CN113694782B - Micro-nano explosive preparation system and method based on coaxial focusing micro-mixer - Google Patents
Micro-nano explosive preparation system and method based on coaxial focusing micro-mixer Download PDFInfo
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- 238000002360 preparation method Methods 0.000 title claims abstract description 25
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- 238000002425 crystallisation Methods 0.000 claims description 3
- 230000008025 crystallization Effects 0.000 claims description 2
- 239000011521 glass Substances 0.000 claims description 2
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 2
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- 229910001220 stainless steel Inorganic materials 0.000 claims description 2
- 239000010935 stainless steel Substances 0.000 claims description 2
- 238000007789 sealing Methods 0.000 claims 2
- 239000012296 anti-solvent Substances 0.000 abstract description 3
- 238000010924 continuous production Methods 0.000 abstract 1
- YSIBQULRFXITSW-OWOJBTEDSA-N 1,3,5-trinitro-2-[(e)-2-(2,4,6-trinitrophenyl)ethenyl]benzene Chemical compound [O-][N+](=O)C1=CC([N+](=O)[O-])=CC([N+]([O-])=O)=C1\C=C\C1=C([N+]([O-])=O)C=C([N+]([O-])=O)C=C1[N+]([O-])=O YSIBQULRFXITSW-OWOJBTEDSA-N 0.000 description 9
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- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- LZZYPRNAOMGNLH-UHFFFAOYSA-M Cetrimonium bromide Chemical compound [Br-].CCCCCCCCCCCCCCCC[N+](C)(C)C LZZYPRNAOMGNLH-UHFFFAOYSA-M 0.000 description 1
- GSNUFIFRDBKVIE-UHFFFAOYSA-N DMF Natural products CC1=CC=C(C)O1 GSNUFIFRDBKVIE-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C06—EXPLOSIVES; MATCHES
- C06B—EXPLOSIVES OR THERMIC COMPOSITIONS; MANUFACTURE THEREOF; USE OF SINGLE SUBSTANCES AS EXPLOSIVES
- C06B21/00—Apparatus or methods for working-up explosives, e.g. forming, cutting, drying
- C06B21/0008—Compounding the ingredient
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Abstract
Description
技术领域technical field
本发明属于含能材料制备领域,具体涉及一种基于共轴聚焦微混合器的微纳米炸药制备系统及方法。The invention belongs to the field of energetic material preparation, and in particular relates to a micro-nano explosive preparation system and method based on a coaxial focusing micro-mixer.
背景技术Background technique
炸药作为一种含能材料,广泛应用于工程爆破、航空航天、爆炸成形、武器系统等,对推动人类社会进步起着关键作用。目前,微纳米炸药的制备方法有多种,主要包括溶胶—凝胶法、机械球磨法、雾化结晶法以及常规溶剂/非溶剂法,但现有制备方法或多或少存在缺点。其中,溶胶—凝胶法是一种通过湿化学来制备微纳米炸药的方法,但该方法实验周期较长,通常需要几天或几周;机械球磨法是通过球磨介质的撞击、挤压、剪切等机械力作用而使颗粒破碎的方法,但该方法制备的微纳米炸药颗粒大小不够均匀、粒径分布范围较宽、易引入杂质;常规溶剂/非溶剂法制备和筛选微纳米炸药费时费力,获得的微纳米炸药粒度分布宽,晶体形貌可控性差,且对溶剂和非溶剂消耗量大,成本较高,存在环境污染的风险等。综上,现有方法操作步骤复杂、研发周期长、试剂消耗量大、重复性较差且具有潜在危险性等,难以实现微纳米炸药的快速制备和筛选。As an energetic material, explosives are widely used in engineering blasting, aerospace, explosive forming, weapon systems, etc., and play a key role in promoting the progress of human society. At present, there are many preparation methods for micro-nano explosives, mainly including sol-gel method, mechanical ball milling method, atomization crystallization method and conventional solvent/non-solvent method, but the existing preparation methods have more or less shortcomings. Among them, the sol-gel method is a method for preparing micro-nano explosives through wet chemistry, but the experimental cycle of this method is long, usually requiring several days or weeks; the mechanical ball milling method is through the impact, extrusion, The method of breaking the particles under the action of mechanical force such as shearing, but the particle size of the micro-nano explosives prepared by this method is not uniform enough, the particle size distribution range is wide, and impurities are easily introduced; the conventional solvent/non-solvent method is time-consuming to prepare and screen micro-nano explosives The obtained micro-nano explosives have a wide particle size distribution, poor crystal morphology controllability, high consumption of solvents and non-solvents, high cost, and the risk of environmental pollution. To sum up, the existing methods have complex operation steps, long development cycle, large consumption of reagents, poor reproducibility and potential danger, etc., making it difficult to realize the rapid preparation and screening of micro-nano explosives.
微流控技术是利用微管道精确控制和操控微尺度流体,尤其特指亚微米结构的技术,是一个包括了工程学,物理学,化学,微加工和生物工程的多交叉学科。近几十年来,随着微流控技术的快速发展,人们开始探索微尺度下多相流液滴动力学原理及流动行为,微通道中的液滴操控技术,以及对这一技术的应用研究,其中之一即广泛应用于微纳米颗粒的制备。与传统间歇式反应相比,微流控技术具有更高的混合效率、更快的传热传质速率、更低的试剂消耗量以及更精确的反应参数控制。Microfluidic technology is a technology that uses micro-pipes to precisely control and manipulate micro-scale fluids, especially sub-micron structures. It is a multi-disciplinary discipline that includes engineering, physics, chemistry, microfabrication and bioengineering. In recent decades, with the rapid development of microfluidic technology, people have begun to explore the dynamics and flow behavior of multiphase flow droplets at the microscale, the droplet manipulation technology in microchannels, and the application of this technology. , one of which is widely used in the preparation of micro-nanoparticles. Compared with traditional batch reaction, microfluidic technology has higher mixing efficiency, faster heat and mass transfer rate, lower reagent consumption and more precise control of reaction parameters.
目前为止,已有将微流控技术应用于炸药制备的例子出现(CN201910793520.5)(CN201811027496.6),基于微流控技术,已经实现窄粒径分布炸药的快速制备和筛选,同时,在一定程度上实现了微尺度下炸药的形貌控制。然而,受到振荡器工作特性和微混合器结构的限制,溶液和反溶剂的流速比很难实现大范围的调控。So far, there have been examples of applying microfluidic technology to the preparation of explosives (CN201910793520.5) (CN201811027496.6). Based on microfluidic technology, the rapid preparation and screening of explosives with a narrow particle size distribution has been achieved. At the same time, in To a certain extent, the morphology control of explosives at the micro scale has been realized. However, limited by the working characteristics of the oscillator and the structure of the micro-mixer, it is difficult to adjust the flow rate ratio of the solution and the anti-solvent in a wide range.
发明内容Contents of the invention
本发明的目的在于提供一种基于共轴聚焦微混合器的微纳米炸药制备系统及方法。The object of the present invention is to provide a micro-nano explosive preparation system and method based on a coaxial focusing micro-mixer.
实现本发明目的的技术解决方案为:一种基于共轴聚焦微混合器的微纳米炸药制备系统,包括稳流驱动单元,高压流体驱动单元,包括共轴聚焦微混合器的重结晶单元,收集单元及相关连接组件;The technical solution to realize the object of the present invention is: a micro-nano explosive preparation system based on a coaxial focusing micro-mixer, including a steady flow driving unit, a high-pressure fluid driving unit, a recrystallization unit including a coaxial focusing micro-mixer, collecting Units and related connecting components;
共轴聚焦微混合器包括内部微管,外部微管和“T”型三通接头;“T”型三通接头后连接外部微管,内部微管设置在“T”型三通接头和外部微管的内部;The coaxial focusing micromixer includes internal microtubes, external microtubes and "T" type tee joints; the "T" type tee joints are connected to the external microtubes, and the internal microtubes are set between the "T" type tee joints and the external the interior of microtubules;
稳流驱动单元后接内部微管并为溶剂提供流动驱动力,高压流体驱动单元后接“T”型三通接头并为非溶剂提供流动驱动力;共轴聚焦微混合器通过内部微管向外部微管的喷射实现溶剂和非溶剂的混合,生成炸药悬浊液;收集单元用以回收炸药悬浊液以及收集成品。The steady-flow drive unit is connected to the internal microtube and provides the driving force for the solvent, and the high-pressure fluid drive unit is connected to the "T" type tee joint to provide the flow driving force for the non-solvent; The injection of the external micropipe achieves the mixing of solvent and non-solvent to generate explosive suspension; the collection unit is used to recover the explosive suspension and collect the finished product.
进一步的,还包括“Y”型接头,高压流体驱动单元的出口连接“Y”型接头的一端,“Y”型接头的两个出口分别连接“T”型三通接头的两个端口。Further, it also includes a "Y" joint, the outlet of the high-pressure fluid drive unit is connected to one end of the "Y" joint, and the two outlets of the "Y" joint are respectively connected to two ports of the "T" tee joint.
进一步的,所述重结晶单元还包括温度控制装置,用于控制重结晶的温度。Further, the recrystallization unit also includes a temperature control device for controlling the recrystallization temperature.
进一步的,所述稳流驱动单元包括泵装置和注射器组成,泵装置驱动注射器中的溶液;Further, the steady flow driving unit comprises a pump device and a syringe, and the pump device drives the solution in the syringe;
所述高压流体驱动单元包括高压气瓶、压力调节计和密封罐,高压气瓶内的气体产生高压驱动密封罐中的溶液沿连接管道流向共轴聚焦微混合器。The high-pressure fluid driving unit includes a high-pressure gas cylinder, a pressure regulator and a sealed tank. The gas in the high-pressure gas cylinder generates high pressure to drive the solution in the sealed tank to flow along the connecting pipeline to the coaxial focusing micro-mixer.
进一步的,所述内部微管和外部微管的材质为不锈钢、PTFE或玻璃,内部微管和外部微管的内径范围为50~5000μm。Further, the material of the inner microtube and the outer microtube is stainless steel, PTFE or glass, and the inner diameter of the inner microtube and the outer microtube is in the range of 50-5000 μm.
一种上述的系统的用途,用于制备微纳米炸药。A use of the above-mentioned system for preparing micro-nano explosives.
一种采用上述的系统制备微纳米炸药的方法,包括如下步骤:A method for preparing micro-nano explosives using the above-mentioned system, comprising the steps of:
步骤一:根据所要重结晶炸药的结晶特点,确定共轴聚焦微混合器的内部微管和外部微管的管径;Step 1: According to the crystallization characteristics of the explosive to be recrystallized, determine the diameters of the inner microtube and the outer microtube of the coaxial focusing micro-mixer;
步骤二:连接制备系统的各个单元;Step 2: connecting each unit of the preparation system;
步骤三:将炸药溶解于溶剂中,表面活性剂溶解于溶剂或非溶剂,配制溶剂和非溶剂溶液;Step 3: dissolving the explosive in a solvent, dissolving the surfactant in a solvent or a non-solvent, and preparing a solvent and a non-solvent solution;
步骤四:将溶剂和非溶剂溶液置于驱动单元,并设置好驱动单元流速,备用;Step 4: Put the solvent and non-solvent solution in the drive unit, and set the flow rate of the drive unit for standby;
步骤五:开启温度控制装置,在温度控制装置上设置重结晶温度;Step 5: Turn on the temperature control device, and set the recrystallization temperature on the temperature control device;
步骤六:待温度加热至设定温度,开启驱动单元,推动溶剂和非溶剂溶液流入共轴聚焦微混合器,溶剂与非溶剂接触并快速混合,生成炸药悬浮液;Step 6: When the temperature is heated to the set temperature, turn on the drive unit, push the solvent and non-solvent solution into the coaxial focusing micro-mixer, the solvent and the non-solvent contact and quickly mix to form an explosive suspension;
步骤七:将从共轴聚焦微混合器流出的炸药悬浮液直接通入收集单元,完成微纳米炸药的制备。Step 7: The explosive suspension flowing out of the coaxial focusing micro-mixer is directly passed into the collection unit to complete the preparation of the micro-nano explosive.
进一步的,步骤三中的炸药溶解于溶剂的浓度范围为1g/L~10kg/L,表面活性剂溶解于溶剂或非溶剂的浓度范围为0.005g/L~5g/L。Further, the concentration of the explosive dissolved in the solvent in step 3 ranges from 1 g/L to 10 kg/L, and the concentration of the surfactant dissolved in the solvent or non-solvent ranges from 0.005 g/L to 5 g/L.
进一步的,步骤四中的溶剂的流速范围为0.1~60mL/min,非溶剂的流速范围为1~500mL/min,非溶剂和溶剂流速比的范围为0.017~5000。Further, the flow rate of the solvent in step 4 ranges from 0.1 to 60 mL/min, the flow rate of the non-solvent ranges from 1 to 500 mL/min, and the flow rate ratio of the non-solvent to the solvent ranges from 0.017 to 5000.
进一步的,步骤五中的重结晶温度为0-90℃。Further, the recrystallization temperature in step five is 0-90°C.
本发明与传统技术相比,其显著优点为:The present invention compares with traditional technology, and its significant advantage is:
1.本发明的制备系统,在轴向上平行的内外微管完成溶液与反溶剂的高效混合,不受流量比的限制,易于实现多粒度炸药的制备。1. In the preparation system of the present invention, the inner and outer microtubes parallel in the axial direction complete the efficient mixing of the solution and the anti-solvent, and are not limited by the flow ratio, so it is easy to realize the preparation of multi-particle size explosives.
2.利用该系统制备炸药的速度快、产率高、研发周期短、能量和材料消耗量少,对环境污染小,非常适用于炸药制备过程中的实验参数的优化和筛选。2. Using this system to prepare explosives has fast speed, high yield, short research and development cycle, less energy and material consumption, and less environmental pollution. It is very suitable for the optimization and screening of experimental parameters in the process of explosive preparation.
3.该系统可以对重结晶单元简单并联,实现高通量筛选和批量生产。3. The system can simply parallel recrystallization units to achieve high-throughput screening and mass production.
附图说明Description of drawings
图1为本发明基于共轴聚焦微混合器的微纳米炸药制备系统示意图。Fig. 1 is a schematic diagram of a micro-nano explosive preparation system based on a coaxial focusing micro-mixer of the present invention.
图2为本申请实施例1所得六硝基芪的样品形貌图。Fig. 2 is a sample morphology diagram of hexanitrostilbene obtained in Example 1 of the present application.
附图标记说明:Explanation of reference signs:
1-稳流驱动单元,2-高压流体驱动单元,3-Y型接头,4-重结晶单元,5-收集单元。1-Stable flow driving unit, 2-High pressure fluid driving unit, 3-Y-type joint, 4-Recrystallization unit, 5-Collection unit.
具体实施方式Detailed ways
下面结合附图对本发明作进一步详细描述。The present invention will be described in further detail below in conjunction with the accompanying drawings.
结合图1,本发明的一种基于共轴聚焦微混合器的微纳米炸药制备系统,包括流体驱动单元,重结晶单元,后处理单元和连接组件。其中流体驱动单元为溶剂和非溶剂提供流动驱动力;重结晶单元包括共轴聚焦微混合器和温度控制装置,共轴聚焦微混合器通过微混合结构实现快速混合;温度控制装置用于控制炸药制备过程中的温度;溶剂和非溶剂溶液在流体驱动单元的驱动下流入重结晶单元的共轴聚焦微混合器,溶剂与非溶剂溶液在共轴聚焦微混合器内接触并快速混合,生成炸药悬浊液,炸药悬浊液流入收集单元,收集单元用以回收炸药悬浊液以及收集成品。Referring to FIG. 1 , a micro-nano explosive preparation system based on a coaxial focusing micro-mixer of the present invention includes a fluid drive unit, a recrystallization unit, a post-processing unit and connecting components. Among them, the fluid driving unit provides flow driving force for solvent and non-solvent; the recrystallization unit includes a coaxial focusing micro-mixer and a temperature control device, and the coaxial focusing micro-mixer realizes rapid mixing through a micro-mixing structure; the temperature control device is used to control explosives The temperature during the preparation process; the solvent and non-solvent solutions flow into the coaxial focusing micro-mixer of the recrystallization unit driven by the fluid drive unit, and the solvent and non-solvent solution are contacted and mixed rapidly in the coaxial focusing micro-mixer to generate explosives The suspension, the explosive suspension flows into the collection unit, and the collection unit is used to recover the explosive suspension and collect finished products.
其中非溶剂为水、石油醚或三氯甲烷,溶剂为DMSO、DMF、丙酮、乙醇或乙酸乙酯,表面活性剂为聚乙烯吡咯烷酮(PVP10)、CTAB、聚乙二醇或OP-10,溶剂的流速范围为0.1~60mL/min,非溶剂的流速范围为1~500mL/min,非溶剂和溶剂流速比的范围为0.017~5000,重结晶温度范围为0~90℃,炸药溶解于溶剂的浓度范围为1g/L~10kg/L,表面活性剂溶解于溶剂或非溶剂的浓度范围为0.005g/L~5g/L。Wherein the non-solvent is water, petroleum ether or chloroform, the solvent is DMSO, DMF, acetone, ethanol or ethyl acetate, the surfactant is polyvinylpyrrolidone (PVP10), CTAB, polyethylene glycol or OP-10, the solvent The flow rate range of non-solvent is 0.1-60mL/min, the flow rate range of non-solvent is 1-500mL/min, the range of non-solvent and solvent flow rate ratio is 0.017-5000, the recrystallization temperature range is 0-90°C, the explosive is dissolved in the solvent The concentration range is 1g/L-10kg/L, and the concentration range of the surfactant dissolved in the solvent or non-solvent is 0.005g/L-5g/L.
下面的实施例仅对本发明进行进一步的说明,不应理解为对本发明的限制。The following examples only further illustrate the present invention, and should not be construed as limiting the present invention.
实施例1Example 1
共轴聚焦制备六硝基芪Preparation of Hexanitrostilbene by Coaxial Focusing
采用基于共轴聚焦微混合器制备系统制备六硝基芪炸药。以DMSO为溶剂,去离子水为非溶剂制备六硝基芪炸药。将3000mg HNS溶解于300mL的DMSO溶剂内,置于瓶中,由连续稳流驱动装置注射泵驱动,流速设置为8mL/min,非溶剂溶液由高压流体驱动装置驱动,流速为160mL/min。重结晶温度设置为25℃。开启驱动单元开关,溶剂溶液和非溶剂溶液分别在稳流驱动装置和高压流体驱动装置的驱动下,流入共轴聚焦微混合器内,溶剂和非溶剂接触并快速混合,形成六硝基芪炸药悬浊液,将从微混合器流出的六硝基芪炸药悬浊液引入收集单元,最终获得六硝基芪炸药颗粒。所得HNS的形貌如图2所示。Hexanitrostilbene explosives were prepared using a coaxial focusing micro-mixer preparation system. Hexanitrostilbene explosives were prepared with DMSO as solvent and deionized water as non-solvent. Dissolve 3000mg of HNS in 300mL of DMSO solvent, put it in a bottle, driven by a continuous steady flow drive device syringe pump, the flow rate is set at 8mL/min, and the non-solvent solution is driven by a high-pressure fluid drive device, with a flow rate of 160mL/min. The recrystallization temperature was set at 25 °C. Turn on the switch of the drive unit, the solvent solution and the non-solvent solution are respectively driven by the steady flow drive device and the high-pressure fluid drive device, and flow into the coaxial focusing micro-mixer, the solvent and the non-solvent contact and mix rapidly to form a hexanitrostilbene explosive Suspension, introducing the hexanitrostilbene explosive suspension flowing out of the micro-mixer into the collection unit, and finally obtaining hexanitrostilbene explosive particles. The morphology of the obtained HNS is shown in Fig. 2.
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