CN113667959A - An automatic coating fixture device - Google Patents
An automatic coating fixture device Download PDFInfo
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- CN113667959A CN113667959A CN202110980732.1A CN202110980732A CN113667959A CN 113667959 A CN113667959 A CN 113667959A CN 202110980732 A CN202110980732 A CN 202110980732A CN 113667959 A CN113667959 A CN 113667959A
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- 239000011248 coating agent Substances 0.000 title claims abstract description 92
- 238000000576 coating method Methods 0.000 title claims abstract description 92
- 230000000007 visual effect Effects 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 9
- 238000001514 detection method Methods 0.000 claims abstract description 4
- 239000007888 film coating Substances 0.000 claims description 28
- 238000009501 film coating Methods 0.000 claims description 28
- 230000007246 mechanism Effects 0.000 claims description 14
- 238000007599 discharging Methods 0.000 claims description 11
- 238000005086 pumping Methods 0.000 claims description 10
- 238000013519 translation Methods 0.000 claims description 4
- 238000012546 transfer Methods 0.000 abstract description 19
- 230000009286 beneficial effect Effects 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000010586 diagram Methods 0.000 description 6
- 210000000078 claw Anatomy 0.000 description 5
- 238000007747 plating Methods 0.000 description 4
- 230000002349 favourable effect Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000001737 promoting effect Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000004438 eyesight Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 206010020675 Hypermetropia Diseases 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000004313 glare Effects 0.000 description 1
- 230000004305 hyperopia Effects 0.000 description 1
- 201000006318 hyperopia Diseases 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 208000001491 myopia Diseases 0.000 description 1
- 230000004379 myopia Effects 0.000 description 1
- 201000010041 presbyopia Diseases 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/56—Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/50—Substrate holders
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/458—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for supporting substrates in the reaction chamber
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/54—Apparatus specially adapted for continuous coating
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Coating Apparatus (AREA)
Abstract
本申请公开了一种自动上镀膜夹具设备，涉及镀膜技术领域。该自动上镀膜夹具设备包括支架，以及设置在支架上的取放组件、定位转运组件、装载组件、用于装载镀膜夹具的上下料组件、视觉对位组件、定位调整组件和抽真空组件，上下料组件用于将镀膜夹具传送至定位调整组件，取放组件将待镀膜产品取出并放置至定位转运组件，定位转运组件将待镀膜产品转运至定位调整组件上的镀膜夹具处，装载组件用于根据视觉对位组件的检测结果将定位转运组件上的待镀膜产品装载至镀膜夹具上，上下料组件将装载待镀膜产品的镀膜夹具传送至抽真空组件处，用于对待镀膜产品和镀膜夹具贴合处抽真空。能够实现自动化作业，有利于提升生产效率和产品良品率。
The application discloses an automatic coating fixture device, which relates to the technical field of coating. The automatic coating jig equipment includes a bracket, and a pick-and-place assembly, a positioning transfer assembly, a loading assembly, a loading and unloading assembly for loading a coating jig, a visual alignment assembly, a positioning adjustment assembly and a vacuum assembly set on the support. The material component is used to transfer the coating fixture to the positioning adjustment component, the pick-and-place component takes out the product to be coated and places it on the positioning transfer component, and the positioning and transfer component transfers the product to be coated to the coating fixture on the positioning adjustment component. According to the detection result of the visual alignment component, the product to be coated on the positioning and transfer component is loaded onto the coating fixture, and the loading and unloading component transfers the coating fixture loaded with the product to be coated to the vacuuming component for the product to be coated and the coating fixture. Vacuum the joint. It can realize automatic operation, which is beneficial to improve production efficiency and product yield.
Description
Technical Field
The application relates to the technical field of coating, in particular to automatic coating fixture equipment.
Background
The film is usually applied to a camera lens, a myopia lens, a hypermetropia lens, a presbyopia lens or other lenses, and the film is formed by plating a very thin transparent film on the surface of the lens, so that the functions of reducing light reflection, increasing light transmittance, resisting ultraviolet rays, suppressing glare, ghost images and the like are hopefully realized, and the original properties of the lens are improved.
Taking a film coating fixture on a circular sheet as an example, in the production process of coating the circular sheet, a process needs to stick the circular sheet to a special film coating fixture pasted with a double-sided rubber ring, in the production process, mainly manual operation is carried out, a worker sucks a contactable surface of the circular sheet from a fixture by using a suction pen, takes out the circular sheet from a storage fixture, holds the edge of the circular sheet by using hands, puts the circular sheet on a corresponding position of the film coating fixture, and puts the circular sheet on a special vacuumizing fixture after the film coating fixture is fully arranged, and carries out vacuumizing and pressurizing.
At present, the operation mode has the disadvantages of high labor intensity, low production efficiency, easy generation of dust and the like in the production process and influence on the yield of products.
Disclosure of Invention
An object of the application is to provide an automatic coating anchor clamps equipment, can realize automatic operation, be favorable to promoting production efficiency and product yields.
The embodiment of the application is realized as follows:
the embodiment of the application provides automatic coating clamp equipment, which comprises a support, a taking and placing assembly, a positioning and transferring assembly, a loading assembly, a feeding and discharging assembly for loading a coating clamp, a visual alignment assembly, a positioning adjustment assembly and a vacuumizing assembly, wherein the taking and placing assembly is arranged on the support and used for conveying the coating clamp to the positioning adjustment assembly, the taking and placing assembly is used for taking out a product to be coated and placing the product to be coated to the positioning and transferring assembly, the positioning and transferring assembly is used for transferring the product to be coated to the coating clamp on the positioning adjustment assembly, the loading assembly is used for loading the product to be coated on the positioning and transferring assembly to the coating clamp according to the detection result of the visual alignment assembly, the coating clamp for loading the product to be coated is conveyed to the vacuumizing assembly, and the vacuum pumping device is used for vacuumizing the joint of the product to be coated and the coating clamp.
Optionally, the taking and placing assembly comprises a taking and placing mechanical arm which is relatively arranged on the support, the taking and placing mechanical arm comprises a first linear motion module, a second linear motion module and a third linear motion module, the first linear motion module is arranged on the support, the second linear motion module is arranged on the first linear motion module, the third linear motion module is arranged on the second linear motion module, the first linear motion module, the second linear motion module and the third linear motion module are perpendicular to each other in driving directions, a rotating assembly is arranged on the third linear motion module, the rotating assembly comprises a rotating arm, and a first sucker is arranged on the rotating arm.
Optionally, the positioning and transferring assembly comprises a positioning and translating assembly arranged on the support and a positioning and rotating assembly arranged on the positioning and translating assembly, the positioning and rotating assembly comprises a rotating arm and a containing groove arranged on the rotating arm, and the containing groove is used for containing the product to be coated.
Optionally, the loading assembly comprises a lifting assembly arranged on the bracket and a connecting arm arranged on the lifting assembly, and a second suction cup is arranged at a free end of the connecting arm.
Optionally, the feeding and discharging assembly comprises a material pushing mechanism and a supporting plate, the material pushing mechanism and the supporting plate are arranged on the support, a first guide rail and a second guide rail are arranged in the supporting plate in parallel, the first guide rail and the second guide rail are used for arranging the coating clamp, the material pushing mechanism comprises a linear driving assembly and a clamping jaw connected with the linear driving assembly, the clamping jaw is used for clamping the coating clamp, and the running direction of the clamping jaw is consistent with the extending direction of the first guide rail.
Optionally, the positioning adjustment assembly includes a first linear propulsion assembly, a second linear propulsion assembly and a support base plate, the first linear propulsion assembly and the second linear propulsion assembly are disposed on the support, the support base plate is slidably connected to the support base plate, a positioning seat is disposed on the support base plate and slidably connected to the support base plate, the first linear propulsion assembly is connected to the support base plate, the second linear propulsion assembly is connected to the positioning seat, a driving direction of the first linear propulsion assembly is perpendicular to a driving direction of the second linear propulsion assembly, and a positioning and clamping mechanism is disposed on the positioning seat and used for positioning the coating fixture on the positioning seat.
Optionally, the visual alignment assembly comprises a support frame arranged on the support, and a camera and a light source arranged on the support frame, wherein the light emitting side of the light source faces the positioning adjustment assembly, the camera is used for taking pictures of the inner hole of the coating fixture and the outer ring of the product to be coated on the positioning adjustment assembly, so that the positioning adjustment assembly adjusts the position according to the picture taking result.
Optionally, the vacuum pumping assembly includes a mounting plate disposed on the support, a linear driving element is disposed on the mounting plate, and a lifting plate connected to the linear driving element is slidably connected to the mounting plate through a guide post, a positioning stage and a vacuum chamber are respectively disposed on the lifting plate, the vacuum chamber is connected to the vacuum control assembly, wherein the positioning stage is used for placing the coating fixture, and the vacuum chamber corresponds to the coating fixture.
Optionally, first pulleys are respectively arranged on the first guide rail and the second guide rail at intervals, second pulleys are further respectively arranged on the first guide rail and the second guide rail at intervals, and the axis of the first pulley is perpendicular to the axis of the second pulley.
Optionally, the support includes the stand, and sets up supporting platform on the stand, the last a plurality of locating pieces that are provided with of supporting platform, a plurality of locating pieces enclose to close and form the location area, be used for placing the tool in the location area.
The beneficial effects of the embodiment of the application include:
the automatic coating fixture equipment that goes up that this application embodiment provided cooperatees through last unloading subassembly, location adjustment subassembly and evacuation subassembly to make coating fixture load in last unloading subassembly department, and load at location adjustment subassembly and treat the coating film product, transport evacuation subassembly department after the loading is accomplished and carry out the evacuation processing, later lift coating fixture off from evacuation subassembly, so that get into next process and carry out the coating film and handle. Meanwhile, the picking and placing assembly, the positioning and transferring assembly and the loading assembly are matched, so that a product to be coated in the jig is taken out of the jig and temporarily stored at the positioning and transferring assembly, and after the positioning and transferring assembly transfers the product to be coated to the position of the positioning and adjusting assembly, the product to be coated is taken down from the positioning and transferring assembly through the loading assembly and is loaded onto the coating clamp. In addition, when the product to be coated is loaded on the positioning and adjusting assembly through the loading assembly, the alignment operation can be carried out by means of the visual alignment assembly, so that the relative position between the positioning and adjusting assembly and the loading assembly can be finely adjusted, and the precision of the placement position of the product to be coated is ensured. By adopting the above mode, can realize taking out from the treating tool automatically of taking the coating film product, automatic counterpoint laminating is to the coating film anchor clamps on to carry out evacuation pressurization automatically, in order to realize automatic operation, be favorable to promoting production efficiency and product yields.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained from the drawings without inventive effort.
FIG. 1 is a schematic structural diagram of an automatic coating fixture mounting apparatus according to an embodiment of the present disclosure;
FIG. 2 is a schematic structural diagram of a loader assembly according to an embodiment of the present disclosure;
fig. 3 is a schematic structural view of a pick-and-place assembly according to an embodiment of the present disclosure;
FIG. 4 is an enlarged view of a portion of FIG. 3 at A;
FIG. 5 is a schematic structural diagram of a positioning and transferring assembly provided in an embodiment of the present application;
fig. 6 is a schematic structural view of a loading and unloading assembly provided in the embodiment of the present application;
FIG. 7 is a schematic structural diagram of a positioning adjustment assembly according to an embodiment of the present disclosure;
fig. 8 is a second schematic structural view of a positioning adjustment assembly according to an embodiment of the present application;
fig. 9 is a schematic structural diagram of a visual alignment assembly according to an embodiment of the present application;
fig. 10 is a schematic structural diagram of a vacuum pumping assembly according to an embodiment of the present application.
Icon: 100-automatically installing a film coating clamp device; 105-a coating clamp; 107-a jig; 110-a scaffold; 112-upright post; 114-a support platform; 1142-a positioning block; 120-pick and place assembly; 122-pick and place manipulator; 1222-a first linear motion module; 1224-a second linear motion module; 1226-a third linear motion module; 124-a rotating assembly; 1242-rotating electrical machine; 1244-rotating arm; 1246-first sucker; 130-positioning a transfer assembly; 132-positioning a translation assembly; 134-positioning the rotating assembly; 1342-a rotating arm; 1344-a receiving groove; 140-a loading assembly; 142-a lifting assembly; 144-a connecting arm; 146-a second suction cup; 150-a loading and unloading assembly; 152-a material pushing mechanism; 1522-linear drive assembly; 1524-jaws; 154-a support plate; 156-a first guide rail; 1562-a first pulley; 1564-a second pulley; 158-a second guide rail; 160-visual alignment assembly; 162-a support frame; 164-a camera; 166-a light source; 170-positioning adjustment assembly; 172-a first linear advancement assembly; 174-a second linear propulsion assembly; 176-a support floor; 178-positioning seat; 179-positioning the clamping mechanism; 180-a vacuum-pumping assembly; 182-a mounting plate; 184-linear drive; 185-jacking plates; 186-guide post; 187-positioning the stage; 188-a vacuum chamber; 189-vacuum control assembly; 190-a mounting frame.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. The components of the embodiments of the present application, generally described and illustrated in the figures herein, can be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present application, presented in the accompanying drawings, is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of the application. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
In the description of the present application, it is also to be noted that, unless otherwise explicitly specified or limited, the terms "disposed" and "connected" are to be interpreted broadly, e.g., as being either fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.
Referring to fig. 1 and 2, the embodiment provides an automatic coating fixture apparatus 100, which includes a support 110, a pick-and-place assembly 120, a positioning transfer assembly 130, a loading assembly 140, a loading and unloading assembly 150 for loading a coating fixture 105, a vision alignment assembly 160, a positioning adjustment assembly 170, and a vacuum assembly 180, the pick-and-place assembly 150 is arranged on the support 110, the loading and unloading assembly 150 is used for conveying the coating fixture 105 to the positioning adjustment assembly 170, the pick-and-place assembly 120 takes out a product to be coated and places the product to be coated onto the positioning transfer assembly 130, the positioning transfer assembly 130 transfers the product to be coated to the coating fixture 105 on the positioning adjustment assembly 170, the loading assembly 140 is used for loading the product to be coated on the positioning transfer assembly 130 to the coating fixture 105 according to a detection result of the vision alignment assembly 160, the loading and unloading assembly 150 conveys the coating fixture 105 loaded with the product to the vacuum assembly 180, used for vacuumizing the joint of the product to be coated and the coating clamp 105.
Specifically, when the automatic coating fixture apparatus 100 provided in the embodiment of the present application is used, the fixture 107 for placing the product to be coated needs to be placed at a specific position on the support 110, and the coating fixture 105 needs to be placed on the feeding and discharging assembly 150. At this time, under the action of the feeding and discharging assembly 150, the coating fixture 105 is conveyed to the positioning and adjusting assembly 170, the taking and placing assembly 120 can also synchronously act to take out the product to be coated in the jig 107 and place the product to be coated to the positioning and transferring assembly 130, and the positioning and transferring assembly 130 transfers the product to be coated to the coating fixture 105 on the positioning and adjusting assembly 170. The coating fixture 105 is a flat plate structure, and a plurality of through holes are formed in the flat plate structure in an array manner, and a product to be coated needs to correspond to the through holes, so that subsequent coating operation can be conveniently performed.
After the positioning and transferring assembly 130 transfers the product to be coated to the coating fixture 105 on the positioning and adjusting assembly 170, the loading assembly 140 temporarily adsorbs the product to be coated, and the positioning and adjusting assembly 170 adjusts the position thereof under the coordination of the visual alignment assembly 160, so that the product to be coated is just corresponding to the via hole, and at this time, the position of the coating fixture 105 is finely adjusted through the action of the loading assembly 140, so that the position precision between the product to be coated and the coating fixture 105 is ensured. After the current coating clamp 105 is full of the whole coating clamp 105, a new coating clamp 105 is placed on the feeding and discharging assembly 150, and at the moment, the new coating clamp 105 pushes the previous coating clamp 105 to advance, so that the coating clamp 105 is pushed to the vacuumizing assembly 180 to be vacuumized.
The automatic coating fixture device 100 provided by the embodiment of the application is matched with the feeding and discharging assembly 150, the positioning adjusting assembly 170 and the vacuumizing assembly 180, so that the coating fixture 105 is loaded at the feeding and discharging assembly 150, a product to be coated is loaded at the positioning adjusting assembly 170, the loaded product is conveyed to the vacuumizing assembly 180 for vacuumizing treatment, and then the coating fixture 105 is unloaded from the vacuumizing assembly 180, so that the next process is conveniently carried out for coating treatment. Meanwhile, the product to be coated in the jig 107 is taken out from the jig 107 and temporarily stored in the positioning and transferring assembly 130 by the cooperation of the taking and placing assembly 120, the positioning and transferring assembly 130 and the loading assembly 140, and after the product to be coated is transferred to the position of the positioning and adjusting assembly 170 by the positioning and transferring assembly 130, the product to be coated is taken down from the positioning and transferring assembly 130 by the loading assembly 140 and loaded on the coating clamp 105. In addition, when the loading assembly 140 is used for loading the product to be coated on the positioning adjustment assembly 170, the alignment operation can be performed by means of the visual alignment assembly 160, which is beneficial to fine adjustment of the relative position between the positioning adjustment assembly 170 and the loading assembly 140, thereby ensuring the accuracy of the placement position of the product to be coated. By adopting the above mode, can realize taking out from tool 107 that the coating film product is automatic, automatic alignment laminates to coating film anchor clamps 105 on to carry out the evacuation pressurization automatically, in order to realize automatic operation, be favorable to promoting production efficiency and product yields.
As shown in fig. 3 and 4, the pick-and-place assembly 120 includes a pick-and-place robot 122 oppositely disposed on the support 110, the pick-and-place robot 122 includes a first linear motion module 1222 disposed on the support 110, a second linear motion module 1224 disposed on the first linear motion module 1222, and a third linear motion module 1226 disposed on the second linear motion module 1224, wherein the driving directions of the first linear motion module 1222, the second linear motion module 1224 and the third linear motion module 1226 are perpendicular to each other, a rotation assembly 124 is disposed on the third linear motion module 1226, the rotation assembly 124 includes a rotation arm 1244 and a first suction cup 1246 disposed on the rotation arm 1244.
Specifically, the first linear motion module 1222, the second linear motion module 1224, and the second linear motion module 1224 may all adopt a lead screw module to achieve the required linear motion. The driving directions of the first linear motion module 1222, the second linear motion module 1224, and the third linear motion module 1226 are perpendicular to each other, so that the positioning at different positions of the three-dimensional space can be realized, and the products to be coated at different positions in the jig 107 can be conveniently taken out.
For example, in order to avoid the contact scratch of adjacent products to be coated and influence the product quality, the products to be coated are usually arranged at intervals, so that the products to be coated are prevented from being directly stacked. At this time, the first linear motion module 1222, the second linear motion module 1224, and the second linear motion module 1224 cooperate with each other, so that the first suction cup 1246 on the rotating arm 1244 cooperates with different products to be coated, thereby adsorbing and fixing the products to be coated at different positions. When the product to be coated in the jig 107 is adsorbed and fixed, the rotating motor 1242 of the rotating assembly 124 acts to enable the rotating arm 1244 to be in a vertical state, so that the first suction disc 1246 is conveniently matched with the product to be coated which is vertically placed. After the first suction disc 1246 adsorbs the product to be coated, and the product to be coated is transferred to the positioning transfer assembly 130, the product to be coated needs to be horizontally placed in order to facilitate the matching of the product with the coated film with the coating fixture 105, and at this time, the rotating motor 1242 of the rotating assembly 124 acts to enable the rotating arm 1244 to be in a horizontal state, thereby facilitating the better matching of the product to be coated and the positioning transfer assembly 130.
As shown in fig. 5, the positioning and transferring assembly 130 includes a positioning and translating assembly 132 disposed on the bracket 110, and a positioning and rotating assembly 134 disposed on the positioning and translating assembly 132, the positioning and rotating assembly 134 includes a rotating arm 1342, and a receiving groove 1344 disposed on the rotating arm 1342, the receiving groove 1344 is used for receiving a product to be coated.
Illustratively, the positioning and transferring assembly 130 is connected to the support frame 110 through a mounting frame 190, wherein the positioning and translating assembly 132 is disposed on the mounting frame 190 to facilitate raising the height between the positioning and transferring assembly 130 and the support frame 110, thereby facilitating better utilization of the limited space on the support frame 110. In addition, the positioning and translating assembly 132 may also employ a lead screw module, so as to adjust the position of the positioning and rotating assembly 134 through the positioning and translating assembly 132, so that the positioning and rotating assembly 134 corresponds to the loading assembly 140 at the pick-and-place robot 122 and the positioning and adjusting assembly 170, respectively.
The middle part of the rotating arm 1342 of the positioning and rotating assembly 134 is driven by the motor to rotate, and the opposite two ends of the rotating arm 1342 are provided with accommodating grooves 1344, so that two to-be-coated products can be stored on the rotating arm 1342 at the same time, and the pick-and-place manipulator 122 is correspondingly arranged to be two, thereby being beneficial to improving the transfer efficiency of the to-be-coated products.
As shown in fig. 2 and 5, the loading assembly 140 includes a lifting assembly 142 disposed on the bracket 110, and a connecting arm 144 disposed on the lifting assembly 142, and a second suction cup 146 is disposed at a free end of the connecting arm 144.
Specifically, the loading assembly 140 is disposed on the bracket 110 and located below the positioning adjustment assembly 170, so that when the product to be coated in the accommodating groove 1344 needs to be taken down, the rotating arm 1342 rotates to an extending direction consistent with the driving direction of the positioning translation assembly 132. The bottom of the accommodating groove 1344 is provided with a through hole, so that the connecting arm 144 can penetrate through the through hole, and jack up the product with the coating film in the accommodating groove 1344, and meanwhile, the product to be coated is adsorbed at the suspended end of the connecting arm 144 through the first sucking disc 1246. At this time, the positioning and translating assembly 132 can be actuated to make the connecting arm 144 pass through the gap on one side of the accommodating slot 1344 (the two opposite ends of the rotating arm 1342). Afterwards, the connecting arm 144 can be lowered by a certain height through the lifting assembly 142, so as to avoid collision between the connecting arm 144 and the rotating arm 1342, and after the product to be coated in the accommodating groove 1344 is completely taken out, the positioning rotating assembly 134 can be moved to a position where the positioning rotating assembly is in butt joint with the pick-and-place manipulator 122, and the rotating arm 1342 is rotated by a certain angle, such as 180 degrees, so that the accommodating groove 1344 better corresponds to the pick-and-place manipulator 122.
As shown in fig. 6, the feeding and discharging assembly 150 includes a material pushing mechanism 152 and a supporting plate 154 which are arranged on the support 110, a first guide rail 156 and a second guide rail 158 are arranged on the supporting plate 154 in parallel, the first guide rail 156 and the second guide rail 158 are used for arranging the film coating clamp 105, the material pushing mechanism 152 includes a linear driving assembly 1522 and a claw 1524 connected with the linear driving assembly 1522, wherein the claw 1524 is used for being clamped with the film coating clamp 105, and the running direction of the claw 1524 is the same as the extending direction of the first guide rail 156.
In particular, the first guide rail 156 and the second guide rail 158, which are arranged in parallel on the support plate 154, are beneficial to better limit the position of the coating clamp 105, so that the coating clamp 105 can move along a specific track. The linear driving assembly 1522 of the pushing mechanism 152 may also adopt a screw module, and the claw 1524 is connected to the linear driving assembly 1522 so that the claw 1524 reciprocates along the extending direction of the first guide rail 156. The clamping jaw 1524 comprises two opposite stop blocks, which are beneficial to being clamped at two opposite sides of the coating clamp 105, so that the coating clamp 105 can be pushed stably.
As shown in fig. 7 and 8, the positioning adjustment assembly 170 includes a first linear pushing assembly 172, a second linear pushing assembly 174 disposed on the bracket 110, and a supporting base plate 176 slidably connected to the bracket 110, a positioning seat 178 slidably connected to the supporting base plate 176 is disposed on the supporting base plate 176, wherein the first linear pushing assembly 172 is connected to the supporting base plate 176, the second linear pushing assembly 174 is connected to the positioning seat 178, a driving direction of the first linear pushing assembly 172 is perpendicular to a driving direction of the second linear pushing assembly 174, and a positioning clamping mechanism 179 is disposed on the positioning seat 178 for positioning the coating fixture 105 on the positioning seat 178.
Specifically, the first linear pushing assembly 172 and the second linear pushing assembly 174 can also be screw modules, and the support base plate 176 is slidably connected to the bracket 110, and the first linear pushing assembly 172 is connected to the support plate 154, so that the support base plate 176 is driven by the first linear pushing assembly 172 to slide relative to the bracket 110. It can be understood that the positioning socket 178 is slidably connected to the supporting base plate 176, and the second linear pushing assembly 174 is connected to the positioning socket 178, so that the positioning socket 178 is driven by the second linear pushing assembly 174 to slide relative to the bracket 110. Because the driving direction of the first linear propulsion assembly 172 is perpendicular to the driving direction of the second linear propulsion assembly 174, under the condition that the first linear propulsion assembly 172 is matched with the second linear propulsion assembly 174, the coating clamp 105 on the positioning seat 178 can be driven to move in a two-dimensional plane, so that the via hole on the coating clamp 105 is accurately aligned with a product to be coated. In addition, the positioning seat 178 is provided with a positioning and clamping mechanism 179 to facilitate positioning of the coating clamp 105, which is beneficial to preventing the coating clamp 105 from shaking and ensuring the stability of the product to be coated when being loaded.
As shown in fig. 1 and 9, the visual alignment assembly 160 includes a support 162 disposed on the support 110, and a camera 164 and a light source 166 disposed on the support 162, wherein a light emitting side of the light source 166 faces the positioning adjustment assembly 170, and the camera 164 is used for taking pictures of an inner hole of the coating clamp 105 on the positioning adjustment assembly 170 and an outer ring of a product to be coated, so that the positioning adjustment assembly 170 adjusts a position according to a picture taking result.
Specifically, the visual alignment assembly 160 is connected to the support frame 110 via a mounting frame 190, and the supporting frame 162 is disposed on the mounting frame 190 to fix the visual alignment assembly 160 relative to the support frame 110. Through the light-emitting side of the light source 166 facing the positioning adjustment assembly 170, the definition of pictures taken by the camera 164 can be ensured, so that the relative position between the inner hole of the coating clamp 105 and the outer ring of the product to be coated can be determined more accurately. In addition, the loading assembly 140 is disposed on the support 110, and the connecting arm 144 is driven to move up and down only by the lifting assembly 142 between the loading assembly and the support 110, and when the product to be coated is adsorbed by the connecting arm 144, the connecting arm 144 passes through the through hole of the coating clamp 105, and after the product to be coated is adsorbed, the connecting arm 144 is driven to descend to a height required by the attachment alignment, so as to take a picture to confirm the relative position. After the precise alignment, the connecting arm 144 is driven to descend continuously, so that the product to be coated is accurately attached to the corresponding position of the coating clamp 105.
As shown in fig. 10, the vacuum pumping assembly 180 includes a mounting plate 182 disposed on the support 110, a linear driving member 184 disposed on the mounting plate 182, and a lifting plate 185 connected to the linear driving member 184, the lifting plate 185 is slidably connected to the mounting plate 182 through a guiding column 186, a positioning stage 187 and a vacuum chamber 188 are disposed on the lifting plate 185, respectively, and the vacuum chamber 188 is connected to a vacuum control assembly 189, wherein the positioning stage 187 is used for placing the coating clamp 105, and the vacuum chamber 188 corresponds to the coating clamp 105.
Specifically, the linear driving member 184 may be an air cylinder or a linear motor, and the positioning adjustment assembly 170 is controlled to move to a specific position after the product to be coated on the coating fixture 105 is fully attached, so as to be conveniently connected to the vacuum pumping assembly 180. The lifting plate 185 of the vacuum pumping assembly 180 is lifted to a specific height by the linear drive 184 so that the positioning stage 187 corresponds to the positioning adjustment assembly 170. In this way, the plating jig 105 can be pushed onto the positioning stage 187 so that the vacuum chamber 188 corresponds to the plating jig 105. The vacuum chamber 188 is vacuumized and pressurized by the vacuum control assembly 189, so that the product to be coated is firmly attached to the coating clamp 105. After the above operation is completed, the vacuum pumping operation of the vacuum chamber 188 can be terminated, and the lifting plate 185 is driven by the linear driving member 184 to descend to the waiting position, so that the coating clamp 105 with the product to be coated attached thereon can be taken out manually.
As shown in fig. 6, in an alternative embodiment of the present application, first pulleys 1562 are disposed at intervals on the first and second rails 156 and 158, respectively, and second pulleys 1564 are further disposed at intervals on the first and second rails 156 and 158, respectively, such that an axis of the first pulley 1562 is perpendicular to an axis of the second pulley 1564.
Specifically, in the above manner, direct contact friction can be avoided when the plating jig 105 moves along the first rail 156 and the second rail 158. Movement by the first and second pulleys 1562, 1564 is facilitated, thereby reducing frictional forces. The coating clamp 105 is prevented from being worn after being used for a long time. It is understood that the above-mentioned forms can be adopted at the corresponding positions of the positioning seat 178 and the positioning carrier 187 to reduce the friction force on the coating clamp 105 and prolong the service life of the coating clamp 105.
As shown in fig. 1, the bracket 110 includes a vertical column 112 and a supporting platform 114 disposed on the vertical column 112, wherein a plurality of positioning blocks 1142 are disposed on the supporting platform 114, the plurality of positioning blocks 1142 enclose a positioning area, and the positioning area is used for placing a fixture 107 therein.
Specifically, the upright column 112 and the supporting platform 114 arranged on the upright column 112 are beneficial to matching the height of the automatic coating fixture device 100 with the height of a human body, and the comfort in use is improved. In addition, the plurality of positioning blocks 1142 are arranged on the supporting platform 114, so that the jig 107 placed on the supporting platform 114 can be positioned, the jig 107 can be placed in a specific direction, and the pick-and-place manipulator 122 can stably take out the product to be coated in the jig 107.
The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims (10)
1. An automatic film coating clamp device is characterized by comprising a support, a taking and placing assembly, a positioning and transferring assembly, a loading assembly, a feeding and discharging assembly for loading a film coating clamp, a visual alignment assembly, a positioning adjustment assembly and a vacuumizing assembly, wherein the taking and placing assembly is arranged on the support and used for conveying the film coating clamp to the positioning adjustment assembly, the taking and placing assembly is used for taking out a product to be coated and placing the product to be coated to the positioning and transferring assembly, the positioning and transferring assembly is used for transferring the product to be coated to the film coating clamp on the positioning adjustment assembly, the loading assembly is used for loading the product to be coated on the positioning and transferring assembly to the film coating clamp according to the detection result of the visual alignment assembly, and the feeding and discharging assembly is used for conveying the film coating clamp loaded with the product to be coated to the vacuumizing assembly, and the vacuum pumping device is used for vacuumizing the joint of the product to be coated and the coating clamp.
2. The automatic film coating clamp device according to claim 1, wherein the pick-and-place assembly comprises pick-and-place manipulators oppositely arranged on the support, and the pick-and-place manipulators comprise a first linear motion module arranged on the support, a second linear motion module arranged on the first linear motion module, and a third linear motion module arranged on the second linear motion module, wherein the driving directions of the first linear motion module, the second linear motion module and the third linear motion module are perpendicular to each other, a rotating assembly is arranged on the third linear motion module, and the rotating assembly comprises a rotating arm and a first suction cup arranged on the rotating arm.
3. The automatic film coating clamp device according to claim 1, wherein the positioning and transferring assembly comprises a positioning translation assembly arranged on the support and a positioning rotation assembly arranged on the positioning translation assembly, the positioning rotation assembly comprises a rotating arm and a containing groove arranged on the rotating arm, and the containing groove is used for containing the product to be coated.
4. The automatic film coating clamp device according to claim 1, wherein the loading assembly comprises a lifting assembly arranged on the bracket and a connecting arm arranged on the lifting assembly, and a second suction cup is arranged at a free end of the connecting arm.
5. The automatic film coating clamp installing device according to any one of claims 1 to 4, wherein the feeding and discharging assembly comprises a material pushing mechanism and a supporting plate which are arranged on the support, a first guide rail and a second guide rail are arranged on the supporting plate in parallel, the first guide rail and the second guide rail are used for arranging the film coating clamp, the material pushing mechanism comprises a linear driving assembly and a clamping jaw connected with the linear driving assembly, the clamping jaw is used for clamping the film coating clamp, and the running direction of the clamping jaw is consistent with the extending direction of the first guide rail.
6. The automatic film coating clamp installing device according to claim 5, wherein the positioning adjustment assembly comprises a first linear pushing assembly, a second linear pushing assembly and a supporting base plate, the first linear pushing assembly and the second linear pushing assembly are arranged on the support, the supporting base plate is slidably connected with the support, a positioning seat is arranged on the supporting base plate and is slidably connected with the supporting base plate, the first linear pushing assembly is connected with the supporting base plate, the second linear pushing assembly is connected with the positioning seat, the driving direction of the first linear pushing assembly is perpendicular to the driving direction of the second linear pushing assembly, and a positioning clamping mechanism is arranged on the positioning seat and is used for positioning the film coating clamp on the positioning seat.
7. The automatic film coating clamp installing device according to claim 6, wherein the visual alignment assembly comprises a support frame arranged on the support, and a camera and a light source arranged on the support frame, wherein a light emitting side of the light source faces the positioning adjustment assembly, and the camera is used for photographing an inner hole of the film coating clamp on the positioning adjustment assembly and an outer ring of the product to be coated so that the positioning adjustment assembly adjusts the position according to a photographing result.
8. The automatic film coating clamp apparatus according to claim 7, wherein the vacuum pumping assembly comprises a mounting plate disposed on the support, the mounting plate is provided with a linear driving member, and a lifting plate connected to the linear driving member, the lifting plate is slidably connected to the mounting plate through a guide post, the lifting plate is provided with a positioning stage and a vacuum chamber, the vacuum chamber is connected to the vacuum control assembly, the positioning stage is used for placing the film coating clamp, and the vacuum chamber corresponds to the film coating clamp.
9. The automatic film coating clamp device according to claim 5, wherein first pulleys are respectively arranged on the first guide rail and the second guide rail at intervals, second pulleys are further respectively arranged on the first guide rail and the second guide rail at intervals, and the axis of the first pulley is perpendicular to the axis of the second pulley.
10. The automatic film coating clamp device according to any one of claims 2 to 4, wherein the support comprises a column and a supporting platform arranged on the column, the supporting platform is provided with a plurality of positioning blocks, the plurality of positioning blocks surround to form a positioning area, and a jig is placed in the positioning area.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110980732.1A CN113667959A (en) | 2021-08-25 | 2021-08-25 | An automatic coating fixture device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110980732.1A CN113667959A (en) | 2021-08-25 | 2021-08-25 | An automatic coating fixture device |
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| CN113667959A true CN113667959A (en) | 2021-11-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110980732.1A Pending CN113667959A (en) | 2021-08-25 | 2021-08-25 | An automatic coating fixture device |
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| CN115161614A (en) * | 2022-07-08 | 2022-10-11 | 深圳市创基真空科技有限公司 | Vacuum plating automatic charging equipment |
| CN116855891A (en) * | 2023-06-26 | 2023-10-10 | 东莞市德派精密机械有限公司 | High-precision film-coated full-automatic umbrella feeding and discharging machine and umbrella feeding and discharging process |
| CN117555099A (en) * | 2024-01-12 | 2024-02-13 | 扬州紫王优卫科技有限公司 | Optical filter coating device |
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