CN113678671B - Automatic tray placing device for greenhouse with seedling tray - Google Patents
Automatic tray placing device for greenhouse with seedling tray Download PDFInfo
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- CN113678671B CN113678671B CN202110900237.5A CN202110900237A CN113678671B CN 113678671 B CN113678671 B CN 113678671B CN 202110900237 A CN202110900237 A CN 202110900237A CN 113678671 B CN113678671 B CN 113678671B
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- 238000007599 discharging Methods 0.000 claims 1
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G9/00—Cultivation in receptacles, forcing-frames or greenhouses; Edging for beds, lawn or the like
- A01G9/14—Greenhouses
- A01G9/143—Equipment for handling produce in greenhouses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/06—Storage devices mechanical with means for presenting articles for removal at predetermined position or level
- B65G1/08—Storage devices mechanical with means for presenting articles for removal at predetermined position or level the articles being fed by gravity
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/25—Greenhouse technology, e.g. cooling systems therefor
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- Cultivation Receptacles Or Flower-Pots, Or Pots For Seedlings (AREA)
Abstract
本发明属于温室穴盘苗移栽技术领域。目的是提供一种温室带苗穴盘的自动放盘装置,该放盘装置应集温室穴盘获取、输送、放盘功能于一体,具有结构简单、成本低、放盘效果好、节省人力的特点。技术方案是:一种温室带苗穴盘的自动放盘装置,其特征在于:包括机架、从上至下依次布置并可沿机架竖直滑动以输送穴盘的若干个穴盘升降翻转输送机构、安装在机架上并定位各穴盘升降翻转输送机构竖直位置的定位机构、设置在各穴盘升降翻转输送机构的正下方以便对各穴盘升降翻转输送机构的位置进行复位的穴盘输送架复位机构以及位于各穴盘升降翻转输送机构出口侧下部以接收穴盘的穴盘转接放盘机构。
The invention belongs to the technical field of transplanting seedlings in greenhouses. The purpose is to provide an automatic tray placement device for greenhouse with seedling trays. The tray placement device should integrate the functions of greenhouse tray acquisition, transportation, and tray placement, and has the characteristics of simple structure, low cost, good tray placement effect, and labor-saving. The technical solution is: an automatic tray placement device with seedling trays in a greenhouse, characterized in that it includes a frame, arranged sequentially from top to bottom, and can slide vertically along the frame to transport several trays that are lifted, turned, and transported Mechanism, a positioning mechanism installed on the frame and positioning the vertical position of each tray lifting and turning conveying mechanism, and a hole arranged directly below each tray lifting and turning conveying mechanism so as to reset the position of each tray lifting and turning conveying mechanism The reset mechanism of the tray transport rack and the tray transfer and release mechanism located at the lower part of the outlet side of each tray lifting and turning conveying mechanism to receive the trays.
Description
技术领域technical field
本发明属于温室穴盘苗移栽技术领域,具体是一种温室带苗穴盘的自动放盘装置。The invention belongs to the technical field of transplanting seedlings in greenhouses, in particular to an automatic placing device for seedlings in greenhouses.
背景技术Background technique
温室穴盘苗在移栽过程中或移栽之前都要先将一盘盘长势较好的穴盘苗放置到穴盘输送带上,经穴盘输送带运送到指定位置,然后进行定点移栽。穴盘苗在放置到穴盘输送带之前均放置在不同层高的架上,传统方式仍采用手工将不同层高的穴盘一盘一盘依次拿出来后再放到穴盘输送带上;劳动强度高,效率低下,而且在移植手移栽效率高、穴盘输送带运行快的情况下,光靠人工搬运远远达不到移栽需求。近年来市场上出现了少量穴盘转运小车来代替手工劳作;但是,现有机械仍多以直接将整个穴盘转运小车提升为主,通过将整个转运小车提升到指定层高位置,然后将该层穴盘苗输送到该转运小车上,最后再将转运小车运送到相应的传送带上,实现对温室带苗穴盘的依次放盘动作。这类机械放盘效果一般,且存在一次只能放一盘穴盘,过程复杂,效率低下,需要其他辅助链轮输送等弊端。During the transplanting process or before transplanting the seedlings in the greenhouse, a plate of seedlings with good growth should be placed on the tray conveyor belt, transported to the designated position by the tray conveyor belt, and then transplanted at the fixed point . The plug seedlings are placed on racks with different heights before being placed on the plug conveyor belt. The traditional method is still to manually take out the plug trays with different layer heights one by one and put them on the plug conveyor belt; The labor intensity is high, the efficiency is low, and in the case of the high transplanting efficiency of the transplanting hand and the fast operation of the tray conveyor belt, manual handling alone is far from meeting the transplanting requirements. In recent years, a small number of tray transfer trolleys have appeared on the market to replace manual labor; however, most of the existing machinery still mainly lifts the entire tray transfer trolley directly. Layer seedlings are transported to the transfer trolley, and finally the transfer trolley is transported to the corresponding conveyor belt, so as to realize the sequential placement of the seedling trays in the greenhouse. The effect of this type of mechanical tray placement is average, and there are disadvantages such as only one tray can be placed at a time, the process is complicated, the efficiency is low, and other auxiliary sprockets are needed for transportation.
发明内容Contents of the invention
本发明的目的是克服上述背景技术的不足,提供一种温室带苗穴盘的自动放盘装置,该放盘装置应集温室穴盘获取、输送、放盘功能于一体,具有结构简单、成本低、放盘效果好、节省人力的特点。The purpose of the present invention is to overcome the above-mentioned deficiencies in the background technology, and to provide a device for automatically placing trays with seedlings in a greenhouse. It has the characteristics of good effect and saving manpower.
本发明提供的技术方案是:The technical scheme provided by the invention is:
一种温室带苗穴盘的自动放盘装置,其特征在于:包括机架、从上至下依次布置并可沿机架竖直滑动以输送穴盘的若干个穴盘升降翻转输送机构、安装在机架上并定位各穴盘升降翻转输送机构竖直位置的定位机构、设置在各穴盘升降翻转输送机构的正下方以便对各穴盘升降翻转输送机构的位置进行复位的穴盘输送架复位机构以及位于各穴盘升降翻转输送机构出口侧下部以接收穴盘的穴盘转接放盘机构。An automatic placing device for seedling trays in a greenhouse, characterized in that it includes a frame, arranged in sequence from top to bottom and can vertically slide along the frame to transport several tray lifting and turning conveying mechanisms, installed on The positioning mechanism for positioning the vertical position of each tray lifting and turning conveying mechanism on the frame, and the tray conveying frame reset that is arranged directly below each tray lifting and turning conveying mechanism so as to reset the position of each tray lifting and turning conveying mechanism Mechanism and the tray transfer and release mechanism located at the lower part of the exit side of each tray lifting and turning conveying mechanism to receive the trays.
所述穴盘升降翻转输送机构包括与机架竖直滑动连接并与定位机构相配合的滑动架、可绕水平轴线摆动地定位在滑动架内侧的动力滚筒输送机以及固定在滑动架上以驱动动力滚筒输送机摆动的若干翻转气缸;所述动力滚筒输送机的摆动轴线与动力滚筒输送机的输送方向相垂直。The tray lifting and turning conveying mechanism includes a sliding frame that is vertically slidably connected with the frame and matched with a positioning mechanism, a power roller conveyor that can swing around a horizontal axis and is positioned inside the sliding frame, and is fixed on the sliding frame to drive A plurality of overturning cylinders for the power roller conveyor to swing; the swing axis of the power roller conveyor is perpendicular to the conveying direction of the power roller conveyor.
所述定位机构包括对称设置在各穴盘升降翻转输送机构左右两侧的两个支撑架、对称设置在各穴盘升降翻转输送机构前后两侧的若干穴盘架侧边固定件以及用于驱动支撑架和穴盘架侧边固定件交替支撑各穴盘升降翻转输送机构的驱动组件;所述穴盘架侧边固定件水平布置且两端分别可滑动地定位在两个支撑架上;每侧的穴盘架侧边固定件的数量与穴盘升降翻转输送机构的数量相同。The positioning mechanism includes two support frames symmetrically arranged on the left and right sides of each tray lifting and turning conveying mechanism, a number of tray frame side fixing parts symmetrically arranged on the front and rear sides of each tray lifting and turning conveying mechanism, and for driving The support frame and the side fixing parts of the tray rack alternately support the drive assembly of each tray lifting and turning conveying mechanism; the side fixing parts of the tray rack are arranged horizontally and the two ends are respectively slidably positioned on the two supporting frames; The quantity of the side fixing parts of the tray frame on the side is the same as the quantity of the tray lifting and turning conveying mechanism.
所述支撑架包括与机架固定连接的门型支架、沿前后方向水平固定在支架上的若干撑开板固定轴以及与可绕自身轴线转动地定位在支架上的若干月牙板固定轴;所述撑开板固定轴以及月牙板固定轴的数量均与穴盘升降翻转输送机构的数量相同,并且撑开板固定轴和月牙板固定轴相互平行且从上至下交替排列;所述撑开板固定轴的中部可滑动地定位有若干撑开板;所述撑开板两两组合并由驱动机构驱使相互靠近或远离;所述撑开板固定轴的两端分别固定有定位轴帽;所述月牙板固定轴上固定有用于支撑穴盘升降翻转输送机构的至少两个月牙板。The support frame includes a door-shaped bracket fixedly connected to the frame, a number of expansion plate fixing shafts horizontally fixed on the bracket along the front and rear directions, and a number of crescent plate fixing shafts positioned on the bracket rotatably around its own axis; The number of the fixed shafts of the spreader plate and the fixed shafts of the crescent plate is the same as the number of the tray lifting and turning conveying mechanism, and the fixed shafts of the spreader plate and the fixed shafts of the crescent plate are parallel to each other and arranged alternately from top to bottom; A number of expansion plates are slidably positioned in the middle of the plate fixing shaft; two groups of the expansion plates are combined and driven by the driving mechanism to approach or move away from each other; the two ends of the expansion plate fixing shaft are respectively fixed with positioning shaft caps; At least two crescent plates for supporting the lifting and turning conveying mechanism of the trays are fixed on the fixed shaft of the crescent plates.
所述撑开板固定轴的两端分别穿过支架向外延伸形成延伸段;所述穴盘架侧边固定架可滑动地定位在撑开板固定轴的延伸段上;所述定位轴帽与穴盘架侧边固定件之间的撑开板固定轴上套设有压缩弹簧;所述撑开板与穴盘架侧边固定件之间均设置有套设在撑开板固定轴上的轴套。The two ends of the fixed shaft of the expansion plate extend outwards through the bracket respectively to form an extension section; the side fixing frame of the tray holder is slidably positioned on the extension section of the fixed shaft of the expansion plate; the positioning shaft cap A compression spring is sleeved on the fixed shaft of the expansion plate between the side fixing parts of the tray frame; shaft sleeve.
所述驱动组件包括竖直设置的锥形块动力轴、固定在锥形块动力轴上并与撑开板位置相对应的锥形块、水平固定在锥形块动力轴上的压紧轴以及竖直固定在支架上以驱动锥形块动力轴竖直活动的驱动气缸;所述压紧轴和滑动架的侧边均与月牙板位置相对应。The drive assembly includes a vertically arranged conical block power shaft, a conical block fixed on the conical block power shaft and corresponding to the position of the spreader plate, a pressing shaft horizontally fixed on the conical block power shaft, and Vertically fixed on the support to drive the drive cylinder for the vertical movement of the power shaft of the conical block; the sides of the pressing shaft and the slide frame are all corresponding to the position of the crescent plate.
所述穴盘转接放盘机构包括安装架、可绕水平轴线摆动地定位在安装架上的无动力滚筒输送机、竖直固定在安装架上以驱动无动力滚筒输送机摆动的若干提升气缸、可转动地定位在无动力滚筒输送机出口端以缓冲穴盘的限位板、固定在安装架上并驱动限位板翻转的驱动电机以及水平固定在机架上并驱动安装架活动的推动气缸。The tray transfer and release mechanism includes a mounting frame, a non-powered roller conveyor that can swing around a horizontal axis and is positioned on the mounting frame, a number of lifting cylinders that are vertically fixed on the mounting frame to drive the non-powered roller conveyor to swing, The limiting plate that is rotatably positioned at the outlet end of the unpowered roller conveyor to buffer the tray, the driving motor that is fixed on the mounting frame and drives the limiting plate to turn over, and the push cylinder that is horizontally fixed on the frame and drives the mounting frame to move .
所述穴盘输送架复位机构包括可沿机架竖直滑动的复位板、固定在复位板上以支撑穴盘升降翻转输送机构的若干复位型材以及固定在机架上并驱动复位板竖直运动的复位气缸。The reset mechanism of the tray conveying frame includes a reset plate that can slide vertically along the frame, a number of reset profiles fixed on the reset plate to support the tray lifting and turning conveying mechanism, and fixed on the frame to drive the reset plate to move vertically. reset cylinder.
所述动力滚筒输送机的底部安装有用于缓冲的气弹簧;所述动力滚筒输送机的出口处可转动地定位有缓冲轮。A gas spring for buffering is installed at the bottom of the power roller conveyor; a buffer wheel is rotatably positioned at the exit of the power roller conveyor.
所述动力滚筒输送机和无动力滚筒输送机的内壁均设置有传感器。The inner walls of the powered roller conveyor and the non-powered roller conveyor are both provided with sensors.
本发明的有益效果是:The beneficial effects of the present invention are:
本发明通过支撑结构驱动各穴盘升降翻转输送机构逐层下落,通过各穴盘升降翻转输送机构对穴盘进行输送,通过穴盘转接放盘机构依次接收穴盘,通过穴盘输送架复位机构将各穴盘升降翻转输送机构进行复位,从而实现温室穴盘苗的连续转运放盘作业,优化了笨重的机械结构,提高了放盘效果,保证了温室穴盘苗的及时续苗。另外,通过气弹簧以及缓冲轮进行多级缓冲,避免了穴盘升降翻转输送机构在下落过程中因冲击太大而毁坏穴盘内的幼苗。整机比较轻便,动力传输简单,成本较低,大大降低了人工放盘的劳动强度,自动化程度高,适合推广应用。The invention drives each tray lifting and turning conveying mechanism to fall layer by layer through the support structure, transports the trays through each tray lifting and turning conveying mechanism, receives the trays in turn through the tray transfer mechanism, and resets the tray through the tray transport frame. The lifting and turning conveying mechanism of each tray is reset, so as to realize the continuous transfer and release operation of the greenhouse seedlings, optimize the bulky mechanical structure, improve the effect of placing the trays, and ensure the timely continuation of the greenhouse seedlings. In addition, multi-stage buffering is carried out by gas springs and buffer wheels, which prevents the seedlings in the tray from being damaged due to too much impact during the falling process of the tray lifting and turning conveying mechanism. The whole machine is relatively light, the power transmission is simple, the cost is low, the labor intensity of manual disk placement is greatly reduced, the degree of automation is high, and it is suitable for popularization and application.
附图说明Description of drawings
图1为本发明的立体结构示意图。Fig. 1 is a schematic diagram of the three-dimensional structure of the present invention.
图2为本发明所述支撑机构的立体结构示意图之一。Fig. 2 is one of the three-dimensional structural schematic diagrams of the support mechanism of the present invention.
图3为本发明所述支撑机构的立体结构示意图之二。Fig. 3 is the second schematic view of the three-dimensional structure of the supporting mechanism of the present invention.
图4本发明所述穴盘升降翻转输送机构的立体结构示意图之一。Fig. 4 is one of the three-dimensional structural schematic diagrams of the lifting and turning conveying mechanism of the tray according to the present invention.
图5为本发明所述穴盘升降翻转输送机构的立体结构示意图之二(隐藏滑动架)。Fig. 5 is the second schematic diagram of the three-dimensional structure of the tray lifting and turning conveying mechanism according to the present invention (hidden sliding frame).
图6为本发明所述穴盘转接放盘机构的立体结构示意图。Fig. 6 is a schematic diagram of the three-dimensional structure of the tray transfer mechanism according to the present invention.
图7为本发明所述穴盘输送架复位机构的立体结构示意图。Fig. 7 is a three-dimensional structural schematic diagram of the reset mechanism of the tray transport rack according to the present invention.
附图标记:Reference signs:
1、机架;1. Rack;
2、穴盘升降翻转输送机构;2-1、滑动架;2-2、滑轨;2-3、滑块;2-4、动力滚筒输送机;2-5、第一气弹簧;2-6、翻转气缸;2-7、限位滚轮;2-8、缓冲轮;2-9、第一传感器;2-10、隔离型材;2. Tray lifting and turning conveying mechanism; 2-1, sliding frame; 2-2, sliding rail; 2-3, sliding block; 2-4, power roller conveyor; 2-5, first gas spring; 2- 6. Flip cylinder; 2-7, limit roller; 2-8, buffer wheel; 2-9, first sensor; 2-10, isolation profile;
3、定位机构;3-1、穴盘架侧边固定件;3-2、、撑开板固定轴;3-3、撑开板;3-4、月牙板固定轴;3-5、月牙板;3-6、轴侧固定板;3-7、气缸固定板;3-8、定位轴帽;3-9、压缩弹簧;3-10、锥形块动力轴;3-11、锥形块;3-12、压紧轴;3-13、驱动气缸;3-14、四通连接件;3-15、轴套;3. Positioning mechanism; 3-1. Fixing piece on the side of the tray frame; 3-2. The fixed shaft of the expansion plate; 3-3. The expansion plate; 3-4. The fixed shaft of the crescent plate; 3-5. The crescent Plate; 3-6, shaft side fixed plate; 3-7, cylinder fixed plate; 3-8, positioning shaft cap; 3-9, compression spring; 3-10, conical block power shaft; 3-11, conical block; 3-12, compression shaft; 3-13, drive cylinder; 3-14, four-way connector; 3-15, shaft sleeve;
4、穴盘输送架复位机构;4-1、复位板;4-2复位气缸;4-3、复位型材;4-4、复位气缸固定板;4. The reset mechanism of the hole tray conveying frame; 4-1, the reset plate; 4-2 the reset cylinder; 4-3, the reset profile; 4-4, the reset cylinder fixed plate;
5、穴盘转接放盘机构;5-1、安装架;5-2、无动力滚筒输送机;5-3、提升气缸;5-4、限位板;5-5、驱动电机;5-6、推动气缸;5-7、第二传感器;5-8、第二气弹簧;5. Tray transfer mechanism; 5-1. Mounting frame; 5-2. Unpowered roller conveyor; 5-3. Lifting cylinder; 5-4. Limiting plate; 5-5. Drive motor; 5- 6. Push the cylinder; 5-7, the second sensor; 5-8, the second gas spring;
6、滚轮;6. Roller;
7、穴盘。7. Cave plate.
具体实施方式Detailed ways
以下结合附图所示的实施例进一步说明。Further description will be given below in conjunction with the embodiments shown in the accompanying drawings.
如图1所示的温室带苗穴盘的自动放盘装置,包括机架1、若干个穴盘升降翻转输送机构2、定位机构3、穴盘输送架复位机构4和穴盘转接放盘机构5。本实施例中机架为四层,每层设置一个所述穴盘升降翻转输送机构。所述机架底部安装有滚轮6。As shown in Figure 1, the automatic tray-setting device with seedling trays in a greenhouse includes a frame 1, a plurality of tray lifting and turning conveying mechanisms 2, a positioning mechanism 3, a tray transport
如图1至图5所示,四个穴盘升降翻转输送机构从上至下依次布置;每个穴盘升降翻转输送机构均包括滑动架2-1、动力滚筒输送机2-4和若干(图中为2个)翻转气缸2-6。所述滑动架通过滑动副可沿机架竖直滑动,其中滑动副由固定在机架上的滑轨2-2以及固定在滑动架上的滑块2-3组成;所述滑动架与定位机构的位置相对应,以便定位机构通过滑动架对整个穴盘升降翻转输送机构进行支撑。所述动力滚筒输送机可绕水平轴线摆动地定位在滑动架内侧,其中,动力滚筒输送机的摆动轴线与动力滚筒输送机的输送方向相垂直;所述动力滚筒输送机的底部安装有第一气弹簧2-5,以保证穴盘升降翻转输送机构在逐层下落的过程中,不会因冲击太大而毁坏穴盘内的幼苗。所述翻转气缸的缸体固定在滑动架上且其推杆与动力滚筒输送机的底部固定连接,以驱动动力滚筒输送机进行摆动。进行穴盘输送时,穴盘7放置在动力滚筒输送机上,然后翻转气缸驱使动力滚筒输送机翻转合适角度并倾斜,启动动力滚筒输送机,从而将穴盘由动力滚筒输送机的出口输送至穴盘转接放盘机构。作为优选,所述动力滚筒输送机的内壁可转动地设置有用于压紧穴盘边沿的限位滚轮2-7,并且在动力滚筒输送机的出口两侧可转动地定位有缓冲轮2-8,以保证穴盘输送的稳定性;所述动力滚筒输送机的内壁设置有第一传感器2-9,以检测穴盘在动力滚筒输送机上的输送状况。As shown in Figures 1 to 5, four tray lifting and turning conveying mechanisms are arranged sequentially from top to bottom; each tray lifting and turning conveying mechanism includes a sliding frame 2-1, a power roller conveyor 2-4 and several ( Be 2 among the figure) overturn cylinder 2-6. The sliding frame can vertically slide along the frame through the sliding pair, wherein the sliding pair is composed of a slide rail 2-2 fixed on the frame and a slide block 2-3 fixed on the sliding frame; The positions of the mechanisms are corresponding, so that the positioning mechanism supports the entire tray lifting and turning conveying mechanism through the sliding frame. The power roller conveyor can be oscillated around the horizontal axis and positioned inside the sliding frame, wherein the swing axis of the power roller conveyor is perpendicular to the conveying direction of the power roller conveyor; the bottom of the power roller conveyor is installed with a first Gas spring 2-5, can not destroy the seedling in the hole plate because of too big impact in the process of falling layer by layer to ensure that the hole plate lifting and turning conveying mechanism. The cylinder body of the turning cylinder is fixed on the sliding frame and its push rod is fixedly connected with the bottom of the power roller conveyor to drive the power roller conveyor to swing. When the tray is transported, the tray 7 is placed on the power roller conveyor, and then the cylinder is turned over to drive the power roller conveyor to turn over and tilt at an appropriate angle, and the power roller conveyor is started, so that the tray is transported from the outlet of the power roller conveyor to the hole. Disk transfer mechanism. As a preference, the inner wall of the power roller conveyor is rotatably provided with limit rollers 2-7 for pressing the edge of the tray, and buffer wheels 2-8 are rotatably positioned on both sides of the outlet of the power roller conveyor , to ensure the stability of the tray transport; the inner wall of the power roller conveyor is provided with a first sensor 2-9 to detect the transport status of the tray on the power roller conveyor.
如图2、图3所示,所述定位机构安装在机架上,定位机构与各穴盘升降翻转输送机构相互配合,对各穴盘升降翻转输送机构进行支撑和定位。所述定位机构包括两个支撑架、若干穴盘架侧边固定件3-1和驱动组件。两个支撑架对称设置在各穴盘升降翻转输送机构的左右两侧。各穴盘升降翻转输送机构前后两侧对称设置有所述穴盘架侧边固定件,并且每侧的穴盘架侧边固定件的数量与穴盘升降翻转输送机构的数量相同(即每侧的穴盘架侧边固定件均为四个);所述穴盘架侧边固定件水平布置且两端分别可滑动地定位在两个支撑架上;工作时,两侧的穴盘架侧边固定件在驱动组件的驱使下可沿前后方向相向运动。所述驱动组件安装在支撑架上,用于驱动支撑架和穴盘架侧边固定件交替支撑各穴盘升降翻转输送机构。As shown in Figure 2 and Figure 3, the positioning mechanism is installed on the frame, and the positioning mechanism cooperates with each tray lifting and turning conveying mechanism to support and position each tray lifting and turning conveying mechanism. The positioning mechanism includes two support frames, several tray frame side fixing parts 3-1 and a drive assembly. Two supporting frames are symmetrically arranged on the left and right sides of each tray lifting and turning conveying mechanism. The front and rear sides of each tray lifting and turning conveying mechanism are symmetrically provided with the side fixing parts of the tray rack, and the quantity of the side fixing parts of the tray rack on each side is the same as the quantity of the tray lifting and turning conveying mechanism (that is, each side The side fixing parts of the tray frame are all four); the side fixing parts of the tray frame are arranged horizontally and the two ends are respectively slidably positioned on the two support frames; during work, the sides of the tray rack on both sides Driven by the driving assembly, the side fixing parts can move toward each other along the front and rear directions. The driving assembly is installed on the supporting frame, and is used to drive the supporting frame and the side fixing parts of the tray frame to alternately support the lifting and turning conveying mechanism of each tray.
每个支撑架均包括支架、若干撑开板固定轴3-2、若干撑开板3-3、若干月牙板固定轴3-4和若干月牙板3-5。所述支架设置成门型,支架包括间隔距离竖直固定在机架上的两个轴侧固定板3-6以及水平连接两个轴侧固定板上部的气缸固定板3-7。所述撑开板固定轴沿前后方向水平布置且两端分别固定在两个轴侧固定板上;本实施例中,撑开板固定轴的两端穿过轴侧固定板并向外延伸形成延伸段,延伸段用于滑动连接所述穴盘架侧边固定架。所述撑开板固定轴的中部可滑动地定位有若干所述撑开板;所述撑开板两两组合并由驱动机构驱使相互靠近或远离。所述撑开板固定轴的两端分别固定有定位轴帽3-8,以防止穴盘架侧边固定架从延伸段上滑落;所述定位轴帽与穴盘架侧边固定件之间的撑开板固定轴上套设有压缩弹簧3-9。所述撑开板与穴盘架侧边固定件之间均设置有套设在撑开板固定轴上的轴套3-15。所述月牙板固定轴可绕自身轴线转动地定位在支架上;月牙板固定轴和撑开板固定轴的数量均与穴盘升降翻转输送机构的数量相同(均为四个),并且月牙板固定轴和撑开板固定轴相互平行且从上至下交替排列。所述月牙板固定轴上固定有至少两个所述月牙板,月牙板可对支撑穴盘升降翻转输送机构进行支撑。Each bracing frame all comprises bracket, some spreader plate fixing shafts 3-2, some spreader plates 3-3, some crescent plate fixing shafts 3-4 and some crescent plates 3-5. The support is arranged in a door shape, and the support includes two shaft-side fixing plates 3-6 vertically fixed on the frame at intervals and a cylinder fixing plate 3-7 horizontally connecting the top of the two shaft-side fixing plates. The fixed shaft of the expansion plate is arranged horizontally along the front and rear direction, and the two ends are respectively fixed on the two shaft-side fixing plates; The extension section is used for slidingly connecting the side fixing frame of the tray holder. A plurality of the spreader plates are slidably positioned in the middle of the fixed shaft of the spreader plates; two sets of the spreader plates are driven by a driving mechanism to approach or move away from each other. Positioning shaft caps 3-8 are respectively fixed at the two ends of the fixed shaft of the spreader plate, so as to prevent the tray frame side fixing frame from slipping off from the extension; between the positioning shaft cap and the tray frame side fixing parts The expansion plate fixed shaft is sleeved with compression spring 3-9. A shaft sleeve 3-15 sleeved on the fixed shaft of the expansion plate is arranged between the expansion plate and the side fixing part of the tray frame. The fixed shaft of the crescent plate can be rotatably positioned on the support around its own axis; the number of fixed shafts of the crescent plate and the fixed shaft of the expansion plate are all the same as the number of the tray lifting and turning conveying mechanisms (all are four), and the crescent plate The fixed shafts and the fixed shafts of the expansion plates are parallel to each other and arranged alternately from top to bottom. At least two crescent plates are fixed on the fixed shaft of the crescent plates, and the crescent plates can support the lifting and turning conveying mechanism of the supporting tray.
本实施例中,靠近穴盘升降翻转输送机构出口的一侧设置有两组驱动组件,并且两组驱动组件之间的距离大于动力辊筒输送机的宽度,以避免穴盘在输送过程中与驱动组件发生干涉;远离穴盘升降翻转输送机构的一侧中部设置有一组驱动组件。In this embodiment, two groups of driving assemblies are arranged on the side close to the outlet of the tray lifting and turning conveying mechanism, and the distance between the two groups of driving assemblies is greater than the width of the power roller conveyor, so as to prevent the trays from being separated from each other during the conveying process. Interference occurs in the driving components; a group of driving components is arranged in the middle of the side far away from the lifting and turning conveying mechanism of the tray.
每组驱动组件均包括锥形块动力轴3-10、若干锥形块3-11、压紧轴3-12和驱动气缸3-13。所述锥形块动力轴竖直设置。所述锥形块的数量与穴盘升降翻转输送结构的数量相同(即每组驱动组件包括四个锥形块),各锥形块均固定在锥形块动力轴上并与各两两组合的撑开板位置一一对应。所述压紧轴通过四通连接件3-14水平固定在锥形块动力轴上。所述驱动气缸竖直设置,其中驱动气缸的缸体固定在气缸固定板上且其推杆与锥形块动力轴固定连接,以驱动锥形块动力轴竖直活动。所述压紧轴和输送架均与月牙板位置相对应。本实施例中,锥形块动力轴共设置有四根,四根锥形块动力轴位于同一竖直直线上,其中最上端的锥形块动力轴与驱动气缸相连接,其余三根锥形块动力轴可穿过撑开板固定轴;工作时,驱动气缸驱动最上端的锥形块动力轴向下运动,并通过锥形块抵顶下方的锥形块固定轴,从而使各锥形块固定轴依次竖直向下运动相同距离;也可将各锥形块固定轴一体连接。Every group of driving assemblies all comprises conical block power shaft 3-10, several conical blocks 3-11, pressing shaft 3-12 and driving cylinder 3-13. The power axis of the conical block is arranged vertically. The number of the conical blocks is the same as the number of the tray lifting and turning conveying structure (that is, each group of drive components includes four conical blocks), and each conical block is fixed on the power shaft of the conical block and combined with each two The positions of the expansion plates correspond to each other one by one. The pressing shaft is horizontally fixed on the power shaft of the conical block through a four-way connector 3-14. The driving cylinder is arranged vertically, wherein the cylinder body of the driving cylinder is fixed on the cylinder fixing plate and its push rod is fixedly connected with the power shaft of the conical block to drive the power shaft of the conical block to move vertically. Both the pressing shaft and the conveying frame correspond to the position of the crescent plate. In this embodiment, there are four conical block power shafts in total, and the four conical block power shafts are located on the same vertical line, wherein the uppermost conical block power shaft is connected to the driving cylinder, and the remaining three conical block power The shaft can pass through the expansion plate to fix the shaft; when working, the drive cylinder drives the power shaft of the uppermost conical block to move downward, and the conical block touches the lower conical block to fix the shaft, so that each conical block fixes the shaft The same distance is moved vertically downwards successively; the fixed shafts of each tapered block can also be integrally connected.
上述支撑机构的工作方式如下:The above support mechanism works as follows:
初始位置时,各压紧轴和各滑动架均压紧在对应的月牙板上形成动力平衡,此时月牙板卡紧,各穴盘升降翻转输送机构定位在月牙板。当进行穴盘输送时,驱动气缸收缩,各锥形块动力轴向上运动,使卡紧的全部月牙板被放松,滑动架失去平衡,各穴盘升降翻转输送机构在重力作用下逐渐下落,此时所有锥形块处于对应撑开板的上方,两两组合的支撑板之间距离最近,同时在压缩弹簧的巨大弹力之下,所有穴盘架侧边固定件相互收缩,使下落的各穴盘输送架正好卡在下方两侧的穴盘架侧边固定件上。然后最下层穴盘升降翻转输送机构的翻转气缸动作,将该层穴盘升降翻转输送机构翻转倾斜,在动力滚筒输送机的作用下,该层温室穴盘苗被运送到穴盘转接机构。当最下层的穴盘输送工作完成后,驱动气缸向下伸长,各锥形块动力轴向下运动,使各锥形块逐渐向下移动并处于对应撑开板的下方,此时两两组合的支撑板之间距离最远,穴盘架侧边固定件克服压缩弹簧的弹力并相互远离,每层穴盘升降翻转输送机构不再卡于穴盘架侧边固定件上,开始继续下落,最下层的穴盘升降翻转输送机构直接落在穴盘输送架复位机构上,此时压紧轴再次压紧在月牙板上,使得上侧剩余三层穴盘升降翻转输送机构下落至下方的月牙板上,月牙板被卡紧,最下层的穴盘升降翻转输送机构中的翻转气缸动作,从而将第二盘温室穴盘苗输送到穴盘转接机构上。重复上述动作,即可实现各穴盘升降翻转输送机构之间逐层向下运动并依次输送穴盘苗的目的。During the initial position, each pressing shaft and each sliding frame are all compressed on the corresponding crescent plate to form a dynamic balance. At this time, the crescent plate is clamped, and each tray lifting and turning conveying mechanism is positioned on the crescent plate. When the trays are transported, the driving cylinder shrinks, and the power shaft of each conical block moves upward, so that all the clamped crescent plates are released, the sliding frame loses balance, and the lifting and turning conveying mechanism of each tray gradually falls under the action of gravity. At this time, all the conical blocks are above the corresponding expansion plates, and the distance between the support plates combined in pairs is the closest. The tray delivery rack is just stuck on the side fixing parts of the tray rack on both sides below. Then the turnover cylinder of the lowermost layer of tray lifting and turning conveying mechanism acts, and the layer of tray lifting and turning conveying mechanism is turned and tilted. Under the action of the power roller conveyor, the layer of greenhouse seedlings is transported to the tray transfer mechanism. After the work of conveying the bottom hole tray is completed, the driving cylinder extends downward, and the power shaft of each conical block moves downward, so that each conical block gradually moves downward and is under the corresponding expansion plate. At this time, two or two The distance between the combined support plates is the farthest. The side fixing parts of the tray frame overcome the elastic force of the compression spring and move away from each other. , the lowermost tray lifting and turning conveying mechanism falls directly on the tray conveying rack reset mechanism, and at this time the pressing shaft is pressed against the crescent plate again, so that the remaining three layers of tray lifting and turning conveying mechanism on the upper side fall to the bottom. On the crescent plate, the crescent plate is clamped tightly, and the flipping cylinder in the lowermost tray lifting and turning conveying mechanism moves, thereby transporting the second tray of greenhouse seedlings to the tray transfer mechanism. Repeating the above actions can realize the purpose of moving downward layer by layer between the lifting and turning conveying mechanisms of each tray and transporting the seedlings of the trays sequentially.
如图6所示,所述穴盘转接放盘机构设置在各穴盘升降翻转输送机构的出口侧下部,用于接收穴盘。所述穴盘转接放盘机构包括安装架5-1、无动力滚筒输送机5-2(可外购获得)、若干(图中为两个)提升气缸5-3、限位板5-4、驱动电机5-5和推动气缸5-6。所述安装架底部安装有滚轮6。所述无动力滚筒输送机可绕水平轴线摆动地定位在安装架上;无动力滚筒输送机的侧壁设置有第二传感器5-7,以检测穴盘在无动力滚筒输送机上的输送状况;无动力滚筒输送机的底部安装有第二气弹簧5-8,可对掉落在无动力滚筒输送机上的穴盘起到缓冲作用。所述提升气缸竖直固定在安装架上,以驱动无动力滚筒输送机进行摆动;所述限位板可转动地定位在无动力滚筒输送机出口端,用于缓冲穴盘;所述驱动电机固定在安装架上且其输出轴与限位板固定连接,以驱动限位板进行翻转;所述推动气缸水平设置,推动气缸的缸体固定在机架上且其推杆与安装架固定连接。工作时,无动力滚筒输送机接收穴盘,提升气缸带动无动力滚筒输送机摆动合适角度后倾斜,在重力作用下,穴盘被输送至限位板处进行缓冲,然后驱动电机动作,带动限位板翻转,使穴盘从无动力滚筒输送机的出口滑出至外部传送带(图中未显示),完成穴盘自动放盘作业。As shown in FIG. 6 , the tray transferring and placing mechanism is arranged at the lower part of the exit side of each tray lifting and turning conveying mechanism for receiving the trays. The tray transfer and release mechanism includes a mounting frame 5-1, an unpowered roller conveyor 5-2 (available for purchase), several (two in the figure) lifting cylinders 5-3, and a limit plate 5-4 , drive motor 5-5 and promote cylinder 5-6. Rollers 6 are installed at the bottom of the mounting frame. The unpowered roller conveyor can be swingably positioned on the mounting frame around the horizontal axis; the side wall of the unpowered roller conveyor is provided with a second sensor 5-7 to detect the conveying status of the tray on the unpowered roller conveyor; The bottom of the unpowered roller conveyor is equipped with a second gas spring 5-8, which can buffer the trays falling on the unpowered roller conveyor. The lifting cylinder is vertically fixed on the mounting frame to drive the unpowered roller conveyor to swing; the limit plate is rotatably positioned at the outlet end of the unpowered roller conveyor for buffering the tray; the driving motor It is fixed on the installation frame and its output shaft is fixedly connected with the limit plate to drive the limit plate to turn over; the push cylinder is set horizontally, and the cylinder body of the push cylinder is fixed on the frame and its push rod is fixedly connected with the mount frame . When working, the unpowered roller conveyor receives the tray, and the lifting cylinder drives the unpowered roller conveyor to swing at an appropriate angle and then tilts. Under the action of gravity, the tray is transported to the limit plate for buffering, and then drives the motor to drive the limit plate. The positioning plate is turned over, so that the trays slide out from the exit of the unpowered roller conveyor to the external conveyor belt (not shown in the figure), and the automatic tray placement operation is completed.
如图7所示,所述穴盘输送架复位机构安装在机架上且位于各穴盘升降翻转输送机构的正下方,以便对各穴盘升降翻转输送机构的位置进行复位,保证装置持续放盘作业。所述穴盘输送架复位机构包括复位板4-1和复位气缸4-2。所述复位板可沿机架竖直滑动;复位板上设置有若干复位型材4-3,复位型材与滑动架底部的隔离型材2-1相对应;当最下层的穴盘升降翻转输送机构下落到最低位置时,正好被复位型材顶住,使得最下层的穴盘升降翻转输送机构与复位板之间存在一定距离,保证后续各穴盘升降翻转输送机构的顺利复位。所述复位气缸竖直布置,其中复位气缸的缸体通过复位气缸固定板4-4固定在机架上且其推杆与复位板固定连接,以驱动复位板竖直运动。当各穴盘升降翻转输送机构全部下降到复位板上时,复位气缸推动各穴盘升降翻转输送机构向上运动,此时支撑机构中的驱动气缸均伸长,使两侧的穴盘架侧边固定件相互远离,同时各月牙板放松,保证各穴盘升降翻转输送机构向上运动时不会受阻。待各穴盘升降翻转输送机构上升至初始位置高度后,驱动气缸收缩,使各压紧轴压紧月牙板,然后复位气缸收缩,即可将各穴盘升降翻转输送机构卡紧在月牙板上,实现各穴盘升降翻转输送机构的复位动作。As shown in Figure 7, the tray transport frame reset mechanism is installed on the frame and is located directly below each tray lifting and turning conveying mechanism, so as to reset the position of each tray lifting and turning conveying mechanism, so as to ensure that the device continues to put trays Operation. The reset mechanism of the tray transport rack includes a reset plate 4-1 and a reset cylinder 4-2. The reset plate can slide vertically along the frame; the reset plate is provided with a number of reset profiles 4-3, and the reset profiles correspond to the isolation profiles 2-1 at the bottom of the sliding frame; When it reaches the lowest position, it is just supported by the reset profile, so that there is a certain distance between the lowermost tray lifting and turning conveying mechanism and the reset plate, so as to ensure the smooth reset of subsequent tray lifting and turning conveying mechanisms. The reset cylinder is vertically arranged, wherein the cylinder body of the reset cylinder is fixed on the frame by the reset cylinder fixing plate 4-4 and its push rod is fixedly connected with the reset plate to drive the reset plate to move vertically. When all the lifting and turning conveying mechanisms of the trays are lowered to the reset plate, the reset cylinder pushes the lifting and turning conveying mechanisms of the trays to move upwards. The fixing parts are far away from each other, and at the same time, the crescent plates are loosened, so as to ensure that the upward movement of the lifting and turning conveying mechanism of each tray will not be hindered. After the lifting and turning conveying mechanism of each tray rises to the height of the initial position, the driving cylinder shrinks, so that each pressing shaft presses the crescent plate, and then the reset cylinder shrinks, and the lifting and turning conveying mechanism of each tray can be clamped on the crescent plate , to realize the reset action of each tray lifting and turning conveying mechanism.
本发明的工作原理是:The working principle of the present invention is:
工作时,穴盘苗放入不同层间的穴盘升降翻转输送机构上,然后定位机构驱使各穴盘升降翻转输送机构逐层下落,将穴盘转运至穴盘转接翻盘机构上,完成穴盘输送的穴盘升降翻转输送机构则降落至穴盘输送架复位机构上,待各穴盘升降翻转输送机构上穴盘全部输送完成后,穴盘输送架复位机构对各穴盘升降翻转输送机构进行复位,从而实现连续放盘,大大提高穴盘的放盘效率。When working, the seedlings in the plug trays are placed on the tray lifting and turning conveying mechanism between different layers, and then the positioning mechanism drives each tray lifting and turning conveying mechanism to fall layer by layer, and the trays are transferred to the tray transfer turning mechanism to complete the hole The lifting and turning conveying mechanism of the trays transported by the trays will descend to the reset mechanism of the tray conveying frame. Resetting is performed to realize continuous tray placement, which greatly improves the tray tray placement efficiency.
最后需要注意的是,以上列举的仅是本发明的具体实施例。显然,本发明不限于以上实施例,还可以有多个变形,例如可以将穴盘升降翻转输送机构设置到五层及以上等。本领域的普通技术人员能从本发明公开的内容中直接导出或联想到的所有变形,均应认为是本发明的保护范围。Finally, it should be noted that what is listed above are only specific embodiments of the present invention. Apparently, the present invention is not limited to the above embodiments, and there may be multiple modifications, for example, the lifting and turning conveying mechanism of the trays may be set to five layers or above. All deformations that can be directly derived or associated by those skilled in the art from the content disclosed in the present invention should be considered as the protection scope of the present invention.
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US3703242A (en) * | 1969-11-13 | 1972-11-21 | Renato Marradi | Automatic tray-loading device for cigarette packaging machines |
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