CN113702858B - A dynamic response test device for switching power supply - Google Patents
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Abstract
Description
技术领域Technical field
本发明涉及开关电源的自动化测试技术领域,特别是涉及一种开关电源自动测试系统。The invention relates to the technical field of automated testing of switching power supplies, and in particular to an automatic testing system for switching power supplies.
背景技术Background technique
开关电源是一种高频开关式的电能转换装置,其具有体积小、重量轻、稳压范围宽、滤波效果好等诸多优点,经常被用作电子设备的电源供应器。随着电子设备的工作速度和电流需求量的提高,当电子设备的电流发生瞬态变化时,要求开关电源的输出电压必须维持在特定容差范围内,以确保电路的稳定工作,因此对开关电源的动态响应测试尤为重要。Switching power supply is a high-frequency switching power conversion device. It has many advantages such as small size, light weight, wide voltage stabilization range, and good filtering effect. It is often used as a power supply for electronic equipment. With the increase in the working speed and current demand of electronic equipment, when the current of electronic equipment changes transiently, the output voltage of the switching power supply must be maintained within a specific tolerance range to ensure the stable operation of the circuit. Therefore, the switching power supply is required to operate stably. The dynamic response test of the power supply is particularly important.
现有技术中,对开关电源的动态响应测试只能由人工手动进行,必须通过手动操控示波器进行测试,取得测试结果后,手动将存储的数据拷贝及整理到记录表中,耗费较多的人力和时间,测试效率和准确性较低。In the existing technology, the dynamic response test of the switching power supply can only be carried out manually, and the test must be carried out by manually controlling the oscilloscope. After obtaining the test results, the stored data must be manually copied and organized into a record table, which consumes a lot of manpower. and time, test efficiency and accuracy are lower.
发明内容Contents of the invention
本发明的目的是提供一种开关电源的动态响应测试装置,不需要人工手动进行,降低了人工成本,节省了测试时间,能够有效提高开关电源的动态响应测试的效率和准确性。The purpose of the present invention is to provide a dynamic response testing device for a switching power supply that does not require manual operation, reduces labor costs, saves testing time, and can effectively improve the efficiency and accuracy of dynamic response testing of the switching power supply.
为解决上述技术问题,本发明提供了一种开关电源的动态响应测试装置,包括:In order to solve the above technical problems, the present invention provides a dynamic response testing device for a switching power supply, which includes:
负载模块,所述负载模块的输入端与被测开关电源的输出端连接,用于基于负载电流的阈值及所述负载电流的变化方式进行所述负载电流的变化;A load module, the input end of the load module is connected to the output end of the switching power supply under test, and is used to change the load current based on the threshold value of the load current and the change mode of the load current;
电源模块,所述电源模块的输出端与所述被测开关电源的输入端连接,用于为所述被测开关电源供电;A power module, the output end of the power module is connected to the input end of the switching power supply under test, and is used to supply power to the switching power supply under test;
采集模块,所述采集模块的输入端与所述被测开关电源的输出端连接,用于测试所述负载模块的负载电流变化时所述被测开关电源的输出电压值;An acquisition module, the input end of the acquisition module is connected to the output end of the switching power supply under test, and is used to test the output voltage value of the switching power supply under test when the load current of the load module changes;
控制模块,所述控制模块分别与所述负载模块及所述采集模块的控制端连接,用于基于用户指令确定所述负载模块的负载电流的阈值及所述负载电流的变化方式,判断所述被测开关电源的输出电压值是否在预设输出电压范围内,若是,判定所述被测开关电源的动态响应满足要求。A control module, the control module is connected to the control end of the load module and the acquisition module respectively, and is used to determine the threshold value of the load current of the load module and the change mode of the load current based on user instructions, and determine the Whether the output voltage value of the tested switching power supply is within the preset output voltage range, if so, it is determined that the dynamic response of the tested switching power supply meets the requirements.
优选的,所述电源模块为直流电源,所述直流电源的输出端与所述被测开关电源的输入端连接,用于为所述被测开关电源供电。Preferably, the power module is a DC power supply, and the output end of the DC power supply is connected to the input end of the switching power supply under test for supplying power to the switching power supply under test.
优选的,所述被测开关电源设置在主板上;Preferably, the switching power supply under test is arranged on the motherboard;
所述电源模块还包括:The power module also includes:
PSU,所述PSU用于通过所述主板为所述被测开关电源供电。PSU, the PSU is used to supply power to the switching power supply under test through the mainboard.
优选的,还包括可控开关,所述可控开关的第一端与市电连接,所述可控开关的第二端与所述PSU的输入端连接,所述可控开关的控制端与所述直流电源连接;Preferably, it also includes a controllable switch, the first end of the controllable switch is connected to the mains, the second end of the controllable switch is connected to the input end of the PSU, and the control end of the controllable switch is connected to the mains. The DC power supply connection;
所述控制模块还用于控制所述直流电源为所述被测开关电源供电,或,发送所述可控开关的闭合指令至所述直流电源;The control module is also used to control the DC power supply to supply power to the switching power supply under test, or to send a closing instruction of the controllable switch to the DC power supply;
所述直流电源还用于接收到所述可控开关的闭合指令后控制所述可控开关闭合,以便所述PSU通过所述主板为所述被测开关电源供电。The DC power supply is also used to control the controllable switch to close after receiving a closing instruction of the controllable switch, so that the PSU supplies power to the tested switching power supply through the mainboard.
优选的,所述可控开关为继电器。Preferably, the controllable switch is a relay.
优选的,所述用户指令包括所述被测开关电源的输入电压值;Preferably, the user instruction includes the input voltage value of the switching power supply under test;
控制所述直流电源为所述被测开关电源供电,包括:Controlling the DC power supply to supply power to the switching power supply under test includes:
控制所述直流电源输出所述输入电压值,以为所述被测开关电源供电。The DC power supply is controlled to output the input voltage value to supply power to the switching power supply under test.
优选的,所述采集模块还用于测试所述负载模块的负载电流值,并显示所述被测开关电源的输出电压值随所述负载模块的负载电流值变化的波形。Preferably, the acquisition module is also used to test the load current value of the load module and display the waveform of the output voltage value of the tested switching power supply as the load current value of the load module changes.
优选的,还包括显示模块;所述控制模块还用于控制所述显示模块显示所述被测开关电源的动态响应是否满足要求的判定结果。Preferably, it also includes a display module; the control module is also used to control the display module to display the determination result of whether the dynamic response of the tested switching power supply meets the requirements.
优选的,所述用户指令还包括所述被测开关电源的设计输出电压值;Preferably, the user instruction also includes the designed output voltage value of the switching power supply under test;
所述预设输出电压范围为所述被测开关电源的设计输出电压值*0.97至所述被测开关电源的设计输出电压值*1.03。The preset output voltage range is from the designed output voltage value of the tested switching power supply * 0.97 to the designed output voltage value of the tested switching power supply * 1.03.
优选的,所述用户指令包括满载输出电流值;Preferably, the user instruction includes the full load output current value;
基于用户指令确定所述负载电流的阈值,包括:Determining the threshold of the load current based on user instructions includes:
当所述满载输出电流值小于标准电流阈值时,确定所述负载电流的大电流阈值为所述满载输出电流值的90%,小电流阈值为所述满载输出电流值的10%;When the full load output current value is less than the standard current threshold, the large current threshold of the load current is determined to be 90% of the full load output current value, and the small current threshold is 10% of the full load output current value;
当所述满载输出电流值不小于标准电流阈值时,确定所述负载电流的第一次大电流阈值为所述满载输出电流值的50%,第一次小电流阈值为所述满载输出电流值的0%;第二次大电流阈值为所述满载输出电流值的100%,第二次小电流阈值为所述满载输出电流值的50%。When the full load output current value is not less than the standard current threshold, the first large current threshold of the load current is determined to be 50% of the full load output current value, and the first small current threshold is the full load output current value. 0%; the second large current threshold is 100% of the full load output current value, and the second small current threshold is 50% of the full load output current value.
本发明提供了一种开关电源的动态响应测试装置,控制模块首先基于用户指令确定负载模块的负载电流的阈值及负载电流的变化方式,负载模块能够基于负载电流的阈值及负载电流的变化方式进行负载电流的变化,电源模块能够为被测开关电源供电,采集模块能够测试负载电流的变化时被测开关电源的输出电压值,之后控制模块基于被测开关电源的输出电压值判断其是否在预设输出电压范围内,从而能够判定出被测开关电源的动态响应是否满足要求。可见,控制模块与负载模块、电源模块及采集模块相互配合工作,实现对被测待测开关电源的动态响应的测试,不需要人工手动进行,降低了人工成本,节省了测试时间,能够有效提高开关电源的动态响应测试的效率和准确性。The present invention provides a dynamic response testing device for a switching power supply. The control module first determines the load current threshold of the load module and the changing mode of the load current based on user instructions. The load module can perform testing based on the threshold value of the load current and the changing mode of the load current. When the load current changes, the power module can supply power to the switching power supply under test. The acquisition module can test the output voltage value of the switching power supply under test when the load current changes. Then the control module determines whether it is in the predetermined state based on the output voltage value of the switching power supply under test. Assuming that the output voltage range is within the range, it can be determined whether the dynamic response of the tested switching power supply meets the requirements. It can be seen that the control module, the load module, the power module and the acquisition module work together to realize the test of the dynamic response of the switching power supply under test without manual operation, which reduces labor costs, saves test time, and can effectively improve Efficiency and accuracy of dynamic response testing of switching power supplies.
附图说明Description of the drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对现有技术和实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the technical solutions in the embodiments of the present invention more clearly, the prior art and the drawings needed to be used in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some of the drawings of the present invention. Embodiments, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without exerting creative efforts.
图1为本申请提供的一种开关电源的动态响应测试装置的结构示意图;Figure 1 is a schematic structural diagram of a dynamic response testing device for a switching power supply provided by this application;
图2为本申请提供的另一种开关电源的动态响应测试装置的结构示意图;Figure 2 is a schematic structural diagram of another dynamic response testing device of a switching power supply provided by this application;
图3为本申请提供的一种开关电源的动态响应测试的流程图。Figure 3 is a flow chart of a dynamic response test of a switching power supply provided by this application.
具体实施方式Detailed ways
本发明的核心是提供一种开关电源的动态响应测试装置,不需要人工手动进行,降低了人工成本,节省了测试时间,能够有效提高开关电源的动态响应测试的效率和准确性。The core of the invention is to provide a dynamic response testing device for a switching power supply, which does not require manual operation, reduces labor costs, saves testing time, and can effectively improve the efficiency and accuracy of dynamic response testing of the switching power supply.
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
请参照图1,图1为本申请提供的一种开关电源的动态响应测试装置的结构示意图。Please refer to Figure 1, which is a schematic structural diagram of a dynamic response testing device for a switching power supply provided by this application.
本发明提供了一种开关电源的动态响应测试装置,包括:The invention provides a dynamic response testing device for a switching power supply, which includes:
负载模块1,负载模块1的输入端与被测开关电源的输出端连接,用于基于负载电流的阈值及负载电流的变化方式进行负载电流的变化;Load module 1, the input end of the load module 1 is connected to the output end of the switching power supply under test, and is used to change the load current based on the threshold value of the load current and the change mode of the load current;
电源模块2,电源模块2的输出端与被测开关电源的输入端连接,用于为被测开关电源供电;Power module 2, the output end of the power module 2 is connected to the input end of the switching power supply under test, and is used to supply power to the switching power supply under test;
采集模块3,采集模块3的输入端与被测开关电源的输出端连接,用于测试负载模块1的负载电流变化时被测开关电源的输出电压值;Acquisition module 3, the input end of the acquisition module 3 is connected to the output end of the switching power supply under test, and is used to test the output voltage value of the switching power supply under test when the load current of the load module 1 changes;
控制模块4,控制模块4分别与负载模块1及采集模块3的控制端连接,用于基于用户指令确定负载模块1的负载电流的阈值及负载电流的变化方式,判断被测开关电源的输出电压值是否在预设输出电压范围内,若是,判定被测开关电源的动态响应满足要求。The control module 4 is connected to the control terminals of the load module 1 and the acquisition module 3 respectively, and is used to determine the threshold value of the load current of the load module 1 and the change mode of the load current based on user instructions, and determine the output voltage of the tested switching power supply. Whether the value is within the preset output voltage range, if so, determine that the dynamic response of the tested switching power supply meets the requirements.
考虑到在对开关电源的动态响应测试时,手工操作耗费较多的人力和时间且测试效率和准确性较低,为解决该技术问题,本申请提供了一种开关电源的动态响应测试装置,该开关电源的动态响应测试装置包括负载模块1、电源模块2、采集模块3和控制模块4。具体地,在开关电源的动态响应测试装置工作时,控制模块4基于用户指令确定负载模块1的负载模块1的负载电流的阈值及负载电流的变化方式并向负载模块1发送控制指令。负载模块1会模拟不同负载对于被测开关电源的性能影响,负载模块1接收负载电流的阈值及负载电流的变化方式,并基于负载电流的阈值及负载电流的变化方式进行负载电流的变化,以便后续得到在负载电流动态变化时待测开关电源的动态响应。电源模块2能够为被测开关电源供电。其中,被测开关电源接收到电源模块2提供的输入电压后,会基于开关频率Fsw对输入电压进行直流转换,以得到输出电压,采集模块3会测试在负载模块1的负载电流变化时被测开关电源的输出电压值。控制模块4读取采集模块3测试的被测开关电源的输出电压值,通过和预设输出电压范围进行对比判断被测开关电源的输出电压值是否在预设输出电压范围内,若是,判定被测开关电源的动态响应满足要求,否则,判定被测开关电源的动态响应不满足要求。Considering that when testing the dynamic response of a switching power supply, manual operation consumes more manpower and time and the test efficiency and accuracy are low. In order to solve this technical problem, this application provides a dynamic response testing device of the switching power supply. The dynamic response test device of the switching power supply includes a load module 1, a power module 2, an acquisition module 3 and a control module 4. Specifically, when the dynamic response test device of the switching power supply is operating, the control module 4 determines the threshold value of the load current of the load module 1 and the change pattern of the load current of the load module 1 based on user instructions, and sends control instructions to the load module 1 . Load module 1 will simulate the impact of different loads on the performance of the switching power supply under test. Load module 1 receives the threshold value of the load current and the way the load current changes, and changes the load current based on the threshold value of the load current and the way the load current changes, so that Subsequently, the dynamic response of the switching power supply under test is obtained when the load current changes dynamically. The power module 2 can supply power to the switching power supply under test. Among them, after the switching power supply under test receives the input voltage provided by the power supply module 2, it will perform DC conversion on the input voltage based on the switching frequency Fsw to obtain the output voltage. The acquisition module 3 will test when the load current of the load module 1 changes. The output voltage value of the switching power supply. The control module 4 reads the output voltage value of the tested switching power supply tested by the acquisition module 3, and determines whether the output voltage value of the tested switching power supply is within the preset output voltage range by comparing it with the preset output voltage range. If so, determines whether the output voltage value of the tested switching power supply is within the preset output voltage range. The dynamic response of the tested switching power supply meets the requirements; otherwise, it is determined that the dynamic response of the tested switching power supply does not meet the requirements.
此外,负载模块1可以通过USB-GPIB(Universal Serial-General Bus-PurposeInterface Bus,通用串行总线-通用接口总线)去获取负载电流的阈值及负载电流的变化方式。控制模块4可以通过USB-GPIB读取采集模块3测试的被测开关电源的输出电压值。当然,负载模块1和控制模块4,控制模块4和采集模块3之间也可以采用其他的方式进行通信,本申请在此不作特别的限定。In addition, the load module 1 can obtain the threshold value of the load current and the change mode of the load current through USB-GPIB (Universal Serial-General Bus-Purpose Interface Bus, Universal Serial Bus-General Interface Bus). The control module 4 can read the output voltage value of the tested switching power supply tested by the acquisition module 3 through USB-GPIB. Of course, the load module 1 and the control module 4, and the control module 4 and the acquisition module 3 can also communicate in other ways, and this application is not particularly limited here.
此外,这里的负载模块1可以但不仅限为负载仪,负载仪通过负载线与被测开关电源进行连接,具有使用灵活和节约能源等优点。In addition, the load module 1 here can be, but is not limited to, a load meter. The load meter is connected to the switching power supply under test through a load line, which has the advantages of flexible use and energy saving.
采集模块3可以但不仅限为示波器。The acquisition module 3 can be, but is not limited to, an oscilloscope.
电源模块2可以为将市电转换后得到的直流电的供电电源,也可以为直流电源21等,本申请在此不作特别的限定。The power module 2 may be a DC power supply obtained by converting commercial power, or may be a DC power supply 21 or the like, which is not particularly limited in this application.
综上,本申请的开关电源的动态响应测试装置,控制模块4与负载模块1、电源模块2及采集模块3相互配合工作,实现对被测待测开关电源的动态响应的测试,不需要人工手动进行,降低了人工成本,节省了测试时间,能够有效提高开关电源的动态响应测试的效率和准确性。In summary, in the dynamic response test device of the switching power supply of the present application, the control module 4, the load module 1, the power module 2 and the acquisition module 3 work together to realize the test of the dynamic response of the switching power supply under test without manual labor. Performing it manually reduces labor costs, saves testing time, and can effectively improve the efficiency and accuracy of dynamic response testing of switching power supplies.
在上述实施例的基础上:Based on the above embodiments:
请参照图2,图2为本申请提供的另一种开关电源的动态响应测试装置的结构示意图。Please refer to FIG. 2 , which is a schematic structural diagram of another dynamic response testing device of a switching power supply provided by this application.
作为一种优选的实施例,电源模块2为直流电源21,直流电源21的输出端与被测开关电源的输入端连接,用于为被测开关电源供电。As a preferred embodiment, the power module 2 is a DC power supply 21, and the output end of the DC power supply 21 is connected to the input end of the switching power supply under test for supplying power to the switching power supply under test.
为了实现开关电源的动态响应测试的精准性,在本实施例中,电源模块2可以选用直流电源21,直流电源21的输出端直接与被测开关电源的输入端连接,能够将直流电压直接施加给开关电源的输入端,从而当负载电流的变化时被测开关电源的输出电压值稳定在预设输出电压范围内,保证了测试的精准性。In order to achieve the accuracy of the dynamic response test of the switching power supply, in this embodiment, the power module 2 can use a DC power supply 21. The output terminal of the DC power supply 21 is directly connected to the input terminal of the switching power supply under test, and the DC voltage can be directly applied. to the input terminal of the switching power supply, so that when the load current changes, the output voltage value of the switching power supply under test is stable within the preset output voltage range, ensuring the accuracy of the test.
作为一种优选的实施例,被测开关电源设置在主板上;As a preferred embodiment, the switching power supply under test is installed on the motherboard;
电源模块2还包括:Power module 2 also includes:
PSU22,PSU22用于通过主板为被测开关电源供电。PSU22, PSU22 is used to power the switching power supply under test through the motherboard.
为了模拟开关电源正常工作时的测试要求,在本实施例中,被测开关电源设置在主板上,主板为PCB(Printed Circuit Board,印制电路板)板,电源模块2还可以选用PSU22(Power Supply Unit,供电装置),在测试过程中,PSU22能够向主板输出电压,PSU22通过将输出电压施加给主板,主板将电压转换为被测开关电源正常工作所需的电压后,再将转换后的电压提供给被测开关电源,实现对被测开关电源的供电。In order to simulate the test requirements when the switching power supply is working normally, in this embodiment, the switching power supply under test is set on the main board. The main board is a PCB (Printed Circuit Board) board. The power module 2 can also choose PSU22 (Power Supply Module 2). Supply Unit (power supply device). During the test process, PSU22 can output voltage to the mainboard. PSU22 applies the output voltage to the mainboard. After the mainboard converts the voltage into the voltage required for the normal operation of the switching power supply under test, the converted The voltage is provided to the switching power supply under test to realize power supply to the switching power supply under test.
此外,本实例通过设置两种供电方式便于用户根据实际测试需求进行电源模块2的供电方式选择。In addition, this example sets two power supply modes to facilitate the user to select the power supply mode of the power module 2 according to actual test requirements.
作为一种优选的实施例,还包括可控开关23,可控开关23的第一端与市电连接,可控开关23的第二端与PSU22的输入端连接,可控开关23的控制端与直流电源21连接;As a preferred embodiment, it also includes a controllable switch 23, the first end of the controllable switch 23 is connected to the mains, the second end of the controllable switch 23 is connected to the input end of the PSU 22, and the control end of the controllable switch 23 Connected to DC power supply 21;
控制模块4还用于控制直流电源21为被测开关电源供电,或,发送可控开关23的闭合指令至直流电源21;The control module 4 is also used to control the DC power supply 21 to supply power to the switching power supply under test, or to send a closing instruction of the controllable switch 23 to the DC power supply 21;
直流电源21还用于接收到可控开关23的闭合指令后控制可控开关23闭合,以便PSU22通过主板为被测开关电源供电。The DC power supply 21 is also used to control the controllable switch 23 to close after receiving the closing instruction of the controllable switch 23, so that the PSU 22 supplies power to the switching power supply under test through the main board.
为了实现电源模块2对被测开关电源供电的自动化控制,在本实施例中,开关电源的动态响应测试装置还包括可控开关23,可控开关23的第一端与市电连接,可控开关23的第二端与PSU22的输入端连接,可控开关23的控制端与直流电源21连接。用户在控制模块4中选择被测开关电源的供电方式,若为直流电源21方式,则控制模块4控制直流电源21为被测开关电源供电;若为PSU22方式,则控制模块4发送可控开关23的闭合指令至直流电源21,直流电源21接收到可控开关23的闭合指令后控制可控开关23闭合,从而实现PSU22通过主板为被测开关电源供电。In order to realize automatic control of the power supply of the switching power supply under test by the power supply module 2, in this embodiment, the dynamic response testing device of the switching power supply also includes a controllable switch 23. The first end of the controllable switch 23 is connected to the mains power. The second end of the switch 23 is connected to the input end of the PSU 22 , and the control end of the controllable switch 23 is connected to the DC power supply 21 . The user selects the power supply mode of the switching power supply under test in the control module 4. If it is the DC power supply 21 mode, the control module 4 controls the DC power supply 21 to power the switching power supply under test; if it is the PSU22 mode, the control module 4 sends a controllable switch The closing command of 23 is sent to the DC power supply 21. After receiving the closing command of the controllable switch 23, the DC power supply 21 controls the controllable switch 23 to close, thereby realizing that the PSU22 supplies power to the switching power supply under test through the main board.
此外PSU22可以为AC-DC(Alternating Current-Direct current)电源,用于将市电转换为直流电。In addition, PSU22 can be an AC-DC (Alternating Current-Direct current) power supply, used to convert mains power into direct current.
作为一种优选的实施例,可控开关23为继电器。As a preferred embodiment, the controllable switch 23 is a relay.
在本实施例中,可控开关23可以选用继电器,是一种用较小的电流去控制较大电流的自动开关,在实际工作时,控制模块4通过控制直流电源21输出5V电压来控制继电器的吸合,从而实现PSU22通过主板为被测开关电源供电,且电路结构简单。In this embodiment, the controllable switch 23 can be a relay, which is an automatic switch that uses a smaller current to control a larger current. During actual operation, the control module 4 controls the DC power supply 21 to output a 5V voltage to control the relay. The pull-in enables PSU22 to supply power to the switching power supply under test through the motherboard, and the circuit structure is simple.
作为一种优选的实施例,用户指令包括被测开关电源的输入电压值;As a preferred embodiment, the user instruction includes the input voltage value of the switching power supply under test;
控制直流电源21为被测开关电源供电,包括:Control the DC power supply 21 to supply power to the switching power supply under test, including:
控制直流电源21输出输入电压值,以为被测开关电源供电。The DC power supply 21 is controlled to output an input voltage value to supply power to the switching power supply under test.
在本实施例中,开关电源的动态响应测试装置开始工作时,用户会在控制模块4中输入用户指令,用户指令包括被测开关电源的输入电压值;控制模块4基于被测开关电源的输入电压值,对直流电源21进行设置,使直流电源21的输出电压值为用户指令中的被测开关电源的输入电压值。In this embodiment, when the dynamic response test device of the switching power supply starts to work, the user will input user instructions into the control module 4. The user instructions include the input voltage value of the switching power supply under test; the control module 4 is based on the input of the switching power supply under test. The voltage value is to set the DC power supply 21 so that the output voltage value of the DC power supply 21 is the input voltage value of the switching power supply under test in the user instruction.
此外,控制模块4可以但不仅限为PC控制器,PC控制器其具有较强的数据处理能力、网络通讯功能较强以及能够执行比较复杂的控制算法和其近乎无限制的存储容量等优势,PC控制器与直流电源21可以通过USB-GPIB进行通讯,当然,也可以采用其他的方式进行通信,本申请在此不作特别的限定。In addition, the control module 4 can be, but is not limited to, a PC controller. The PC controller has the advantages of strong data processing capabilities, strong network communication functions, the ability to execute relatively complex control algorithms, and its nearly unlimited storage capacity. The PC controller and the DC power supply 21 can communicate through USB-GPIB. Of course, other methods can also be used for communication, which is not specifically limited in this application.
作为一种优选的实施例,采集模块3还用于测试负载模块1的负载电流值,并显示被测开关电源的输出电压值随负载模块1的负载电流值变化的波形。As a preferred embodiment, the acquisition module 3 is also used to test the load current value of the load module 1 and display the waveform of the output voltage value of the tested switching power supply changing with the load current value of the load module 1 .
为了实现对开关电源的动态响应测试过程的自动化记录,在本实施例中,采集模块3还可以用于测试负载模块1的负载电流值,并将被测开关电源的输出电压值随负载模块1的负载电流值变化的波形显示出来,以便控制模块4对采集模块3的波形的抓取和数据记录,以基于测试数据判定被测开关电源的动态响应是否满足要求。In order to realize the automated recording of the dynamic response test process of the switching power supply, in this embodiment, the acquisition module 3 can also be used to test the load current value of the load module 1, and change the output voltage value of the tested switching power supply with the load module 1 The waveform of the load current value change is displayed, so that the control module 4 can capture and record the waveform of the acquisition module 3, and determine whether the dynamic response of the tested switching power supply meets the requirements based on the test data.
此外,采集模块3可以但不仅限为示波器,示波器包括CH1接口和CH2接口,示波器CH1接口通过差分碳棒读取被测开关电源的输出电压值Vout’,示波器CH2接口通过电流枪读取负载电流值Iout’。In addition, the acquisition module 3 can be, but is not limited to, an oscilloscope. The oscilloscope includes a CH1 interface and a CH2 interface. The oscilloscope's CH1 interface reads the output voltage value Vout' of the switching power supply under test through a differential carbon rod, and the oscilloscope's CH2 interface reads the load current through a current gun. Value Iout'.
在主板上还可以设置有电容,电容与被测开关电源的输出端连接,通过在电容的两端焊接两根飞线,将飞线连接到采集模块3的正负两端,那采集模块3检测到的电容两端的电压值即为被测开关电源的输出电压值。此外,在开关电源动态响应测试过程中,电容可以快速充放电,当负载模块1的电流瞬间变化时,电容也可以快速提供一部分电流,使响应速度变快,稳定被测开关电源的输出电压。A capacitor can also be provided on the main board, and the capacitor is connected to the output end of the switching power supply under test. By welding two flying wires at both ends of the capacitor, connect the flying wires to the positive and negative ends of the acquisition module 3. Then the acquisition module 3 The detected voltage value across the capacitor is the output voltage value of the switching power supply under test. In addition, during the dynamic response test of the switching power supply, the capacitor can be charged and discharged quickly. When the current of the load module 1 changes instantaneously, the capacitor can also quickly provide a part of the current, making the response faster and stabilizing the output voltage of the switching power supply under test.
作为一种优选的实施例,还包括显示模块;控制模块4还用于控制显示模块显示被测开关电源的动态响应是否满足要求的判定结果。As a preferred embodiment, it also includes a display module; the control module 4 is also used to control the display module to display the determination result of whether the dynamic response of the tested switching power supply meets the requirements.
在本实施例中,开关电源的动态响应测试装置还包括显示模块,控制模块4控制显示模块对被测开关电源的动态响应是否满足要求的判定结果进行显示,若被测开关电源的输出电压在预设输出电压范围内则显示模块显示pass;若被测开关电源的输出电压在预设输出电压范围外则显示模块显示fail。In this embodiment, the dynamic response testing device of the switching power supply also includes a display module. The control module 4 controls the display module to display the determination result of whether the dynamic response of the tested switching power supply meets the requirements. If the output voltage of the tested switching power supply is within If the output voltage is within the preset range, the display module displays pass; if the output voltage of the switching power supply under test is outside the preset output voltage range, the display module displays fail.
作为一种优选的实施例,用户指令包括被测开关电源的设计输出电压值;As a preferred embodiment, the user instruction includes the designed output voltage value of the switching power supply under test;
预设输出电压范围为被测开关电源的设计输出电压值*0.97至被测开关电源的设计输出电压值*1.03。The preset output voltage range is the design output voltage value of the switching power supply under test *0.97 to the design output voltage value of the switching power supply under test *1.03.
在本实施例中,被测开关电源的动态响应测试装置开始工作时,用户会在控制模块4中输入用户指令,用户指令包括被测开关电源的设计输出电压值Vout;In this embodiment, when the dynamic response testing device of the switching power supply under test starts to work, the user will input user instructions into the control module 4, and the user instructions include the designed output voltage value Vout of the switching power supply under test;
本申请中的预设输出电压范围是“被测开关电源的设计输出电压值Vout*0.97≦被测开关电源的输出电压值Vout’≦被测开关电源的设计输出电压值Vout*1.03”,在此预设输出电压范围内可以保证被测开关电源的正常工作。The preset output voltage range in this application is "the designed output voltage value of the switching power supply under test Vout*0.97 ≦ the output voltage value of the switching power supply under test Vout' ≦ the design output voltage value of the switching power supply under test Vout * 1.03", in This preset output voltage range can ensure the normal operation of the switching power supply under test.
作为一种优选的实施例,用户指令还包括满载输出电流值Imax;As a preferred embodiment, the user instruction also includes the full load output current value Imax;
基于用户指令确定负载电流的阈值,包括:Determine the load current threshold based on user instructions, including:
当满载输出电流值Imax小于标准电流阈值时,确定负载电流的大电流阈值为满载输出电流值Imax的90%,小电流阈值为满载输出电流值Imax的10%;When the full load output current value Imax is less than the standard current threshold, the large current threshold for determining the load current is 90% of the full load output current value Imax, and the small current threshold is 10% of the full load output current value Imax;
当满载输出电流值Imax不小于标准电流阈值时,确定负载电流的第一次大电流阈值为满载输出电流值Imax的50%,第一次小电流阈值为满载输出电流值Imax的0%;第二次大电流阈值为满载输出电流值Imax的100%,第二次小电流阈值为满载输出电流值Imax的50%。When the full load output current value Imax is not less than the standard current threshold, the first large current threshold value of the load current is determined to be 50% of the full load output current value Imax, and the first small current threshold value is 0% of the full load output current value Imax; The second large current threshold is 100% of the full load output current value Imax, and the second small current threshold is 50% of the full load output current value Imax.
在本实施例中,被测开关电源的动态响应测试装置开始工作时,用户会在控制模块4中输入用户指令,用户指令还包括满载输出电流值;控制模块4基于用户指令确定负载电流的阈值及负载电流的变化方式。In this embodiment, when the dynamic response test device of the switching power supply under test starts to work, the user will input user instructions into the control module 4. The user instructions also include the full load output current value; the control module 4 determines the threshold value of the load current based on the user instructions. and how the load current changes.
具体的,设置负载模块1的工作模式为CCDH(Constant Current Dynamic Highmode,定电流动态高模式);Specifically, set the working mode of load module 1 to CCDH (Constant Current Dynamic Highmode, constant current dynamic high mode);
被测开关电源根据满载输出电流大小的不同,其正常工作的动态响应是不同的,本申请中以标准电流阈值I作为判断电流大小的依据。The tested switching power supply has different dynamic responses to normal operation depending on the full-load output current. In this application, the standard current threshold I is used as the basis for judging the current size.
当被测开关电源的满载输出电流值Imax小于标准电流阈值I时,通常情况下为末端直接驱动负载的电源,这一类电源的特点是会频繁的启停。在负载不工作时,会维持在待机状态,会维持在一个很小的负载状态,测试时可以将其认定为负载电流的小电流阈值为满载输出电流值为Imax*10%的负载。正常工作在满载情况时,因为在电流快速变化时,会形成一个尖峰电流,若直接到满载,尖峰电流会有可能造成被测开关电源的损坏,所以会设置负载电流的大电流阈值为满载输出电流值Imax*90%,再缓慢补偿到满载。所以在测试这一类开关电源时,负载电流阈值设置为负载电流的大电流阈值High=满载输出电流值Imax*90%,负载电流的小电流阈值Low=满载输出电流值Imax*10%。When the full-load output current value Imax of the tested switching power supply is less than the standard current threshold I, it is usually a power supply that directly drives the load at the end. This type of power supply is characterized by frequent starts and stops. When the load is not working, it will remain in the standby state and remain in a very small load state. During the test, it can be recognized as the load current with a small current threshold of a load with a full load output current value of Imax*10%. When working normally at full load, a peak current will form when the current changes rapidly. If it reaches full load directly, the peak current may cause damage to the switching power supply under test, so the large current threshold of the load current will be set to the full load output. Current value Imax*90%, then slowly compensate to full load. Therefore, when testing this type of switching power supply, the load current threshold is set to the high current threshold High of the load current = full load output current value Imax*90%, and the low current threshold Low of the load current = full load output current value Imax*10%.
当被测开关电源的满载输出电流值Imax不小于标准电流阈值I时,若负载电流从0到Imax,这样剧烈的瞬时电流变化容易损坏被测开关电源。在这种情况下,被测开关电源在负载电流变化到中间值时会有一个状态的改变,使它在大电流工作状态与小电流工作状态不同。也就是说,需要测试开关电源在第一次小电流阈值为满载输出电流值Imax*0%到第一次大电流阈值为满载输出电流值Imax*50%,第二次小电流阈值为满载输出电流值Imax*50%到第二次大电流阈值为满载输出电流值Imax*100%的动态响应。所以在测试这一类开关电源时,负载电流阈值设置为负载电流的第一次大电流阈值为满载输出电流值Imax的50%,第一次小电流阈值为满载输出电流值Imax的0%;第二次大电流阈值为满载输出电流值Imax的100%,第二次小电流阈值为满载输出电流值Imax的50%。When the full-load output current value Imax of the switching power supply under test is not less than the standard current threshold I, if the load current changes from 0 to Imax, such a drastic instantaneous current change may easily damage the switching power supply under test. In this case, the switching power supply under test will have a state change when the load current changes to an intermediate value, making it different between the high current operating state and the low current operating state. In other words, it is necessary to test the switching power supply when the first small current threshold is the full load output current value Imax*0% to the first large current threshold is the full load output current value Imax*50%, and the second small current threshold is the full load output The dynamic response from the current value Imax*50% to the second large current threshold is the full load output current value Imax*100%. Therefore, when testing this type of switching power supply, the load current threshold is set so that the first large current threshold of the load current is 50% of the full load output current value Imax, and the first small current threshold is 0% of the full load output current value Imax; The second large current threshold is 100% of the full load output current value Imax, and the second small current threshold is 50% of the full load output current value Imax.
此外,标准电流阈值可以为20A电流,本申请在此不作特别的限定。In addition, the standard current threshold may be 20A current, which is not specifically limited in this application.
负载电流可以在一定频率下变化,其变化方式可以基于上述设置的大电流阈值、小电流阈值、大电流阈值持续时间、小电流阈值持续时间、大电流阈值到小电流阈值的变化速率及小电流阈值到大电流阈值的变化速率确定。The load current can change at a certain frequency, and its change method can be based on the above-set large current threshold, small current threshold, large current threshold duration, small current threshold duration, change rate from large current threshold to small current threshold, and small current The rate of change from threshold to high current threshold is determined.
例如大电流阈值持续时间CCDHT1=0.5ms,小电流阈值持续时间CCDHT2=0.5ms,大电流阈值到小电流阈值的变化速率CCDH1=2.5A/us,小电流阈值到大电流阈值的变化速率CCDH2=2.5A/us,本申请在此不作特别的限定。For example, the large current threshold duration CCDHT1=0.5ms, the small current threshold duration CCDHT2=0.5ms, the change rate from the large current threshold to the small current threshold CCDH1=2.5A/us, and the change rate from the small current threshold to the large current threshold CCDH2= 2.5A/us, this application does not make special limitations here.
用户指令还包括开关频率Fsw,以便用户知道被测开关电源的工作状态。The user instruction also includes the switching frequency Fsw so that the user can know the working status of the switching power supply under test.
请参照图3,图3为本申请提供的一种开关电源的动态响应测试的流程图。Please refer to Figure 3, which is a flow chart of a dynamic response test of a switching power supply provided by this application.
为方便对本申请提供的开关电源的动态响应测试装置的测试流程的理解,下面具体说明开关电源的动态响应测试的流程:In order to facilitate the understanding of the test process of the dynamic response test device of the switching power supply provided by this application, the process of the dynamic response test of the switching power supply is explained in detail below:
1、在测试报告模板上输入被测开关电源的信息,包括被测开关电源的输入电压值Vin,被测开关电源的设计输出电压值Vout,开关频率Fsw,满载输出电流Iout。1. Enter the information of the switching power supply under test on the test report template, including the input voltage value Vin of the switching power supply under test, the designed output voltage value Vout of the switching power supply under test, the switching frequency Fsw, and the full-load output current Iout.
2、把PC控制器与示波器、直流电源21、负载仪用USB-GPIB连接起来。2. Connect the PC controller to the oscilloscope, DC power supply 21, and load meter using USB-GPIB.
3、被测开关电源的输出端通过负载线连接负载仪,被测开关电源的输入端连接直流电源21或PSU,并在远端输出电容焊接差分线。3. The output end of the switching power supply under test is connected to the load meter through the load line, the input end of the switching power supply under test is connected to the DC power supply 21 or PSU, and the differential line is welded to the remote output capacitor.
4、示波器CH1通过差分探棒读取被测开关电源的输出电压值Vout’,CH2通过电流枪读取负载电流值Iout’。4. Oscilloscope CH1 reads the output voltage value Vout’ of the switching power supply under test through the differential probe, and CH2 reads the load current value Iout’ through the current gun.
5、启动编好的应用程序,显示出软件的用户界面。5. Start the compiled application and display the software user interface.
6、在用户界面中选择读取和保存波形数据的报告,并选择供电方式(直流电源21或PSU)。若为直流电源21直接供电,PC控制器将直接控制直流电源21输出被测开关电源的输入电压Vin;若选择由PSU供电,此时PSU接在继电器的输出端,继电器的控制端接在直流电源21的两端,PC控制器控制直流电源21输出5V电压来控制继电器吸合,完成供电。6. Select the report to read and save waveform data in the user interface, and select the power supply method (DC power supply 21 or PSU). If the DC power supply 21 is directly powered, the PC controller will directly control the DC power supply 21 to output the input voltage Vin of the switching power supply under test; if it is powered by a PSU, the PSU is connected to the output end of the relay, and the control end of the relay is connected to the DC power supply. At both ends of the power supply 21, the PC controller controls the DC power supply 21 to output a 5V voltage to control the relay to close and complete the power supply.
7、在报告中读取被测开关电源的输入电压值Vin,被测开关电源的设计输出电压值Vout,开关频率Fsw,满载输出电流Iout,确定预设输出电压范围,并确定负载仪的负载电流的阈值及负载电流的变化方式。当满载输出电流值小于20A时,负载电流的阈值设置:High=Imax*90%,Low=Imax*10%;当满载输出电流值不小于20A时,需要分段测试两次,第一次负载电流的阈值设置:High=Imax*50%,Low=Imax*0%;第二次负载电流的阈值设置:High=Imax*100%,Low=Imax*50%。7. Read the input voltage value Vin of the switching power supply under test, the designed output voltage value Vout of the switching power supply under test, the switching frequency Fsw, and the full-load output current Iout in the report, determine the preset output voltage range, and determine the load of the load meter. The current threshold and the way the load current changes. When the full-load output current value is less than 20A, the load current threshold setting is: High=Imax*90%, Low=Imax*10%; when the full-load output current value is not less than 20A, it needs to be tested twice in sections, the first load Current threshold setting: High=Imax*50%, Low=Imax*0%; Second load current threshold setting: High=Imax*100%, Low=Imax*50%.
8、点击用户界面“RUN”,开始运行程序,按照确定的供电方式与负载仪设置运行,示波器按照程序操作完成后,回传波形与测试数据至PC控制器。8. Click "RUN" on the user interface to start running the program and run it according to the determined power supply mode and load meter settings. After the oscilloscope completes the operation according to the program, it will return the waveform and test data to the PC controller.
9、程序对数据进行分析处理,并将被测开关电源的输出电压值与预设输出电压范围进行比较,判断被测开关电源的动态响应是否满足要求。9. The program analyzes and processes the data and compares the output voltage value of the tested switching power supply with the preset output voltage range to determine whether the dynamic response of the tested switching power supply meets the requirements.
10、将测试结果与波形导入测试报告中,并显示测试结果pass或fail。关闭直流电源21与负载仪,完成测试。10. Import the test results and waveforms into the test report, and display the test result pass or fail. Turn off the DC power supply 21 and the load meter to complete the test.
需要说明的是,在本说明书中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this specification, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements not only includes those elements , but also includes other elements not expressly listed or inherent in such process, method, article or equipment. Without further limitation, an element defined by the statement "comprises a..." does not exclude the presence of additional identical elements in a process, method, article, or apparatus that includes the stated element.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其他实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be practiced in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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