toluene (120ml) into a three-neck flask, heating the mixture to 150 ℃ under the protection of nitrogen for azeotropic dehydration while stirring, refluxing at constant temperature for 3h, removing toluene and water, continuing to heat to 205 ℃ for reaction for 3h, stopping heating, transferring the reactant into a solution with the volume ratio of ethanol to water of 1:1 for precipitation, filtering and crushing the precipitate, repeatedly boiling and washing with deionized water for 5 times to remove inorganic salt and residual solvent, drying at 150 ℃ in a vacuum oven for 24h to obtain polymer powder with a structure (II) and a small viscosity (shown in Table 1), wherein the number average molecular weight is 5.3 multiplied by 104The structure is verified by nuclear magnetic hydrogen spectrum and infrared spectrum.
And (3) melting and extruding the powder obtained by polymerization in a double screw at 340 ℃, wherein the rotating speed of the screw is 100rpm, and obtaining the 3D printing special wire with the diameter of 1.75mm and uniform thickness under the action of a traction device. Drying the 3D printing special wire material for 24 hours at 150 ℃, then discharging the wire through a nozzle of a high-temperature 3D printer to perform fused deposition molding, wherein the temperature of the nozzle is 380 ℃, the printing speed is 40mm/s, the thickness of a printing layer is 0.2mm, the temperature of a printing bottom plate is 260 ℃, and obtaining an amorphous polyaryletherketone 3D printing product on the printing bottom plate to finish 3D printing molding.
Example 3
A three-necked flask was charged with phenolphthalein (400mmol), 2, 6-dichlorobenzonitrile (280mmol), 4' -difluorobenzophenone (120mmol), 4-fluorobenzophenone (18mmol), potassium carbonate (480mmol), sulfolane (600g), and toluene (120ml), heating the mixture to 150 ℃ under the protection of nitrogen while stirring for azeotropic dehydration, refluxing at constant temperature for 3h, removing toluene and water, continuously heating to 200 ℃ for reaction for 3.5h, stopping heating, transferring the reactant into a solution with the volume ratio of ethanol to water being 1:1 for precipitation, filtering and crushing the precipitate, repeatedly boiling and washing with deionized water for 5 times to remove inorganic salts and residual solvent, drying at 150 deg.C for 24h in a vacuum oven to obtain polymer powder with structure (II) and smaller viscosity and better fluidity (see Table 1), and the number average molecular weight is 4.2 × 10.4The structure is verified by nuclear magnetic hydrogen spectrum and infrared spectrum.
And melting and extruding the powder obtained by polymerization in a double screw at 330 ℃ with the rotating speed of the screw being 100rpm, and obtaining the 3D printing special wire with the diameter of 1.75mm and uniform thickness under the action of a traction device. Drying the 3D printing special wire material for 24 hours at 150 ℃, then discharging the wire through a nozzle of a high-temperature 3D printer to perform fused deposition molding, wherein the temperature of the nozzle is 380 ℃, the printing speed is 40mm/s, the thickness of a printing layer is 0.2mm, the temperature of a printing bottom plate is 260 ℃, and obtaining an amorphous polyaryletherketone 3D printing product on the printing bottom plate to finish 3D printing molding.
Example 4
Adding bisphenol fluorene (400mmol), 2, 6-dichlorobenzonitrile (280mmol), 4' -difluorobenzophenone (120mmol), 4-fluorobenzophenone (10mmol), potassium carbonate (500mmol), sulfolane (650g) and toluene (150ml) into a three-neck flask, heating the mixture to 150 ℃ under the protection of nitrogen for azeotropic dehydration while stirring, refluxing at constant temperature for 3h, removing toluene and water, continuously heating to 210 ℃ for reaction for 3.5h, stopping heating, transferring the reactant into a solution with the volume ratio of ethanol to water of 1:1 for precipitation, filtering and crushing the precipitate, repeatedly boiling and washing with deionized water for 5 times to remove inorganic salt and residual solvent, and drying in a vacuum oven at 150 ℃ for 24h to obtain polymer powder with the structure (III), wherein the structure is also verified by nuclear magnetic hydrogen spectrum and infrared spectrum.
Wherein m is 0.7, n is 0.3, and the number average molecular weight is 5.5 × 104。
And (3) melting and extruding the powder obtained by polymerization in a double screw at 340 ℃, wherein the rotating speed of the screw is 100rpm, and obtaining the 3D printing special wire with the diameter of 1.75mm and uniform thickness under the action of a traction device. Drying the 3D printing special wire material for 24h at 150 ℃, then discharging the wire through a nozzle of a high-temperature 3D printer to perform fused deposition molding, wherein the temperature of the nozzle is 390 ℃, the printing speed is 40mm/s, the thickness of a printing layer is 0.2mm, the temperature of a printing bottom plate is 260 ℃, and obtaining an amorphous polyaryletherketone 3D printing product on the printing bottom plate to finish 3D printing molding.
Example 5
Adding phenolphthalein (400mmol), 2, 6-dichlorobenzonitrile (320mmol), 4' -difluorodiphenylsulfone (80mmol), 4-fluorobenzophenone (16mmol), potassium carbonate (550mmol), sulfolane (600g) and toluene (120ml) into a three-neck flask, heating the mixture to 150 ℃ under the protection of nitrogen for azeotropic dehydration while stirring, refluxing at constant temperature for 3h, removing toluene and water, continuing to heat to 210 ℃ for reaction for 3h, stopping heating, transferring the reactant into a solution with the volume ratio of ethanol to water of 1:1 for precipitation, filtering and crushing the precipitate, repeatedly boiling and washing with deionized water for 5 times to remove inorganic salt and residual solvent, and drying in a vacuum oven at 150 ℃ for 24h to obtain the polymer powder with the structure (IV), wherein the structure is also verified by nuclear magnetic hydrogen spectrum and infrared spectrum.
Wherein m is 0.8, n is 0.2, and the number average molecular weight is 4.8 × 104。
And (3) melting and extruding the powder obtained by polymerization in a double screw at 340 ℃, wherein the rotating speed of the screw is 100rpm, and obtaining the 3D printing special wire with the diameter of 1.75mm and uniform thickness under the action of a traction device. Drying the 3D printing special wire material for 24 hours at 150 ℃, then discharging the wire through a nozzle of a high-temperature 3D printer to perform fused deposition molding, wherein the temperature of the nozzle is 380 ℃, the printing speed is 40mm/s, the thickness of a printing layer is 0.2mm, the temperature of a printing base plate is 260 ℃, and obtaining an amorphous polyarylethersulfone 3D printing product on the printing base plate to finish 3D printing molding.
Example 6
Adding bisphenol fluorene (400mmol), 2, 6-dichlorobenzonitrile (320mmol), 4' -difluorodiphenylsulfone (80mmol), 4-fluorobenzophenone (15mmol), potassium carbonate (600mmol), sulfolane (680g) and toluene (150ml) into a three-neck flask, heating the mixture to 150 ℃ under the protection of nitrogen for azeotropic dehydration while stirring, refluxing at constant temperature for 3h, removing toluene and water, continuously heating to 210 ℃ for reaction for 4h, stopping heating, transferring the reactant into a solution with the volume ratio of ethanol to water of 1:1 for precipitation, filtering and crushing the precipitate, repeatedly boiling and washing with deionized water for 5 times to remove inorganic salt and residual solvent, and drying in a vacuum oven at 150 ℃ for 24h to obtain polymer powder with the structure (V), wherein the structure is also verified by nuclear magnetic hydrogen spectrum and infrared spectrum.
Wherein m is 0.8, n is 0.2, and the number average molecular weight is 4.5 × 104。
And (3) melting and extruding the powder obtained by polymerization in a double screw at 340 ℃, wherein the rotating speed of the screw is 100rpm, and obtaining the 3D printing special wire with the diameter of 1.75mm and uniform thickness under the action of a traction device. Drying the 3D printing special wire material for 24 hours at 150 ℃, then discharging the wire through a nozzle of a high-temperature 3D printer to perform fused deposition molding, wherein the temperature of the nozzle is 380 ℃, the printing speed is 40mm/s, the thickness of a printing layer is 0.2mm, the temperature of a printing base plate is 250 ℃, and obtaining an amorphous polyarylethersulfone 3D printing product on the printing base plate to finish 3D printing molding.
Comparative example 1
And (2) melting and extruding the crystal polyether-ether-ketone (VI) powder in a double screw at 375 ℃ with the rotating speed of the screw being 100rpm, and obtaining the 3D printing special wire with the diameter of 1.5mm and uniform thickness under the action of a traction device. Drying the special 3D printing wire material at 125 ℃ for 3h, then discharging the wire through a nozzle of a high-temperature 3D printer to perform fused deposition molding, wherein the nozzle temperature is 345 ℃, the printing speed is 18mm/s, the printing layer thickness is 12mm, and obtaining an amorphous polyarylether sulfone 3D printing product on a printing bottom plate to finish 3D printing molding.
Experimental example 1
The polymer materials prepared in examples 1 to 3 were sequentially labeled as S1 to S3, samples printed with the polymers prepared in examples 1 to 3 were sequentially labeled as Y1 to Y3, and the 3D printed sample obtained in comparative example 1 was labeled as D1, and the polymer and the 3D printed sample were tested for their performance, with the results shown in table 1.
TABLE 1
It can be seen from samples S1-S3 that by adjusting the ratio of monomers and the capping, the molecular weight and viscosity of the polymer can be changed, thereby matching the resin' S flowability with the 3D printing process; as can be seen from the performances of the printing samples of Y1-Y3 and D1, the mechanical strength of the 3D printed amorphous polyaryletherketone is higher, and the performances are more excellent. In summary, the amorphous polyaryletherketone (sulfone) of the present invention is a new material that can be applied in the field of 3D printing.