CN113686237B - Permanent magnet motor eccentricity diagnosis method based on linear Hall and detection system thereof - Google Patents
Permanent magnet motor eccentricity diagnosis method based on linear Hall and detection system thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及永磁电机的偏心检测技术,具体公开一种基于线性霍尔的永磁电机偏心诊断方法及其检测系统,属于发电、变电或配电的技术领域。The invention relates to an eccentricity detection technology of a permanent magnet motor, specifically discloses a linear Hall-based permanent magnet motor eccentricity diagnosis method and a detection system thereof, and belongs to the technical field of power generation, transformation or distribution.
背景技术Background technique
转子偏心是电机最常见的故障之一,永磁同步电机中的转子偏心直接导致气隙长度不对称,从而导致定子和转子之间的磁拉力不平衡。磁拉力不平衡会进一步导致其它电气和机械问题,例如,不同相位的电流负载不平衡、噪音和振动。永磁同步电机的连续运行会导致轴承磨损、偏心加剧甚至轴承断裂。因此,转子偏心的监测和诊断在永磁同步电机的实际应用中是必不可少的。Rotor eccentricity is one of the most common faults in motors, and rotor eccentricity in permanent magnet synchronous motors directly leads to asymmetrical air gap lengths, resulting in unbalanced magnetic pull between the stator and rotor. The unbalanced magnetic pull can further lead to other electrical and mechanical problems, such as unbalanced current loads in different phases, noise and vibration. The continuous operation of permanent magnet synchronous motors will cause bearing wear, increased eccentricity and even bearing fracture. Therefore, the monitoring and diagnosis of rotor eccentricity is essential in the practical application of permanent magnet synchronous motors.
通过检测永磁电机内部的磁场分布情况判断转子偏心是最直接的检测方法。专利号为CN107192947A的发明专利公开一种基于磁场监测的永磁同步电机故诊断方法,永磁同步电机的所有定子齿上绕制线圈对应的线圈故障值形成两个峰值,则判定故障类型为偏心故障。专利号为CN109541461A的发明专利公开一种基于磁场分布监测的永磁同步电机偏心故障诊断方法,在每个定子齿上绕制一个线圈,转子旋转时通过线圈电压推导磁链值进一步分析谐波分布,可以实现偏心故障类型的识别,还可以准确识别偏心故障的程度和方向。上述基于额外绕组来检测偏心的方法,其额外绕组的电压幅值与转速成正比,导致不同转速下输出信号幅值变化较大,造成数据采集困难,且增加了硬件成本。It is the most direct detection method to judge the rotor eccentricity by detecting the magnetic field distribution inside the permanent magnet motor. The invention patent with the patent number CN107192947A discloses a permanent magnet synchronous motor fault diagnosis method based on magnetic field monitoring. If the coil fault values corresponding to the coils wound on all stator teeth of the permanent magnet synchronous motor form two peaks, the fault type is determined to be eccentric Fault. The invention patent with the patent number CN109541461A discloses a permanent magnet synchronous motor eccentric fault diagnosis method based on magnetic field distribution monitoring. A coil is wound on each stator tooth. When the rotor rotates, the flux linkage value is derived from the coil voltage to further analyze the harmonic distribution. , can realize the identification of eccentric fault types, and can also accurately identify the degree and direction of eccentric faults. In the above-mentioned method of detecting eccentricity based on an additional winding, the voltage amplitude of the additional winding is proportional to the rotational speed, resulting in a large change in the amplitude of the output signal at different rotational speeds, which makes data collection difficult and increases hardware costs.
为实现信号幅值与转速的解耦,可采用线性霍尔传感器作为磁密检测元件。专利号为CN108614212A的发明专利公开一种轮毂电机偏心与退磁故障解耦诊断方法与装置,于轮毂电机中心轴径向对称的两个定子齿槽内装2N个霍尔传感器,每个定子齿槽内有N个霍尔传感器沿轴向等距离布置,径向对称的两个定子齿槽内的霍尔传感器在同一直径线上,2N个霍尔传感器经多路电压信号采集盒连接上位机。依据故障特征值准确识别故障,达到偏心与退磁耦合故障解耦诊断的目的,然而该种方法在特定的静态偏心状态下无法实现准确的检测。专利号为CN113094952A的发明专利公开一种基于杂散磁场的永磁电机静态偏心检测方法,神经网络模型的使用使得偏心检测的运算量变大,且神经网络模型与实际电机参数之间的误差使得偏心检测的鲁棒性较低,运算量较大。此外,上述检测方式均不能够同时实现转子永磁型和定子永磁型电机的偏心检测。In order to realize the decoupling of signal amplitude and rotational speed, a linear Hall sensor can be used as the magnetic density detection element. The invention patent with the patent number CN108614212A discloses a decoupling diagnosis method and device for hub motor eccentricity and demagnetization faults. 2N Hall sensors are installed in two stator slots radially symmetrical to the center axis of the hub motor, and each stator slot There are N Hall sensors arranged equidistantly along the axial direction. The Hall sensors in the two radially symmetrical stator slots are on the same diameter line. The 2N Hall sensors are connected to the host computer through a multi-channel voltage signal acquisition box. Accurately identify faults based on fault eigenvalues to achieve the purpose of decoupling diagnosis of eccentricity and demagnetization coupled faults. However, this method cannot achieve accurate detection in a specific static eccentric state. The invention patent with the patent number CN113094952A discloses a static eccentricity detection method for permanent magnet motors based on stray magnetic fields. The use of the neural network model increases the amount of calculation for eccentricity detection, and the error between the neural network model and the actual motor parameters makes the eccentricity The robustness of the detection is low, and the computation load is large. In addition, none of the above detection methods can realize the eccentricity detection of the rotor permanent magnet type motor and the stator permanent magnet type motor at the same time.
本申请旨在通过合理安装线性霍尔元件并设计对不同拓扑的永磁同步电机具有普适性的偏心检测算法,准确迅速检测并分离永磁同步电机中静态偏心检测量和动态偏心检测量。The purpose of this application is to accurately and quickly detect and separate the static eccentricity detection and dynamic eccentricity detection in permanent magnet synchronous motors by rationally installing linear Hall elements and designing an eccentricity detection algorithm that is universally applicable to permanent magnet synchronous motors of different topologies.
发明内容Contents of the invention
本发明的发明目的是针对上述背景技术的不足,提供一种基于线性霍尔的永磁电机偏心诊断方法及其检测系统,在永磁同步电机定子槽内安装检测径向磁密的线性霍尔传感器,对线性霍尔输出信号进行处理以获取转子的实时静态偏心检测量及实时动态偏心检测量,实现针对多种拓扑的永磁电机的低成本非侵入式实时偏心检测的发明目的,解决现有永磁电机偏心检测技术数据采集困难、硬件成本大、不能实现不同拓扑电机静态偏心和动态偏心同时检测的技术问题The purpose of the present invention is to address the shortcomings of the above-mentioned background technology, to provide a linear Hall-based permanent magnet motor eccentricity diagnosis method and its detection system, and to install a linear Hall in the permanent magnet synchronous motor stator slot to detect the radial flux density The sensor processes the linear Hall output signal to obtain the real-time static eccentricity detection and real-time dynamic eccentricity detection of the rotor, and realizes the invention goal of low-cost non-intrusive real-time eccentricity detection for permanent magnet motors with various topologies, and solves the current problem. There are technical problems such as the difficulty in data collection of permanent magnet motor eccentricity detection technology, high hardware cost, and the inability to simultaneously detect static eccentricity and dynamic eccentricity of motors with different topologies
本发明为实现上述发明目的采用如下技术方案:The present invention adopts following technical scheme for realizing above-mentioned purpose of the invention:
本发明提出一种基于线性霍尔的永磁电机偏心诊断方法,通过以相同的间隔安装在定子槽内三个线性霍尔元件及一个数字信号处理器组成的检测系统实现。三个霍尔元件的磁敏感面均与带有永磁体的转子表面相对;三个线性霍尔元件中,第一线性霍尔元件安装于定子槽内的任意位置,沿着周向,第二线性霍尔距第一线性霍尔相差电角度;第三线性霍尔距第二线性霍尔相差/>电角度。然后,根据三个线性霍尔元件的输出电压信号计算电机偏心程度。The invention proposes a method for diagnosing eccentricity of a permanent magnet motor based on a linear Hall, which is realized by a detection system composed of three linear Hall elements and a digital signal processor installed in a stator slot at the same interval. The magnetically sensitive surfaces of the three Hall elements are all opposite to the rotor surface with permanent magnets; among the three linear Hall elements, the first linear Hall element is installed at any position in the stator slot, along the circumferential direction, and the second The difference between the linear Hall and the first linear Hall Electrical angle; the difference between the third linear Hall and the second linear Hall /> electrical angle. Then, the degree of motor eccentricity is calculated based on the output voltage signals of the three linear Hall elements.
根据三个线性霍尔元件的输出电压信号计算电机偏心程度的偏心诊断方法具体为:The eccentricity diagnosis method for calculating the degree of eccentricity of the motor based on the output voltage signals of the three linear Hall elements is as follows:
(1)数字信号处理器通过模数转换器将三个线性霍尔元件的输出电压信号转换为数字信号,该数字信号为三相信号。(1) The digital signal processor converts the output voltage signals of the three linear Hall elements into digital signals through an analog-to-digital converter, and the digital signals are three-phase signals.
(2)将三相信号预处理为带有谐波的正交信号。(2) Preprocess the three-phase signal into a quadrature signal with harmonics.
此处假设三个线性霍尔输出的信号为Habc=[Ha,Hb,Hc]T,Ha信号来自于第二线性霍尔元件,Hb信号来自于第一线性霍尔元件,Hc信号来自于第三线性霍尔元件。预处理过程为Habc的线性组合,将三相信号映射至两相静止坐标系,处理后的正交信号为Hαβ0=[HαHβ,H0]T。其中Hα和Hβ为正交分量,H0为直流分量。上述线性组合的模型为:Assume here that the signals output by the three linear Halls are H abc = [H a , H b , H c ] T , the H a signal comes from the second linear Hall element, and the H b signal comes from the first linear Hall element , the H c signal comes from the third linear Hall element. The preprocessing process is the linear combination of H abc , and the three-phase signal is mapped to the two-phase stationary coordinate system. The processed orthogonal signal is H αβ0 =[H α H β ,H 0 ] T . Among them, H α and H β are the quadrature components, and H 0 is the DC component. The model of the above linear combination is:
Hαβ0=TAPSHabc H αβ0 =T APS H abc
(3)采用带有谐波选择能力的复因数滤波器,从上述正交信号中提取负序信号和边带信号。(3) A complex factor filter with harmonic selection capability is used to extract negative sequence signals and sideband signals from the above quadrature signals.
复因数滤波器由第一检波滤波器、第二检波滤波器和第三检波滤波器互联构成。正交信号Hαβ0减去三个检波滤波器的输出作为中间信号。该中间信号与第一检波滤波器的输出信号相加作为第一检波滤波器的输入信号,第一检波滤波器的输出信号即为正序信号;中间信号与第二检波滤波器的输出信号相加作为第二检波滤波器的输入信号,第二检波滤波器的输出信号即为负序信号;中间信号与第三检波滤波器的输出信号相加作为第三检波滤波器的输入信号,第三检波滤波器的输出信号即为边带信号。The complex factor filter is formed by interconnecting the first detection filter, the second detection filter and the third detection filter. The quadrature signal H αβ0 subtracts the output of the three detection filters as the intermediate signal. The intermediate signal is added to the output signal of the first detection filter as the input signal of the first detection filter, and the output signal of the first detection filter is a positive sequence signal; the intermediate signal is phased to the output signal of the second detection filter Add as the input signal of the second detection filter, the output signal of the second detection filter is the negative sequence signal; the intermediate signal and the output signal of the third detection filter are added as the input signal of the third detection filter, the third The output signal of the detection filter is the sideband signal.
第一检波滤波器可从正交信号中提取与电机转子旋转电频率相同的正序信号,第一检波滤波器可表示为:The first detection filter can extract the positive sequence signal that is the same as the electrical frequency of the motor rotor rotation from the quadrature signal, and the first detection filter can be expressed as:
其中,ω0为正序信号的频率,与电机转子旋转电频率相同;ωc=kc*ω0,kc为正数且可用于调节检波滤波器带宽,ωc为截止频率。Among them, ω 0 is the frequency of the positive sequence signal, which is the same as the rotating frequency of the motor rotor; ω c =k c *ω 0 , k c is a positive number and can be used to adjust the bandwidth of the detection filter, and ω c is the cut-off frequency.
第二检波器可从正交信号中提取与电机转子旋转电频率相反的负序信号,第二检波器可表示为:The second detector can extract the negative sequence signal opposite to the electrical frequency of the motor rotor rotation from the quadrature signal, and the second detector can be expressed as:
第三检波器可从正交信号中提取正序信号附近的边带信号,第三检波器可表示为:The third detector can extract the sideband signal near the positive sequence signal from the quadrature signal, and the third detector can be expressed as:
其中,p为永磁电机的极对数。Among them, p is the number of pole pairs of the permanent magnet motor.
(4)采用第一同步参考系锁相环提取负序信号的幅值作为静态偏心指示量,采用第二同步参考系锁相环提取边带信号的幅值作为动态偏心指示量。(4) Using the phase-locked loop of the first synchronous reference system to extract the amplitude of the negative sequence signal as the static eccentricity indicator, and using the phase-locked loop of the second synchronous reference system to extract the amplitude of the sideband signal as the dynamic eccentricity indicator.
(5)静态偏心指示量与正序分量的幅值之比的二倍作为静态偏心百分比;所述动态偏心指示量与正序分量的幅值之比作为动态偏心百分比,静态偏心百分比值和动态偏心百分比值作为偏心诊断量。(5) The double of the ratio of the static eccentricity indicator to the amplitude of the positive sequence component is taken as the static eccentricity percentage; The eccentricity percentage value is used as the eccentricity diagnostic quantity.
本发明采用上述技术方案,具有以下有益效果:The present invention adopts the above-mentioned technical scheme, and has the following beneficial effects:
(1)本发明通过在定子槽内周向等间隔安装霍尔传感器检测不同拓扑结构永磁电机径向磁密,通过对霍尔传感器输出数据依次进行线性组合、复因数滤波、锁相处理迅速检测实时偏心量,并有效分离静态偏心检测量和动态偏心检测量,克服现有偏心检测方法无法准确检测特定状态下静态偏心的缺陷,实现高紧凑、低成本的多拓扑结构永磁电机偏心检测,且实现静态偏心和动态偏心的分离。(1) The present invention detects the radial magnetic density of permanent magnet motors with different topological structures by installing Hall sensors at equal intervals in the circumferential direction of the stator slot, and performs linear combination, complex factor filtering, and phase-locking processing on the output data of the Hall sensors in sequence. Detect real-time eccentricity, and effectively separate static eccentricity detection and dynamic eccentricity detection, overcome the defect that existing eccentricity detection methods cannot accurately detect static eccentricity in a specific state, and realize highly compact and low-cost multi-topology permanent magnet motor eccentricity detection , and realize the separation of static eccentricity and dynamic eccentricity.
(2)本发明公开的永磁电机偏心诊断方案利用成本较低的霍尔传感器和数字信号处理器成的非侵入式检测系统即可实现,且相较于通过额外绕组诊断永磁电机偏心方案,解决了数据采集困难的问题,降低硬件成本。(2) The permanent magnet motor eccentricity diagnosis scheme disclosed in the present invention can be realized by using a low-cost Hall sensor and a digital signal processor into a non-invasive detection system, and compared with the permanent magnet motor eccentricity diagnosis scheme through additional windings , which solves the problem of difficult data collection and reduces hardware costs.
附图说明Description of drawings
图1为本发明提出的基于线性霍尔的转子永磁电机偏心检测系统的框图。Fig. 1 is a block diagram of the rotor permanent magnet motor eccentricity detection system based on the linear hall proposed by the present invention.
图2为实施例1中的转子永磁电机。Fig. 2 is the rotor permanent magnet motor in
图3为实施例2中的定子永磁电机。Fig. 3 is the stator permanent magnet motor in
图4为本发明提出的一种基于线性霍尔的永磁电机偏心诊断方法及其检测系统中复因数滤波器的框图。Fig. 4 is a block diagram of a linear Hall-based permanent magnet motor eccentricity diagnosis method and a complex factor filter in the detection system proposed by the present invention.
图5为实施例1中三个线性霍尔元件输出的三相信号及其对应的正交信号、负序信号、边带信号的波形图。FIG. 5 is a waveform diagram of three-phase signals output by three linear Hall elements and their corresponding quadrature signals, negative sequence signals, and sideband signals in
图中标号说明:1、第一线性霍尔元件,2、第二线性霍尔元件,3、第三线性霍尔元件,4、被测电机,6、线性组合单元8、复因数滤波器,13、数字信号处理器,14、第一加减组合模块,15、第二加减组合模块,16、第三加减组合模块,17、第四加减组合模块,18、第五加减组合模块。Explanation of symbols in the figure: 1. first linear Hall element, 2. second linear Hall element, 3. third linear Hall element, 4. motor under test, 6. linear combination unit 8. complex factor filter, 13. Digital signal processor, 14. The first addition and subtraction combination module, 15. The second addition and subtraction combination module, 16. The third addition and subtraction combination module, 17. The fourth addition and subtraction combination module, 18. The fifth addition and subtraction combination module.
具体实施方式Detailed ways
下面结合附图对发明的技术方案进行详细说明。The technical solution of the invention will be described in detail below in conjunction with the accompanying drawings.
实施例1:基于线性霍尔元件诊断转子永磁电机的偏心Example 1: Diagnosis of Eccentricity of Rotor Permanent Magnet Motor Based on Linear Hall Elements
参照图1,本发明提出一种基于线性霍尔的永磁电机偏心诊断方法及其检测系统,检测系统包括:安装在被测电机4定子槽内的第一线性霍尔元件1、第二线性霍尔元件2、第三线性霍尔元件3以及对霍尔元件输出电压进行处理的数字信号处理器13。被测电机4如图2所示,为一台三相18槽20极转子永磁型电机,将三个线性霍尔元件安装于定子槽内,依次间隔2个定子槽距,霍尔元件的磁敏感面均与带有永磁体的转子表面相对;三个线性霍尔元件中,第一线性霍尔元件1安装于定子的任意槽口,沿着周向,第二线性霍尔2距第一线性霍尔1相差电角度;第三线性霍尔3距第二线性霍尔2相差/>电角度。Referring to Fig. 1, the present invention proposes a linear Hall-based permanent magnet motor eccentricity diagnosis method and its detection system.
以逆时针方向为正向,当转子正向匀速旋转时:第一线性霍尔元件1和第二线性霍尔元件2输出电压信号的电角度相位差第二线性霍尔元件2和第三线性霍尔元件3输出电压信号的电角度相位差/> Taking the counterclockwise direction as the positive direction, when the rotor rotates forward at a constant speed: the electrical angle phase difference of the output voltage signal of the first
三个线性霍尔元件和一个数字信号处理器13连接。数字信号处理器13的供电电压为3.3伏特。Ha信号来自于第二线性霍尔元件2,Hb信号来自于第一线性霍尔元件1,Hc信号来自于第三线性霍尔元件3,三个线性霍尔元件输出0-3.3V的模拟电压。在数字信号处理器13内将三个线性霍尔元件的输出电压信号转化为三相原始数字信号,表示为Habc=[Ha,Hb,Hc]T。Three linear Hall elements are connected to a
对三相信号作线性组合,如下式所示:The linear combination of the three-phase signals is shown in the following formula:
Hαβ0=TAPSHabc H αβ0 =T APS H abc
其中:in:
线性组合处理后得到的正交信号为Hαβ0=[HαHβ,H0]T。The orthogonal signal obtained after linear combination processing is H αβ0 =[H α H β ,H 0 ] T .
采用带有谐波选择能力的复因数滤波器,从正交信号中提取负序信号和边带信号。A complex factor filter with harmonic selection capability is used to extract negative sequence signals and sideband signals from quadrature signals.
如图4所示,复因数滤波器由第一检波滤波器,第二检波滤波器和第三检波滤波器互联构成。正交信号减去三个检波滤波器的输出作为中间信号,由第一加减组合模块14完成,三个检波滤波器的输出由第五加减组合模块18累加后送入第一加减组合模块14。该中间信号与第一检波滤波器的输出信号相加作为第一检波滤波器的输入信号,由第二加减组合模块15完成;中间信号与第二检波滤波器的输出信号相加作为第二检波滤波器的输入信号,由第三加减组合模块16完成;中间信号与第三检波滤波器的输出信号相加作为第三检波滤波器的输入信号,由第四加减组合模块17完成。As shown in Fig. 4, the complex factor filter is composed of a first detection filter, a second detection filter and a third detection filter interconnected. The output of the quadrature signal minus three detection filters is used as an intermediate signal, which is completed by the first addition and
第一检波滤波器从正交信号中提取与电机转子旋转电频率相同的正序信号,第一检波滤波器可表示为:The first detection filter extracts the positive sequence signal with the same frequency as the motor rotor rotating electrical frequency from the quadrature signal, and the first detection filter can be expressed as:
其中,ψ0为正序信号的频率,ψc=kc*ω0,kc=0.707。Wherein, ψ 0 is the frequency of the positive sequence signal, ψ c =k c *ω 0 , k c =0.707.
第二检波滤波器从正交信号中提取与电机转子旋转电频率相反的负序信号,第二检波滤波器可表示为:The second detection filter extracts the negative sequence signal opposite to the electrical frequency of the motor rotor rotation from the quadrature signal, and the second detection filter can be expressed as:
第三检波滤波器从正交信号中提取正序信号附近的边带信号,第三检波滤波器可表示为:The third detection filter extracts the sideband signal near the positive sequence signal from the quadrature signal, and the third detection filter can be expressed as:
其中,p为永磁电机的极对数,p=10。Wherein, p is the number of pole pairs of the permanent magnet motor, and p=10.
(4)采用第一同步参考系锁相环提取负序信号的幅值作为静态偏心指示量,采用第二同步参考系锁相环提取边带信号的幅值作为动态偏心指示量。(4) Using the phase-locked loop of the first synchronous reference system to extract the amplitude of the negative sequence signal as the static eccentricity indicator, and using the phase-locked loop of the second synchronous reference system to extract the amplitude of the sideband signal as the dynamic eccentricity indicator.
(5)最后,静态偏心指示量与正序分量的幅值之比的二倍作为静态偏心百分比;动态偏心指示量与正序分量的幅值之比作为动态偏心百分比,该百分比值作为偏心诊断量。(5) Finally, twice the ratio of the static eccentricity indicator to the amplitude of the positive sequence component is used as the static eccentricity percentage; the ratio of the dynamic eccentricity indicator to the amplitude of the positive sequence component is used as the dynamic eccentricity percentage, and the percentage value is used as the eccentricity diagnosis quantity.
以下结合具体偏心状况进行模拟,结果参照图5,分别展示了三相信号、正交信号、负序信号和边带信号。第一同步参考系锁相环提取负序信号的幅值如点线所示;第二同步参考系锁相环提取边带信号的幅值如点线所示。The following simulation is carried out in combination with specific eccentricity conditions, and the results refer to Figure 5, which shows the three-phase signal, quadrature signal, negative sequence signal and sideband signal respectively. The amplitude of the negative sequence signal extracted by the phase-locked loop of the first synchronous reference frame is shown by the dotted line; the amplitude of the sideband signal extracted by the phase-locked loop of the second synchronous reference frame is shown by the dotted line.
(1)在0.3s之前,被测电机4处于非偏心状态,信号频率为600Hz。复因数滤波器输出的负序分量为0;边带分量为0。(1) Before 0.3s, the
(2)在0.3~0.7s之间,信号频率为600Hz,被测电机4处于静态偏心状态,且静态偏心距离为气隙长度的0.3倍。复因数滤波器输出的负序信号的幅值上升并稳定为一恒定值;边带信号幅值先上升,随后收敛为0。由于动态偏心是一种时变的静态偏心,因此会在静态偏心刚出现时出现误动作,但是动态偏心的预测值会在较短时间内收敛至实际值。(2) Between 0.3 and 0.7s, the signal frequency is 600Hz, the
(3)在0.7~1.1s之间,信号频率为600Hz,被测电机4处于混合偏心状态,且静态偏心距离为气隙长度的0.3倍,动态偏心距离为气隙长度的0.2倍。复因数滤波器输出的负序信号的幅值保持基本不变;边带信号的幅值上升并保持基本不变。(3) Between 0.7 and 1.1s, the signal frequency is 600Hz, the
(3)在1.1~1.5s之间,被测电机4处于混合偏心状态,且静态偏心距离为气隙长度的0.3倍,动态偏心距离为气隙长度的0.2倍,转速由600Hz变为200Hz。偏心检测的结果基本不变,该系统适用于不同转速。(3) Between 1.1 and 1.5s, the
最后,静态偏心指示量与正序分量的幅值之比的二倍作为静态偏心百分比30%;动态偏心指示量与正序分量的幅值之比作为动态偏心百分比20%。Finally, twice the ratio of the static eccentricity indicator to the amplitude of the positive sequence component is regarded as the static eccentricity percentage 30%; the ratio of the dynamic eccentricity indicator to the amplitude of the positive sequence component is regarded as the dynamic eccentricity percentage 20%.
实施例2:基于线性霍尔元件诊断定子永磁电机的偏心Embodiment 2: Diagnosis of eccentricity of stator permanent magnet motor based on linear Hall element
参照图1,本发明提出一种基于线性霍尔的永磁电机偏心诊断方法及其检测系统,其中,被测电机4如图3所示,为一台三相12槽10极定子永磁型电机。将三个线性霍尔元件安装于定子槽内,依次间隔1个定子槽距。霍尔元件的磁敏感面均与带有永磁体的转子凸极表面相对;三个线性霍尔元件中,第一线性霍尔元件1安装于定子的任意槽口,沿统一方向,第二线性霍尔2距第一线性霍尔1相差电角度;第三线性霍尔3距第二线性霍尔2相差电角度。Referring to Fig. 1, the present invention proposes a linear Hall-based permanent magnet motor eccentricity diagnosis method and a detection system thereof, wherein the
以逆时针方向为正向,当转子正向匀速旋转时:第一线性霍尔元件1和第二线性霍尔元件2输出电压信号的电角度相位差第二线性霍尔元件2和第三线性霍尔元件3输出电压信号的电角度相位差/> Taking the counterclockwise direction as the positive direction, when the rotor rotates forward at a constant speed: the electrical angle phase difference of the output voltage signal of the first
三个线性霍尔元件和一个数字信号处理器13连接。数字信号处理器13的供电电压为3.3伏特。Ha信号来自于第二线性霍尔元件2,Hb信号来自于第一线性霍尔元件1,Hc信号来自于第三线性霍尔元件3,输出0-3.3V的模拟电压。在数字信号处理器内将三个线性霍尔元件的输出电压信号转化为三相原始数字信号,表示为Habc=[Ha,Hb,Hc]T。Three linear Hall elements are connected to a
对三相信号进性线性组合如下:The progressive linear combination of the three-phase signals is as follows:
Hαβ0=TAPSHabc H αβ0 =T APS H abc
其中:in:
处理后的正交信号为Hαβ0=[HαHβ,H0]T。The processed orthogonal signal is H αβ0 =[H α H β ,H 0 ] T .
采用带有谐波选择能力的复因数滤波器,从正交信号中提取负序信号和边带信号。A complex factor filter with harmonic selection capability is used to extract negative sequence signals and sideband signals from quadrature signals.
复因数滤波器由第一检波滤波器,第二检波滤波器和第三检波滤波器互联构成。正交信号减去三个检波滤波器的输出作为中间信号。该中间信号与第一检波滤波器的输出信号相加作为第一检波滤波器的输入信号;中间信号与第二检波滤波器的输出信号相加作为第二检波滤波器的输入信号;中间信号与第三检波滤波器的输出信号相加作为第三检波滤波器的输入信号。The complex factor filter is composed of a first detection filter, a second detection filter and a third detection filter interconnected. The output of the quadrature signal minus the three detection filters is used as the intermediate signal. The intermediate signal is added to the output signal of the first detection filter as the input signal of the first detection filter; the intermediate signal is added to the output signal of the second detection filter as the input signal of the second detection filter; the intermediate signal is added to the output signal of the second detection filter; The output signals of the third detection filter are summed as the input signal of the third detection filter.
第一检波滤波器从正交信号中提取与电机转子旋转电频率相同的正序信号,第一检波滤波器可表示为:The first detection filter extracts the positive sequence signal with the same frequency as the motor rotor rotating electrical frequency from the quadrature signal, and the first detection filter can be expressed as:
其中,ω0为正序信号的频率,ωc=kc*ω0,kc=0.707。Wherein, ω 0 is the frequency of the positive sequence signal, ω c =k c *ω 0 , k c =0.707.
第二检波滤波器可从正交信号中提取与电机转子旋转电频率相反的负序信号,第二检波滤波器可表示为:The second detection filter can extract the negative sequence signal opposite to the electrical frequency of the motor rotor rotation from the quadrature signal, and the second detection filter can be expressed as:
第三检波滤波器可从正交信号中提取正序信号附近的边带信号,第三检波滤波器可表示为:The third detection filter can extract the sideband signal near the positive sequence signal from the quadrature signal, and the third detection filter can be expressed as:
其中,p为永磁电机的极数,p=10。Wherein, p is the number of poles of the permanent magnet motor, and p=10.
(4)采用第一同步参考系锁相环提取负序信号的幅值作为静态偏心指示量,采用第二同步参考系锁相环提取边带信号的幅值作为动态偏心指示量。(4) Using the phase-locked loop of the first synchronous reference system to extract the amplitude of the negative sequence signal as the static eccentricity indicator, and using the phase-locked loop of the second synchronous reference system to extract the amplitude of the sideband signal as the dynamic eccentricity indicator.
(5)最后,静态偏心指示量与正序分量的幅值之比的二倍作为静态偏心百分比;动态偏心指示量与正序分量的幅值之比作为动态偏心百分比,该百分比值作为偏心诊断量。(5) Finally, twice the ratio of the static eccentricity indicator to the amplitude of the positive sequence component is used as the static eccentricity percentage; the ratio of the dynamic eccentricity indicator to the amplitude of the positive sequence component is used as the dynamic eccentricity percentage, and the percentage value is used as the eccentricity diagnosis quantity.
以上所述仅为本发明的较佳具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在看到本发明揭露的技术方案后,根据本发明的发明构思对技术方案做出的等同替换或改变都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any equivalent replacement or change made by the idea to the technical solution shall fall within the protection scope of the present invention.
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