CN113716888B - Preparation method of hydrotalcite rust inhibitor based on single-point pH value control - Google Patents
Preparation method of hydrotalcite rust inhibitor based on single-point pH value control Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及混凝土防腐阻锈领域,具体是一种基于单点控制pH值的水滑石阻锈剂制备方法。The invention relates to the field of concrete anti-corrosion and anti-rust, in particular to a method for preparing a hydrotalcite anti-rust agent based on single-point control of pH value.
背景技术Background technique
钢筋混凝土是目前应用最广泛的建筑材料,随着经济水平的提高,越来越多钢筋混凝土结构在氯盐环境中服役,氯盐腐蚀被公认为是钢筋锈蚀的主要原因之一,每年因钢筋锈蚀造成了巨大的经济损失。使用阻锈剂是防止氯盐腐蚀造成钢筋锈蚀的有效途径之一,阻锈剂因其使用方便、成本低、效果好的特点被广泛应用于钢筋混凝土结构中。其中,层状双金属氢氧化物(又称水滑石)因其具有离子交换特性,在混凝土防腐阻锈领域具有巨大潜力。Reinforced concrete is currently the most widely used building material. With the improvement of the economic level, more and more reinforced concrete structures are serving in the chloride-salt environment. Chloride-salt corrosion is recognized as one of the main reasons for the corrosion of steel bars. Corrosion causes huge economic losses. The use of rust inhibitors is one of the effective ways to prevent the corrosion of steel bars caused by chloride corrosion. Rust inhibitors are widely used in reinforced concrete structures because of their convenient use, low cost and good effect. Among them, layered double metal hydroxide (also known as hydrotalcite) has great potential in the field of concrete anticorrosion and rust prevention because of its ion exchange properties.
在已有研究中,中国专利201711254566.7公开了一种水滑石插层5-甲硫基-1,3,4-噻二唑-2-琉基阻锈剂及其应用,该制备方法为硝酸锌和硝酸铝的混合溶液缓慢滴加到硝酸钠溶液,并使用氢氧化钠时刻维持混合溶液体系pH=10±0.5,即多点控制pH,而后将获得的悬浮液水浴加热结晶,得锌铝水滑石,再通过离子交换反应得5-甲硫基-1,3,4-噻二唑-2-琉基阻锈剂。中国专利202010779819.8公开了一种有机无机复合插层水滑石基阻锈剂及制备方法,该方法为将水滑石进行焙烧处理得到焙烧水滑石,然后将焙烧水滑石和亚硝酸盐进行离子交换反应得到接枝亚硝酸根的水滑石,将接枝亚硝酸根的水滑石与维生素C通过离子交换反应得到复合插层水滑石阻锈剂。中国专利202010402322.4公开了一种混凝土钢筋阻锈剂及其制备方法,该方法为将四水合硝酸钙或六水合硝酸镁与九水合硝酸铝一起溶于沸水后,获得溶液I;将木质素磺酸钠、硝酸钠和氢氧化钠一起溶于沸水后,获得溶液II;将所述溶液I与所述溶液II混匀后获得反应液;所述反应液移至反应釜中于120~180℃下水热反应24~48h后抽滤洗涤,得滤饼,将所述滤饼于40~60℃下真空干燥后研磨得钢筋阻锈剂。中国专利201711223230.4公开了一种锌铝水滑石制备方法,在室温下将硝酸锌和硝酸铝的混合,得混合溶液,将混合溶液缓慢滴加到碳酸钠溶液中,并使用氢氧化钠维持混合溶液体系pH=10±0.5,即多点控制pH,而后将悬浮液于水浴加热结晶,得锌铝水滑石。In the existing research, Chinese patent 201711254566.7 discloses a hydrotalcite intercalated 5-methylthio-1,3,4-thiadiazole-2-mercapto rust inhibitor and its application. The preparation method is zinc nitrate The mixed solution with aluminum nitrate is slowly added dropwise to the sodium nitrate solution, and the pH of the mixed solution system is maintained at 10±0.5 by using sodium hydroxide at all times, that is, the pH is controlled at multiple points, and then the obtained suspension is heated and crystallized in a water bath to obtain zinc-aluminum water Talc, and then get 5-methylthio-1,3,4-thiadiazole-2-mercapto rust inhibitor through ion exchange reaction. Chinese patent 202010779819.8 discloses an organic-inorganic composite intercalated hydrotalcite-based rust inhibitor and its preparation method. The method involves roasting hydrotalcite to obtain roasted hydrotalcite, and then performing ion exchange reaction between roasted hydrotalcite and nitrite to obtain The hydrotalcite grafted with nitrite radicals, the composite intercalated hydrotalcite rust inhibitor is obtained by ion exchange reaction between the hydrotalcite grafted with nitrite radicals and vitamin C. Chinese patent 202010402322.4 discloses a rust inhibitor for concrete steel bars and a preparation method thereof. The method is to dissolve calcium nitrate tetrahydrate or magnesium nitrate hexahydrate and aluminum nitrate nonahydrate together in boiling water to obtain solution I; Dissolve sodium, sodium nitrate and sodium hydroxide together in boiling water to obtain solution II; mix the solution I with the solution II to obtain a reaction solution; move the reaction solution to a reaction kettle and put in water at 120-180°C After heat reaction for 24-48 hours, suction filtration and washing are performed to obtain a filter cake, which is vacuum-dried at 40-60° C. and then ground to obtain a steel bar rust inhibitor. Chinese patent 201711223230.4 discloses a method for preparing zinc-aluminum hydrotalcite. At room temperature, zinc nitrate and aluminum nitrate are mixed to obtain a mixed solution, and the mixed solution is slowly added dropwise to the sodium carbonate solution, and sodium hydroxide is used to maintain the mixed solution The pH of the system is 10±0.5, that is, the pH is controlled at multiple points, and then the suspension is heated and crystallized in a water bath to obtain zinc-aluminum hydrotalcite.
以上方法可制备出阻锈效果优异的水滑石阻锈剂,但也存在以下缺陷:(1)使用硝酸铝提供铝源,使氢氧化钠的用量增大,资源有效利用率较低;(2)滴加过程需要时刻维持混合溶液pH,即多点控制pH,制备条件较苛刻、步骤较繁琐;(3)产生的废料较多。The above method can prepare the hydrotalcite rust inhibitor with excellent antirust effect, but there are also the following defects: (1) use aluminum nitrate to provide aluminum source, so that the consumption of sodium hydroxide is increased, and the effective utilization rate of resources is low; (2) ) The dropwise addition process needs to maintain the pH of the mixed solution at all times, that is, to control the pH at multiple points, the preparation conditions are harsher, and the steps are more loaded down with trivial details; (3) more waste materials are produced.
发明内容Contents of the invention
针对以上方法存在的缺陷,本发明提出一种基于单点控制pH值的水滑石阻锈剂制备方法,以偏铝酸钠提供铝源,偏铝酸钠溶于水提供部分OH-,减少氢氧化钠的用量,只需单点控制硝酸镁、偏铝酸钠与氢氧化钠混合溶液C的pH=11~13.5,在此pH范围内有利于水滑石晶体的稳定。本发明能够减少合成工序、降低合成成本、提高资源利用率,减少产生的硝酸盐废料,且制备过程简单无毒。In view of the defects in the above methods, the present invention proposes a method for preparing a hydrotalcite rust inhibitor based on single-point pH control, using sodium metaaluminate as an aluminum source, dissolving sodium metaaluminate in water to provide part of OH - , reducing hydrogen The amount of sodium oxide is only needed to control the pH of the mixed solution C of magnesium nitrate, sodium metaaluminate and sodium hydroxide at a single point to 11-13.5, and this pH range is conducive to the stability of the hydrotalcite crystal. The invention can reduce synthesis process, lower synthesis cost, improve resource utilization rate, reduce generated nitrate waste, and the preparation process is simple and non-toxic.
为达到上述目的,本发明采用的技术方案是:一种基于单点控制pH值的水滑石阻锈剂,其原料组成及质量份数为:六水合硝酸镁12.49份,氢氧化钠2.72~5.04份、偏铝酸钠1~2份。In order to achieve the above object, the technical solution adopted in the present invention is: a hydrotalcite rust inhibitor based on single-point control of pH value, its raw material composition and mass parts are: 12.49 parts of magnesium nitrate hexahydrate, 2.72 to 5.04 parts of sodium hydroxide 1-2 parts of sodium metaaluminate.
所述的基于单点控制pH值的水滑石阻锈剂的制备方法,按如下化学反应方程式进行:The preparation method of the hydrotalcite rust inhibitor based on the single-point control pH value is carried out according to the following chemical reaction equation:
2Mg(NO3)2·6H2O+NaAlO2+(2+x)NaOH+(n+2)H2O=Mg2Al(OH)6(OH)x(NO3)1-x·nH2O+(3+x)NaNO3+6H2O(1)2Mg(NO 3 ) 2 ·6H 2 O+NaAlO 2 +(2+x)NaOH+(n+2)H 2 O=Mg 2 Al(OH) 6 (OH) x (NO 3 ) 1-x ·nH 2 O+(3+x)NaNO 3 +6H 2 O(1)
3Mg(NO3)2·6H2O+NaAlO2+(4+x)NaOH+(n+2)H2O=Mg3Al(OH)8(OH)x(NO3)1-x·nH2O+(5+x)NaNO3+6H2O(2)3Mg(NO 3 ) 2 ·6H 2 O+NaAlO 2 +(4+x)NaOH+(n+2)H 2 O=Mg 3 Al(OH) 8 (OH) x (NO 3 ) 1-x ·nH 2 O+(5+x)NaNO 3 +6H 2 O(2)
4Mg(NO3)2·6H2O+NaAlO2+(6+x)NaOH+(n+2)H2O=Mg4Al(OH)10(OH)x(NO3)1-x·nH2O+(7+x)NaNO3+6H2O(3)4Mg(NO 3 ) 2 ·6H 2 O+NaAlO 2 +(6+x)NaOH+(n+2)H 2 O=Mg 4 Al(OH) 10 (OH) x (NO 3 ) 1-x ·nH 2 O+(7+x)NaNO 3 +6H 2 O(3)
所述的基于单点控制pH值的水滑石阻锈剂的制备方法,包括以下步骤:The preparation method of the hydrotalcite rust inhibitor based on the single-point control pH value comprises the following steps:
(1)称取12.49份质量六水合硝酸镁溶于122份质量的水中,获得溶液A;称取1~2份质量偏铝酸钠与2.72~5.04份质量氢氧化钠溶于122份质量的水中,获得溶液B;(1) Weigh 12.49 parts by weight of magnesium nitrate hexahydrate and dissolve it in 122 parts by weight of water to obtain solution A; weigh 1 to 2 parts by weight of sodium metaaluminate and 2.72 to 5.04 parts by weight of sodium hydroxide and dissolve it in 122 parts by weight of In water, solution B is obtained;
(2)保持温度在20℃~80℃,通入氮气并不断搅拌的同时将溶液A滴入溶液B,滴加完毕后获得混合溶液C,控制混合溶液C的pH=11~13.5;(2) Keeping the temperature at 20°C to 80°C, injecting nitrogen gas and stirring continuously, drop solution A into solution B, obtain mixed solution C after the dropwise addition, and control the pH of mixed solution C to 11 to 13.5;
(3)将混合溶液C持续搅拌1~24小时,得到的沉淀产物用200mL水离心洗涤1~3次;(3) The mixed solution C was continuously stirred for 1 to 24 hours, and the obtained precipitated product was centrifuged and washed with 200 mL of water for 1 to 3 times;
(4)将离心洗涤后的沉淀产物在60℃下真空干燥36~48小时;(4) Vacuum-dry the precipitated product after centrifugation and washing at 60° C. for 36 to 48 hours;
(5)将干燥后的产物研磨过筛200目筛得到水滑石阻锈剂。(5) Grinding and sieving the dried product through a 200-mesh sieve to obtain a hydrotalcite rust inhibitor.
所述的基于单点控制pH值的水滑石阻锈剂的制备方法,步骤(2)控制混合溶液C的pH方法为:根据方程式中Mg(2~4)Al(OH)(6~10)NO3计算得到反应所需OH-的质量m1为4.88~5.85份,偏铝酸钠溶于水提供OH-的质量m2为1.95~3.9份,再根据混合溶液C的体积计算得单点控制混合溶液C的pH=11~13.5所需OH-质量m3为0.01~3.09份,即得步骤(1)中溶液B的氢氧化钠质量m=m1-m2+m3为2.72~5.04份。In the preparation method of the hydrotalcite rust inhibitor based on single-point control of the pH value, the method for controlling the pH of the mixed solution C in step (2) is: according to the formula Mg (2~4) Al(OH) (6~10) The mass m 1 of OH - required for the reaction is 4.88 to 5.85 parts by NO 3 calculation, and the mass m 2 of OH - provided by dissolving sodium metaaluminate in water is 1.95 to 3.9 parts, and then calculated based on the volume of the mixed solution C to obtain a single point Control the pH of the mixed solution C to 11-13.5 and the required OH - mass m3 is 0.01-3.09 parts, that is, the sodium hydroxide mass m= m1 - m2 + m3 of the solution B in step (1) is 2.72- 5.04 copies.
所述的基于单点控制pH值的水滑石阻锈剂的制备方法,所述偏铝酸钠溶于水提供OH-,其化学方程式为:In the preparation method of the hydrotalcite rust inhibitor based on single-point control of pH value, the sodium metaaluminate is dissolved in water to provide OH- , and its chemical equation is:
NaAlO2+H2O=Na[Al(OH)4] (4)。NaAlO 2 +H 2 O=Na[Al(OH) 4 ] (4).
本发明的有益效果在于:The beneficial effects of the present invention are:
1.使用偏铝酸钠为原料,提供反应所需部分OH-,提高了资源利用率,减少产生的废料,降低了制备成本。1. Sodium metaaluminate is used as a raw material to provide part of OH - required for the reaction, which improves resource utilization, reduces waste generated, and reduces preparation costs.
2.只需单点控制硝酸镁、偏铝酸钠与氢氧化钠混合溶液的pH,与传统制备方法滴加过程中时刻维持混合溶液pH,即多点控制pH相比,制备更加高效简便。2. It only needs to control the pH of the mixed solution of magnesium nitrate, sodium metaaluminate and sodium hydroxide at a single point. Compared with the traditional preparation method of maintaining the pH of the mixed solution during the dropping process, that is, controlling the pH at multiple points, the preparation is more efficient and simple.
附图说明Description of drawings
图1为实施例1、2、3中制备的水滑石阻锈剂XRD图;Fig. 1 is the hydrotalcite rust inhibitor XRD pattern prepared in
图2为实施例1、2、3中各组自腐蚀电位随c(Cl-)增加的变化图;Fig. 2 is the change graph of each group's self-corrosion potential with the increase of c(Cl - ) in Examples 1, 2, and 3;
图3为实施例1、2、3中各组钢筋在浸泡龄期为8天(c(Cl-)=0.08mol/L)时的电化学阻抗谱图;Fig. 3 is the electrochemical impedance spectrum of each group of steel bars in Examples 1, 2, and 3 when the soaking age is 8 days (c(Cl − )=0.08mol/L);
图4为实施例1、2、3中各组钢筋的极化电阻Rp值随c(Cl-)增加的变化图;Fig. 4 is the change diagram of the polarization resistance Rp value of each group of steel bars with the increase of c(Cl - ) in Examples 1, 2, and 3;
具体实施方式Detailed ways
以下结合实施例对本发明的技术方案作进一步详细说明,需要说明的是,实施例不构成对本发明保护范围的限制。The technical solution of the present invention will be described in further detail below in conjunction with the examples. It should be noted that the examples do not constitute a limitation to the protection scope of the present invention.
实施例1Example 1
本发明所述的一种基于单点控制pH值的水滑石阻锈剂制备方法的一个实例,反应化学方程式为:An example of a hydrotalcite rust inhibitor preparation method based on single-point control of pH value according to the present invention, the reaction chemical equation is:
2Mg(NO3)2·6H2O+NaAlO2+(2+x)NaOH+(n+2)H2O=Mg2Al(OH)6(OH)x(NO3)1-x·nH2O+(3+x)NaNO3+6H2O (1)2Mg(NO 3 ) 2 ·6H 2 O+NaAlO 2 +(2+x)NaOH+(n+2)H 2 O=Mg 2 Al(OH) 6 (OH) x (NO 3 ) 1-x ·nH 2 O+(3+x)NaNO 3 +6H 2 O (1)
包括如下步骤:Including the following steps:
(1)称取12.49份质量六水合硝酸镁溶于122份质量的水中,获得溶液A;称取2份质量偏铝酸钠与7.31份质量氢氧化钠溶于122份质量的水中,获得溶液B。(1) Weigh 12.49 parts of quality magnesium nitrate hexahydrate and dissolve it in 122 parts of quality water to obtain solution A; weigh 2 parts of quality sodium metaaluminate and 7.31 parts of quality sodium hydroxide and dissolve it in 122 parts of quality water to obtain a solution b.
(2)将溶液A倒入恒压滴定管,溶液B倒入三口烧瓶,三口烧瓶置于控温磁力搅拌器中,设定温度60℃,通入氮气并不断搅拌的同时将溶液A滴入溶液B,滴加完毕后获得混合溶液C,使混合溶液C的pH=13.5。(2) Pour solution A into a constant pressure burette, solution B into a three-necked flask, place the three-necked flask in a temperature-controlled magnetic stirrer, set the temperature at 60°C, and pour solution A into the solution while feeding nitrogen gas and stirring continuously B. A mixed solution C is obtained after the dropwise addition, and the pH of the mixed solution C is made to be 13.5.
(3)滴加完毕后持续搅拌12小时,将得到的沉淀产物每次用200mL水离心洗涤3次。(3) After the dropwise addition, the stirring was continued for 12 hours, and the obtained precipitated product was centrifuged and washed 3 times with 200 mL of water each time.
(4)将离心洗涤后沉淀产物放入真空干燥箱,在60℃下真空干燥48小时。(4) Put the precipitated product after centrifugal washing into a vacuum drying oven, and vacuum dry at 60° C. for 48 hours.
(5)将干燥后的产物研磨过200目筛得到水滑石阻锈剂,命名LDHs-1。理论生成质量3.88g,实际生成质量3.55g,质量转化率为91.5%。(5) Grinding the dried product through a 200-mesh sieve to obtain a hydrotalcite rust inhibitor, named LDHs-1. The theoretical production mass is 3.88g, the actual production mass is 3.55g, and the mass conversion rate is 91.5%.
电化学测试:Electrochemical test:
以pH值为12.5的饱和氢氧化钙溶液为模拟混凝土孔溶液,实施例1中制备的阻锈剂LDHs-1按模拟混凝土孔溶液质量的0.5%掺入模拟混凝土孔溶液中,标记为LDHs-1(0.5%),对照组B为不掺任何阻锈剂的模拟混凝土孔溶液。将直径为10mm的HPB300钢筋切成长度为10mm的短钢筋,一个端面用导线连接,另一个端面作为工作面,除工作面外其余面用环氧树脂密封,工作面用180#-1500#氧化铝金相砂纸逐级打磨成镜面,将工作电极在模拟混凝土孔溶液中钝化10天,接着每天向待测样中加入氯化钠,使待测样中Cl-的浓度每天以0.01mol/L递增,模拟实际环境中氯离子对钢筋的缓慢侵蚀,采用CS235OH电化学工作站,测试系统采用三电极体系(钢筋为工作电极,铂电极为辅助电极,饱和甘汞电极为参比电极),测试各组中自腐蚀电位随Cl-添加浓度增加的变化图及电化学阻抗谱。The saturated calcium hydroxide solution with a pH value of 12.5 is the simulated concrete pore solution, and the rust inhibitor LDHs-1 prepared in Example 1 is mixed in the simulated concrete pore solution by 0.5% of the simulated concrete pore solution quality, marked as LDHs- 1 (0.5%), the control group B is a simulated concrete hole solution without any rust inhibitor. Cut the HPB300 steel bar with a diameter of 10mm into short steel bars with a length of 10mm, one end face is connected with a wire, and the other end face is used as a working surface, and the rest of the working surface is sealed with epoxy resin, and the working surface is oxidized with 180#-1500# Aluminum metallographic sandpaper was polished into a mirror surface step by step, the working electrode was passivated in the simulated concrete pore solution for 10 days, and then sodium chloride was added to the sample to be tested every day, so that the concentration of Cl in the sample to be tested was increased by 0.01mol/ L increases gradually to simulate the slow corrosion of steel bars by chloride ions in the actual environment. The CS235OH electrochemical workstation is used. The test system adopts a three-electrode system (the steel bar is the working electrode, the platinum electrode is the auxiliary electrode, and the saturated calomel electrode is the reference electrode). The changes of self-corrosion potential with the increase of Cl - concentration in each group and electrochemical impedance spectroscopy.
实施例2Example 2
本发明所述的一种基于单点控制pH值的水滑石阻锈剂制备方法的另一个实例,反应化学方程式为:Another example of a hydrotalcite rust inhibitor preparation method based on single-point control of pH value according to the present invention, the reaction chemical equation is:
3Mg(NO3)2·6H2O+NaAlO2+(4+x)NaOH+(n+2)H2O=Mg3Al(OH)8(OH)x(NO3)1-x·nH2O+(5+x)NaNO3+6H2O (2)3Mg(NO 3 ) 2 ·6H 2 O+NaAlO 2 +(4+x)NaOH+(n+2)H 2 O=Mg 3 Al(OH) 8 (OH) x (NO 3 ) 1-x ·nH 2 O+(5+x)NaNO 3 +6H 2 O (2)
包括如下步骤:Including the following steps:
(1)称取9.62份质量六水合硝酸镁溶于122份质量的水中,获得溶液A;称取1份质量偏铝酸钠与2.72份质量氢氧化钠溶于122份质量的水中,获得溶液B。(1) Weigh 9.62 parts of quality magnesium nitrate hexahydrate and dissolve it in 122 parts of quality water to obtain solution A; weigh 1 part of quality sodium metaaluminate and 2.72 parts of quality sodium hydroxide and dissolve it in 122 parts of quality water to obtain solution b.
余下步骤与实施例1相似,不同的是,步骤(2)中设定温度为20℃,控制混合溶液C的pH=12;步骤(3)中搅拌24小时。制得水滑石阻锈剂命名LDHs-2。理论生成质量5.04g,实际生成质量4.58g,质量转化率为90.9%。The rest of the steps are similar to Example 1, except that the temperature is set at 20° C. in step (2), and the pH of the mixed solution C is controlled to be 12; and stirred for 24 hours in step (3). The obtained hydrotalcite rust inhibitor was named LDHs-2. The theoretical production mass is 5.04g, the actual production mass is 4.58g, and the mass conversion rate is 90.9%.
电化学测试:Electrochemical test:
以pH值为12.5的饱和氢氧化钙溶液为模拟混凝土孔溶液,实施例2中制备的阻锈剂LDHs-2按模拟混凝土孔溶液质量的1.5%掺入模拟混凝土孔溶液中,标记为LDHs-2(1.5%),对照组B为不掺任何阻锈剂的模拟混凝土孔溶液。余下具体测试步骤与实施例1相同。The saturated calcium hydroxide solution with a pH value of 12.5 is the simulated concrete hole solution, and the rust inhibitor LDHs-2 prepared in Example 2 is mixed in the simulated concrete hole solution by 1.5% of the quality of the simulated concrete hole solution, and is marked as LDHs- 2 (1.5%), control group B is a simulated concrete hole solution without any rust inhibitor. Remaining concrete test steps are identical with
实施例3Example 3
本发明所述的一种基于单点控制pH值的水滑石阻锈剂制备方法的又一个实例,反应化学方程式为:Another example of the preparation method of a hydrotalcite rust inhibitor based on single-point control of pH value according to the present invention, the reaction chemical equation is:
4Mg(NO3)2·6H2O+NaAlO2+(6+x)NaOH+(n+2)H2O=Mg4Al(OH)10(OH)x(NO3)1-x·nH2O+(7+x)NaNO3+6H2O (3)4Mg(NO 3 ) 2 ·6H 2 O+NaAlO 2 +(6+x)NaOH+(n+2)H 2 O=Mg 4 Al(OH) 10 (OH) x (NO 3 ) 1-x ·nH 2 O+(7+x)NaNO 3 +6H 2 O (3)
包括如下步骤:Including the following steps:
(1)称取12.49份质量六水合硝酸镁溶于122份质量的水中,获得溶液A;称取1份质量偏铝酸钠与2.94份质量氢氧化钠溶于122份质量的水中,获得溶液B。(1) Weigh 12.49 parts of quality magnesium nitrate hexahydrate and dissolve it in 122 parts of quality water to obtain solution A; weigh 1 part of quality sodium metaaluminate and 2.94 parts of quality sodium hydroxide and dissolve it in 122 parts of quality water to obtain a solution b.
余下步骤与实施例1相似,不同的是,步骤(2)中设定温度为80℃,控制混合溶液C的pH=11;步骤(3)中搅拌6小时。制得水滑石阻锈剂LDHs-3。理论生成质量5.93g,实际生成质量6.2g,质量转化率为95.8%。The rest of the steps are similar to Example 1, except that in step (2), the set temperature is 80° C., and the pH of the mixed solution C is controlled to be 11; in step (3), it is stirred for 6 hours. The hydrotalcite rust inhibitor LDHs-3 was prepared. The theoretical production mass is 5.93g, the actual production mass is 6.2g, and the mass conversion rate is 95.8%.
以pH值为12.5的饱和氢氧化钙溶液为模拟混凝土孔溶液,实施例3中制备的阻锈剂LDHs-3分别按模拟混凝土孔溶液质量的3%掺入模拟混凝土孔溶液中,标记为LDHs-3(3%),对照组B为不掺任何阻锈剂的模拟混凝土孔溶液。余下具体测试步骤与实施例1相同。The saturated calcium hydroxide solution with a pH value of 12.5 is the simulated concrete pore solution, and the rust inhibitor LDHs-3 prepared in Example 3 is mixed into the simulated concrete pore solution by 3% of the simulated concrete pore solution quality, marked as LDHs -3 (3%), control group B is a simulated concrete hole solution without any rust inhibitor. Remaining concrete test steps are identical with
实施例结果如下:Embodiment result is as follows:
图1为实施例1、2、3中制备的MgAl-LDHs的XRD图。其中,图1中a、b、c分别对应LDHs-1、LDHs-2、LDHs-3的XRD图。由图1可知,LDHs-1、LDHs-2、LDHs-3均具有水滑石的特征峰,说明本发明成功合成了镁铝水滑石阻锈剂。利用Jade软件从晶面指数003峰计算得到层间距分别为0.776nm、0.779nm、0.790nm,说明层间距随着镁铝比增大而增大。FIG. 1 is the XRD patterns of MgAl-LDHs prepared in Examples 1, 2, and 3. Among them, a, b, and c in Figure 1 correspond to the XRD patterns of LDHs-1, LDHs-2, and LDHs-3, respectively. It can be seen from Figure 1 that LDHs-1, LDHs-2, and LDHs-3 all have characteristic peaks of hydrotalcite, indicating that the present invention has successfully synthesized magnesium aluminum hydrotalcite rust inhibitor. Using Jade software to calculate the interlayer spacing from the
图2为LDHs-1(0.5%)、LDHs-2(1.5%)、LDHs-3(3%)、对照组B自腐蚀电位随Cl-浓度变化趋势图,对照组B在c(Cl-)=0.08mol/L时自腐蚀电位为-334mV<-250mV,根据《中国冶金部标准》,对照组钢筋可能已经开始腐蚀,而此时LDHs-1(0.5%)、LDHs-2(1.5%)、LDHs-3(3%)自腐蚀电位分别为-62mV、-57mV、-44mV,钢筋不锈蚀。对照组B在c(Cl-)=0.15mol/L时时自腐蚀电位为-507mV<-400mV,根据《中国冶金部标准》,对照组钢筋已经腐蚀,而此时LDHs-1(0.5%)、LDHs-2(1.5%)、LDHs-3(3%)自腐蚀电位分别为-41mV、-56mV、-53mV,钢筋不锈蚀。Fig. 2 is the trend diagram of the self-corrosion potential of LDHs-1 (0.5%), LDHs-2 (1.5%), LDHs-3 (3%), and the control group B with the concentration of Cl - , and the control group B is at c(Cl - ) When =0.08mol/L, the self-corrosion potential is -334mV<-250mV. According to the "Standards of the Ministry of Metallurgy of China", the steel bars in the control group may have begun to corrode, and at this time LDHs-1 (0.5%), LDHs-2 (1.5%) , LDHs-3 (3%) self-corrosion potentials are -62mV, -57mV, -44mV respectively, and the steel bars are not corroded. The self-corrosion potential of control group B is -507mV<-400mV when c(Cl - )=0.15mol/L. The self-corrosion potentials of LDHs-2 (1.5%) and LDHs-3 (3%) are -41mV, -56mV, -53mV respectively, and the steel bars do not corrode.
图3为各组钢筋在浸泡龄期为8天(c(Cl-)=0.08mol/L)时的电化学阻抗谱图,根据对应曲线的斜率来定性判断钢筋极化电阻Rp的大小,由图3可知各组Rp值大小为:LDHs-2(1.5%)>LDHs-3(3%)>LDHs-1(0.5%)>对照组B,拟合得到对应Rp值为:7.4E+05>5.5E+05>3.4E+05>8.3E+04。添加LDHs的实验组Rp值均比对照组B高一个数量级。Figure 3 is the electrochemical impedance spectrum of each group of steel bars when the soaking age is 8 days (c(Cl - ) = 0.08mol/L), and the polarization resistance Rp of the steel bars is qualitatively judged according to the slope of the corresponding curve. Figure 3 shows that the Rp value of each group is: LDHs-2 (1.5%) > LDHs-3 (3%) > LDHs-1 (0.5%) > control group B, and the corresponding Rp value obtained by fitting is: 7.4E+05 >5.5E+05>3.4E+05>8.3E+04. The Rp values of the experimental group added with LDHs were all an order of magnitude higher than that of the control group B.
图4为各组钢筋电极随着氯离子浓度增加的极化电阻Rp变化图,由图可知,随着氯离子浓度增加,添加LDHs的实验组Rp值始终大于对照组B,由第15天Rp值计算阻锈效率,阻锈效率计算公式如下:Figure 4 shows the change diagram of the polarization resistance Rp of steel bar electrodes in each group with the increase of chloride ion concentration. It can be seen from the figure that with the increase of chloride ion concentration, the Rp value of the experimental group added with LDHs is always greater than that of the control group B. From the 15th day Rp Calculate the rust-inhibiting efficiency, the formula for calculating the rust-inhibiting efficiency is as follows:
计算得LDHs-1(0.5%)、LDHs-2(1.5%)、LDHs-3(3%)阻锈效率分别为99%、99.6%、99.5%。The calculated antirust efficiencies of LDHs-1 (0.5%), LDHs-2 (1.5%) and LDHs-3 (3%) are 99%, 99.6%, and 99.5%, respectively.
表1本发明实验条件与阻锈性能Table 1 Experimental conditions and antirust performance of the present invention
本发明还具备以下优势:The present invention also has the following advantages:
1、使用偏铝酸钠、六水合硝酸镁、氢氧化钠为原料,提高资源利用率,减少产生的废料。制备的反应方程如下:1. Use sodium metaaluminate, magnesium nitrate hexahydrate, and sodium hydroxide as raw materials to improve resource utilization and reduce waste. The prepared reaction equation is as follows:
制备的反应方程如下:The prepared reaction equation is as follows:
2Mg(NO3)2·6H2O+NaAlO2+(2+x)NaOH+(n+2)H2O=Mg2Al(OH)6(OH)x(NO3)1-x·nH2O+(3+x)NaNO3+6H2O (1)2Mg(NO 3 ) 2 ·6H 2 O+NaAlO 2 +(2+x)NaOH+(n+2)H 2 O=Mg 2 Al(OH) 6 (OH) x (NO 3 ) 1-x ·nH 2 O+(3+x)NaNO 3 +6H 2 O (1)
3Mg(NO3)2·6H2O+NaAlO2+(4+x)NaOH+(n+2)H2O=Mg3Al(OH)8(OH)x(NO3)1-x·nH2O+(5+x)NaNO3+6H2O (2)3Mg(NO 3 ) 2 ·6H 2 O+NaAlO 2 +(4+x)NaOH+(n+2)H 2 O=Mg 3 Al(OH) 8 (OH) x (NO 3 ) 1-x ·nH 2 O+(5+x)NaNO 3 +6H 2 O (2)
4Mg(NO3)2·6H2O+NaAlO2+(6+x)NaOH+(n+2)H2O=Mg4Al(OH)10(OH)x(NO3)1-x·nH2O+(7+x)NaNO3+6H2O (3)4Mg(NO 3 ) 2 ·6H 2 O+NaAlO 2 +(6+x)NaOH+(n+2)H 2 O=Mg 4 Al(OH) 10 (OH) x (NO 3 ) 1-x ·nH 2 O+(7+x)NaNO 3 +6H 2 O (3)
传统制备反应方程式如下:The traditional preparation reaction equation is as follows:
2Mg(NO3)2·6H2O+Al(NO3)3·9H2O+(6+x)NaOH+NaNO3+nH2O=Mg2Al(OH)6(OH)x(NO3)1-x·nH2O+(7+x)NaNO3+15H2O (6)2Mg(NO 3 ) 2 ·6H 2 O+Al(NO 3 ) 3 ·9H 2 O+(6+x)NaOH+NaNO 3 +nH 2 O=Mg 2 Al(OH) 6 (OH) x (NO 3 ) 1-x nH 2 O+(7+x)NaNO 3 +15H 2 O (6)
3Mg(NO3)2·6H2O+Al(NO3)3·9H2O+(8+x)NaOH+NaNO3+nH2O=Mg3Al(OH)8(OH)x(NO3)1-x·nH2O+(9+x)NaNO3+15H2O (7)3Mg(NO 3 ) 2 ·6H 2 O+Al(NO 3 ) 3 ·9H 2 O+(8+x)NaOH+NaNO 3 +nH 2 O=Mg 3 Al(OH) 8 (OH) x (NO 3 ) 1-x ·nH 2 O+(9+x)NaNO 3 +15H 2 O (7)
4Mg(NO3)2·6H2O+Al(NO3)3·9H2O+(10+x)NaOH+NaNO3+nH2O=Mg4Al(OH)10(OH)x(NO3)1-x·nH2O+(11+x)NaNO3+15H2O (8)4Mg(NO 3 ) 2 ·6H 2 O+Al(NO 3 ) 3 ·9H 2 O+(10+x)NaOH+NaNO 3 +nH 2 O=Mg 4 Al(OH) 10 (OH) x (NO 3 ) 1-x nH 2 O+(11+x)NaNO 3 +15H 2 O (8)
本发明与传统制备方法对比如表2所示:The present invention compares with traditional preparation method as shown in table 2:
表2本发明与传统制备方法对比Table 2 The present invention compares with traditional preparation method
由表2可以看出,本发明相对于传统制备方法节约4mol NaOH,并减少4mol NaNO3废料。例如,制备1mol Mg2Al(OH)6(OH)x(NO3)1-x·nH2O,本发明只需(2+x)NaOH,产生(3+x)mol NaNO3废料,传统制备方法需(6+x)NaOH,产生(7+x)mol NaNO3废料。相似的,制备1molMg3Al(OH)8(OH)x(NO3)1-x·nH2O与Mg4Al(OH)10(OH)x(NO3)1-x·nH2O,本发明均相对于传统制备方法节约4mol NaOH,并减少4mol NaNO3。As can be seen from Table 2, the present invention saves 4 mol NaOH and reduces 4 mol NaNO3 waste material compared with the traditional preparation method. For example, to prepare 1mol Mg 2 Al(OH) 6 (OH) x (NO 3 ) 1-x nH 2 O, the present invention only needs (2+x) NaOH to produce (3+x) mol NaNO 3 waste material, traditional The preparation method requires (6+x) NaOH and produces (7+x) mol NaNO 3 waste. Similarly, to prepare 1mol of Mg 3 Al(OH) 8 (OH) x (NO 3 ) 1-x nH 2 O and Mg 4 Al(OH) 10 (OH) x (NO 3 ) 1-x nH 2 O, Compared with the traditional preparation method, the present invention saves 4 mol NaOH and reduces 4 mol NaNO 3 .
2、降低了制备成本,根据南宁蓝天实验设备有限公司提供的数据,各试剂成本如表3所示:2. The preparation cost is reduced. According to the data provided by Nanning Lantian Experimental Equipment Co., Ltd., the cost of each reagent is shown in Table 3:
表3各试剂成本Table 3 Reagent costs
由本发明反应方程式计算:Calculated by the reaction equation of the present invention:
制备194g Mg2Al(OH)6(OH)x(NO3)1-x·nH2O,共需20.07+3.28+1.2=24.55元。To prepare 194g of Mg 2 Al(OH) 6 (OH) x (NO 3 ) 1-x ·nH 2 O, a total of 20.07+3.28+1.2=24.55 yuan is required.
由传统制备方法反应方程式计算:Calculated by the traditional preparation method reaction equation:
制备194g Mg2Al(OH)6(OH)x(NO3)1-x·nH2O,共需20.07+13.4+3.6+1.8=38.87元。To prepare 194g of Mg 2 Al(OH) 6 (OH) x (NO 3 ) 1-x ·nH 2 O, a total of 20.07+13.4+3.6+1.8=38.87 yuan is required.
节约成本(38.87-24.55)/38.87=36.8%Cost saving (38.87-24.55)/38.87=36.8%
相似的,Mg3Al(OH)8(OH)x(NO3)1-x·nH2O、Mg4Al(OH)10(OH)x(NO3)1-x·nH2O的计算过程同上,制备计算结果如表4所示。Similarly, calculations for Mg 3 Al(OH) 8 (OH) x (NO 3 ) 1-x nH 2 O, Mg 4 Al(OH) 10 (OH) x (NO 3 ) 1-x nH 2 O The process is the same as above, and the calculation results are shown in Table 4.
表4本发明与传统制备方法成本对比Table 4 The present invention compares with traditional preparation method cost
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